Typical Bidwell Owner Manual

CONCRETE PAVING MACHINE
SERIAL NO.
When ordering parts or when consulting the

Bid-Well Service Department
ALWAYS KNOW your Machine Serial Number
BID-WELL
A Terex Company
CANTON, SD 57013
TEL: 605-987-2603 • FAX: 605-987-2605
01/01/08 (2008) BID-WELL CORPORATION i

INDEX
SECTION
I INTRODUCTION
1. Warranty
2. Specifications
3. Machine Weights
4. Operator Qualification
5. Safety
6. Decals
II COMPONENTS & CONTROLS

1. Machine Frame
2. Stationary Power Unit
3. Paving Carriage
4. Paver Options
5. Manual Carriage Directional Control
6. Power Selector Control
7. Carriage Speed Control
8. Machine Travel Direction Control
9. Machine Travel Speed Control
10. Carriage On/Off Valve
11. Roller Direction Control
12. Automatic Roller Reversing Control
13. Rota-Vibe Speed Control
III SETUP - OPERATION - MAINTENANCE

Standard Machine
1. Lifting the Machine
2. Loading the Machine
3. Towing the Machine
4. Screed Rail and Paving Forms
5. Machine Setup
6. Paving Procedures
7. Maintenance
8. Trouble Shooting
IV STANDARD PARTS BOOK
V OPTION PARTS BOOK
ii BID-WELL CORPORATION
SECTION I

INTRODUCTION
MODEL 4800
1. BIDWELL WARRANTY.................................................................................................................. 1.3
2. MACHINE SPECIFICATIONS................................................................................................ 1.4 - 1.5
3. MACHINE WEIGHTS.............................................................................................................. 1.6 - 1.9
4. OPERATOR QUALIFICATION..................................................................................................... 1.10
5. GENERAL SAFETY PRECAUTIONS................................................................................ 1.11 - 1.12
6. SAFETY DECAL IDENTIFICATION................................................................................... 1.12 - 1.16

BID-WELL
A Terex Company
CANTON, SD 57013
TEL: 605-987-2603 • FAX: 605-987-2605
A TEREX COMPANY
“2008” CANTON, SD 57013 USA
SECTION I
MODEL 4800 (2008) SECTION I PAGE 1.1

NOTES
PAGE 1.2 SECTION I MODEL 4800 (2008)

WARRANTY
MODEL 4800 CONCRETE PAVER
The BID-WELL, A TEREX COMPANY, products are warranted, to

the original owner, against defects in workmanship and materials
for a period of 6 months or 1000 hours, which ever comes first,
from delivery date. This warranty is limited to repair or replace-
ment of those parts found defective in material or workmanship.
All parts such as hydraulic and mechanical components not made
by BID-WELL are warranted to the extent of the original manufac-
turer’s warranty. Engines are not warranted by BID-WELL but are
warranted by the engine manufacturer. See the engine Owner’s
Manual.
BID-WELL shall have no liability for loss of use or for any inciden-
tal or consequential damages, such as, but not limited to, loss of
profits, loss of use of other equipment, improper performance of
work, penalties of any kind, loss of services of personnel, or any
other losses which may be experienced by the Buyer.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED (INCLUDING THOSE OF MER-
CHANTABILITY AND FITNESS FOR A PARTICULAR PUR-
POSE), AND ALL OTHER OBLIGATIONS OR LIABILITIES ON
OUR PART. BID-WELL NEITHER ASSUMES NOR AUTHO-
RIZES ANY OTHER PERSON TO ASSUME FOR BID-WELL,
ANY OTHER LIABILITY IN CONNECTION WITH THE SALE
OF BID-WELL PRODUCTS. THERE ARE NO WARRANTIES
WHICH EXTEND BEYOND THE DESCRIPTION ON THE
FACE HEREOF.
CANTON, SD 57013 USA

SPECIFICATIONS - MODEL 4800 CONCRETE PAVER
BASIC UNIT
• All welded steel construction that creates strength with a minimum of weight.
• Crown may be changed at any hinge point or at travel rail adjuster.
• Machine Length..........................................36 Ft - (10.9 M) Can be extended to 160 Ft (Consult Factory) (48.77 M)
• Leg Span................................................................................33.4 Ft (10.2 M) Maximum, 15.0 Ft (4.57 M) Minimum
• Paving Width...............................................................................31.3 Ft (9.5 M) Maximum, 12 Ft (3.65 M) Minimum
• Heavy Duty Legs.................................................................................................................. 6 In (15.2 Cm) Diameter
• Bogie Assembly (2 Wheels per Bogie)..................................................4 Ft Wheel Center to Wheel Center (1.22 M)
• Operating Weight..................................................................................................................... 7600 Lbs (3446.6 Kg)
• Machine Travel Speed...................................................................... 0 to 55 Ft per Minute (0 to 16.76 M per Minute)
• Machine Advance per Carriage Pass........................................................................... 0 to 15 Inches (0 to 38.1 Cm)
• Battery.............................................................................................................................................................. 12 Volt
• Power Unit
Engine................................................... Kohler Gasoline Engine, 23 HP - Kubota Diesel Engine, 20 HP or 31.5 HP
PAVING CARRIAGE
• Turntable mounting to allow for skewed decks.
• Independently adjustable dual augers.
• Five foot long dual rollers.
• Independent roller rotation with automatic roller reversing or non-roller reversing.
• Automatic cushioned paving carriage travel reversal.
• Adjustable Drag Pan and Texturing Drag.
• Dual patented Rota-Vibe ®
• Carriage Travel Speed - 0 to 120 Ft per Minute (0 to 30.48 M per Minute)
• Power Unit
Engine................................................... Kohler Gasoline Engine, 23 HP - Kubota Diesel Engine, 20 HP or 31.5 HP
POPULAR OPTIONS
• Extension Inserts - 18 Ft (5.48 M), 15 Ft (4.57 M), 12 Ft (3.65 M), 6 Ft (1.83 M), and 3 Ft (0.91 M)
• Manual Crown Adjuster
• Power Crown Adjuster
• Four Wheel Dolly with Swivel Top
• Adjustable Towing Tongue
• Skew Bar Kit
• Swing Out Legs
• Leg Mounted On/Off Valve
• Power Legs
• Power Widening
• Dual patented Rota-Vibe ®
• Spud Vibrator
• Power Pressure Washer
• Carriage Lift
• Dual Drag Pan with or without Lift
• 6-Wheel Bogie Distribution System
SERIAL NUMBER LOCATION

Always give the factory the Serial Number assigned to your unit when ordering parts or when requesting service or
other information. The Serial Number is written on the front of this manual and stamped Serial Plates are located on
the Power Unit and the Paving Carriage.
We suggest that you write the serial number and other pertinent information in the space provided below:
MODEL:
SERIAL NUMBER:
PRODUCTION YEAR:

A
I J
G
E F
C
D
B
P
L
M N O
KEY DESCRIPTION MEASUREMENT
A Overall Machine Length 36 Ft 6 In 11.12 M

B Leg Span - Each leg moves on own dolly to accommodate 33 Ft. 3 In 10.15 M
different widths and variable width pours.
C Finishing Width 31 Ft 4 In 9.55 M
D Maximum Leg Travel - Each leg moves on its own dolly to 15 Ft 3 In 4.66 M
accommodate different widths and variable width pours.
E Maximum Frame Clearance above Screed Rail 47 In 119.38 Cm
F Minimum Frame Clearance above Screed Rail 15 In 38.10 Cm
G Frame Clearance above Finished Concrete 37 In 93.98 Cm
H Towing Tongue Extension 52 In 132.08 Cm
I Height of Top of Leg 111 In 2.82 M
J Height of Truss 48 In 121.92 Cm
K Leg Center Spacing 90-3/4 In 2.31 M
L Length of Drag Pan 33 In 83.8 Cm
M Burlap Drag Length 19 In 47.6 Cm
N Paving Roller Length 60 In 152.4 Cm
O Auger Length 32 In 81.3 Cm
P Auger Diameter 8 In 20.3 Cm

EXAMPLE:
DEAD LOADS TOTAL WEIGHT IDLER END POWER UNIT END

(LBS) (LBS PER WHEEL) (LBS PER WHEEL)
BASIC MACHINE WEIGHT 5762 /8 720 720
EXTRA INSERTS 1094 /8 137 137
MACHINE ACCESSORIES 835 /8 104 104
MACHINE TRANSFER WEIGHT - 175 + 175
LIVE LOADS
BASIC CARRIAGE WEIGHT 2652 /4 663 663
CARRIAGE ACCESSORIES 250 /4 63 63
OPERATOR WEIGHT 200 /4 50 50
TOTAL WEIGHTS 10793 1562 1912

YOUR MACHINE:
BASIC MACHINE WEIGHT /8
EXTRA INSERTS /8
MACHINE ACCESSORIES /8
MACHINE TRANSFER WEIGHT - +
LIVE LOADS
BASIC CARRIAGE WEIGHT /4
CARRIAGE ACCESSORIES /4
OPERATOR WEIGHT /4
TOTAL WEIGHTS

4800 MACHINE WEIGHTS - All Weights are Approximate.
Weight of Power Unit with full fuel tank & Truss Assembled at Factory (Does not include Weight of
Paving Carriage or Machine Accessories) All weights are approximate.
• Two (2) 12 Ft Insert Sections with leg rail..................................................................5762 Lbs (2613 Kg)
• Two (2) 12 Ft Insert Sections & Two (2) 6 Ft Insert Sections with leg rail................... 6856 lbs (3110 Kg)
• Three (3) 12 Ft Insert Sections with leg rail................................................................ 6691 lbs (3034 Kg)
• Two (2) 15 Ft Insert Sections with leg rail................................................................... 6166 lbs (2797 Kg)
• Two (2) 15 Ft Insert Sections & One (1) 6 Ft Insert Section with leg rail.................... 6713 lbs (3045 Kg)
• Two (2) 18 Ft Insert Sections with leg rail................................................................... 6444 lbs (2923 Kg)
The Basic Weight of your machine is ________lbs, assembled from ______ sections at the factory. Write the
basic weight of your machine into the Total Weight column on Page 2. Divide the Total Weight by 8 (the num-
ber of machine wheels) to get the weight per wheel on the Idler End and the Power Unit End of the machine.
Example:5762 lbs TOTAL WEIGHT / 8 = 720 lbs. Write the weight per wheel of your machine in the Idler End
and Power Unit End columns on Page 2.
Weight of Machine Insert Sections (Includes two sides, braces, carriage travel chain and hydraulic
hose)
• 1 Ft Section....................................................................................... Without Leg Rail = 185 lbs (84 Kg)
• 3 Ft Section.......................................................................................... With Leg Rail = 374 lbs (168 Kg)
• 3 Ft Section..................................................................................... Without Leg Rail = 354 lbs (161 Kg)
• 4 Ft Section ......................................................................................... With Leg Rail = 460 lbs (209 Kg)
• 12 Ft Section........................................................................................ With Leg Rail = 929 lbs (421 Kg)
• 12 Ft Section................................................................................... Without Leg Rail = 820 lbs (372 Kg)
• 15 Ft Section...................................................................................... With Leg Rail = 1131 lbs (513 Kg)
• 15 Ft Section................................................................................... Without Leg Rail = 995 lbs (451 Kg)
• 18 Ft Section...................................................................................... With Leg Rail = 1270 lbs (576 Kg)
• 18 Ft Section................................................................................. Without Leg Rail = 1107 lbs (502 Kg)
Determine the number of each length and type of insert section that are going to be added to the basic
machine. Add the weights of those sections to get the total weight of extra sections. Example: (2) 6 Ft Sec-
tions with rail =1094 lbs Write this weight in the Total Weight column. Divide the total weight of the extra
inserts by the number of wheels (8) to determine weight per wheel on the Idler End and the Power Unit
End of the machine. Example 1094 lbs / 8 = 137 lbs PER WHEEL.
Weight of Machine Accessories (These weights take into consideration any basic machine parts
that the accessory replaced). Unfortunately, not all accessory weights are currently available. If
your accessory is not included in the list below, contact the Bidwell Service Department.
• 6 Inch Swing Legs (Set of two)....................................................................................... 240 lbs (109 Kg)
• 6 Inch Swing Legs (Set of four) ..................................................................................... 480 lbs (218 Kg)
• Pivot Leg & Leg Plate Legs (Set of four) less 1344 lbs Standard Legs............................ 116 lbs (53 Kg)
• Power Crown Adjuster less 120 lbs Manual Crown........................................................ 355 lbs (161 Kg)
• Power Widening (1 End of Machine)................................................................................ 100 lbs (45 Kg)
• Power Leg & Leg Plate (Set of 4) 1344 lbs Standard Legs................................................ 96 lbs (44 Kg)
• Towing Tongue.................................................................................................................. 105 lbs (48 Kg)
* Six Wheel Bogie System................................................................................................ 840 lbs (381 Kg)
Determine the number of accessories being added to the basic machine. Add the additional weights of
those accessories. Example: Swing Legs, 480 lbs + Power Crown, 355 lbs = 835 lbs. Write this weight in
the , Weight column. Divide the total weight of the extra inserts by the number of wheels (8) to determine
weight per wheel on the Idler End and the Power Unit End of the machine. Example 835 lbs / 8 = 104 lbs
PER WHEEL

Weight Transfer of Power Units with Diesel and Gasoline Engines
The graphs below list the additional weight that the Power Unit adds to the wheel load on the Power
Unit End of the machine. Graph A lists the weight to be deducted from the Idler End of the machine and
Graph B lists the weight to be added to the Power Unit End of the machine. The total weight of the Power
Unit is included in the basic machine weight. The longer the total length of the machine, the more the
Power Unit weight is transferred to the Power Unit End of the machine and away from the Idler End of the
machine. Consult the appropriate graph and determine the wheel loads for the idler end and the power
end of the machine. For example, using the diesel graphs, if the distance between screed rails is 36 feet
the pounds per wheel will be approximately 175 lbs per wheel on both the Idler End and on the Power
Unit End. Subtract 175 lbs per wheel from the Idler End and add 175 lbs per wheel to the Power Unit
End.
WEIGHT TRANSFER - GASOLINE ENGINES

Lbs. per Lbs. per
Wheel GRAPH A - IDLER END Wheel GRAPH B - POWER UNIT END
GRAPHS - SECTION I
80 120
90 110
100 100
110 90
120 80
40 60 80 100 120 40 60 80 100 120
Distance between Screed Rails in Feet Distance between Screed Rails in Feet
WEIGHT TRANSFER - DIESEL ENGINES

Lbs. per Lbs. per
Wheel GRAPH A - IDLER END Wheel GRAPH B - POWER UNIT END
150 200
160 190
170 180
180 170
190 160
200 150
40 60 80 100 120 40 60 80 100 120
Distance between Screed Rails in Feet Distance between Screed Rails in Feet
Live Loads for 4800 Machines

The Paving Carriage, accessories and the operator are considered live loads because they move from
one end of the machine to the other. Therefore, it is necessary to figure that the entire weight of these live
loads will be carried by only one end of the machine at a time. The Basic Weight of the standard Paving
Carriage with Carriage Lift, Rota-Vibe and Drag Pan is listed below.
• 4800 Paving Carriage with Dual Rollers (Gasoline Engine with full Fuel Tank)....... 2552 lbs (1158
Kg)
• 4800 Paving Carriage with Dual Rollers (Diesel Engine with full Fuel Tank).... 2652 lbs (1203 Kg)
The weight Per Wheel is the Basic Weight Assembled at Factory divided by the number of wheels at each
end of the machine. Write the weight of the basic carriage into the Total Weight column. Divide the total
weight by 4 to obtain the weight per wheel on the Idler End and the Power Unit End of the machine. Write the
wheel loads of your machine into the weight per wheel columns. Example: 2652 lbs / 4 = 663 lbs PER WHEEL.
Weight of Paving Carriage Accessories (These weights take into consideration any basic carriage
parts that the accessory replaced). Unfortunately, not all accessory weights are currently avail-
able. If your accessory is not included in the list below, contact the Bidwell Service Department.

