Radf Studio 45toshiba

File No.
31100005
Copyright 2000
TOSHIBA TEC CORPORATION
General Precautions for Installation/Servicing/Maintenance for the MR-3011/3012 The installation and service should be done by a qualified service technician. 1. When installing the MR-3011/3012 to the Plain Paper Copier, be sure to follow the instructions described in the "Unpacking/Set-Up Procedure for the MR-3011/ 3012" booklet which comes with each unit of the MR-3011/3012. 2. The MR-3011/3012 should be installed by an authorized/qualified person. 3. Before starting installation, servicing or maintenance work, be sure to turn off and unplug the copier first. 4. When servicing or maintaining the MR-3011/3012, be careful about the rotating or operation sections such as gears, pulleys, sprockets, cams, belts, etc. 5. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related materials. Be careful not to reassemble small parts such as screws, washers, pins, E-rings, toothed washers to the wrong places. 6. Basically, the machine should not be operated with any parts removed or disassembled. 7. Delicate parts for preventing safety hazard problems (such as breakers, thermofuses, fuses, door switches, sensors, etc. if any) should be handled/ installed/adjusted correctly. 8. Use suitable measuring instruments and tools. 9. During servicing or maintenance work, be sure to check the serial No. plate and other cautionary labels (if any) to see if they are clean and firmly fixed. If not, take appropriate actions. 10. The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband, because the ICs on it may be damaged due to static electricity. Before using the wrist band, pull out the power cord plug of the copier and make sure that there is no uninsulated charged objects in the vicinity. 11. For the recovery and disposal of used MR-3011/3012s, consumable parts and packing materials, it is recommended that the relevant local regulations/rules should be followed. 12. After completing installation, servicing and maintenance of the MR-3011/3012, return the MR-3011/3012 to its original state, and check operation.
PREPARATION FOR TRANSPORTATION OF COPIER Before transporting a copier on which mounts the MR-3011/3012, take off the MR3011/3012 or insert a gaggers underneath the MR-3011/3012 as shown in the following figures. 1. Use pieces of the corrugated board came in the package of MR-3011/3012 or equivalent as the gaggers. Insert the gaggers as shown in the figure, then close the MR-3011/3012.
Height positioning stud
Gagger Gagger
2. Make sure that the height positioning stud is not in contact with the original glass.
Gagger
The height positioning stud is not in contact with the original glass.
CONTENTS
1. 2. SPECIFICATION ......................................................................................... CONFIGURATION ....................................................................................... 1-1 2-1 3-1 3-1 3-2
3. SECTIONAL VIEW AND DRIVE SYSTEM .................................................. 3.1 Sectional View ....................................................................................... 3.2 Drive System ......................................................................................... 4. SYMBOLS AND LAYOUT OF ELECTRICAL PARTS / DIAGRAM OF SIGNAL BLOCKS ................................................................ 4.1 Symbols ................................................................................................. 4.2 Layout of Electrical Parts ....................................................................... 4.3 Diagram of Signal Blocks ....................................................................... 4.4 Description of Interface Signals .............................................................
4-1 4-1 4-3 4-4 4-5
5. DESCRIPTION OF OPERATIONS .............................................................. 5-1 5.1 Single Side Feeding .............................................................................. 5-1 5.2 Duplex Feeding ...................................................................................... 5-5 5.3 Single Side Feeding (for Mixed Sized Originals).................................... 5-14 6. JAMMING .................................................................................................... 6.1 Feeding Jam .......................................................................................... 6.2 Transport Jam ........................................................................................ 6.3 Exit Jam ................................................................................................. 6.4 Reversing Jam ....................................................................................... 7. ORIGINAL SIZE DETECTION ..................................................................... 7.1 Method of Original Size Detection (for Standard Sized Originals) ..... 7.2 Relation between Status of Sensor and Original Size (for Standard Sized Originals) ........................................................... 7.3 Method of Original Size Detection (for Mixed Sized Original) ............ 7.4 Relation between Status of Sensor and Original Size (for Mixed Sized Originals) ................................................................ FLOW CHART ............................................................................................. TIMING CHART ........................................................................................... 6-1 6-1 6-1 6-2 6-2 7-1 7-1 7-3 7-4 7-5 8-1 9-1 10-1 10-1 10-2 10-3 10-4
8. 9.
10. DESCRIPTION OF CIRCUITS .................................................................... 10.1 Input Circuits for Original Length Sensor, Read Sensor and Reverse Sensor .............................................................................. 10.2 Irruptive Current Control Circuit ............................................................. 10.3 Drive Circuit for Read Motor .................................................................. 10.4 Drive Circuit for Reverse Motor ..............................................................
October 2000 TOSHIBA TEC
i
MR-3011/3012 CONTENTS
10.5 10.6 10.7 10.8 10.9 10.10
Drive Circuit for Feed Motor ................................................................... Current Control Circuit for Feed Motor ................................................... Drive Circuit for Fan Motor ..................................................................... Drive Circuit for Reverse Solenoid ......................................................... Reset Circuit .......................................................................................... EEPROM Circuit ....................................................................................
10-5 10-6 10-6 10-7 10-7 10-8 11-1 11-1 11-2 11-3
11. DESCRIPTION OF INPUT/OUTPUT SIGNALS .......................................... 11.1 REQ Signal, ACK Signal and TxD Signal .............................................. 11.2 DF-ACK Signal, DF-REQ Signal and RxD Signal .................................. 11.3 Input Circuits for Sensors ......................................................................
12. DISASSEMBLY AND ADJUSTMENT .......................................................... 12-1 12.1 Pickup Roller and Feed Roller ............................................................... 12-1 12.2 Separation Roller ................................................................................... 12-2 12.3 Reverse Solenoid .................................................................................. 12-3 12.4 Drive System ......................................................................................... 12-4 12.4.1 Fan motor .......................................................................................... 12-4 12.4.2 Read motor(MR-3011) ...................................................................... 12-5 12.4.3 Read motor(MR-3012) ...................................................................... 12-7 12.4.4 RADF open/close switch ................................................................... 12-8 12.4.5 Feed motor ........................................................................................ 12-9 12.4.6 Reverse motor ................................................................................... 12-10 12.4.7 RADF open/close sensor .................................................................. 12-10 12.4.8 PC board ........................................................................................... 12-10 12.4.9 Jam access cover switch ................................................................... 12-10 12.4.10 Feed motor clock sensor .................................................................. 12-11 12.5 Tray sensor ............................................................................................ 12-11 12.6 Empty Sensor, Registration Sensor, Original Width Sensor and Original Length Sensor .......................................................................... 12-12 12.7 Read Sensor.......................................................................................... 12-13 12.8 Exit Sensor ............................................................................................ 12-13 12.9 Reverse Sensor ..................................................................................... 12-14 12.10 Adjustment of registration ...................................................................... 12-15 12.11 Adjustment of original registration for reversing operation ..................... 12-16 12.12 Adjustment of reverse solenoid ............................................................. 12-17 12.13 Adjustment of RADF open/close switch ................................................. 12-18 12.14 Adjustment of RADF open/close sensor ................................................ 12-19 12.15 Adjustment of image skew ..................................................................... 12-20 12.16 Adjustment of height (RADF) ................................................................. 12-21 12.17 Initialization of EEPROM and Adjustment of Sensors ........................... 12-22 12.18 Attachment of Mylars ............................................................................. 12-23 13. SERVICE ..................................................................................................... 13-1 13.1 Troubleshooting for Mechanical Errors .................................................. 13-1 13.2 Troubleshooting for Electrical Errors ...................................................... 13-3
ii
14. ASSEMBLY OF PC BOARD ........................................................................ 14-1 15. PERIODIC MAINTENANCE ........................................................................ 15-1 16. CIRCUIT DIAGRAM / HARNESS DIAGRAM .............................................. 16.1 Circuit Diagram (MR-3011) .................................................................... 16.2 Circuit Diagram (MR-3012) .................................................................... 16.3 Control PC Board Circuit ....................................................................... 16.4 Harness Diagram (MR-3011)................................................................. 16.5 Harness Diagram (MR-3012)................................................................. 16-1 16-1 16-2 16-3 16-4 16-5
iii
1.
SPECIFICATION
MR-3011/MR-3012 Up to 100 sheets MR-3011: Approx.16 sheets/min. (A4 or Letter, feed widthwise) [DP1600] Approx.20 sheets/min. (A4 or Letter, feed widthwise) [DP2000] Approx.25 sheets/min. (A4 or Letter, feed widthwise) [DP2500] MR-3012: Approx.35 sheets/min. (A4 or Letter, feed widthwise) [DP3500] Approx.45 sheets/min. (A4 or Letter, feed widthwise) [DP4500] Smallest...A5-R Largest...A3 Thickness...50g/m2~127g/m2 (13.3lb~33.8lb) Power supplied from the copier 48W W557 D497.3 H165 (W22 inches D19.6 inches H6.5inches) Approx.13.6kg or 29.9lb
Model Name Capacity of Original Feeding Tray Feed Speed
Acceptable Original Size
Power Source Power Consumption Dimensions Weight
*Specification and appearance are subject to change without notice due to enhancedment of product quality.
1-1
MR-3011/3012 SPECIFICATION
2.
CONFIGURATION
Original feeding tray Drive/control section
Original receiving tray
Jam access cover Feeding/transportation section
Feeding/transportation section
Original feeding tray section Drive/control section
Mechanical Jam access cover Pickup roller Feed roller Separation roller Registration roller Read roller Reverse roller Exit roller Original feeding tray
Electrical parts Empty sensor Original length sensor Registration sensor Original width sensor Read sensor Reverse sensor Exit sensor Tray sensor Feed motor Read motor Reverse motor Reverse solenoid RADF open/close sensor RADF open/close switch Jam access cover switch PC board
2-1
MR-3011/3012 CONFIGURATION
3.
3.1 Sectional View
Small roller2
Exit flapper
MR-3011/3012 SECTIONAL VIEW
Read roller
Small roller3 Reverse sensor Small roller4 Reverse flapper

Tray sensor Exit sensor Separation roller Exit roller Original length sensor Reverse roller
Registration sensor Original width sensor Pickup roller Feed roller Registration roller Empty lever Flapper
Reverse guide Small roller1
SECTIONAL VIEW AND DRIVE SYSTEM
3-1
Read sensor
3.2 Drive System

(1) Feed motor rotating clockwise (as seen from the front side)
Spring clutch (Stops the drive for the clutch when the pickup roller reaches its upper limit position) Pickup roller (lifted up)
Feed motor
Rear side
One-way clutch (locked)
Front side
Motor rotating clockwise to transport original
(2)
Feed motor rotating counterclockwise (as seen from the front side)
Feed motor
Rear side
One-way clutch (slipped)
Pickup roller (Down)
Front side
Motor rotating counterclockwise to transport original
3-2
(3)
Read motor rotating clockwise (as seen from the front side)
Reverse motor Read motor Rear side Reverse motor rotating clockwise to carry original to the reverse path.
Reverse roller
Exit roller
Front side
Transportation, scanning and original exit (read motor rotating clockwise)
One-way gear
Read roller
(4)
Read motor rotating counterclockwise (as seen from the front side)
Reverse motor Read motor Rear side Reverse motor rotating counterclockwise for back side registration and original discharge.
Reverse roller
Exit roller
Front side
Read motor rotating counterclockwise to transport mixed sized originals.
One-way gear
Read roller
3-3
4.
SYMBOLS AND LAYOUT OF ELECTRICAL PARTS / DIAGRAM OF SIGNAL BLOCKS

