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1 s2.0 S0960148121007102 Main
1 s2.0 S0960148121007102 Main
Renewable Energy
journal homepage: www.elsevier.com/locate/renene
a r t i c l e i n f o a b s t r a c t
Article history: 1. Abstract: In this study, preparation and thermal storage performance of phase change ceramsite sand
Received 29 January 2021 and thermal of storage light-weight concrete are studied. Sintering-free ceramsite and ceramsite sand
Received in revised form with high adsorption ability were prepared. Then, paraffin is incorporated into them to fabricate phase
16 April 2021
-change coarse aggregate and phase-change fine aggregate, respectively, which are used to prepare
Accepted 5 May 2021
Available online 7 May 2021
thermal storage light weight concrete. Brunauer-Emmett-Teller (BET), Mercury intrusion method (MIP)
Differential Scanning Calorimetry (DSC), Fourier Transform Infrared (FT-IR) and X-ray diffraction (XRD)
are employed to analyze the specific surface area, pore structure, thermal properties, chemical compo-
Keywords:
Ceramsite sand
sition and phase composition of phase change aggregate. The compressive strength and the temperature
Porosity regulation performance of the thermal storage light weight concrete are studied. The results show that
Phase change aggregate the porosity of the ceramsite sand is 58.27% when the content of expanded perlite and Aluminum is 30 g
Thermal storage and 1 g, respectively. In addition, the adsorption rate of paraffin in the ceramsite sand is 42.75 wt% and
Light-weight the melting latent heat of the phase change ceramsite sand is 45.64 J/g. The compressive strength of the
Concrete prepared thermal storage light-weight concrete meets the strength level of lightweight concrete 15 Mpa
(LC15) Moreover, the prepared concrete shows light-weight character and good temperature regulation
performance. The prepared thermal storage concrete shows a good application prospect in energy-saving
and the use of renewable energy.
© 2021 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.renene.2021.05.034
0960-1481/© 2021 Elsevier Ltd. All rights reserved.
M. Li, D. Zhou and Y. Jiang Renewable Energy 175 (2021) 143e152
nonfreezing layer”, which meant that PCMs confined in the shell mesh) was purchased from Suzhou Changkun Calcium Industry Co.,
would cause a decrease in latent heat owing to the crystallization Ltd. Aluminum powder (200 mesh) was provided from Jinan Yin-
behaviors missing. Based on above researches, the porous material peng Building Materials Co., Ltd. PCM (paraffin) was purchased by
with pore size distribution of 0.02e10 mm is appropriate for the Shanghai Joule Wax Industry Co., Ltd. Polycarboxylic acid super-
PCMs adsorption. plasticizer (SP) was provided from Jiangsu Bote New Materials Co.,
Using FSPCM as phase change aggregates to prepare thermal Ltd. The water reduction rate of SP is 25%. The ordinary sand was
storage concrete is an effective way to achieve passive building purchased from Huayao Mineral Products Processing Factory. The
energy conservation. Sukontasukkul [18] et al. replaced ordinary fineness modulus of the sand is 2.0. The chemical composition of
ceramsite with the phase change aggregate (ceramsite/PCMs) to the main raw materials is shown in Table 1.
prepare thermal storage concrete. The results showed that the
content of PCMs in concrete is about 7.8 wt% when ordinary 2.2. Preparation of ceramsite and CS
ceramsite is totally replaced by ceramsite/PCMs. The compressive
strength is 25.4 Mpa at the age of 28 d and the latent heat value is The preparation process is shown in Fig. 1. A certain amount of
7722 J/kg for thermal storage concrete. Wang [19] et al. used cement, fly ash, EP, aluminum powder, calcium oxide and other raw
ceramsite to adsorb 28.1 wt% of PCMs to prepare thermal storage materials are ground to 100 mesh with a planetary ball mill (DM-
concrete. The conclusion indicated that the compressive strength of 2L, Nanjing Daxie Technology), and then the powder is weighed
concrete is 18.3 MPa at the age of 28 d when the volume substi- according to a certain mass ratio and mixed evenly. Subsequently,
tution is 80% of ceramsite/PCMs. Phase change microcapsules were the mixture is transferred to a disc-type ball machine (BY-400,
served as fine aggregates to replace sand by Cao [20] et al. When Changsha Zhuocheng Medical Instrument Co., Ltd.). The rotating
the content of microcapsules was 3.2 wt%, the compressive speed is set to be 30~50 r/min and the rotating time is 10e15 min.