• Second Drag Pan............................................................................................................... 84 lbs (38 Kg)
• Skew Bar Kit................................................................................................................... 250 lbs (113 Kg)
• Spud Vibrator.................................................................................................................. 397 lbs (180 Kg)
• Carriage Fogger System with full water tank.................................................................. 900 lbs (408 Kg)
• Pressure Washer with full water tank............................................................................ 1316 lbs (597 Kg)
Determine the number of accessories being added to the basic carriage. Add the additional weights of
those accessories to get the total additional weight of the accessories. Example: Skew Bar, 250 lbs = 250
lbs. Write this weight into the total weight column. Divide the total weight by 4 to obtain the weight per
wheel on the Idler End and the Power Unit End of the machine. Example:
250 lbs / 4 = 63 lbs. Write the wheel loads of your machine into the weight per wheel columns.
The weight of 200 lbs has been used as an estimate for a typical operator. If your operator is heavier than
200 lbs, enter the appropriate weight. If other people, other than the operator, are required to be on the
machine, their weights should be included. Divide the weight by the number of wheels. Write the wheel
loads of your machine into the weight per wheel columns. Example: 200 lbs / 4 = 50 lbs PER WHEEL
88" (WITH LEG PLATE MOUNTS) - 91" (WITH 6" LEGS)
48" 48"
THE BID-WELL PAVER IS SUPPORTED BY 8 WHEELS, WITH 4 WHEELS TO EACH SIDE AS SHOWN ABOVE.
EXAMPLE:
BASIC MACHINE WEIGHT 5762 /8 720 720
EXTRA INSERTS 1094 /8 137 137
MACHINE ACCESSORIES 835 /8 104 104
MACHINE TRANSFER WEIGHT - 175 + 175
LIVE LOADS
BASIC CARRIAGE WEIGHT 2652 /4 663 663
CARRIAGE ACCESSORIES 250 /4 63 63
OPERATOR WEIGHT 200 /4 50 50
TOTAL WEIGHTS 10793 1562 1912


INTRODUCTION
This manual has been compiled to assist the owner/ In addition to the above listed requirements, the operator
operator with the correct setup, operation and routine shall:
maintenance needed for the safe and efficient use of the 1. Demonstrate the ability to comprehend and in-
Bid-Well Paver. In order to maximize the performance terpret all labels, operator manuals, safety codes
and efficiency of the Paver it is VERY IMPORTANT that and other information pertinent to the operation of
the owner/operator and maintenance personnel read the paver.
this manual thoroughly before operating or servicing the 2. Possess knowledge of emergency procedures
machine. You should have a basic knowledge about the and implementation of same.
handling of concrete products and should be trained and 3. Demonstrate to the employer the ability to oper-
licensed per state requirements before operating this ate the specific equipment.
equipment. Always keep this manual in a convenient 4. Be familiar with applicable safety regulations.
place for instant reference and never attempt to make 5. Understand responsibility for maintenance re-
repairs or adjustments that you do not fully understand. quirements.
If you require any additional information or service do not 6. Understand the operating procedures as outlined
hesitate to call the Bid-Well Service Department. (Tel: by the manufacturer.
605-987-2603 - Fax: 605-987-2605)
OPERATOR CONDUCT
OPERATOR QUALIFICATION 1. The operator shall not engage in any practice
Operation shall be limited to personnel with the follow- which will divert his/her attention while actually
ing minimum qualifications: engaged in operating the machine.
1. Designated persons. 2. Each operator shall be responsible for those
2. Trainees under the direct supervision of a desig- operations under the operator’s direct control.
nated person. Whenever there is any doubt as to safety, the
3. Maintenance and test personnel (when it is operator shall consult with the supervisor.
necessary in the performance of their duties). 3. If there is a warning sign on a switch, engine
Operators shall be required by the employer to pass a control or paver component, the operator shall
practical operating examination. Qualifications shall be not close the switch, start the engine or use the
limited to the specific type of equipment for which exam- component until the warning sign has been re-
ined. moved or acknowledged by the appointed
person.
Operators and operator trainees shall meet the following 4. Before operating the paver, the operator shall see
physical qualifications: that all controls are in the “off” or neutral position
1. Vision of at least 20/30 Snellen in one eye and 20/ and that all personnel are in the clear.
50 in the other, with or without corrective lenses. 5. In accordance with OSHA regulations 1928.51
2. Ability to distinguish colors, regardless of position, and 1928.52, operating instructions must be pro-
if color differentiation is required for operation. vided initially to operators/employees before al-
3. Adequate hearing, with or without hearing aid, for lowing them to operate the paver and should be
the specific operation. reviewed annually thereafter.
Evidence of physical defects or emotional instability
which could render a hazard to the operator or others, or The most IMPORTANT safety device on this equipment
which in the opinion of the examiner could interfere with is a well trained and safe operator. It is his/her respon-
the operator’s performance, may be sufficient cause for sibility to read and understand all safety and operating
disqualification. In such cases, specialized clinical or instructions in this manual. A person who has not read
medical judgements and tests may be required. and understood all operating and safety instructions is
Evidence that an operator is subject to seizures or loss not qualified to operate the paver. An untrained opera-
of physical control shall be sufficient reason for disquali- tor exposes himself/herself and bystanders to possible
fication. Specialized medical tests may be required to injury or death. All accidents can be avoided!!!
determine these conditions. DO NOT modify the paver in any way without consult-
Operators and operator trainees should have normal ing the factory. Unauthorized modification may impair
depth perception, field of vision, reaction time, manual function and/or safety and affect the working life of the
dexterity, coordination and no tendencies to dizziness or equipment.
similar characteristics.
BID-WELL CORPORATION assumes NO LIABILITY
for accidents or injury incurred through the improp-
er use of this equipment.

SAFETY 4. Be sure to wear safe work clothing. It should be
well fitted and in good repair. Do not wear rings,
wrist watches or loose fitting clothing when work-
ing on machinery, they could catch on moving
parts causing serious injury. Wear sturdy, rough
soled work shoes, safety glasses and any other
protective gear that is warranted by the work
environment.
5. Keep work area organized and clean. Wipe up
oil spills of any kind. Keep tools and parts off
floor. Eliminate the possibility of a fall which
could result in serious injury.
SAFETY ALERT SYMBOL 6. Be sure to reinstall safety devices, guards or
shields after adjusting and/or servicing the
machine.
7. After servicing, be sure that all tools, parts or
The Safety Alert Symbol identifies important safety
servicing equipment are removed from the
messages written on the paver decals, as well as, in this
vehicle or engine.
manual. When you see this symbol, be alert to possible
8. Do not get into a rush! Use recommended
danger that could result in serious injury or death.
hand holds and steps with at least three points of
Note the use of key signal words in association with the support when getting on and off the paver. Keep
Safety Alert Symbol: steps, floors, hand holds and controls clean and
free of grease. Face the machine when climbing
DANGER - An immediate and specific hazard which will up and down and never jump off the paver or
result in severe personal injury or death if the proper dismount while it is in motion.
precautions are not taken. 9. Keep all personnel clear of augers, rollers and
carriage frame when operating the paver.
WARNING - A specific hazard or unsafe practice which 10. Do not permit riders on the paver.
could result in severe personal injury or death if proper
precautions are not taken. HYDRAULIC SYSTEMS PRECAUTIONS
1. Make sure that all components are in good
CAUTION - Unsafe practices which could result in per- working condition. Replace any worn, cut,
sonal injury if proper precautions are not taken and as a abraded, flattened or crimped hoses and
reminder of good safety practices. metal lines.
2. Do not attempt makeshift repairs using tape,
YOU are responsible for the safe operation and main- clamps or cements. The hydraulic system
tenance of your Bid-Well Paver. You must ensure that operates under extremely high pressure and
you and anyone else who is going to operate, maintain such repairs could cause serious injury.
or work around the machine be familiar with the operat- 3. Wear proper hand and eye protection when
ing and maintenance procedures and all related safety searching for a high pressure leak. Use a
information contained in this manual. piece of wood or cardboard as a back stop
instead of hands to isolate and identify leaks.
4. If injured by concentrated high pressure steam
GENERAL SAFETY PRECAUTIONS or hydraulic fluid, seek medical attention imed-
1. Always read and fully understand the Operator’s iately. Serious infections or toxic reaction can
Manual and the Safety Decals on the machine develop from hydraulic fluid penetrating the skin.
before trying to operate or service this equip
ment. REFUELING PRECAUTIONS
2. It is wise to have a first aid kit available and to be 1. When refueling, keep the hose nozzle or the
familiar with its contents. funnel and container in contact with the metal
3. Keep a “charged” fire extinguisher within reach of the fuel tank to avoid the possibility of an
whenever you work in area where fire may occur. electrical spark igniting the fuel.
Also, be sure you have the correct type of extin- 2. Do not overfill the fuel tank - overflow creates a
guisher for your situation: fire hazard.
Type A: Wood, paper, textile and rubbish. 3. DO NOT SMOKE when refueling and never
Type B: Flammable liquids. refuel when engine is running.
Type C: Electrical equipment. 4. Prevent fires by keeping the machine clean of
debris, grease and spilled fuel.

they are clean, in good working order and can
be seen clearly by all overtaking and on-coming
BATTERY PRECAUTIONS
traffic.
1. Keep all sparks and flames away from battery,
as gas given off by electrolyte is explosive.
2. If you come in contact with battery electrolyte STORAGE PRECAUTIONS
solution wash off immediately. 1. Store paver in an area away from human activity.
3. Always disconnect the battery ground cable 2. Do not permit children to play on or around the
before working on the electrical system. stored paver.
4. Do not tip battery more than 45 degrees to 3. Make sure the unit is stored in an area that is
avoid electrolyte loss. firm, level and free of debris.
4. Store the paver inside a building or cover secure-
TRANSPORT PRECAUTIONS ly with a weatherproof tarpaulin.
1. Consult the Bid-Well Operator’s Manual before
attempting to lift your paver. Use extreme caution SAFETY DECALS
when lifting the machine. Make sure that the lift- 1. Keep Safety Decals and signs clean and legible
ing device has enough capacity to lift the weight at all times.
of the machine. Check all lifting cables, chains, 2. Replace decals and signs that are missing or
clevises, cable clamps and spreader beams for become impossible to read.
any damage. Use ropes tied to the ends of the 3. When replacing parts that previously displayed
machine to prevent the machine from spinning. a safety decal, be sure to replace the decal
Keep all personnel away from the machine while as well.
it is being lifted. 4. Obtain Safety Decals or signs from the Bid-Well
2. Always comply with local regulations regarding Parts and Service Department.
moving equipment on public roads and highways. 5. Become familiar with the content and the position
3. Make sure that all lights and reflectors comply of each Safety Decal. Important information is
with state and local regulations. Make sure that written on the decals.
DECALS
#20-08060 - INSERT
#20-08015 (9 x 24)
#20-08013 (18 x 24)
#20-08014 (10 X 15)
#20-08057 - LEG
#20-08239 - INSERT
#20-08058 - LEGS

DECALS
#20-08080 - LEG
#20-08079 - POWER UNIT CONSOLE
#20-08081 #20-08218
CONTROL CONSOLE CONTROL CONSOLE
#20-08069 - POWER UNIT CONSOLE #20-07012 - POWER UNIT CONSOLE

& PAVING CARRIAGE

& PAVING CARRIAGE

DECALS

& PAVING CARRIAGE
#20-08134 - HYDRAULIC TANKS
#20-08043 - HYDRAULIC TANKS

& PAVING CARRIAGE
#20-08125 - ENGINE CONTROL PANELS

#20-09999 - FUEL TANKS
#20-08039 - FUEL TANKS
#20-08511 - POWER UNIT - GASOLINE ENGINE

DECALS
#20-08550 - POWER UNIT & PAVING CARRIAGE
#20-08512 - POWER UNIT FRAME
#20-08548 - HYDRAULIC PUMPS

DECALS
#20-07007 - LOWER & UPPER CARRIAGE
#20-08279 - UPPER CARRIAGE
#20-08110 - LOWER CARRIAGE

#20-08330 - LOWER CARRIAGE
#20-08046 - ROTA-VIBE
#20-08056 - LOWER CARRIAGE - #20-08062
#20-08123 - CONTROL CONSOLE

#20-08083 - UPPER CARRIAGE

SECTION II
COMPONENTS & CONTROLS

MODEL 4800
PAVER COMPONENTS:
1. MACHINE FRAME.......................................................................................................................... 2.3
2. STATIONARY POWER UNIT.......................................................................................................... 2.3
3. PAVING CARRIAGE....................................................................................................................... 2.3
4. PAVER OPTIONS........................................................................................................................... 2.3
PAVER CONTROLS:
1. MANUAL CARRIAGE DIRECTIONAL CONTROL........................................................................ 2.4
2. POWER SELECTOR CONTROL.................................................................................................... 2.4
3. CARRIAGE SPEED CONTROL..................................................................................................... 2.5
4. MACHINE TRAVEL DIRECTION CONTROL................................................................................. 2.5
5. MACHINE TRAVEL SPEED CONTROL......................................................................................... 2.5
6. CARRIAGE ON/OFF VALVE.......................................................................................................... 2.5
7. CARRIAGE ROLLER DIRECTION CONTROLS................................................................... 2.5 - 2.6
8. AUTOMATIC ROLLER REVERSING CONTROL................................................................... 2.5 - 2.6
9. ROTA-VIBE SPEED CONTROL..................................................................................................... 2.6

BID-WELL
A Terex Company
CANTON, SD 57013
TEL: 605-987-2603 • FAX: 605-987-2605
A TEREX COMPANY
“2008” CANTON, SD 57013 USA SECTION II
MODEL 4800 (2008) SECTION II PAGE 2.1

NOTES
PAGE 2.2 SECTION II MODEL 4800 (2008)

CONTROL CONSOLE
POWER UNIT INSERT POWER UNIT

DRIVE END
LEG SWING LEG

DRAG PAN
MUD GUARD
INSERTS
IDLER END
SPUD VIBRATOR
ROTA VIBE
PAVING CARRIAGE
BOGIE WHEEL
TYPICAL CONCRETE PAVER
PAVER COMPONENTS
1. Machine Frame
The Bid-Well Concrete Paver Frame is constructed drives the Bogie Travel Wheels and the Carriage Travel
from boom-type welded steel for maximum strength and Speed and Direction.
lightweight. Standard frame insert sections are 3, 6, 12,
and 18 feet long. The machine can be extended to a 3. Paving Carriage
maximum of 150 feet. Consult the factory when spans Power is supplied by Kohler Gasoline Engines or by
are in excess of 80 feet. Special length insert sections Kubota Diesel Engines and a 12 Volt electric starting
are available and can be ordered from the factory. The system. All power functions are hydraulically driven.
machine is equipped with crown adjusting bolts at each The paving carriage is equipped with dual finishing roll-
insert joint. The machine has 6” diameter, heavy duty ers and dual augers suspended from a rigid, lightweight
legs and hydraulically driven bogie travel assemblies. tubular frame. The finishing rollers are mounted on a
A variety of bogie wheel types and sizes are available skewable turntable and automatically reverse rotation
from the factory. The machine direction is controlled by after each pass. The dual augers plow excess concrete
the Dual Chain Controller located at the drive end of the forward while moving in either direction. The augers
machine. The machine automatically moves forward after and the finishing rollers can be adjusted up and down
eachpass of the Paving Carriage. for optimum performance. The paving carriage in-
cludes a single drag pan with a burlap texturing cloth.
2. Stationary Power Unit
Power is supplied by Kohler Gasoline Engines or by 4. Paver Options
Kubota Diesel Engines. The machine is equipped with The Bidwell Paver can be equipped with a variety of
a 12 volt electric starting system. All power functions optional components. Contact the factory for addi-
are hydraulically driven. The stationary Power Unit tional information.

(1) MANUAL CARRIAGE DIRECTIONAL CONTROL
(3) CARRIAGE SPEED CONTROL
(5) MACHINE TRAVEL SPEED CONTROL
ACCESSORY PANEL
(4) MACHINE TRAVEL DIRECTIONAL CONTROLS

(2) POWER SELECTOR CONTROL
CONTROL CONSOLE
PAVER CONTROLS CAUTION: When the Carriage Directional

Before starting engines read the engine Control is manually HELD in either direction
starting instructions and all warning decals the carriage will continue to travel if (1) the
located on the operators console and at Power Selector Control is in the “Pave”
other key points on the machine. position, (2) the Machine Travel Direction
Controls are engage and (3) the Machine
Both carriage travel and machine travel are controlled from Travel Speed Control is not set at zero.
the operator’s control console. Optional accessories are
also controlled from the control console.
2. Power Selector Control - The Power Selector
1. Manual Carriage Directional Control - Can be Valve has three functions, Pave, Stop and Travel. To
used to change the direction of the carriage travel. avoid jerky carriage travel, slowly ease the control
When the Carriage Directional Control is moved in to each new position. In the “Pave” position the
either direction from the center position the car carriage will move back and forth across the
riage travel speed begins to slow down. To reverse machine truss. The “Pave” position supplies power
the direction of the carriage travel move the con to the carriage travel drive and provides power for
trol all the way in the direction of the desired travel. the automatic machine travel drive. The machine
Move the control lever with a smooth, steady mo travel drive will be actuated each time the carriage
tion to avoid jerky carriage travel starts and stops. automatically reverses direction.
An alternative method to reverse travel is to stop CAUTION: Before engaging carriage travel
the carriage travel using the Power Selector Con be sure that all personnel are clear of the
trol. Move the Power Selector Control to the “Stop” paving carriage. The paving carriage will
position. Reverse the carriage travel by moving not automatically reverse direction of travel
the Carriage Directional Control in the desired when it reaches the end of the machine
travel direction and then return the Power Selector unless the carriage travel reversing lugs are
Control to the “Pave” position. installed on the carriage travel chain. For
instructions on setting the reversing lugs
see Section III - “Set-up” Instructions.

