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1.

5T Electric Pallet Truck


 Parts Manual

UT15WE
76502804 (R3)

MARCH 2017
A-1
PARTS CONTENTS

ITEM DESCRIPTION SERIAL NO. PAGE

FIG.1 FINAL ASSEMBLY ALL 1

FIG.2 HYDRAULIC POWER SYSTEM ALL 5

FIG.3 LIFT SYSTEM ALL 8

FIG.4 TENDEM WHEEL DETAIL ALL 9

FIG.5 SINGLE WHEEL DETAIL ALL 10

FIG.6 LIMIT SWITCH ASSEMBLY ALL 11

FIG.7 STEERING MECHANISM ASSY ALL 12

FIG.8 CYLINDER ASSY ALL 16

FIG.9 MASTER DRIVE UNIT ASSY ALL 17

FIG.10 TILLER ARM ASSY ALL 21

FIG.11 TILLER HEAD ASSY ALL 24

FIG.12 TILLER COVER - UPPER ALL 25

FIG.13 TILLER BUTTON ASSY ALL 26

FIG.14 ACCELERATOR CONTROL KNOBS ALL 27

FIG.15 TILLER COVER-LOWER ALL 30

FIG.16 ELECTRIC SYSTEM ALL 31

Date Format (MM-DD-YYYY)

