1.

A blast furnace converts iron ore into what product

B) Pig iron
2. Two basic types of steel ingot are
A) Big end up and big end down
3. Hot tears, cold shuts and blowholes are defects typically found in what form of product?
D) Casting
4. Which of the following processes would reduce grain structure and thus improve strength
and ductility
D) Rolling
5. Excess penetration, spatter and undercut are typically due to
A) Excessive amperage
6. Too low amperage would give rise to
B) Poor penetration and lack of fusion
7. Which of the following welding processes utilizes a non-consumable electrode
C) TIG
8. Direct and indirect are two forms of what process
A) Extrusion
9. A forging defect caused by working at too low a temperature or working excessively is
B) Bursts
10. The formation of atom to atom by the application of heat and pressure describes which
process
D) Welding
11. Which of the following welding processes utilize inert gas to shield the molten weld pool
as it solidifies
A) MIG
12. Which are the following defects are typical of the casting process
D) Cold shuts, hot tears and shrinkage
13. A forging defect caused by working at too low temperature or working excessively is
B) Bursts
14. Shielding of the weld pool in MMA welding is provided by
C) Decomposition of flux coating
15. Small droplets of electrode material which have strayed away from the arc and which
may or may not have fused to the parent plate describe which of the following
A) Spatter
16. Which of the following is not a wrought production method
D) Welding
17. Fatigue cracking will occur under which conditions
D) Cyclic loading
18. A forging defect caused by working at too low temperature or working excessively is
A) Bursts
19. A temporary backing bar is used to:
B) Control root penetration
20. In casting, cold shuts are caused by
D) The meeting of two streams of metal at different temperatures
21. Crater cracking in the weld run has the appearance of:
D) Star shaped indications
22. Hot tears, shrinkage and blowholes are defects typically found in what form of product?
A) Casting
23. Solidification cracks occur most commonly in which part of a weld
C) Weld center line
24. Fatigue cracks in welds are most likely to be found:
C) At a stress riser
25. The defect which can occur during the solidification of cast part
A) Hot tear
26. The point D on the Stress Strain diagram as given in figure below is
D) Ultimate Stress point
27. The steel which has lack of magnetic attraction is
B) 18-8 steel
28. The variables to be controlled in heat treatment is
A) Heating Rate
B) Temperature attained
C) Cooling rate
D) All of the above
29. Annealing is a process
A) Heat to above 910 deg C and cool very slowly till 680 deg C and cool in air
30. Normalizing is a process
B) Heat to above 901 deg C and cool in air