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Processing of Ceramic Optical Materials 1St Edition Akio Ikesue Online Ebook Texxtbook Full Chapter PDF
Processing of Ceramic Optical Materials 1St Edition Akio Ikesue Online Ebook Texxtbook Full Chapter PDF
Processing of Ceramic Optical Materials 1St Edition Akio Ikesue Online Ebook Texxtbook Full Chapter PDF
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Processing and Characterization of Materials Select
Proceedings of CPCM 2020 1st Edition Snehanshu Pal
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Table of Contents
Cover
Title Page
Copyright Page
List of Contributors
Preface
1 Introduction
1.1 Introduction
1.2 Technical Problem of Conventional Single Crystal
1.3 Problem of Conventional Translucent and Transparent
Ceramics
1.4 Objective of Optical Grade Ceramics
1.5 Conclusions
References
2 Ceramic Laser/Solid‐State Laser
2.1 Background
2.2 Principle of Laser Generation
2.3 Laser Ceramics
References
3 Scintillators
3.1 Background
3.2 Physics of Scintillation
3.3 Inorganic Single Crystal Scintillation Materials
3.4 Fabrication of Advanced Single Crystal and Ceramics
Scintillators
3.5 Optimization of Single Crystal and Ceramic Scintillators
3.6 Residual Problems and Future Trends
Acknowledgments
References
4 Magneto‐Optic Transparent Ceramics
4.1 Introduction
4.2 Theory of Magneto‐Optic Effect
4.3 Important Parameter for Application
4.4 Paramagnetic Magneto‐Optic Ceramic Materials
4.5 Ferrimagnetic Magneto‐Optic Ceramics
4.6 Summary
References
5 Solid‐State Lighting
5.1 Introduction
5.2 Light Emitting Diodes (LEDs)
5.3 Fundamentals of Phosphor‐Converted White LEDs
5.4 Optical Ceramic Phosphors for High‐Power Solid‐State
Lighting
References
6 Passive Application/Window, Dome, and Armor
6.1 Background
6.2 Important Parameters
6.3 Fabrication of Passive Ceramics
6.4 Performance for Various Applications
6.5 Residual Problems and Future
References
7 Other Important Technologies
7.1 Surface Polishing (Finishing) and Coating
7.2 Bonding Technology
7.3 Single Crystal Ceramics by SSCG (Solid‐State Crystal
Growth)
7.4 Applications Using Ceramic Laser Technology
7.5 New Applications Using Transparent Ceramics
7.6 Residual Problems and Future
References
Conclusion Remarks
Index
End User License Agreement
List of Tables
Chapter 3
Table 3.1 Properties of heavy crystal scintillators used or
pursued by the hi...
Table 3.2 Scintillators commonly used for medical imaging
and their propertie...
Chapter 4
Table 4.1 Optical scattering of ceramic and single crystal
TGG samples [21].
Chapter 5
Table 5.1 Overview of radiometric and photometric
quantities:φ represent...
Chapter 6
Table 6.1 Properties of some selected transparent ceramics.
Table 6.2 Grain size and in‐line transmission (632.8 nm) of
Al2O3 samples aft...
Chapter 7
Table 7.1 Specification of the solid‐state laser for the
MALDI/TOF‐MS analyze...
List of Illustrations
Chapter 1
Figure 1.1 Schematic design and transmission mechanism of
sodium lamp using ...
Figure 1.2 Schematic diagram of YAG single crystal grown
by CZ method.
Figure 1.3 (a) Optical quality image of Nd:YAG single crystal
ingot and (b) ...
Figure 1.4 Relationship between wavelength and in‐line
transmittance for com...
Figure 1.5 Illustration of optical scattering caused by
various microstructu...
Figure 1.6 (a) Reflection and (b) transmission microscopic
photograph of 1%N...
Figure 1.7 Relationship between optical scattering loss and
amplifying numbe...
Figure 1.8 (a) First demonstration of translucent alumina
ceramics by Dr. Co...
Figure 1.9 (a) Appearance of granulated Al2O3‐Y2O3
powders by spray drier an...
Figure 1.10 Pore distribution of Al2O3‐Y2O3 green body
after cold isostatic ...
Figure 1.11 (a) Image of removing pores from polycrystalline
ceramics by hot...
Figure 1.12 (a) TEM image of Y3Al5O12(YAG) ceramics
including excess SiO2 ne...
Figure 1.13 Transmission spectra of Nd:YAG single crystal
and polycrystallin...
Figure 1.14 (a) Fracture surface of Nd:YAG ceramics by
SEM and (b) lattice s...
Figure 1.15 (a) Schematic setup of laser tomography with 1
μm light source, ...
Figure 1.16 (a) Appearance of Nd:YAG ceramics with 300
mm length, (b) Schlie...
Figure 1.17 Comparative data of (a) Polycrystalline and (b)
single crystal b...
Figure 1.18 Transmittance spectra between UV (vacuum) ~
infrared wavelength ...
Figure 1.19 (a) Optical loss at 1064 nm and laser
tomography at 633 nm of po...
Figure 1.20 (a) He–Ne laser irradiation test and (b‐1)
original and (b‐2‐4) ...
Figure 1.21 Optical inspection of polycrystalline Spinel
Ceramics by sinteri...
Chapter 2
Figure 2.1 Schematic energy diagram of (a) three‐level laser
(Yb‐doped) and ...
Figure 2.2 Light amplification by stimulated emission of
radiation in the op...
Figure 2.3 Fabrication flow sheet of Nd:YAG ceramics.
Figure 2.4 (a) First demonstration of Q‐CW laser oscillator
using Nd:YAG cer...
Figure 2.5 (a) Laser performance of 7%Yb:YAG ceramics
pumped by 940 nm LD....
Figure 2.6 (a) Appearance of 0.6%Nd:YAG slab ceramics
(165 × 55 × 6 mm) whic...
