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Welding Test Procedure Sheet
Welding Test Procedure Sheet
A A
Typical Detail -A
Typical Detail -B
B B
1053 - M16x50 - 8.8
1053 - M16x50 - 8.8
Na2W - EN ISO 4017
Na2W - EN ISO 4017
1053 - M16x50 - 8.8
conveyor
Na2W - EN ISO 4017
PC400
Side View
CL Pipe
Elevation View conveying direction 1054 - M16x80 - 8.8
C Na2W - EN ISO 4017 C
Isometric View
n
ctio
ire
gd
yin
nve
co
D D
Typical Detail -C
E SN1 SN1 E
Top Plan View
SN1
8xø22
F F
1055 - M20x100 - 8.8
1055 - M20x100 - 8.8
Na2W - EN ISO 4017 Na2W - EN ISO 4017
C SN2
2x SN5
G G
2x SN5 2x SN6
2x SN6
2x SN8 2x SN8
H H
Foundation Plan View
2x SN5
Typical Detail -D
2x SN5
J J
2x Pl 10 SN5
2x SN10 2x SN10
SN5 2x SN12
L D L
Pl 10 SN5 SN2
SN2 2x SN2
2x SN12
8x SN3
4x SN3
4x Pl 10 SN5
M M
4x SN3 4x SN4
2x SN4
2x SN4
No Painting No Painting No Painting No Painting
N N
a
M14 115 51.5 72.5 70 99 94 132
Surface characteristics: D extension of beams 100% 100% ---
M16 157 70.3 98.9 110 154 146 206
Plates and flats acc. EN10163-2: Class A1 Execution class : EXC2 acc. EN1090-2 t
Tagging number.: <3044>
M18 192 86.0 121 151 212 201 283 Preparation grade : P2 acc. ISO 8501-3 num. of seams weld by checked seams checked by
Profiles acc. EN10163-3: Class C1
M20 245 110 154 214 301 285 401
a
Basical tolerances : acc. EN1090-2 Double fillet weld: a=0,6t
Guidelines for bolt preload "structural boltings" ASSEMBLY ARRANGEMENT Additional conditions see contract. A
M22 303 136 191 291 409 388 546
for all bolt connections Welding - general tolerances : acc. EN13920 Customer
The specifications of EN 1090-2 for "structural boltings" must be observed. M24 353 158 222 370 520 493 694 Length/angle : A ; form/position : E B
bolt TUBAN
M27 459 206 289 541 761 722 1015 t
The preload takes place according to the system of reduced preload as a bolt washer
All specifications and tags are valid for all
ISO 9013 - 4 4 1 C
Size of welds M30 561 251 353 735 1034 980 1378 sheets with the drawing number. All thermal cuts according :
quality assurance measure with 70% of the yield strength. Fillet weld: a=0,7t s=t
The preload must be applied in two steps using the torque method. M33 694 311 437 1000 1407 1334 1876 D Name Date Project. no.: 622-150001 Designation
a
As well as bill of material of identical number. HV fillet weld: a=0,7t s=t
nut washer s Support Type 11.4 H=10914
a
M36 817 366 515 1285 1807 1713 2409 Vijay Kr. 11.11.2022 Issued Pos. no.:
a t
The tightening torques for the 1st step and 2nd step can be found in the * (thickness under-run of the welding seams is not permissible) Pipe Conveyor 400
nut Fp,C,y = preload with 70% of the yield strength (0.7*fy) Becvardi 11-11-2022 Checked Contact:
R a "Preload chart for SB systems".
Mr = reference torque = km * d * Fp,C,y with km = 0.13
Division into shares / extension of the beams
should be avoided as possible! The requirements of EN 1090-2 must be observed. Min. check length 900mm. Document no. Version Type Format
<0 Bending edges as possible
s
Tightening must be done by turning the nut. If this is not possible, the tightening .5 M1 = tightening torque for step 1 = 0.75 * Mr 40002789541
t
° leveling under AA DRW A0
If necessary, butt weld continously! A corresponding welding plan has to be prepared and be submitted in case of need.
procedure should be calibrated acc. to EN1090-2 Annex H and any additional
washer edition
M2 = tightening torque for step 2 = Mr in normal direction of rolling. Butt weld: s=t
Mat. no. Cust. drw. no.
washers should be inserted on the side of the nut. If the delivery is not made as a assemblie, the tightening torque Doubling checks have to be done in case of surface improvements.
Calculation of cold bendings acc. DIN6935:2011-10 Weld check 100%
must be determined in accordance with EN 1090-2 Annex H. This document and all data contained herein are confidential and exclusive
Scale 1:20,1:25,1:5
property of the BEUMER Group. Any reproduction, transmission, modification, etc.
