Product Development

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PRODUCT DEV REVIEWER

 The Philippines is the largest seafood Sustainable Aquaculture Practices


producer in the world with 4 million tons
Are ways of farming fish and other aquatic
 40 percent comes from IUU
organism that minimize environmental impacts
 More than 85% come from artisanal
and maximize social and economic benefits
 2.1 million Filipinos work in the seafood-
related industry  Choosing the right species and a suitable
farm site that match the local conditions
Better Seafood Philippines (BSP)- seeks to
and resources
improve the environmental performance of
 Designing the farm layout to reduce water
Philippine fisheries and safeguard the
use, waste, and energy consumption
livelihoods of fishing-dependent communities
 Managing feeding practices to avoid
SFP developed an initiative under USAID overfeeding and nutrient pollution
 Minimizing the use of chemicals and
CHALLENGES
veterinary drugs that can harm the
 Overfishing environment and human health
 IUU Fishing  Planting native vegetation to enhance
 Climate Change biodiversity and ecosystem services
 Pollution Group 1
 Market Demand and Consumer
Preferences Seafood Innovation- ensure long-term viability.
It involves diversifying the range of products
Seafood Processing available to consumers
 Introduction of new processing techniques Value Added Products:
 Seafood Industry Development
 Adaptation of Advanced Technologies  Ready-to-cook meals
 Promotion of Seafood-based Commodities  Canned seafood with unique flavor
 Processed seafood snack

Benefits
Food Security- proper and optimum utilization
of fishery resources with minimum waste New ways of presenting Familiar seafood

Value Addition- stimulates innovation which Creating convenient meal Solutions


promises even greater satisfaction
Utilizing underutilized fish and seafood Species
Sustainability- maximum utilization of fishery
Embracing sustainable practices
resources and preserving for future use
Examples of Seafood Innovation in the
Availability- through preservation and value
Philippines
addition, fishery resources can be stored with
improved shelf life Tilapia Ice Cream

Unmeat fish Free Tuna

Mega Sardines
The Philippines presents both challenges and the 5 Ps form a comprehensive framework
opportunities for seafood product innovation. for ensuring product quality, safety, and
regulatory compliance in manufacturing
Challenges:
operations.
 sustainable sourcing, How to Prevent Food Contamination
 meeting quality standards, Food Contamination occurs in many ways
 accessing markets. starting from the production to the serving
of food. Eating contaminated food might
Opportunities cause symptoms such as dizziness, stomach
 diversifying products, pain, and diarrhea.
 leveraging local flavors, Hygiene and Communicable Diseases
 tapping into growing demand for • Clothing
sustainable and healthy options. • Hair
• Personal habits
 Collaboration with local fishermen
• Hand washing
Group 2 • Personal effects and jewelry
• Illness and disease
Good Manufacturing Practices (GMP)
• Injuries
-are a set of regulations and guidelines aimed at • Visitors
ensuring the consistent quality, safety, and • Training
efficacy of products.
Group 3
-is a comprehensive manufacturing system
designed to ensure product consistency and Importance and Advantages of Value Addition
quality.
1. Extend Shelf life
5 P’s of GMP 2. Reduced Food Loss and Waste
3. By-Products Utilization
1. Product
4. Economic and Environmental Impact
- The primary materials need to be of the
highest quality.
2. Processes Value Addition- refers to the practices that
- All manufacturing processes must be enhance the quality, appeal, and market value
followed and documented to guarantee of seafood products using methods that have
consistency and quality. been passed down through generations.
3. Premises
- Using processing procedures;
- All facilities laboratories and equipment
- Adding specialty components
should be maintained
- Novel packaging to promote nutrition,
4. People
- Sensory properties,
- All team members must follow
- Shelf life
manufacturing regulations
- convenience of food goods
5. Procedure
- Processes and procedures are strictly Examples of Value Addition
related all procedures, the guidelines to
perform a process, must be up-to-date and 1. Smoking- Applying vaporous or liquid
followed.
2. Drying and Salting- Traditional drying Local Impact
and salting methods remove moisture
- Livelihood
from seafood
- Food Security
3. Fermentation- Fermented seafood
products like fish sauce Consumers Perspective
4. Curing- Curing involves using salt, sugar,
and sometimes spices to preserve - Convenience
seafood. - Flavor Diversity
5. Pickling- Pickled seafood, such as - Longer Shelf Life
herring pickled in vinegar or brine, is Map of Stages for Value-Added Seafood
popular in many cultures. Products:
6. Marination- Marination: Marinating
seafood in herbs, spices, and acidic  Generation of Product Concepts:
liquids. Brainstorming and evaluating new
7. Canning- canning seafood preserves it product ideas.
for long periods  Processing and Enhancement: Adding
8. Tilapia Ice cream- Developed by CLSU value through smoking, canning,
and introduced to market desert freezing, or other methods.
incorporated by Tilapia.  Packaging and Marketing: Creating
9. Salmon Candy- fish candy is essentially appealing packaging and promoting the
extensively smoked slices of fish. s product.
typically coated with something sweet,  Distribution and Sales: Getting the
such as brown sugar, maple or birch product to consumers through various
syrup, or even molasses. channels