The “Stop” position is used when starting the Power the truss and slow down and shift directions.
Unit Engine and to automatically stop all functions. At the same time the machine truss will ad-
The “Travel” position is used for manually moving vance forward. The length of advance depends
the machine in either the forward or the reverse on the Machine Travel Speed Control setting.
direction. The automatic machine advancement is vari-
able from 0 to 15 Inches with each carriage
3. Carriage Speed Control - The Carriage Speed pass.
Control determines the speed of both the paving
carriage and any accessories installed on the unit. 6. Carriage On/Off Valve - The hydraulic power re-
This valve controls the amount of hydraulic oil going quired to drive the rollers and the augers is con-
to any one of the control valves on the operator’s trolled by the Carriage On/Off Valve. The Valve is
console. The zero (0 ) setting being no oil flow to the located at the auger end of the paving carriage. It is
valves and the ten (10) setting being full flow to controlled by the two red levers on either side of the
the valves. Keep the Carriage Speed Control scale paving carriage (See Figure 3).
setting at 10 (maximum) except when slowing the
paving carriage or when operating an accessory.
When the Carriage Speed is set at 10 the Acces-
sory Speed will be set at 0. To operate the carriage
and an accessory concurrently set the control at
the midpoint of both scales (5). The paving car-
riage speed is variable from 0 to 120 Ft/Min.
4. Machine Travel Direction Control - The Machine

Travel Direction valves control the forward or
reverse travel of the machine. The two control
levers control the drive bogie on the drive end of the
machine and the drive bogie on the idler end of the
machine. With separate controls for each end, the
machine is capable of steering around a radius.
Carriage On/Off & Carriage Roller Roatation Controls
5. Machine Travel Speed Control - The Machine
Travel Speed Control can be used in either a 7. Roller Direction Control - The paving roller rotation
manual mode or an automatic mode. The manual is controlled by two Directional Valves located on
mode is used to move the machine without activat- the rear of the lower carriage and by an Automatic
ing the paving carriage. Roller Reversing Valve located on the rear of the
Manual Mode: upper carriage.
1) The Carriage Speed Control setting should be
at the 10 position on the scale.
2) BOTH Machine Direction Controls need to be
in either the forward or reverse position.
3) The Power Selector Control should be in the
“Travel” position.
4) When the Machine Travel Speed Control is
eased off of the “0” position the machine will
start to move.
Automatic Mode:
1) The Carriage Speed Control should be off the Directional Valves and Automatic Reversing Valve
“0” position. The higher the setting the faster
the paving carriage will travel through the The Directional Valves will allow the rollers to
machine truss. rotate to the right, remain in neutral or rotate to
2) BOTH Machine Direction Controls need to be the left. The operator should choose his or her pre
in either the forward or reverse position. ferred setting before the initial carriage pass and
3) The Machine Travel Speed Control should be push the levers to the up, middle or down positions.
set off “0”. The higher the setting the longer 8. Automatic Roller Reversing Valve -The Automatic
the advance will be when the carriage stops Roller Reversing Valve has two positions. When
and reverses direction. the handle is turned to the Non-Reversing position
4) Ease the Power Selector Control to the “Pave” (left) the Directional Valves will continue to control
position. The paving carriage will travel across

(1) MANUAL CARRIAGE DIRECTIONAL CONTROL
(3) CARRIAGE SPEED CONTROL
(5) MACHINE TRAVEL SPEED CONTROL
ACCESSORY PANEL
(4) MACHINE TRAVEL DIRECTIONAL CONTROLS

(2) POWER SELECTOR CONTROL
CONTROL CONSOLE
the direction of the roller rotation. When the handle (9) ROTA-VIBE SPEED CONTROL
is turned to the Reversing position (right) the rollers
(10) CARRIAGE LIFT CONTROL
will reverse their rotation just before the carriage
ends its pass and reverse its direction on the truss.
9. Rota-Vibe ® Speed Control - Located on

the Rota-Vibe frame. Controls the vibration speed
of the Rota-Vibe. The vibration frequency ranges
from 0 to 5000 VPMS (See Figure 5).
10. Carriage Lift Control - Located on the Rota-Vibe

frame. Raises and lowers the carriage.
Rota-Vibe

SECTION III
SETUP - OPERATION - MAINTENANCE

MODEL 4800

BID-WELL
A Terex Company
CANTON, SD 57013
TEL: 605-987-2603 • FAX: 605-987-2605
A TEREX COMPANY
“2008” CANTON, SD 57013 USA SECTION III
MODEL 4800 (2008) SECTION III PAGE 3.1

TABLE OF CONTENTS
STANDARD MACHINE
LIFTING THE MACHINE........................................................................................................................ 3.3
LOADING THE MACHINE...................................................................................................................... 3.4
TOWING THE MACHINE........................................................................................................................ 3.5
SCREED RAIL AND PAVING FORMS.......................................................................................... 3.5 - 3.6
MACHINE SETUP:
1. assemble inserts..............................................................................................................................3.6 - 3.7
2. installING paving carriage....................................................................................................................3.7
3. inSTallING bogie assemblies.................................................................................................................3.7
4. adjustING machine legs..................................................................................................................3.7 - 3.8
5. SQUARING TRUSS..........................................................................................................................................3.8
6. installING drag pan..................................................................................................................................3.8
7. installING augers......................................................................................................................................3.8
8. straightenING machine...................................................................................................................3.8 - 3.9
9. STRAIGHTENING carriage rail................................................................................................................3.9
10. squarING paving carriage............................................................................................................3.9 - 3.10
11. ROTA-VIBE ®.................................................................................................................................................3.11
12. ADJUSTING CARRIAGE TRAVEL........................................................................................................3.11 - 3.12
13. ADJUSTING CROWN...........................................................................................................................3.12 - 3.13
14. ADJUSTING CHAIN TENSION.............................................................................................................3.13 - 3.14
15. dry run........................................................................................................................................................3.14
16. pre-pour inspection..............................................................................................................................3.14
PAVing procedures:
1. roller and drag pan adjustment...........................................................................................3.14 - 3.15
2. ROLLER ROTATION.......................................................................................................................................3.16
3. SUPER ELEVATIONS.....................................................................................................................................3.16
4. PAVING UP AND DOWN GRADES................................................................................................................3.17
5. PAVING CURVES...........................................................................................................................................3.17
6. machine ADVANCEMENT............................................................................................................................3-17
7. CARRIAGE travel speed..........................................................................................................................3.17
8. before paving skewed decks.............................................................................................................3.17
9. paving skewed deck - basic machine................................................................................................3.18
10. paving skewed FLAT decks & super elevations with no crown.............................................3.18
11. paving skewed decks with crown..........................................................................................3.18 - 3.21
12. Paving with thin bonded concrete overlays...............................................................................3.22
MAINTENANCE:
1. PERIODIC LUBRUCATION CHART......................................................................................................3.23 -3.24
2. DAILY ROUTINE SERVICE.............................................................................................................................3.24
3. MACHINE ENGINES......................................................................................................................................3.24
4. hYDRAULIC OIL AND FILTERS.....................................................................................................................3.25
5. CONTROLLER aDJUSTMENTS...........................................................................................................3.25 -3.27
6. trouble Shooting.........................................................................................................................3.28 - 3.30
PAGE 3.2 SECTION III MODEL 4800 (2008)

LIFTING THE MACHINE 1. Attach tag lines (ropes) to the ends of the machine
to prevent the machine from swinging while being
WARNING! Use extreme caution when lift- lifted.
ing the paving machine. Make sure the lift 2. Use the lifting straps supplied with the Bid-Well ma-
ing device has enough capacity to lift the chine. The straps are rated at 28,000 lbs. when
weight of the machine. Check all chains, used in the basket configuration shown in Figure 1.
slings, lifting cables, clevises and cable 3. All lift angles should not be less than 450 from
clamps for strength and for structural horizontal.
damage. 4. The Center Cable length should be carefully
adjusted.
WARNING! Keep all personnel away from 5. When lifting a machine 108 feet or longer use a
the machine while it is being lifted. Lifting Beam or Spreader Beam. All cable lengths
should be carefully adjusted.
WARNING! Before lifting the machine check 6. To obtain a balanced lift, position the paving
to make sure that the Machine Legs are carriage opposite the power unit end. Lift the
LOCKED! If the legs are not locked they machine approximately 1 foot off the ground and
could roll causing an unbalanced lift and then move the paving carriage until the machine is
personal injury. balanced. If the carriage travel chain is not con-
nected, block the carriage to prevent rolling.
CAUTION! Do not allow the weight of the

machine to rest on the carriage or the
paveing rollers. Damage to the carriage or
the paving rollers could result.
CARRIAGE POWER UNIT END

36’ to 48’ MACHINE (APPROXIMATELY 6500 to 10,500 LBS.)
CENTER CABLE
CARRIAGE 84’ to 108’ MACHINE (APPROXIMATELY 10,000 to 13,500 LBS.) POWER UNIT END
LIFTING BEAM
CARRIAGE DOES NOT APPLY TO 2450 PAVING MACHINE POWER UNIT END
Figure 1

LOADING THE MACHINE
Before loading the machine on a flat bed truck check
your machine dimensions. Some flat beds are taller than
others and you may need to remove the paving carriage
because of height restrictions.
1. Loading Without Bogie Wheels - Place a 4 x 4 wood

block under the leg yokes at one end of the machine (See
Figure 2). If possible secure the 4 x 4 block by nailing it
to the trailer bed. Lower the leg yokes over the block and
nail a 2 x 4 wood block to the 4 x 4 block to stop the legs
from shifting on the 4 x 4 block. Repeat the procedure
for the other end of the machine.
Figure 4
the carriage, to the down position. Using the leg cranks

lower the machine just enough so that the carriage roll-
ers are not tight on the carriage rail but not so low that
the hold down rollers are touching the carriage rail. This
allows the machine truss to move when transporting and
will not cause damage to the carriage rail. If the carriage
is loaded by itself, use the same blocking procedure and
secure the carriage to the truck.
4. Securing Machine to Truck - Tighten the leg clamps

and secure the leg crank pins on all four legs (See Figure
5). Never place a chain or strap over the truss frame
in the center of the machine. Use the Bid-Well travel
straps, if available, or a chain over the top of the machine’s
Figure 2
leg castings. Tighten the chains by pulling towards the
2. Loading With Bogie Wheels - Cut a 4 x 4 wood block center of the machine.
to fit between the bogie wheels and up against the bogie
frame (See Figure 3). The block should be nailed to the
truck bed to stop the machine from shifting.
LEG CRANK
LEG PLATE
4 x 4 WOOD BLOCK
LEG CLAMPS
Figure 3 - Bogie Wheel & Frame
3. Loading With Carriage - If the machine is to be loaded

with the carriage still in the machine, you will need to block
the carriage so that the machine or carriage weight does
not set on the paving rollers. Cut two 4 x 4 wood blocks
approximately 3 feet long. Place the blocks under the
end panels of the carriage and nail them to the deck of
the truck bed (See Figure 4). With the carriage frame Figure 5
now setting on the blocks, readjust the hold down roll-
ers, located on the carriage hanger frame at the top of

CAUTION! Do not allow the weight of the When the machine is riding on forms the first area to
machine to rest on the carriage or the pave- look at is the type and spacing of the overhang brackets.
ing rollers. Damage to the carriage or the Consult with the factory about your machine load weight.
paving rollers could result. After the machine loads have been determined refer to
the manufacturer’s specifications of the overhang brackets
for spacing of the brackets. Screed rail must be accurate
TOWING THE MACHINE SCREED RAIL - SECTION III
and conform to the grade required. Bid-Well recommends
A Towing Hitch and a Transportation Dolly are accessories 2 inch schedule 80 black pipe with a plug at one end to
that are available from the factory. connect two sections. The adjustable screed chairs should
WARNING! The recommended maximum be spaced 24 inches apart (maximum 30 inches). The
towing length is 36 feet. The recommended screed chairs should not interfere with support studs.
towing speed, on a smooth surface, is 40 The rails and chairs should be double checked after the
MPH. positioning of the machine. See Figure 7 for typical screed
rail setup on a bridge.
Place the dolly under the machine at the power unit end. 23-3/8 23-3/8 23-3/8 23-3/8 24-7/8
Move the paving carriage to the power unit end and de-
termine the center of gravity of the machine. Position the
dolly under the machine frame and fasten it to the frame 12
with the frame clamps. 24

120
The paving carriage should be removed from the ma-
chine when towing long distances. For transporting the Figure 7
machine around the job site, the carriage can stay with When the machine is riding on bridge girders you will
the machine but special care should be taken so that the need to fabricate a screed chair stand that will normally
weight of the carriage does not rest on the carriage rail. be epoxied or welded to a bridge deck beam (See Figure
Lower the carriage hold down rollers 1/4 inch. Place 4 8). It is also recommended that you tie the vertical tube
x 4 timbers across the truss and tie the carriage to the to the rebar mats. The top of the vertical tube should be
timbers so that the weight of the carriage is not resting below finished grade. The screed rail needs to be adjusted
on the rails. to conform to the longitudinal profile. This can be accom-
plished many different ways. You can use an instrument to
measure from quarter points on the deck to the top of the
screed rail using a level and rule; then pulling a stringline
between the two points or measuring from the grade line
on the form to the top of the screed rail.
Screed Chair
Screed Chair Stand
Figure 6 - Four Wheel Dolly
Figure 8
SCREED RAIL AND PAVING FORMS
The screed rail and paving form setup is as important to
Remember this is just an initial setup. After the machine
a successful operation as the machine itself. The setup
has been set on the deck it will need to run up and down
of these two items is what determines the longitudinal
the screed rail to take out any timber crunch or settling
profile of your bridge deck or slab. There are two screed
of the form work. Then another check of the form must
rail setups for bridges. Normally, the specifications in
be performed.
your area will dictate if the paving machine will ride on
the forms or on the bridge girders themselves.

Paving forms must have a good solid sub base to sit on already installed, move the carriage to a position under
to keep the paving forms from sinking. Bid-Well recom- the operator’s platform.
mends metal forms made especially to carry the weight
of the paver. The Bid-Well Paver will be equipped with flat WARNING! Before removing the carriage
flange bogie wheels that are 3 inches in width to ride on travel chain the carriage needs to be se-
top of the paving form. For special applications contact cured to the carriage rail with wire or block-
the Bid-Well Service Department. (1-605-987-2603) ed on both sides with vise grips. This will
stop the carriage from rolling when the
MACHINE SETUP chain is removed
Assembly of the Bid-Well Paving Machine can normally Disconnect the carriage travel chain at the carriage by
be accomplished by two to three men with a set of hand loosening the chain tightener or by removing the chain
tools and a strong lifting device. Plan ahead! Know where master link. Pull the chain over the top of the idler
your crown is positioned and how many inserts need to be sprocket, roll up the chain and store it by the paving car-
assembled. An open and level working area is necessary riage. Next roll up the hydraulic hose that stretch across
for the assembly of the paver. the top of the machine frame to the travel bogies on the
idler end of the machine and store them by the power
1. INSERT ASSEMBLY - If your machine is longer than unit insert. Remove the carriage reversing paddles from
the standard 36 feet you will have to assemble additional the carriage rail for reinstallation after the carriage travel
inserts separately (See Figure 9). Add or remove machine limits have been determined. Truss frame inserts are
inserts between the drive end (Power Unit) and the idler added to the machine by spliting the machine at the hinge
end of the machine. For long machine lengths, over 60 point of the power unit insert section. Support the power
feet, machine frame stress can be minimized by install- unit insert at the hinge point with barrels or scaffolding
ing the shortest inserts, 3 feet and 6 feet, near the two so that when the machine is split the power unit section
end sections of the machine. If the paving carriage is
Power Unit
Direction of
Machine Travel
Typical Bracing for

15’ & 18’ Inserts
Drive End - Rear Side
Typical Bracing for

Idler End - Front Side 3’ & 6’ Inserts
Typical Bracing for

12’ Insert
Idler End Eyebolts
Figure 9

is stable. Hook up the idler end of the machine to a lifting
device. Remove the crown bolts at the top of the truss
HOLD DOWN ROLLER
frame and the hinge pins on the lower end of the truss
frame (See Figure 10).
CROWN BOLT ASSEMBLY CHAIN TIGHTENER
CHAIN TIGHTENER
TENSION SET SCREW
TENSION SET SCREW
CASTING TRUSS CONNECTION
Figure 11 - Hold Down Roller & Chain Tightener

Figure 10
CAUTION! Make sure that the hydraulic
The idler insert section will now be free to lift and be placed hoses are connected so that the direction of
to the side. Add or remove the required frame inserts on machine travel is the same as indicated on
the power unit insert and reconnect the idler end section the control console. If necessary, reverse
of the machine. Keep the frame as straight as possible. the hose connections at the quick discon-
When attaching the inserts together it is suggested that nect fittings to correct travel direction.
you lubricate the crown bolts. If the deck or slab has a
crown, assemble the machine so that an insert hinge will 4. MACHINE LEG ADJUSTMENT - You can now lift the
be directly above the crown. The manual crown adjustor machine onto the prepared deck. Adjust the machine
will have to be removed and relocated to the correct place legs so that the leg span distance is the same as the
on the machine for crowning the truss frame. When the center to center distance between the machine screed
sections have been assembled reconnect the carriage rails. Adjust the length of the machine legs so that the
travel chain, release the paving carriage and add the ad- carriage will clear the deck or slab when the machine is
ditional bogie hose for the machine bogie wheels on the placed on the rails. Position the carriage toward the idler
idler end of the machine. end of the machine so that the machine will be balanced
when it is lifted. Position the bogie wheels for clearance
2. INSTALLING PAVING CARRIAGE - If it is necessary to of the reinforcing steel.
install the paving carriage use the following procedure:
With the paving carriage setting on blocks remove the WARNING! Use extreme caution when lift-
carriage hanger frame and install the frame into the truss. ing the paving machine. Make sure the lift-
Move the machine over the top of the paving carriage so ing device has enough capacity to lift the
that the paving carriage is centered under the machine weight of the machine. Check all chains,
truss. Using the leg cranks, lower the machine down slings, lifting cables, clevises and cable
until the carriage hanger frame can be bolted back on to clamps for strength and for any structural
the carriage. Position the carriage in the middle of the damage.
machine and connect the travel chain. Adjust the hold
down roller tension so that the rollers can be turned by WARNING! Keep all personnel away from
hand. The carriage travel chain will keep the carriage from the machine while it is being lifted.
moving when the machineis lifted onto the deck.
WARNING! Before lifting the machine check
3. BOGIE INSTALLATION - Prepare the machine for to make sure that the Machine Legs are
lifting (See Lifting Instructions) and lift the machine LOCKED! If the legs are not locked they
high enough to install the machine leg bogies on to the could roll causing an unbalanced lift and
machine legs. Install the drive bogies on the rear side personal injury.
and the idler bogies on the front side of the machine (See
Figure 9). The drive chain shield can be on the outside or
the inside of the leg, depending on cleaance requirements.
If necessary, add the additional hose provided with new
frame inserts.

