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Kit Dash # =

Photo Book
Issue # Qty Description Part No. Varco Reference Assembly Drawings

Counter Balance Cylinder Clevis Pin Hardware:


-1 Insure that the below hardware is in place and in good condition or order this -1 Kit if needed.
Counterbalance Kit Cylinder Assembly Drawing # 94780
2 Pin, Clevis 30171395 BOM item # 3
2 Pin, Clevis 30171396 BOM item # 9
2 Nut, Hex-Slotted 50516-C BOM item # 17
2 Nut, Hex-Slotted 50520-C BOM item # 18
2 Pin, Cotter 51435-12-S BOM item # 8
2 Pin, Cotter 51404-18-S BOM item # 10
1 Drawing 94780-Dwg.

Counterbalance System Pad-Eye Mounting Hardware:


-2 Insure that the below hardware is in place and in good condition or order this -2 Kit if needed.
Note: Drilled Head Screws need to be Lockwired through holes drilled through edge of Counterbalance Lug.
TDS-4S Motor Housing Assembly Drawing # 122369, Sheet 4, zone B/6 & Drawing # 121344
4 Screw, Drilled Head 50016-26-C5D BOM item # 79
4 Washer, Lock 50916-C BOM item # 89
A/R Lockwire, .051ø Z6001 BOM item # 80
1 Drawing 122369-Dwg.

Lower Accumulator End Plate Retaining Hardware:


-3 Insure that the below hardware is in place and in good condition or order this -3 Kit if needed.
Guide Dolly Assembly Drawings # 30153601, 30153729, & 30170394, Sht. 4, zone D/7 (typical)
8 Screw, Drilled Head 50008-10-C5D BOM item # 26
8 Washer, Lock 50908-C BOM item # 35
A/R Lockwire, .051ø Z6001 BOM item # 45
1 Drawing 30153601-Dwg.

Upper Accumulator End Plate Retaining Hardware:


-4 Insure that the below hardware is in place and in good condition or order this -4 Kit if needed.
Guide Dolly Assembly Drawings # 30153601, 30153729, & 30170394, Sht. 4, zone D/3 (typical)
8 Screw, Drilled Head 50008-12-C5D BOM item # 26
8 Washer, Lock 50908-C BOM item # 35
A/R Lockwire, .051ø Z6001 BOM item # 45
1 Drawing 30153601-Dwg.

Hose and Cable Securing Clip Retention Hardware:


-5 Insure that the below hardware is in place and in good condition or order this -5 Kit if needed. (this general hardware is used in various places)
Drawing # (rig Specific)
25 Screw, Drilled Head 50005-8-C5D
A/R Lockwire, .051ø Z6001

TDS Guard/Plateform Support Hardware:


-6 Insure that the below hardware is in place and in good condition or order this -6 Kit if needed.
Note: Replace P/N 53004 Shackle with this new nut and Cotter Pin Shackle.

4 Shackle 30171883-5

KIT, TDS3,4,5,6,7
30174006 REV A
2 OF 11
Kit Dash # =
Photo Book
Issue # Qty Description Part No. Varco Reference Assembly Drawings

AC Junction Box Lid Retention Hardware:


-7 Insure that the below hardware is in place and in good condition or order this -7 Kit if needed.
Note: Refer to Varco Service Bulletin # TDS-00-05 Drawing #
A/R Lockwire, .051ø Z6001

TDS Guard Retaining Hardware:


-8 Insure that the below hardware is in place and in good condition or order this -8 Kit if needed.
Guide Dolly Assembly Drawings # 30153601, 30153729, & 30170394, Sheet 3, zone B/6 (Typical)
4 Screw 77159-2 BOM item # 21
4 Nut, Hex-Slotted 50516-C BOM item # 38
4 Pin, Cotter 51403-12-S BOM item # 41
1 Drawing 30153601-Dwg.

"S" Pipe Clamp Bracket Retention Hardware


-9 Insure that the below hardware is in place and in good condition or order this -9 Kit if needed.
Drawing # 94075 & 111942
4 Screws, Drilled Head 50012-32-C5D BOM item # 6
4 Washer, Lock 50912-C BOM item # 7
A/R Lockwire, .051ø Z6001 BOM item # 25
1 Drawing 94075-Dwg.

