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Kit Dash #

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Book issue# Qty Description Part No. Varco Reference Assembly Drawings

Torque Arresters
-57 The following hardware was provided at initial mfg. - insure that all components are still in place or order this Kit dash number as needed.
TDS Torque Arrester drawing # 90471, zone C-D/1-2
2 Screw, Drilled Hex Head 50010-10-C5D BOM item # 18
2 Screw, Drilled Hex Head 50010-12-C5D BOM item # 17
4 Lockwasher 50910-C BOM item # 19
A/R Lockwire .051 ? Z6001 BOM item # 25
1 Drawing 90471-Dwg

Solid Body Elevator Plate


-58 The following hardware was provided at initial mfg. - insure that all components are still in place or order this Kit dash number as needed.
PH-60 D Installation Kit drawing # 92954
8 Screw, Drilled Hex Head 50010-20-C5D BOM item # 10
8 Lockwasher 50910-C BOM item # 9
A/R Lockwire .051 ? Z6001 BOM item # 11
1 Drawing 92954-Dwg

Pipe Handler Wear Bushing Mount


-59 The following hardware was provided at initial mfg. - insure that all components are still in place or order this Kit dash number as needed.
Solid Body Elevator Shoe Assembly drawing # 115341(replaces 94139), zone C-D/3
8 Screw, Drilled Hex Head 50008-14-C5D BOM item # 3
8 Lockwasher 50908-C BOM item # 4
A/R Lockwire .051 ? Z6001 BOM item # 5
1 Drawing 115341-Dwg

Solid Body Elevator Link Bolts


-60
Solid Body Elevator Assembly drawing # 94529, zone C-D/2
2 Screw 72433 BOM item # 4
2 Nut, Hex Slotted 50520-C BOM item # 5
2 Pin, Cotter 51405-16-S BOM item # 6
1 Drawing 94529-Dwg

Link Tilt Retaining Screws*


-61 The following hardware was provided at initial mfg. - insure that all components are still in place or order this Kit dash number as needed.
PH 60 Installation Kit drawing # 92954 (For actual illustration, see PH-85 dwg. 95497 or 92956)
2 Screw, Drilled Hex Head 50016-28-C5D BOM item # 36
2 Screw, Drilled Hex Head 50016-26-C5D BOM item # 34
4 Lockwasher 50916-C BOM item # 35
A/R Lockwire .051 ? Z6001 BOM item # 11
1 Drawing 92954-Dwg

For Standard Reach Link Tilt Units


-62-S Insure that all components are in place or order this Kit dash number as needed.
Standard Reach Link Tilt Dwg. #74587, Sheet 1, zone D/7 (& Link Tilt Pivot Pin Retrofit Kit Dwg.# 30156872)
1 Pin, Pivot 30172033-501 BOM item # 12
1 Nut, Hex Slotted 50520-C BOM item # 27
1 Pin, Cotter 51404-16-S BOM item # 17
1 Washer, Flat 50820-R-C BOM item # 10
1 Drawing 74587-Dwg
1 Drawing 30156872-Dwg

KIT, PH-60 UPGRADE


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Kit Dash #
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Book issue# Qty Description Part No. Varco Reference Assembly Drawings

For Extended Reach Link Tilt Units


-62-E Insure that all components are in place or order this Kit dash number as needed.
Extended Reach Link Tilt Dwg. #82308, sheet 2, zone D/3 (& Link Tilt Pivot Pin Retrofit Kit Dwg. # 30156872)
1 Pin, Pivot 30172020 BOM item # 12
1 Nut, Hex Slotted 50524-C BOM item # 48
1 Pin, Cotter 51405-20-S BOM item # 17
1 Washer, Flat 50824-R-C BOM item # 47
1 Drawing 82308-Dwg
1 Drawing 30156872-Dwg

Link Tilt Assemblies


-63 Insure that all of the below components are in place or order this Kit dash number as needed.
Standard Reach Link Tilt Assembly (74587) & Extended Reach Link Tilt Assembly (82308)
2 Nut, Hex-Self Locking 51824-C BOM item # 15 on both drawings
1 Drawing 74587-Dwg

Link Tilt Assemblies


-64 Insure that all of the below components are in place or order this Kit dash number as needed.
Standard Reach Link Tilt Assembly (74587) & Extended Reach Link Tilt Assembly (82308)
4 Double Clevis Link Assy 30171701 BOM item # 23 on both drawings
1 Drawing 74587-Dwg