MARCH 2017
A-1
FIG.1 FINAL ASSEMBLY ALL

1
FIG.1 FINAL ASSEMBLY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

A1 66301881 CAPSCREW M6X16 3

A2 66301926 COVER-UPPER 1

A3 66301927 END COVER 1

A3 66302152 O-RING 1

A4 66301928 TUBE ASSY 1

A5 66301952 CAPSCREW M10X16 2

A6 66000066 WASHER 10 2

A7 66301920 HYDRAULIC SYSTEM 1 SEE FIG.2

A8 66301868 NUT M6 1

A9 66300928 WASHER 10 2

A10 66301934 PIN 1

A11 66302012 SCREW M3X16 2

A12 66301977 WASHER 3 2

A13 66301979 MICROSWITCH 2

A14 66302153 CAPSCREW M6X8 4

2
FIG.1 FINAL ASSEMBLY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

A15 66301859 BATTERY 2 12V/50Ah

A16 66301931 BATTERY TRAY 2

A17 66301915 FRAME 520 1

A17 66301917 FRAME 680 1

A18 66301949 CAPSCREW M6X50 2

A19 66302020 LOAD WHEEL 2

A20 66301994 LOCK NUT M6 2

A21 66301913 ROCKER ARM 520 1 SEE FIG.3

A21 66302190 ROCKER ARM 680 1 SEE FIG.3

A22 66302154 COVER 1

A23 66302022 PIN 5X28-WHEEL 4

A24 66301971 PIN 16X158 2

A25 66301876 SHAFT 2

A26 66009017 NUT M12 2

A27 66302035 CAPSCREW M6X12 5

3
FIG.1 FINAL ASSEMBLY ALL

REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

A28 66000065 LOCK WASHER 8 1

A29 66301914 SHAFT 1

A30 66302005 CONNECTOR-POWER 1

A31 66302024 LOCK WASHER 3 2

A32 66302013 SCREW M3X20 2

A33 66300185 CAPSCREW M5X16 2

A34 66301967 SWITCH-DISCONNECT 1

A35 SEE FIG. 6 LIMIT SWITCH 1

A36 66301972 IGNITION SWITCH 1

FAULT INDICATOR LIGHT


A37 66302124 1
SEAT

A38 66301940 BDI & HOUR METER 1

STEERING MECHANISM
A39 SEE FIG. 7 1
ASSY

A40 66301879 COVER-REAR 1

A41 66301908 REAR PANEL 1

A42 66301986 CAPSCREW M6X15 4

66302272 LBR 48” 1 NOT PICTURED

66302273 LBR 60” 1 NOT PICTURED


4
FIG.2 HYDRAULIC POWER SYSTEM ALL

5
FIG.2 HYDRAULIC POWER SYSTEM ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

B1 66301918 HYDRAULIC POWER UNIT 1

B2 66302014 SCREW M4X6 2

B3 66301922 BRACKET-SUPPORT 1

B4 66301919 BRACKET 1

B5 66301921 PLATE-ALUM 1

B6 66302024 LOCK WASHER 6 3

B7 66301958 ALARM 1

B8 66302024 LOCK WASHER 3 2

B9 66302011 SCREW M3X14 2

B10 66302151 FUSE BOX 1

B11 66302156 FUSE 10A 1

B12 66000037 FLAT WASHER M8 4

B13 66301942 FUSE 50A 1

B14 66000065 LOCK WASHER 8 2

B15 66301950 NUT M8 2

6
FIG.2 HYDRAULIC POWER SYSTEM ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

B16 66301954 CAPSCREW M4X30 6

B17 66300119 LOCK WASHER 4 8

B18 66301936 CONTROLLER 1

B19 66302159 TERMINAL BLOCK 1

B20 66300396 CAPSCREW M8X20 2

B21 66000065 LOCK WASHER 8 2

B22 66000037 WASHER 8 2

B23 66302160 CAPSCREW M6X16 2

B24 66301923 FAN 24V 1

B25 66301955 FAN BRACKET 1

B26 66301981 CAPSCREW M4X8 2

B27 66302161 INTERNAL CHARGER 5A 1 65AH BATTERY

B27 66302162 INTERNAL CHARGER 8A 1 80AH BATTERY

7
FIG.3 LIFT SYSTEM ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

C1 66301962 BUSHING 4

C2 66301909 ROCKER 520 1

C2 66301911 ROCKER 680 1

C3 66301964 BUSHING 16X18X15 2

C4 66302004 PIN 16X48 2

C5 66301862 CLEVIS 2

C6 66301959 SNAP RING 80 2

C7 66301912 PULL ROD 1150 2

C7 66302163 PULL ROD 1220 2

C8 66301937 PIN 16X100 2

C9 66301964 BUSHING 16X18X15 8

C10 66302022 PIN5X28-WHEEL 4

C11 66301889 BRACKET-WHEEL 85MM 2

C11 66302164 BRACKET-WHEEL 75MM 2

SEE FIG 4 CHINA ONLY


C12 66301864 LOAD WHEEL 85MM RED 2
TENDEM-WHEEL OPTION

8
FIG.3 LIFT SYSTEM ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
SEE FIG 4 CHINA ONLY
C12 66302165 LOAD WHEEL 85MM BLK 2
TENDEM-WHEEL OPTION
SEE FIG 4 CHINA ONLY
C12 66302166 LOAD WHEEL75MM RED 2
TENDEM-WHEEL OPTION
SEE FIG 4 CHINA ONLY
C12 66302167 LOAD WHEEL 75MM BLK 2
TENDEM-WHEEL OPTION
SEE FIG 5
C13 66301863 LOAD WHEEL 85MM RED 2
SINGLE-WHEEL OPTION
SEE FIG 5
C13 66302168 LOAD WHEEL 85MM BLK 2
SINGLE-WHEEL OPTION
SEE FIG 5
C13 66302169 LOAD WHEEL 75MM RED 2
SINGLE-WHEEL OPTION
SEE FIG 5
C13 66302170 LOAD WHEEL 75MM BLK 2
SINGLE-WHEEL OPTION

9
FIG.4 TENDEM WHEEL DETAIL ALL CHINA ONLY
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

D1 66301861 BRACKET 2

D2 66302191 BEARING 6204-2Z 4

D3 66302171 FORK WHEEL 85MM 2

D4 66302017 SHAFT 20X95 2

D5 66302023 PIN 5X32-WHEEL 4

10
FIG.5 SINGLE WHEEL DETAIL ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

E1 66301968 BEARING 6204-2Z 2

E2 66302172 FORK WHEEL(SINGLE) 1 85MM

E3 66302023 PIN 5X32-WHEEL 1

E4 66301860 SHAFT 20X122 1

11
FIG.6 LIMIT SWITCH ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

F1 66301951 NUT M3 2

F2 66302024 LOCK WASHER 3 2

F3 66301979 MICROSWITCH 1

F4 66301930 BRACKET 1

F5 66302012 SCREW M3X16 2

F6 66301978 FLAT WASHER 4 2

F7 66300119 LOCK WASHER 4 2

F8 66301953 CAPSCREW M4X6 2

12
13
FIG.7 STEERING MECHANISM ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