Trunnion Cap Retention Hardware:


-10 Insure that the below hardware is in place and in good condition or order this -10 Kit if needed.
Guide Dolly Assembly Drawing #30153601 (Typical), Sheet 3, zone C/5
8 Screws, Drilled Head 50016-48-C5D BOM item # 23
8 Washer, Lock 50916-C BOM item # 32
A/R Lockwire, .051ø Z6001 BOM item # 45
1 Drawing 30153601-Dwg.

Side Roller Bracket Mountinhg Hardware:


-11 Insure that the below hardware is in place and in good condition or order this -11 Kit if needed.
Various Drawings
16 Screws, Drilled Head 50014-20-C5D
16 Washer, Lock 50914-C
A/R Lockwire, .051ø Z6001

Guide Dolly Roller Bracket Mounting Hardware:


-12 Insure that the below hardware is in place and in good condition or order this -12 Kit if needed.
Guide Dolly Assembly Drawings # 30153601, 30153729, & 30170394, Sht. 3, zone C/8 (typical)
32 Screws, Drilled Head 50016-20-C5D BOM item # 29
32 Washer, Lock 50916-C BOM item # 32
A/R Lockwire, .051ø Z6001 BOM item # 45
1 Drawing 30153601-Dwg.

KIT, TDS3,4,5,6,7
30174006 REV A
3 OF 11
Kit Dash # =
Photo Book
Issue # Qty Description Part No. Varco Reference Assembly Drawings

Hydraulic Pressure Filter Retaining Hardware: (Refer to Varco Service Bulleting # TDS-99-04)
-13 Insure that the below hardware is in place and in good condition or order this -13 Kit if needed.
Guide Dolly Assembly Drawings # 30153601, 30153729, & 30170394, Sht. 4, zone B/5 (typical)
4 Screws, Drilled Head 50006-8-C5D BOM item # 24
4 Washer, Lock 50906-C BOM item # 36
A/R Lockwire, .051ø Z6001 BOM item # 45
1 Drawing 30153601-Dwg.

General Issue not requiring anything more than labor and Lockwire if current condition dictates retention action.
-14 Hydraulic System Return Line Valve Handle Drilled And Lockwired to Prevent Handle From Falling
Drawing # N/A

General Issue not requiring anything more than labor and Lockwire if current condition dictates retention action.
-15 Guide Dolly Hydraulic Piping Clamp Bracket Retention: Lockwire drilled head screws as needed.
Drawing # N/A

Dolly Mounted Alignment Cylinder Accumulator Kit Issues:


-16
A.) Assembly-to-Dolly Mounting Hardware
Insure that the below hardware is in place and in good condition or order this -16A Kit if needed.
Guide Dolly Assembly Drawings #118860, Sht. 3, zone D/4 & # 119298, Sht. 5, zone C/6 (typical)
4 Screws, Drilled Head 50008-8-C5D BOM item # 87
4 Washer, Lock 50908-C BOM item # 44
A/R Lockwire, .051ø Z6001 BOM item # 88
1 Drawing 118860-Dwg.

B.) Manifold & Accumulator-to-Mounting Plate Hardware:


Insure that the below hardware is in place and in good condition or order this -16B Kit if needed.
Alignment Cylinder Accumulator Kit Drawing # 88904, zone A/7 & C/3
2 Screws, Drilled Hex-Head 50008-44-C5D BOM item # 13
4 Screws, Drilled Hex-Head 50008-12-C5D BOM item # 11
6 Washer, Narrow Flat 50808-N-C BOM item # 14
6 Nut, Self-Locking 51808-C BOM item # 15
1 Drawing 88904-Dwg.

Accumulator Assembly J-Box Mounting & Lid Retention:


-17 Insure that all J-box and J-Box Cover Mounting Hardware is secure and lockwired. (Typical)
Drawing # Various

Remote Gearchanger manifold Mounting Hardware: (Option)


-18 Insure that the below hardware is in place and in good condition or order this -18 Kit if needed.
Remote Shifter Kit (U.L. & EEx) Drawing # 30122090, Sheet
4 Screw, Drilled Head Cap 50004-24-C5D BOM item # 56
4 Washer, Regular Lock 50904-C BOM item # 48
A/R Lockwire, .031ø Z6000.8 BOM item # N/A
1 Drawing 121344-Dwg.