Motors Symbol Name RDMOT (Read motor) Function Drives transportation roller and exit roller Remarks Pulse motor
4.1 Symbols
(1)
RDMOT
RVMOT (Reverse motor) RVMOT
Drives reverse roller
Pulse motor
FMOT (Feed motor) FMOT
Drives pickup roller, feed roller and registration roller
DC motor
FAN (Fan motor) FAN
Cools down read motor
Fan motor
(2)
Solenoid Symbol RSOL Name RSOL (Reverse solenoid) Function Switches flapper Remarks DC solenoid
4-1
MR-3011/3012 SYMBOLS
(3)
Switches and Sensors Symbol JAMSW OPNSW EMPS REGS EXITS SIZES1 SIZES2 SIZES3 TRYS OPNSN MCLK LENGS READS RVRS Name JAM-SW (Jam access cover switch) RADF-OPN-SW (RADF open/close switch) EMP-SNS (Empty sensor) REG-SNS (Registration sensor) EXIT-SNS (Exit sensor) SIZE-SNS 1 (Original width sensor 1) SIZE-SNS 2 (Original width sensor 2) SIZE-SNS 3 (Original width sensor 3) TRY-SNS (Tray sensor) RADF-OPN-SNS (RADF open/close sensor) MCLK-SNS (Feed motor clock sensor) LENG-SNS (Original length sensor) Read-SNS (Read sensor) RVR-SNS (Reverse sensor) Function Remarks Switch to detect if jam access cover for feeding Microswitch unit is opened/closed Switch to detect if RADF unit is opened/closed Microswitch Sensor to detect original on original tray Semiconductive optical sensor Sensor to detect original at registration position Semiconductive optical sensor Semiconductive Sensor to deteat original at exit area optical sensor Semiconductive Original width detection sensor 1 optical sensor Original width detection sensor 2 Semiconductive optical sensor Original width detection sensor 3 Semiconductive optical sensor Sensor to detect length of original on original Semiconductive tray optical sensor Sensor to detect if RADF unit is opened/closed Semiconductive optical sensor Semiconductive Detection sensor for feed motor clock optical sensor Sensor to detect length of original Semiconductive optical sensor Sensor to detect leading edge of original at Semiconductive scanning position optical sensor Sensor to detect original at reverse position Semiconductive optical sensor
(4)
PC board Symbol Name PWA-LGC-RADF (PC board) Function Drives feeding and transportation Remarks
PWA-DF
4-2
4.2 Layout of Electrical Parts
TRYS JAMSW OPNSW FMOT MCLK OPNS SIZES1 SIZES3 RDMOT FAN RVRS READS REGS SIZES2 EXITS RSOL LENGS RVMOT EMPS
RDMOT RVMOT FMOT FAN RSOL JAMSW OPNSW EMPS REGS EXITS SIZE 1 SIZE 2 SIZE 3 TRYS OPNS MCLK LENGS READS RVRS
Read motor Reverse motor Feed motor Fan motor Reverse solenoid Jam access cover switch RADF open/close switch Empty sensor Registration sensor Exit sensor Original width sensor 1 Original width sensor 2 Original width sensor 3 Tray sensor RADF open/close sensor Feed motor clock sensor Orignal length sensor Read sensor Reverse sensor
4-3
4.3 Diagram of Signal Blocks

PPC (copier) RADF (Reversing Automatic Document Feeder) PWA-LGC-F513 JAM-SW RADF-OPN-SW EMP-SNS REG-SNS EXIT-SNS SIZE-SNS1 SIZE-SNS2 SIZE-SNS3 TRY-SNS RADF-OPN-SNS MCLK-SNS LENG-SNS READ-SNS RVR-SNS JAMSW OPNSW EMPS REGS EXITS SIZES1 SIZES2 SIZES3 TRYS OPNS MCLK LENGS READS RVRS CPU Driver Driver Sensor input circuit EEPROM ROM
RSOL
RSOL
FAN
FAN
ACK VARID EMPTY RxD SGND TxD SGND DF-ACK DF-REQ REQ RADFCNT
Driver Communication circuit
FMOT
FMOT
RDMOT
RDMOT
DC+24V
DC+24V (Supplied from copier)
Irruptive current control circuit
Driver RVMOT
RVMOT
*1 P+5V (Supplied from copier)
P+5V
DC+5V DC+5V (Supplied from copier)
*1
Available only for MR-3011
4-4
4.4 Description of Interface Signals

The following 6 lines are used to send/receive signals between the copier and the RADF. REQ ............. Communication request signal (from copier to RADF) DF-REQ ....... Communication request signal (from RADF to copier) DF-ACK ........ Response signal for communication request signal (from RADF to copier) ACK .............. Response signal for communication request signal (from copier to RADF) TxD .............. Data sent from copier to RADF RxD .............. Data sent from RADF to copier Data communication (RxD and TxD) between the scanner and RADF has adopted the serial communication system which does not allow checking using testing devices to see whether the signals are sent/received properly in the field.
RADF REQ DF-ACK TxD DF-REQ ACK RxD
Copier
4-5
5.
DESCRIPTION OF OPERATIONS
5.1 Single Side Feeding

(A4, registration ratio 100%) (1) Setting original
The original is set on the tray and the empty sensor is turned ON. The original set signal becomes ON. (2) Start of pre-feeding operation Completion of pre-feeding operation
A feed signal is sent from the main unit, and the feed motor rotates the pickup roller and feed motor to start feeding the original (pre-feeding operation). (3) Start of feeding operation Original length sensor OFF
The feed motor starts to rotate in reverse and the read motor rotates forward to rotate the registration roller and the read roller while the original is waiting in front of the registration roller and read roller starts to be transported. The feed motor is stopped after the original length sensor is turned OFF.
5-1
MR-3011/3012 DESCRIPTION OF OPERATION
(4) Original length sensor OFF
Completion of sending operation
If the next original is waiting in the tray, the pickup roller is lowered after the feed motor which has started to rotate forward rotates for a certain number of pulses. (The pickup roller waits for the next pre-feeding operation in that lowered position.) The read motor rotates for a certain number of pulses and stops after the read sensor is turned ON. (The leading edge of the original reaches the pre-scanning position.) (5) Start of scanning operation Start of pre-feeding operation for next original
The original transport signal is sent from the main unit, and the read motor starts to rotate forward. The read roller and exit roller are rotated to start scanning the original. The feed motor rotates the pickup roller and feed roller after the trailing edge of the original has passed the registration roller to start the pre-feeding operation for the next original. (6) Start of pre-feeding operation for next original Completion of pre-feeding operation
After the registration sensor has detected the leading edge of the original. The feed motor transports the original for a certain number of pulses, performs registration and stops.
5-2
(7) Start of feeding operation for next original
Completion of scanning operation
The feed motor starts to rotate in reverse, it rotates the registration roller to feed the next original waiting in front of the registration roller and read roller. The original set signal is reset when the empty sensor is turned OFF. The feed motor is stopped after the original length sensor is turned OFF. The scanning operation is completed when the trailing edge of the original being scanned has passed the scanning position. (8) Completion of scanning operation Completion of feeding operation for next original
The read motor rotates for a certain number of pulses and stops after the read sensor is turned ON. (The leading edge of the next original reaches the pre-scanning position.) (9) Start of scanning operation for next original Completion of original discharge
The read motor starts to rotate forward, it rotates the read roller and exit roller to start scanning the next original. Original discharge is completed when the trailing edge of the original has passed the exit roller.
5-3
(10) Completion of scanning operation for next original
Scanning is completed when the trailing edge of the next original has passed the scanning position and the original is carried toward the receiving tray. (11) Exit sensor OFF (next original)
After the exit sensor is turned OFF, the feed motor rotates for a certain number of pulses till the original is completely discharged. (12) Completion of original discharge (next original)
The read motor is stopped when the next original is completely discharged into the receiving tray.
5-4
5.2 Duplex Feeding

(A4, reproduction ratio 100%) (1) Setting original
The original is set on the tray and the empty sensor is turned ON. The original set signal becomes ON. (2) Start of pre-feeding operation Completion of pre-feeding operation
A feed signal is sent from the main unit, and the feed motor starts to rotate forward and rotates the pickup roller and feed roller to start the pre-feeding operation. After the registration sensor detected the leading edge of the original, the feed motor transports the original for a certain number of pulses, performs registration and stops. (3) Start of feeding operation Original length sensor OFF
The feed motor starts to rotate in reverse and the read motor starts to rotate forward to start feeding the original waiting in front of the registration roller and the read roller. The feed motor is stopped after the original length sensor is turned OFF.
5-5
(4) Original length sensor OFF
Completion of feeding operation
If the next original is waiting on the tray, the pickup roller is lowered after the feed motor started to rotate forward rotates for a certain number of pulse. (The pickup roller waits for next pre-feeding operation in that lowered position.) The read motor rotates for a certain number of pulses and stops after the read sensor is turned ON. (The leading edge of the original reaches the pre-front side scanning position.) (5) Start of front side scanning operation Start of pre-feeding operation for next original
An original transport signal is sent from the main unit, and the read motor and reverse motor start to rotate forward. The read roller, exit roller and reverse roller are then rotated. The reverse flapper is switched toward the reverse position by turning ON the reverse solenoid and the front side of the original, starts to be scanned. The feed motor rotates the pickup roller and feed roller after the trailing edge of the original has passed the registration roller, to start the pre-feeding operation for the next original. (6) Start of pre-feeding operation for next original side scanning operation Completion of pre-feeding operation Completion of front-
After the registration sensor has detected the leading edge of the next original, the feed motor transports the original for a certain number of pulses, performs registration and stops. Scanning of the front side of original is completed when the trailing edge of the original being scanned has passed the scanning position.
5-6
(7) Completion of transport operation for front side of original (original paused at reverse position)
The read motor and reverse motor are stopped after the reverse sensor is turned OFF to complete transportation of the front side of the original. (8) Start of back side registration operation Completion of registration
The reverse motor starts to rotate in reverse and rotates the reverse roller in reverse to start the registration operation for the back side of the original pausing at the reverse position. After the reverse sensor has detected the trailing edge of the original, the feed motor transports the original for a certain number of pulses, performs registration and stops. (9) Start of reverse feeding operation Completion of reverse feeding operation
The read motor starts to rotate forward and the reverse motor starts to rotate in reverse. The read roller, exit roller and reverse roller are rotated to start the reverse feeding operation for the original waiting at the back side registration position. The read motor and reverse motor rotate for a certain number of pulses and stop after the read sensor is turned ON. (The leading edge of the original reaches the pre-back side scanning position.)
5-7
(10) Start of back side scanning operation
Original passing reverse position
An original transport signal is sent from the main unit, and the read motor starts to rotate forward and reverse motor starts its reverse rotation activated by read rotate in reverse to rotate the read roller, exit roller and reverse roller. The reverse flapper is switched toward the reverse position by turning ON the reverse solenoid to start scanning the back side of the original. The reversal motor rotates for a certain number of pulses and stops after the trailing edge of the original has passed the reverse roller. (11) Original passing reverse position Completion of back side scanning operation
The reversal motor starts to rotate forward and rotates the reverse roller to be ready for the leading edge of the original to come into the reverse position. The scanning operation for the back side of the original is completed when the trailing edge of the original has passed the scanning position. (12) Completion of transport operation for back side of original (original paused at reverse position)
The read motor and reverse motor are stopped after the reverse sensor is turned OFF to complete transportation of the back side of the original. The reverse flapper is switched to the exit side by turning OFF the reverse solenoid.
5-8
(13) Start of reverse discharge
Start of feeding operation for next original
Original length sensor OFF
The read motor starts to rotate forward and the reverse motor starts to rotate in reverse. The read roller, exit roller and reverse roller are rotated to start reverse discharge of the original paused at the reverse position. The feed motor rotates for a certain number of pulses after the reverse sensor is turned ON. It then starts to rotate in reverse to rotate the registration roller, and starts the feeding operation for the next original waiting in front of the read roller and registration roller. The original set signal is reset when the empty sensor is turned OFF. The reverse motor is stopped after the reverse sensor is turned OFF. The feed motor is stopped after the original length sensor is turned OFF. (14) Original length sensor OFF Completion of feeding operation for next original
The read motor rotates for a certain number of pulses and stops after the read sensor is turned ON. (The leading edge of the next original reaches the pre-scanning position for front side of original.) (15) Start of front side scanning operation pre-scanning position for front side of original reverse discharge operation Completion of
The read motor and reverse motor start to rotate forward to rotate the read roller, exit roller and reverse roller. The reverse flapper is switched toward the reverse position by turning ON the reverse solenoid to start the scanning of the front side of next original. The reverse discharge operation is completed when the trailing edge of the original has passed the exit roller.
5-9
(16) Completion of front side scanning operation
The scanning operation for the front side of the original is completed when the trailing edge of next original has passed the scanning position. (17) Completion of transport operation for the front side of next original (original paused at reverse position)
The read motor and reverse motor are stopped when the reverse sensor is turned OFF to complete the transport operation for the front side of the original. (18) Start of back side registration Completion of back side registration
The reverse motor starts to rotate in reverse and the reverse roller rotates in reverse to start the registration of the next original paused at the reverse position. After the reverse sensor has detected the leading edge of the original, the reverse motor transports the original for a certain number of pulses, performs registration and stops.
5-10
(19) Start of reverse feeding operation for next original
Completion of reverse feeding operation
The read motor starts to rotate forward and the revese motor starts to rotate in reverse. The read roller, exit roller and reverse roller are rotated to start the reverse feeding operation for the next original waiting at the back side registration position. The read motor and reverse motor rotate for a certain number of pulses and stop after the read sensor has been turned ON. (The leading edge of next original reaches the pre-scanning position for the back side of the original.) (20) Start of back side scanning operation Original passing reverse position
The read motor starts to rotate forward and the reverse motor starts to rotate in reverse to rotate the read roller, exit roller and reverse roller. The reverse flapper is switched toward the reverse position by turning ON the reverse solenoid to start scanning the back side of the next original. The reverse motor rotates for a certain number of pulses and stops after the trailing edge of the next original has passed the reverse roller. (21) Next original passing reverse position Completion of back side scanning
The reverse motor starts to rotate forward and the reverse roller is rotated to be ready for the leading edge of the next original to come into the reverse position. The scanning of the back side of the original is completed when the trailing edge of the next original has passed the scanning position.
5-11
(22) Completion of transport operation for back side of next original (original paused at reverse position)
The read motor and reverse motor stop after the reverse sensor is turned OFF to complete transportation of the back side of the original. The reverse flapper is switched to the exit side by turning OFF the reverse solenoid. (23) Start of reverse discharge operation of next original length sensor OFF Start of feeding operation for next original Original
The read motor starts to rotate forward and the reverse motor starts to rotate in reverse. The read roller, exit roller and reverse roller are rotated to start the reverse discharge of the next original paused at the reverse position. The reverse motor stops after the reverse sensor has been turned OFF. (24) Exit sensor OFF
After the exit sensor has been turned OFF, read motor rotates for a certain number of pulses till the next original has completely discharge.
5-12
(25) Completion of reverse discharge operation for next original
The read motor is stopped when the next original is completely discharged into the original receiving tray to terminate the reverse discharge operation.
5-13
5.3 Single Side Feeding (for Mixed Sized Originals)

