Geyser - Geothermal Pumping System Catalog

GEYSER – GEOTHERMAL
PUMPING SYSTEM
CONTENTS
GENERAL INFORMATION 3
Novomet approach to QHSE 4
Company overview 5
Service solutions 6
Suite of performed services 7
DOWNHOLE EQUIPMENT 8
CONVENTIONAL PUMP. GLOSSARY 9
CONVENTIONAL PUMP. SUMMARY 11
NR/677 series. NR30000 13
NT/740 series. NT38000 17
NT/740 series. NT47500 21
NV/905 series. NV60000 25
NV/905 series. NV75500 29
NOVOMET UNIQUE POWER SAVE™ TECHNOLOGY 33
POWER SAVETM PUMP GLOSSARY 36
POWER SAVETM PUMP SUMMARY 38
NP/535 series. NP(11300-15100)H 39
NP/535 series. NP(14200-19800)H 43
NR/677 series. NR(15700-19000)H 47
PROTECTOR 51
ASYNCHRONOUS MOTOR 55
PERMANENT MAGNET MOTOR 57
DOWNHOLE MONITORING SYSTEM 61
Downhole sensor 61
MOTOR LEAD EXTENSION 63
MISCELLANEOUS EQUIPMENT 65
BOLT-ON HEAD 66
PUMP/MOTOR CLAMP 68
MLE GUARD 69
SURFACE EQUIPMENT 70
VARIABLE SPEED DRIVE 71
CONTACTS 74
GEYSER – GEOTHERMAL PUMPING SYSTEM 2

GENERAL INFORMATION
GENERAL INFORMATION

Novomet approach to QHSE
NOVOMET APPROACH TO QUALITY, HEALTH,

SAFETY AND ENVIRONMENT
Quality, Health, Safety and Environment have always been a top priority for Novomet. We sincerely believe
that the right way to conduct business is to continuously follow the here below QHSE principles:
• W
e supply products and render services
with the utmost quality.
• We pay significant attention to the protection
of health and safety, security of our
employees, customers and any third parties.
• We promote the environmentally-safe
manner of operations.
• The above commitments have become the
foundations of Novomet QHSE Policy and
Guide. Such Policy is a guiding document
for all Novomet employees in all work
locations.

Company overview
COMPANY OVERVIEW
Novomet manufacturing facilities are located in Perm, which is two hours flight from Moscow. The
Company was established in 1991 as stages manufacturer based on new technology for the oil and gas
industry: powder metallurgy, giving a significant number of benefits described further in the catalog. This
new technology has shown through the years a good performance under stretching conditions and has
delivered a good return in the form of increased run life for our Clients. Since then the Company has been
continuously developing and our Customers have recognized the first class products and have awarded
us with their business leading Novomet to one of the largest ESP manufacturers in Russia. Our strategy
is based on proprietary technologies for a wide range of applications focusing on harsh well conditions
including high gas to oil ratio, high temperatures, abrasive and corrosive fluids, heavy oil, wells with
minimum drift (3.90»), highly deviated wells. Novomet product line includes main units such as pump, motor
(asynchronous and permanent magnet), protector, VSD, sensor and as well a great number of Custom-
made auxiliaries for specific wells. These are: screens, gas separators, downhole multiphase pumps,
advanced gas handlers, scale preventers, sand catchers and many others. Moreover, Novomet produces
water injection and treatment systems.
Novomet has a established a wide network of service centers, including assembly workshops all around the
world, providing under service control today for more than 10000 wells.

Service solutions
NOVOMET SERVICE SOLUTIONS
Our Service team provides virtually every type of service related to the ESP industry delivering measurable
performance improvements to our clients.
Currently we have almost 10000 wells under our direct daily supervision.
To meet local needs and provide customized solutions, Novomet has several service facilities in Russia and
worldwide. All these centers are fully equipped and professionally staffed. All centers follow the same quality,
technical, safety standards as the main factory.
Positioned to meet the full range of customer needs related to ESP, Novomet draws on a superior record of
market-driven innovation and technology leadership. The Company strives to deliver all services aiming to
improve productivity from wells in a safe and efficient manner.
Repair base in Egypt

Suite of performed services
NOVOMET SUITE OF PERFORMED SERVICES

Novomet suite of performed services encompasses the following range:
• Engineering and 24-hours consulting (sizing and selection of most customer tailored equipment,
selection of the most optimal design and operation mode-with the help of Sel-Pro, consultancy on
Artificial System for any application to increase production rate, troubleshooting)
• Installation, start-up and commissioning
• Monitoring and troubleshooting
• Complete Dismantle, Inspection, Failure Analysis (DIFA) analysis
• Repairs, full range of testing including equipment of other manufacturers
• Replacement and exchange programs
• Reactivation of abandoned wells
• Equipment testing and evaluation to ensure maximum performance from our customer’s wells
• Production optimization
• Incentive-based contracts
• Rental contracts
• Reliability analysis and run life forecast with the help of Stat-Pro
• Provision of ESP systems for Production Logging Tests (PLT) jobs
• Field Development
Additionally, Novomet provides:

Intensive, competency-based training courses that help our clients maximize the production, run life and
efficiency of their Artificial Lift operations. The classes vary from ABCs of submersible pump artificial lift to
the latest technologies in performance optimization.
Repair base in Noyabrsk, Russia

DOWNHOLE EQUIPMENT
DOWNHOLE EQUIPMENT

Conventional pump. Glossary
CONVENTIONAL PUMP
GLOSSARY
N X X XXXX XXX XXX XXX FJX XXX XXXSTG
Manufacturer (Novomet)
Series, (see Table 1)

Pump design:
empty - centrifugal, non-vortex
V - centrifugal, vortex
I - inverted
Capacity, bpd @60Hz
Pump assembly design:
FLT - floater
SCMP - semi-compression
CMP - compression
Abrasion resistance, (see Table 2)
Corrosion resistance, (see Table 3)
Flange connection design:
empty - standard flange-to-housing
FJI - Flush Joint Inserted
FJT - Flush Joint Threaded
Shaft material and yield strength:
S8 - Stainless steel (785 MPa)
M8 - Monel alloy (785 MPa)
I8 - Inconel alloy (785 MPa)
Number of stages in a pump
e.g., NHV3800 CMP AR2 CR1 S13 27STG
Table 1 - Series
Novomet series Series HSG OD, in HSG OD, mm Head & base length, ft (m)
R 677 6.77 172 1.3 (0.405) Intake built-in
T 740 7.40 188 1.3 (0.405) Intake built-in
V 905 9.05 230 1.3 (0.405) Intake built-in
Table 2 - Abrasion resistance

Abbr. Full name Description
Abrasion For fluid containing solids up to 175 ptb (500 mg/l).
AR1
Resistant 1 Note: Applicable for all Floater pumps and all pumps of NR and NT series.
For fluid containing solids up to 350 ptb (1000 mg/l).
Abrasion
AR2 Note: Applicable only for Compression and Semi-compression pumps, except for pumps of NR
Resistant 2
and NT series.
Abrasion Radial bearings are located at every stage
AR1:1
Resistant 1:1 Note: Applicable for Mixed Flow design of stage.

Table 3 - Corrosion resistance
Max chemical
Abrr. Full name Fluid content, g/l pH Description
H2S CO2 CI
Stainless Steel for powder metallurgy stages.
Moderately Ni-resist or Stainless Steel for cast stages (please
Corrosion 0.01 1.45
CR1 aggressive 200 4.0..8.5 refer to Table 1 Pump Summary in Pump Glossary
Resistant 1 1.25 0.01
fluid section). Housing, head and base are from
Carbon Steel
Stainless Steel for powder metallurgy stages. Ni-
Corrosion Highly
resist or Stainless Steel for cast stages. Housing,
CR2C Resistant aggressive 1.25 1.45 200 3.0...9.0
head and base are coated with thermal spray
2C fluid
coatings
Highly
Corrosion resist or Stainless Steel for cast stages. Stainless
CR2S aggressive 1.25 1.45 200 3.0...9.0
Resistant 2S Steel head and base. Housing is coated with
fluid
thermal spray coatings
Highly
Corrosion resist or Stainless Steel for cast stages. Housing,
CRM aggressive 1.25 1.45 200 3.0...9.0
Resistant M head and base are coated with Monel alloy
fluid
thermal spray coating
Corrosion Highly
resist or Stainless Steel for cast stages. Stainless
CRMS Resistant aggressive 1.25 1.45 200 3.0...9.0
Steel head and base. Housing is coated with
MS fluid
Monel alloy thermal spray coating
Highly Stainless Steel for powder metallurgy stages. Ni-
Corrosion
CR3 aggressive 1.25 1.45 200 3.0...9.0 resist or Stainless Steel for cast stages. Stainless
Resistant 3
fluid Steel housing, head and base
Ultra Extremely
Materials resistant to Sulfide Stress Cracking are
UCR Corrosion aggressive >1.25 1.45 200 3.0...9.0
used for housing, head and base
Resistant fluid
Table 4 - Housing data

Length
HSG#
ft m
1 3.3 1.0
2 4.9 1.5
3 6.6 2.0
4 8.2 2.5
5 9.8 3.0
6 11.5 3.5
7 13.1 4.0
8 14.8 4.5
9 16.4 5.0
10 18.0 5.5
11 19.7 6.0
12 21.3 6.5
13 23.0 7.0
14 24.6 7.5
15 26.2 8.0
To get CT pump installation length add head and base length from Table 1.