Figure 2.7 Emission cross sections of Nd:Y3ScxAl5−xO12
ceramics (x = 0...
Figure 2.8 (a) Schematic diagram for a mode‐locked system.
Source: Reprinted...
Figure 2.9 Appearance of Y2O3‐Tb2O3 (including Tb4+ ions)
single crystal by ...
Figure 2.10 Fabrication flow sheet of transparent Nd‐doped
Y2O3 ceramics.
Figure 2.11 Appearance of Nd‐ and Yb‐doped Y2O3, and Tm‐
and Er‐doped Lu2O3 ...
Figure 2.12 (a) External view, (b) Schlieren, and (c)
transmission spectrum ...
Figure 2.13 (a) Absorption and emission spectrum of
Er:Sc2O3 ceramics.(b...
Figure 2.14 (a) Appearance and microstructure, (b) cw laser
performance, and...
Figure 2.15 (a) Optical transmission of 2%Yb:CaF2
transparent ceramics windo...
Figure 2.16 Dependence of the average output power on the
absorbed pump powe...
Figure 2.17 Appearance of Cr‐doped ZnSe, and Fe‐doped
ZnSe ceramics by hot p...
Figure 2.18 Absorption and fluorescence spectra of (a) Cr‐
doped ZnSe, ZnS, a...
Figure 2.19 SEM micrographs of the surfaces of the
polycrystalline YAG fiber...
Figure 2.20 Output power as a function of input power for
the HR + Fresnel c...
Figure 2.21 (a) X‐ray diffraction pattern of FAP powder as a
raw material fo...
Figure 2.22 (a) Experimental configuration of the
confirming of laser grade ...
Figure 2.23 Schematics of optical scattering in fine‐grained
non‐cubic ceram...
Figure 2.24 Transmitted spectrum and loss coefficient of
Nd:FAP ceramics. Th...
Figure 2.25 Effect of CAPAD temperature on the relative
density of undoped a...
Figure 2.26 (a) PL emission spectra for the 0.25 and 0.35
at.% Nd3+:Al2O3 sa...
Figure 2.27 Forward single pass experimental setup for
evaluating EDFA perfo...
Figure 2.28 Transmission Spectra of Sapphire Crystals with
3 mm thickness by...
Figure 2.29 Various configurations of producible composite
element and their...
Figure 2.30 (a) Appearance of YAG‐Nd:YAG‐YAG
waveguide structured composite ...
Figure 2.31 (a) Appearance of cylindrical clad‐micro‐core
structured composi...
Figure 2.32 (a) Appearance of end‐cap structured YAG‐
Nd:YAG‐YAG slab before ...
Figure 2.33 Nd:YAG (core)‐Sm:YAG (cladding =
supersaturated absorber) compos...
Figure 2.34 (a) YAG‐Nd:YAG‐YAG composite with 11 layers.
(b) Five‐layer comp...
Chapter 3
Figure 3.1 Development history of primary single crystal
scintillator [2, 3]...
Figure 3.2 Scintillation mechanism of activator‐doped
inorganic scintillator...
Figure 3.3 A photo showing different inorganic scintillation
single crystal ...
Figure 3.4 (a) Photograph of SrI2:Eu crystal grown by a
modified micro‐pulli...
Figure 3.5 Single crystal scintillation element used in CMS
calorimetric det...
Figure 3.6 Crystallographic structure of LSO showing 2 Lu
sites Lu1 and Lu2,...
Figure 3.7 Schematic diagram of LSO single crystal growth
by Czochralski met...
Figure 3.8 Top: A LYSO ingot grown by SIPAT with
constant diameter of 60 and...
Figure 3.9 Semitransparent LSO:Ce ceramic of the
thickness of 1 mm.
Figure 3.10 Schematic of garnet crystal structure.
Figure 3.11 Garnets single crystals: (a) LuAP:Pr with 20 mm
diameter and 50 ...
Figure 3.12 TEM morphologies of the LuAG nanopowders
synthesized by co‐preci...
Figure 3.13 (a) Transmittance of LuAG:Pr ceramic samples
with aliovalent sin...
Figure 3.14 Pictures of: (a) gel‐cast; (b) calcined; (c) vacuum
sintered; an...
Figure 3.15 Photos of the GGAG:Ce3+,xYb3+ (x = 0, 0.03,
0.09, 0.15, 0.3 at.%...
Figure 3.16 Depiction of the two Lu3+ symmetry sites in
Lu2O3.
Figure 3.17 Photographs and scatterometry of ceramics
after 1850 °C HIP trea...
Figure 3.18 (a) Normalized emission spectra under X‐ray
excitation of LYSO:C...
Figure 3.19 XANES spectra of LYSO:Ce,Mg and LYSO:Ce,Ca
single crystals compa...
Figure 3.20 TSL glow curves of the LuAG:Ce single crystals
SC‐1820, SC‐1700,...
Figure 3.21 (a) LuAl anti‐site defect in LuAG structure.
Insert upper figure...
Figure 3.22 Sketch of the scintillation mechanism at the
stable Ce3+ (left) ...
Figure 3.23 (a) LY of LuAG:Ce,Mg ceramics versus Mg2+ co‐
doping (measured wi...
Figure 3.24 Scintillation decay profiles of GGAG:Ce and
Ca2+‐co‐doped GGAG:C...
Figure 3.25 (a) Idealized fragment of LuAG crystal structure
by experiment....
Figure 3.26 Absorption spectra (a), TSL curves (b) and
pulse‐height spectra ...
Figure 3.27 XEL emission integrals of the 5d‐4f (250–450
nm), 4f‐4f (450–700...
Figure 3.28 Energy level scheme related to the “band‐gap
engineering”. VB an...
Figure 3.29 Energy spectra of GAGG:1 at.%Ce and LYSO:Ce
standard excited by ...
Figure 3.30 Pulse height spectrum acquired with a 137Cs
source shows that a ...
