IDS Secondary Retention Picturebook Worksheet

Picture Correct Picture? Action Required (Drawing # / Corrected

Description
No Yes No Redesign / Instructions)

(12) 80569 Nut, hex HD, Mod Jam

Carriage roller nuts secured with
lockwasher and lockwired
19 Dwg 113683 Sheet 2, Zone C/5 and
Sheet 3, Zone D/1
BOM items 11, 12, 25, 17, 18
(12) 51132-C Washer, HC Lock
(A/R) Z6001 Lockwire 0.051
Drill 0.125 hole through one corner
X
of each nut and one hole through
corner of frame to secure.
(4) 106052 nut, Roller
(4) 51124-C HD Lockwasher

Carriage arm pivot shaft secured with
retaining plate bolts, lock washers, and
20 lockwired
Dwg 113683 Sheet 3, Zone C/3
BOM Items 22, 24, 25
(2) 106053 Pivot Shaft (Ref)
(2) 108841 Retainer Plate (Ref)
X (4) 50010-12-C5D Bolt
(4) 50910-C Lockwasher
(A/R) Z6001 Lockwire 0.051

A. Spring stabilizer assy mounting bolts

secure with lockwire
A.
Retainer plate bolts, lockwashers, and
(4) 50016-22-C5D Bolt
lockwire.
(4) 51016-C Washer, lock
Dwg 113683 Sheet 2, Zone D/3
(A/R) Z6001 Lockwire 0.051
21 BOM items 42, 43, 25 X
B.
(8) 50006-10-C5D Screw
B. Spring retainer mounting hardware:
(8) 50906-C Washer, lock
Dwg 106201 Zone C/4, B/4
(A/R) Z6001 Lockwire 0.051
BOM items 6, 8, 9

* Suggested Retention Change Page 7 3QA000118

 IDS Secondary Retention Picturebook Worksheet

Picture Correct Picture? Action Required (Drawing # / Corrected

Description
No Yes No Redesign / Instructions)

Trunion bolts, lockwashers and lockwire (16) 50016-20-C8D Bolt

22 Dwg 110575 Sheet 1, Zone C/4, C/7 X (16) 51016-C Washer, lock HD
BOM items 16, 19, 23, (A/R) Z6001 Lockwire 0.051

Rubber boot for tunnion, retainer plates, (16) 50004-06-C5D Drilled Head
bolts, lockwashers, and lockwired Screw
23 X
Dwg 110447 Zone B/4 (16) 50904-C Washer, lock
BOM items 9, 10, 13 A/R Z6000.8 Lockwire 0.032

Carriage arm bearing retainer plate,

bolts, and lockwire (6) 50012-14-C8D Bolt
24 X
Dwg 113683 Sheet 3, Zone D/7-8 A/R Z6001 Lockwire 0.052
BOM items 20, 25

* Suggested Retention Change Page 8 3QA000118

 IDS Secondary Retention Picturebook Worksheet

Picture Correct Picture? Action Required (Drawing # / Corrected

Description
No Yes No Redesign / Instructions)

Grease cap bolts, lockwashers, and

(12) 50010-14-C5D Bolt
lockwire
25 X (12) 50910-C Washer, lock
Dwg 113683 Sheet 3, Zone C/7
A/R) Z6001 Lockwire .051Ø
BOM itmes 21, 22, 25

(4) 50012-20-C8D Screw, Cap

Motor stabilizer pin flange retainer bolts,
Hex HD
lockwashers, and lockwire
26 X (4) 939360-28 Washer,
Dwg 99693 Sheet 1, Zone D/8
Hardened, Flat
BOM items 8,11,12
(A/R) Z6001 Lockwire 0.051

Stabilizer arm bearing retainer screws

lockwired both sides and ends (24) 50006-4-C5D Bolt
27 X
Dwg 99693 Sheet 1, Zone C/4 (A/R) Z6001 Lockwire 0.051
BOM items 6, 8

* Suggested Retention Change Page 9 3QA000118

 IDS Secondary Retention Picturebook Worksheet
Picture
Description
No
Stabilizer arm fitted to carriage and
motor using self-locking nut
28
Dwg 99693 Sheet 1, Zone C/4 , C/7-8
BOM items 9,10
Blower duct straps secured with bolts,
lockwire, and self-locking nuts
29
Dwg 99295 Sheet 1, Zone B/7
BOM items 16, 22, 24, 26
A. Blower duct bracket bolts,
lockwashers, and lockwired
Dwg 99295 Sheet 1, Zone A/7
30 BOM items 21, 23, 24
B. For -500 version Sheet 2, Zone B/6
BOM items 27, 30
* Suggested Retention Change Page 10
Correct Picture? Action Required (Drawing # / Corrected
Yes No Redesign / Instructions)
(2) 944422-28 Nut, flex-loc, 1"
X
(2) 939360-44 Washer, thrust
(4) 50008-16-C5D Bolt
(4) 50808-R-C Washer, flat
X
(4) 51808-C Nut, self-locking
(A/R) Z6001 Lockwire 0.051
A,
(6) 50012-36-C5D Screw, Cap
Hex HD
(6) 50912-C Washer, lock
X (A/R) Z6001 Lockwire 0.051
B.
(4) 50016-36-C5D Screw, HD
(4) 50916-C Washer, lock
(A/R) Z6001 Lockwire 0.051
3QA000118
 IDS Secondary Retention Picturebook Worksheet