G1 66301959 SNAP RING 80 1

G2 66301905 DUST COVER 1

G3 66301945 BEARING 61916-SRS 2

G4 66301906 BACKUP RING 1

G5 66301946 THRUST BEARING 51116 1

G6 66301966 CAPSCREW M4X8 4

G7 66301907 BRACKET 1

G8 66301903 SWIVEL FORK 1

G9 66302036 CAPSCREW M8X20 4

G10 66301901 CYLINDER ASSY 1

G11 66301983 CAPSCREW M5X14 2

G12 66301878 PLATE-RH 1

G13 66301904 MASTER DRIVE UNIT ASSY 1

G14 66301891 BRACKET 1

G15 66000030 LOCK WASHER 6 2

14
FIG.7 STEERING MECHANISM ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

G16 66301986 CAPSCREW M6X15 2

G17 66301892 TERMINAL POST 1

G18 66000029 LOCK WASHER 5 2

G19 66301982 CAPSCREW M5X10 2

G20 66301993 LOCK NUT M5 2

G21 66301877 PLATE-LH 1

G22 66301960 SNAP RING 15 4

G23 66301875 SHAFT 2

G24 66301969 BEARING 61902-2RS 6

G25 66301882 BALANCE WHEEL 2

G26 66301895 STEER HANDLE ASSY 1

G27 66301880 BRACKET-WHEEL 2

G28 66301947 THRUST BEARING 51102 2

G29 66301890 SPRING 5X27X40 2

G30 66301963 BUSHING 2

15
FIG.7 STEERING MECHANISM ASSY ALL

REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

G31 66002791 SNAP RING 28 2

G32 66301992 LOCK NUT M10 2

16
FIG.8 CYLINDER ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

H1 66301939 ROD WIPER 48X56X6.5 1

H2 66302016 OIL SEAL 48X58X7 1

H3 66302173 END CAP 1

H4 66301866 SPACER 1

H5 66301948 O-RING 58X3.55 1

H6 66301902 BACKUP RING 1

H7 66301858 FITTING 1

H8 66301900 ROD 85MM 1

H8 66302174 ROD 75MM 1

H9 66301866 SPACER 1

H10 66302175 TUBE WELDMENT 1

H11 66301962 BUSHING 2

17
FIG.9 MASTER DRIVE UNIT ASSY ALL

18
FIG.9 MASTER DRIVE UNIT ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

K1 66302001 ELECTRIC MOTOR 1

K2 66302003 O-RING 56X2.65 1

K3 66301874 BACKUP RING 1

K4 66301869 GEAR 1

K5 66301960 SNAP RING 15 1

K6 66000123 Bolt M10x20 5

K7 66000066 WASHER 10 5

K8 66301888 DRIVE WHEEL ASSY 1

K9 66301887 DRIVE AXLE 1

K10 66302019 OIL SEAL 35X47X7 1

K11 66302027 ROLLER BEARING 32005 2

K12 66301885 GEAR 1

K13 66301976 KEY 8X18 1

K14 66301872 NUT M25X1.5 1

K15 66301886 SEAL RING 2.65 1

19
FIG.9 MASTER DRIVE UNIT ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

K16 66003630 BOLT M5X50 10

K17 66009920 OIL SEAL 10 2

K18 66301873 DRAIN PLUG 1

K19 66301935 PLUG 1

K20 66301865 OIL PLUG 1

K21 66302002 O-RING 10X2.65 1

K22 66302018 OIL SEAL 14X25X5 1

K23 NO PART NO. BUSHING 1 INC WITH ITEM K24

K24 66301938 BRAKE DRUM 1 INC. ITEM K23

K25 66012802 SNAP RING 10 1

K26 66301987 CAPSCREW M6X35 4

K27 66000030 LOCK WASHER 6 4

K28 66301884 GEARBOX-LH 1

K29 66301975 KEY 6X10 1

K30 66301970 BEARING 6201 2

20
FIG.9 MASTER DRIVE UNIT ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

K31 66301870 GEAR 1

K32 66301871 GEAR 1

K33 66301883 GEARBOX-RH 1

K34 66301974 KEY 3X16 1

K35 66301956 KEY 5X14 1

21
FIG.10 TILLER ARM ASSY ALL

22
FIG.10 TILLER ARM ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

M1 66301965 TILLER HANDLE ASSY 1


SEE FIG 11

M2 66000065 SPRING WASHER 8 3

M3 66300396 CAPSCREW M8X20 4

M4 66302006 BUSHING-HANDLE 2

M5 66301898 PLATE 1

M6 66301980 CAPSCREW M10X25 2

M7 66000065 LOCK WASHER 10 2

M8 66301896 BRACKET-HANDLE 1

M9 66301897 BRACKET-SWITCH 1

M10 66301979 MICROSWITCH 1

M11 66302024 LOCK WASHER 3 2