5. SQUARING TRUSS - After the machine has been
placed on the deck, center the paving carriage in the
truss. All four corners of the machine must be set to the
same height to assure that the truss does not have a twist.
LH AUGER COUNTER CLOCKWISE
Measure the distance between the carriage rail and the
top of the screed rail or paving form. Adjust the distance LH RH
using the machine leg cranks until all four corners are
equal. (See Figure 12)
RH AUGER CLOCKWISE
LEG CRANK
SCREED RAIL
HAND CRANK AUGER GUARD

AUGERS
ROTA-VIBE
PAVING ROLLERS
GRADE LEVEL 1/8" - 1/4" ABOVE GRADE
CARRIAGE RAIL
Figure 14 - Augers
7. AUGER INSTALLATION - Slide the augers onto the

lower carriage auger shafts. Facing the lower carriage,
SCREED RAIL
slide the clockwise auger onto the right hand shaft and the
counter clockwise auger onto the left hand shaft. Tighten
auger hardware and mount the auger guard assembly
Figure 12
(See Figure 14). Turn the auger adjusting crank and set
6. DRAG PAN INSTALLATION - Attach the drag pan the augers 1/8” to 1/4” above the bottom of the paving
hanger frame to the upper carriage of the paving car- rollers. NOTE: Grease the auger shafts.
riage and assemble the drag pan. Adjust the pitch of the
mounting tube so that it hangs straight. Use the drag pan 8. STRAIGHTEN THE MACHINE - After all attachments
crank and adjust the “H” Frame of the drag pan so that have been installed on the paving carriage it is time to align
it is 5” to 7” above the bottom of the paving rollers. Hook and straighten the machine frame. Maximize machine
the loose end of the drag pan chain into the fifth link. (See weight by filling the gas and hydraulic tanks. Be sure that
Figure13). Pivot the carriage and hold the tube parallel to the paving carriage has been moved to the center of the
the centerline of the deck. Adjust the bolt so that it holds machine. There are many ways of straightening the truss.
the tube parallel as it travels across the deck. Repeat You can pull a stringline under the truss or simply use line
procedure with the carriage pivoted in the opposite direc- of sight. Raise or lower the machine truss by adjusting the
tion. Tighten jam nuts to hold bolts. crown bolts at all of the hinge points until the truss appears
straight to the naked eye. If your machine is equipped
with a manual crown adjustor, both sides of the truss can
be adjusted on either side by turning the nut on the lower
side of the truss frame (See Figure 16).
CROWN BOLT ASSEMBLY

DRAG PAN
CRANK
Figure 15
PAVING ROLLERS
5" - 7" ABOVE GRADE 1/8" ABOVE GRADE 9.STRAIGHTEN CARRIAGE

CASTING RAIL - Next you should
TRUSS CONNECTION
stringline the carriage rail. Use 120# masonry line and
Figure 13 - Drag Pan tie a stringline to the eye bolt on the idler frame end of the
machine (See Figure 9).

rail has been adjusted and is straight, retighten all of the
carriage rail locknuts. Repeat the procedure on the op-
posite side of the machine.
10.SQUARE CARRIAGE - Before squaring the paving
carriage, make sure that the lower carriage slide blocks
make contact with the upper carriage skew ring (See
Figure 18, 19 & 20). If your machine is equipped with
a carriage lift option, make sure that it is in the down
position. If contact is not made, turn the pivot nut lo-
cated on the underside of the lower carriage. If contact
CROWN ADJUSTOR NUT is uneven, check for wear on the slide blocks. It may be
necessary to replace the blocks or block shims. Start the
paving carriage engine and engage the on/off lever. To
pivot the lower carriage, manually push or pull the revers-
Figure 16 - Manual Crown Adjustor ing valve shift rod to engage the pivot cylinder. Adjust
the turntable pivot nut until lower carriage pivots freely.
WARNING! Do Not Use Piano Wire. It could When you are satisfied that it does, shut off the engine
result in serious injury and replace the cotter pin in the pivot nut.
Run the stringline along the carriage rail to the eyebolt
on the drive frame end of the machine. Pull and tighten
the stringline by hand until it is taut with no sag. If nec- PIVOT PIN
essary turn the eyebolts for additional tension. Loosen
the carriage rail adjustor locknuts on the outside of the
truss no more than 1/2 turn. Cut three identical 2” x 6” SLIDE BLOCK
SLIDE BLOCK
wood blocks. Place one at each end of the carriage rail
to push the stringline up so that it will clear the top of the
SLIDE BLOCK
carriage rail (See Figure 17). Set the third wood block
on the carriage rail at each carriage rail adjustor. Turn
the carriage rail adjustor up or down so that the stringline
just touches the top of the wood block. After the carriage
SQUARE CARRIAGE - SECTION III
CASTLE NUT
Figure 18 - Lower Carriage Slide Blocks
CARRIAGE RAIL
REVERSING VALVE SHIFT ROD
EYEBOLT
CARRIAGE RAIL ADJUSTOR

STRINGLINE
ADJUSTOR LOCK NUT
TRUSS
Figure 19 - Reversing Shift Rod

2 X 4 WOOD
BLOCK
CARRIAGE RAIL
Figure 17 - Carriage Rail Stringline

Physically align the paving rollers so that they are parallel
with the upper carriage. Stretch a stringline across the CARRIAGE RAILS
top of each side of the upper carriage. Make sure that the STRINGLINE
stringline contacts the inner flange of the carriage rail. If
your machine is equipped with a carriage lift option,
SLIDE BLOCKS
make sure that it is in the down position. Place a 4
foot long straight edge across the top or the bottom of A A
both ends of the paving rollers. Loosen the bolts holding
the roller bearings on the front of the lower carriage and B B
the bolts that support the roller motor mount plates on PIVOT NUT
the back of the lower carriage (See Figure 20 & 21). Do STRAIGHT EDGE
not remove the bolts. Using a tape or carpenters rule,
measure down from the stringline to the top of the straight ROLLERS
edge. At this point the distance is arbitrary but must be STRAIGHT EDGE
the same at all four corners. Adjust the distance of each
roller end by turning its adjustor bolt clockwise to raise
the roller and counter clockwise to lower the roller. When Figure 20 - Adjusting Paving Rollers
all four corners are of equal distance from the stringline
the paving rollers will be parallel with the carriage rail.
Replace all shields and tighten all loose mounting bolts.
Using the auger adjusting crank, reset the augers to1/8”
to 1/4” above the bottom of the paving rollers.(Refer to
Auger Rotation, Figure 14.)
ADJUSTOR BOLT
ADJUSTOR BOLT
ROLLER BEARING
ROLLER
ROLLER MOTOR MOUNT
Figure 21 - Adjusting Finishing Rollers

(9) ROTA-VIBE SPEED CONTROL
VERTICAL PITCH ADJUSTMENT
(10) CARRIAGE LIFT CONTROL
LOCKING SET SCREW
LOCK NUT
LOCK NUT
ROLLER PITCH ADJUSTMENT
Figure 22 - Rota-Vibe Assembly
SCREED RAIL
AUGER GUARD
AUGERS
ROTA-VIBE
PAVING ROLLERS
GRADE LEVEL 1/8" - 1/4" ABOVE GRADE
Figure 23 - Rota-Vibe Adjustment
11. ROTA-VIBE ® - The Bid-Well Rota-Vibe provides a The Rota-Vibe’s finned rollers are vertically adjustable
means of achieving a more uniform concrete surface with from 1/2 inch above concrete grade to 3/4 inch below
the desired density. It seals difficult to finish concrete, due concrete grade. The depth of penetration can vary ac-
to harsh mix design, low slump specifications and wind cording to job requirements. Pitching the front end of
exposure, causing abnormal surface drying and unfore- the rollers allows the Rota-Vibe to remain parallel to the
seen delays. concrete grade when the rear of the machine is raised
with the leg cranks. Maximum recommended depth is
Place a four foot level under the paving rollers and un-
3/16 inch.
der the Rota-Vibe finned rollers (See Figures 22 & 23).
Loosen the locking set screws and the lock nuts for the To check vibration levels use the Vibra-Tak provided and
roller pitch adjustment on both sides of the Rota-Vibe. follow instructions. Run the vibrator at the speed that
Normally the front and back of the finned rollers are set does the best job of keeping the fins of the rollers clean.
to grade. Normally 3500 to 5000 VPMS is a good operating speed.
Do not exceed 5000 VPMS.

12. CARRIAGE TRAVEL - The carriage travel distance ing valve shift rod, push the paddle approximately 1-1/2
can be adjusted to suit the job requirements by stra- inches or until the rod spring shifts the reversing valve.
tegically positioning the reversing lugs on the upper and Lock the reversing paddle in place by tightening the set
lower travel chain (See Figure 24). Move the the carriage screw. Move the carriage to the opposite direction rever-
to the desired travel distance at the idler end of the ma- sal point and repeat the procedure on the other side of
chine and stop the carriage. Use your hand and push the the carriage. Adjust the hold down rollers on the hanger
top striker arm of the controller until the reversing valve frame by loosening the holder yoke set screws. Loosen
shifts. Holding back the striker arm, attach the reversing the set screws so that the rollers exert slight pressure on
lug next to the striker arm on the top of the travel chain. the carriage rail but still allow you to turn them by hand
Move the carriage to the desired travel distance at the (See Figure 26).
drive end of the machine and stop the carriage. Use your
13. CROWN ADJUSTMENT - When adjusting the crown,
hand and push the bottom striker arm of the controller
the frame should be assembled and positioned so that a
until the reversing valve shifts. Holding back the striker
hinge joint is directly above the crown center. The pav-
arm attach the reversing lug next to the striker arm on the
ing carriage should be moved to the crown point to allow
bottom of the travel chain.
for the natural deflection of the truss frame. Measure up
After the reversing lugs have been installed, move the from a grade point to the top of the carriage rail on both
carriage to one of the points of direction reversal and sides of the machine (Note the measurement). Adjust the
stop the carriage. To set the paving roller pivot device, bolts until the machine frame slope matches the desired
slide a reversing paddle onto the carriage rail (See Figure grade slope. It is recommended that the crown bolts be
25). When it makes contact with the paving roller revers- adjusted 1/2 inch at a time and alternated sequentially
TOP STRIKER ARM
IDLER END LUG
CARRIAGE TRAVEL - SECTION III

hold down rollers
DRIVE END LUG 9” OF TRAVEL
BOTTOM STRIKER ARM

tension set screw
Figure 24 - Reversing Lug Adjustment Figure 26 - Hold Down Adjustment
CARRIAGE RAIL REVERSING VALVE CARRIAGE RAIL
REVERSING PADDLE REVERSING PADDLE
PUSH PADDLE PUSH PADDLE

1/1/2 INCHES 1/1/2 INCHES
REVERSING VALVE SHIFT ROD REVERSING VALVE SHIFT ROD
Figure 25 - Adjusting Paving Roller Reversing Paddles

(A) CROWN NUT (A) CROWN NUT
(B) LOCK NUT (B) LOCK NUT
GRADE SLOPE
(See Figure 27). This permits the crown bolt nuts to shift
B-2 slightly to compensate for the angle change and requires
A-2
A-4 less adjustment effort. Lock nuts “B” must be backed off
at the same time that you adjust the crown nuts ”A”.
B-1
B-4
A-1
14. CHAIN TENSION - Use the chain tightener on the
A-3
paving carriage to equalize the tension of each carriage
travel chain (See Figure 28). Be careful to verify that
the carriage is “square” with the carriage rails. For dual
B-3 chain machines, run the carriage to the drive end of the
machine and verify that the distance between the carriage
frame and the carriage travel shaft (Dimension A & B )
is the same at each chain. Adjust the side thrust rollers
to keep the carriage square. To determine the amount of
chain sag needed, move the carriage to one end of the
machine and measure the distance between the top and
Figure 27 - Crown Adjustment the bottom of the chain in the center of the machine (See
Figure 29). It is recommended that the chain sag should
not be less than the distances for dimensions “C” and/or
“D” shown in the representative tables below. If the chain
tension is too great, excessive chain wear may result. If
CHAIN CHAIN
SHAFT SHAFT
CARRIAGE DRIVE END SPROCKET CARRIAGE IDLER END SPROCKET
CHAIN CHAIN TIGHTENER CHAIN
CARRIAGE FRAME
"A" "B"
Figure 28

SHAFT CARRIAGE DRIVE END SPROCKET CHAIN CARRIAGE IDLER END SPROCKET SHAFT
"C"
CHAIN TIGHTENER CHAIN
"D"
CARRIAGE FRAME
CHAIN SPAN (DISTANCE IN FEET BETWEEN CHAIN SUPPORTS)
Figure 29
the chain tension is too slack, excessive sprocket wear 16. DRY RUN - The machine is now ready for a “Dry Run”
and/or improper carriage reversal may result. NOTE: of the entire deck or slab. The checking of bulkheads, end
These dimensions are for a straight machine. Readjust dams, expansion joints and depth checks can be done
for machines with a crown. by inspecting personnel. This time allows the operator
to become familiar with the controls and the operation of
the machine. If any corrections or adjustments need to
TABLE - DIMENSION “C” be made it is usually done by adjustments in the screed
pipe.
CHAIN SPAN MINIMUM CHAIN SAG
17. PRE-POUR INSPECTION - Thoroughly inspect the
40 Feet 7 Inches machine before pouring concrete. For best performance,
60 Feet 9 Inches lubricate all moving parts. Be sure to coat any part that
80 Feet 11 Inches might be exposed to wet concrete with oil. Make sure that
all engines have been serviced properly. Avoid getting
any dirt or other contaminates into the hydraulic system.
Use clean containers to add hydraulic fluid to the hydraulic
TABLE - DIMENSION “D” tanks. Thoroughly clean all hydraulic components before
loosening or disassembling. Wipe clean all hydraulic hose
CHAIN SPAN MINIMUM CHAIN SAG disconnects before reassembling.
40 Feet 3 Inches
60 Feet 5 Inches
80 Feet 7 Inches PAVING PROCEDURE
100 Feet 11 Inches
120 Feet 16 Inches 1. ADJUST ROLLERS AND DRAG PAN - After the
130 Feet 19 Inches pour has started and the machine has moved out from
the end bulkhead or has passed over the bulkhead the full
length of the paving roller, raise the back of the machine
1/8 of an inch by turning the leg cranks 1/2 turn counter
15. MACHINE GRADE - To set the machine to grade,
clockwise (See Figures 30 & 31). This will keep the rear
move the carriage to a place where the front end of the
of the paving rollers from digging in and leaving a small
paving rollers are over the top of a bulkhead, expansion
ridge of concrete. It may be necessary to readjust the
joint or end dam that is on grade. Using the leg cranks
augers, up or down, to obtain or reduce the roll of concrete.
lower the paving rollers so that they are just touching or
Optimum is golf ball size in diameter at the front of the
are slightly above the bulkhead joint or end dam. Move
paving roller. As the machine progresses into the pour
the carriage along the graded area from one side to the
and clears the bulkhead or end dam, attach the burlap or
other. When satisfied that the grade of the paving rollers is
astrograss drag to the drag pan.
correct, measure each leg, front and rear, from the screed
pipe to the carriage rail. The measurement should be
NOTE: The burlap drag should be wet. If new burlap
the same, front and rear, on each end of the machine.
is being used the burlap should soak in water for at
Use the leg cranks to correct any discrepancies.
least 24 hours. This will remove all oils in the burlap
and make it more absorbent.

LEG CRANK
DRAG PAN
CRANK
SCREED RAIL
HAND WHEEL AUGER GUARD

AUGERS
ROTA-VIBE
PAVING ROLLERS
5" - 7" ABOVE GRADE 1/8" ABOVE GRADE GRADE LEVEL 1/8" - 1/4" ABOVE GRADE
Figure 30
1/2 THE DIAMETER OF THE AUGER
PAVING ROLLER
GOLF BALL SIZE
Figure 31
The texture given by the burlap can be easily adjusted. If NOTE: If the drag pan H-Frame is to high or the chains
the burlap is dragging to hard, remove one of the retain- are hooked too tight, the pan will have a tendency to
ing tubes and roll up the burlap so that the drag is not hop as it is being dragged across the deck.
so heavy. If the burlap does not seem to drag enough,
increase the length of the burlap so that it hangs down
more.