strength of concrete was decreased by about 42% at the age of 28 d. During the process of forming the ball, water is sprayed on the
Furthermore, the energy consumption of the room built with powder. The powder is agglomerated with water to form a nucleus
thermal storage concrete was reduced by about 11% compared with and grows to be ceramsite balls. After the molding was completed,
that built with room ordinary concrete when the room temperature the ceramsite balls with different particle sizes were sieved out. The
was maintained at 23 C. The above literatures all used sintering products are first placed in a steam curing box (60 C, 95% RH),
commercial ceramsite in the experiment, which has low adsorption curing for 12 h. Then they are washed with water followed by
ability. Furthermore, the production process of the sintering placing in an oven at 80 C for 12 h. The prepared ceramsite and CS
ceramsite is high energy consumption. Sarra Drissi et al. [21] are shown in Fig. 2 and the mix proportion of the ceramsite and CS
developed a core-shell structured phase change material aggre- are shown in Table 2.
gates with cement, calcium hydroxide and concrete waste powder.
The peak temperature of the prepared PCM-concrete panels
decreased by about 1 C. However, the PCM-aggregates were coated 2.3. Preparation of the phase change aggregate
with epoxy, which will produce inorganic/organic interface in
concrete and decrease the performance of the concrete. The phase change CS is prepared by vacuum impregnation
At present, although commonly used as the carrier to absorb adsorption method. The paraffin is weighed and heated to melt
PCMs, the commercial ceramsite has a shortage of low adsorption completely in a water bath at 60 C Then the CS is immersed into it,
ability of PCMs. In addition, the use of ceramsite sand (CS) with after which the mixture is put into a vacuum drying oven at 60 C
diameter less than 5 mm as lightweight fine aggregate to absorb for 2 h. The production is filtered out and the surface is wiped dry.
PCMs and prepare thermal storage concrete is hardly reported. A The phase change fine aggregates (CS/paraffin) are obtained. The
novel ceramsite and ceramsite sand with high adsorption ability
and the corresponding thermal storage concrete need to be studied Table 1
further to advance the use of solar energy and energy-saving. Chemical composition of raw materials (wt.%).
Compared to sintering method, sintering-free method has the
Oxide SiO2 Al2O3 CaO Fe2O3 K2O MgO Na2O Others
advantages of energy-saving, simple process, low-cost, etc. In this
paper, sintering-free method is employed to prepare ceramsite and Cement 23.65 6.86 58.42 2.85 0.85 1.47 0.53 5.37
Fly ash 57.42 32.04 0.56 2.18 1.32 0.51 0.54 5.43
CS which possess high porosity and PCMs adsorption ability. The EP 71.46 16.79 1.52 e 4.54 0.35 4.33 6.01
powdered expanded perlite is used as a light filler. The ceramsite
and CS for adsorbing PCMs are used to prepare phase change coarse
aggregate and phase change fine aggregate, respectively, which are
used to prepare thermal storage light weight concrete (TSLW
concrete). The compressive strength, thermal conductivity and
temperature-time curve of the TSLW concrete are studied. And the
result demonstrates that the TSLW concrete possesses light-weight
characteristic and thermal storage ability.
2. Experimental
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M. Li, D. Zhou and Y. Jiang Renewable Energy 175 (2021) 143e152
Fig. 2. The macroscopic morphology of ceramsite and CS: (a) CS (1~5 mm); (b)Ceramsite (>5 mm).
