Pharma & Biotech

Projektspezifische Rohrklasse

LH205; Pressfittinge für Trinkwasser

Werkstoff : Stnr,1.4401
Anlage : MC1
Datum : 2019
Department: PIPING
Specifications No: 402000.PS02.TG07
Specifications Title: Pipe Material TG07

PROJECT REFERENCE 4 3 Nov 2016

Project Title: Next Generation Manufacturing
Project Location: Solothurn Switzerland
Biogen Project No: 87155

Jacobs Project No: 22RI17XX

Jacobs JPI File No: 22RI17XX/PI.PI035/00030

Client Authorization: Date:

PM Authorization: Date:
APPROVALS
Rev Date Revision Description Prepared Checked Approved
0 1 Mar 2016 RELEASED FOR DESIGN KY PA AH
1 16 May RELEASED FOR DESIGN PA KY KJR
2016
2 16 Jun 2016 RELEASED FOR CONSTRUCTION KY KY KJR
3 25 Jul 2016 RELEASED FOR CONSTRUCTION PA KY AH
4 3 Nov 2016 RELEASED FOR CONSTRUCTION PA PA AH
Project No. 22RI17XX Revision 4
Project Title. Next Generation Manufacturing Page 2 of 9
Document No. 402000.PS02.TG07 Date 3 Nov 2016

TABLE OF CONTENTS

PART 1 - GENERAL .................................................................................................................. 3

1.1 PIPE MATERIAL SPECIFICATION TG07 ............................................................................ 3
1.2 ATTACHMENT 1 ................................................................................................................... 7
PART 2 - PRODUCTS ................................................................................................................ 9
PART 3 - EXECUTION ............................................................................................................... 9
Project No. 22RI17XX Revision 4
Project Title. Next Generation Manufacturing Page 3 of 9
Document No. 402000.PS02.TG07 Date 3 Nov 2016

PART 1 - GENERAL

1.1 PIPE MATERIAL SPECIFICATION TG07

MATERIAL: STAINLESS STEEL 1.4401

MAXIMUM DESIGN PRESSURE: 10.0 BAR
MAXIMUM OPERATING TEMPERATURE: 110 DEG. C

Class Size Pressure (Bar g) / Temperature ( °C)

Range
(mm) Temp -10 0 50 110

PN 10 15-108 Press 11 11 11 11

SERVICE:
WHPO Hot Potable Water
WPOT Potable Water
WPTP Tempered Water
WPTPR Tempered Water Return
WC City Water
VA Vacuum (LSM Building Only)
Project No. 22RI17XX Revision 4
Project Title. Next Generation Manufacturing Page 4 of 9
Document No. 402000.PS02.TG07 Date 3 Nov 2016

1.1.1 Material Description Table

ITEM CODE SIZE DESCRIPTI REFERENCE NOTE

ON
LIMITS

15 - 108 PIPE STAINLESS STEEL EN 10088 THIN-WALLED

TUBE TYPE 1.4401 (316)
Connections: Press-fit or Flanged EN1092-1 PN 10 Type A or
Threaded ISO 7.1

Specification based on Mapress and XPress

15 - 108 STRAIGH Press fit x Press fit - ST. 1.4401 2

T
COUPLIN 2
15 - 108 G (Large end) Plain end x Press-fit.- ST. 1.4401

CONCENTRI 2, 5
15 - 108 C Press fit x Press fit. ST. 1.4401
REDUCERS
2, 5
15 - 108 90° ELBOWS Plain end x Press-fit.- ST. 1.4401

2, 5
15-54 90° ST Press fit x Male Thread - ST. 1.4401
ELBOW
S 2, 5
15-35 Press fit x Female Thread - ST. 1.4401
90° MALE
ELBOW 2, 5
15-108 Press fit x Press fit - ST. 1.4401
90° FEMALE
ELBOW 2, 5
15-108 Plain end x Press-fit - ST. 1.4401
45° ELBOWS
2
15-108 Press fit all ends. - ST. 1.4401
45° SR
ELBOW 2
15-108 S Press fit all ends. - ST. 1.4401