M12 66302012 SCREW M3X16 2

M13 66302037 CAPSCREW M6X30 1

M14 66000030 LOCK WASHER 6 1

M15 66301899 BUSHING-AXLE 1

23
FIG.10 TILLER ARM ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

M16 66301894 PIN 1

M17 66301933 RUBBER STOP 1

M18 66301932 GAS SPRING 1

M19 66301893 BRACKET-HANDLE 1

24
FIG.11 TILLER HEAD ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

N1 66302029 UPPER COVER SEE FIG 12

N2 66301989 BUTTON-LH 1 SEE FIG 13

N2 66302177 BUTTON-RH 1 SEE FIG 13

N3 66301985 SCREW M4X12 1

N4 66300119 LOCK WASHER 4 1

N5 SEE FIG. 14 CONTROL KNOBS 1

N6 SEE FIG. 15 LOWER COVER 1

N7 66003630 CAPSCREW M5X50 2

N8 66300523 CAPSCREW M5X35 2

25
FIG.12 TILLER COVER-UPPER ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

P1 66301973 COVER-BUTTON 1

P2 66302021 SPRING 1

P3 66302030 MICROSWITCH 1

P4 66301988 HORN BUTTON 1

P5 66302009 SCREW 2.9X6.5 1

P6 66301999 CLIP 1

P7 66301957 SPRING 2

P8 66302029 COVER-TOP 1

26
FIG.13 TILLER BUTTON ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

Q1 66302007 COVER-RH 1

Q1 66302178 COVER-LH 1

Q2 66302008 SHAFT 1

Q3 66301957 SPRING 2

Q4 66301990 PUSH BUTTON-LH 1

Q4 66302179 PUSH BUTTON-RH 1

Q5 66302030 MICROSWITCH 2

Q6 66302015 SCREW 2.2X12 4

27
FIG.14 ACCELERATOR CONTROL KNOBS ALL

28
FIG.14 ACCELERATOR CONTROL KNOBS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

R1 66302010 SCREW M3X12 2

R2 66301995 LOCKWASHER 3 2

R3 66301991 KNOB-LH 1

R3 66302180 KNOB-RH 1

R4 66301984 CAPSCREW M5X8 1

R5 66000029 LOCK WASHER 5 1

R6 66301404 FLAT WASHER 5 1

R7 66301951 NUT M3 2

R8 66302024 LOCK WASHER 3 2

R9 66301979 MICROSWITCH 1

R10 66302000 BRACKET-MICRO. 1

R11 66302012 SCREW M3X16 2

R12 66301941 ACCELERATOR CONTROL 1

R13 66301944 SNAP RING D5 2

R14 66302026 BUSHING 2

29
FIG.14 ACCELERATOR CONTROL KNOBS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

R15 66302025 BUSHING 2

30
FIG.15 TILLER COVER-LOWER ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

S1 66301997 COVER-BOTTOM 1

S2 66301957 SPRING 2

S3 66301999 CLIP 1

S4 66302030 MICROSWITCH 1

S5 66302009 SCREW 2.9X6.5 1

S6 66301996 BUTTON-SPEED 1

31
FIG.16 ELECTRICAL SYSTEM ALL

32
FIG.16 ELECTRICAL SYSTEM ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

1 66301965 TILLER HANDLE ASSY 1

2 66301979 MICROSWITCH 1

3 66302001 ELECTRIC MOTOR 1

4 66301938 BRAKE DRUM 1

5 66301940 BDI & HOUR METER 1

6 66301972 IGNITION SWITCH 1

7 66302181 LED RED 1

8 66301936 CONTROLLER 1

9 66301942 FUSE 50A 1

10 66302159 BRACKET-FUSE 1 FUJ-01

11 66301943 FUSE BOX 1 RT14-20/10X38

11 66302183 FUSE 10A 1

12 66301918 HYD. SYSTEM 1

13 66301958 ALARM 1

14 66301967 SWITCH DC 125A 1

33
FIG.16 ELECTRICAL SYSTEM ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

15 66301979 SWITCH 1

16 66302005 POWER CONNECTOR 1

17 66301859 BATTERY 12V/50AH 2

17 66302184 BATTERY 12V/65AH 2

17 66302185 BATTERY 12V/80AH 2

18 66301979 MICROSWITCH-LIMIT 1

19 66301925 WIRE HARNESS 1

EXTERNAL CHARGER
20 66302186 1
24V/6A
EXTERNAL CHARGER
20 66302187 1
24V/10A (110V)
EXTERNAL CHARGER
20 66302188 1
24V/10A (220V)

21 66301924 BRACKET-POWER CABLE 1

22 66301923 FAN 24V 1

34

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