Innovation in Value-addition Group 4

Innovation is described as the process of Value-Added Processing for Fish and Fishery
developing new ideas, processes, goods, By-Products
services, or solutions with a substantial
Fish By-Products Utilization, Getting More
positive impact and value.
Benefits from Fish Processing
Innovation in value addition involves
Processing often results in quantities of by-
creating novel ways to enhance the quality,
products, such as heads, bones, guts, and shells.
appeal, and marketability of seafood
These by-products represent between 30 and
products.
70 percent of the whole fish and provide a good
IMPORTANCE OF VALUE-ADDED SEAFOOD source of macro- and micronutrients yet they
PRODUCTS FROM VARIOUS PERSPECTIVE often go un-utilized and end up as waste.

Business Importance Methods used to convert by-products into


value-added products
- Sustainability
- Reducing waste • animal feed ingredients (fishmeal and fish
- Market Differentiations oil)
- Increased Profit Margins • biofuel and biogas
• dietetic products (chitosan)
• pharmaceuticals (omega-3 oils)
• constituents in other industrial processes
• Other popular products (fish leather, fish VALUE-ADDED PROCESSING FOR FISH AND
silage, and fertilizer) FISHERY BY-PRODUCTS
Examples:
• Conventional protein recovery system yields
Fish oil- can be produced from whole fish, fish 20-25%, resulting in a significant amount of
trimmings, or other fish processing by-products. proteinous materials unused.
25-35% of fish meal and fish oil are from by-
• Surimi processing also leaves 33,000 mt of
products of fish processing
refiner discharge in the U.S. each year.
Fish Silage- is produced from the whole fish or
• This study investigated a new protein
parts of it, to which acids, enzymes, or lactic
recovery system for the functional proteins
acid-producing bacteria are added. The fish
from Pacific whiting and sardine. In addition,
silage process transforms fish waste into a liquid
consumer-friendly gelatin will be developed.
mix of hydrolyzed proteins, lipids, minerals, and
other nutrients, easily digestible by both Project Methods
terrestrial and aquatic animals. It can be an
• Protein recovery using pH shift Pacific whiting
alternative to fish meal as a protein source.
and sardines obtained from local fish plants on
FAO recently published feasibility studies on the same day of harvest and transferred in ice
the production and utilization of fish silage in to the OSU Seafood Laboratory.
Barbados and Saint Kitts and Nevis and in
• The fish is beheaded and gutted, minced, and
Bangladesh, Philippines and Thailand
stored at refrigerated temperatures.
The utilization of fish by-products is also linked
• Fish mince is subjected to conventional, acid-
to Blue Fashion. This is an innovative way to
aided (pH 2 and 3), and alkali-aided (pH 10.5,
support fishing communities while reducing
11, and 12) processing methods.
waste and offering sustainable alternatives
• After the conventional stage, fish protein
Blue Fashion aims to create sustainable fashion
samples will be vacuum-packed and stored at -
items from marine raw materials and by-
30 degrees Celsius until used for further tests.
product.
• Then, samples are treated for various
The benefits from fish processing not only
physicochemical analyses like solubility,
results in a more stable product shelf-life and
cathepsin activities, surface hydrophobicity,
can reduce fish loss, but fish processing also has
sulfhydryl content, secondary structures, SDS-
the potential to utilize by-products to produce
PAGE, gel texture, dynamic rheology, and
value-added products and convert what was
thermal analysis.
once waste into both economic and
environmental gains. • Development of gelatin from surimi by-
products Pacific whiting surimi by-products,
which are obtained from various steps of
surimi processing, will be used to extract
gelatin.

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