(Mixture of A4-R and FOLIO (LTR/LG), reproduction ratio 100%) (1) Setting original
An original is set on the tray and the empty sensor is turned ON. The original set signal becomes ON. (2) Start of pre-feeding operation Completion of pre-feeding operation
The feed signal is sent from the main unit, and the feed motor starts to rotate forward. The pickup roller and feed roller are rotated to start the pre-feeding operation. After the registration sensor has detected the leading edge of the original, the feed motor transports the original for a certain number of pulses, performs registration and stops. (3) Start of feeding operation Completion of feeding operation
The feed motor starts to rotate in reverse and the read motor starts to rotate forward. The registration roller and read roller, exit roller are rotated to start feeding the original waiting in front of the registration roller and read roller. The feed motor stops and the read motor rotates for a certain number of pulses and stops when the read sensor is turned ON. (The leading edge of the original reaches the pre-scanning position)
5-14
(4) Start of transport operation
The read motor starts to rotate forward and rotates the read roller and exit roller to start transportation of the original paused at the scanning position. (The original is transported to determine its lengthwise size along the feeding direction.) (5) Original length sensor OFF Completion of downswing operation of pickup roller
The pickup roller is lowered after the feed motor has started to rotate forward and has rotated for a certain number of pulses. (The pickup roller waits for the next pre-feeding operation in the lowered position.) (6) Completion of downswing operation of pickup roller Pre-reverse position for mixed sized original
The read motor rotates for a certain number of pulse and stops after the original length sensor has been turned OFF. (The trailing edge of the original reaches the pre-reverse position.)
5-15
(7) Start of reverse operation for mixed sized originals
Completion of reverse operation
The gate for the reverse path is switched after a certain period of time. The read motor starts to rotate in reverse and rotates the read roller and exit roller in reverse to start the reverse operation. The read motor rotates for a certain number of pulses and stops after the read sensor has been turned OFF. (8) Start of transportation Completion of transportation
The read motor starts to rotate forward and rotates the read roller and exit roller to start the transportation of the original to the pre-scanning position. The read motor rotates for a certain number of pulses and stops after the read sensor has been turned ON. (The leading edge of the original reaches the pre-scanning position.) (9) Start of scanning operation operation Start of pre-feeding operation for next original Completion of pre-feeding
A transport signal is sent from the main unit, and the read motor starts to rotate forward. The read roller and exit roller is rotated to start scanning the original. The feed motor rotates pickup roller and feed roller to start the prefeeding operation for the next original. After the registration sensor has detected the leading edge of the original, the feed motor transports the original for a certain number of pulses, performs registration and stops.
5-16
(10) Completion of scanning operation
Scanning is completed when the trailing edge of the original has passed the scanning position. (11) Exit sensor OFF Start of feeding operation for next original
The feed motor starts to rotate in reverse after the exit sensor has been turned OFF and rotates the registration roller to start feeding the next original waiting in front of the registration roller and read roller. The original discharge operation is completed when the trailing edge of the original has passed the exit roller. (12) Completion of feeding operation for next original
The feed motor stops and the read motor rotates for a certain number of pulses and stops when the read sensor has been turned ON. (The leading edge of the next original reaches the pre-scanning position.)
5-17
(13) Start of transportation of next original
The read motor starts to rotate forward and rotates the read roller and exit roller to transport the next original paused at the scanning position. (The original is transported to determine its lengthwise size along the feeding direction.) The original set signal is reset when the empty sensor is turned OFF. (14) Original length sensor OFF (for next original) Pre-reverse position for mixed sized originals
The read motor rotates for a certain number of pulses and stops after the original length sensor has been turned OFF. (The trailing edge of the next original reaches the pre-reverse position.) (15) Start of reverse operation for the next mixed sized original Completion of reverse operation
The gate for the reverse path is switched after a certain period of time. The read motor starts to rotate in reverse and rotates the read roller and exit roller in reverse to start the reverse operation. The read motor rotates for a certain number of pulses and stops after the read sensor has been turned OFF.
5-18
(16) Start of transportation of next original
Completion of transportation
The read motor starts to rotate forward and rotates the read roller and exit roller to start the transportation of the next original to the pre-scanning position. The read motor rotates for a certain number of pulses and stops after the read sensor has been turned ON. (The leading edge of the next original reaches the pre-scanning position.) (17) Start of scanning operation for next original
A transport signal is sent from the main unit and the read motor starts to rotate forward. The read roller and exit roller is rotated to start scanning the next original. (18) Completion of scanning operation for next original
Scanning is completed when the trailing edge of the next original has passed the scanning position.
5-19
(19) Exit sensor OFF
Completion of discharge operation for next original
After the exit sensor has been turned OFF, the read motor rotates for a certain number of pulses till the next original is completely discharge into the tray. The read motor is stopped when the next original is completely discharge into the receiving tray to complete the original discharge operation. None: (Duplex feeding of mixed-sized originals) The reverse mechanism detects the size of the mixed-sized originals consisting of A4-R/FOLIO or LT-R/ LG, then the scanning operation is started.
5-20
6.
JAMMING
6.1 Feeding Jam

(1) Original not reaching registration sensor Jam detection: Jam detection is performed after the feed motor starts to rotate forward to start the pre-feeding operation, until the leading edge of the original has reaches the registration sensor. Jam timer setting The setting value of thrice the amount of time after the original turns on the empty sensor till it reaches the registration sensor is set for the jam timer.
6.2 Transport Jam

(1) Original jamming at registration sensor Jam detection for single-sided/duplex originals: Jam detection is performed after the read motor starts to rotate forward to start scanning the front side of the original, until the trailing edge of the original has passed the registration sensor. Jam pulse setting [In the normal mode] Assume that the longest original (LD) is at the pre-scanning position. The setting value of an added +30mm to the distance till the trailing edge of the original has passed the registration sensor is set as the jam pulse. [In the length is irregularly long mode] Assume then the longest original (original length approx. 1m) is at the pre-scanning position. The setting value of an added +50mm to the distance till the trailing edge of the original has passed the registration sensor is set as the jam pulse. (2) Original not reaching read sensor (1) Jam detection for single-sided/duplex originals: Jam detection is performed after the leading edge of the original reaches the first small roller of the read roller during the pre-feeding operation, until it has reached the read sensor. Jam pulse setting The setting value of an added +60mm to the distance from the first small roller of the read roller to the position where the read sensor is turned ON is set as the jam pulse. (3) Original not reaching read sensor (2) Jam detection for duplex originals: Jam detection is performed after the read motor starts to rotate forward to start switchback feeding, until the leading edge of the original has reached the read sensor. Jam pulse setting The setting value of an added +30mm to the distance from the back side registration position (= the position where the 4th small roller of the read sensor is located) till the read sensor is turned ON is set as the jam pulse. (4) Original jamming at read sensor (1) Jam detection for single-sided/duplex originals: Jam detection is performed after the trailing edge of the original has passed the registration sensor during the pre-feeding operation, until it has passed the read sensor. Jam pulse setting The setting value of an added +30mm to the distance from the position where the registration sensor is turned OFF till the read sensor is turned OFF is set as the jam pulse. (5) Original jamming at read sensor (2) Jam detection for duplex originals: Jam detection is performed after the original waiting at the back side registration position reaches the read sensor during the reverse feeding operation, until the trailing edge of the original has passed the read sensor during scanning. Jam pulse setting The setting value of an added +30mm to the distance till the longest original (LD) passes the read sensor is set as the jam pulse.
6-1
MR-3011/3012 JAMMING
(6) Original not reaching exit sensor (1) Jam detection for single-sided/duplex originals: Jam detection is performed after the read motor starts to rotate forward to start scanning the original waiting at the pre-front side scanning position, until the leading edge of the original has reached the exit sensor. Jam pulse setting The setting value of an added +30mm to the distance from the pre-scanning position till the exit sensor is turned ON is set as the jam pulse. (7) Original not reaching reverse sensor (1) Jam detection for duplex originals: Jam detection is performed after the read motor starts to rotate forward to start scanning the front side of the original, until the leading edge of the original has reached the reverse sensor. Jam pulse setting The setting value of an added +30mm to the distance from the pre-scanning position till the reverse sensor is turned ON is set as the jam pulse.
6.3 Exit Jam

(1) Original jamming at exit sensor (1) Jam detection for duplex originals: Jam detection is performed after the trailing edge of original paused at the reverse position has passed the reverse sensor during the reverse operation, until it has passed the exit sensor. Jam pulse setting The setting value of an added +60mm to the distance from the position where the reverse sensor is turned OFF till the exit sensor is turned OFF is set as the jam pulse. (2) Original jamming at exit sensor (2) Jam detection for single-sided/duplex originals: Jam detection is performed after the trailing edge of the original waiting at the pre-front side scanning position has passed the read sensor during the scanning operation, until it has passed the exit sensor. Jam pulse setting The setting value of an added +60mm to the distance from the position where the read sensor is turned OFF till the exit sensor is turned OFF is set as the jam pulse.
6.4 Reversing Jam

(1) Original not reaching exit sensor (2) Jam detection for duplex originals: Jam detection is performed after the leading edge of the original paused at the reverse position has reached the reverse sensor during the reverse discharge operation, until it has reached the exit sensor. Jam pulse setting The setting value of an added +30mm to the distance from the position where the reverse sensor is turned ON till the exit sensor is turned ON is set as the jam pulse. (2) Original not reaching reverse sensor (2) Jam detection for duplex originals: Jam detection is performed after reverse motor starts rotating in reverse to start the reverse operation for the original paused at the reverse position, until the leading edge of the original has reached the reverse sensor. Jam pulse setting The setting value of an added +30mm to the distance from the pre-reverse position till the reverse sensor is turned ON is set as the jam pulse. (3) Original jamming at reverse sensor (1) Jam detection for duplex originals: Jam detection is performed after the trailing edge of the original being scanned has passed the read sensor, until it has passed the reverse sensor. Jam pulse setting The setting value of an added +30mm to the distance from the position where the read sensor is turned OFF till the reverse sensor is turned OFF is set as the jam pulse.
6-2
(4) Original jamming at reverse sensor (2) Jam detection for duplex originals: Jam detection is performed after the leading edge of the original paused at the reverse position has reached the reverse sensor during the reverse discharge operation, until the trailing edge of the original has passed the reverse sensor. Jam pulse setting The setting value of an added +30mm to the distance till the longest original (LD) passes the reverse sensor is set as the jam pulse.
6-3
7.
ORIGINAL SIZE DETECTION
Original size is detected when it is sent out of the tray, and informed (unit:mm) to the copier before the start of the scanning of the original.
7.1 Method of Original Size Detection (for Standard Sized Originals)