Conventional pump. Summary
CONVENTIONAL PUMP SUMMARY
R(677) T(740) V(905)
NR30000 NT38000 NV60000
NT47500 NV75500
Cast stages
Mixed flow stages

COMPRESSION DESIGN (PLEASE SEE FIG.1):
In case of compression pump design all impellers originally act as a single pack in one pump tandem and
stay in one position. Impellers are firmly fixed on the shaft by sleeves and do not bear on diffusers, while
the axial force is being transmitted onto pump shaft and further onto axial thrust bearing in the protector
section (please see Fig. 2). This pump has no axial thrust bearings at all, washers act only as seals. Wear-
resistance of this type of construction is improved because of elimination of axial wear with extension of
operating range of flow rates.
Compression pump designs are selected for application in the wells:

1) To operate with extended various flow rate
2) With solids ratio of less than or equal to 350 ptb (1000 mg/l)
3) With high GOR
4) After Hydraulic fracturing with proppant production
Compression design
Abrasion-resistant design
(AR2)
1000 mg/l (350 ptb)

bearings
Radial
PUMP
Intake
Protector
Axial thrust
bearing
Axial thrust to be transmitted to axial

thrust bearing in protector
(Figure 1) (Figure 2)

NR/677 series. NR30000
NR30000 PUMP PERFORMANCE CURVE

NR30000, 60 Hz / 3490 rpm
Curve is calculated for one stage on water of 1.00 sg
677 series / OD 172 mm
Head
m ft
Qmin Qnom Qmax
30.5 100
Recommended operating range
24.4 80
Head
Eff, %
90 18.3 60
Power
hp kW
60 12.2 40 50.0 37.3
Eff
30 6.1 20 25.0 18.6
Power
0 0.0 0 0.0 0.0

0 10000 20000 30000 40000 50000 bpd
0 2000 4000 6000 m3/day
Capacity
This Engineering Perfomance Curve shows the single stage design performance for sizing purposes only.
Actual system performance will be within the parameters specified in API Recommended Practice 11S2 for
Electric Submersible Pump Testing
Engineering data NR30000, 60 Hz

Maximal ESP System OD
8.03 in 204 mm Rotational Direction CW
(incl. MLE AWG#2, 4kV)
Low Strength
Housing Diameter 6.77 in 172 mm 1881 hp 1404 kW
(S8)
Shaft
Recommended Power
Medium
21131-36225 bpd 3360-5760 m3/day 2566 hp 1915 kW
Operating Range Limit
Strength (S11)
Shaft Diameter 1.65 in 42 mm Standard (S13) 3058 hp 2282 kW
Shaft Cross Housing Burst
2.14 in2 1385 mm2 4831 psi 333 bar
Sectional Area Pressure Limit
Unlike other pump series, NR and NT series pumps are available with straight-sided shaft splines only

NR30000 PUMP PERFORMANCE CURVE
NR30000, 50 Hz / 2910 rpm
Head
ft m
Qmin Qnom Qmax
65.6 20
Head
Eff, %
90 49.2 15
60 32.8 10
Power
kW hp
20.0 26.8
Eff
30 16.4 5
10.0 13.4
Power
0 0.0 0 0.0 0.0

0 1500 3000 4500 6000 m3/day
0 10000 20000 30000 bpd

Capacity
Engineering data NR30000, 50 Hz

Low Strength
Shaft (S8)
Recommended PowerMedium
17609-30187 bpd 2800-4800 m3/day 2139 hp 1596 kW
Strength (S11)
2.14 in2 1385 mm2 4831 psi 333 bar

NR30000 MULTI HZ CURVE (TORNADO)
Multi Hz Curve NR30000
70Hz*
(m) ft
65Hz*
30.5 100
60Hz
Head
55Hz
50Hz
15.2 50 45Hz
40Hz
70Hz*
(KW) hp
22.36 30.0
65Hz*
Power
60Hz
55Hz
11.18 15.0
50Hz
45Hz
40Hz
0 10000 20000 30000 40000 50000 BPD
0 2000 4000 6000 (m3/day)

Capacity
*Operating at frequencies over 60 Hz is allowed for the equipment of special design and with the approval of
Perm Head Office only

NR30000 PUMP DESIGN DATA @ 60 HZ
677 SERIES
CAST METALLURGY STAGE
Compression: AR1 CR1*

Length** Weight Head BHP, nominal BHP, max
HSG# STG Eff., %
ft m lb kg ft m hp kW hp kW
4 8.2 2.5 342 155 15 1108 338 75 331.0 247.0 344.2 256.9
6 11.5 3.5 452 205 21 1551 473 75 463.4 345.8 481.9 359.6
7 13.1 4.0 562 255 25 1846 563 75 551.7 411.7 573.7 428.1
*CR2, CR3 and UCR configurations are available
**Indicated length is for housing only, for full length please add head and base dimensions: 1.2ft (0.365m)
Pump accessories
Length Weight
Description
ft m lb kg
BOH 4-1/2"-8RD EUE-677SERIES CR0 0.90 0.28 42.78 19.4
SPLINE COUPLING 1.65"STR-1.65"STR (FOR CMP PUMPS) 0.31 0.09 0.5 0.2
999.380.0020_INSTALLATION PARTS KIT. CR0 - - - -
PUMP/MOTOR CLAMP 677SERIES 7TON - - 48.1 21.8
All '8rd EUE' threaded components are also available in '10rd NUE' configuration
Stage design - Mixed Flow stage

NT/740 series. NT38000
NT38000 PUMP PERFORMANCE CURVE

NT38000, 60 Hz / 3490 rpm
Head
m ft
Qmin Qnom Qmax
7.6 100
Head
6.1 80
Eff, %
90 4.6 60
60 3.0 40
Power
hp kW
Eff
30 1.5 20 30.00 22.36
Power 15.00 11.18
0 0.0 0 0.00 0.00

0 10000 20000 30000 40000 50000 60000 bpd
0 3000 6000 9000 m3/day

Capacity
Engineering data NT38000, 60 Hz

8.29 in 210.5 mm Rotational Direction CW
Low Strength
Shaft (S8)
Recommended Power Medium
30187-45281 bpd 4800-7200 m3/day 2566 hp 1915 kW
Strength (S11)
2.14 in2 1385 mm2 2987 psi 206 bar

NT38000, 50 Hz / 2910 rpm
Head
ft m
Qmin Qnom Qmax
65.6 20
Head
49.2 15
Eff, %
80 32.8 10
Power
kW hp
Eff
40 16.4 5 20.00 26.82
10.00 13.41
Power
0 0.0 0 0.00 0.00

0 2000 4000 6000 8000 m3/day
0 10000 20000 30000 40000 50000 bpd

Capacity

Low Strength
Shaft (S8)
Recommended Power Medium
25156-37734 bpd 4000-6000 m3/day 2139 hp 1596 kW
Strength (S11)
2.14 in2 1385 mm2 2987 psi 206 bar

NT38000 MULTI HZ CURVE (TORNADO)
Multi Hz Curve NT38000
(m) ft 60Hz
22.8 75
55Hz
50Hz
Head
15.2 50
45Hz
40Hz
7.6 25
60Hz
(KW) hp
14.91 20.0
55Hz
Power
50Hz
7.46 10.0 45Hz
40Hz
0 10000 20000 30000 40000 50000 60000 BPD
0 3000 6000 9000 (m3/day)

Capacity

NT38000 PUMP DESIGN DATA @ 60 HZ
740 SERIES

HSG# STG Eff., %
2 4.9 1.5 258 117 7 470 143 70 188.5 140.7 188.5 140.7
3 6.6 2.0 344 156 10 672 205 70 269.3 201.0 269.3 201.0
4 8.2 2.5 445 202 13 873 266 70 350.1 261.3 350.1 261.3
5 9.8 3.0 501 227 16 1075 328 70 430.9 321.5 430.9 321.5
6 11.5 3.5 587 266 20 1344 410 70 538.6 401.9 538.6 401.9
7 13.1 4.0 728 330 23 1545 471 70 619.4 462.2 619.4 462.2
Pump accessories
Length Weight
Description
ft m lb kg
BOH 4-1/2"-8RD NUE-740SERIES CR0 0.98 0.3 46.97 21.3