Picture Correct Picture? Action Required (Drawing # / Corrected

Description
No Yes No Redesign / Instructions)

(16) 50016-22-C5D Screw, Cap

Guard bracket bolts, lockwashers, and
Hex HD
31 lockwired X
(16) 50916-C Washer, lock
Dwg 105614 Sheet 2 Zone B/1
(A/R) Z6001 Lockwire 0.051

Guard bolts, castle nuts, and cotter pins. (4) 51406-28 Pin, cotter
NOTE: Bolts to be inserted from top (4) 50528 Nut, slotted
32 X
Dwg 105614 Sheet 2, Zone B/2 (4) 109417 Screw, Cap Hex HD
BOM items 3, 5, 7 modified

A.
A. S Pipe bracket bolts, lockwashers,
(4) 50012-16-C5D Screw, Cap
and lockwired
(4) 50912-C Washer, lock
Dwg 108164 Sheet 1, Zone A/8 & B/7
(A/R) Z6001 Lockwire 0.051
33 X
B. S Pipe clamp bolts, lockwashers, and
B.
lockwired
(4) 50012-32-C5D Screw, Cap
Dwg 108570 Sheet 1, Zone D/3
(4) 50912-C Washer, lock
BOM items: 13, 18, 24
(A/R) Z6001 Lockwire 0.051

* Suggested Retention Change Page 11 3QA000118

 IDS Secondary Retention Picturebook Worksheet

Picture Correct Picture? Action Required (Drawing # / Corrected

Description
No Yes No Redesign / Instructions)

IDS Link retainer bolts, castle nuts and

(2) 72433 Bolt, Slide body
split pins
34 X (2) 50520-C Nut, Hex slotted
Dwg 110260 Sheet 2, Zone D/6
(2) 51404-24-S Pin, Cotter
BOM items 32, 68, 70

IDS Link pin retained by screw and (2) 103126 Pin, latch pivot
cotter pin (2) 50008-18-C5 Screw, Cap Hex
35 X
Dwg 110260 Sheet 2, Zone D/6 HD
BOM itmes 1, 62, 69 (2) 51435-24-S Pin, cotter

4 bolt plate: (Requires drill and tap

Two options
1/4-20 holes for tube clamp like
1. 4 bolt cover plate
picture)
2. 10 bolt cover plate
(1) 105225-2 Tube clamp
(2) 50004-18-C5D Screw
Gearbox breather assembly, bracket
(2) 50904-C Lockwasher
36 bolts, wirelocked, breather assembly X
(A/R) Z6000.8 Lockwire
fitted with safety wire
10 bolt plate: (Note: This option
Dwg 110325 Sheet 1, Zone C/2
utilizes 2 of the existing cover
Note: There are several gearcase
plate bolts)
breather arrangements. The issue is to
(1) 110416 Clamp, pipe
secure the apparatus to prevent falling
(A/R) Z6001 Lockwire 0.051

* Suggested Retention Change Page 12 3QA000118

 IDS Secondary Retention Picturebook Worksheet
Picture
Description
No
Sight glass gooseneck support bracket
bolts lockwired
37
Dwg 110260 Sheet 3, Zone C/2
BOM items 5, 60, 66, 75
Sight glass connectors safety wired
38
Dwg. 110260 Sheet 3, Zone C/3
Onboard Hyd. Power Unit option
Hydraulic pressure filter screws
lockwired and filter bowl lockwired as
per Tech Bulletin TDS 99-04
39
Hydraulic filter bracket and attaching
bolts, lockwashers, and lockwired
Dwg 30172247 Sheet 2, Zone B/4, D5
* Suggested Retention Change Page 13
Correct Picture? Action Required (Drawing # / Corrected
Yes No Redesign / Instructions)
(Ref) 105225-2 Clamp, Tube
(2) 50004-18-C5D Screw
X
(2) 50904-C Lockwasher
(A/R) Z6000.8 Lockwire .032
X (A/R) Z6001 Lockwire 0.051
(4) 50906-C Washer, lock
(4) 50006-08-C5D Screw, Cap
Hex HD
(A/R) Z6001 Lockwire 0.051
X
(2) 50008-10-C5D Screw, Cap
Hex HD
(2) 50908-C Washer, lock
(A/R) Z6001 Lockwire 0.051
3QA000118