EQUAL TEES 2
15-108 Press fit x Female Tread branch - ST. 1.4401

UNEQUAL TEES
2
15-108 Press fit x Male Tread branch - ST. 1.4401
FEMALE
BRANCH
TEES 2
Plain end x Male Thread - ST. 1.4401
15-108
MALE
BRANCH
3-120 TEES 316L SS Thread Male Din 2999R 2

3-120 ADAPTERS 316L SS Compression Ends 2

15-54 PLUG THREAD Press fit x Female Thread - ST. 1.4401

SCREW 2
CONNECTOR
CAP
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Project Title. Next Generation Manufacturing Page 5 of 9
Document No. 402000.PS02.TG07 Date 3 Nov 2016

ITEM CODE SIZE DESCRIPTI REFERENCE NOTE

ON
LIMITS

15-54 SCREW THREAD Press fit X MALE TAPER THREAD - ST. 1.4401 2
CONNECTOR

15-108 MISC. Per Manufacturers catalog – ST. 1.4401 2

ADAPTERS

BRANCH USE FITTINGS 2

CONNECTIONS: 2

15-108 FLANGE EN 1092-1 type 05 A PN10 BLIND FLANGE FF

316L SS

15-108 FLANGE EN 1092-1 type 01 A PN10 SLIP ON FLANGE FF

316L SS

15-108 GASKET EN 1092-1 A EPDM 3 mm THICK

15-108 STUD BOLT X5 CrMo4 18.10 / EN10269 BOLTS; X5 CrMo4

18.10 / EN 10269 NUTS.
Fully threaded stud bolts per EN 1515-1 Appendix A,
with nr. 2 nuts per EN ISO 4032.

15-54 BALL 3 piece Press fit x Press fit ends

Body 1.4409, Wetted 1.4404, PTFE Packing, TFM
Seat

15-108 BALL 3 piece , Full Bore, Threaded – Body 1.4409, Wetted

1.4404, PTFE Packing, TFM Seat
Ref. Meca-Inox or Equal

15, 22 BALL 3 piece Press fit x Hose Connection

Body 1.4408, (Din EN 10088)
Butyl Rubber Seal Ring

15-108 CHECK Wafer Type Spring Check – Flanged EN 1092-1

PN10
Body 1.4408, Disc 1.4571, Spring 1.4571
Ref. Gestra RK 86 or Equal

50 THERMOSTATIC Water Temperature Mixing Valve

MIXING VALVE DN 50 inlet / DN 50 outlet
DZR brass/stainless steel construction
Project No. 22RI17XX Revision 4
Project Title. Next Generation Manufacturing Page 6 of 9
Document No. 402000.PS02.TG07 Date 3 Nov 2016

1.1.2 Wall Thickness Table

PIPE SIZE DN10 DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
OD.mm. 15 18 22 28 35 42 54 76. 88. 108
Wall Thickness 1.0 1.0 1.2 1.2 1.5 1.5 1.5 1
2.0 9
2.0 2.0

1.1.3 Bolting Table

NOM. PIPE SIZE (MM) NO. PER SET STUD BOLTS FOR STANDARD FLANGED JOINTS PN10

SIZE (MM) LENGTH (MM) REV

15 4 M12 65

20 4 M12 65

25 4 M12 65

40 4 M16 80

50 4 M16 80

65 4 M16 80

80 8 M16 85

100 8 M16 85

NOM. PIPE SIZE (MM) NO. PER SET STUD BOLTS FOR STANDARD WAFER COMPONENTS PN10
SIZE (MM) LENGTH (MM) REV
15 4 M12 90
20 4 M12 90
25 4 M12 95
40 4 M16 12
0
50 4 M16 13
0
65 4 M16 13
5
80 8 M16 14
5
100 8 M16 15
5

1.1.4 Notes on Specification TG07

1.1.4.1 This class is only indicative; pipe systems are to be an

acceptable propriety system, engineered and executed by a
qualified subcontractor in line with drinking water supplier and
authorities.

1.1.4.2 Suppliers may offer SS type 1.4301 (304) if it has economic

advantages.