KIT, TDS3,4,5,6,7
30174006 REV A
4 OF 11
Kit Dash # =
Photo Book
Issue # Qty Description Part No. Varco Reference Assembly Drawings

Motor Alignment Cylinder Clevis Pin Hardware:


-19 Insure that the below hardware is in place and in good condition or order this -19 Kit if needed.
Motor Alignment Cylinder Drawing # 30172237, zone B/4 & B/8
1 Pin, Alignment Cyl. Rod End 30171685-1 BOM item # 13
1 Pin, Alignment Cyl. Base End 30171685-2 BOM item # 15
2 Washer, Narrow Flat 50812-N-C BOM item # 22
2 Nut, Jam 50312-C BOM item # 14
2 Pin, Cotter 51435-12-S BOM item # 23
1 Drawing 30172237-Dwg.

Bail Stop Mounting Hardware:


-20 Insure that the below hardware is in place and in good condition or order this -20 Kit if needed.
Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 5, zone D/5 or #122369 for 750 Ton
2 Screw, Drilled Head Cap 50014-22-C5D BOM item # 63
2 Washer, Regular Lock 50914-C BOM item # 72
A/R Lockwire, .051ø Z6001 BOM item # 45
1 Drawing 121344-Dwg.

Gooseneck Mounting Hardware:


-21 Insure that the below hardware is in place and in good condition or order this -21 Kit if needed.
Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 3, zone D/6 or #122369 for 750 Ton
8 Screw, Drilled Head Cap 50012-20-C5D BOM item # 52
8 Washer, Regular Lock 50912-C BOM item # 167
A/R Lockwire, .051ø Z6001 BOM item # 80
1 Drawing 121344-Dwg.

Bonnet Seal Assembly Mounting Hardware:


-22 Insure that the below hardware is in place and in good condition or order this -22 Kit if needed.
Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 9, zone B/1 or #122369 for 750 Ton
6 Screw, Drilled Head Cap 50016-22-C5D BOM item # 51
6 Washer, Regular Lock 50916-C BOM item # 89
A/R Lockwire, .051ø Z6001 BOM item # 80
1 Drawing 121344-Dwg.

Bonnet-to-Gearcase Mounting Hardware: (Note: Torque Bonnet Bolts to 800 ft-lbs. if necessary.)
-23 Insure that the below hardware is in place and in good condition or order this -23 Kit if needed.
Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 3, zone D/4-5 or #122369 for 750 Ton
9 Screw, Drilled Head Cap 50020-29-C5D BOM item # 50
9 Washer, Regular Lock 50920-C BOM item # 67
A/R Lockwire, .051ø Z6001 BOM item # 80
1 Drawing 121344-Dwg.

Body-to-Lower Gearcase Mounting Hardware:


-24 Insure that the below hardware is in place and in good condition or order this -24 Kit if needed.
Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 3, zone A/4 & Sht. 6, zone A/4 or #122369 for 750 Ton
10 Screw, Drilled Head Cap 50012-28-C5D BOM item # 53
6 Screw, Drilled Head Cap 50012-20-C5D BOM item # 52
16 Washer, Regular Lock 50912-C BOM item # 167
A/R Lockwire, .051ø Z6001 BOM item # 80
1 Drawing 121344-Dwg.

KIT, TDS3,4,5,6,7
30174006 REV A
5 OF 11
Kit Dash # =
Photo Book
Issue # Qty Description Part No. Varco Reference Assembly Drawings

Drilling Motor Feet Mounting Hardware: Note 1: Torque for these Drilling Motor Mounting Bolts is 1400/1500 ft.-lbs. per note 2 on the drawing.
-25 Insure that the below hardware is in place and in good condition or order this -25 Kit if needed.
Note 2: TDS-6 requires double the below Motor Mounting Hardware. Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 4, zone B/3 & D/4 or #122369 for 750 Ton
4 Screw, Drilled Head Cap 50024-28-C5D BOM item # 50
4 Washer, Narrow Flat, Grade 5 50824-N-C-5 BOM item # 67
A/R Lockwire, .051ø Z6001 BOM item # 80
1 Drawing 121344-Dwg.