COUNTER CLOCKWISE CLOCKWISE CLOCKWISE COUNTER CLOCKWISE
CARRIAGE TRAVEL TO THE LEFT CARRIAGE TRAVEL TO THE LEFT CARRIAGE TRAVEL TO THE RIGHT
Figure 32 - Roller Rotation
2. Roller Rotation - The two paving rollers can clockwise. This allows the leading roller to consolidate
rotate in the same direction (either clockwise or counter the concrete and the trailing roller to pave the surface.
clockwise) or they can rotate in opposite directions.(See Normally, when pouring a flat bridge deck or slab, this
Figure 32). At the beginning of a pour it is recommended roller rotation will provide the best overall production and
that you rotate the rollers in the same direction for the sealed finish. However, due to “mix”, slump and other
first couple of passes. Using the roller directional valves, concrete variables, one roller rotation option may work
position the two valve levers in the same direction. Facing better than another. The paver’s automatic pivot device
the augers, both rollers turn clockwise when the carriage will keep the excess material that the paving rollers carry
travels to the left and counter clockwise when the carri- moving out the front of the paving rollers instead of trailing
off to the rear of the paving rollers. The pivot device can
be adjusted for quickness by turning the set screws on
the automatic roller reversing valve.
3. Super Elevations - When paving super elevated
slabs, bridge decks or skewed decks both rollers must
be turning in the same direction and the automatic roller
reversing valve should be set in the “Non-Reversing” posi-
tion. The concrete should be pushed from the low side to
the high side of the elevation and roll over the concrete
going down the super elevation.(See Figure 35). The
roller direction will depend on the direction of the pour
and what side is the high side.
Figure 33 - Directional Valves
ROLLE
age travels to the right. Put the automatic roller reversing R ROT
ATION
valve in the “Reversing” position. The “Reversing” posi-
tion will change the roller direction with each pass of the
carriage. After a couple passes, change the direction of
one roller. Which one will depend on the direction of the
carriage travel (See Figure 34). Put the automatic roller HIGH S
IDE
reversing valve in the “Non-Reversing” position. The “Non-
Reversing” position does not change the roller direction LOW S
IDE
with each pass of the carriage. Facing the augers, the
right roller turns clockwise and the left roller turns counter
Figure 35 - Super Elevations
CARRIAGE TRAVEL CARRIAGE TRAVEL
Figure ROLLERS
ROLLERS TURNING AWAY FROM EACH OTHER 34 TURNING TOWARDS EACH OTHER

4. Paving Up & Down Grades - When paving up a the paving rollers before dehydration of the concrete oc-
grade, the rear of the paving rollers may need to be raised curs. This is particularly true in hot, windy weather. The
higher (approximately 1/8” to 1/4”). Raise the back of the decking and sub-base material should also be kept wet
machine 1/8 of an inch by turning the leg crank 1/2 turn in hot, windy weather to aid in the slowing down of the
counter clockwise. The augers may need to be adjusted drying process.
lower. Adjust the augers with the auger adjusting crank.
These adjustments will counteract the tendency of excess 7. Carriage Travel Speed - At times it may be
concrete from moving downhill toward the paving rollers. advantageous to slow down the carriage travel speed.
When paving down a grade, the augers may need to be Slower carriage travel will allow the paving rollers to have
raised higher to provide the proper amount of concrete longer contact with the surface. Slowing the carriage
to the paving rollers. The rear of the paving rollers may travel speed may be beneficial when paving super plas-
not need to be raised but be sure that there is close to ticized concrete or latex modified concrete.The carriage
total contact with the deck or slab. When paving down speed can be reduced by slowing down the engine or by
hill, you want maximum surface contact with the concrete using the carriage speed control located on the operator’s
but not allow any ridge or line of concrete to come off the console. The operating speed of the engine should run
rear of the paving rollers. 2800 to 3200 RPM. At these speeds the carriage will
travel approximately 85 to 90 feet per minute transversely
5. Paving Curves - Given the known length or dis- across the machine.
tance of the inside and outside curve, mark an equal
number of spaces on the inner curve (1 to 2 feet in length). 8. BEFORE PAVING Skewed Decks - Before pav-
Count the number of spaces on the inner curve and mark ing skewed decks it is essential that you determine all of
the same number of spaces on the outer curve. The length the job specifications and special details prior to setup of
of these spaces will vary with the length of the outer curve your Bid-Well Paver. Ask yourself the following four ques-
section (See Figure 36). To negotiate the inner curve, the tions: 1) What is the skew angle measured perpendicular
operator will at times place the machine direction control to centerline (90 degrees to centerline)? 2) What is the dis-
lever in the neutral position allowing a longer amount of tance between the screed rails, measured perpendicular
travel for the outer curve end of the machine. Keep the to centerline of the deck? 3) Is the deck super elevated?
front wheels of both the inner and outer ends aligned with 4) Is the deck crowned? To determine the length of the
the marks placed on the rail or curb. machine set at the required skew angle, use the follow-
ing equation (See Figure 37): “A” = the required skew
OUTER DISTANCE - SAME AMOUNT OF MARKS AS INNER DIS- angle. “B” = the conversion factor (Ex: 1.04). “L”= the rail
TANCE BUT SPACED MORE THAN 1 FT to 2 FT IN ORDER TO
KEEP THE MACHINE SQUARE GOING THROUGH THE CURVE.
to rail length as measured perpendicular to the roadway
centerline in feet. “C” = the extra machine length that is
? required due to skew. The total machine length required
= “B” x “L” + “C”.
“A” - Skew Angle “B” x “L” “C” - Extra

in Degrees Rail to Rail Length Length
? 15 1.04 x Length 5 Ft
20 1.06 x Length 5-1/2 Ft
INNER DISTANCE - DIVIDED INTO 1 FT to 2 FT SECTIONS. MARKS 25 1.10 x Length 6-1/2 Ft
ARE MADE ON FORM OR RAIL.
30 1.15 x Length 7 Ft
Figure 36 - Paving Curves 35 1.22 x Length 8 Ft
40 1.31 x Length 9 Ft
6. Machine Advancement - The advancement of
45 1.41 x Length 10-1/2 Ft
the machine at the end of each pass is based on the rate
of concrete being poured. The operator should pace the 50 1.56 x Length 11-1/2 Ft
machine advancement so that the physical placement 55 1.74 x Length 13-1/2 Ft
of the concrete is no more than 6 to 8 feet in front of the 60 2.00 x Length 16 Ft
machine. Normal advancement of the machine will vary
from 3 to 6 inches (up to 12 inches) for each carriage
pass. This will insure that fresh concrete will move into Figure 37 - Truss Lengths for Skewed Decks

9. Paving Skewed Decks - Basic Machine Specification Actual Skew Bidwell Insert
Follow the standard machine setup instructions, initial Skew Angle (Deg) Angle (Deg) Length in Feet
roller and drag pan adjustments and roller rotation. Make
sure that the truss and carriage rail have been straight- 15 15 1-1/2 Ft
20 15 1-1/2 Ft
ened per standard machine setup. Mechanically discon-
25 25 3 Ft
nect the hydraulic skew cylinder and tie it back out of the
way. Manually rotate the lower carriage until the paving 30 35 4 Ft
35 35 4 Ft
rollers are parallel to the centerline and lock in position
using the skew ring clamps provided with the machine. 40 45 6 Ft
45 45 6 Ft
(See Figure 39) The drag pan and burlap/astrograss “H”
50 50 7 Ft
frames will need to be turned so that they are parallel to
the carriage rail. This allows the pan and the texturing 55 53 8 Ft
cloth to follow the skew angle as the carriage travels Special Insert Lengths - 4800
across the deck or slab.
At this point the paving rollers need to be stringlined When the Bid-Well Paver is skewed to pave skewed
to the carriage rail so that the rollers are parallel to the decks with a crown, each carriage travel rail must be
carriage rail. Follow the standard setup instructions for crowned exactly above the crown line on the deck. The
stringlining the paving rollers. Be sure to run the stringline lower carriage must be skewed so that the paving rollers
across the top of the carriage rail adjacent or parallel to are parallel to the centerline of the deck. The carriage
the paving rollers. wheels on the upper carriage must be repositioned so
that they are centered over the crown line. Reposition
10. Paving Skewed Flat Decks and Super the carriage wheels by means of the Optional Carriage
Elevations with no crown Skew Bar Kit that is available from the factory. The skew
Paving skewed flat decks and super elevations do not bar kit offsets the carriage wheels so that when the car-
require any special equipment. When specifications allow, riage passes through the crown the paving rollers pass
the machine can be positioned at an angle approximately over the crown parallel to the crown line. The skew bar
equal to the skew angle. Position the lower carriage so kit comes drilled for skew angles of 15 degrees through
that the paving rollers are parallel to the centerline of the 55 degrees (Figures 40 & 41). If the skew bar kit is in-
deck (See Figure 38). The deck should be finished from stalled in the field, it may be advantageous to remove the
the leading end of the machine to the trailing end of the carriage and install the kit while the machine is split for
machine. The paving rollers should be rotating in the the installation of additional inserts. It is important that
same direction and the automatic roller reversing valve you know and have available the following information
should be set in the “Non-Reversing” position. before ordering the optional skew bar kit: 1) What is the
skew angle? 2) Is the skew angle measure from a line
The concrete should be pushed from the low side to the “parallel to” or “perpendicular to” the centerline of the
high side of the elevation and roll over the concrete going bridge deck? Note: For consistency, Bid-Well measures
down the super elevation. The machine should pave from from perpendicular. 3) Is the skew clockwise or counter
the leading end (must be the low side of the deck) to the clockwise from a line perpendicular to the centerline of
trailing end (must be high side of the deck). the bridge deck? 4) Is the deck crowned? 5) What is the
cross slope (%) for each side of the crown? 6) What is
11. Paving Skewed Decks with Crown the distance, measured perpendicular to the centerline of
Review the project specifications and requirements. the deck, between the screed rails? 7) Know the Model
When determining machine lengths for skewed decks and Serial Number of your machine.
with a crown, remember all lengths start with the crown
line (See Figure 38). Contact the Bid-Well Service De- Skewed Bar Kit Installation:
partment if the crowned deck requires a special length (1) Remove the carriage assembly from the ma-
insert. The machine frame and the carriage rail should chine and block up the carriage so that the car-
be crowned on opposite corners of the inserts. riage weight does not rest on the paving rollers.
(2) Remove or deactivate the carriage skew
NOTE: cylinder. (See Figure 39)
WHEN PLACING A CROWN INTO THE MACHINE (3) Remove the carriage wheel assemblies from
FRAME, REMEMBER TO REMOVE THE BOLTS the carriage hanger frame and put aside for
IN THE DIAGONAL ANGLE BRACES IN THE SEC- reinstallation.
TION BEING CROWNED.

MACHINE FRAME
MACHINE LEG
MACHINE SCREED RAIL - LOW SIDE OF DECK
MACHINE LEG
APPROXIMATE POSITION OF SKEW

ROTATE ROLLERS IN
BAR KIT AND CARRIAGE ROLLERS. ONE DIRECTION ONLY.
DO NOT REVERSE ROTATION.
DIRECTION OF POUR
SPECIAL LENGTH INSERT REQUIRED
FOR CROWNED DECK ONLY DIRECTION OF POUR IS IMPORTANT IF
DECK HAS SUPER ELEVATION. NORMAL
PROCEDURE IS TO FINISH FROM LOW
SIDE OF DECK TO HIGH SIDE OF DECK.
SKEW ANGLE
CROWN CENTERLINE
NOTE:
THE PAVING ROLLERS SHOULD ROTATE SO THAT
FINISH FROM LEAD END OF THE BOTTOM OF THE ROLLERS ROTATE AGAINST
MACHINE TO TRAILING END THE CONCRETE AS THE CARRIAGE TRAVELS FROM
THE LEADING END OF THE MACHINE TO THE
TRAILING END.
MACHINE LEG
MACHINE SCREED RAIL - HIGH SIDE OF DECK

MACHINE LEG
MACHINE FRAME
ALLOW THE MACHINE TO ADVANCE 3 TO 6 INCHES AT BOTH SIDES OF THE DECK
Figure 38 - Paving Skewed Decks
SKEW CLAMP
SKEW CYLINDER
Figure 39 - Skew Stop Clamps and Skew Cylinder

Carriage Wheel Mounts
Skew Bar Tube
Chain Tightener Plate
Chain Tightener - To be used with 150, 250, & 350 skewed decks
Tube Mount Bracket
Tube Mount Bracket
Figure 40 - 3600 Skew Bar Kit
(4) If the skew angle is less than 45 degrees, it will (6) Install the carriage wheel mounts onto the
be necessary to remove the chain tightener skew bar tubes at the bolt holes that match the
plates from the side of the carriage hanger angle determined by your job specifications.
frame. Save the chain tightener plates for use Install the carrige wheel assemblies that were
when the skew bar kit is not installed on the removed from the carriage hanger frame into
machine. the carriage wheel mounts on the skew bar.
(5) Install the tube mount brackets into the upper (7) Install the complete carriage assembly with the
carriage frame and mount the skew bar tubes skew bar kit into the machine frame.
at the locations marked “Base”.
Figure 41 - Optional Skew Bar Kit

The carriage rail must be crowned exactly above the
crown centerline. (See Figure 38) This can be accom-
plished with a special length insert from the factory. Posi-
tion the machine so that the crown centerline occurs at
the ends of the special insert. The paving rollers must
always turn in only one direction when paving skewed
decks. The rotation of the rollers should be set so that
they finish the concrete only when the carriage travels
from the leading end of the machine to the trailing end of
the machine. The paving rollers should rotate so that the
bottom of the rollers rotate against the concrete as the
carriage travels from the leading end to the trailing end
of the mahine. The paving rollers are mounted on the
lower carriage turntable and can be turned to any angle
for finishing skewed decks. To skew the paving rollers
follow the steps below:
(1) Mechanically disconnect the skew cylinder, if it
is installed on the machine, and tie it back or re-
move it from the carriage. (See Figure 39)
(2) Loosen the skew stop clamps and rotate the
paving rollers to the desired skew angle.
(3) Use the roller directional valves and position
the two valve levers in the same direction. Fac-
Figure 42 - Extreme Skew Mounting
ing the augers, both rollers turn clockwise when
the carriage travels to the left and counter clock- When a skewed deck is super elevated, the leading end
wise when the carriage travels to the right. Put of the machine must be at the low side of the deck. This
the automatic roller reversing valve in the “Non- permits the carriage to finish as it travels up the slope.
Reversing” position. The “Non-Reversing” posi-
tion does not change the roller direction with
each pass of the carriage.

12. PAVING THIN BONDED CONCRETE OVERLAYS slump of 4-1/2 to 7 inches. It is important that the finish-
It is very important that the machine has a straight and ing process be completed within ten minutes. This will
solid set of screed rails. It is our experience that round give adequate time for hand finishing along curb edges
pipe is superior to square tubing or beam rails. We recom- and for the surface texturing required before the surface
mend 2” schedule 80 black iron pipe used with low profile film or skin forms.
overlay adjustable screed chairs spaced 24“ on center. Because latex modified concrete drys quickly, weather
The pipe is easier to align, set into screed chairs and conditions are an important paving variable. It is not
confirm to radius turns. If the overlay is made in several recommended that latex modified concrete be poured if
passes a nail strip is commonly used to help maintain a the temperature exceeds 850 F or if there is a high and
straight edge and to keep the outer edge from slumping. constant wind. Heat and high winds will speed up the
It is also a way to minimize the waste of material. Do not setup time and cause serious finishing problems. Actually,
place material over 5 feet in front of the machine. the best time to pour latex modified concrete is between
All vibration attachments are easily controlled on the front 2 AM and 7 AM when temperatures are low and wind
of the carriage. This permits changing vibration speed to velocity is reduced.
match the requirements of the job and the depth of the Follow the standard machine setup instructions, initial
mix. With the vibration properly adjusted, the attachments roller and drag pan adjustments and roller rotation. It is
will make the material more uniform, removing air pockets important that the burlap drag be soaked with water and
and voids. If your machine is equipped with the Bid-Well continuously sprayed during the pour. The deck surface
Rota-Vibe, set the finned rollers 1/2” to 3/4” below finished should also be wetted down before the pour and not have
grade and run between 4000 to 5500 vibrations per minute a chance to dry out. Ahead of the machine, spread and
(See Figure 41). For maximum production every effort broom the material onto the deck, removing most of the
should be made to control the quality and consistency of large aggregate. Brush the slurry onto the curbs or adjoin-
the concrete mix. Deep holes or partial depth pockets ing slabs a minimum of 3 inches to insure a strong bond.
should be filled and vibrated with hand vibrators. Do not place material over 5 feet in front of the
The setup time, the time it takes for the film or latex skin machine.
to form on the surface, is 10 to 15 minutes with a normal
LEG CRANK
DRAG PAN
CRANK
SCREED RAIL
HAND WHEEL AUGER GUARD

AUGERS
ROTA-VIBE
PAVING ROLLERS
5" - 7" ABOVE GRADE 1/8" ABOVE GRADE GRADE LEVEL 1/8" - 1/4" ABOVE GRADE
Figure 43

MAINTENANCE
For maximum performance we recommend that you service and maintain you Bidwell Paver on a regular basis.
Do not hesitate to call the Bidwell Service Department if, at any time, you have a question about the service and
maintenance of your machine.
LUBRICATION CHART
DAILY
Paving Carriage Check
Carriage Wheels (4) Lubricate NLGI-2 Lithium Base Grease - Lubricate slowly until
excess lubricant is observed.
Carriage Hold Down Rollers (4) Lubricate NLGI-2 Lithium Base Grease - Lubricate slowly until
Auger Bearings (2) Lubricate NLGI-2 Lithium Base Grease - Lubricate slowly until
excess lubricant is observed. Grease bearings imme-
diately after pour to flush concrete from bearing seal.
Paving Roller Bearings (4) Lubricate NLGI-2 Lithium Base Grease - Lubricate slowly until
excess lubricant is observed. Grease bearings imme-
diately after pour to flush concrete from bearing seal.
Reversing Valve Slide Bracket Lubricate NLGI-2 Lithium Base Grease - Lubricate slowly until
Hydraulic Oil Reservoir (1) Inspect Dextron II AFT - Add hydraulic oil if necessary.
Replave oil filter with a 10 micron filter element after
the first 50 hours and every 250 hours thereafter.
Engine Crankcase (1) Inspect Engine Oil SAE 30, MS SD or SE - Add oil if necessary.
Power Unit Check
Hydraulic Oil Reservoir (1) Inspect Dextron II AFT - Add hydraulic oil if necessary.
Engine Crankcase (1) Inspect See “Engines” - Add oil if necessary.
Legs and Travel Bogies Check
Power Leg Screws (4) Lubricate NLGI-2 Lithium Base Grease - Extend Inner Leg 5
Inches. Apply 5 to 10 pumps of grease. Retract leg
to its original position.
Bogie Wheels (8) Lubricate NLGI-2 Lithium Base Grease - Lubricate slowly until
Controller Check
Controller Cam Rollers (4) Lubricate Engine Oil SAE 30, MS SD or SE
Controller Sliding Parts Lubricate “Never Seez” or graphite filled grease. - Brush “Never
Seez” or graphite filled grease around slots and on
main controller rail and striker arms. Apply to finish-
ing roller reversing rod.
Idler Sprocket Bearings (2) Lubricate NLGI-2 Lithium Base Grease - Lubricate slowly until
EVERY 25 HOURS