Figure 3.31 Afterglow ~5 sec after the removal of UV
excitation seen by the ...
Figure 3.32 (a) TSL glow curves for LuAG:Pr and LuYAG:Pr
integrated into the...
Figure 3.33 Afterglow intensity and light output as a
function of Ce content...
Figure 3.34 Energy band diagram of GOS and position of
the ground 4fn levels...
Figure 3.35 A comparison of radioluminescence spectra of
Lu2O3:5 at.%Eu scin...
Figure 3.36 The effect on luminescence intensity of doping
different lanthan...
Figure 3.37 (a) Sketch of flat panel imaging. (b)
Photographs of laser‐cut c...
Figure 3.38 (a) The photograph of the polished bilayer
structure LuAG:Pr/LuA...
Chapter 4
Figure 4.1 (a) Electric field and magnetic field in
electromagnetic wave, (b...
Figure 4.2 Magnetic hysteresis image for ferromagnetic
(ferrimagnetic) and p...
Figure 4.3 Setup for measuring the Verdet constant of
paramagnetic materials...
Figure 4.4 Polarization characteristics of Dy2O3 ceramics
with 7 mm thicknes...
Figure 4.5 An example of measurement results for the
insertion loss and exti...
Figure 4.6 Image of thermal and refractive index
distribution in a medium fo...
Figure 4.7 Image of refractive index of light in index
ellipsoid.
Figure 4.8 Relationship between the laser fluence and
damage probability to ...
Figure 4.9 Damage cracks in (a) TGG single crystal and (b)
TGG ceramic sampl...
Figure 4.10 TGG ceramics samples.
Figure 4.11 A photograph of TGG ceramics samples [25].
Figure 4.12 A photograph of TGG ceramics samples (a) and
transmittance curve...
Figure 4.13 (a) Schematic showing the experimental setup
for investigating T...
Figure 4.14 A photograph of the TAG ceramics.
Figure 4.15 Transmittance calculated from Fresnel loss and
in‐line transmitt...
Figure 4.16 Appearance of (a) rod‐shaped ceramics and (b)
disk‐shaped TAG ce...
Figure 4.17 Temperature dependence of the Verdet constant
of different ceram...
Figure 4.18 Crystal structure characterization and effect on
optical transpa...
Figure 4.19 In‐line transmission spectra and photo of the
studied (DyxY0.95−...
Figure 4.20 (a) Appearance of the produced Dy2O3
ceramics, (b) outside view ...
Figure 4.21 Extinction characteristics of the Dy2O3 ceramics
with 7 mm thick...
Figure 4.22 In‐line transmittance curves of the
(Tb0.6Y0.4)2O3 and Tb2O3 cer...
Figure 4.23 Relationship between the concentration of Tb
ions in (TbxY1−x...
Figure 4.24 Faraday rotation characteristics of the TYO
ceramics in comparis...
Figure 4.25 (a) XRD patterns of Ho2O3 ceramics. The inset
is a photo of the ...
Figure 4.26 Wavelength dependence of the Verdet constant
of THO ceramics in ...
Figure 4.27 In‐line transmittance spectra of YIG ceramics
after pressureless...
Figure 4.28 (a) Open nicol and (b) crossed nicol of YIG
ceramics measured by...
Figure 4.29 (a) Transmittance spectra of Bi‐doped GIG
single crystal by LPE ...
Figure 4.30 Faraday rotation angle of produced
(BixY3−x)Fe5O12 ceramic...
Figure 4.31 (a) Conventional TEM image and (b) lattice
structure around grai...
Figure 4.32 Faraday rotation angle of produced
(CexY3−x)Fe5O12 ceramic...
Chapter 5
Figure 5.1 (a) 1880s illustration of the nightly illumination
of a gaslight ...
Figure 5.2 (a) Lucalox (left) and regular alumina (right)
ceramic disk illus...
Figure 5.3 (a) The schematic market size of LEDs in Japan;
(b) temporal deve...
Figure 5.4 (a) Historical evolution of the performance
(lm/W) of commercial ...
Figure 5.5 (a) The LED operation principle, (b) radiative
recombination of a...
Figure 5.6 (a) Schematic imaging of a packaged round LED;
(b) schematic LED ...
Figure 5.7 Chip designs for blue‐emitting InGaN LEDs: (a)
schematic of a fli...
Figure 5.8 Approaches to solid‐state white sources for
general lighting appl...
Figure 5.9 External quantum efficiencies (EQEs) of
AlGaInP‐ and GaInAs‐based...
Figure 5.10 (a) “Full conversion” and (b) “partial
conversion” concepts of t...
Figure 5.11 (a) Article of the Japanese newspaper Nikkei
Sangyo Shimbun on t...
Figure 5.12 (a) Unit cell of garnet structure with
dodecahedron {A} site, oc...
Figure 5.13 (a) Simplified illustration of the effect of
Coulombic field, sp...
Figure 5.14 Schematic configurational coordinate diagram
of Ce3+ in YAG.
Figure 5.15 (a) Schematic model of energy shift of Ce3+ and
electron transfe...
Figure 5.16 (a) The flowchart to obtain quantum yield (QY)
of ceramic phosph...
Figure 5.17 Luminous efficacy (lm/W) of human eyes in
photopic vision (light...
Figure 5.18 The Commission Internationale de l'Eclairage
(CIE) 1931 color‐ma...
Figure 5.19 (a) CIE chromaticity diagram (color space)
including the color t...
Figure 5.20 (a) Test color samples from No.1 to 15.(b) a
depiction of an...
Figure 5.21 Three methods of generating white light from
LEDs: (a) red + gre...
Figure 5.22 Power‐conversion efficiencies versus input
power density of a st...
Figure 5.23 (a) Photographs, (b) In‐line transmittance, (c)
PL spectra and C...
Figure 5.24 (a) Surface SEM image of HSYAG2. (b)
Confocal laser scanning mic...