1) Width When the original waiting at the pre-feeding position has started to be fed and its leading edge reaches the first small roller of the read roller, its width of the original is detected using the original width sensors 1 and 3 and the size data are saved in EPROM. 2) Size along feeding direction When the trailing edge of the original (original size: LT of smaller) is detected by the original length sensor before the read sensor detects the leading edge of the original, or when the original length sensor has already detected the original (original size: B5-R or larger) when the read sensor detects the leading edge of the original, the original size along the feeding direction is assumed with the width size data saved in EPROM, then the size data are sent to the copier. At this time, the date for the size along the feeding direction are sent first. With an original whose length is irregularly long, if the size along the feeding direction is not determined by the scanning operation is started, the read motor counts the of distance pulses after the scanning operation is started till the trailing edge of the original is detected by original length sensor. Then the motor sends the measured value to the copier. Original size: LT or smaller
1) Timing to determine width
2) Timing to determine size along feeding direction
7-1
MR-3011/3012 SIZE DETECTION
Size: B5-R or larger
1) Timing to determine width
2) Timing to determine size along feeding direction
7-2
7.2 Relation between Status of Sensor and Original Size (for Standard Sized Originals)
[For JE] (mm) Original width sensor 1 OFF OFF OFF OFF OFF OFF OFF ON ON [For UC] (mm) Original width sensor 1 OFF OFF OFF OFF OFF OFF OFF ON ON Original width sensor 2 OFF OFF OFF OFF OFF ON ON ON/OFF ON/OFF Original width sensor 3 OFF OFF ON ON ON ON/OFF ON/OFF ON/OFF ON/OFF Tray sensor ON/OFF ON/OFF ON/OFF OFF ON ON/OFF ON/OFF ON/OFF ON/OFF Original size Original size Original Original length data data size sensor (Widthwise (Feeding detected direction) direction) OFF 140 216 STR ON 280 432 LD OFF 216 216 8.5 8.5 ON 216 280 LTR ON 216 356 LG OFF 280 216 LT ON 258 356 COMPUTER OFF 280 216 LT ON 280 432 LD Original width sensor 2 OFF OFF OFF OFF OFF ON ON ON/OFF ON/OFF Original width sensor 3 OFF OFF ON ON ON ON/OFF ON/OFF ON/OFF ON/OFF Tray sensor ON/OFF ON/OFF ON/OFF OFF ON ON/OFF ON/OFF ON/OFF ON/OFF
Original length sensor
OFF ON OFF ON ON OFF ON OFF ON
Original size Original size data data (Widthwise (Feeding direction) direction) 148 210 182 257 297 210 210 297 210 330 257 182 257 364 297 210 297 420
Original size detected A5R B5R A4 A4R FOLIO B5 B4 A4 A3
7-3
7.3 Method of Original Size Detection (for Mixed Sized Original)

1) Width Width is detected by original width sensors 1,2 and 3 and the size data are saved when an original waiting at the pre-feeding position has started to be fed and its leading edge reaches the first small roller of the read roller. 2) Size along the feeding direction With original whose width is any of 210mm/216mm, if the original length sensor has already detected the original when the read sensor detects the leading edge of the original, reverse operation is performed to determine the size along the feeding direction. The read motor counts the pulse of the distance pulses till the original length sensor detects the trailing edge of the original. Original size is determined by the result of counting and threshold of size along the feeding direction, then size data are sent to the copier. At this time, data of the size along the feeding direction are sent first. The size along the feeding direction of B5-R or smaller originals is determined as with other standard sized originals. (reverse operation is performed after the size is determined.)
1) Timing to determine the width
2) Timing to determine the size along the feeding direction
7-4
7.4 Relation between Status of Sensor and Original Size (for Mixed Sized Originals)
[For JE] (mm) Original width sensor 1 OFF OFF [For UC] (mm) Original width sensor 1 OFF OFF Original width sensor 2 OFF Original width sensor 3 Tray sensor Original length sensor Original size Original size data data (Widthwise (Feeding direction) direction) 216 280 318 356 216 Original size detected LTR LG Original width sensor 2 Original width sensor 3 Tray sensor Original length sensor Original size Original size data data (Widthwise (Feeding direction) direction) 210 297 313.5 210 330 Original size detected A4R FOLIO
OFF ON OFF ON Threshould of size along feeding direction OFF ON ON ON
ON OFF ON Threshould size of feeding direction OFF ON ON ON
7-5
8.
FLOW CHART
Completion of Discharge for Last Original Carried Out
Power ON Standby
8.1 Power ON
YES Cover opened?
NO
NO All sensors OFF?
YES Jam
Initialization started
Initialization completed?
NO
YES
Empty sensor ON?
NO
YES
Feed signal H level?
NO
YES Standby
(Feeding Operation)
8-1
MR-3011/3012 FLOW CHART
NO
Original is on tray? YES
Mixed original signal H level? YES
NO
Jam
Switchback possible? YES
NO
Separation started
Switchback started?
Separation completed? YES
NO
Switchback completed? YES
NO
Ready for feeding? YES
NO
Transport signal H level? YES
NO
Feeding operation started
Duplex mode signal H level? NO
YES
C B Feeding operation completed? YES NO (Scanning one side of original) (Scanning two sides of original)
8-2
Scanning of one side started
Next original is on tray?
NO
YES
Ready for separation?
NO
Scanning completed? YES
NO
YES
D
Last original carried out? (Separation) YES NO
Standby
8-3
Scanning of front side of original started
Reverse feeding started
Next original is on tray? YES
NO Reverse feeding completed? NO
YES
Ready for separation?
NO Transport signal H level? NO
YES YES Separation started
Scanning of back side of original started
Separation completed?
NO Back side scanning completed? NO
YES YES
Reverse discharge started Scanning of front side completed? YES NO
Registration for back side of original started
Is there a separated original ? YES
NO
Last original finished E YES Back side registration completed? YES NO (Feeding operation) Standby
NO
8-4
8.2 Initialization Control

Initialization control
Registration sensor ON? NO
YES
Reverse sensor ON? NO
YES
All sensors OFF? YES
NO
Jam
Original length sensor ON? NO
YES
Reverse motor reverse rotation
Initialization control completed
Original width sensor ON? NO
YES
Read sensor ON? NO
YES
Feed motor reverse rotation
Exit sensor ON? NO
YES
Feed motor rotates for a certain number of pulses
Read motor forward rotation
Feed motor braked
Read motor rotates for a certain number of pulses
Certain period of time
Read motor stopped
Feed motor stopped
Reverse motor rotates for a certain number of pulses
Reverse motor stopped
8-5
8.3 Control for Operation of Pickup Roller
Control
Empty sensor ON?
NO
YES
Feed motor forward rotation
Feed motor braked
Feed motor stopped
Control for pickup roller operation completed
8-6
8.4 Control for Feeding Operation

Feeding operation control
Feed motor stopped?
NO
Original length sensor OFF?
NO
YES
YES
Feed motor braked
NO First page?
YES Feed motor stopped
Pickup roller lowered Feed motor rotates for a certain number of pulses
Feed motor braked
Read sensor ON?
NO
YES
Read motor stopped
Control for feeding operation completed
8-7
8.5 Control for Separation

Control for separation
Feed motor stopped?
NO
YES
Feed motor forward rotation
Registration sensor ON?
NO
YES
Feed motor braked
Feed motor stopped
Control separation completed
8-8
8.6 Control for Switchback Operation

Switchback control
Read motor stopped
Read motor forward rotation Original length sensor OFF? NO
YES NO
Read motor rotates for a certain number of pulse
Read sensor ON?
YES
Read motor stopped
Read motor stopped
Read motor reverse rotation
Control for switchback operation completed
Read sensor OFF?
NO
YES
8-9
8.7 Control for One Side Scanning

One side scanning control
Exit sensor OFF? YES
NO
NO Last original?
YES Scanning started Read motor rotates for a certain number of pulses
Exit sensor ON? YES
NO
Read motor stopped
Read sensor OFF?
NO
Control for one side scanning completed
YES
Scanning completed
8-10
8.8 Control for Front Side Scanning

Front side scanning control Read motor rotates for a certain number of pulses Reverse solenoid ON Scanning completed Read motor forward rotation
Reverse sensor OFF?
NO
YES
Scanning started
Read motor stopped
Reverse motor rotates for a certain number of pulses Reverse sensor ON? NO
YES
Read motor rotates for a certain number of pulses Certain period of time Reverse motor forward rotation? Control for front side scanning completed
Read sensor OFF?
NO
YES
8-11
8.9 Control for Reverse Feeding

Reverse feeding control
Read sensor ON?
NO
YES
Read motor and reverse motor rotate for a certain number of pulses
Read motor and reverse motor stopped
Control for reverse feeding completed
8-12
8.10 Control for Back Side Registration

Back side registration command
Reverse sensor ON?
NO
YES
Control for back side registration completed
8-13
8.11 Control for Back Side Scanning

Control for back side scanning
Read motor foward rotation
Reverse sensor OFF?
NO
YES Reverse motor reverse rotation
Read motor stopped
Reverse solenoid OFF
Scanning started
Reverse motor forward rotation
Control for back side scanning completed
Read sensor OFF? YES
NO
Scanning completed
8-14
8.12 Control for Reverse Discharge

Control for reverse discharge
Reverse motor reverse rotation Exit sensor OFF? NO
YES
NO Last original?
Reverse sensor ON? YES
NO
YES
Read motor stopped
YES Last original? Control for reverse discharge completed
NO
Feeding operation started
Reverse sensor OFF?
NO
YES
8-15
9.
0.10
ORG-IN
1.48 4.71 1.48 1.58 1.68 1.94 0.08 0.49 0.08 0.08 0.18 0.08 0.18 1.58 4.38 0.08 2.93 0.08 1.58 4.38 0.08 2.93 0.08
Exposure time
Exposure time
Exposure time
DF-ACT
ORG-STP
ORG-TR

2.00 0.55 0.55 2.97 2.02 1.66 0.17 3.19 1.50 1.86 4.39 3.69 1.64 0.21 0.45 1.68 0.24 0.24 0.21 2.23 4.74 2.94 0.49 1.46 0.93 1.73 0.43 0.74 1.46 1.95 1.56 3.99 0.09 2.10 0.51 2.00 4.38 0.56 0.72 2.53 0.09 2.93 3.50 2.53 3.41 1.42 1.97 2.65 1.42 1.97 4.38
TIMING CHART
PRE-FED
ORG-FAC
SCN-STR
H L H L H L H L H L H L H L
0.17
0.39
FMOT
CW(H) CW(L) STOP CCW(L) CCW(M) CCW(H)
9.1 DP1600 Three A4 sheets single-side feeding
9-1
RDMOT
CW(H) CW(L) STOP
RVMOT
CW(H) CW(L) STOP CCW(L) CCW(H)
RSOL
0.27
LENG-SNS
0.37
REG-SNS
READ-SNS
RVR-SNS
ON OFF ON OFF ON OFF ON OFF ON OFF
EXIT-SNS
MR-3011/3012 TIMING CHART
EMP-SNS
ON OFF ON OFF
0 0.10
ORG-IN
1.49 1.59 2.73 2.83 2.83 2.73 2.35 2.45 2.55 2.45 2.45 0.94 2.00 3.16 2.78 3.17 0.94 0.94 0.94 2.93 2.83 2.73 2.83 2.93 2.83 1.49 1.59 1.69 1.59 1.94 2.35 2.45 2.73 2.83
Exposure time
Exposure time
Exposure time
Exposure time
2.52
DF-ACT
ORG-STP
ORG-TR