Engine Crankcase (1) Replace See “Engines” - Add oil if necessary.
Power Unit Check
Engine Crankcase (1) Replace Engine Oil SAE 30, MS SD or SE - Add oil if necessary.
(Continued Next Page)

LUBRICATION CHART
EVERY 100 HOURS
Legs and Travel bogies Check

Drive Bogie Axle Bearings (4) Lubricate NLGI-2 Lithium Base Grease - Lubricate slowly until
Bogie Drive Chains (2) Lubricate Chain Lube
Controller
Carriage Travel Chains (2) Lubricate Chain Lube
SEASONAL OR AS REQUIRED

Hydraulic Oil Reservoir (1) Replace Dextron II AFT - Remove and clean suction screen.
Power Unit Check
Hydraulic Oil Reservoir (1) Replace Dextron II AFT - Remove and clean suction screen.
Replace oil filter element with a 10 micron element.
Legs and Travel Bogies Check
Manual Leg Screws (4) Lubricate NLGI-2 Lithium Base Grease - Disassemble leg and
brush grease onto leg screw and fill leg thrust bear-
ing with grease.
Leg Rollers (16) Lubricate NLGI-2 Lithium Base Grease - Remove leg rollers and
work grease into bearings.
DAILY ROUTINE SERVICE

1. Check the engine oil level on both power units. Kohler specifies clean, fresh, unleaded gasoline with a
2. Check the battery water level on both power units. pump sticker octane rating of 87 or higher. In countries
3. Inspect all hydraulic hoses for damage or leaks. using the Research method, it should be 90 octane mini-
4. IMPORTANT - After each pour, clean the mum. Unleaded gasoline is recommended, as it leaves
machine as soon as possible. Coat the fewer combustion chamber deposits. Leaded gasoline
paving rollers with light oil. may be used in areas where unleaded is not available and
5. Inspect engine hydraulic pump drive coupling exhaust emissions are not required. Beware, however,
for alignment and wear. that the cylinder head will require more frequent service.
Gasoline (up to 10% ethyl alcohol, 90% unleaded gasoline
MACHINE ENGINES by volume) is approved as a fuel by Kohler engines. Other
The Bidwell 4800 Concrete Paver uses two engines. gasoline/ alcohol blends are not approved. Methyl Tertiary
• Kohler Gasoline Engine Butyl Ether (MTBE) and unleaded gasoline blends (up to
• Kubota Diesel Engine a maximum of 15% MTBE by volume) are approved as a
One engine is mounted on the stationary power unit to fuel for Kohler engines. Other gasoline/ether blends are
power machine travel and paving carriage travel. The not approved. IMPORTANT: Lubricate pump mounting
other is mounted on the paving carriage to power the splines every 500 hours with Dow Corning G-N Metal
paving rollers, augers and various optional carriage Assembly Paste or Dow Corning #77 Assembly Paste.
accessories. Consult your Engine Owner’s Manual for
recommended service procedures. Kubota uses Grade 2-D fuel as defined by ASTM Des-
ignation D-975 for diesel fuels.
To insure the best engine performance and life, a strict
schedule of routine service and maintenance is recom- The engine used on your 4800 Bid-Well Concrete Paver
mended. Change the engine oil after the first 5 Hours of is warranted by the engine manufacturer. Contact your
operation and every 25 Hours thereafter. authorized engine dealer for warranty repair and replace-
ment parts. If there is not an authorized dealer available,
• Kohler - API Service Classifications SF, SG, SH call the Bid-Well Service Department.
• Kubota - API Service Classification CC/CD/CE.

HYDRAULIC OIL AND OIL FILTERS CONTROLLER ADJUSTMENT
Check the level of hydraulic oil in the oil reservoir on a daily The controller automatically decelerates, reverses and
basis. Check the oil before starting the engine. Run the accelerates the carriage each time the carriage makes
engine for a few minutes to purge any air from the lines a pass and allows the operator to manually start or
and then check the oil again. Maintain the oil level within reverse carriage travel. In addition, the controller can
2 inches of full but leave at least 1 inch of air space for automatically advance the machine a manually selected
expansion. The reservoir level should be checked after distance.
hose length has been added and after the machine is The over center assembly (See Figure 1 & 2) provides
lengthened. Approximately one gallon of hydraulic oil is the spring force to shift the hydraulic valve that reverses
required to fill 100 feet of 1/2” hose. Use Dexron auto- the carriage motor. To replace the over center assembly
matic transmission fluid or Hydraulic Transmission Fluid or to adjust spring tension:
Type C-2. Do not use engine oil. Use clean containers 1. Remove the cotter pin from the top pivot pin.
when adding hydraulic oil to the reservoir. Take every 2. Use a bar or hammer handle to compress the
precaution, to avoid contaminating the oil in the system. spring slightly.
Thoroughly clean all hydraulic components before loosen- 3. Remove the assembly from the pivot pin,
ing or removing for repairs. noting the position of the components.
The hydraulic oil filter element(s) should be replaced with 4. If more spring force is required, adjust the pivot
a 10 micron filter element after the first 50 hours of opera- and jam nut closer to the screw. You do not
tion and every 250 hours thereafter. Replace hydraulic have to disassemble.
filters each time the hydraulic oil is replaced. 5. Reassemble in reverse in order.
After assembly check the operation of the machine to
Before paving or transporting the machine, secure all insure that the over center assembly shifts the valve spool
hoses to keep them away from sharp edges and moving a full 1/2 inch with sufficient force.
parts. Before connecting hoses clean the quick discon-
nects and fittings.
SPRING HOUSING
SPRING
REVERSING VALVE
SPRING GUIDE
TOP PIVOT PIN JAM NUT
GE PIVOT
KA
E LIN
ABL
ST
JU
AD
Figure 1 - Over Center Assembly

C
H F G
OVER CENTER ASSY

MACHINE END PANEL
SPOOL STOP MOUNTING SCREW
SPRING GUIDE ADJUSTABLE

LINKAGE ASSY
LOCKING JAM NUT
VALVE ACTUATING ARM CARRIAGE TRAVEL

REVERSING VALVE
B
Figure 2 - Over Center Device Assembly
ADJUSTABLE LINKAGE ADJUSTMENT CHECK
1. Using a tape measure, measure and record the dimensions A, B, C, and D. You will
have to shift the valve once to measure both A and B.
2. Calculate (A •• B) and (C •• D)

• •
When the length of “F” is correct (A B)
• = (C D).
•
• •
3. If (A B)
• is greater than (C D),
• length “F” linkage.
• •
4. If (A B)
• is less than (C D),
• shorten “F” linkage.
TROUBLE SHOOTING
SYMPTOM CAUSE REMEDY
While in the pave position the The reversing valve on the controller 1) Check the adjustment of the
carriage doesn’t reverse direction is not completely shifted. Adjustable Linkage Assembly.
and the machine will continue to Use the formula provided with
travel. Figure 2.

Periodically, check the fit of the controller cam rollers
between the upper and lower rails (See figure 3). Oc-
casionally the upper rail needs to be adjusted downward
to compensate for the wear of the cam rollers and rail
edges. If the machine automatically advances noticeably
farther when the carriage is at one end, the roller fit may CAM PLATE
be loose and the upper rail should be adjusted downward
to remove the excess clearance. Then move the cam to
both ends of the rail and verify that the cam moves freely.
UPPER RAIL
Periodically lubricate the cam rollers and wearing edges
of the rails with grease to prevent undue wear. Check the
cam rollers for flat spots and replace if necessary.
When the controller is properly adjusted, the carriage

decelerates to slow motion, the machine moves forward CAM ROLLER
and the carriage travel reverses and accelerates smoothly.
If the carriage does not slow, but goes in and out too fast
during travel reversal, the cam arm needs to be adjusted. CAM ROLLER
The cam arm is provided with a slot to fine tune the car- CAM PLATE RETURN SPRING
riage travel shift speed (See Figure 4). Adjust the cam
arm clockwise, relative to the valve shift, to reduce the
travel speed and counter clockwise to increase the travel
LOWER RAIL
speed.
For maximum automatic machine travel and to avoid

carriage jerking it is important that the carriage does
not move in and out of travel reversal to fast. If the cam
arm is adjusted to far, however, the carriage travel will be
Figure 3 - Controller Cam Rollers
stopped and only machine travel will result. In this case,
the cam arm should be “backed up” to obtain a slower
carriage movement during shift and also allow maximum
automatic machine travel.
CAM FOLLOWER ARM CAM FOLLOWER ARM SPRING
CONTROLLER CAM PLATE MANUAL SHIFT PLATE
TOP STRIKER ARM
IDLER REVERSING LUG
DRIVE REVERSING LUG 9” OF TRAVEL
BOTTOM STRIKER ARM UPPER RAIL

VALVE SHIFTING LEVER
STRIKER ARM BOLTS

TROUBLE SHOOTING
FINISHING
Open or pitted surface left by the Paving rollers are carrying to much con- Adjust the augers lower to leave a
rollers (rollers are plowing concrete). crete (the roll of concrete on the side of golf ball size roll at the front edge
the rollers is too large). of the leading roller.
Concrete may be placed too far ahead of Limit concrete placement to within
the machine. Concrete may be drying out. a maximum of 10 feet ahead of the
paving machine.
Open or pitted surface left by the Augers are set too low and are removing Raise augers to leave golf ball size
rollers (no concrete on side of the to much concrete (paving rollers carrying of concrete at the front end of the
leading roller). no concrete roll). leading roller.
Roll of concrete coming off the rear This condition may exist if the rear of the Raise the rear of the paving rollers
of paving rollers (rollers are leaving paving rollers is too low. by raising the rear of the machine
a ridge in the slab). using the machine leg cranks until
the excess roll or ridge disappears.
Normally, the rear of the paving
rollers will be 1/8 to 3/16 inch
higher than the front of the leading
edge of the paving rollers. Note:
The augers may need to be
readjusted at this time.
Drag Pan is leaving an indentation in There may be too much additional weight Remove some or all of the added
the surface, at the curb line or slab on the drag pan. weight (usually concrete) from the
edge. pan.
The pan is not being pulled straight. Adjust and hook the chains to the
pan so that all the chains are
hooked the same number of links
from the pan.
The pan is being pulled at a point to high Adjust the height of the hanger
by the pan hanger frame. frame distance to grade,
approximately 6 inches.
The total finished surface is not The concrete may be abnormally dry (the The use of pre-wetted burlap drag
sealed behind the drag pan. surface may be drying from hot winds). is suggested. Keep burlap wet.
Finish coming from rollers seems to Auger shaft may be bent or augers are Remove augers and inspect shafts
be washboard looking (possible out of balance. One or more slide blocks for straightness. Attach the augers
vibration on lower paving carriage). on lower carriage frame may not be and check for visual imbalance by
contacting skew ring on upper carriage. looking at the very end of the
augers for abnormal oval rotation.
Tighten center pivot bolt so slide
blocks contact skew ring; still allow-
ing skewing if skew cylinder is
used.
MACHINE OPERATION
Engine does not start after Engine ran out of fuel or water in fuel. Replace water contaminated fuel.
“Shutdown”. For best performance use unlead-
ed gasoline and avoid alcohol
blended fuels.
Use only straight weight SAE 30
oil in engine crankcase.
No hydraulic power or loss in speed Low hydraulic oil level in tank. Add hydraulic oil to within two
and/or power. inches of the top of tank.
Carriage does not move when pow- Improper hose hookup to carriage con- Hookup hoses properly.
er is applied. Engine is under strain. roller.

TROUBLE SHOOTING
MACHINE OPERATION
Carriage does not move when power Carriage Controller cam arm follower is Check cam arm follower tension
is applied. Engine is under strain. is not in “pave” position. and verify that cam arm movement
is not obstructed.
Carriage decelerates, stops and Carriage Controller cam arm follower is Adjust upper rail or adjust cam arm.
then will not accelerate. is not adjusted properly. See Maintenance - Controller.
Carriage Controller reversing valve spool Check for cause and correct.
does not shift. See Maintenance - Controller
If valve mount bolts have recently been Loosen valve body mount bolts and
tightened, the reversing valve body may tighten bolts evenly a little at a time.
be distorted causing the spool to “bind”.
Automatic machine travel is more Upper rail on controller requires Adjust upper rail down.
when carriage is near drive end. adjustment. See Maintenance - Controller
Carriage travel does not slow down Cam arm requires adjustment. Adjust cam arm.
enough before automatic reversing. See Maintenance - Controller
The result is excessive jerking.
Automatic machine advance is not Check valve is stuck. Lightly tap check valve. Replace
functioning. Manual bogie advance valve if malfunction recurs. Valve
is functioning. is located beneath Power Unit.
See Parts Book
Speed and power loss for carriage Clevis end or rear spool stop is unscrew- Clean oil from clevis end threads.
travel drive motor when carriage ing from reversing valve spool. Assemble and loctite.
travels in one direction. Travel in
return direction is normal.
Carriage travel reversing valve is worn Replace valve.
or faulty.
Hydraulic motor worn or damaged. Replace motor.
Paving roller stops under load while On reversing valve, relief valve pressure Adjust relief pressure setting * or
augers operate normally. setting is too low or foreign material is disassemble relief valve and re-
unseating relief valve. move material or replace with
a valve with correct relief setting.
* 1200 PSI relief valve pressure
should be verified for replacement
valves before installation.
Paving roller does not operate or Roller motor is damaged or worn. Re- Replace motor.
stops under load. Relief valve is okay. versing valve may have developed Replace reversing valve.
Augers operate normally. internal damage.
Paving roller slows or stops under Paving roller shaft bearings damaged. Replace bearings.
load. Excessive bearing noise when
roller spins or bearing excessively
hot.
Paving roller operates when carriage Hydraulic hose quick disconnect is Replace quick disconnect.
travels in one direction but does not malfunctioning.
operate properly and/or reverse when
carriage travel direction is reversed.
Augers slow or stop but roller func- Auger is overloaded with concrete. Reduce concrete in front of augers.
tions normally under load.
Auger motor is damaged or worn. Replace auger motor.
Hydraulic hose quick disconnect is mal- Replace quick disconnect.
functioning.

TROUBLE SHOOTING
MACHINE OPERATION
Auger and roller stop under load. On/Off Valve relief valve pressure is set Adjust relief valve setting to 1800 *
too low. or replace with valve with the cor-
rect relief pressure setting.
* 1800 PSI relief valve pressure
should be verified for replacement
valves before installation.
Paving roller does not skew in proper Improper hookup of hydraulic lines to Reverse hoses leading to hydraulic
direction but roller is spinning in hydraulic skew cylinder. skew cylinder.
proper direction.
Paving roller does not automatically Foreign object blocking full travel. Remove obstruction.
skew full travel in one or both
directions.
Nut on carriage center pivot shaft is Adjust nut tension.
too tight.
Carriage center pivot shaft is binding. Disassemble, clean and relubri-
cate before reassembling.
Speed and power loss for paving Worn hydraulic pump. Replace hydraulic pump.
roller and auger.
AUTOMATIC REVERSING VALVE

Carriage rollers only work in Non- Both the MV1 and MV2 Cartridge Valves Replace both Cartridges.
Reversing Mode and will not go into are stuck and not shifiting.
Auto-Reversing Mode after shifting
the selector handle to Auto-Revers-
ing Mode.
Carriage rollers only work in Auto- Both the MV1 and MV2 Cartridge Valves Replace both Cartridges.
Reversing Mode and will not go into are stuck and not shifiting.
Non-Reversing Mode after shifting
the selector handle to Non-Revers-
ing Mode.
Carriage blows relief in one dir- If the carriage works in all modes ex- Remove the 9/16 Hex Vent Cap
ection in the Auto-Reversing Mode. cept for one direction in the Auto- on both the MV1 and MV2 Cart-
Reversing Mode, either the MV1 ridge Valves. Insert a small screw
or MV2 Cartridge Valve is stuck driver or allen wrench into the
in the shifted mode. vent cap holes. The cartridge
with the shallowest hole is the
cartridge that is stuck. In order
to run the carriage until a replace-
ment cartridge can be obtained,
use the small screw driver or
allen wrench to manually push the
cartridge spool in. If the depth of
the vent hole is the same on each
cartridge, you have sucessfully
shifted the stuck cartridge. The
carriage will run in the Auto-
Reversing Mode until the selector
handle is moved.

