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GERMAN STANDARD July 2 0 0 8

Met a lli c c o a t i n g s –
E lec t r o p la t ed c o a t i n g s o f z i n c a n d z i n c a llo y s o n i r o n o r s t eel w i t
s u p p lem en t a r y C r ( V I)- f r ee t r ea t m en t

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Standards Com m ittee on Material Testing (NMP) within DIN
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 D IN 50 9 7 9 :2 0 0 8 - 0 7

Con t en t s
Page

F o r e w o r d. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. . . . . . . . . . . . . .
1. F ie ld o f a p p lic a t io n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. . . . . . . . . . . . . .
2. N o r m a t iv e r e f e r e nc e s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 . . . . . . . . . . . . . .
3. D e sig na t io n:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. . . . . . . . . . . . . .
3. 1. Ele c t r o p la t e d c o a t ing s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. . . . . . . . . . . . . .
3. 2 . P a ssiv a t ing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. . . . . . . . . . . . . .
3. 3. S e a ling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. . . . . . . . . . . . . .
3. 4 . Esse nt ia l a r e a s (f unc t io na l a r e a ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 . . . . . . . . . . . . . .
3. 5. Ex a m p le s o f de sig na t io ns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. . . . . . . . . . . . . .
4. O r de r da t a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. . . . . . . . . . . . . .
5. B a se m a t e r ia ls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6. . . . . . . . . . . . . .
6. C o a t ing m e t ho ds / P r o c e ss t e c hno lo g y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. . . . . . . . . . . . . .
6 . 1. P r e t r e a t m e nt a nd de p o sit io n o f t he zinc o r zinc a llo y c o a t ing . . . . . . . . .6. . . . . . . . . . . . . .
6.2. P o st - t r e a t m e nt s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6. . . . . . . . . . . . . .
6 . 2 . 1. P a ssiv a t io ns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. . . . . . . . . . . . . .
6 . 2 . 2 . S e a ls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. . . . . . . . . . . . . .
6 . 3. D r um / Tr e st le (p a r t s ha ndling ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . .
6 . 3. 1. D r um p a r t s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. . . . . . . . . . . . . .
6 . 3. 2 . Tr e st le p a r t s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . .
6.4. Hy dr o g e n e m br it t le m e nt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 . . . . . . . . . . . . . .
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6 . 4 . 1. B a sic s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . .
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1 6 . 4 . 2 . M e t ho d se le c t io n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. . . . . . . . . . . . . .
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2- 6 . 4 . 2 . 1.M a t e r ia ls w it h st r e ng t hs < 1 0 0 02 . .N ./ .m .m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. . . . . . . . . . . . . .
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8 6 . 4 . 2 . 2 .M a t e r ia ls w it h st r e ng≥ t hs1 0 0 0 N / m2m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. . . . . . . . . . . . . .
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1 7. Re quir e m e nt s f o r t he c o a t ing s a nd t e st m e t ho ds. . . . . . . . . . . . . . . . . . . . . . . .9. . . . . . . . . . . . . .
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2 7 . 1. C o a t t hic kne ss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. . . . . . . . . . . . . .
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1 7.2. La y e r a dhe sio n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. . . . . . . . . . . . . .
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7 . 3. C r (V I) a bse nc e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 ...............
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7 . 4 . 1. G e ne r a l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
...............
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8. Te st r e p o r.t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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9 8 . 1. G e ne r a l inf o r m a t io n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 ...............
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8.2. S p e c ia l da t a f o r c o a t ing hig h- st r e ng t h m a t e r ia ls w it h
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t e nsile st r e ng≥ t h 1 0 0 0 N / m²m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 ...............
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8 . 3. Te st r e sult s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 ...............
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F orew ord
This docum ent has been form ulated by the working com m ittee NA 062-01-76 AA “Electroplated
coatings” of the Standards Com m ittee for Material Testing (NMP).

1. Fi eld of a p p li ca ti on
This standard applies for electrodeposited and Cr(VI)-free passivated zinc coatings and zinc alloy
coatings on iron m aterials. The zinc alloy coatings contain nickel or iron (zinc/nickel, zinc/iron) as al
com ponents.
The m ain purpose in the application of the coatings or coating system s is to protect com ponents m ade
from ferrous m aterials against corrosion.
This standard defines the designations for the coating system s indicated above and specifies m inim um
corrosion activities in the described test m ethods as well as the m inim um layer thickness necessary for
this.