NT/740 series. NT47500

NT47500, 60 Hz / 3490 rpm
Head
m ft
Qmin Qnom Qmax
30.5 100
Head
22.9 75
Eff, %
80 15.2 50
Power
hp kW
40 7.6 25 40.00 29.82

Eff
Power
20.00 14.91
0 0.0 0 0.00 0.00

0 20000 40000 60000 80000 bpd
0 3000 6000 9000 12000 m3/day

Capacity

Low Strength
Shaft (S8)
Recommended Power
Medium
37734-52828 bpd 6000-8400 m3/day 2566 hp 1915 kW
Strength (S11)
2.14 in2 1385 mm2 2987 psi 206 bar

NT47500, 50 Hz / 2910 rpm
Head
ft m
Qmin Qnom Qmax
82.0 25
65.6 20 Head
Eff, %
90 49.2 15
Power
kW hp
60 32.8 10 20.00 26.82
30 16.4 5 Power 10.00 13.41
Eff
0 0.0 0 0.00 0.00

0 2000 4000 6000 8000 10000 m3/day
0 10000 20000 30000 40000 50000 60000 bpd

Capacity

Low Strength
(S8)
Shaft
Recommended Power
Medium
31445-44023 bpd 5000-7000 m3/day 2139 hp 1596 kW
Strength (S11)
2.14 in2 1385 mm2 2987 psi 206 bar

NT47500 MULTI HZ CURVE (TORNADO)
Multi Hz Curve NT47500
60Hz
(m) ft
55Hz
22.8 75
50Hz
Head
15.2 50 45Hz
40Hz
7.6 25
60Hz
(KW) hp
22.38 30.0
55Hz
14.92 20.0 50Hz

Power
45Hz
7.46 10.0 40Hz
0 10000 20000 30000 40000 50000 60000 BPD
0 3000 6000 9000 (m3/day)

Capacity

NT47500 PUMP DESIGN DATA @ 60 HZ
740 SERIES

HSG# STG Eff., %
2 4.9 1.5 258 117 6 448 137 72 216.1 161.3 223.6 166.9
3 6.6 2.0 344 156 9 672 205 72 324.2 241.9 335.5 250.3
4 8.2 2.5 445 202 12 896 273 72 432.3 322.6 447.3 333.8
5 9.8 3.0 501 227 15 1120 341 72 540.3 403.2 559.1 417.2
6 11.5 3.5 587 266 18 1344 410 72 648.4 483.9 670.9 500.7
7 13.1 4.0 728 330 21 1569 478 72 756.5 564.5 782.7 584.1
Pump accessories
Length Weight
Description
ft m lb kg
BOH 4-1/2"-8RD NUE-740SERIES CR0 0.98 0.3 46.97 21.3

NV/905 series. NV60000
NV60000 PUMP PERFORMANCE CURVE

NV60000, 60 Hz / 3490 rpm
Head
m ft
Qmin Qnom Qmax
48.8 160
Head
36.6 120
Eff, %
80 24.4 80
Power
Eff hp kW
40 12.2 40 100.0 74.6
Power 50.0 37.3
0 0.0 0 0.0 0.0

0 25000 50000 75000 100000 bpd
0 3000 6000 9000 12000 15000 m3/day

Capacity
Engineering data NV60000, 60 Hz

(incl. MLE)
Housing Diameter 9.05 in 230 mm
Shaft
Recommended
45287-76107 bpd 7200-12000 m3/day Power Standart (S8) 3940 hp 2940 kW
Operating Range
Limit
Shaft Diameter 2.05 in 52 mm
3.29 in2 2123 mm2 4978 psi 343 bar
NR, NT and NV series pumps are available with straight-sided shaft splines only

NV60000, 50 Hz / 2910 rpm
Head
ft m
Qmin Qnom Qmax
114.8 35
98.4 30
Head
82.0 25
Eff, %
80 65.6 20
60 49.2 15
Eff Power
kW hp
40 32.8 10 50.0 67.0
20 16.4 5 25.0 33.5

Power
0 0.0 0 0.0 0.0

0 2000 4000 6000 8000 10000 12000 14000 m3/day
0 15000 30000 45000 60000 75000 bpd

Capacity

(incl. MLE)
Shaft
Recommended
Operating Range
Limit
3.29 in2 2123 mm2 4978 psi 343 bar

NV60000 MULTI HZ CURVE (TORNADO)
Multi Hz Curve NV60000
60Hz
(m) ft
33.5 110
55Hz
50Hz
Head
45Hz
16.8 55 40Hz
60Hz
(KW) hp
45 60
55Hz
Power
50Hz
22 30 45Hz
40Hz
0 30000 60000 90000 BPD
0 3000 6000 9000 12000 (m3/day)

Capacity

NV60000 PUMP DESIGN DATA @ 60 HZ
905 SERIES

HSG# STG Eff., %
2 4.9 1.5 408 185 6 685 209 71 436.5 325.7 474.0 353.7
3 6.6 2.0 503 228 9 1027 313 71 654.8 488.7 710.9 530.5
4 8.2 2.5 624 283 12 1368 417 71 873.2 651.6 948.0 707.4
5 9.8 3.0 706 320 14 1595 486 71 1018.8 760.3 1105.9 825.3
6 11.5 3.5 796 361 17 1939 591 71 1237.2 923.3 1343.0 1002.2
7 13.1 4.0 887 402 20 2283 696 71 1455.3 1086.0 1579.9 1179.0

NV/905 series. NV75500

NV75500, 60 Hz / 3490 rpm
Head
m ft
Qmin Qnom Qmax
45.7 150
38.1 125
Head
30.5 100
Eff, %
90 22.9 75
Power
hp kW
60 15.2 50 100.0 74.6
Eff
Power
30 7.6 25 50.0 37.3
0 0.0 0 0.0 0.0

0 25000 50000 75000 100000 125000 150000 bpd
0 5000 10000 15000 20000 m3/day

Capacity

(incl. MLE)
Shaft
Recommended
Operating Range
Limit
3.29 in2 2123 mm2 4978 psi 343 bar

NV75500, 50 Hz / 2910 rpm
Head
ft m
Qmin Qnom Qmax
98.4 30
82.0 25
Head
65.6 20
Eff, %
90 49.2 15
Power
kW hp
60 32.8 10 50.0 67.0
Eff
30 16.4 5 Power 25.0 33.5
0 0.0 0 0.0 0.0

0 5000 10000 15000 20000 m3/day
0 25000 50000 75000 100000 125000 bpd

Capacity

(incl. MLE)
Shaft
Recommended
Operating Range
Limit
3.29 in2 2123 mm2 4978 psi 343 bar

NV75500 MULTI HZ CURVE (TORNADO)
Multi Hz Curve NV75500
(m) ft 60Hz
30.5 100
55Hz
Head
50Hz
45Hz
15.2 50
40Hz
60Hz
(KW) hp
45 60
55Hz
Power
50Hz
22 30 45Hz
40Hz
0 30000 60000 90000 120000 BPD
0 3000 6000 9000 12000 15000 18000 (m3/day)

Capacity

NV75500 PUMP DESIGN DATA @ 60 HZ
905 SERIES

HSG# STG Eff., %
2 4.9 1.5 463 210 6 667 203 78 471.4 351.8 472.5 352.6
3 6.6 2.0 558 253 8 889 271 78 628.6 469.1 630.0 470.2
4 8.2 2.5 657 298 11 1222 373 78 864.3 645.0 866.3 646.5
5 9.8 3.0 761 345 14 1556 474 78 1100.0 820.9 1102.5 822.8
6 11.5 3.5 829 376 16 1778 542 78 1257.1 938.2 1260.1 940.3
7 13.1 4.0 893 405 19 2111 644 78 1492.8 1114.1 1496.3 1116.6

Novomet unique power save™ technology
NOVOMET UNIQUE POWER SAVE™ TECHNOLOGY
Novomet has a strong focus on new and innovative technologies that provide our Customers with the best
value and best in class ESP solutions. One of our most recent priority developments is Power Save™
technology which enables our Customers to save up to 25% of the total ESP system power cosumption
(compared with conventional ESP systems).
BACKGROUND
With a conventional ESP design application, typically the overall system efficiency is approximately 39%
with losses totaling +/-61%.
The losses can be broken down into the following segments:

As detailed in the chart above, the major losses are with the pump and motor (29% and 13% respectively).
These figures are relatively consistent in the industry as the conventional ESP system consists of a 3
phase, 2 pole, oil filled induction motor driving a multistage centrifugal pump (using radial or mixed flow type
stages).
Novomet has approached this design challenge with the following goals in mind:
1. Improve overall system power efficiency by +/-25%
2. Long term reliability is the same (when compared to conventional ESP systems)
3. The Power Save™ system must include a Variable Speed Controller (VSC) option that is compatible
with asynchronous and permanent magnet motor
4. The Power Save™ system should be available in standard ESP type configurations to suit ‘typical’ well
applications/requirements (e.g. 300/400/500 series equipment in 51/2” to 95/8” casing)
5. Easy installation methodology (same process as conventional ESP equipment)
6. Can be installed using existing well completion equipment, ESP power cable, MLE, penetrators, etc)
7. On a ‘like for like’ basis, the PMM motor is smaller/lighter than the conventional asynchronous motor
design.
Power Save™ technology incorporates two important design factors that differentiate the system from
conventional equipment. These are:
• Permanent Magnet Motor (PMM)
• High efficiency Pump stage design using different geometry