0.39 1.66 1.50 1.58 1.46 2.36 0.93 1.64 0.92 0.45 0.66 0.95 1.05 4.04 4.50 1.44 2.80 1.68 0.27 0.37 1.58 2.80 0.92 1.12 3.18 3.98 4.00 2.74 5.16 0.90 1.10 1.50 2.00 2.38 2.28 1.97 2.18 1.47 1.98 0.95 2.02 2.46 2.36 2.75 2.86 3.58 5.24 0.92 1.12 2.74 3.18 3.98 5.16 0.92 1.12 1.50 2.00 2.38 1.44 2.80 4.50 0.95 2.02 0.95 1.05 1.54 2.84 3.28 0.66 1.68 1.52 2.84 1.03 2.46 0.66 0.95 1.05 1.54 2.84 0.92 2.80 0.92 1.52 2.84 2.08 2.42 2.80 0.92 1.03 0.66 0.95 1.05 2.48 1.94 2.19
PRE-FED
ORG-FAC
SCN-STR
FMOT
0.17 0.43
9.2 DP1600 Two A4 sheets duplex feeding
9-2
RDMOT
CW(H) CW(L) STOP CCW(L) CCW(M) CCW(H) CW(H) CW(M) CW(L) STOP
RVMOT
RSOL
LENG-SNS
REG-SNS
READ-SNS
RVR-SNS
EXIT-SNS
EMP-SNS
ON OFF ON OFF
0 0.10
ORG-IN
1.48 0.07 0.07 3.66 0.07 0.07 0.17 0.07 0.07 0.17 0.07 0.36 3.66 0.07 1.48 1.58 1.58 1.68 1.88 3.66 1.58 3.66
Exposure time
3.47
Exposure time
Exposure time
DF-ACT
ORG-STP
ORG-TR

1.92 1.78 1.78 2.17 0.17 1.66 0.43 1.50 1.86 1.46 3.63 2.12 3.68 0.34 2.62 1.09 0.14 0.39 2.02 0.52 0.93 1.61 0.12 1.68 0.14 0.12 0.14 3.47 1.64 0.45 3.11 0.27 0.37 1.56 3.38 1.89 2.05 0.04 1.46 1.93 3.62 0.37 0.41 0.51 1.85 0.04 2.14 0.54 1.85 2.96 1.06 1.42 1.94 1.06 1.42 3.23
PRE-FED
ORG-FAC
SCN-STR
FMOT
9.3 DP2500 Three A4 sheets single-side feeding
9-3
RDMOT
CW(H) CW(L) STOP
RVMOT
RSOL
LENG-SNS
REG-SNS
READ-SNS
RVR-SNS
EXIT-SNS
EMP-SNS
ON OFF ON OFF
0.10
ORG-IN
1.48 1.58 1.48 1.58 2.55 2.75 2.65 2.29 0.76 1.92 2.93 2.54 2.92 0.77 0.77 0.76 2.39 2.29 2.76 2.66 1.68 1.58 1.88 2.65 2.19 2.29 2.66 2.56 2.55 2.65 2.19 2.29 2.56 2.66
Exposure time
Exposure time
Exposure time
Exposure time
2.34
DF-ACT
ORG-STP
ORG-TR

0.39 1.66 1.40 1.50 1.86 1.46 2.19 0.93 2.26 1.64 0.45 0.48 0.76 0.86 3.46 1.26 2.65 1.68 0.27 0.37 1.57 2.53 0.76 0.94 2.94 3.54 3.39 2.57 4.41 0.74 0.94 1.32 2.12 1.85 2.21 1.89 2.05 1.47 1.96 0.74 3.92 1.84 2.31 2.18 2.53 2.24 3.15 4.01 0.74 0.94 2.57 2.94 3.54 4.41 0.74 0.94 1.32 1.85 2.21 0.74 1.26 2.65 3.92 1.84 0.76 0.86 1.38 2.70 2.86 0.48 1.68 1.38 2.70 0.90 2.31 0.48 0.76 0.86 1.38 2.70 0.77 2.65 0.76 0.77 1.38 2.65 2.70 0.48 0.76 0.86 0.76 0.90 1.90 2.34 2.02
PRE-FED
ORG-FAC
SCN-STR
FMOT
0.17 0.43
9.4 DP2500 Two A4 sheets duplex feeding
9-4
RDMOT
CW(H) CW(L) STOP
RVMOT
RSOL
LENG-SNS
REG-SNS
READ-SNS
RVR-SNS
EXIT-SNS
EMP-SNS
ON OFF ON OFF
0 0.10
ORG-IN
1.01 1.01 1.13 1.23 1.24 0.08 0.18 0.08 0.08 0.18 0.08 0.18 1.13 2.24 0.08 1.20 0.08 1.13 2.24 0.08 1.20 0.08
Exposure time
Exposure time
Exposure time
1.97
DF-ACT
ORG-STP

1.27 0.20 0.20 1.21 0.17 1.21 0.43 1.05 1.24 1.01 0.70 1.93 0.87 0.08 0.10 0.08 0.10 1.97 1.11 0.44 1.13 2.23 1.17 0.18 1.66 0.60 0.15 0.39 1.43 0.42 0.27 0.36 1.04 2.07 0.02 1.24 1.38 0.99 1.28 2.21 0.25 0.22 0.33 1.06 0.02 1.16 0.22 1.06 1.83 0.61 0.79 1.12 0.61 0.79 1.82
ORG-TR
PRE-FED
ORG-FAC
SCN-STR
FMOT
9.5 DP3500/4500 Three A4 sheets single-side feeding
9-5
RDMOT
CW STOP
RVMOT
CW(H) CW(L) STOP CCW
RSOL
LENG-SNS
REG-SNS
READ-SNS
RVR-SNS
EXIT-SNS
EMP-SNS
ON OFF ON OFF
0 0 0.10
0 0
ORG-IN Exposure time

1.01 1.11 1.01 1.11 1.21 1.11 1.73 1.63
2.13 2.03
Exposure time
1.53 1.63 1.53 1.63 1.63 1.53 1.73 1.63 1.63 1.53
2.03 1.93 2.03 1.93
Exposure time
Exposure time
1.99
DF-ACT
ORG-STP
ORG-TR
1.24 0.42 1.27 1.75 2.15 1.75 0.42 0.42 2.03

0.42 0.39 1.43 0.43 1.34 1.05 1.24 1.01 1.92 1.61 1.11 1.13 0.22 0.42 0.52 1.61 2.68 0.79 1.58 1.13 0.27 0.36 1.04 1.59 0.38 0.57 1.76 2.11 2.07 1.51 2.59 0.38 0.57 0.98 1.87 1.57 1.99 1.24 1.38 0.99 1.32 0.38 1.90 2.13 1.95 2.49 2.98 0.38 0.57 1.51 1.76 2.11 2.59 0.38 0.57 0.98 1.57 1.99 2.03 0.79 1.58 0.38 0.42 0.52 0.83 1.63 1.78 0.22 0.83 1.63 0.55 2.03 0.22 0.42 0.52 0.83 1.63 0.41 1.58 0.42 2.01 0.41 1.58 0.83 1.63 0.22 0.42 0.52 1.61 0.42 0.55 2.12 0.70 0.44 1.21 0.17
PRE-FED
ORG-FAC
SCN-STR
FMOT
9.6 DP3500/4500 Two A4 sheets duplex feeding
9-6
RDMOT
CW STOP
RVMOT
CW(H) CW(L) STOP CCW
RSOL
LENG-SNS
REG-SNS
READ-SNS
RVR-SNS
EXIT-SNS
EMP-SNS
ON OFF ON OFF
10. DESCRIPTION OF CIRCUITS

10.1 Input Circuits for Original Length Sensor, Read Sensor and Reverse Sensor
Since original length sensor, read sensor and reverse sensor have almost the same circuit configurations (the reference voltage of comparator for read sensor input circuit can be set by D/A output), the input circuits for the read sensor and reverse sensor are not described. The following is the input circuit for the original length sensor.
+5V 1 +5V CN3.1 CN3.2 A 2 LED1 K 1 PT1 E 2 2 C 1 1 C1 CN3.3 +5V *LENGS LENGSLED 1 2 3 C6 2 SGND 1 1 R44 2 SGND 1 R16 R35 2 2 1 C7 2 SGND 1 R41 2 SGND TP10 C 2 Q5 E 3 1 B 1 R29 2 8 + IC4.3 9 10 1 1 R32 2 C11 2 SGND 1 1 R17 2 SIZEL_5_DA R38 +5V 1 R9 2 13 TP12 1 TP11 1 SIZEL_5_AD SIZEL_5
Original length sensor LENGS
1 11
+ 10 IC3.3 -
This circuit is an input circuit for the original length sensor and consists of a voltage-current conversion circuit which adjusts the amount of light of the infrared LED and the voltage comparison circuit which compares the voltage output from a phototransistor (PTR) with a reference voltage and converts the output voltage into digital signals. The original length sensor is a mirror reflection sensor, and consists of a pair of emission elements (infrared LEDs) and a light receiving element (PTR). Both elements have a light axis running in the same direction. There is a mirror on the extended light axis of these elements. When there is no original between the elements and the mirror, infrared light emitted from LED is reflected by PTR in high reflectance. If there is an original, light emission to the mirror and reflected light from the mirror are blocked by the original, and the reflected light entering PTR becomes extremely small. When a large amount of light is entering PTR (this means there is no original) the optical current flowing in the PTR is increased, and the voltage of IC3-10pin becomes higher due to a drop in voltage caused by R44. IC3 is a comparator which compares the reference voltage input to 11pin (non-reverse input terminal) with the signal voltage of 10pin (reverse input terminal). If the voltage of 10pin is higher, the output level (IC3-10pin) is "L". On the contrary, when the amount of the incoming light is small (this means there is an original), the voltage of IC310pin is low and the level becomes "H". R16, C6 and C7 are noise filters. This circuit has an automatic sensitivity adjustment function to control the unevenness of the sensor sensitivity. Uneven sensor sensitivity is corrected by controlling the machine to have a constant PTR voltage when there is no original. The intensity of the infrared light emitted from the LEDs is changed to adjust the PTR voltage. When the sensor sensitivity adjustment mode is selected, the PTR output voltage (analog value) is measured by the A/D input terminals of the CPU (scanner side). The D/A output voltage of the CPU is changed to keep the PTR output voltage to a certain level, and the LED current is adjusted by a voltage-current conversion circuit consisting of IC4, R29, Q5, etc. Each machine has a different D/A output voltage value, which is stored in the volatile memory.
10-1
MR-3011/3012 DESCRIPTION OF CIRCUITS
10.2 Irruptive Current Control Circuit

+5V TP41 1 R110 2 C 2 R73 1 2 2 ZD4 1 1 B E 3 DF+24V
RADF open/close switch OPNSW CN8.2 CN8.3
C_OPN
TP30
Q7
CN8.1
*DFOPN DFOPN +24V DF+24V CVROPN *DFOPN
1 2 3 4 5 6
1 PTH1 1 R134 2
SGND
TP39 PM+24V
CN8.4 Jam access cover switch JAMSW CN8.5 CN8.6
2 +24V PGND 1 R87 1 2
1 1 R128 2 1 1 R112 2 1 R127 2 2
+24V FUSE1 1 2
TP26
C52
Q14 1
CN1.1 CN1.2 +24V Power sourse CN1.3 CN1.4
+24V +24V
1 2
1 1 C22
1 R71 2 1 R111
1 R72 2
R74
C1 4 2 1 ZD5 2 1 3 B Q8 2 E 1 B2 C2 5 1 R114 2
PGND
PGND
4 PGND
PGND TP25
C53 2 PGND
PGND
3 1
PGND
This circuit controls the irruptive current flowing into the current regeneration condensers (C40 and C112) mounted on the drive circuits for the read motor and reverse motor to a certain value. The circuit consists of a posister (PTH1) which controls the current and FET (Q14) which supplies the current in normal conditions. Base current is not supplied to Q8 and it becomes OFF after the RADF open/close switch and jam access cover switch are turned OFF till the cathode voltage of ZD5 reaches the zener voltage. At this time, both voltages are set by R111 and C53. Q14 is turned OFF correspondingly to supply the current to PTH1. When the cathode voltage of ZD5 exceeds the zener voltage after the time allowance given by R111 and C53, a base current is supplied to Q8 to turn it ON and Q14 comes ON correspondingly. The current limitation is canceled and the current flowing in the PTH1 starts to be supplied to Q14. R74, R112, R127 and R128 are discharge resistors to capture charge stored in consisting C40 and C112 right after either of the RADF open/close switch or jam access cover switch is opened. The circuit consisted of R87, R114 and Q8 captures the charge stored in C53 right after either the RADF open/close switch or the jam access cover switch is opened, and also controls irruptive current for instantaneous opening/closing of the cover.
10-2
10.3 Drive Circuit for Read Motor