1.1.4.3 For detail data sheets for valves see Spec. 49-PS17, for Piping
specials see Spec. 49-PS18.
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Document No. 402000.PS02.TG07 Date 3 Nov 2016

1.1.4.4 Subcontractor shall install and support Tubing per

Manufacturers span recommendations.

1.1.4.5 Tubing ½” (15 mm) diameter or less may use bends in lieu of
elbows with approval of Biogen or its representative. Perform
bending operations at ambient temperature (cold formed)
using hand or bench top tube benders having radius blocks
matched to tubing size and employing roll dies. Do not use
lubricants in forming operations.

1.2 ATTACHMENT 1

Testing Procedure and Report

1.2.1 Testing Procedure and Report

Completed pipes must be tested for tightness before they are covered or
painted. They should be tested with a pressure test. The pressure test can be
performed with water or air. If the pipe system is to be left empty after the
pressure test, a pressure test with air or inert gas should be performed. The
test medium and results should be documented in the test report.

Good Practice TR/6 and EN 806-4 and Manufacturer’s recommendations for

the site pressure testing of pipework shall be followed. The entire system
must undergo a visual check prior to the pressure test. During this check,
care should be taken to ensure that the pipelines have been installed
professionally.

The pressure test consists of two steps:

 Leak test
 Load test

The leak test involves checking the system in terms of its tightness.
The load test focuses on checking the system’s strength.

If only one section of the system is to undergo a pressure test, care must be
taken to ensure that any open pipe ends associated with the section
concerned have been sealed by means of caps, plugs or blind flanges.

It is also important to ensure that the section has been isolated from the rest
of the system using suitable shut-off devices. If the system or section contains
valves and appliances that have not been designed to withstand the test
pressures associated with the leak / load test, these components will need to
be disassembled and fitting pieces used in their place.

The components shall not be reinstalled in the system until the pressure test
is complete.
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Document No. 402000.PS02.TG07 Date 3 Nov 2016

If the test medium is supplied via a connection with a higher pressure level
than the test pressure, then a water pressure reducing valve (plus a relief
valve, if necessary) must be used to prevent the test pressure being
exceeded.

Wherever possible, a potable water system should be filled directly from the
potable water network. If this is not possible suitable measures shall be
implemented on the grounds of hygiene. When performing the pressure test
with potable water, air bleed devices must be provided at the highest points of
the system and the piping system must be fully bled before the test
commences.

Once the pressure test is complete, the test pressure should be released in a
safe manner. The choice of test medium depends on the piping system, the
application and the time when the system is due to be commissioned.

The pressure test in installed pipes is generally performed with water (e.g. in
accordance with EN 14336). The below must be understood as a
recommendation.

1.2.1.1 Pressure test using oil-free compressed air

Leak test

 Test pressure: 150 mbar

 Minimum test time with a max. pipe volume of 100 l =

120 min

 The test time increases by 20 min for every additional

100 l of pipe volume

 No pressure drop had been identified by the end of the

test time

Load test

 Test pressure:

≤ d 54 mm / DN 50 test pressure max. 3 bar

> d 54 mm/ DN 50 test pressure max. 1 bar

 Test time: 10 min

 No pressure drop had been identified by the end of the

test time
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Project Title. Next Generation Manufacturing Page 9 of 9
Document No. 402000.PS02.TG07 Date 3 Nov 2016

1.2.1.2 Pressure test using potable water

As a general rule, potable water can be used for initial filling.

However, if there is not potable water connection available, the
system should be filled using a filling hose and downstream
coarse filter. The pressure test with water should be performed
directly before commissioning for reasons of hygiene and to
prevent corrosion. Avoid downtime periods of more than seven
days between the pressure test and commissioning. If this is
not possible (e.g. with larger building projects), suitable
precautions must be taken.

Leak test

 Max. test pressure is 3 bar

 Apply the test pressure

 No leaks can be detected

Load test

 Apply the test pressure according to PED, max 1.43

times Design Pressure @ 20°C

 No leaks can be detected in the selected test time

PART 2 - PRODUCTS

NOT USED

PART 3 - EXECUTION

NOT USED

END OF SECTION