30
29% Overall useful capacity is 39%
25
20
Share, %
15
13%
10
10%
4%
3%
2%
0
Pump Motor Cable Tubing VSD S/U Transformer
80
60
BEP, %
40
20
Comparison is for 400/406 series

0
0 1260 2515 3775 5030 6289
bpd
– Competitors’ efficiency level – Novomet efficiency (Power Save™ ) level

POWER SAVE™ FEATURES & BENEFITS
Power Save™ is designed to bring a number of benefits to the Customer, including:

• Lower power consumption- lower cost of production/ lower OPEX
• Lower dimensions of Power Save™ systems – lower time of installation procedures
• Lower workover/rig cost- increased production uptime
• Competitive pricing with conventional ESP systems
• Total “cost of ownership”(including: purchase price + OPEX + repair costs) of Power Save™ ESP
systems is less than of conventional ESP systems
HOW ARE THESE BENEFITS ACHIEVED:
Power Save™ pumps are designed to rotate at higher RPM than the conventional system resulting in
higher pump efficiency.
POWER SAVE™ INCORPORATES A NUMBER OF ENHANCED FIT-FOR-PURPOSE PARTS AND

COMPONENTS, E.G.
• Advanced stage geometry and upgraded materials for shaft, stages and bearings
• Integration of high efficiency (94%) Novomet Permanent Magnet Motors (standard asynchronous
motor efficiency is +/-84%)
Permanent Magnet Motor

Power SaveTM pump glossary
POWER SAVETM PUMP

GLOSSARY
N X X (XXX-XXX) H XXX XXX XXX FJX XXX XXXSTG

Pump design:
empty - centrifugal, non-vortex
V - centrifugal, vortex
I - inverted
Recommended nominal ratings, bpd
(as per Pump Summary)
H - «Power Save» Stage
Pump assembly design:
FLT - floater
SCMP - semi-compression
CMP - compression
Abrasion resistance, (see Table 2)
FJI - Flush Joint Inserted
FJT - Flush Joint Threaded
Shaft material and yield strength:
Number of stages in a pump
e.g., NHV(790-1000)H SCMP AR2 CR1 S13 99STG
Table 1 - Series
Novomet series Series HSG OD, in HSG OD, mm Head & base length, ft (m)
P 535 5.35 136 1.2 (0.365)
R 677 6.77 172 1.3 (0.405) Intake built-in
Table 2 - Abrasion resistance

Abbr. Full name Description
Abrasion For fluid containing solids up to 175 ptb (500 mg/l).
AR1
Resistant 1 Note: Applicable for all Floater pumps and all pumps of NR and NT series.
For fluid containing solids up to 350 ptb (1000 mg/l).
Abrasion
AR2 Note: Applicable only for Compression and Semi-compression pumps, except for pumps of NR
Resistant 2
and NT series.
Abrasion Radial bearings are located at every stage
AR1:1
Resistant 1:1 Note: Applicable for Mixed Flow design of stage.

Max chemical
H2S CO2 CI
Stainless Steel for powder metallurgy stages.
Moderately Ni-resist or Stainless Steel for cast stages (please
Corrosion 0.01 1.45
CR1 aggressive 200 4.0..8.5 refer to Table 1 Pump Summary in Pump Glossary
Resistant 1 1.25 0.01
fluid section). Housing, head and base are from
Carbon Steel
Corrosion Highly
resist or Stainless Steel for cast stages. Housing,
CR2C Resistant aggressive 1.25 1.45 200 3.0...9.0
head and base are coated with thermal spray
2C fluid
coatings
Highly
Corrosion resist or Stainless Steel for cast stages. Stainless
CR2S aggressive 1.25 1.45 200 3.0...9.0
Resistant 2S Steel head and base. Housing is coated with
fluid
thermal spray coatings
Highly
Corrosion resist or Stainless Steel for cast stages. Housing,
CRM aggressive 1.25 1.45 200 3.0...9.0
Resistant M head and base are coated with Monel alloy
fluid
thermal spray coating
Corrosion Highly
resist or Stainless Steel for cast stages. Stainless
CRMS Resistant aggressive 1.25 1.45 200 3.0...9.0
Steel head and base. Housing is coated with
MS fluid
Monel alloy thermal spray coating
Highly Stainless Steel for powder metallurgy stages. Ni-
Corrosion
CR3 aggressive 1.25 1.45 200 3.0...9.0 resist or Stainless Steel for cast stages. Stainless
Resistant 3
fluid Steel housing, head and base
Ultra Extremely
Materials resistant to Sulfide Stress Cracking are
UCR Corrosion aggressive >1.25 1.45 200 3.0...9.0
used for housing, head and base
Resistant fluid
Table 4 - Housing data

Length
HSG#
ft m
1 3.3 1.0
2 4.9 1.5
3 6.6 2.0
4 8.2 2.5
5 9.8 3.0
6 11.5 3.5
7 13.1 4.0
8 14.8 4.5
9 16.4 5.0
10 18.0 5.5
11 19.7 6.0
12 21.3 6.5
13 23.0 7.0
14 24.6 7.5
15 26.2 8.0
To get CT pump installation length add head and base length from Table 1.

Power SaveTM pump summary
POWER SAVETM PUMP SUMMARY
P(535) R(677)
NP(11300-15100)H NR(15700-19000)H
NP(14200-19800)H
Cast stages
Mixed flow stages

NP/535 series. NP(11300-15100)H
NP(11300-15100)H PUMP PERFORMANCE CURVE

NP(11300-15100)H, 60 Hz / 3490 rpm
Head
m ft
Qmin Qnom Qmax
18.3 60
15.2 50
Head
Eff, %
100 12.2 40
75 9.1 30
Power
hp kW
50 6.1 20 6.0 4.48
Eff
Power
25 3.0 10 3.0 2.24
0 0.0 0 0.0 0.00

0 4500 9000 13500 18000 22500 bpd
0 500 1000 1500 2000 2500 3000 3500 m3/day
Capacity
Electric Submersible Pump Testing.
Engineering data NP(11300-15100)H, 60 Hz

Housing Diameter 5.35 in 136 mm Standard (S13) 1110 hp 828 kW
Recommended High Strength
3019-15094 bpd 480-2400 m3/day Shaft Power 1198 hp 894 kW
Operating Range (S14)
Limit
Ultra High
Shaft Diameter 1.18 in 30 mm 1375 hp 1026 kW
Strength (S16)
Shaft Cross
1.10 in2 707 mm2 Housing Burst Pressure Limit 4978 psi 343 bar
Sectional Area

NP(11300-15100)H, 50 Hz / 2910 rpm
Head
ft m
Qmin Qnom Qmax
39.4 12
32.8 10 Head
Eff, %
100 26.2 8
75 19.7 6
Power
kW hp
50 13.1 4 3.00 4.00
Eff
25 6.6 2 Power 1.50 2.00
0 0.0 0 0.00 0.00

0 500 1000 1500 2000 2500 3000 m3/day
0 3000 6000 9000 12000 15000 18000 bpd

Capacity

Limit
Ultra High
Strength (S16)
Shaft Cross
1.10 in2 707 mm2 Housing Burst Pressure Limit 4978 psi 343 bar
Sectional Area

NP(11300-15100)H MULTI HZ CURVE (TORNADO)
Multi Hz Curve NH(11300-15100)H
80Hz*
(m) ft
70Hz
21.3 70
Head
60Hz
50Hz
10.7 35
40Hz
80Hz*
(KW) hp
7.46 10.0
70Hz
Power
60Hz
3.73 5.0
50Hz
40Hz
0 5000 10000 15000 20000 25000 BPD
0 600 1200 1800 2400 3000 3600 (m3/day)

Capacity

NP(11300-15100)H PUMP DESIGN DATA @ 60 HZ
535 SERIES

HSG# STG Eff., %
2 4.9 1.5 154 70 10 443 135 76 52.0 38.8 55.5 41.4
3 6.6 2.0 232 105 15 665 203 76 77.9 58.2 83.3 62.2
4 8.2 2.5 368 167 19 842 257 76 98.7 73.7 105.5 78.7
5 9.8 3.0 441 200 23 1019 311 76 119.5 89.2 127.7 95.3
6 11.5 3.5 518 235 28 1241 378 76 145.5 108.6 155.5 116.0
7 13.1 4.0 595 270 32 1418 432 76 166.3 124.1 177.7 132.6
Pump accessories
Length Weight
Description
ft m lb kg
SPLINE COUPLING 1.18"-1.18" (FOR CMP PUMPS) 0.31 0.09 0.5 0.2
PUMP/MOTOR CLAMP 535..562SERIES 5TON - - 46.1 20.9
Stage design - Mixed flow, non Vortex