The specific surface area and the BJH pore distribution are
adsorption capacity of paraffin (h) is calculated by formula 1: determined by a fully automatic surface measuring instrument
(BET, V-sorb 2800P, Beijing Jinepu Science and Technology, China).
ðma mb Þ The morphology of the material is characterized by optical micro-
h¼ 100% (1) scopy (MS60, Guangzhou Mingmei Technology, China). The mer-
ma
cury intrusion porosimeter (MIP) is performed with automatic
where mb and ma represents the weight of the CS before and after mercury intrusion meter (Auto Pore IV 9500, Mike Instruments Co.,
adsorption, respectively. Ltd. USA) to measure the pore size distribution.
The preparation of phase change ceramsite (Ceramsite/paraffin) The latent heat of PCM and phase change aggregates are
is the same as the above process. determined by differential scanning calorimeter (DSC, 200F3 Maia,
NETZSCH, Germany). The test conditions are N2 atmosphere and
the temperature scanning range was 10 Ce70 C. The tempera-
2.4. Preparation of the TSLW concrete
ture rises and falls rates are both 5 C/min. The chemical structure
and crystal structure of the material are analyzed by Fourier
2.4.1. Coating of phase change aggregate
transform infrared spectroscopy (FT-IR, Nicolet IS10, Thermo Elec-
The prepared phase change aggregates are weighed and wetted
tron Corporation, USA) and X-ray diffractometer (XRD, NETZSCH,
with water. Then the wetted phase change aggregates are put into
Germany), respectively.
the disc-type ball machine with a certain amount of cement (50 r/
The thermal conductivities of the thermal storage concrete are
min, 1e1.5 min). The coated phase change aggregate was screened
measured with thermal conductivity measurement instrument
out and cured at the standard condition (20 ± 1 C, 95% RH) for 7
(FOX 314, TA Instruments-Waters LLC, USA). The size of the con-
days.
crete is 300 300 30 mm. The concrete compressive strength is
tested according to standard " (GB50081-2002)" with WHY-3000
2.4.2. Mix proportion design of thermal storage concrete automatic press. The size of the concrete is 100 100 100 mm.
The TSLW concrete with grade LC15 is prepared according to the The temperature regulation performance of the phase change
Table 3
Grain size cumulative distribution of sand.
Table 4
Mix proportion of the thermal storage concrete (kg/m3).
Tips: FmC indicates that l% of ordinary CS is replaced by CS/paraffin, and m% of ordinary ceramsite is replaced by Ceramsite/paraffin.
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M. Li, D. Zhou and Y. Jiang Renewable Energy 175 (2021) 143e152
Fig. 4. The nitrogen adsorption/desorption isotherm curves of CS: (a) Commercial ceramsite, (b) 0A0E, (c) 1A0E, (d) 1A10E, (e) 1A30E.
Table 5
Pore porosity and BET specific surface area of CS.
BET specific surface area (m2/g) 0.14 4.56 7.72 7.98 9.09
narrow pores in the 1A30E limit the crystallization behavior of the to the stretching vibration peak of carbonyl single bond of -C-O
paraffin [22]. [26]. The infrared spectra of 1A30E is shown in the curve (c). The
characteristic peaks of 1416 cm1 and 872 cm1 correspond to the
asymmetric stretching and bending peaks of CO2 3 , respectively.
3.3.3. Infrared spectral analysis The peak at 1007 cm1 corresponds to the bending vibration peak
The infrared spectrum of paraffin and 1A30E/paraffin are shown [26] of Si-O-Si. The curve (b) is the infrared spectrum of 1A30E/
in Fig. 9. The curve (a) is the infrared spectrum of pure PCMs. The paraffin. The bending vibration peak of Si-O-Si shifts from
characteristic peak at 2916 cm1 is the symmetrical stretching vi- 1007 cm1 to 1002 cm1. In addition, there are no new character-
bration peak of -CH3. The characteristic peak at 2849 cm1 is the istic peaks. So, paraffin and 1A30E are combined physically without
symmetrical stretching vibration peak of -CH2 functional group and any chemical reactions between them.