SECTION IV
A TEREX COMPANY
STANDARD PARTS BOOK

MODEL 4800

BID-WELL
A TEREX Company
CANTON, SD 57013
TEL: 605-987-2603 • FAX: 605-987-2605
A TEREX COMPANY
MARZOCCHI PUMPS
SECTION IV
MODEL 4800 (2008) SECTION IV PAGE 4.1

NOTES
PAGE 4.2 SECTION IV MODEL 4800 (2008)

TABLE OF CONTENTS
Paving Machine Frame & Power Unit
GROUP 1
• Insert truss Assembly................................................................................................ 4.6 - 4.13
• manual crown adjustor......................................................................................... 4.14 - 4.15
• FRAME END ASSEMBLY.................................................................................................. 4.16 - 4.19

1. Idler Frame End Assembly.......................................................................................... 4.16 - 4.17
2. Controller Frame End Assembly................................................................................. 4.18 - 4.19
• dual chain controller............................................................................................ 4.20 - 4.25

1. Dual Chain Controller Assembly................................................................................. 4.20 - 4.23
2. Dual Chain Controller Hydraulic Schematic................................................................ 4.24 - 4.25
• LEG ASSEMBLY . ............................................................................................................ 4.26 - 4.31

1. Leg Plate Assembly.................................................................................................... 4.26 - 4.27
2. 6” Extended Leg Assembly......................................................................................... 4.28 - 4.29
3. Ladder Assembly.................................................................................................................. 4.30
4. Leg Brace Assembly............................................................................................................. 4.31
• 4 FT BOGIE WHEEL ASSEMBLY..................................................................................... 4.32 - 4.35

1. Driver Bogie Wheel Assembly.................................................................................... 4.32 - 4.33
2. Idler Bogie Wheel Assembly....................................................................................... 4.34 - 4.35
3. Optional Bogie Wheels, Screed Chairs & Pipe........................................................... 4.34 - 4.35
• POWER UNIT ASSEMBLY................................................................................................ 4.36 - 4.51

1. Gasoline Engine, Pump & Battery.............................................................................. 4.36 - 4.37
2. Diesel Engine, Pump & Battery.................................................................................. 4.38 - 4.39
3. Power Unit Platform.................................................................................................... 4.40 - 4.41
4. Hydraulic Tank............................................................................................................ 4.40 - 4.41
5. Fuel Tank.................................................................................................................... 4.42 - 4.43
6. Control Console, Directional Control & Work Platform............................................... 4.42 - 4.43
7. Handrails, Seat and Auxiliary Mount........................................................................... 4.44 - 4.45
8. Power Unit Hydraulic Schematic & Controls............................................................... 4.46 - 4.49
9. Kubota Accessory Electrical Diagram......................................................................... 4.50 - 4.51
(CONTINUED NEXT PAGE)
A TEREX COMPANY

TABLE OF CONTENTS
Paving Machine Upper & Lower Carriage
GROUP 2
• LOWER CARRIAGE ASSEMBLY...................................................................................... 4.54 - 4.63
1. Lower Carriage Assembly........................................................................................... 4.54 - 4.57
2. Carriage Lift Assembly................................................................................................ 4.58 - 4.59
3. Lower Carriage Hydraulic Schematic.......................................................................... 4.60 - 4.61
4. Carriage Lift Hydraulic Schematic.............................................................................. 4.62 - 4.63
• UPPER CARRIAGE ASSEMBLY....................................................................................... 4.64 - 4.73

1. Carriage Frame Assembly.......................................................................................... 4.64 - 4-65
2. Battery........................................................................................................................ 4.64 - 4-65
3. Gasoline Engine and Pump........................................................................................ 4.64 - 4-65
4. Diesel Engine and Pump............................................................................................ 4.66 - 4-67
5. Shift Mechanism......................................................................................................... 4.66 - 4-67
6. Fuel Tank.................................................................................................................... 4.68 - 4-69
7. Hydraulic Tank............................................................................................................ 4.68 - 4-69
8. Carriage On/Off Mechanism....................................................................................... 4.68 - 4-69
9. Carriage Shift Paddle Assembly................................................................................. 4.68 - 4-69
10. Upper Carriage Hydraulic Schematic......................................................................... 4.70 - 4.73
• ROTA-VIBE Assembly.................................................................................................... 4.74 - 4.77

1. Rota-Vibe Assembly................................................................................................... 4.74 - 4.75
2. Rota-Vibe Hydraulic Schematic.................................................................................. 4.76 - 4.77
• UPPER CARRIAGE hanger Assembly...................................................................... 4.78 - 4.79
• DRAG PAN ASSEMBLY.................................................................................................... 4.80 - 4.81
• KUBOTA ENGINE ELECTRICAL DIAGRAM.............................................................................. 4.82
A TEREX COMPANY

GROUP 1
• Insert truss Assembly...................................................................... 4.6 - 4.13
• manual crown adjustor............................................................... 4.14 - 4.15
• FRAME END ASSEMBLY........................................................................ 4.16 - 4.19
• dual chain controller.................................................................. 4.20 - 4.25
• LEG ASSEMBLY . .................................................................................. 4.26 - 4.31
• 4 FT BOGIE WHEEL ASSEMBLY........................................................... 4.32 - 4.35
• POWER UNIT ASSEMBLY...................................................................... 4.36 - 4.45
• POWER UNIT HYDRAULIC SCHEMATIC............................................... 4.46 - 4.49
• KUBOTA POWER UNIT ELECTRICAL DIAGRAM................................. 4.50 - 4.51
A TEREX COMPANY
CANTON, SD 57013 USA GROUP 1

ITEM PART NUMBER QTY DESCRIPTION
COMPLETE INSERT - #2 CARRIGE RAIL, BRACES & CHAIN HANGER
***************** 48” INSERT ASSEMBLY - #2 CARRIAGE RAIL
1 BRC-2018-DL 1 18’ CAST HINGE INSERT WITH LEG RAIL

BRC-2018-D 1 18’ CAST HINGE INSERT WITHOUT LEG RAIL
102574 1 18’ CAST HINGE INSERT, WITH LEG RAIL, POWER UNIT
* BRC-2017-DL 1 17’ CAST HINGE INSERT WITH LEG RAIL (NOT SHOWN)


* 107067 1 10’ CAST HINGE INSERT WITH LEG RAIL

* BRC-2009-DL 1 9’ CAST HINGE INSERT WITH LEG RAIL


BRC-2008-D 1 8‘ CAST HINGE INSERT WITHOUT LEG RAIL (NOT SHOWN)
112095 1 8.5’ CAST HINGE INSERT, WITH LEG RAIL
* 106187 1 7’ CAST HINGE INSERT WITH LEG RAIL (NOT SHOWN)

BRC-2006-D 1 6‘ CAST HINGE INSERT WITHOUT LEG RAIL
* 106120 1 5’ CAST HINGE INSERT WITHOUT LEG RAIL (NOT SHOWN)

111344 1 5’ CAST HINGE INSERT WITH LEG RAIL (NOT SHOWN)

BRC-2004-D 1 4’ CAST HINGE INSERT WITHOUT LEG RAIL (NOT SHOWN)

* 109702 1 1.5’ CAST HINGE INSERT WITHOUT LEG RAIL (NOT SHOWN)
***************** 48” INSERT ASSEMBLY - WITH GRADE HYDRAMATION

* 112576 1 4800/3’ HYDRAMATION INSERT ASSEMBLY
* 112596 1 4800/18’ POWER UNIT HYDRAMATION INSERT ASSEMBLY
A TEREX COMPANY
GROUP 1 CANTON, SD 57013 USA

1
4
5
A TEREX COMPANY

***************** CAST HINGE INSERT ASSEMBLY WITHOUT CARRIAGE RAIL

1 48-10600-L 2 18’ CAST HINGE INSERT SIDE WITH LEG RAIL
48-10600 2 18’ CAST HINGE INSERT SIDE WITHOUT LEG RAIL
114600 2 17’ CAST HINGE INSERT SIDE WITH LEG RAIL
48-10500-L 2 15’ CAST HINGE INSERT SIDE WITH LEG RAIL
113950 2 10’ CAST HINGE INSERT SIDE WITHOUT LEG RAIL
112096 2 8.5’ CAST HINGE INSERT SIDE WITH LEG RAIL
48-10300 2 6‘ CAST HINGE INSERT SIDE WITHOUT LEG RAIL
48-15069 2 4’ CAST HINGE INSERT SIDE WITH LEG RAIL
109701 2 1.5’ CAST HINGE INSERT SIDE WITHOUT LEG RAIL
2 36-11010 2 CAST HINGE INSERT PIN
3 41-54007 2 HAIR PIN COTTER, .177
***************** #2 CARRIAGE RAIL
4 48-15325 2 18’ #2 CARRIAGE RAIL WELDMENT ONLY (#100124 COMPLETE ASSY)
114601 2 17’ #2 CARRIAGE RAIL WELDMENT ONLY
RF-13555 2 15’ #2 CARRIAGE RAIL WELDMENT ONLY (#100123 COMPLETE ASSY)
SP-03422 2 12’ #2 CARRIAGE RAIL WELDMENT ONLY (#100122 COMPLETE ASSY)
107066 2 10’ #2 CARRIAGE RAIL WELDMENT ONLY (#115143 COMPLETE ASSY)
112097 2 8-1/2’ #2 CARRIAGE RAIL WELDMENT ONLY (#113922 COMPLETE ASSY)
SP-03424 2 6’ #2 CARRIAGE RAIL WELDMENT ONLY (#100121 COMPLETE ASSY)
RF-13557 2 3’ #2 CARRIAGE RAIL WELDMENT ONLY (#100120 COMPLETE ASSY)
105203 2 1.5’ #2 CARRIAGE RAIL WELDMENT ONLY
BR-15473 2 1’ #2 CARRIAGE RAIL WELDMENT ONLY (#110499 COMPLETE ASSY)
A TEREX COMPANY

32
32
33
33 34 31
34
35
32 28
29
31 30
33 29 24
34 28 36
27
28 23
29
30
29
28
23 25
26
37
23
4
1
5 12 38
8 19 15
6 18
10
20
7 21
13
22
9 11
39 40 41
14 43
16
17 42
A TEREX COMPANY
GROUP 1

5 101791 28(18’) #2 CARRIAGE RAIL ADJUSTING STRAP (QTY: 17’=26; 15’=24; 12’=20;10’=16;
INCLUDES: 9’=16; 8.5’=16; 8’=16; 7’=14; 6’=12; 5’=10; 4’=12; 3’=10; 2’=8; 1.5’=4; 1’=4
6 101788 1 #2 CARRIAGE RAIL ADJUSTING STRAP WELDMENT ONLY
7 13204 1 ADJUSTOR COLLAR
8 41-62136 1 BOLT, 1/2-10 X 4-1/2
9 34-20106 1 ADJUSTOR NUT TIGHTENER
10 41-10008 1 FLAT WASHER, 1/2
11 41-22008 1 HEX NUT, 1/2-13 UNC
12 BR-01350 4(18’) CHAIN HANGER ASSEMBLY (QTY: 17’= 4; 15’,12’,10’,9’,8.5’,8’,7’,6’,5’,4’,3’ = 2)
INCLUDES:
13 BR-01351 1 CHAIN HANGER BRACKET
14 32-00360 1 PLASTIC WEAR BLOCK
15 41-36206 2 SCREW, 1/4-20 UNC X 1, FLAT HD MACH
16 41-11004 2 LOCKWASHER, 1/4
17 41-22004 2 HEX NUT, 1/4-20 UNC
18 BR-01355 1 MOUNTING PLATE
19 41-60418 2 BOLT, 3/8-16 UNC X 2-1/4
20 41-10006 2 FLAT WASHER, 3/8
21 41-11006 2 LOCKWASHER, 3/8
22 41-22006 2 HEX NUT, 3/8-16 UNC
23 BR-07500 3 MAJOR CROSS BRACE (18’,17’,15’ ,12’)
* BR-07500 2 MAJOR CROSS BRACE (18’ #102574,15’ #102572, 9’,10’,8.5,8’,6’,5’ 4’,3’)
24 41-60420 12 BOLT, 3/8-16 UNC X 2-1/2 (QTY: 18’ #102574,15’ #102572,12’#115984,10’,9’,8-1/2’,8’ ,7’,6’, 5’ ,4’ ,3’ =8)
25 41-11006 12 LOCKWASHER, 3/8 (QTY: 18’ #102574,15’ #102572,12’#115984,10’,9’,8-1/2’,8’ ,7’,6’, 5’ ,4’ ,3’ =8)
26 41-22006 12 HEX NUT, 3/8-16 UNC (QTY: 18’ #102574,15’ #102572,12’#115984,10’,9’,8-1/2’,8’ ,7’,6’, 5’ ,4’ ,3’ =8)
27 34-06800 2 CROWN ADJUSTER SCREW
28 41-22220 8 CROWN ADJUSTOR NUT, 1-1/4, 7 UNC
29 07000 8 CROWN ADJUSTOR SCREW WASHER
30 34-26804 4 CROWN ADJUSTOR SCREW SPACER
31 48-10675 4 18‘ INSERT DIAGONAL ANGLE BRACE
* 114604 4 17’ INSERT DIAGONAL ANGLE BRACE
* 48-10575 4 15‘ INSERT DIAGONAL ANGLE BRACE
* BR-15011 4 10’ INSERT DIAGONAL ANGLE BRACE
* 112102 4 8.5‘ INSERT DIAGONAL ANGLE BRACE
* 104493 4 5‘ INSERT DIAGONAL ANGLE BRACE
32 41-60420 8 BOLT, 3/8-16 UNC X 2-1/2
33 41-11006 8 LOCKWASHER, 3/8
34 41-22006 8 HEX NUT, 3/8-16 UNC
35 102522 1 MINOR CROSS BRACE FOR DRIVE END INSERT (18’ #102574,15’ #102572,12’#115984 ONLY)
36 28-00858 2 U-BOLT, SQ, 3/8-16 UNC, 2 X 3 X 1-1/2 (18’ #102574,15’ #102572,12’#115984 ONLY)
* 41-11006 4 LOCKWASHER, 3/8 (18’ #102574,15’ #102572, 12’#115984 ONLY)
* 41-22006 4 HEX NUT, 3/8-16 UNC (18’ #102574,15’ #102572, 12’#115984 ONLY)
37 36-11075 2 CONNECTING TRUSS FINGER SHIELD
A TEREX COMPANY

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8 19 15
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14 43
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17 42
A TEREX COMPANY

38 RF-00000 MACHINE TOOLS & MISCELLANEOUS

39 102550 2 18’ & 17’ INSERT HOSE, 1/2 X 216”
* 101807 2 15’ INSERT HOSE, 1/2 X 180”
* 102645 2 12’ INSERT HOSE, 1/2 X 144”
* 109253 2 10’ INSERT HOSE, 1/2 X 120”
* 113575 2 9’ INSERT HOSE, 1/2 X 108”
* 107546 2 8’ & 8.5’ INSERT HOSE, 1/2 X 96”
* 110484 2 7’ INSERT HOSE, 1/2 X 84”
* 102643 2 6’ INSERT HOSE, 1/2 X 72”
* 111778 2 5’ INSERT HOSE, 1/2 X 60”
* 111782 2 4’ INSERT HOSE, 1/2 X 48”
* 101496 2 3’ INSERT HOSE, 1/2 X 37”
* 101496 2 2’ & 1.5’ INSERT HOSE, 1/2 X 37”
* 107806 2 1’ INSERT HOSE, 1/2 X 36”
40 11-55535 2 QUICK DISCONNECT, 1/2 MALE
* 11-55506 2 QUICK DISCONNECT DUST CAP
41 11-55533 2 QUICK DISCONNECT, 1/2 FEMALE
* 11-55501 2 QUICK DISCONNECT DUST PLUG
* 20-08060 2 DECAL, WARNING TO AVOID....
42 113890 2 HOSE HANGER (QTY: 18’,17’, 15’, 12’,10’=2, 9’, 8.5’, 8’, 7’, 6’, 5’, 4’, 3’, 2’, 1.5’, 1’=1)
* 28-00854 2 U-BOLT, SQ 3/8-16 UNC X 1 (QTY: 18’,17’, 15’, 12’,10’=2, 9’, 8.5’, 8’, 7’, 6’, 5’, 4’, 3’, 2’, 1.5’, 1’=1)
* 41-11006 4 LOCKWASHER, 3/8 (QTY: 18’,17’, 15’, 12’,10’=4, 9’, 8.5’, 8’, 7’, 6’, 5’, 4’, 3’, 2’, 1.5’, 1’=2)
* 41-22006 4 HEX NUT, 3/8-16 UNC (QTY: 18’,17’, 15’, 12’,10’=4, 9’, 8.5’, 8’, 7’, 6’, 5’, 4’, 3’, 2’, 1.5’, 1’=2)
43 RF-15601 4 RF SHIPPING CLAMP ASSY
**************** FIELD REPLACEMENT HOSE - 12’ INCREMENTS

* 107512 1/2 X 12’ WITH MALE & FEMALE DISCONNECT HOSE ASSY
* 107656 1/2 X 12’ WITH FEMALE & FEMALE DISCONNECT HOSE ASSY
A TEREX COMPANY

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A TEREX COMPANY

48-35100 MANUAL CROWN ADJUSTOR - 48” INSERT
1 36-35140 2 CROWN ADJUSTOR SPROCKET

2 14-10520 2 THRUST BEARING, 1-1/4 ID
3 41-95000 4 SPHERICAL/CONCAVE WASHER SET, 1-1/4 ID
4 41-22220 6 HEX NUT, 1-1/4 -7 UNC
5 101386 2 ROLLER CHAIN, #2050, 59 RIVET LINKS, SHORT
6 34-26804 4 CROWN ADJUSTING SPACER
7 36-15073 2 CROWN ADJUSTOR SCREW
8 101526 2 CROWN ADJUSTOR RETAINER
9 41-56624 2 COTTERLESS HITCH PIN, 1/2 X 3
10 39-25517 2 DRIVE SPROCKET, 1-1/4 BORE
11 39-25630 2 POWER TRANSFER SPROCKET, 1-1/4 BORE
12 101387 1 ROLLER CHAIN, #2050, 143 RIVET LINKS, LONG
* 37-02051 3 LINK, #2050 CHAIN CONNECTING SPRING CLIP
13 41-71220 2 KEY, 1/4 SQ X 1-1/4
14 36-35110 2 JACK SHAFT MOUNT
15 41-60422 6 BOLT, 3/8-16 UNC X 2-3/4
16 41-11006 6 LOCKWASHER, 3/8
17 41-22006 6 HEX NUT, 3/8-16 UNC
18 28-00620 2 COLLAR, 1-1/4 ID
19 36-35120 2 JACK SHAFT
20 36-35145 1 CHAIN TIGHTENER
21 32-00360 1 WEAR BLOCK
22 41-36206 2 SCREW, 1/4-20 UNC X 3/4, FLAT HD SET
23 41-11004 2 LOCKWASHER, 1/4
24 41-22004 2 HEX NUT, 1/4-20 UNC
25 41-60320 1 BOLT, 5/16-18 UNC X 2-3/4
* 41-10005 2 FLAT WASHER, 5/16
26 41-11005 1 LOCKWASHER, 5/16
27 41-22005 1 HEX NUT, 5/16-18 UNC
* 41-75400 2 GREASE ZERK, 1/4 STRAIGHT
A TEREX COMPANY