NP/535 series. NP(14200-19800)H

NP(14200-19800)H, 60 Hz / 3490 rpm
Head
m ft
Qmin Qnom Qmax
18.3 60
15.2 50
12.2 40 Head
Eff, %
75 9.1 30
Power
hp kW
50 6.1 20 8.0 6.0
Eff
Power
25 3.0 10 4.0 3.0
0 0.0 0 0.0 0.0

0 5000 10000 15000 20000 25000 30000 bpd
0 1000 2000 3000 4000 m3/day
Capacity

Recommended Shaft High Strength
11320-22640 bpd 1800-3600 m3/day 1198 hp 894 kW
Operating Range Power (S14)
Limit Ultra High
Strength (S16)
1.10 in2 707 mm2 4978 psi 343 bar

NP(14200-19800)H, 50 Hz / 2910 rpm
Head
ft m
Qmin Qnom Qmax
39.4 12
32.8 10
Head
26.2 8
Eff, %
75 19.7 6
Power
kW hp
50 13.1 4 4.00 5.36

Eff
25 6.6 2 Power 2.00 2.68
0 0.0 0 0.00 0.00

0 800 1600 2400 3200 4000 m3/day
0 5000 10000 15000 20000 25000 bpd

Capacity

Limit
Ultra High
Strength (S16)
1.10 in2 707 mm2 4978 psi 343 bar

NP(14200-19800)H MULTI HZ CURVE (TORNADO)
Multi Hz Curve NH(14200-19800)H
(m) ft
21.3 75
80Hz*
70Hz
Head
14.2 50
60Hz
50Hz
7.1 25
40Hz
(KW) hp 80Hz*
11.2 15.0
70Hz
7.4 10.0
Power
60Hz
3.7 5.0
50Hz
40Hz
0 5000 10000 15000 20000 25000 30000 35000 BPD
0 1000 2000 3000 4000 5000 (m3/day)

Capacity

NP(14200-19800)H PUMP DESIGN DATA @ 60 HZ
535 SERIES

HSG# STG Eff., %
2 4.9 1.5 143 65 10 394 120 70 68.5 51.1 71.4 53.3
3 6.6 2.0 221 100 14 551 168 70 95.9 71.6 100.0 74.6
4 8.2 2.5 368 167 18 708 216 70 123.3 92.0 128.6 95.9
5 9.8 3.0 441 200 22 866 264 70 150.7 112.5 157.1 117.3
6 11.5 3.5 518 235 26 1023 312 70 178.1 132.9 185.7 138.6
7 13.1 4.0 595 270 30 1181 360 70 205.6 153.4 214.3 159.9
Pump accessories
Length Weight
Description
ft m lb kg
SPLINE COUPLING 1.18"-1.18" (for CMP pumps) 0.31 0.09 0.5 0.2
PUMP/MOTOR CLAMP 535..562SERIES 5TON - - 46.1 20.9

NR/677 series. NR(15700-19000)H
NR(15700-19000)H PUMP PERFORMANCE CURVE

NR(15700-19000)H, 60 Hz / 3490 rpm
Head
m ft
Qmin Qnom Qmax
30.5 100
24.4 80
Head
Eff, %
90 18.3 60
60 12.2 40
Eff Power
hp kW
30 6.1 20 14.0 10.44
Power
7.0 5.22
0 0.0 0 0.0 0.00

0 5000 10000 15000 20000 25000 30000 35000 bpd
0 1000 2000 3000 4000 5000 m3/day
Capacity
Engineering data NR(15700-19000)H, 60 Hz

12830-27168 bpd 2040-4320 m3/day 2061 hp 1538 kW
Limit Ultra High
Strength (S16)
1.49 in2 962 mm2 4831 psi 333 bar
Involute shaft splines

NR(15700-19000)H PUMP PERFORMANCE CURVE
NR(15700-19000)H, 50 Hz / 2910 rpm
Head
ft m
Qmin Qnom Qmax
65.6 20
Eff, % Head
90 49.2 15
60 32.8 10
Eff
Power
kW hp
30 16.4 5 6.0 8.0
Power
3.0 4.0
0 0.0 0 0.0 0.0

0 1000 2000 3000 4000 5000 m3/day
0 5000 10000 15000 20000 25000 30000 bpd

Capacity
Engineering data NR(15700-19000)H, 50 Hz

10691-22640 bpd 1700-3600 m3/day 1718 hp 1282 kW
Limit Ultra High
Strength (S16)
1.49 in2 962 mm2 4831 psi 333 bar
Involute shaft splines

NR(15700-19000)H MULTI HZ CURVE (TORNADO)
Multi Hz Curve NR(15700-19000)H
(m) ft 60Hz
22.9 75
55Hz
50Hz
Head
15.2 50
45Hz
40Hz
7.6 25
(KW) hp
8.95 12.0
60Hz
55Hz
5.96 8.0
Power
50Hz
45Hz
2.98 4.0
40Hz
0 5000 10000 15000 20000 25000 30000 BPD
0 1000 2000 3000 4000 (m3/day)

Capacity

NR(15700-19000)H PUMP DESIGN DATA @ 60 HZ
677 SERIES

HSG# STG Eff., %
2 4.9 1.5 198 90 8 489 149 74 91.9 68.6 96.7 72.2
3 6.6 2.0 265 120 12 734 224 74 137.8 102.9 145.0 108.2
4 8.2 2.5 342 155 15 917 280 74 172.3 128.6 181.3 135.3
5 9.8 3.0 386 175 19 1162 354 74 218.2 162.8 229.7 171.4
6 11.5 3.5 452 205 23 1406 429 74 264.2 197.1 278.0 207.5
7 13.1 4.0 562 255 26 1589 484 74 298.6 222.8 314.3 234.5
Pump accessories
Length Weight
Description
ft m lb kg
SPLINE COUPLING 1.38"-1.38" (FOR CMP PUMPS) 0.31 0.09 0.5 0.2

Protector
PROTECTOR
GLOSSARY
N XXX XX XXXXX XXXH/XXXB XXX XXX XXX XX

Protector design:
MP - Modular Protector
TMP - Tandem Modular Protector
Hydraulic scheme (from top to bottom)*:

LSB (Labyrinth-series-Bag)
BSB (Bag-series-Bag)
LSBPB (Labyrinth-series-Bag-parallel-Bag)
LSBSB (Labyrinth-series-Bag-series-Bag)
LSBPB-SBPBSL (Labyrinth-series-Bag-parallel-Bag + series-
Bag-parallel-Bag-series-Labyrinth)
Protector flange connection size:
XXXH - Protector Head series (for intake device connection)
XXXB - Protector Base series (for motor connection)
Heat resistance, (see Table 3)
Thrust bearing:
STL - Standard Load thrust bearing
HL - High Load thrust bearing
Shaft material strength:
e.g., N449MP LSBSB 449H/512B CR0 HT HL S8
* Other hydraulic schemes are available on Customer request

Table 1 - Series
Series HSG OD, in HSG OD, mm
535 5.35 136
677 6.77 172

Max chemical
H2S CO2 CI
Corrosion Highly aggressive Housing, head and base are coated
CR2C 1.25 1.45 200 3.0...9.0
Resistant 2C fluid with thermal spray coatings
Corrosion Highly aggressive Stainless Steel head and base. Housing
CR2S 1.25 1.45 200 3.0...9.0
Resistant 2S fluid is coated with thermal spray coatings
Corrosion Highly aggressive
CR3 1.25 1.45 200 3.0...9.0 Stainless Steel housing, head and base
Resistant 3 fluid
Table 3 - Heat resistance

Abrr. Full name Description
Ambient temperature - up to 392 oF (200 oC)
Ultra High Note: Applicable for conventional, Modular and Tandem Modular Protec-
UHT
Temperature tors.
UHT motor fluid

APPLICATIONS:
Protector being a part of ESP system performs the following functions:

• It protects the motor from the well fluid
• It provides pressure equalization between the motor and the wellbore
• It carries the thrust load of the pump
• It compensates motor oil volume during ESP system operation
• It transfers torque moment from Motor to Intake devices and Pump
BENEFITS:
• Versatile design reduces inventories

• High-load thrust bearing adds greater pump thrust capacity
• Ensures extended ESP run life in challenging conditions
FEATURES:
• Modular Protectors are available in 319. 362. 406. 449. 535 and 677 Series
• They come in either standard (STL) or high load thrust (HL) ratings as well as high temperature (HT)
configurations (well ambient temperature is up to 392 oF)
• With regard to corrosion-resistant versions. three variant are available: for slightly (CR0). Highly (CR2
and CR3) and extremely aggressive fluids (UCR)
TANDEM MODULAR PROTECTOR
Most common hydraulic configuration of modules is LsBpB+BpBsL
Tandem protector is
6 4 2
protection thrust
modules
barriers bearings
Two thrust bearings