+5V C21 2 TP38 TP37 TP31 TP36 TP35 1 1 1 1 1 4 RA6.2 3 6 RA6.3 5 PGND 8 9 12 READ_CMD READ_CLK READ_ON *RESET TP34 13 REACM_DA 1 2 R85 1 2 R105 1 2 12 IC4.4 2 RA6.1 1 8 RA6.4 7 1 1 R104 R99 2 2 SGND 10 11 15 13 7 M1 IC10 M2 M3 CWB CLK ENABLE MOI *RESET Vref PG 1 A *A B *B 5 4 3 2 1 14 2 C47 2 C48 2 C49 2 C50 2 1 1 1 1 6 Vcc2 SGND 1 C25 2 PM+24V 6 5 4 3 2 1 PH+24V PH+24V A *A B *B CN10.6 CN10.5 CN10.4 CN10.3 CN10.2 CN10.1 READ motor RDMOT
READ_M1 READ_M2
+ 1
C112
1 14 TP33 C27 C28 C29 C30 C31 C32 C36 1 1 2 1 2 1 2 1 2 1 2 1 2
PGND
1 C33
SGND
This circuit controls the rotation/stoppage and the direction of rotation, excitation mode and motor current of the read motor. A drive clock signal (READM_CLK) and rotation direction signal (CWB) are input to control the speed and direction of the motor rotation. When the CPU judges the level of the enabling signal is "L", IC10-15pin (READ_EN) becomes "L" level and turns OFF all the outputs from the drive IC regardless of the state of other signals. The output voltage of the D/A converter is separated at R85 and R105, and input into IC10-7pin to set the motor current value. The motor current value can be changed by altering the D/A output voltage.
10-3
10.4 Drive Circuit for Reverse Motor

SGND
RA4.4
RA4.3
RA4.2
TP43 TP52 TP44 TP53 1 1 1 1
RA4.1
8 7
6 5
4 3
2 1 7 6 21 22 13 15 INA IN*A INB IN*B RsA RsB PGA PGB VrefA VrefB VsA VsB NC1 NC2 NC3 NC4 NC6 NC5 26 19 SGND VCC LG 1 27 R93 + 1 C54 2 2 C/RA C/RB 3 25 +5V 1 R92 1 2 1 1 A 2 A 2 A 2 A 2 D5 D6 D7 D8 K 1 K 1 K 1 K 1 IC9 OutA Out*A COM OutB Out*B 12 10 14 15 18 ZD3 1 2
PM+24V 6 5 4 3 2 1 PH+24V PH+24V A *A B *B CN12.6 CN12.5 CN12.4 CN12.3 CN12.2 CN12.1 Reverse motor RVMOT
RETM_A RETM_*A RETM_B RETM_*B
TP45 1 1 R86 2
TP42 1 R83 PGND
8 20
+ 1
C40 2
RETM_RA
4 24
1 R89 2
1 C26 2
2 1 R82 2 1 C37 2 2
5 23 2
PGND
1 R96 2 C38
1 R97 2
9 11 12
C67 2
C55 2
SGND
PGND
This circuit controls the rotation/stoppage, direction of rotation and motor current of the reverse motor. The following drive pattern signals are input to IC9-6, 7, 21 and 22pins to control the direction and speed of motor rotation. The motor current value is set by separating the output voltage of the D/A converter at R86 and R89, and inputting it into IC9-4 and 24pins. Motor current value can be changed by changing the D/A output voltage. Drive pattern signals....1-2 phase excitation
RETM_A RETM_*A RETM_B RETM_*B
10-4
10.5 Drive Circuit for Feed Motor

DF+24V SW1 2 TP48 C1 4 PREM_C 1 TP46 1 10 A 8 9 IC6.3 Y B 13 A 11 12 IC6.4 Y B 3 B Q23 1 2 E 1 B2 C2 5 1 +5V 1 4 A 6 5 IC6.2 Y B R42 2 1 R113 2 PREM_D 1 SGND 13 IC1.6 RCL Y 12 1 A 3 2 IC6.1 Y B 1 R129 2 2 2 3 IC8.1 R123 2 D 2 Q20 Q19 1 G D2 A 2 2 S 3 1 C109 D 2 2 PGND R118 R80 1 2 S 3 1 G Q22 Q21 S 3 1 G 2 1 R95 2 R122 1 1
PREM_A
TP47 1 TP48 1
D 2
D 2
1 1
L2
2 2
1 2
KMOT1 KMOT2
CN11.1 CN11.2
PREM_B
Feed motor FMOT
L1
PREM_PWM PREM_LMT
1 1
1 G S 3 C108
K 1 D1 A 2
K 1
TP54
???
This circuit controls the rotation/stoppage and the direction of the rotation of the feed motor. The feed motor has an encoder sensor to feed back signals controlling the number and stoppage of rotations to the CPU. Control signals from the CPU controls the direction and stoppage of the motor rotation. These control signals (PREM_A, PREM_B, PREM_C and PREM_D) are changed as shown in the table below. PREM_A Low Low High High PREM_B Low High Low High PREM_C Low High Low Low PREM_D Low Low High Low Q19 OFF OFF ON ON Q20 OFF ON OFF ON Q21 OFF ON OFF OFF Q22 OFF OFF ON OFF State of Motor OFF Forward rotation Reverse rotation Braked
PREM_PWM is a signal output for speed control, and outputs pulse width modulation waves by comparing the reference clock in the CPU with the output from the clock sensor of the feed motor.
10-5
10.6 Current Control Circuit for Feed Motor

+24V +5V 1 R131 2 PREM_LMT 1 7 TP32 R84 IC8.2 6 5 1 R88 2 A 1 PGND K 2 ZD2 1 2 1 2 1 R133 2 Feed motor drive circuit
2 R79
2 C23 R91 1
2 R90 1
This circuit is a current control circuit to control the current consumption by the DC+24V power supply, and consists of a resistor for current detection and a voltage comparator. Current supplied to the feed motor is converted into voltage at R90 and R91. If the voltage value is higher than the reference voltage which is the total of R84, R88, R133 and ZD2, the output level of IC8 (comparator) is judged as "L" and the feed motor is turned OFF. The feed motor is turned ON again when the current consumption is decreased to the reference voltage or becomes lower.
10.7 Drive Circuit for Fan Motor

+5V 1 TP50 R121 FAN_LOCK 1 1 C64 2 TP51 SGND 1 C 2 FAN 1 1 B E 3 SGND Q12 R132 2 2 1 DC+24V E 3 1 B C 2 1
K
R76 2
Q16
2 1 2
A
FANLK FAN PGND
CN9.2 CN9.1 CN9.3 Fan motor FAN
3 PGND
D13
This circuit controls the rotation/stoppage of the fan motor. When the output level of CPU is "H", Q12 and Q16 are turned ON and drive the fan motor. At this time, a lock detection signal is output from the fan motor and sent to the CPU. The level of the lock detection signal is "L" during normal operation and becomes "H" during abnormal operation.
10-6
10.8 Drive Circuit for Reverse Solenoid

D12 2
A
DF+24V 1
K
4 5
DF+24V CN5.4 *RSOL CN5.5
Reverse solenoid RSOL
TP49 R115 RKNSOL_PWM 1 1 R116 2 SGND 1 2 3 G
D 2 Q13 S 1 PGND
This circuit controls the closing/opening of the flapper of the reverse solenoid. When the level of RKNSOL_PWM is "H", Q13 is turned ON and the flapper is closed. The drive signal for the solenoid is a PWM signal. The flapper is closed in the maximum torque of the solenoid and the duty value becomes 100% when the flapper is started to be closed. The duty value is then decreased down to 50% and the flapper is kept closed while the temperature rising of the solenoid is lowered.
10.9 Reset Circuit

2 RES 5 + 1 C115 2 2 1 C57 4 GND IC13 *RES CT VREF VS 7 1 C113 2 2 VCC CK 3 8 1 1 2 6 SGND C114 A K 2 D3 1 R125 1 2 WDT_CK *RESET
+5V
+ 1
C116
SGND
This circuit generates a CPU reset signal when the power is turned ON and the power voltage is cut off or lowered instantaneously. This circuit has a watchdog timer for diagnosis of the CPU system operation. The level of IC13-8pin (*RES) is normally "H" after the power is turned ON. However, when the power is turned OFF or the voltage of the +5V power supply is decreased to 4.2V or lower for some reason, the level of IC3-8pin becomes "L" and the CPU is reset. A clock with a fixed cycle is input to IC13-3pin (CK) from the CPU to clear the watchdog timer of IC13. If the clock is not input from CPU due to a system error, the level of IC13-8pin becomes "L" to reset CPU and system operation is stopped.
10-7
10.10 EEPROM Circuit

+5V 1 IC12 R108 2 DO CS 6 7 NC1 NC2 CLK DI 4 1 2 3 1 RA1.1 2 8 RA1.4 7 6 RA1.3 5 CS CLK DI D0
SGND
SGND
This circuit is an EEPROM to store ADF data and its peripheral circuit. IC12 is a memory to store the adjustment value for reflection-type sensors, and data are sent/received between IC12 and CPU using a 4-line type serial interface. Data saved in the IC12 is not erased even if the power is turned OFF. IC12-1pin (CS) is a chip selection terminal and its level is "H" when data are being sent/received. IC12-2pin (CLK) is a serial clock terminal, and the serial data are sent in synchronization with the clock input which is input to this terminal. IC12-3pin (DI) is a input terminal for serial data and 4pin (DO) is an output terminal for serial data.
10-8
11. DESCRIPTION OF INPUT/OUTPUT SIGNALS

11.1 REQ Signal, ACK Signal and TxD Signal
+5V 1 R24 2 2 1 A 1 SGND 1 R23 2 2 1 A 1 SGND 1 R22 2 2 1 A 1 SGND C120 2 2 1 R25 2 1 C1 3 IC1.2 ACK Y 4 5 A IC2.3 Y 6 1 REQ C119 2 2 1 R26 2 1 C2 5 IC1.3 ACK Y 6 1 A IC2.1 Y 2 1 RxD C118 2 2 1 R27 2 1 C3 1 IC1.1 ACK Y 2 3 A IC2.2 Y 4 1 ACK
K 3 DA3 CN2.1 ACK 1
TP5
+5V
K 3 DA2 CN2.6 TxD 6
TP3
+5V
K 3 DA1 CN2.10 REQ 10
TP1
This circuit is an input circuit for communication with the scanner. The input is "1" for 5V and "0" for 0V. The logic for the connector area and that for the input port of CPU are the same.
11-1
MR-3011/3012 INPUT/OUTPUT SIGNALS
11.2 DF-ACK Signal, DF-REQ Signal and RxD Signal

+5V CN2.8 DF-ACK 8 C 5 Q2.1 E 2 1 CN2.9 DF-REQ 9 SGND C 4 Q2.2 E 2 1 SGND CN2.4 RxD 4 C 4 Q1.2 E 2 1 SGND 3 B R6 2 1 1 3 B R5 2 +5V R7 2 R3 2 12 IC2.6 Y A 13 +5V 1 R13 2 1 TXD TP4 1 R2 2 8 IC2.4 Y A 9 1 B R4 2 +5V 1 R12 2 1 DF_REQ TP2 1 R1 2 10 IC2.5 Y A 11 1 R11 2 1 DF_ACK TP6
This circuit is an output circuit for communication with the scanner. The output is "1" for 5V and "0" for 0V. The logic for the connector area and that for the output port of CPU are the same.
11-2
11.3 Input Circuits for Sensors