Figure 5.25 (a) Scanning electron microscopy (SEM) images
of the YAG:Ce–Al2O
Figure 5.26 (a) Photographs and (b) XRD patterns of Al2O3‐
Ce:TAG ceramics wi...
Figure 5.27 (a) Photographs of GAGG:xCe3+ transparent
ceramics. Normalized P...
Figure 5.28 (a) Photographs of SPS‐processed ceramics on
back‐lit text. (b) ...
Figure 5.29 (a) Description of transparent LuAG:Ce
ceramics fabricating proc...
Figure 5.30 (a) Picture of as prepared transparent ceramics
(b) PL spectra o...
Figure 5.31 (a) Secondary and backscatter detector SEM
micrographs for sampl...
Figure 5.32 (a) Illustration of GRP‐coated PCP and white
LED under operation...
Chapter 6
Figure 6.1 Functional layers on transparent armor concept
design.
Figure 6.2 Schematic light transmission phenomena in a
polycrystalline ceram...
Figure 6.3 Diagram of the crystal structure of MgAl2O4.
Reproduced from [92]...
Figure 6.4 Phase diagram of magnesium aluminate spinel.
Figure 6.5 Appearance of MgAl2O4 transparent ceramics
fabricated in Raytheon...
Figure 6.6 Large‐sized transparent spinel ceramics
prepared in TA&T [100].
Figure 6.7 (a) Real in‐line transmittance as a function of the
sample thickn...
Figure 6.8 In‐line transmittance of the Co:MgAl2O4
ceramics pre‐sintered at ...
Figure 6.9 In‐line transmission of the MgAl2O4 spinel
ceramic and normalized...
Figure 6.10 Photograph (a) and the in‐line transmittance
(b) of the MgAl2O4 ...
Figure 6.11 Flexural strength of MgAl2O4 transparent
ceramics as a function ...
Figure 6.12 Microstructure of spinel ceramics by (a)
transmission, (b) trans...
Figure 6.13 Optical inspection of spinel ceramics by
sintering method and sp...
Figure 6.14 In‐line transmittance curves of spinel single
crystal by Vn and ...
Figure 6.15 Phase diagram for the Al2O3‐AlN composition.
Figure 6.16 Some mainstream applications of AlON
transparent ceramics: (a) i...
Figure 6.17 The photo (a) of commercial AlON transparent
ceramics and the tr...
Figure 6.18 (a) Optical images and (b) in‐line transmittance
of the transpar...
Figure 6.19 (a) Photographs and (b) in‐line transmittance of
the AlON transp...
Figure 6.20 Photograph of the AlON transparent ceramics
sintered by pressure...
Figure 6.21 FESEM micrographs and EBSD orientation
maps of the AlON ceramics...
Figure 6.22 Diagram of the crystal structure of Al2O3.
Figure 6.23 Comparison of transparency between (a) pure
TM‐DAR and (b) zirco...
Figure 6.24 Photographs of transparent Er: Al2O3 ceramics.
(the sample is ∼3...
Figure 6.25 Photographs of the transparent Al2O3 ceramics
before and after a...
Figure 6.26 Photographs and SEM micrographs of
transparent Al2O3 ceramics si...
Figure 6.27 Coordination structure of YAG crystal.
Figure 6.28 SEM micrographs of fracture surfaces of YAG
transparent ceramics...
Figure 6.29 Photograph and in‐line transmission curves of
Y3(1 + x)...
Figure 6.30 Diagram of the crystal structure of Y2O3.
Figure 6.31 Phase diagram of Y2O3.
Figure 6.32 Photographs and in‐line transmittance of Y2O3
ceramics doped wit...
Figure 6.33 Fracture surfaces of Y2O3 ceramics doped with
(a) 0 mol%, (b) 0....
Figure 6.34 “(a) TEM image of Y2O3 powders calcined at
1250 °C and (b) high‐...
Figure 6.35 In‐line transmittance of Y2O3 ceramics vacuum
sintered at 1800 °...
Figure 6.36 Photographs of the Y2O3 samples after HIP
treatment at (a) 1500 ...
Figure 6.37 Photograph of the HIP post‐treated Y2O3
ceramic (1 mm thick)....
Figure 6.38 Optical transmission micrographs of Y2O3
transparent ceramics pr...
Figure 6.39 Diagram of the three crystal structures of ZrO2.
Figure 6.40 The binary phase diagram of ZrO2‐Y2O3.
Figure 6.41 Photographs and in‐line transmittance curves of
transparent 8YSZ...
Figure 6.42 Photographs and in‐line transmittance curves
of transparent 10YS...
Figure 6.43 (a) Photograph and (b) in‐line transmittance of
the Y0.16Zr0.84O
Figure 6.44 Photograph of c‐YSZ disk produced by SPS at
1100 °C for 10 min u...
Figure 6.45 SEM image of the fracture surface of c‐YSZ
disks densified by SP...
Figure 6.46 Photographs of (a) the c‐YSZ ceramic produced
by SPS at 1100 °C ...
Figure 6.47 TEM images of the (a) as‐sintered c‐YSZ and (b)
annealed c‐YSZ. ...
Figure 6.48 (a) In‐line transmission of t‐YSZ ceramics (0.5
mm thick) presin...
Figure 6.49 SEM micrographs of the etched surface of the
HIP‐processed t‐YSZ...
Figure 6.50 Total forward transmission of (a) SPS‐HIPed
and (b) SPS‐HIP‐anne...
Figure 6.51 Fracture toughness and TFT at a wavelength of
640 nm of SPS‐HIP ...
Figure 6.52 Photograph of MgO ceramic HIPed at 1600 °C
for 0.5 h (1 mm thick...
Figure 6.53 Photograph of MgO and MgO‐CaO ceramics (1
mm thick).
Figure 6.54 Infrared and uv–vis/near‐infrared transmission
of nano‐grained M...
Figure 6.55 Photographs and transmission spectra of MgO
ceramics SPSed at 90...