Elevator Link Clamp


-65 Insure that all of the below components are in place or order this Kit dash number as needed.
Standard Reach Link Tilt Assembly (74587) & Extended Reach Link Tilt Assembly (82308)
8 Nut, Hex-Self Locking 51808-C BOM item # 32
8 Washer, Lock 50908-C BOM item # 35
1 Drawing 74587-Dwg

Link Tilt Stop Spring Support


-66 Insure that all of the below components are in place or order this Kit dash number as needed.
Standard Reach Link Tilt Assembly (74587) & Extended Reach Link Tilt Assembly (82308)
2 Screw, Drilled Hex Head 89037 BOM item # 28
2 Nut, Hex Slotted 50508-C BOM item # 31
2 Pin, Cotter 51402-8-S BOM item # 19
6 Washer, Flat 50808-R-C-5 BOM item # 34 on 74587 (Standard Reach Unit) or item #20 on 82308 (Extended Reach unit)
1 Drawing 74587-Dwg

Link Tilt Stops and Pivot


-67 Insure that all of the below components are in place or order this Kit dash number as needed.
Standard Reach Link Tilt Assembly Dwg. # 74587 & Extended Reach Link Tilt Assembly (82308)
2 Pin, Clevis 30172181-04 BOM item # 13
2 Pin, Clevis 30172226 BOM item # 14
2 Nut, Hex-Jam 50312-C BOM item # 20 on 74587 (Standard Reach Unit) or item #33 on 82308 (Extended Reach unit)
2 Pin, Cotter 51402-8-S BOM item # 19
2 Pin, Cotter 51435-12-S BOM item # 18
2 Nut, Hex-Jam 50308-C BOM item # 30 on 74587 (Standard Reach Unit) or item #49 on 82308 (Extended Reach unit)
1 Drawing 74587-Dwg

Link Tilt Stop Release Shackle


-68 Insure that all of the below components are in place or order this Kit dash number as needed.
Standard Reach Link Tilt Assembly Dwg. # 74587 & Extended Reach Link Tilt Assembly Dwg. # 82308
1 Shackle Assembly 30171883-10 BOM item # 26 (P/N 6987 equivalent)
1 Drawing 74587-Dwg

KIT, PH-60 UPGRADE


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Kit Dash #
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Book issue# Qty Description Part No. Varco Reference Assembly Drawings

Guide Arm (Flipper) Pin Retention:


-69 Insure that all of the below components are in place or order this Kit dash number as needed.
PH-60 Torque Wrench Assembly Drawing # 117322, sheet 4, zone B/2
2 Pin, Guide Arm 30172178 BOM item # 100
2 Washer, Flat - Narrow 50810-N-C-5 BOM item # 78
2 Nut, Hex-Jam 50308-C BOM item # 75
2 Pin, Cotter 51402-8-S BOM item # 109
1 Drawing 117322-Dwg

Jaw Assembly Pin (PH-60 equivalent)* The below parts were supplied with original equipt. Insure that all components are still in place.
-70 and 71 The following hardware was provided at initial mfg. - insure that all components are still in place or order this Kit dash number as needed.
PH-60 Torque Wrench Assembly Drawing # 117322, sheet 4, zone BA/6 & B/6
2 Bolt, Retainer (6.4" long) 76444-1 (Ref. only) BOM item # 52
2 Bolt, Retainer (6.9" long) 76444-2 (Ref. only) BOM item # 53
4 Nut, Hex-Slotted 50514-C (Ref. only) BOM item # 71
4 Pin, Cotter 51435-16-S (Ref. only) BOM item # 113
1 Drawing 117322-Dwg

Clamp Body Pins:


-72 No action is required if the PH-60 was built after 5/1/92 or the Pin Retention Kit (#97562) has been retro-fitted per Varco Service Bulletin 92-2.
PH-60 Torque Wrench Drawing # 117322, Sheet 2, zone B/1
BOM item # 102
BOM item # 51
BOM item # 70
BOM item # 80
BOM item # 108
BOM item # 50
BOM item # 94
BOM item # 142

Torque Cylinder Gland Screws:


-73 In March of 2002 Varco revised the Vendor supply drawing for these cylinders to include Lockwiring the Socket Head Cap Screws after the standard 60 ft.-lb torque application.
Screws should be replaced if not currently drilled for lockwire.