2 . N o r m a t i vree f e r e n c e s
The docum ents cited below are necessary for the application of this docum ent. In the case of dated
references, only the edition referred to applies. In the case of undated references, the last edition of
docum ent (including all am endm ents) referred to applies.
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5: E DIN 50969-1:2008-02,Prevention of hydrogen-induced brittle fractures caused during production in
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:30 high-strength steel components – Part 1: Preventative measures
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2- DIN EN 1403, Corrosion protection of metals – Electrodeposited coatings – Method of specifying
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DIN EN 15205, Determination of hexavalent chromium in corrosion protection layers – Qualitative
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analysis
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A further standard concerning testing is in preparation.
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3. Desi gn a ti on :

3.1. El ectro pl a ted

co a tings

The electroplated coatings consists of zinc or zinc alloys corresponding to Table 1.

Ta ble 1 – D e sig na t io n o f t he e le c t r o p la t e d c o a t ing s
C o de D e f init io n
Zn Zinc coating without added alloy partner
ZnFe Zinc alloy coating with a percent by weight of 0.3 % to 1.0 % iron
ZnNi Zinc alloy coating with a percent by weight of 12 % to 16 % nickel

3.2. Pa ssiva ting

Passivating designates the production of conversion layers by treatm ent with suitable Cr(VI)-free
solutions in order to im prove the corrosion resistance of the coatings. Colourations are possible.
As chrom ium (VI)-free passivations are new system s, a new nom enclature according to Table 2 has
been adopted.

Ta ble 2 – P a ssiv a t io ns
C o lo ur ing ,
P a ssiv a t io n o r
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t he sur f a c e
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2- Colourless to
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0- Transparent Frequently referred to as “thin-layer
8 On coloured
0 passivated passivation”
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iridescent
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iridescent passivation”
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Black passivated Fn Black
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Seals consist of Cr(VI)-free organic and/or inorganic com pounds.
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seal within the scope of this standard.
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com patibility with working substance, bonded joints, are to be evaluated on a com ponent-specific basis.
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If there are special requirem ents for the surface functionality, the use of the seal as well as the type
sealing agent m ust be agreed, as the range of potential surface m odifications through sealing is large.
REMARK The interference colours formed through passivation are usually also remedied through sealing.

Ta ble 3 – S e a ls
C o de D e sc r ip t io n
T0 Without seal
T2 With seal

3.4. Essentia l a rea s (f unctio na l a rea )

In the case of com ponents with com plex shapes, in particular com ponents with hollow spaces, it is
possible that the requirem ents for the resistance in the short-term corrosion tests and for the m inim um
thickness cannot be com plied with in all areas of the electroplated surface. In these cases, the areas
essential for the surface protection m ust be m arked with a dot-dash line on the drawing.
If no essential area is specified by the custom er, the definition according to DIN EN 1403 applies.
3.5. Exa m pl es o f designa tio ns