+5V 1 +5V CN3.1 +5V *LENGS LENGSLED 1 2 3 C6 2 SGND C 2 Q5 E 3 +5V CN6.1 Read sensor READS CN6.2 CN6.3 +5V *READS READSLED 1 2 3 C8 2 SGND C 2 Q6 E 3 +5V CN4.1 +5V *RTNS RTNSLED 1 2 3 C4 2 SGND C 2 Q4 E 3 1 B 1 R28 2 7 1 1 R43 2 SGND 1 R14 1 B 1 R30 2 1 1 1 R45 2 SGND 1 B 1 R29 2 8 1 1 R44 2 SGND 1 R16 R35 2 2 1 C7 2 SGND 1 1 R32 2 C11 2 TP55 SGND READ_5_RET 1 2 R18 1 C9 2 SGND 1 1 R33 2 C12 2 SGND 2 1 C5 2 SGND 1 1 R31 2 C10 2 SGND +5V 1 R60 R61 CN6.4 SGND MCLK +5V TRYS+5V SGND TRYS REGS+5V SGND REGS SIZE1+5V SGND SIZES1 SIZE2+5V SGND SIZES2 SIZE3+5V SGND SIZES3 EXITS+5V SGND EXITS DFOS+5V SGND DFOS EMPS+5V SGND EMPS 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 4 5 6 7 8 9 1 2 3 1 SGND 2 C 4 CN2.3 EMPTY 3 Q3.2 E 2 SGND 3 B C 5 Q3.1 E 2 SGND 1 B R107 2 1 R106 2 R54 P+5V 1 1 R46 2 2 R20 1 2 2 R136 1 SGND 1 C39 2 SGND 1 C13 2 SGND TP16 1 EMP_5 2 2 R68 1 SGND 1 C20 TP23 1 DF_5 2 2 R67 1 SGND 1 C19 TP22 1 MISI_5 2 2 R66 1 SGND 1 C18 TP21 1 SIZE3_5 2 2 R65 1 SGND 1 C17 TP20 1 SIZE2_5 2 2 R64 1 SGND 1 C16 TP19 1 SIZE1_5 2 R21 1 1 C14 TP18 1 REG_5 1 R59 1 R58 1 R57 1 R56 1 R137 1 R138 1 R48 1 RA3.4 8 RA3.3 6 RA3.2 4 RA3.1 2 R53 1 R81 1 R78 1 R40 2 SGND TP7 1 1 R15 2 RET_5_DA +5V 1 R34 2 R37 +5V 1 R8 2 1 TP9 1 TP8 1 RET_5_AD RET_5 C51 2 SGND TP13 1 1 R19 2 READ_5_DA 1 2 R36 1 1 5 4 IC3.2 1 R39 2 2 +5V 1 R10 2 TP15 1 TP14 1 READ_5_AD READ_5 1 R41 2 SGND TP10 1 1 R17 2 SIZEL_5_DA 1 11 R38 2 13 +5V 1 R9 2 TP12 1 TP11 1 SIZEL_5_AD SIZEL_5
Original length sensor LENGS CN3.2 CN3.3
10 IC3.3
+ -
+ 10 IC4.3 9 -
+ -
+3 IC4.1 2 -
1 7
Reverse sensor RVRS CN4.2 CN4.3
6 IC3.1
+ -
5 + IC4.2 6
TP29 2 1 1 C34 2 SGND TP17 1 TRY_5 1 EMC_CLK
Feed motor clock sensor MCLK CN6.5 CN6.6 CN7.1 Tray sensor TRYS CN7.2 CN7.3 CN3.4 Registration sensor REGS CN3.5 CN3.6 CN3.7 Original width sensor 1 SIZES1 CN3.8 CN3.9 CN3.10 Original width sensor 2 SIZES2 CN3.11 CN3.12 CN3.13 Original width sensor 3 SIZES3 CN3.14 CN3.15 CN4.4
Exit sensor EXITS CN4.5 CN4.6 CN6.7 RADF open/close switch OPNSN CN6.8 CN6.9 CN5.1
Empty sensor EMPS CN5.2 CN5.3
The above are circuits for the input signals from an optical sensor. October 2000 TOSHIBA TEC
11-3
Siginal logic Name EMPS (Empty sensor) REGS (Registration sensor) EXITS (Exit sensor) SIZES 1 (Original width sensor 1) SIZES 2 (Original width sensor 2) SIZES 3 (Original width sensor 3) TRYS (Tray sensor) OPNSN (RADF open/close sensor) MCLK (Feed motor clock sensor) LENGS (Original length sensor) READS (Read sensor) RVRS (Reverse sensor) Connector level 5V ("1") Original not exist Original exists Original exists Original exists Original exists Original exists Original exists RADF closed Light path blocked Original not exist (connector voltage 1.69V or higher) Original not exist (connector voltage 1.70V or higher) Original not exist (connector voltage 1.69V or higher) Connector level 0V ("0") Original exists Original not exist Original not exist Original not exist Original not exist Original not exist Original not exist RADF opened Light path not blocked Original exists (connector voltage lower than 1.69V) Original exists (connector voltage lower than 1.70V) Original exists (connector voltage lower than 1.69V)
11-4
12. DISASSEMBLY AND ADJUSTMENT

12.1 Pickup Roller and Feed Roller
(1) Open the jam access cover. (2) Remove 2 screws and take off the cover guide.
Cover guide
(3) Remove the clips at the both sides of the pickup roller unit. Slide the bushings and take off the pickup roller unit.
Clip
Clip
Bushing
(4) Remove 2 clips and slide the feed roller, pickup roller and pickup arm. Pull out the parallel pin and remove the pickup arm, pickup roller and feed roller.
Bushing
Pickup roller Clip Parallel pin
Pickup arm Feed roller
12-1
MR-3011/3012 DISASSEMBLY
12.2 Separation Roller

(1) Open the jam access cover. (2) Remove 2 screws and take off the separation unit.
Separation unit
(3) Remove 2 clips and slide 2 bushings to remove the separation roller from the holder.
Clip
Clip
Holder
(4) Remove the E-ring, and pull out the shaft from the serapation roller.
Separation roller E-ring
12-2
12.3 Reverse Solenoid

(1) Open the RADF. Remove one screw at the lower part of the front cover.
Front cover
(2) Release 5 latches. Slide the front cover horizontally and remove it.
Latches Horizontaly
Platen unit
(3) Open the platen unit. Disconnect one connector and remove 2 screws. Take off the reverse solenoid.
Connector
12-3
12.4 Drive System

12.4.1 Fan motor (1) Remove 3 screws and take off the rear cover.
Rear cover
(2) Disconnect one connector and take off the binding band from the fan motor bracket. Remove one screw and take off the fan motor with the bracket attached.
Connector
Binding band
(3) Remove 2 screws and remove the fan motor from the bracket.
12-4
12.4.2 Read motor (MR-3011) [A] Disassembly (1) Disconnect 2 connectors and take off the 2 binding band from read motor bracket. (2) Remove 4 screws and take off the read motor with the bracket attached.
Connector
Binding band Read motor
(3) Loosen one belt tension screw. Remove 2 screws and take the read motor apart from the bracket.
Belt tension screw
[B] Assembly and adjustment (4) Attach the read motor to the bracket, and fix it temporarily with 2 screws while holding the read motor to the direction of the arrow.
(5) Attach the timing belt and hook on 2 springs.

Double-deck pulley
Spring
Timing belt
12-5
(6) Loosen 2 screws which have been temporarily fixed. Tighten then again to strain the timing belt. Note: Make sure that the belt is not twisting.
(7) Tighten the belt tension screw temporarily while bringing it up fully to the direction of the while arrow.
Belt tension screw
(8) Put the timing belt on the double-deck pulley and pulley of the main unit. Attach the bracket with the read motor on the rear frame with 4 screws.
(9) Loosen one belt tension screw and tighten it again to strain the timing belt. Note: Make sure that the belt is not twisting.
12-6
12.4.3 Read motor (MR-3012) [A] Disassembly (1) Disconnect 2 connectors and remove 2 binding bands, from read motor bracket. (2) Remove 4 screws and take off the read motor with the bracket attached.
Binding band
Connector
Binding band
Connector
(3) Detach 2 springs at the back of the bracket. Remove 2 screws and take off the bracket. (4) Remove 2 screws and take the read motor apart from the motor plate. [B] Assembly and adjustment (5) Attach the read motor to the motor plate with 2 screws . (6) Attach the motor plate to the bracket and fix it with 2 screws temporarily.
1 2
Moter Plate
Bracket 2 1
(7) Hook on 2 springs.
Spring
(8) Put the timing belt on the pulley of the main unit and gear of the motor shaft. Attach the bracket with the read motor on the rear frame with 4 screws.
12-7
(9) Loosen 2 screws which have been temporarily fixed. Tighten them again to strain the timing belt. Note: Make sure that the timing belt is not twisting.
12.4.4 RADF open/close switch [A] Disassembly (1) Disconnect 3 connectors. (2) Remove one screw and take off the RADF open/ close switch with the bracket attached.
Connector
RADF open/close switch
(3) Remove one screw and take the RADF open/ close switch apart from the bracket.
[B] Assembly and adjustment (4) Attach the RADF open/close switch to the bracket. Connect the connectors as shown in the right figure.
Orange Gray
White
12-8
12.4.5 Feed motor (1) Remove the harness from the clamp and disconnect one connector.
Connector
Clamp
(2) Remove 3 screws and take off the feed motor with the bracket attached.
(3) Remove the belt and encoder. Remove 2 screws and take off the feed motor from the bracket.
Encoder
Belt
12-9
12.4.6 Reverse motor (1) Disconnect one connector. (2) Remove 2 screws and take off the reverse motor.
Connector
12.4.7 RADF open/close sensor (1) Disconnect one connector. (2) Remove one screw and take off the RADF open/ close sensor with the bracket attached. (3) Release the latches and remove the sensor from the bracket.
Connector
12.4.8 PC board (1) Disconnect 12 connectors and release 4 lock supports. Take out the PC board
PC board
12.4.9 Jam access cover switch [A] Disassembly Disconnect 3 connectors and remove one fixing screw. Take off the switch. [B] Assembly and adjustment Fix the jam access cover switch to the bracket. Connect the connectors as shown in the right figure.
Orange White Gray
12-10
12.4.10 Feed motor clock sensor (1) Disconnect one connector and remove one screw. Take off the feed motor clock sensor with the bracket attached.
Connector
(2) Release the latches and remove the feed motor clock sensor.
Latch
12.5 Tray sensor

(1) Remove 3 screws at the back of the tray and take off the cover from the tray.
Tray under cover
(2) Disconnect one connector. (3) Release the latches of the sensor and take off the tray sensor.
Tray sensor
Latch
12-11
12.6 Empty Sensor, Registration Sensor, Original Width Sensor and Original Length Sensor
(1) Open the jam access cover. Remove 2 screws and take off the separation unit. (2) Open the reverse guide and take it off upward while pushing it to the direction of the arrow.
Reverse guide
(3) Turn over the tray and remove 2 screws fixing the feeder guide.
(4) Release the latches of the feeder guide and turn it over.
Latches
Feeder guide
(5) Disconnect the connectors and release the latches. Remove the registration sensor, original width sensor and original length sensor.
Original width sensor
Original width Empty sensor sensor Registration sensor Original length sensor
12-12
12.7 Read Sensor

(1) Remove 2 screws and take off the sub cover.
Sub cover
(2) Remove one screw and disconnect one connector. Take off the read sensor.
12.8 Exit Sensor

(1) Open the jam access cover and the reverse guide. (2) Remove one screw and take off the exit sensor with the bracket attached.
Reverse guide
(3) Disconnect the connector and release the latches. Remove the exit sensor from the bracket.
Connector
12-13
12.9 Reverse Sensor

(1) Remove 5 screws and take off the original receiving tray.
(2) Remove 2 screws fixing the bracket of the reverse sensor. Pull out the bracket to the exit side.
(3) Remove one screw and take the reverse sensor apart from the bracket. (4) Disconnect one connector. Take off the reverse sensor.
12-14
12.10 Adjustment of registration

Install the bracket while matching the center mark on it with the left edge of rib. Perform test copying. Make adjustment if the skew amount does not satisfy the specification.
+ Skew of paper
12-15
12.11 Adustment of original registration for reversing operation

Attach the bracket while matching protrusion with the center mark on the frame. Perform test copying. Make adjustment if the skew amount does not satisfy the specification.
+
w Ske
of p
ape
12-16
12.12 Adjustment of reverse solenoid

Attach the reverse solenoid while matching the corner of the solenoid with that of folded up plate of the front frame. If the exit flapper does not move properly, loosen the screws and adjust the position of the solenoid.
Corner
12-17
12.13 Adjustment of RADF open/close switch

Adjust the position of the bracket so that the switch is turned ON while the RADF falls by its own weight (dimension A: 40 to 45 mm).
Glass surface
12-18
12.14 Adjustment of RADF open/close sensor

Adjust the position of the bracket so that the sensor is turned ON while the RADF falls by its own weight (dimension A: 30 to 35 mm).
Glass surface
12-19
12.15 Adjustment of image skew

Assemble the scanning guide and jump plate using the adjustment screw located at the hinge so that the gap between them is 1.1mm. Perform copying test. If the image does not satisfy the specification, make finer adjustment by adjustment screw at right side of hinge. Note: Loosen the fixing screw to perform the adjustment, and make sure to tighten it when it is finished.
fixing screw
adjustment screw
Ga p1 .1m m
Platen guide
Jump plate
12-20
12.16 Adjustment of height (RADF)