Torque Tube Pin Retention:


-74 Insure that all of the below components are in place or order this Kit dash number as needed.
PH-60 Torque Wrench Drawing # 117322, Sheet 2, zone B/3
2 Pin, Clevis 30172078 BOM item # 99
2 Nut, Jam 50324-C BOM item # 68
2 Pin, Cotter 51406-24-S BOM item # 111
1 Drawing 117322-Dwg

-75 "Make/Break" Valve Handle drilled and safety wired

-76 Hydraulic Manifold screws lock wired

-77 "Make/Break" mounting Plate screws lock wired (Plate obsolete on new models)

KIT, PH-60 UPGRADE


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Kit Dash #
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Book issue# Qty Description Part No. Varco Reference Assembly Drawings

Stop Tube Pins:


-78 Insure that all of the below components are in place or order this Kit dash number as needed.
PH-60 Torque Wrench Drawing # 117322 Sheet 2, zone C/4
2 Pin, Stop Tube 30172099 BOM item # 115
2 Nut, Hex Slotted 50508-C BOM item # 67
2 Washer, Flat 50808-N-C BOM item # 49
2 Pin, Cotter 51435-12-S BOM item # 112
1 Drawing 117322-Dwg

Upper & Lower Lift Cylinder Pins:


-79 Insure that all of the below components are in place or order this Kit dash number as needed.
PH-60 Torque Wrench Drawing # 117322 Sheet 2, zone C/4 & C/6
1 Pin, Lift Cylinder, Upper 82042 BOM item # 104
1 Pin, Lift Cylinder, Lower 82045 BOM item # 105
2 Nut, Hex Slotted 50512-C BOM item # 70
2 Pin, Cotter 51435-12-S BOM item # 112
1 Drawing 117322-Dwg

Lift Cylinder Padeye Retention:


-80 The following hardware was provided at initial mfg. - insure that all components are still in place or order this Kit dash number as needed.
PH-60 Torque Wrench Drawing # 117322 Sheet 2, zone B-C/4
4 Screw, Drilled Hex Head- Full Thread 80541 BOM item # 55
4 Washer, Lock-Regular 50910-C BOM item # 94
A/R Safety Wire .051? Z6001 BOM item # 142
1 Drawing 117322-Dwg

IBOP Actuator Arm Pivot Pins:


-81
1.) Cylinder Rod Clevis Pivot: Cylinder Rod End Clevis Pivot

PH-60 Torque Wrench Drawing # 117322, Sheet 4, zone B/8, B/7 & Sheet 2 B/5
2 Pin, Pivot 30172050 BOM item # 103
2 Nut, Hex Slotted 50510-C BOM item # 57
2 Pin, Cotter 51435-12-S BOM item # 112

2.) Middle Pivot Middle Pivot

2 Pin, Actuator Arm Pivot 95704 BOM item # 106


2 Retainer Plate 95698 BOM item # 48
4 Screw, Drilled Hex Head 50006-10-C5D BOM item # 60
4 Lockwasher 50906-C BOM item # 92
A/R Lockwire .051 ? Z6001 BOM item # 142
1 Drawing 117322-Dwg

IBOP Cam Follower Retention: (requires drilling .125" ? hole through actuator arm)
-82
PH-60 Torque Wrench Drawing # 117322, Delta Note #6 & Sheet 4, zone A/7
2 Nut, Modified 30172060 BOM item # 74
2 Lockwasher 50914-C BOM item # 96
A/R Lockwire .051 ? Z6001 BOM item # 142
1 Drawing 117322-Dwg

KIT, PH-60 UPGRADE


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Book issue# Qty Description Part No. Varco Reference Assembly Drawings

Air Actuator By-Pass Valve Handle Retention:


-83 Insure that all of the below components are in place or order this Kit dash number as needed.
PH-60 Torque Wrench Drawing # 117322, Sheet 3, zone A-B/6
2 Ring, Retaining 30172159 BOM item # 30
A/R Lockwire .051 ? Z6001 BOM item # 142
1 Drawing 117322-Dwg

Stop Tube Storage Retention


-84 Insure that all of the below components are in place or order this Kit dash number as needed.
PH-60 Torque Wrench Drawing # 117322 Sheet 3, zone A/4
2 Nut, Hex-Slotted 50508-C BOM item # 67
2 Washer, Regular Lock 50908-C BOM item # 93
2 Pin, Cotter 51402-12-S BOM item # 108
1 Drawing 117322-Dwg