Designation for a zinc/nickel alloy coating on a com ponent m ade from steel (Fe), a sm allest local layer
thickness of 8 µm (8) and iridescent passivated (Cn):
Eletroplated coating DIN 50979 – Fe//ZnNi8//Cn//T0
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5: Designation for a zinc/iron alloy coating on a com ponent m ade from steel (Fe), a sm allest local layer
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Eletroplated coating DIN 50979 – Fe//ZnFe8//Fn//T2
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a) Com ponent strengths (with consideration of 6.4);
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b) Data on the com ponent: Basic m aterial, com ponent m anufacturing process, heat treatm ents;
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c) Data on the essential areas in conjunction with 3.4;
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d) Designation of the coating to be applied (see 3.5).
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If necessary, additional inform ation on requirem ents or restrictions for the coating process can be give
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5 . B a s em a t e r i a l s
The coating of com ponents from low-alloy steels with coatings according to this standard is
state-of-the-art. If other iron-based m aterials are present (e.g. cast or sintered m aterials, m aterials
distinct com ponents of passivation-friendly alloy elem ents or also m aterials with special strength
properties), it m ay be necessary to specially adapt the treatm ent processes (pretreatm ent, coating,
post-treatm ent) and, if need be, im plem ent additional m easures in order to com ply with the requirem ents
of this standard. The coating com pany therefore needs to have detailed inform ation on the com position,
properties and production process of the com ponents to be coated.
When coating high-strength steel parts with a tensile strength
≥ 1 000 N/m m ², the preproduction (e.g.
m aterial selection, hardening, joining) has to be carried out in such way that dam age due to delayed
hydrogen-induced brittle fractures is elim inated with a high degree of certainty.
The com ponents to be coated m ust not exhibit any m aterial, processing or surface faults which can
affect the corrosion protection and/or the appearance of the coatings in an adverse or unexpected
m anner.
The im purities (corrosion products or scale, oil, grease, dirt etc.) occurring on the surfaces of the pa
be treated m ust be able to be rem oved in the cleaning and pretreatm ent processes norm ally utilised.
An agreem ent concerning the surface quality m ight be necessary, if applicable.

6. Coa ti n g meth ods / P rocess tech n ology

6.1. Pretrea tm ent a nd depo sitio n o f the zinc o r zinc a l l o y co a ting

In order to ensure a reliable process sequence, the com plete pretreatm ent and coating process,
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physical data (treatm ent tim es, tem peratures) as well as all process chem icals m ust be recorded,
:5 docum ented and optim ised if need be. The individual process intervention lim its as well as the frequency
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1 of the m onitoring and analysis processes m ust be defined. The resultant m easures m ust be described
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and archived by the coating com pany.
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A typical process sequence is shown below:
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a) Alkaline degreasing (coordinated in line with the existing oil/grease-based surface film s);
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5 c) Alkaline electrolytic degreasing (preferably anodic);
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d) Metal deposition;
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e) Post-treatm ent through passivation and, if necessary, sealing;
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6 . 2 . 1. P a ssiv a t io ns
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passivation solutions. At the sam e tim e, the deposited coating reacts with the passivation solution to
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form a thin film protecting the m etallic coating. Part of the coating is usually dissolved by the reacti
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6 . 2 . 2 . S e a ls

Additional organic and/or inorganic substances are applied onto or em bedded in the passivation during
the sealing.
Layer accum ulations can result, depending on the com ponent geom etry and process. These m ust be
m inim ised, if possible, through suitable m easures (e.g. blowing-off for trestle parts, m ovem ent of drum
parts).
6.3. Drum /Trestl e (pa rts ha ndl ing)

6 . 3. 1. D r um p a r t s

Typical drum parts are bolts, nuts and other sm all com ponents. The com ponents are introduced into the
coating drum s as bulk m aterial then pretreated and provided with the coating while the drum is rotating.
The drum rotation ensures that all com ponents are coated com parably. However, surface dam age can
result due to the m ovem ent of the parts. It is possible to m inim ise the dam age e.g. through reduced
drum rotation or lower drop heights when em ptying the drum . Nevertheless, drum coatings usually yield
a lower corrosion resistance than is the case with trestle coatings.
6 . 3. 2 . Tr e st le
parts

This involves parts which have to be coated on the trestle owing to their size, design or, possibly, spec
requirem ents. During this, the parts are coated while positioned on trestles. Depending on the position
the com ponents on the trestle, different layer properties (m ainly layer thickness of the m etallic coati
can result O ptim isation is possible, for exam ple, by using com ponent-specific trestles.
6.4. Hydro gen em brittl em ent
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6 . 4 . 1. B a sic s
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2- The steel parts to be coated can absorb hydrogen during the electroplating treatm ent for creating
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electroplating m etal deposition. Active hydrogen diffused in the m etal lattice preferably at energetica
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favourable areas (lattice structural faults, areas of high stress concentration).
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0 Hydrogen-induced, delayed brittle fractures can arise from this, while the critical interaction of:
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– m aterial and m aterial state (strength, hardness);
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– hydrogen absorption during the pretreatm ent and coating process;
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.s – m echanical parts stress, also locally depending on the design of the parts.
b
u
S have to be taken into account in particular.
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Mechanical
stress (also
internal or local
Material stress)