Figure 6.56 The pseudo‐binary phase diagram of MgO‐
Y2O3 .
Figure 6.57 IR transmission spectra of the Y2O3‐MgO
nanocomposite ceramics w...
Figure 6.58 IR transmission spectra of the as‐sintered
Y2O3‐MgO nanocomposit...
Figure 6.59 BSE photograph of MgO‐Y2O3 nanocomposite
ceramics sintered at 13...
Figure 6.60 IR transmission spectra of Y2O3‐MgO
nanocomposites (0.9 mm thick...
Figure 6.61 (a) Transmission spectra of single crystal MgO,
polycrystalline ...
Figure 6.62 MgF2 single crystal (left) and transparent
ceramic (right).
Figure 6.63 Transmittance spectra of MgF2 transparent
ceramic (red) and sing...
Figure 6.64 Typical transmission spectrum for transparent
polycrystalline sp...
Figure 6.65 Single‐hit high‐speed impact resistance of
potential strike face...
Chapter 7
Figure 7.1 Error map of the surface figure for the polished
laser gain mediu...
Figure 7.2 Error map of the surface roughness for the
polished laser gain me...
Figure 7.3 Image of subsurface damage (SSD) on the
surface that cannot be vi...
Figure 7.4 Pitch polishing with conventional machine.
Figure 7.5 (a) MRF polishing machine. (b) Polishing with
MR fluid. Cerium ox...
Figure 7.6 80‐in. IAD (ion‐assisted deposition) coating
chamber.
Figure 7.7 Ion beam generated by 66 cm RF linear ion
source.
Figure 7.8 Stoney equation.
Figure 7.9 Technical problem of diffusion bonding using
crystals.
Figure 7.10 Fracture surface of YAG‐Yb:YAG crystal
composite after laser osc...
Figure 7.11 Transmission microphotograph of (a) after
diffusion bonding with...
Figure 7.12 (a) Forming YAG‐Nd:YAG composite by
bonding powder compacts. (b)...
Figure 7.13 Various type of ceramic composite and testing
results.
Figure 7.14 (a) Appearance of YAG/Nd:YAG/YAG ceramic
composite formed by DB ...
Figure 7.15 (a) Three‐point bending strength of monolithic
YAG and Nd:YAG ce...
Figure 7.16 Optical properties of ceramic composites in
comparison with thei...
Figure 7.17 (a)–(c) Observation of scattering for bonding
interfaces of YAG/...
Figure 7.18 (a) Texture of crack for Nd:YAG single crystal
and polycrystalli...
Figure 7.19 Principle diagram of single crystal growth by
nonmelting process...
Figure 7.20 Reflection microscope photograph of Nd:YAG
with excess Al2O3 sin...
Figure 7.21 Relationship between heating temperature and
growth rate of Nd:Y...
Figure 7.22 XRD patterns of (a) <110> and <111> seeded
YAG samples heated at...
Figure 7.23 Comparative data of laser performance
concerning 2.4%Nd:YAG poly...
Figure 7.24 (a–c) samples show appearance of LGO apatite,
BaTiO3 and LSO sin...
Figure 7.25 XRD pattern of (a‐2) random orientation
polycrystalline, (a‐1) c
Figure 7.26 (a) Conventional MALDI system by N2 laser
and the advanced micro...
Figure 7.27 Results of application of the MALDI/TOF‐MS
analyzer using a cera...
Figure 7.28 (a) Device configuration of laser igniter. (b)
Nd:YAG ceramics a...
Figure 7.29 (a) Appearance of conventional spark plug and
microlaser spark p...
Figure 7.30 System image of space solar pumped solid‐state
laser using Nd,Cr...
Figure 7.31 Appearance of monolithic ceramic jewel with (a)
green and red, (...
Figure 7.32 Appearance of composite ceramic jewel with (a)
color gradation o...
Figure 7.33 Appearance of ceramic jewel with (a) blue
spinel ceramics and 10...
Figure 7.34 Appearance of ceramic jewel: (a) green +
colorless core with com...
Figure 7.35 (a) Appearance of ceramic heating element and
detail of heating ...
Figure 7.36 Machining of small ditch pattern for LED
lighting using wireless...
Figure 7.37 Difference of focusing distance using
conventional glass and hig...
Figure 7.38 Appearance of produced 10% Y, 3% Ti:ZrO2
ceramics with refractiv...
Figure 7.39 Comparable data of conventional glass (BK7),
Y‐stabilized ZrO2 s...
Figure 7.40 Comparable data for bending strength and
results after impact te...
Figure 7.41 (a) Sketch of impact test on test plate by
dropping a zirconia b...
Figure 7.42 Transparent Al2O3 with 0.5 mm and spinel
ceramics with 5 mm thic...
Figure 7.43 High‐strength transparent YAG ceramics with
0.3 mm thick produce...
Figure 7.44 Optical inspection of polycrystalline spinel
ceramics by sinteri...
Figure 7.45 (a) He–Ne laser irradiation test and (b‐1)
original and (b‐2–4) ...
Figure 7.46 In‐line transmittance curves of Spinel Single
crystal by Verneui...
Figure 7.47 (a) Appearance of large spinel ceramics (left: 60
× 60 × t25 mm,...