• Bearings work in tandem increasing allowable axial load on protector shaft
• In case one of the thrust bearings fails the second thrust bearing will receive the load
• The system does not require preliminary preparation. Adjustment is performed during protector
manufacturing and assembly

Protector specification
Housing Shaft Thrust bearing load limit Maximum Max oil Installation
Oil Weight
Hydraulic OD diameter 60Hz 50Hz motor power volume Length
Modular Protector volume,
scheme hp kW of
in mm in mm lb kg lb kg l ft m lb kg
60Hz 50Hz motor, l
N535TMP LSBPB-SBPBSL CR2S UHT HL LSB-PB-
5.35 136 1.50 38 11907 5400 9923 4500 1126 700 40 80 TBA TBA 772 350
S13 SBPB-SL
N677TMP LSBPB-SBPBSL CR2S UHT HL LSBPB-
6.77 172 1.69 43 21168 9600 17640 8000 1050 650 50 76 7.56 2.31 573 260
S11 SBPBSL
GEYSER – GEOTHERMAL PUMPING SYSTEM

54
Asynchronous motor
ASYNCHRONOUS MOTOR
GLOSSARY
N XXX AM XXX XXXXV XXX XXX XXX TYPEXX HRZ NDSX

Asynchronous Motor
Power, hp (at 60 Hz)
Voltage, V (at 60 Hz)
Single and Tandem motors:
SGL - Single motor
DBL - Double motor
TRP - Triple motor
MLE plug type (size) to be connected with:
empty - standard, according to Table 1 in MLE section
TYPE00 - 0.67" (17 mm)
TYPE1 - 1.02" (26 mm)
TYPE4 - 1.65" (42 mm)
Design modifications
HRZ - for horizontal operation, if applicable
Type of Downhole Sensor, if applicable (see Table 4)
e.g., N406AM160 2520V DBL CR0 HT NDS2
Table 1 - Series
744 7.44 189

Max chemical
H2S CO2 CI
CR2C 1.25 1.45 200 3.0...9.0
CR2S 1.25 1.45 200 3.0...9.0
Resistant 3 fluid

Ultra High Ambient temperature - up to 392 oF (200 oC)
UHT
Temperature Winding temperature - up to 428 oF (250 oC)

Design data on Asynchronous motor 744 series (OD 185 mm)
Motor Power Min. fluid Installation
Motor hp Volts Efficiency, Weight
Description kW Amps factor, velocity Type Length
60 Hz %
50 Hz 60 Hz 50 Hz r.u. ft/s m/s ft m lb kg
N744AM400 3360V SGL CR2C UHT 402 250 3360 2800 69.0 0.848 88.5 1.57 0.48 S 20.8 6.3 2602 1180
N744AM640 3720V SGL CR2C UHT 643 400 3720 3100 100.0 0.853 87.9 6.89 2.10 S 27.2 8.3 3638 1650
362 225 1860 1550 UT 17.2 5.2 2443 1108
N744AM730 3720V DBL CR2C UHT 724 450 3720 3100 111.0 0.859 88.3 7.22 2.20
362 225 1860 1550 LT 17.2 5.3 2441 1107
402 250 2100 1750 UT 18.0 5.5 2536 1150
N744AM800 4200V DBL CR2C UHT 804 500 4200 3500 112.0 0.843 88.4 3.45 1.05
402 250 2100 1750 LT 18.0 5.5 2536 1150
523 325 2400 2000 UT 22.6 6.9 2999 1360
N744AM1050 4800V DBL CR2C UHT 1146 650 4800 4000 125.0 0.857 87.9 9.84 3.00
523 325 2400 2000 LT 22.6 6.9 2999 1360
UT - Upper tandem
CT - Center tandem
LT - Lower tandem
S - Single

56
Permanent magnet motor
PERMANENT MAGNET MOTOR

Permanent Magnet Motor (PMM) is synchronous motor. Stator manufacturing technique is similar ti that
of asynchronous motor. Rotor has permanent magnets made from rare-earth alloys forcing high level of
magnet induction.
Applications:
• Conventional ESP systems
• Power SaveTM ESP systems
• PCP systems
• Novomet system for high-viscous fluids
Benefits:
• Smaller size and weight at same power output in comparison with asynchronous motor (excellent
solution for offshore applications)
• Wider ranges of rotation frequency regulation (100-1000, 1000-4200 and 3000-6000 rpm)
• Reduced energy consumption
• Stable torque over wide operation range
• Power factor is near to 1
• Lower specific heat release due to higher efficiency
• High efficiency (90-94%) vs. asynchronous motors up to 86%
Parameters comparison for Permanent Magnet Motor and Asynchronous Motor of 744 series with PMM we
receive greater horsepower 950hp vs. 545hp (increase by 74%) per length of motor.
PMM and Asynchronous Motor of 744 series

Parameter PMM, 744 series, 1 section AMM, 744 series, 1 section
Motor lenght, ft 27 27.2
Motor weight, lb 3505 3638
Number of sections 1 1
Number of rotor packs, pcs 21 26
Efficiency, % 94.5 89.3
Power factor 0.95 0.903
Rotation speed, prm 3000 3000
Motor OD, in 7.44 7.44
Rated power, HP 950 545
Rated voltage, V 4200 3100
Rated current, A 123 94
Electromagnetic torque, N-m 2230 1505

Motor shaft: involute splines allow
to increase torque by 20%
Down thrust bearing: special coating

provides increased reliability
Stator packs: special design and material

reduce losses by 1.2 times
PMM rotor: enables significant power output

of 545 hp (in 460 series) in one section
Radial bearings: special design allows

high speed rotation up to 6000 rpm
Epoxy encapsulated stator ensures

high temperature applications

PERMANENT MAGNET MOTOR
GLOSSARY
N XXX PM XXX XXXXV XXXXRPM XXXN-M XXX XXX XXX HRZ NDSX
Permanent Magnet motor

Power, hp (at rated rotation frequency)
Rated voltage, V (at rated rotation frequency)
Rated rotation frequency, rpm
Torque, N-m (only for 500 and 1000 rpm PMM in 460 series)
Single and Tandem motors:
SGL - Single motor
DBL - Double motor
TRP - Triple motor
Design modifications
HRZ - for horizontal operation, if applicable
Type of Downhole Sensor, if applicable (see Table 4)
e.g., N512PM345 3840V 3.6RPM SGL CR0 UHT NDS2

e.g., N460PM54 1630V 0.5RPM 764N-M SGL CR0 UHT NDS2
Table 1 - Series
512 5.12 130
744 7.44 189

Max chemical
H2S CO2 CI
CR2C 1.25 1.45 200 3.0...9.0
CR2S 1.25 1.45 200 3.0...9.0
Resistant 3 fluid

Ultra High Ambient temperature - up to 392 oF (200 oC)
UHT
Temperature Winding temperature - up to 428 oF (250 oC)

Design data on Permanent magnet 744 series (OD 189 mm)
Motor hp kW Volts Power Min. fluid Min. fluid Length Weight
Efficiency,
Description 120 100 120 100 120 100 Amps factor, velocity, velocity, Type
% ft m lb kg
Hz Hz Hz Hz Hz Hz r.u. ft/s m/s
N512PM175 3640V 6.0RPM SGL CR0 HT 174 130 130 98 3640 2760 23.4 0.95 92.4 0.98 0.30 S 9.0 2.7 567 257
N744PM390 4300V 3.6RPM SGL CR2C UHT 386 322 288 240 4300 3600 43.8 0.91 94.9 0.98 0.30 S 11.8 3.6 1566 710
N744PM1290 4720V 3.6RPM SGL CR2C HT 1286 1072 960 800 4720 3950 131.6 0.91 95.1 1.31 0.40 S 30.8 9.4 3660 1660
Unlike asynchronous motor a permanent magnet motor has 4 poles instead of 2 poles. Due to that VSD frequency should be doubled to obtain the same RPM.
S - Single

60
Downhole monitoring system
Downhole sensor
DOWNHOLE SENSOR
GLOSSARY
N DSX XXX XXX XXXXPSI XXX MODX XXX XX

Type of Downhole Sensor, (see Table 1)
DES0 - Voltage insulation rating is 1.0 kV
Maximum measured pressure, psi
5800PSI - (40 MPa)
8700PSI - (60 MPa)
Modification, (see Table 4)
Heat resistance:
HT - up to 302 oF (150 oC)
UHT - up to 356 oF (180 oC)
empty - conventional design

M1 - New Generation Novomet Downhole Sensor,
(See Table 5)
e.g., NDS2 378 DES1 5800PSI CR3 MOD0 HT
Table 1 - Type of downhole sensor