Fracture, at critical Hydrogen in the

interaction m aterial

F ig ur e 1 – Int e r a c t io n o f m a t e r ia l, m e c ha nic a l st r e ss a nd hy dr o g e n a bso r p t io n

The critical param eters for the m aterial are the tensile strength and toughness. The hazard due to
hydrogen increases as the strength increases.
5
:5 All steel parts with a tensile strength 000R N/m m2 (also locally restricted, e.g. for case-hardened
m ≥ 1 of
4
3:
0
1
or cold-form ed joints or in weld seam areas) are deem ed to be high-strength and are classified as
4
2- critical.
6
0-
8
0
6 . 4 . 2 . M e t ho dse le c t io n
0
2
- 6 . 4 . 2 . 1. M a t e r ia ls w it h st r e ng t hs < 1 0 0 02 N / m m
1
0
0/
2
0
0/ The choice of treatm ent m ethod is free insofar as the requirem ents com ply with this standard and no
1
0
5 dam age to the usage properties occurs.
9
4
8
0
0
it h st r e ng t hs≥ 1 0 0 0 N / m2m
6 . 4 . 2 . 2 . M a t e r iawls
.
o
n
.s
b Protection against delayed brittle fracture (hydrogen em brittlem ent) is param ount for the coating.
u
S
-
8
The surface treatm ent m ethod m ust be realised so that dam age due to delayed hydrogen-induced brittle
2
4
7 fractures is elim inated with a high degree of certainty. The procedure for dealing with potential defect
8
9
4 coatings (peeling-off of coatings and new coatings) m ust be exam ined and consequences resulting from
.o
n this described.
t.s
uC The m easures for m inim ising the risk of delayed hydrogen-induced brittle fractures and the processes
-
H
b necessary for this m ust be agreed between the custom er/m anufacturer and the coating com pany.
m
G
e The required process inspection and process testing accom panying production can typically be carried
g
u
ez via stress tests on a sufficient num ber of suitable hydrogen-sensitive sam ples.
rh
af
n
The inform ation given in E DIN 50969-1 m ust be observed.
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Heat treatm ents are necessary to avoid brittle fractures. These m ust be carried out after the
electroplating for the hydrogen effusion and, if necessary, also before the electroplating to relieve
com ponent internal stresses. For this, see also E DIN 50969-1:2008-02, 3.4 and 4.4.
It is particularly im portant to ensure that the applied m etallic coating as a diffusion barrier does not
prevent the success of the heat treatm ent for the hydrogen effusion. The properties of the parts m ust n
be altered detrim entally.
REMARK Reference values for a heat treatment for the hydrogen effusion are given in Table 4:

Ta ble 4 – Re f e r e nc e v a lue s f o r he a t t r e a t m e nt f o r hy dr o g e n e f f usio n a f t e r a n e le c t r o p la t

t r e a t m e nt c o r r e sp o nding t o t his st a nda r d
Te nsile st r e ng t h He a t t r e a t m e nt c o ndit io ns in t he a ir c ir c ula t io n f ur na c e m inim um r e t e nt io n
Rm t im e a t p a r t s t e m p e r a t ur e (2 15 ± 15) °C
N/m m 2 h
1,000 to 1,250 6
1,251 to 1,450 12
1,451 to 1,600 20
1,601 to 2,000 24

In conjunction with the coating of com ponents at potential risk from hydrogen, tests as per E DIN
50969-2 m ust be carried out in addition to the above m easures.