Processing of Ceramics
Edited by
Akio Ikesue
World Lab. Co., Ltd., Nagoya, Japan
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Cover Image: © Akio Ikesue
List of Contributors
Yan Lin Aung
World‐Lab Co., Ltd. Mutsuno
Atsutaku
Nagoya
Japan
Penghui Chen
Key Laboratory of Transparent Opto‐functional Inorganic Materials
Shanghai Institute of Ceramics
Chinese Academy of Sciences
Shanghai
China
and
Center of Materials Science and Optoelectronics Engineering
University of Chinese Academyof Sciences
Beijing
China
Xiaopu Chen
Key Laboratory of Transparent Opto‐functional Inorganic Materials
Shanghai Institute of Ceramics
Chinese Academy of Sciences
Shanghai
China
and
Center of Materials Science and Optoelectronics Engineering
University of Chinese Academy of Sciences
Beijing
China
Akio Ikesue
World‐Lab Co., Ltd. Mutsuno
Atsutaku
Nagoya
Japan
Jiang Li
Key Laboratory of Transparent Opto‐functional Inorganic Materials
Shanghai Institute of Ceramics
Chinese Academy of Sciences
Shanghai
China
and
Center of Materials Science and Optoelectronics Engineering
University of Chinese Academy of Sciences
Beijing
China
Xin Liu
Key Laboratory of Transparent Opto‐functional Inorganic Materials
Shanghai Institute of Ceramics
Chinese Academy of Sciences
Shanghai
China
and
Center of Materials Science and Optoelectronics Engineering
University of Chinese Academy of Sciences
Beijing
China
Takuya Mikami
Okamoto Optics, INC.
Haramachi, Isogoku
Yokohama
Japan
Martin Nikl
Institute of Physics of the Czech Academy of Sciences
Prague
Czech Republic
Jian Xu
Graduate School of Human and Environmental Studies
Kyoto University
Kyoto
Japan
and
International Center for Young Scientists (ICYS)
National Institute for Materials Science (NIMS)
Tsukuba
Japan
Preface
I worked for a refractory company specializing in steelmaking and
was planning to retire as a refractory engineer after graduating from
the university (master's course) in 1983. In 1991, my boss, the
research director, said to me, “I want you to develop anything good
new technology.” New technology for refractory companies generally
means “development of refractories useful for steel smelting.”
However, as a young and motivated engineer at that time, “anything
good” was interpreted by me as “new development in any area of
expertise is okay!” I was very interested in ceramics at that time, but
I was quite an amateur, so if I have to do anything new, I chose a
research that is the most challenging in the world and in which no
one has succeeded until now. I had read a variety of literature and
judged that “laser oscillation with polycrystalline ceramics would be
the most difficult technology.” At that time I focused on the article
“Polycrystalline Ceramic Lasers, J. Appl. Phys. (1973)” by C.
Greskovich and J. P. Chernoch, but their results were distinctly
different from laser oscillation. Besides, similar research was not
reported by other researchers. I suddenly understood that this must
be a certainly difficult technology. I also understood that even single
crystals cannot oscillate laser with high efficiency in the case of lamp
excitation system. I thus interviewed several Japanese laser
specialists and scientists regarding the possibility of developing
ceramic lasers, but the only answer I received was “even glasses and
single crystal laser gain media have optical problems; ceramics with
lots of scattering sources aimed for laser gain media is absolutely
meaningless.” The same question was asked to material scientists as
well, and their answers were also similar that “translucent ceramics
has been developed, but its optical quality is low quality that cannot
be compared with single crystal. So, you should quit this foolish idea
to develop a ceramic laser.” Even from the viewpoint of scattering
theory, it seemed considerably impracticable, so I presumed that
“this must be a new technology,” and it became the starting point for
my new research topic i.e. the development of ceramic lasers.
However, since I was merely a refractory engineer with not much
expertise in ceramics or laser, I did not know what the fundamental
problems are and how to approach the development of ceramic
lasers, except that I had to create the material from scrap. The only
thing I could think was “first of all I just have to completely eliminate
the scattering sources and then the last remaining problem is the
existence of the grain boundary,” and I believed that “my challenge
will succeed if there is no optical problem with the grain boundary.”
The kamikaze challenge began in the summer of 1991, in autumn I
succeeded in making a transparent YAG (Y3Al5O12) sintered body,
and in December a transparent YAG ceramics doped with laser active
element Nd was successfully produced. Although I knew it was still
of insufficient optical quality, I requested the research institution
and companies for laser oscillation test using the samples, but they
all rejected it because of the only reason being that it was a
“polycrystalline material.” Finally, in late December, I brought my
ceramic samples to Osaka University, Laser Fusion Research Center,
which is the only university in Japan interested in ceramic lasers.
Prof. K. Yoshida also tested it with uncertainty, but the next day he
was able to oscillate the CW laser using my samples at room
temperature. This was the birth of the world's first ceramic laser.
However, one year after the first laser oscillation, research and
development was interrupted because I worked in a refractory
company where research and development of refractories is the main
focus. In 1994 I first presented the possibility of laser oscillation by
ceramics at a conference in Japan, but most researchers ignored the
results. For the purpose of summarizing my research results, I
submitted a paper titled “Fabrication and Optical Properties of High‐
Performance Polycrystalline Nd:YAG Ceramics for Solid‐State
Lasers” to the journal of American Ceramic Society in 1995, after
which the study was completely stopped. In order to continue the
development of ceramic lasers, I retired from the refractory company
in 1996, joined a private company, and later joined a research
institution; however, “ceramic laser” was not well recognized in
Japan. Eventually, there was no way but to establish my own
company in 2005 and continue the research and development of
ceramic laser. The research was suspended for 14 years from the
birth of ceramic lasers. Meanwhile, research on ceramic lasers, which
is more promising than single crystals for their higher performance
and high output power, has been active abroad and received a lot of
funding. I have attempted to resume ceramic laser development for
14 years, and fortunately, since 2007 I have been able to resume
research on “ceramic laser” with support from AOARD/AFOSR
(Asian Office of Aerospace Research and Development/Air Force
Office of Scientific Research), which are part of AFRL (Air Force
Research Laboratory). Bringing out truly new science and technology
on the basis of our understanding of the surroundings is not an easy
one, and in my case it took me a lot of endurance and perseverance.