the characteristic peaks at 2955 cm1 is the asymmetrical
stretching vibration peak of -CH2 [23,24]. The characteristic peaks
at 1466 cm1 and 720 cm1 correspond to the bending vibration 3.3.4. Analysis of thermal storage performance
peak of -CH2 and the in-plane swaying bending absorption peak, The DSC curves of the phase change aggregates and PCM are
respectively [25]. The characteristic peak at 973 cm1 corresponds shown in Fig. 10. Table 8 is a summary of the thermal properties
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M. Li, D. Zhou and Y. Jiang Renewable Energy 175 (2021) 143e152
from Fig. 10. It can be observed that the phase change behavior of Table 7
the commercial CS/paraffin and 1A30E/paraffin is slightly different Adsorption rate of CS to paraffin.
from pure paraffin. The melting enthalpy of the commercial CS/
Samples mb (g) ma1 (g) ma2 (g) h (no vacuum) h (vacuum)
paraffin and 1A30E/paraffin are 23.49 J/g and 45.64 J/g, respec-
tively, which is attributed to the fact that 1A30E absorbs much Commercial CS 20 23.5101 23.8607 14.93% 16.18%
1A30E 20 34.2936 34.9345 41.68% 42.75%
more paraffin compared to the commercial CS/paraffin. However,
the melting enthalpy of 1A30E/paraffin is 35.82% of pure paraffin, Tips: ma1 and ma2 are the mass after adsorption under no vacuum and vacuum
which is less than the adsorption rate of 1A30E to paraffin (42.75%). condition, respectively.
Table 6
Pore distribution parameter of the CS.
Volume fraction of pores in 20 nme10 mm (%) 55.17 65.32 61.28 76.17 86.21
Porosity (%) 26.75 29.28 39.26 49.32 58.27
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M. Li, D. Zhou and Y. Jiang Renewable Energy 175 (2021) 143e152
Fig. 7. The SEM images of EP-based ceramsite sand in different bars (a), (b), (c) and EP-based ceramsite sand/paraffin (d).
Fig. 8. XRD pattern of paraffin, 1A30E and 1A30E/paraffin. Fig. 9. Infrared spectrum of samples: (a) Paraffin; (b) 1A30E/Paraffin; (c) 1A30E-.
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M. Li, D. Zhou and Y. Jiang Renewable Energy 175 (2021) 143e152
Fig. 10. DSC curves of samples: (a) Paraffin; (b) Commercial CS/paraffin; (c) 1A30E/paraffin.
Table 8
Thermal properties of phase change aggregates.
Tips: Tms, Tcs, Tc, Tm, DHm and DHc represent the onset melting temperature, the onset crystallization temperature, the melting peak temperature, the crystallization peak
temperature, melting enthalpy and crystalline enthalpy, respectively.
the commercial CS. The melting latent heat of the 1A30E/ performance. XRD and FT-IR analysis showed that paraffin
paraffin is 45.64J/g, which shows good thermal storage and CS are combined physically.
Fig. 11. Temperature - Time curve of phase change aggregates: (a) Paraffin; (b) 1A30E/
paraffin; (c) Commercial CS/paraffin. Fig. 12. The optical microscopy of the coated phase change aggregate.
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M. Li, D. Zhou and Y. Jiang Renewable Energy 175 (2021) 143e152
Table 9
Bulk density before and after adsorption and coated (kg/m3).
Phase change aggregate Before adsorption to paraffin After adsorption to paraffin After being coated by cement
Table 10
Core material mass ratio of the coated phase change aggregates.
Phase change aggregate Before being coated by cement (g) After being coated by coated (g) Core material mass ratio (wt%)
Fig. 16. The thermal storage performance of TSLW concretes: (a) 0F0C(b) 100F0C(c)
Table 11 100F50C.
Dry density of TSLW concretes (kg/m3).
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