5
5:
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7. Requi remen ts for th e coa ti n gs a n d test meth ods
1
4
2-
6 7.1. Co a tthickness
-08
0
0
2
- The m ethods according to Table 5 give m inim um m aterial thicknesses
m in) and
(d apply for the essential
1
0
0/ areas.
2
0
/0
1 The thicknesses of the zinc and zinc alloy coatings should preferably be determ ined with the X-ray
0
5
9
4
spectrom etric m ethod as per DIN EN ISO 3497.
8
0
0
.
O ther applicable layer thickness m easuring m ethods are e.g.:
o
n
.s
b
– Microscopic m easurem ent as per DIN EN ISO 1463;
u
S
- – Coulom etric m ethod as per DIN EN ISO 2177;
8
2
4
7 – Magnetic m ethod as per DIN EN ISO 2178
8
9
4
.o The layer thickness of passivations and seals is not included in the consideration.
n
t.s
uC 7.2. La yera dhesio n
-
H
b
m
G
The test parts are stored for 30 m inutes at (220 ± 10) °C and then im m ediately quenched in water with
e
g
u
tem perature of 15 °C to 25 °C. Flaking and blister form ation m ust not occur in the coating (therm al s
ez
hr
test as per DIN EN ISO 2819).
af
n
e
n
REMARK A bending or surface grinding of the components, if feasible, is recommended as a further test for the
ei adhesive strength.
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7.3. Cr(VI)
a bsence

The applied layer m ust be chrom ium -(VI)-free in agreem ent with DIN EN 15205.
7.4. Resista nce in sho rt-term co rro sio n tests

7 . 4 . 1. G e ne r a l

Salt spray tests as per DIN EN ISO 9227-NSS m ust be carried out.
REMARK The corrosion performance of the coated components in use cannot be concluded from the results of the
short-term corrosion tests without more information. When using the components, very different load profile
(temperature, moisture, flow …) can occur, while only the specified, limited test climates occur in the
short-term corrosion tests.
7 . 4 . 2 . M inim um r e sist a nc e o f p a ssiv a t e d zinc o r zinc a llo y c o a t ing s

Depending on the coating system and test, m inim um test tim es are specified concerning the test
duration by which no corrosion products of the coating (white rust) or basic m aterial (red rust) m ay occ
The essential areas of the tested com ponent are to be evaluated.
The requirem ents for the m inim um resistance apply in the “coated state” as well as after a heat stora
at 120 °C/24 h before the corrosion test. The heat storage is not necessary for the coating system
Zn//An//T0.
Non-agreed treatm ents (e.g. waxing, greasing) which can im prove the resistance in the corrosion tests
are not perm issible.
Influences (e.g. through sorting processes, transport, assem bly or aggressive m edia), which can
dam age the corrosion protection properties of the coatings m ust be avoided before the corrosion test.
An evaluation or lim itation of the extent of the dam age is not an object of this standard.
5 The attainable corrosion resistance of coatings can also depend greatly on the com ponents to be coated
:5
4
3: (m aterial, geom etry) in addition to the coating system and coating quality. In the case of com ponents
0
1
4 where an optim um coating quality cannot be achieved without further m easures (e.g. due to m aterial
2-
6
0-
defects or com plex com ponent geom etry), an agreem ent concerning lower corrosion resistance m ight
8
0
0
be necessary.
2
-
1
0
0/
2
0
0/
1
0
5
9
4
8
0
0
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Ta ble 5 – M inim um la y e r t hic kne sse s a nd t e st dur a t io n f o r p a ssiv a t e d (t r a nsp a r e nt , ir ide sc e

zinc a nd zinc a llo y c o a t ing s f o r t e st ing a s p e r D IN EN IS O 9 2 2 7 - N S S
M inim um t e st dur a t io n
h

Ty p e o f sur f a c e V e r sio n t y p e M e t ho d w it ho ut w it ho ut ba sic m a t e r ia l

p r o t e c t io n la y e r c o a t ing c o r r o sio n
c o r r o sio n (de p e nding o n t he Z n o r
Z n a llo y la y e r t hic kne ss)