Incidentally, ceramic lasers have grown into an important technology
that can replace a single crystal laser gain medium. Today, ceramic
laser has become a paradigm of solid‐state laser especially in
generation of a 100 kW class laser by a large medium that is difficult
to manufacture with a single crystal and high functionality by
forming composite gain medium (such as Nd:YAG‐Cr4+:YAG
composite that can simultaneously provide laser generation and
switching function); generation of megawatt/cm3 class power
density by a small medium that is resistant to laser damage; laser
generation by a new type of material such as Y2O3, Lu2O3, etc.,
which is difficult to manufacture with a single crystal; and so on. The
existence of super high‐quality single crystals capable of optical
amplification and the fact that ceramics comparable to that single
crystal was successfully developed have initiated the development of
other optical ceramics. One example is development of Pr:LuAG
(Lu3Al5O12) or Ce:LuAG ceramics as a high‐speed scintillator for
PET (positive electron tomography) or high‐energy physics, which
requires high transparency and gamma ray shielding function.
Although still under development, they are expected to have wide
applications in the future. Recently, the industrial application of 1
μm band fiber laser has advanced, and the demand for isolators has
also increased accordingly. Currently, the main material for this
application is TGG (Tb3Ga5O12) single crystal, but in recent years,
the same TGG ceramic has also been developed and commercialized.
Since this material has insufficient Verdet constant and tends to
generate thermal lenses, recently ceramic materials such as TYO
(Tb2O3‐Y2O3) and TAG (Tb3Al5O12), which are difficult to grow by
single crystal growth techniques, have been reported, and in the near
future market share of ceramics is expected to increase. Iron garnet
ceramic isolators have also been reported for telecommunication
(1.3–1.5 μm band), indicating the possibility of clearing the technical
and economic problems of current single crystal isolators.
Development and practical application of blue‐violet LED and LD are
advancing. In addition, LED lighting that can convert blue‐violet
light into white light was also commercialized by using organic–
inorganic composite phosphors in which Ce:YAG powder was
dispersed in silicone resin. However, the development of all‐ceramic
phosphors (Ce:YAG ceramics as a representative example) has been
carried out in response to the demand for long durability and high
power application, and some applications have begun to be applied
in automobile head lamps and projectors. In addition, for military
applications, the development of high strength and highly
transparent ceramic dome and ceramic armor to replace sapphire
single crystal has also been advanced, and the basic technology of
laser ceramics will be applied in various fields in the near future. It
has been thought that grain boundary scattering (Rayleigh
scattering) cannot be avoided even if scattering sources, excluding
grain boundaries, are completely eliminated in ceramics. It should be
noted that Rayleigh scattering is the theory of the scattering
phenomenon in the atmosphere and is not premised on scattering in
real substances (ceramics). Of course the theory is correct, but it
seemed that we, the material scientists, wrongly imagined the limits
of material development just by assumption, without confirming the
truth of natural science. Polycrystalline ceramics with optical
properties superior to high‐quality single crystals have been
developed in the wavelength range from ultraviolet to visible to
infrared recently, and the concept of optical material development
based on the conventional theory has been completely overturned.
This “technological innovation” has caused the trend in optics to
move from single crystal to polycrystalline ceramics.
This book “Breakthroughs in Optical Materials” not only introduces
research and development examples starting from the development
of ceramic lasers that broke through conventional common sense,
but also mentions historical background, theory, manufacturing
process, and applications. This book is a compilation of the
transparent ceramics revolution that I started working on since 1991.
Akio Ikesue
1
Introduction
Akio Ikesue and Yan Lin Aung
World‐Lab Co., Ltd. Mutsuno, Atsutaku, Nagoya, Japan
1.1 Introduction
Human beings have used ceramics symbolized by tableware from
ancient times, but the modernization of ceramics and the “ceramic
science” based on sintering began since the middle of the twentieth
century. In recent years, engineering ceramics used for bearing parts,
milling media, surface plate for semiconductor steppers, minor parts
of automobile engines, pyroelectric materials for infrared detection,
PTC (positive temperature coefficient), NTC (negative temperature
coefficient) thermistors as temperature sensors, inkjet printer, touch
panel, moreover, sonar for fish finder in fishery and military
application, piezoelectric material as ultrasonic diagnosis in medical
field, ionic conductors for air‐fuel ratio control in automobile and gas
sensor for oxygen detection in molten steel in steel production,
magnetic materials used in general motor and servomotor,
translucent ceramics as functional materials used in high‐pressure
sodium discharge lamps and optical shutters, and so on. Without
ceramics, the economic activity of modern society is impossible now.
The development of the translucent ceramics mentioned above was
initiated by the development of translucent alumina ceramics by Dr.
Coble in the 1950s and its application to high‐pressure sodium lamps
[1]. Principally, ceramics has been considered to be opaque, but he
controlled the microstructure of ceramics (that is, by controlling the
migration rate of pores and grain boundaries in the process of
sintering alumina), and was able to reduce the volume of residual
pores, characteristic light scattering sources in ceramics, and finally,
he succeeded in developing alumina ceramics which can transmit
visible light for the first time in the world. By applying this idea,
PLZT (lead lanthanum zirconate titanate) ceramics for flash
protection, MgF2 ceramics for infrared ray transmission, scintillation
optical ceramics such as Pr,Tb:GOS (Gd2O2S) ceramics and Eu:
(GdY)2O3 ceramics for X‐ray CT (computed tomography) etc. were
successively developed, and some of them are already applied in
industrial field. About 50 years have passed since the invention of
translucent alumina ceramics by Dr. Coble, and it has been applied
to high‐pressure sodium discharge lamp until today (2018).
Figure 1.3 (a) Optical quality image of Nd:YAG single crystal ingot
and (b) appearance of commercial Nd:YAG crystal slab and its
observation under polarizer and crossed nicol.
Source: Akio Ikesue, Yan Lin Aung, Voicu Lupei (2013), Ceramic Lasers,
Cambridge University Press. https://doi.org/10.1017/CBO9780511978043.
THE next morning RoBards heard her voice again. It was loud and
rough, drowning the angry voice of her brother, Keith. She was
saying:
“I was a fool to tell him! And I was a fool to tell you I told him!”