Drilling Motor Heater Retention Hardware:


-26 Insure that the below hardware is in place and in good condition or order this -26 Kit if needed.
Shunt & Series, Hi Torque Drilling Motor Assembly Drawing # 88585, Sheet. 2, zone B/4
4 Washer, Flat, Regular 50808-R-C BOM item # 23
2 Washer, Lock, Regular 50908-C BOM item # 25
2 Nut, Hex-Slotted 50508-C BOM item # 29
2 Pin, Cotter 51402-12-S BOM item # 30
1 Drawing 88585-Dwg.

Drilling Motor Inspection Plate Mounting Hardware:


-27 Insure that the below hardware is in place and in good condition or order this -27 Kit if needed.
EEx Motor Electric, Kit Drawing # 123369, Sheet 3, zone C/3 or (U.L. Kit # 114582, Sht. 3, zone C/3)
8 Screw, Drilled Head Cap 50008-10-C5D BOM item # 63 (45)
8 Washer, Regular Lock 50908-C BOM item # 68 (48)
A/R Lockwire, .051ø Z6001 BOM item # N/A
1 Drawing 123369-Dwg.

Drilling Motor Power Cable Clamp Retention:


-28 Insure that the below hardware is in place and in good condition or order this -28 Kit if needed.
Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 3, zone D/8 or #122369 for 750 Ton
2 Screw, Hex Head Cap 50008-30-C5 BOM item # 162
1 Screw, Hex Head Cap (for Series Motor) 50008-48-C5 BOM item # 163
4 Washer, Regular Flat 50808-R-C BOM item # 91
2 Nut, Self- locking 51808-C BOM item # 164
1 Drawing 121344-Dwg.

A.) Brake Adapter Ring -to- Drilling Motor Mounting Hardware:


-29 Insure that the below hardware is in place and in good condition or order this -29A Kit if needed.
Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 3, zone A/6 or #122369 for 750 Ton
8 Screw, Drilled Head Cap 50016-26-C5D BOM item # 79
8 Washer, Regular Lock 50916-C BOM item # 89
A/R Lockwire, .051ø Z6001 BOM item # 80
1 Drawing 121344-Dwg.

B.) Brake-to-Adapter Ring & Brake-to-Brake Cover Mounting Hardware


Insure that the below hardware is in place and in good condition or order this -29B Kit if needed.
Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 3, zone B/6 & B/8 or #122369 for 750 Ton
16 Screw, Drilled Head Cap 50007-10-C5D BOM item # 71
16 Washer, Regular Lock 50907-C BOM item # 155
A/R Lockwire, .051ø Z6001 BOM item # 80
1 Drawing 121344-Dwg.

KIT, TDS3,4,5,6,7
30174006 REV A
6 OF 11
Kit Dash # =
Photo Book
Issue # Qty Description Part No. Varco Reference Assembly Drawings

Rotating Head Assembly-to-Gearbox Mounting Hardware:


-30 Insure that the below hardware is in place and in good condition or order this -30 Kit if needed.
Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 3, zone D/2 or #122369 for 750 Ton
10 Washer, Lock 50912-C BOM item # 167
10 Nut, Slotted 50512-C BOM item # 65
10 Pin, Cotter 51402-12-S BOM item # 70

Rotating Head Proximity Sensor Bracket Mounting Hardawre: (Rig specific option)
-31 Insure that the below hardware is in place and in good condition or order this -31 Kit if needed.

2 Screw, Drilled Head Cap 50008-8-C5D N/A


2 Washer, Regular Lock 50908-C N/A
A/R Lockwire, .051ø Z6001 N/A

Rotating Head Sensor Target Bolt Retention: (Rig specific option)


-32 Insure that the below hardware is in place and in good condition or order this -32 Kit if needed.
N/A
10 Washer, Lock 50912-C N/A
10 Nut, Slotted 50512-C N/A
10 Pin, Cotter 51402-12-S N/A

Rotating Head-to-Torque Arresters Mounting Hardware and PH85 Support Hardware:


-33
Insure that the below hardware is in place and in good condition or order this -33A Kit if needed.
A.) 500 Ton: Drawing # N/A
3 Pin, 78358
3 Nut, Hex-Slotted 50516-C
3 Pin, Cotter 51403-16-S

Insure that the below hardware is in place and in good condition or order this -33B Kit if needed.
B. 600 Ton:
1 Pin, 78358
2 Pin, 88402
3 Nut, Hex-Slotted 50516-C
3 Pin, Cotter 51403-16-S

Rotating Head Lower Plate Mounting Hardware:


-34 Insure that the below hardware is in place and in good condition or order this -34 Kit if needed.
Drawing # N/A
10 Screw, Drilled Hex-Head 50008-10-C5D
10 Washer, Lock 51108-C
A/R Lockwire, .051ø Z6001 N/A

Rotating Head Positioning Motor and Guard Hardware: (Rig specific option)
-35 Insure that the below hardware is in place and in good condition or order this -35 Kit if needed.
Drawing # N/A
4 Screw, Drilled Hex-Head 50006-8-C5D
4 Washer, Flat 50806-R-C
4 Washer, Lock, Hi Collar 51108-C
A/R Lockwire, .051ø Z6001 N/A
2 Screw, Drilled Hex-Head 50008-15-C5D KIT, TDS3,4,5,6,7
2 Washer, Lock 50908-C 30174006 REV A
7 OF 11
Kit Dash # =
Photo Book
Issue # Qty Description Part No. Varco Reference Assembly Drawings

Remote Gearchange Motor & Position Proximity Sensor Bracket Mounting Hardware: (Rig specific option also see Remote Gear Shifter Kit # 117325 for other arrangement)
-36 Insure that the below hardware is in place and in good condition or order this -36 Kit if needed.
Remote Shifter Package Drawing # 121735, zone D/5 & B/6
2 Screw, Drilled Hex-Head 50008-11-C5D BOM item # 19
2 Washer, Lock 50908-C BOM item # 20
A/R Lockwire, .051ø Z6001 BOM item # 15

6 Screw, Drilled Hex-Head 50006-18-C5D


2 Screw, Drilled Hex-Head 50006-15-C5D
2 Washer, Lock 50906-C

Hi Lo Gear Indicator and Cover Mounting Hardware:


-37 Insure that the below hardware is in place and in good condition or order this -37 Kit if needed.

Hi Lo Indicator: Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 6, zone A/3 or #122369 for 750 Ton
4 Screw, Drilled Head Cap 50006-11-C5D BOM item # 113
4 Washer, Regular Lock 50906-C BOM item # 168
A/R Lockwire, .051ø Z6001 BOM item # 80
1 Drawing 121344-Dwg.

Cover: Motor Housing Assembly Drawing # 121344 (TDS-4S 650T), Sheet 6, zone A/3 or #122369 for 750 Ton
6 Screw, Drilled Head Cap 50006-8-C5D BOM item # 168
6 Washer, Regular Lock 50906-C BOM item # 168
A/R Lockwire, .051ø Z6001 BOM item # 80
1 Drawing 121344-Dwg.

Gearcase Magnetic Drain Plug Retention:


-38 Insure that the drain plug is secured in place and in good condition or drill and lockwire the plug at this time.
Oil Circulating Kit Drawing # 116861, Sheet 2, zone A/3
Drill the Magnetic Drain Plug for Safety Wire Retention around the plumbing if it does not currently exist. BOM item # 15 (Square Head Magnetic Plug)

Gearcase Oil Drain (small) Valve Plug Retention:


-39 Insure that the Pictured Retention Safety Wire is in place and in good condition or preform this work at this time.
Oil Circulating Kit Drawing # 116861, Sheet 2, zone A/3
Drill the Drain Plug for safety wire retention if it does not currently exist. BOM item # 85 (Square Head Pipe Plug)

Gearcase Drain Valve Handle Retention:


-40 Insure that the below Retention Safety Wire is in place and in good condition.
Oil Circulating Kit Drawing # 116861, Sheet 2, zone A/3
Safety Wire the Handle to the plumbing, if it is not already, to prevent handle from falling . BOM item # 84 (Ball Valve)

Oil Cooling Fan Motor and Motor J-Box Mounting Hardware: (for Remote motor cooling system)
-41 Insure that the below hardware is in place and in good condition or order this -41 Kit if needed.
Remote Cooling Assembly Drawing # 109621, zone B/5
4 Screw, Drilled Hex-Head 50004-6-C5D BOM item # 8
4 Washer, Lock 50904-C BOM item # 13
A/R Lockwire, .031ø Z6000.8 BOM item # 18
1 Drawing 109621-Dwg.