5 µm 8 µm 12 µm

Electroplated zinc coating, Drum 8 48 72 96

Zn//An//T0
transparent passivated
Trestle 16 72 96 120

Electroplated zinc coating, Drum 72 144 216 288

Zn//Cn//T0
iridescent passivated Trestle 120 192 264 336
Electroplated zinc coating, Drum 120 192 264 360
iridescent passivated andZn//Cn//T2
sealed Trestle 168 264 360 480
5
5: Electroplated zinc-iron Drum 96 168 240 312
4
:30 alloy coating, iridescentZnFe//Cn//T0
1
4
2-
passivated Trestle 168 240 312 384
6
-08
0
0 Electroplated zinc-iron Drum 144 216 288 384
2
-
1
0 alloy coating, iridescentZnFe//Cn//T2 Trestle 216 312 408 528
0/
2
0 passivated and sealed
/0
1
0
5
9
4
8 Electroplated zinc-nickel Drum 120 480 720 720 a
0
0
.
o
alloy coating, iridescentZnNi//Cn//T0
n
.s passivated Trestle 192 600 720 720 a
b
u
S
-
8
2 Electroplated zinc-nickel Drum 168 600 720 720 a
4
7
8
9
4
alloy coating, iridescentZnNi//Cn//T2 Trestle 360 720 720 a 720 a
.o
n
passivated and sealed
t.s
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a
-
H To lim it the expense of the tests, the requirem ents are restricted to 720 h.
b
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Ta ble 6 – M inim um la y e r t hic kne sse s a nd t e st dur a t io n f o r p a ssiv a t e d (bla c k) zinc a nd zinc a
c o a t ing s f o r t e st ing a s p e r D IN EN IS O 9 2 2 7 - N S S
M inim um t e st dur a t io n
h

Ty p e o f sur f a c e V e r sio n t y p e M e t ho d w it ho ut w it ho ut ba sic m a t e r ia l

p r o t e c t io n la y e r c o a t ing c o r r o sio n
c o r r o sio n (de p e nding o n t he Z n o r
Z n a llo y la y e r t hic kne ss)

5 µm 8 µm 12 µm
Electroplated zinc-iron ZnFe//Fn//T2 Drum 120 192 264 360
alloy coating, black
passivated and sealed Trestle 168 264 360 480

Electroplated zinc-nickel ZnNi//Fn//T2 Drum 168 480 720 720 a

alloy coating, black
passivated and sealed Trestle 240 600 720 720 a

Electroplated zinc-nickel ZnNi//Fn//T0 Drum 48 480 720 720 a

alloy coating, black
passivated Trestle 72 600 720 720 a
a
To lim it the expense of the tests, the requirem ents are restricted to 720 h.
5
:5
4
3:
0
1
The occurrence of m ild visual changes (grey fog) without volum inous character is perm issible and does
4
2- not represent any im pairm ent to the corrosion protection.
6
0-
8
0
There are still no universally recognised values for the corrosion resistance at present for electroplat
0
2
- zinc coatings, black passivated and sealed (Zn//Fn//T2).
1
0
0/
2
0
0/
1
0
5
8 . T e s tr e p o r t
9
4
8
0
0
.
o
8.1. Genera linf o rm a tio n
n
.s
b
u
S The following m ust be tested by the coating com pany:
-
8
2
4
7
a) Reference to this standard (i.e. DIN 50979);
8
9
4
.o
b) Conform ity of the coatings with the requirem ents of this standard;
n
t.s c) Coating com pany for the surface protection;
uC
- d) Applied technology (e.g. trestle or drum coating and applied coating system ).
H
b
m
G 8.2. Specia l da ta f o r co a ting high-strength m a teria l s with tensil e≥strength
1 000
e
g
u
ez
N/m m ²
rh
af
n
e
n
Designation and confirm ation of the m easures im plem ented for m inim ising the risk of delayed
ei
hc hydrogen-induced brittle fractures.
S
r
fü
e 8.3. Testresul ts
m
et
s
y
S
E
Results of the technological tests according to this standard (see section 7). The tests as per 7.2, 7.3
S
M 7.4 m ust be carried out accom panying the process. The test bodies (supplier and/or subcontractor
E
R
B and/or independent test institute) are to be appointed.
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Ref eren ces

DIN EN ISO 1463, Metallic and oxide coatings – Measurement of coating thickness – Microscopical
method
DIN EN ISO 2177, Metallic coatings – Measurement of coating thickness – Coulometric method by
anodic dissolution
DIN EN ISO 2178, Non-magnetic coatings on magnetic substrates – Measurement of coating thickness
– Magnetic method
DIN EN ISO 2819,Metallic coatings on metallic substrates – Electrodeposited and chemically deposited
coatings – Review of methods available for testing adhesion

5
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0/
2
0
/0
1
0
5
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0
0
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