-85 This issue applies to PH-85 only

Guard Mounting Pin Retention


-86 Insure that all of the below components are in place or order this Kit dash number as needed.
PH-60 Torque Wrench Drawing # 117322 Sheet 2, zone D/2 and sheet 4 zone C/2
1 Pin, Guard 30172033-500 BOM item # 101
1 Pin, Guard 30172033 BOM item # 123
2 Nut, Hex Slotted 50520-C BOM item # 69
2 Pin, Cotter 51405-16-S BOM item # 114
1 Drawing 117322-Dwg

Stabbing Guide Mounting Arrangement:


-87 Insure that all of the below components are in place or order this Kit dash number as needed.
PH-60 Torque Wrench Drawing # 117322, Sheet 2, zone B/1-2,
5 Screw, Drilled - Hex Head Cap 50012-20-C5D BOM item # 63
5 Washer, Regular Lock 50912-C BOM item # 95
A/R Lockwire .015 ? Z6001 BOM item # 142
1 Drawing 117322-Dwg

88 This issue applies to PH-85 only

1.) Pipe Handler Frame to Torque Cylinder Frame Screw Retention:


-89 The following hardware was provided at initial mfg. - insure that all components are still in place.

PH-60 Torque Wrench Drawing # 117322, Sht. 2, zonwe C-D/3


4 Screw, Drilled Hex - Head Cap 50012-22-C5D BOM item # 64
4 Washer, Heavy Lock 51012-C (Ref. only) BOM item # 98
A/R Lockwire .051? Z6001 (Ref. only) BOM item # 142
1 Drawing 117322-Dwg
2.) Dowel Retention (Dowel Pin needs no additional retention as it is an interference fit, covered with paint, vertically capatured and restrained by safety wire [ no known history of one coming loose].

KIT, PH-60 UPGRADE


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Kit Dash #
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Book issue# Qty Description Part No. Varco Reference Assembly Drawings

Name Plate Retention:


-90 The name plate can be drilled and safety wired if access is available however, all 4 drive pins would have to fail for the plate to fall.

Torque Tube Guide Ring Retention:


-91 The following hardware was provided at initial mfg. - insure that all components are still in place or order this Kit dash number as needed.

PH-60 Torque Wrench Drawing # 117322, Sheet 2, zone B/3,


4 Screw, Drilled Hex - Head Cap 50008-13-C5D BOM item # 61
4 Washer, Regular Lock 50908-C BOM item # 93
A/R Lockwire .051? Z6001 BOM item # 142
1 Drawing 117322-Dwg

"Make/Break" Valve Handle & Mounting Screw Retention:


-92 Safety wire as shown in PH-60/85 Picture Book

1.) "Make/Break" Valve Instruction Plate:


-93 The following hardware was provided at initial mfg. - insure that all components are still in place or order this Kit dash number as needed.

PH-60 Manifold Assembly Dwg. # 82702, Sht. 1, zone A/6


2 Screw, Drilled Hex-Head Cap 50004-5-C5D BOM item # 22
2 Washer, Regular Lock 50904-C BOM item # 25
A/R Lockwire - .015? Z6001 BOM item # 26
1 Drawing 82702-Dwg

2.) PH60 Manifold Assembly Mounting Screws: PH-60 Torque Wrench Drawing # 117322, Sheet 3, zone B/1-2,
Four Drilled Head Screws (Varco P/N 50008-48-C5D) and Lockwashers were provided at original manufacture. Insure that these screws are tight and lockwired.

3.) Torque Gauge to be lockwired to prevent falling

QD Dust Plug and Cap Retention: Remove dust plug and cap and store for reinstallation when PH-85 is not in use/stored
-94 The following hardware was provided at initial mfg. - insure that all components are still in place or order this Kit dash number as needed.

PH-60 Manifold Assembly Dwg. # 82702, Sht. 1, zone B-C/3-4


1 Plug, Dust 75056 BOM item # 28
1 Cap, Dust 75054 BOM item # 27
1 Drawing 82702-Dwg

IBOP Actuator Base End Clevis Pin Retention: PH-60 Torque Wrench Drawing # 117322 Sheet 3, zone B/5-6
-95 These Pins are captured by the installation arrangement. Pins are supplied with the IBOP Actuator from the vendor with Cotter Pin retention.

KIT, PH-60 UPGRADE


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