“I’ll beat him to death when I find him, that’s all I’ll do!” Keith
roared, with his new bass voice.
“If you ever touch him or mention my name to him—or his name to
me,” Immy stormed, “I’ll—I’ll kill—I’ll kill myself. Do you understand?”
“Aw, Immy, Immy!” Keith pleaded with wonderful pity in his voice.
Then she wept, long, piteously, in stabbing sobs that tore the heart of
her father.
He knew that she was in her brother’s arms, for he could hear his
voice deep with sympathy. But RoBards dared not make a third
there. It was no place for a father.
He went to his library and stood staring at the marble hearthstone.
Somewhere down there was what was left of Jud Lasher. He had not
been destroyed utterly, for he was still abroad like a fiend, wreaking
cruel harm.
Immy spoke and RoBards was startled, for he had not heard her
come in:
“Papa.”
“Yes, my darling!”
“Do you think Jud Lasher will ever come back?”
“I know he won’t.”
“How do you know?”
“Oh, I just feel sure. He’d never dare come back.”
“If he did would I belong to him?”
“Would a lamb belong to a sheep-killing dog that mangled it?”
“That’s so. Thank you, Papa.” And she was gone.
A boy on a horse brought her a note that afternoon. She told no
one its contents and when Patty asked who sent it, Immy did not
answer. RoBards was sure it came from Ernest Chirnside, for the
youth never appeared. But RoBards felt no right to ask.
Somehow he felt that there was no place for him as a father in
Immy’s after-conduct. She returned to her wildness, like a deer that
has broken back to the woods and will not be coaxed in again.
How could he blame her? What solemn monition could he parrot
to a soul that had had such an experience with honesty, such a
contact with virtue?
Young Chirnside never came to the house. But he was the only
youth in the countryside, it seemed, that kept away. Patty tried to
curb Immy’s frantic hilarities, but she had such insolence for her
pains that she was stricken helpless.
Then Immy decided that the country was dull. The young men
went back to town, or to their various colleges. Keith went to
Columbia College, which was still in Park Place, though plans were
afoot for moving it out into the more salubrious rural district of Fiftieth
Street and Madison Avenue.
Keith met Chirnside on the campus, but he could not force a
quarrel without dragging Immy’s name into it. So he let slip the
opportunity for punishment, as his father had let slip the occasion for
punishing Chalender. Father and son were curiously alike in their
passion for secrets.
Keith had little interest in the classic studies that made up most of
the curriculum. He could not endure Latin and the only thing he
found tolerable in Cæsar was the description of the bridge that
baffled the other students with its difficulties.
He was an engineer by nature. He had never recovered from his
ambition to be an hydraulic savior of the city. And it looked as if the
town would soon need another redemption.
The citizens had treated the Croton as a toy at first. The hydrants
were free and the waste was ruinous. This blessing, like the
heavenly manna, became contemptible with familiarity. Children
made a pastime of sprinkling the yards and the streets. The habit of
bathing grew until many were soaking their hides every day. During
the winter the householders let the water run all day and all night
through the open faucets, to prevent the pipes from freezing. There
were twelve thousand people, too, who had water in their houses!
Already in 1846 the Commissioners had begun to talk of a costly
new reservoir as a necessity. For thirteen days that year the supply
had to be shut off while the aqueduct was inspected and leaks
repaired. What if another great fire had started?
In 1849 the Water Commissioners were dismissed and the Croton
Aqueduct Department entrusted with the priesthood of the river god
and his elongated temple.
So Keith looked forward to the time when he should be needed by
New York and by other cities. And he studied hard. But he played
hard, too. The students were a lawless set, and drunkenness and
religious infidelity were rival methods for distressing their teachers.
Up at New Haven the Yale boys in a certain class, feeling
themselves wronged by a certain professor, had disguised
themselves as Indians and with long knives whittled all the study
benches into shavings while the terrified instructor cowered on his
throne and watched.
Vice of every sort seemed to be the chief study of such of the
students as were not aiming at the ministry. As one of the college
graduates wrote:
“Hot suppers, midnight carousals were too frequent with us and
sowed the seed of a vice that in a few years carried off a fearful
proportion of our members to an untimely grave.”
There was grave anxiety for the morals of the whole nation. The
city was growing too fast. By 1850 it had passed the half-million
mark! The churches were not numerous enough to hold a quarter of
the population, yet most of them were sparsely attended.
The American home was collapsing. Dr. Chirnside preached on
the exalted cost of living, and stated that church weddings were on
the decrease. The hotel was ruining the family. Rents were so
exorbitant, servants so scarce and incompetent, that people were
giving up the domesticity of the good old days.
Business detained the husband downtown, and he took his
midday dinner at Sweeny’s or Delmonico’s, where he could have
poultry or sirloin steak for a shilling and sixpence. And his wife and
daughters, unwilling to eat alone, went to Weller’s or Taylor’s and
had a fricandeau, an ice, or a meringue. Ladies’ saloons were
numerous and magnificent and wives could buy ready-made meals
there; so they forgot how to cook. The care of children no longer
concerned them. Women were losing all the retiring charm that had
hitherto given them their divine power over men.
The clergy bewailed the approaching collapse of a nation that had
forgotten God—or had never remembered him. There was a
movement afoot to amend the Constitution with an acknowledgment
of the Deity and “take the stain of atheism from that all-important
document.”
These were the Sunday thoughts.
In contrast were the Fourth of July thoughts, when the country
sang its own hallelujahs and, like another deity, contentedly
meditated its own perfections. On these occasions every American
man was better than any foreigner, and American women were all
saints.
And there were the Election Day moods, when the country split up
into parties for a few weeks, and played tennis with mutual charges
of corruption, thievery, treason. Then there was Christmas, when
everybody loved everybody; and New Year’s Day, when everybody
called on everybody and got a little drunk on good wishes and the
toasts that went with them.