NDS1 Novomet Downhole Sensor, Type 1. Intake T & P, motor vibration X & Y, motor oil temperature
Table 2 - Series
406 4.06 103

Max chemical
H2S CO2 CI
CR3 1.25 1.45 200 3.0...9.0 Stainless Steel
Resistant 3 fluid

Table 4 - Downhole Sensor modification
NDS1
Modification Description
DH-sensor head with the hydraulic channel for control of oil pressure in the motor.
Mod0 Electrical connectors for remote motor winding temperature sensor that is located in the motor
housing
DH-sensor head with the hydraulic channel for pump intake pressure control.
Mod1 Electrical connectors for remote motor winding temperature sensor that is located in the motor
housing
Table 5
Parameter New Generation NDS (M1)
Total time required for data transmission 20 sec
Time to update of intake pressure 12 sec
Resolution for pressure 0.1 PSI
Measurement time for isolation resistance 5 sec
Interfaces RS485/RS232 Two independent interfaces
Modbus RTU of Surface Panel RS485 and RS232
Telemetry data archiving Archiving and unloading on flash drive
Software update for Surface Panel Update with flash drive
Display for data demonstration Display – 4 lines and 20 symbols

Motor lead extension
MOTOR LEAD EXTENSION

GLOSSARY
MLE XXXX TYPEX XXXF AWG#X XKV XX XXXXX XXXFT

Motor Lead Extension
Design:
empty - standard 3-pin plug-in connector
TAPE-IN - tape-in connection
SPLIT - 3 separate 1-pin plug-in connectors
PTFE - fluoropolymer insulation
Plug type, (see Table 1)
Temperature rating, oF
AWG size (see Table 2)
Voltage rating, kV
Type of seal:
RC - Radial and Conic seal
Armor material, (see Table 3)
Length, ft
e.g., MLE TYPE3 450F AWG#6 4KV RC SS 82 FT
Table 1 - Plug type

Plug size Motor OD, in
Plug size
in mm 2.17 3.19 3.78 4.06 4.60 5.12 5.62 7.44
AM up to 250 KW (400HP @60Hz) PMM
Type3 1.42 36 X SGL
up to 330 KW (530HP @3600RPM)
AM above 250 KW (400HP @60Hz)
Type5 2.17 55
PMM above 242 KW (390HP@60 Hz)
Table 2 - Series
AWG# mm2
5 16
2 33.45

Max chemical
H2S CO2 CI
SS 1.25 1.45 200 3.0...9.0 Stainless Steel Armor
Resistant 3 fluid

MLE specification
Plug diameter Overall dimensions Length Conductor size
Description
in mm in mm ft m AWG# mm2
MLE TYPE3 450F AWG#5 5KV SS 1.42 36 0.55 x 1.43 14.10*36.30 1805 550 5 16
MLE TYPE5 450F AWG#2 5KV SS 2.17 55 0.63*1.63 15.9*41.35 1805 550 2 33.7
*available 500oF (260oC) Temperature rating

64
MISCELLANEOUS EQUIPMENT
MISCELLANEOUS EQUIPMENT

Bolt-on Head
BOLT-ON HEAD
GLOSSARY
BOH XX" -XX RD XXX -XXXSERIES XXX FJX

Bolt-On Head
Thread size, inches, (see Table 1)

Pitch, threads per inch:
8
10
RD - round thread
Thread type:
BTC
Pump series
FJI - Flush joint inserted
FJT - Flush joint threaded
e.g., BOH 2-7/8"-8RD EUE-406SERIES CR0
Table 1 - Thread size

in mm
41/2 114
51/2 140
53/4 146
65/8 168
7 178
85/8 219
95/8 245

Max chemical
H2S CO2 CI
Resistant 3 fluid
Bolt-on Head specification

Installation
Weight
Description Length
ft mm lb kg
BOH 4-1/2"-BTC-535SERIES CR3 0.66 200 15.2 6.9
BOH 6-5/8"-BTC-677SERIES CR3 1.05 320 56.44 25.6
BOH 9-5/8"-BTC-740SERIES CR3 1.64 500 209.44 95

Pump/Motor clamp
PUMP/MOTOR CLAMP
GLOSSARY
PUMP/MOTOR CLAMP XXX..XXX SERIES XTON

Pump/Motor Clamp
Range of Pump/Motor series
Load capacity, ton
e.g., PUMP/MOTOR CLAMP 677..744 SERIES 5TON
Pump/Motor clamp specification

Enclosed
Load capacity
Description diameters Application
in mm lb kg
Pump of 449, 484 and 512 series
4.49 114
PUMP/MOTOR CLAMP 449..512SERIES 5TON 11025 5000 Protector of 449 and 484 series
- 5.12 - 130
Motor of 512 series
Pump of 535 series
5.35 136
PUMP/MOTOR CLAMP 535..562SERIES 5TON 11025 5000 Protector of 535 series
- 5.62 - 143
Motor of 562 series
Pump of 677 series
PUMP/MOTOR CLAMP 677SERIES 7TON 6.77 172 15435 7000
Protector of 677 series
7.40 188
Pump of 740 series
PUMP/MOTOR CLAMP 744SERIES 5TON - - 11025 5000
Motor of 744 series
7.44 189
Pump of 740 series
Motor of 744 series
Pump of 905 series
Motor of 744 series

MLE Guard
MLE GUARD
GLOSSARY
MLE GUARD XXXX XXX MODX

MLE GUARD
Type:
Pump XXX series
Protector XXX series
Modification, (see Table 2)
e.g., MLE GUARD PUMP338SERIES CR3 MOD1

Max chemical
H2S CO2 CI
Resistant 3 fluid
MLE Guard specification

Protector
Description Protector series Motor series
MLE GUARD PROTECTOR535SERIES CR3 535 512
MLE GUARD PROTECTOR677SERIES CR3 677 744
Pump
Description Pump series
MLE GUARD PUMP535SERIES CR3 535

SURFACE EQUIPMENT
SURFACE EQUIPMENT

Variable speed drive
VARIABLE SPEED DRIVE

GLOSSARY
N VSD XXXKVA XXXV XXHZ XP XXX XXXX XXXX NXX XXXX

Variable Speed Drive
Total output power, kVA,
(see Table 1 for available models)
Rated input voltage, V
Rated frequency, Hz
Pulse number
IF - (Input Filter, Built-in, if present)
SWF - (Sine-Wave Filter, Built-in, if present)
NSP - (Novomet Surface Panel Built-in, if present)
NEMA enclosure type
Climatic version
UHL1 - for moderate and cold climate, open air
T1 - for dry and moist tropical climate, open air
e.g., NVSD 790KVA 380V 50HZ 6P SWF NSP-04 N3R UHL1
Table 1 - Nameplate power capacity

Total output power Output power capacity Rated output current
@480..500V, kVA @480..500V/60Hz, kVA @480..500V/60Hz, A
300 300 360
490 490 590
605 605 730
Total output power Output power capacity Rated output current

380V, kVA 380V/50Hz, kVA 380V/50Hz, A
525 525 800
790 790 120
920 920 1400
1180 1180 1800
Total output power is shown for reference only.

Table 2 - NEMA enclosure type:
Abbreviature Description Comments
Indoor or outdoor use.
- Protection to personnel against access to hazardous parts
- Protection of the equipment inside the enclosure against ingress of solid foreign
objects (falling dirt)
N3R NEMA3R
- Protection with respect to harmful effects on the equipment due to the ingress of
water (rain, sleet, snow)
Additional level of protection against corrosionand that will be undamaged by the
external formation of ice on the enclosure
Table 3 - Climatic version

High-Limit
Operating
Operating
Climatic version Atmospheric
Atmospheric
Temperature
temperature
T1 - for dry and moist tropical climate, open air +1...+50 +1...+60

VARIABLE SPEED DRIVE SPECIFICATION
VSD with rated voltage 480v
Output
Overall dimensions,
power Rated Input Weight
Output Output Height x Width x Depth
capacity Input input voltage
Description voltage, amperage,
380V, pulses voltage, deviation,
V A
50/60Hz, V % in mm lb kg
kVA
NVSD 300KVA 480V 60HZ 6P IF SWF NSP 300 6 480 -15…+15 0…480 360 79 x 44 x 61 2016 x 1130 x 1550 TBA TBA
NVSD 490KVA 480V 60HZ 6P IF SWF NSP 490 6 480 -15…+15 0…480 590 83 x 72 x 74 2110 x 1820 x 1880 TBA TBA
NVSD 605KVA 480V 60HZ 6P IF SWF NSP 605 6 480 -15…+15 0…480 730 TBA TBA TBA TBA
VSD with rated voltage 380V

Output
Overall dimensions,
power Rated Input Weight
Output Output Height x Width x Depth
capacity Input input voltage
Description voltage, amperage,
380V, pulses voltage, deviation,
V A
50/60Hz, V % in mm lb kg
kVA
NVSD 790KVA 380V 50HZ 6P SWF NSP-04 N3R 790 6 380 ±25 380 1200 83*67*52 2100*1700*1300 2665 1210
NVSD 525KVA 380V 50HZ 6P SWF NSP-04 525 6 380 ±25 380 800 82 x 53 x 38 2085 x 1341 x 960 1654 750