Author
or any kind of supply to others is strictly forbidden without express prior written
Date
Index
Description
PL 10
1021 4
4
4
B 5 B
5
1013 4
4
4
2x H 350x175x7x6573 SN2
5
SS 400 - 1:20
5 1019
SN2 A - A A
4
1004 6
6
1016
C 1016 C
1016
B 1023 1023
B
SN1 C - C 1016 1028
C SN1 B - B 2x H 350x175x7x6573 SN2
A A 1021 1028 SS 400 - 1:20
B
2x 1013 1021 1024
D D
1021 2x 1013 1013 1013 1010 SN2 C - C
1019 2x 1010 1024
2x 1003 1019 1019 1010
1020 1018 7
1022
7
7
7 1025
4
2x 1003 4
4
4
4
4 1020 4
1025
E 4 2x 1009 1020 1011 E
2x 1009 1010
1018 1024
1012 DETAIL A 4 1024
1012 2
1025 4
1014
1014 1031
4 2x 1001
4
1024
J J
2x 1009 1027
2x 1009 1027
2x 1001 1010 E E
4 1030
1012 4
4
1014
1027
1014
L L
4
2x 1009
2x 1000 2x 1009
1x H 350x175x7x4088 SN1
1012 2x 1000 1010 SS 400 - 1:20
4
1010 4
M 1005 M
1030
1011 1023
D 4
1012
4
1017 SN2 F - F
D 1005
N
1016 1016 1004 N
1017
1016
C B
1029
5
5
P 7
1030 P
2x 1026
Q Q
Customer
TUBAN
This document and all data contained herein are confidential and exclusive
Scale 1:10,1:20,1:5
property of the BEUMER Group. Any reproduction, transmission, modification, etc.
Author
or any kind of supply to others is strictly forbidden without express prior written
Date
Index
Description
4x PL 20x300x60 SN4
4x L 70x70x7x1564 SN8 1x C 200x80x7.5x1803 SN11
SS 400 - 1:10 SS 400 - 1:10
8x PL 20x70x70 SN3 SS 400 - 1:10
A SS 400 - 1:10 A
SN4 = 1 set of Balancing plates:
Do not paint! (bare metal)
Do not weld this sheets!
1x C 200x80x7.5x1495 SN9 4
4
SS 400 - 1:10
1037
1045 1024
D 1024 1043 D
1017 A B C
1024 1024
5
SN11 A - A 1024 SN11 B - B SN11 C - C
1037 5
E
1043 E
4
1041 4
4
4
1038
G G
1024
1024 1041
1017
A B C
4x L 70x70x7x2297 SN12
1038 SS 400 - 1:10
H SN9 C - C H
SN9 A - A 5
5
1024 SN9 B - B 1044
1041
6
J 1x C 200x80x7.5x1225 SN7 6
J
SS 400 - 1:10
1017
1024 1044
1017 1041
1024 1024
K K
1039
4x L 70x70x7x1834 SN10
SS 400 - 1:10
L L
A C B
4
4
M 1042 M
N N
SN7 A - A 1042
SN7 B - B
5 1024 5
P P
1039 1024
Q SN7 C - C Q
1039
Customer
1017 4 TUBAN
4
This document and all data contained herein are confidential and exclusive
Scale 1:10,1:5
property of the BEUMER Group. Any reproduction, transmission, modification, etc.
Author
or any kind of supply to others is strictly forbidden without express prior written
Date
Index
Description
4x L 70x70x7x1122 1000 1x C 200x80x7.5x1256 1007 3x PL 10x430.7x272.38 1014 1x PL 15x1250x700 1021 8x PL 20x70x70 1032
SS 400 - 1:5 SS 400 - 1:5 SS 400 - 1:5 SS 400 - 1:5 SS 400 - 1:1 1x C 200x80x7.5x1803 1043 4x L 70x70x7x2297 1044
A SS 400 - 1:5 A
SS 400 - 1:5
4xø22 4xø22
2xø18
1xø32
2xø18
2x PL 10x270.19x233.84 1015
C SS 400 - 1:5 2xø14 2xø14 C
4x L 70x70x7x786 1002 8x PL 5x300x60 1034
SS 400 - 1:5 SS 400 - 1:5
1x C 200x80x7.5x1098 1008
SS 400 - 1:5
1x PL 10x483.59x330.04 1045
D SS 400 - 1:5 D
4x PL 10x320.26x268.82 1025
4x L 70x70x7x583 1003 4x PL 10x300x60 1035 SS 400 - 1:5
SS 400 - 1:5 6x C 200x80x7.5x276 1022 SS 400 - 1:5
SS 400 - 1:5
E
2x PL 10x373.45x264.51 1027 E
SS 400 - 1:5 4xø18
4x PL 35x380x260 1016 4xø18
SS 400 - 1:5
12xø22 4xø18
2x H 350x175x7x4088 1004 4x PL 20x300x60 1036
F SS 400 - 1:5 F
SS 400 - 1:5
4xø18
G G
4xø18
4xø18
J 4xø18 J
1x C 200x80x7.5x1642 1005
K SS 400 - 1:5 K
1x C 200x80x7.5x1495 1041
P 2x PL 4x100x80 1031 SS 400 - 1:5 P
1.4571 - 1:1 Do not paint
1xø13 4x PL 10x320.32x268.82 1025 4x L 70x70x7x1834 1042
SS 400 - 1:5 SS 400 - 1:5
1LL ø4-22
Q 1LL ø4-54 Q
TUBAN
20x PL 2x300x60 1033 4xø18
1LL ø4-37 4xø18
SS 400 - 1:5 Name Date Project. no.: 622-150001 Designation
1LL ø4-20 2xø14 Vijay Kr. 11.11.2022 Issued Pos. no.: Support Type 11.4 H=10914
Pipe Conveyor 400
Becvardi 10-11-2022 Checked Contact:
R Document no. Version Type Format
40002789541 AA DRW A0
Mat. no. Cust. drw. no.
This document and all data contained herein are confidential and exclusive
Scale 1:1,1:5
property of the BEUMER Group. Any reproduction, transmission, modification, etc.
Author
or any kind of supply to others is strictly forbidden without express prior written
Date
Index
Description