KIT, TDS3,4,5,6,7
30174006 REV A
8 OF 11
Kit Dash # =
Photo Book
Issue # Qty Description Part No. Varco Reference Assembly Drawings

Oil Cooling Fan Motor Shroud Retention:


-42 Motor shroud equipment varied with application (UL/EEx and motor vendor). If your motor shroud does not have drilled head screws and lockwire, like illustrated in the TDS 3,4,5,6, & 7 Picture
Book, available on the Varco Website, install these items in order to prevent the shroud from falling.

A.) Oil Circulating Pump Motor-to-Adapter Flange Mounting Hardware:


-43
Insure that the below hardware is in place and in good condition or order this -43A -UL Kit if needed.
UL Version Motor/Pump Assembly Drawing # 98081, zone D/4
4 Screw, Drilled Hex-Head 50008-10-C5D BOM item # 7
4 Washer, Lock 50908-C BOM item # 9
A/R Lockwire, .051ø Z6001 BOM item # 6
1 Drawing 98081-Dwg.

Insure that the below hardware is in place and in good condition or order this -43A -EEx Kit if needed.
EEx Version Motor/Pump Assembly Drawing # 98055, zone B-C/4
4 Screw, Hex-Head Cap (Metric) 50069-030P06 BOM item # 6
4 Washer, Lock 50905-C BOM item # 7
A/R Lockwire, .051ø Z6001 BOM item # 11
1 Drawing 98055-Dwg.

B.) Oil Pump-to-Adapter Flange Mounting Hardware:


Insure that the below hardware is in place and in good condition or order this -43B Kit if needed.
Motor Pump Assembly Drawing # 30156542, zone D/3
4 Screw, Drilled Hex-Head 50008-10-C5D BOM item # 7
4 Washer, Lock 50908-C BOM item # 9
A/R Lockwire, .051ø Z6001 BOM item # 6
1 Drawing 98081-Dwg.

Oil Circulating Pump Allen Head Cap Screws: Action - Drill existing screw heads and lockwire screws in pairs or order this -44 Kit
-44
4 Screw, Drilled Socket Head Cap (5/16"-24) 55105
A/R Lockwire, .031ø Z6000.8

Oil Circulating Assembly (30156524) Mounting Hardware:


-45 Insure that the below hardware is in place and in good condition or order this -45 Kit if needed.
Oil Circulating Assembly Drawing # 30156524, Sheet 2, zone A/5
4 Screw, Drilled Hex-Head 50008-8-C5D BOM item # 7
4 Washer, Lock 50908-C BOM item # 9
A/R Lockwire, .051ø Z6001 BOM item # 6
1 Drawing 30156524-Dwg.

Oil Circulating Pump Adapter Inspection Cover Bolts Lockwired (Rig Specific)
-46
Some applications have a cover and some have threaded plugs. If your rig has an Adapter Coupling Inspection Cover, install drilled head screws and lockwire together.

KIT, TDS3,4,5,6,7
30174006 REV A
9 OF 11
Kit Dash # =
Photo Book
Issue # Qty Description Part No. Varco Reference Assembly Drawings

Oil Circulating Pump Motor Fan Shroud Retention:


-47
Motor shroud equipment varied with application (UL/EEx and motor vendor). If your motor shroud does not have drilled head screws and lockwire, like illustrated in the TDS 3,4,5,6, & 7 Picture
Book available on the Varco Website, install these items in order to prevent the shroud from falling.

Lube Oil System Valve Handle Retention: (General retention and somewhat rig specific)
-48 Safety wire all valve handles to the local plumbing, if they are not already, to prevent handle from falling .

A.) AC Junction Box Mounting Hardware:


-49 Insure that the below hardware is in place and in good condition or order this -49A Kit if needed.
6 Gang Valve Assembly and J-Box Drawing # 110572, Sheet 2, zone C/6
4 Screw, Drilled Hex-Head 50008-12-C5D BOM item # 34
4 Washer, Lock 50908-C BOM item # 36
A/R Lockwire, .051ø Z6001 BOM item # 42
1 Drawing 110572-Dwg.

B.) (UL) AC Junction Box Lid Retention:


Insure that the below hardware is in place and in good condition or order this -49B Kit if needed.
NOTE: Observe Drawing note # 9 for installation. TDS Motor Electical (UL) Kit Drawing # 114582, Sheet 7, zone A/7
1 Washer, Tab Lock 141609-3 BOM item # 52
A/R Lockwire, .051ø Z6001 BOM item # 53
1 Drawing 114582-Dwg.