Make adjustment using the adjustment screws located at the right and left hinges so that the platen guide front holder and platen guide rear holder contact with the ADF original glass, and the height positioning stud contacts with the original glass.
Adjustment screw Adjustment screw
Platen guide front holder Platen guide rear holder ADF original glass
Height positioning stud Original glass
12-21
12.17 Intialization of EEPROM and Adjustment of Sensors

When any of the PC board, original length sensor, and reverse sensor was replaced with new one, initialization of the EEPROM and adjustment of the sensors must be performed in the adjustment mode (05). Make sure that there is no original on the sensors and the RADF unit is closed before performing these initialization and adjustment. See the adjustment mode (05) in the PPC Service Handbook for the details. Errors such as paper jamming may occur if the EEPROM is not initialized and the sensors are not adjusted after the above mentioned parts were replaces.
12-22
12.18 Attachment of Mylars
12-23
Note: Clean the surface of the portions where the myler are attached to.
1 Sensor cover mylar
Tolerance: 0 ~ 0.3
Tolerance: 0 ~ 0.3
feed guide
Sensor cover mylar
12-24
2 Sensor mirror mylar
Tolerance: 0 ~ 0.5
Sensor mirror mylar
Tolerance: 0 ~ 1
Paper guide
12-25
3 Read guide mylar 1 4 Read guide mylar 2 5 Sensor mylar Clean the surface of portions to where the mylars are attached. Attach the read guide mylar 1 and 2 and sensor mylar to the read guide. Make sure there are no wrinkles or bubbling on the surface of the read guide.
Read guide
Punch mark 0 0.3
Read guide mylar 1
Read guide mylar 2 Punch mark 0 0.3 Attach the mylar in the center of the dent.
Sensor mylar
Edge of the plate Tolerance 0 0.3
ce 0 -0.5 Toleran
Ed
ge
of t
he
pla
te 0
0.
12-26
6 Sensor mirror mylar 2 Clean the surface of the dent of the reverse guide 1 with alcohol. Attach the sensor mirror mylar 2 in the dent. Make sure there are no wrinkles or bubbling on the reverse guide.
Reverse guide
Sensor mirror mylar 2
Push the mirror against the edge of the concave. (The mirror must not protrude from the concave)
Push the mirror against the edge of the dent. (The mirror must not protrude from the dent)
12-27
7 Sensor mirror mylar 3 8 Platen mylar 2 Clean the surface of portion to where the mylars are attached. Attach the sensor mirror mylar 3 and platen mylar 2 to the platen guide. Make sure there is no wrinkle or bubbling on the surface of the platen guide.
Platen guide
Tolerance 0.5
The mylar should not come out of the edges of the plate
Sensor mirror mylar3 Tolerance 0.5
Platen mylar2
Edge of the plate 0
0 -0.2
12-28
Edge of the plate 0
Edge of the plate 0
0 -0.5
Edge of the plate 0
0 -0.5
0 -0.5
0 te e e pla om lat e tc p th no f the of uld o ge ho es Ed r s dg yla he e m e of t Th out
0 .5 -0
13. SERVICE
13.1 Troubleshooting for Mechanical Errors
1) More than one original is transported simultaneously
Start
Original abnormally curled or folded? (Z folding, etc) NO
YES
Flatten the original and set it again
YES Separation roller is dirty? Clean the roller with alcohol
NO
Separation unit rubber not attached properly?
YES
Attach the rubber while pushing it against the holder
2)
Original is not transported to registration roller

Start
Original thicker than specified? NO
YES
Use originals with permissible thickness. Place thick originals manually on the platen cover to make a copy
Pickup roller and feed roller are dirty?
YES Clean the rollers with alcohol
NO
Transport power of pickup roller and feed roller is weak?
YES Replace the rollers with new ones
13-1
MR-3011/3012 SERVICE
3)
Leading edge of original is skewed

Start
Front and rear protrusions at bottom of ADF not in contact with glass? NO
YES
Adjust the height of the left hinge
YES Transport rollers are dirty? Clean roller with alcohol
NO
YES Is the right hinge out of place?
Make a copy and adjust the position of ths hinge
4)
Edges of original and copied image are shifted

Start
Width between slides too great compared to that of original?
YES
Move the slides so that they contact the edges of the original
5)
Black streaks appear on copied image

Start
YES
ADF original glass is dirty?
Clean the glass with alcohol
13-2
13.2 Troubleshooting for Electrical Errors

1) RADF does not work (except in the case of a jamming is occuring or when the cover is open)
Start
Interface harness connected properly?
NO Connect the harness properly
YES
DC24V supplied to A? YES
NO Check the fuse and the copier
DC+5V supplied to B? YES
NO
Check the PC board and the copier
DC+24V supplied to C? YES
NO
Check or replace the RADF open/close switch and jam access cover switch
Empty sensor (D) is 0V when there is paper exist? YES
NO
Check or replace the empty sensor
Check or replace the PC board
A TP26
B TP27 CN1_5pin
C TP30
D TP16
13-3
2)
Abnormality of motor
Start
Load on motor shaft normal?
NO
Adjust mechanical load and drive system Remove foreign object
YES
Power supplied to connector of motor?
NO
Check or replace the PC board
YES
Excitation pattern signal supplied to connector of motor? YES
NO Check or replace the PC board
Check or replace motor
3) Communication error
Start
NO Interface cable normal? Replace the interface cable
YES Check or replace the PC board
NO Communication recovered?
Check or replace the scanner control PC board
YES Repair completed
13-4
4)
Size detection error

Start
SIZE-SNS1 (A) is +5V when there is paper?
NO
Check or replace original width sensor 1
YES
SIZE-SNS2 (B) is +5V when there is paper?
NO
YES
SIZE-SNS3 (C) is +5V when there is paper?
NO
YES
TRY-SNS (D) is +5V when there is paper?
NO Check or replace the tray sensor
YES
Registration roller does not catch the original? YES Clean or replace the registration roller Check or adjust the roller pressure
NO Check or replace the PC board
A TP19
B TP20
C TP21
D TP17
13-5
14. ASSEMBLY OF PC BOARD

13 CN13 1 TP32
R88
Q20 D1
R84 R133
IC5 H8S2352
PF2250K701A PCB-CONTROL
TP51
110 120
R135
R42 R113
C59
Q23
S S
Q22 Q21 D2
L2
SIC-5
TP36 TP50 RA5 TP38 TP37 OSC1 TP31 TP35 TP53 TP44 RA6
R131
R91
Q12
R120 C62
100
SG
10
R129 R132
IC10
Q19 STK672-080
L1
CN9 CN10 6
C112 C40
TP28
TP48
R90
20
TP17
70 TP20 80 R119 CS3
CN7
TP49 C116 IC13 3773 C115
TP49 C21 IC9 MTD1120
30
R53 R60
C54
IC7 27C512
R32
40
60
C97 C99 C101 C103
R75 C6 C7 R41 R38
R109
R29 R17
R85
R59
TP18
TP33 IC12 S3LC46 TP24 RA1 TP34 TP55
TP45
TP42
C26
C68
R86 R89
R61
TP 19
ZD3
TP39 PM+24V PTH1
CN3
R32
TP2 TP6 TP4
C8
C7
C5
RA3
C24
TP11 TP12
TP10
R70
C58
R12
R11
R13
C33 R73
TP27 +5V TP16 Q3 Q13 S CP1
C56
PG TP41
C53 ZD4 S TP26 Q8 +24V FUSE1 6 1 CN8 1 Q14
C110
C59
R110
TP9 R57
TP8 TP14TP15
TP7 TP13
R30
R4
R63
R6
R40 R37
R5
15
Q2
DA2
DA3
ZD1 CN1 SG
C8 C51 R39 R36 R31
C4 C5 C9
R20 C10 C12
R33 DA1
1 CN4
TP22
CN6
TP29 9
R20 R107
11
CN2 1
CN5 C61 5
6 1
14-1
MR-3011/3012 ASSEMBLY OF PC BOARD
TP23 TP1 TP5 TP3
Q1
6
A
Q7
C6
R58
R111
CN12
TP25
TP30 DF+24V
TP 21
C55 R92
TP52 RA4
TP46 TP47
TP54
C65
TP40
CN11
15. PERIODIC MAINTENANCE
15-1
MR-3011/3012 PERIODIC MAINTENANCE
10
11 12
13
14
15
16
Symbols used in the checklist Cleaning A Cleaning with alcohol Cleaning with soft pad, cloth or vacuum cleaner Coating W White grease (Molycoat) AV Alvania No.2 Replacing 80 Every 30k copies 116 Every 116k copies 150 Every 150k coopies Replace if deformed or damaged Data Uses name Serial No. Inspectors name Remarks
General Maintenance Checklist for the DP4500/3500 only Item to inspect Cleaning 80K 116K 150K Coating Replace every 1K copies 1000 80, 116, 150 80, 116, 150 80, 116, 150 A A A Remarks
1. Pickup roller 2. Separation roller 3. Feed roller 4. Original length sensor 5. Registration roller 6. Small roller 1 7. Small roller 2 8. Read sensor 9. Read guide 10. Read roller 11. Small roller 3 12. Small roller 4 13. Reverse sensor 14. Exit sensor 15. Reverse roller 16. Platen sheet
A A A A A
15-2
MR-3011/3012 PERIODIC MAINTENANCE
16. CIRCUIT DIAGRAM / HARNESS DIAGRAM

16.1 Circuit Diagram (MR-3011)
16-1
MR-3011/3012 CIRCUIT/HARNESS DIAGRAM
16.2 Circuit Diagram (MR-3012)
16-2
16.3 Control PC Board Circuit
16-3
16.4 Harness Diagram (MR-3011)
16-4
16.5 Harness Diagram (MR-3012)
16-5
SD-A-109, 00-10-AB
1-1, KANDA NISHIKI-CHO, CHIYODA-KU, TOKYO, 101-8442, JAPAN

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TOSHIBA TEC CORPORATION

4-1 4-1 4-3 4-4 4-5

10.5 10.6 10.7 10.8 10.9 10.10

October 2000 TOSHIBA TEC

Model Name Capacity of Original Feeding Tray Feed Speed

Acceptable Original Size

Power Source Power Consumption Dimensions Weight

October 2000 TOSHIBA TEC

Original receiving tray

Jam access cover Feeding/transportation section

Original feeding tray section Drive/control section

October 2000 TOSHIBA TEC

3.1 Sectional View

MR-3011/3012 SECTIONAL VIEW

Small roller3 Reverse sensor Small roller4 Reverse flapper

October 2000 TOSHIBA TEC

Reverse guide Small roller1

SECTIONAL VIEW AND DRIVE SYSTEM

3.2 Drive System

One-way clutch (locked)

Motor rotating clockwise to transport original

One-way clutch (slipped)

Pickup roller (Down)

Motor rotating counterclockwise to transport original

October 2000 TOSHIBA TEC

MR-3011/3012 SECTIONAL VIEW

Transportation, scanning and original exit (read motor rotating clockwise)

Read motor rotating counterclockwise to transport mixed sized originals.

October 2000 TOSHIBA TEC

MR-3011/3012 SECTIONAL VIEW

SYMBOLS AND LAYOUT OF ELECTRICAL PARTS / DIAGRAM OF SIGNAL BLOCKS

RVMOT (Reverse motor) RVMOT

Drives reverse roller

FMOT (Feed motor) FMOT

Drives pickup roller, feed roller and registration roller

FAN (Fan motor) FAN

Cools down read motor

October 2000 TOSHIBA TEC

October 2000 TOSHIBA TEC

4.2 Layout of Electrical Parts

October 2000 TOSHIBA TEC

4.3 Diagram of Signal Blocks

Driver Communication circuit

*1 P+5V (Supplied from copier)

DC+5V DC+5V (Supplied from copier)

Available only for MR-3011

October 2000 TOSHIBA TEC

4.4 Description of Interface Signals

RADF REQ DF-ACK TxD DF-REQ ACK RxD

October 2000 TOSHIBA TEC

5.1 Single Side Feeding

October 2000 TOSHIBA TEC

MR-3011/3012 DESCRIPTION OF OPERATION

(4) Original length sensor OFF

Completion of sending operation

October 2000 TOSHIBA TEC

MR-3011/3012 DESCRIPTION OF OPERATION

(7) Start of feeding operation for next original

Completion of scanning operation

October 2000 TOSHIBA TEC

MR-3011/3012 DESCRIPTION OF OPERATION

(10) Completion of scanning operation for next original