73
CONTACTS
RUSSIA
(Head office and factory)
395, Shosse Kosmonavtov,

Perm, Russia.
T: +7 342 296 27 56/59
F: +7 342 296 23 02
E: post@novomet.ru
AZERBAIJAN
CANADA ROMANIA
IRAQ JSC Novomet-Perm
Novomet Canada Ltd. Novomet Artificial Branch
(Sales & Service Base)
Lift S.R.L. Qimat Al Salam (Office & service base)
Unit 101, 15 Derrick Drive, Devon,
UNITED STATES (Office & service base)
(Office & service base)
Delivery address: AZ 1025,
Alberta, Canada T9G 2B1 OF AMERICA Al-Kavakeb, Al-Magreb Street, Azerbaijan, Baku, Khojaly Avenue 55,
T: +1 780 987 9177 Dragomiresti-Deal,
Baghdad, Iraq «AGA CENTER»,
E: marketing@novometcanada.com Novomet USA Inc. Dragomiresti-Vale village,
Delivery address: T: +994 12 464 42 23,
(Office and manufacturing facilities) 21 Costanza Alley, Bucuresti – Pitesti
Al Bustan, Contractor Row, +994 12 464 42 25
Highway Km 13.5, in Building K,
North Rumaila, Basra E: office@novomet.az
23567 Clay Road, Grand Parkway Unit K2 within the A1 Business Park,
T: +964 782 637 83 16,
Industrial Park, Katy, Texas, 77493 Ilfov county, 077096
+964 782 338 88 84
T: +1 832 437 5998 T: +40 740 201 456 KAZAKHSTAN
E: info@novomet.ae
F: +1 832 437 1615 E: romania-info@novomet.ro ,
E: info@novomet-usa.com Novomet-Kazakhstan LLP
ITALY (Office & service base)
Service Center: 3207 Reesy Road,
Cody, Wyoming, 82414 Contact person: Delivery address: 120014,
Aslan Mollaev Republic of Kazakhstan,
MEXICO T: +971 54.330.9555 Kyzylorda, Aiteke Bi st, 17 A
E: aslan@novomet.ae T: +8 242700720,
New Lift Solution Mexico +8 7242700721
S.A. de C.V. E: novomet.kz@novomet.kz
(Office & teardown facility)
KUWAIT
Avenida Gregorio Méndez # 1311, Novomet Kuwait WLL
Primer Nivel # 107, (Office & service base)
Colonia Nueva Villahermosa, VENEZUELA ALGERIA Block 5, Lot 15
Villahermosa, Tabasco, 86070
Customer contacts: Behind Petrol Station, INDIA
T: +52 993 131 3239 Contact person:
Christian Kaled Ferrer Romero 40 Express way
E: mexico@novomet.ru Andrei Perepelkin
T: +58 424 6272762 Mina Abdullah Industrial Area, Delivery address:
EGYPT TURKEY

T: +971545317649 Kuwait PO BOX 72685 Office 8C2,
E: christian.ferrer@newlift.nl
E: aperepelkin@novomet.ae T: +965 22251160 I-Rise Tower, Barsha Heights,
Novomet NAP Petroleum Contact person:
Bugra Budak Dubai, UAE
Services FZ - SAE T: +90 312 909 33 16 Contact Person: Vijay Nambiar
(Office & service base) E: bugra.budak@ T: +971553698010
novometgroup.com E: vnambiar@novomet.ae
ECUADOR 8, Omar Ebn Elkhattab Street,
3rd Industrial Zone,
Novomet-Ecuador S.A. Badr City, Cairo, Egypt. MALAYSIA
(Office & service base) T: +2 286 060 42, UNITED ARAB
Customer contacts:
+2 286 060 43
Av. de los Shyris N34 – 152 y Holanda
EMIRATES Daniyar Bakhytuly
F: +2 286 060 37
Edificio “Shyris Center”, piso 9, Quito, Ecuador T: +60 17 277 3539
T: +593 2 4524.693, +593 2 4524.817 Novomet FZE E: daniyar@nali.co
E: info@novomet.ec Middle East Sales and Services OMAN
(Office)
Service base: Via a Colombia Contact person:
Km 1-1/2 en la entrada a Vitaly Repin
COLOMBIA PO BOX 72685 Office 8C2,
“San Vicente/10 de Agosto”, SOUTH SUDAN T: +971 55 160 6112
I-Rise Tower, Barsha Heights, Dubai
Lago Agrio, Sucumbios, Ecuador E: repin@novomet.ae
New Lift Solutions BV T: +971 4 4541469
Customer contacts:
E: info@novomet.ec F: +971 4 4541468
Sucursal Siddhartha Arasu
E: repin@novomet.ae
(Office & service base) Chidambaranathan
T: +919987552491
Bogota DC, Colombia, ED Offices 124 E: arasu@novomet.ae INDONESIA
Calle 124 # 7 -35 Office 602 ED Offices 124
F: +57 (1) 8233966 Warehouse: PT Novomet Artificial Lift
E: info@novomet.com.co Republic of South Sudan, (Office & service base)
Upper Nile State,
Service Base: Warehouse number 39, Palouge oilfield Industrial Estate Building
built over plot 39, of the free trade Jl. Kenari I Block G1 #17 Delta Silicon 5
zone Intexzona, located at the Desa Cicau, Cikarang Pusat Bekasi,
municipality of Cota Jawa Barat – 17530
Cundinamarca, Colombia T: +6221 2947 1963,
+6221 2947 1964
F: +6221 2947 1964
E: info@nali.co
ARGENTINA
Novomet-Argentina S.A.
(Office & service base)
Hipolito Yrigoyen 2125

Comodoro Rivadavia
Chubut. Argentina
T: +54 297 4465141
E: info@novomet.com.ar
74
CONTACTS

Geyser - Geothermal Pumping System Catalog

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GEYSER – GEOTHERMAL

GEYSER – GEOTHERMAL PUMPING SYSTEM 2

GEYSER – GEOTHERMAL PUMPING SYSTEM 3

NOVOMET APPROACH TO QUALITY, HEALTH,

GEYSER – GEOTHERMAL PUMPING SYSTEM 4

GEYSER – GEOTHERMAL PUMPING SYSTEM 5

NOVOMET SERVICE SOLUTIONS

Repair base in Egypt

GEYSER – GEOTHERMAL PUMPING SYSTEM 6

NOVOMET SUITE OF PERFORMED SERVICES

Additionally, Novomet provides:

Repair base in Noyabrsk, Russia

GEYSER – GEOTHERMAL PUMPING SYSTEM 7

GEYSER – GEOTHERMAL PUMPING SYSTEM 8

N X X XXXX XXX XXX XXX FJX XXX XXXSTG

Series, (see Table 1)

e.g., NHV3800 CMP AR2 CR1 S13 27STG

Table 2 - Abrasion resistance

GEYSER – GEOTHERMAL PUMPING SYSTEM 9

Table 4 - Housing data

GEYSER – GEOTHERMAL PUMPING SYSTEM 10

CONVENTIONAL PUMP SUMMARY

R(677) T(740) V(905)

NR30000 NT38000 NV60000

Mixed flow stages

GEYSER – GEOTHERMAL PUMPING SYSTEM 11

Compression pump designs are selected for application in the wells:

1000 mg/l (350 ptb)

Axial thrust to be transmitted to axial

GEYSER – GEOTHERMAL PUMPING SYSTEM 12

NR30000 PUMP PERFORMANCE CURVE

Recommended operating range

30 6.1 20 25.0 18.6

0 0.0 0 0.0 0.0

Engineering data NR30000, 60 Hz

GEYSER – GEOTHERMAL PUMPING SYSTEM 13

Recommended operating range

0 0.0 0 0.0 0.0

0 10000 20000 30000 bpd

Engineering data NR30000, 50 Hz

GEYSER – GEOTHERMAL PUMPING SYSTEM 14

0 10000 20000 30000 40000 50000 BPD

0 2000 4000 6000 (m3/day)

GEYSER – GEOTHERMAL PUMPING SYSTEM 15

Compression: AR1 CR1*

Stage design - Mixed Flow stage

GEYSER – GEOTHERMAL PUMPING SYSTEM 16

NT38000 PUMP PERFORMANCE CURVE

Recommended operating range

Power 15.00 11.18

0 0.0 0 0.00 0.00

0 3000 6000 9000 m3/day

Engineering data NT38000, 60 Hz

GEYSER – GEOTHERMAL PUMPING SYSTEM 17

Recommended operating range

0 0.0 0 0.00 0.00

0 10000 20000 30000 40000 50000 bpd

Engineering data NT38000, 50 Hz