Auxiliary Junction Box Mounting and Lid Retention (Rig Specific but check that the Mounting Bolts are drilled head and lockwired and that a lid web (see Picture Book) is drilled and safety wired to prevent falling objects.
-50

Dolly I.S. J-Box Mounting Hardware:


-51
A.) UL Equipment:
Insure that the below hardware is in place and in good condition or order this -51A Kit if needed.
Motor Electical Kit (UL) Drawing # 114582, Sheet 3, zone D/7
4 Screw, Drilled Hex-Head 50006-11-C5D BOM item # 40
4 Washer, Lock 50906-C BOM item # 47
A/R Lockwire, .051ø Z6001 BOM item # 53
1 Drawing 114582-Dwg.

B.) EEx Equipment:


Insure that the below hardware is in place and in good condition or order this -51B Kit if needed.
Motor Electical Kit (Eex) Drawing # 123369, Sht. 3, zone D/8
8 Screw, Drilled Hex-Head 50006-11-C5D BOM item # 64
8 Washer, Lock 50906-C BOM item # 67
A/R Lockwire, .051ø Z6001 BOM item # N/A
1 Drawing 123369-Dwg.

Dolly I.S. J-Box Cover Mounting Hardware:


-52 Work with the Cover and existing fasteners (Drill screw heads if not already drilled and lockwire to prevent equipment from falling)
Drawing # (see Motor Electric kits above)

KIT, TDS3,4,5,6,7
30174006 REV A
10 OF 11
Kit Dash # =
Photo Book
Issue # Qty Description Part No. Varco Reference Assembly Drawings

Oil Flow Monitoring Box Mounting Hardware:


-53 Insure that the below hardware is in place and in good condition or order this -53 Kit if needed.
Oil Circulating Assembly Drawing # 30156524, Sheet 2, zone D/2
4 Screw, Drilled Hex-Head 50005-6-C5D BOM item # 13
4 Washer, Flat 50805-R-C BOM item # 17
4 Washer, Lock 50905-C BOM item # 20
A/R Lockwire, .032ø Z6000.8 BOM item # 49
1 Drawing 30156524-Dwg.

I.S. Barrier Box Mounting Bar Hardware: (if used)


-54 Insure that the below hardware is in place and in good condition or order this -54 Kit if needed.
Electrical/Pneumatic/Hydraulic Assembly Drawing # 113922, Sheet2, zone D/8
4 Screw, Drilled Hex-Head 50005-6-C5D BOM item # 95
4 Washer, Lock 50905-C BOM item # 85
A/R Lockwire, .032ø Z6000.8 BOM item # 100
1 Drawing 113922-Dwg. (Typical)

Pressure Switches & Mounting Bracket Retention Hardware:


-55 Insure that the below hardware is in place and in good condition or order this -55 Kit if needed.
Note: See Varco Service Bulletin # TDS-95-07 for installation and maintenance of "lock tabs" for the EEx pressure and temperature switch covers.

Pressure Switch Motor Electric Kit Drawing # 114582 (TDS UL) sheet 5, zone B/4 or Dwg. # 117018 for EEx versions
12 Screw, Drilled Head 50004-6-C5D BOM item # 37
12 Washer, Lock 50904-C BOM item # 46
A/R Lockwire, .031ø Z6000.8 BOM item # 36
1 Drawing 110572-Dwg.

Mounting Bracket Motor Electric Kit Drawing # 114582 (TDS UL) sheet 5, zone B/5 or Dwg. # 117018 for EEx versions
4 Screw, Drilled Head 50008-10-C5D BOM item # 45
4 Washer, Lock 50908-C BOM item # 48
4 Washer, Flat 50808-W-C BOM item # N/A
A/R Lockwire, .051ø Z6001 BOM item # 53

Air Manifold Mounting Hardware:


-56 Insure that the below hardware is in place and in good condition or order this -56 Kit if needed.
6 Gang Valve Assembly and J-Box Drawing # 110572, Sheet 2, zone C/1
4 Screw, Drilled Head 50008-14-C5D BOM item # 35
4 Washer, Lock 50908-C BOM item # 36
A/R Lockwire, .051ø Z6001 BOM item # 42
1 Drawing 110572-Dwg.

KIT, TDS3,4,5,6,7
30174006 REV A
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