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A TEREX COMPANY

48-12450 48 INCH CAST HINGE IDLER END FRAME
1 106776 1 CAST HINGE IDLER END FRAME

* 41-54007 2 HAIRPIN COTTER, .177
3 41-60985 2 BOLT, 1-1/4, 7 UNC X 2-1/2
4 41-22220 2 HEX NUT, 1-1/4, 7 UNC
5 41-60828 4 BOLT, 5/8-11 UNC X 4
6 41-11010 4 LOCKWASHER, 5/8
7 41-22010 4 HEX NUT, 5/8-11 UNC
8 48-12250 1 IDLER INSERT
9 41-60410 8 BOLT, 3/8-16 UNC X 1-1/4
10 41-11006 8 LOCKWASHER, 3/8
11 41-22006 8 HEX NUT, 3/8-16 UNC
12 14-30216 4 BEARING, 1”, 2-BOLT FLANGE
13 110203 2 COLLAR
14 RF-10811 2 CARRIAGE TRAVEL IDLER SPROCKET AXLE
15 39-25417 2 SPROCKET, 1” BORE
16 RF-13964 4 COLLAR
* 41-51004 4 EXPANSION PIN, 5/32 X 1-1/4
17 41-78002 2 EYE BOLT, 3/8-16 UNC x 8
18 41-22006 4 HEX NUT, 3/8-16 UNC
19 41-11006 4 LOCKWASHER, 3/8
20 41-10006 4 FLAT WASHER, 3/8
* 20-08015 1 DECAL, BIDWELL (9 X 24)
A TEREX COMPANY

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A TEREX COMPANY

48-12400 48 INCH CAST HINGE CONTROLLER END FRAME
1 48-12000 1 CAST HINGE DRIVE END FRAME

* 41-54007 2 HAIRPIN COTTER, .177
3 41-60985 2 BOLT, 1-1/4, 7 UNC X 2-1/2
4 41-22220 2 HEX NUT, 1-1/4, 7 UNC
5 41-60828 4 BOLT, 5/8-11 UNC X 3-1/2
6 41-11010 4 LOCKWASHER, 5/8
7 41-22010 4 HEX NUT, 5/8-11 UNC
8 48-15509 1 #2050 DUAL CHAIN CONTROL INSERT PANEL
9 14-30216 6 BEARING, 1”, 2-BOLT FLANGE
10 110203 1 SPACER, SPROCKET
11 39-25417 2 SPROCKET, 1” BORE
12 41-10016 1 FLAT WASHER, 1”
13 48-12245 1 DUAL CHAIN CONTROL DRIVE SHAFT
14 41-60408 10 BOLT, 3/8-16 UNC X 1
15 41-11006 10 LOCKWASHER, 3/8
16 41-22006 10 HEX NUT, 3/8-16 UNC
17 RF-13964 3 SPACER, 15/16
18 RF-14203 1 VALVE SHIFT LEVER
19 41-10006 2 FLAT WASHER, 3/8
20 41-11006 2 LOCKWASHER, 3/8
21 41-22006 2 HEX NUT, 3/8-16 UNC
22 41-71216 2 KEY, 1/4 X 1/4 X 1-1/4
23 41-71232 1 KEY, 1/4 X 1/4 X 2
24 39-35417 2 SPROCKET, 1“ BORE
25 107201 1 #50 DOUBLE ROLLER CHAIN
* 37-00151 1 #50 DOUBLE CHAIN LINK
26 31-30419 1 HYDRAULIC MOTOR, CARRIAGE TRAVEL
* 11-20810 2 STRAIGHT ADAPTER, 8MJ-10MB
* 107536 2 HOSE ASSY, 1/2 X 39”
27 117905 1 HYD MOTOR MOUNTING PLATE
28 41-11006 1 LOCKWASHER, 3/8
29 41-24006 1 LOCKNUT, 3/8-16 UNC
30 41-60410 4 BOLT, 3/8-16 UNC X 1-1/4
* 41-10006 4 FLAT WASHER, 3/8
31 41-11006 4 LOCKWASHER, 3/8
32 41-60408 10 BOLT, 3/8-16 UNC X 1
33 41-11006 10 LOCKWASHER, 3/8
34 41-22006 10 HEX NUT, 3/8-16 UNC
35 41-78002 2 EYE BOLT, 3/8-16 UNC X 8
36 41-22006 4 HEX NUT, 3/8-16 UNC
37 41-11006 4 LOCKWASHER, 3/8
38 41-10006 4 FLAT WASHER, 3/8
* 20-08015 1 DECAL, BIDWELL (9 X 24)
**************** INSERT CHAIN ASSEMBLIES

39 107766 2 #2050 ROLLER CHAIN - 18’ INSERT
* 114610 2 #2050 ROLLER CHAIN - 17’ INSERT
* 111917 2 #2050 ROLLER CHAIN - 8.5’ INSERT
* 101423 2 #2050 ROLLER CHAIN - 1.5’ INSERT
* 37-00151 2 #50 DOUBLE CHAIN LINK
A TEREX COMPANY

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A TEREX COMPANY

RF-40050 DUAL CHAIN CONTROLLER ASSEMBLY
1 RF-40051 1 DUAL CHAIN MAIN CONTROLLER RAIL

2 RF-40901 1 UPPER CONTROLLER RAIL
3 41-60408 3 BOLT, 3/8-16 UNC X 1
4 41-10006 3 FLAT WASHER, 3/8
5 41-11006 3 LOCKWASHER, 3/8
6 41-22006 3 HEX NUT, 3/8-16 UNC
7 109309 1 CONTROL CABLE SADDLE WELDMENT
8 16-00132 1 CONTROL CABLE, 132”
9 28-00103 1 CONTROLLER CAM SPRING
10 RF-40200 1 CONTROLLER CAM
11 34-30205 4 CONTROLLER CAM ROLLER, 2”
12 13-50812 4 STRIPPER BOLT AXLE, 1/2 X 3/4
13 41-24006 4 LOCK NUT, 3/8-16 UNC
14 RF-40300 2 STRIKER ARM
15 41-53210 4 EXPANSION PIN, 1/4 X 1-1/4
16 101059 2 REVERSING LUG
17 112796 2 REVERSING LUG PIN
18 41-60614 2 BOLT, 1/2-13 UNC X 1-3/4
19 41-22008 2 HEX NUT, 1/2-13 UNC
21 41-36206 2 SCREW, 1/4-20 UNC X 3/4, FLAT HD MACH
22 41-11004 2 LOCKWASHER, 1/4
23 41-22004 2 HEX NUT, 1/4-20 UNC
24 31-51240 1 FLOW CONTROL VALVE, CARRIAGE TRAVEL, #FC 51-10
25 41-60220 1 BOLT, 1/4-20 UNC X 2-1/2
26 41-11004 1 LOCKWASHER, 1/4
27 41-22004 1 HEX NUT, 1/4-20 UNC
28 41-60224 1 BOLT, 1/4-20 UNC X 3
29 41-10004 2 FLAT WASHER, 1/4
30 41-11005 2 LOCK WASHER, 5/16
31 RF-41005 1 MANUAL SHIFT PLATE SPACER, 1/4
32 31-54210 1 CHECK VALVE
33 RF-41000 1 MANUAL CONTROL PLATE
34 41-60424 2 BOLT, 3/8-16 UNC X 3
35 41-10006 4 FLAT WASHER, 3/8
36 RF-41004 2 MANUAL SHIFT PLATE SPACER, 3/8
37 RF-41003 4 SPACER
* 41-24006 2 LOCK NUT, 3/8-16 UNC
A TEREX COMPANY

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64 51
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16 15 38
41 40
A TEREX COMPANY
GROUP 1

RF-40050 DUAL CHAIN CONTROLLER ASSEMBLY
38 RF-40001 1 CAM FOLLOWER ARM

39 RF-40006 1 CAM FOLLOWER SPACER
40 41-60206 1 BOLT, 1/4-20 UNC X 3/4
41 41-10004 1 FLAT WASHER, 1/4
42 41-60310 1 BOLT, 5/16-18 UNC X 1-1/4
43 14-48014 1 CAM FOLLOWER BEARING
44 41-22005 1 HEX NUT, 5/16-18 UNC
45 28-00197 1 CAM FOLLOWER ARM SPRING
46 41-53310 1 EXPANSION PIN, 5/16 X 1-1/4
47 RF-14203 1 VALVE ACTUATING ARM
48 RF-41100 1 MANUAL CONTROL LINK
49 41-60306 1 BOLT, 5/16-18 UNC X 3/4
50 41-25005 1 LOCKNUT, 5/16-18 UNC
51 41-60308 1 BOLT, 5/16-18 UNC X 1
52 41-25005 1 HEX NUT, 5/16-18 UNC
53 41-50308 1 OVERCENTER CLEVIS PIN
54 41-51010 3 COTTER PIN, 1/8 X 1-1/4
55 RF-40702 1 OVERCENTER PIVOT PIN
56 41-23006 3 JAM NUT, 3/8-16 UNC
57 41-10005 2 FLAT WASHER, 3/8
58 RF-40703 1 OUTER BUSHING
59 28-00147 1 SPRING
60 RF-40701 1 SPRING HOUSING
61 RF-13495 1 ADJUSTABLE LINKAGE LINK
62 41-23006 1 ADJUSTABLE LINKAGE NUT
63 RF-13494 1 ADJUSTABLE LINKAGE BOLT
* RF-13493 1 ADJUSTABLE LINKAGE, COMPLETE (INCLUDES ITEMS: 61,62 & 63)
64 RF-40609 1 VALVE ADAPTER PLATE
65 41-60406 2 BOLT, 3/8-16 UNC X 3/4
66 41-11006 2 LOCKWASHER, 3/8
67 41-50313 1 CLEVIS PIN, 5/16 X 1-5/8
68 31-50240 1 CONTROLLER REVERSING VALVE
69 41-32210 3 SCREW, 1/4-20 UNC X 1-1/4, SOCKET HD
70 41-11004 3 LOCKWASHER, 1/4
* RF-41005 4 SPACER
71 31-55221 1 CARRIAGE TRAVEL HOLDING VALVE
72 41-60316 2 BOLT, 5/16-18 UNC X 2
73 41-11005 2 LOCKWASHER, 5/16
74 41-22005 2 HEX NUT, 5/16-18 UNC
A TEREX COMPANY

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4 9
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25 34
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10 20 42
45 43
14 15
22
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16 15 38
41 40
A TEREX COMPANY

RF-40050 DUAL CHAIN CONTROLLER ASSY - HYDRAULIC
1 31-51240 1 CONTROL VALVE, CARRIAGE TRAVEL

2 11-20510 4 90 DEGREE ELBOW ADAPTER, 8MJ-10MB
3 11-20810 3 STRAIGHT ADAPTER, 8MJ-10MB
5 11-55535 3 QUICK DISCONNECT, 1/2, MALE
6 11-55533 3 QUICK DISCONNECT, 1/2, FEMALE
7 108082 3 HOSE ASSY, 1/2 X 180”
8 31-50240 1 CARRIAGE REVERSING VALVE
9 107538 3 HOSE ASSY, 1/2 X 22”
10 31-55221 1 HOLDING VALVE, CARRIAGE TRAVEL
13 107536 2 HOSE ASSY, 1/2 X 24”
14 11-11008 2 STRAIGHT ADAPTER, 8MB-10MB
15 31-30419 1 HYD MOTOR, CARRIAGE TRAVEL
16 117383 1 HOSE ASSY, 1/2 X 84”
NOTE: HYDRAULIC FITTINGS MAY VARY PER UNIT.
A TEREX COMPANY

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TRAVEL HOLDING VALVE TRAVEL CONTROL VALVE
10 11
3 5 6 7
IN CF
V1 V2 8 B 1
11 A
IN
C2 EX EX
C1
9
9 REVERSING 3
VALVE 4
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13 13 9 2
5 6 16
2
7
15 14 POWER SELECTOR "B"

13
7
B POWER SELECTOR "A"
14 13 16
A HYDRAULIC TANK "C"
CARRIAGE TRAVEL MOTOR
A TEREX COMPANY

48-15342 6” LEG PLATE ASSEMBLY, RH SIDE

48-15343 6” LEG PLATE ASSEMBLY, LH SIDE
1 48-15335 1 6” SOLID LEG PLATE, LH SIDE

2 48-15334 1 6” SOLID LEG PLATE, RH SIDE
INCLUDES: PER LEG PLATE
3 48-15339 1 TOP WHEEL BAR

4 41-10012 2 FLAT WASHER, 3/4
5 41-11012 2 LOCKWASHER, 3/4
6 41-60916 2 BOLT, 3/4-10 UNC X 2
7 41-34620 2 SCREW, SQ HD SET, 1/2 X 2-1/2
8 41-23008 2 JAM NUT, 1/2-13 UNC
9 RF-10253 4 6” OUTER LEG CLAMP
10 41-60620 10 BOLT, 1/2-13 UNC X 2-1/2
11 41-11008 10 LOCKWASHER, 1/2
12 41-22008 10 HEX NUT, 1/2-13 UNC
13 48-15009 6 4” LEG ROLLER WITH BEARING
14 41-12016 6 FLAT WASHER, 1” SAE
15 13-51628 2 AXLE STRIPPER BOLT AXLE, 1 X 1-3/4
16 13-51624 4 AXLE STRIPPER BOLT, 1 X 1-1/2
17 36-25699 1 LEG RAIL CLAMP SPACER
18 09102 2 LEG RAIL CLAMP
19 41-60618 4 BOLT, 1/2-13 UNC X 2-1/4
20 41-11008 4 LOCKWASHER, 1/2
* 20-08058 1 DECAL, WARNING: STAND....
* 20-08057 1 DECAL, RAISE MACHINE....
A TEREX COMPANY

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A TEREX COMPANY

107052 6” EXTENDED MANUAL LEG
1 RF-15910 1 6” OUTER LEG WELDMENT, 78”

2 04400 1 LEG CRANK
3 41-53214 1 EXPANSION PIN, 1/4 X 1-3/4
4 28-01433 1 SNAPPER PIN, 3/8 X 2-1/2
5 41-75490 4 GREASE ZERK, 90 DEGREE
6 41-75400 2 GREASE ZERK, STRAIGHT
7 106967 1 6” INNER LEG WELDMENT
8 RF-15915 1 6” EXT SCREW, 1-1/4, 72”
9 106964 1 LEG NUT PLATE
10 41-60410 4 BOLT, 3/8-16 UNC X 1-1/4
11 41-11006 4 LOCKWASHER, 3/8
12 40-10934 1 O’RING, #34
13 RF-13480 1 1-1/4 LEG SCREW GREASE SLEEVE
* 41-33303 2 SET SCREW, 5/16 X 3/8
14 14-10524 1 THRUST BEARING, 1”
15 11-80010 1 90 DEGREE ELBOW GREASE FITTING
16 11-80032 2 GREASE LINE TO THREADS FITTING
17 RF-15756 1 LEG GREASE LINE
18 11-02418 1 90 DEGREE ELBOW, 2MP-2FP
19 100736 1 GREASE ZERK MOUNTING PLATE
20 41-37018 2 SCREW, SELF-TAP, 1/4 X 3/4
21 106958 1 SCREW STOP SLEEVE
22 41-53424 1 EXPANSION PIN, 3/8 X 3
23 RF-10753 1 6” INNER LEG CLAMP
24 41-60620 2 BOLT, 1/2-13 UNC X 2-1/2
25 41-11008 2 LOCKWASHER, 1/2
26 41-22008 2 HEX NUT, 1/2-13 UNC
* 20-08058 1 DECAL, WARNING - STAND CLEAR
* 20-08057 1 DECAL, RAISE MACHINE
* 20-08080 1 DECAL, GREASE POWER LEG SCREW DAILY
A TEREX COMPANY

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A TEREX COMPANY

48-20402 6” LEG LADDER ASSEMBLY
1 48-20425 1 UPPER LEG LADDER

2 36-20450 1 LOWER LEG LADDER
* 41-54007 2 HAIRPIN, .177
3 36-20405 2 6” LEG LADDER MOUNT
4 41-60620 4 BOLT, 1/2-13 UNC X 2-1/2
5 41-11008 4 LOCKWASHER, 1/2
6 41-22008 4 HEX NUT, 1/2-13 UNC
7 41-34612 2 SCREW, 1/2-13 UNC X 1-1/2, SQ HD
8 41-23008 2 JAM NUT, 1/2-13 UNC
9 37-05020 1 CHAIN, 3 FT
10 28-00950 2 S-HOOK, #6
11 117724 1 LADDER RAIL EXTENSION
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A TEREX COMPANY

RF-13081 6” LEG BRACE ASSEMBLY
1 RF-13088 1 OUTER LEG BRACE

2 RF-13087 1 INNER SLIDE LEG BRACE
3 RF-15439 1 INNER STUB BRACE
4 28-01102 1 3/4 TURNBUCKLE
5 41-23012 2 JAM NUT, 3/4-10 UNC
6 RF-15436 1 6” LEG TURNBUCKLE CLAMP END
8 41-60620 4 BOLT, 1/2-13 UNC X 2-1/2
9 41-61108 4 LOCKWASHER, 1/2
10 41-22008 4 HEX NUT, 1/2-13 UNC
11 RF-15438 1 6” LEG BRACE TUBE CLAMP END
12 41-60418 2 BOLT, 3/8-16 UNC X 2-1/4
13 41-11006 2 LOCKWASHER, 3/8
14 41-22006 2 HEX NUT, 3/8-16 UNC
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A TEREX COMPANY

114152 4 FT DRIVE BOGIE ASSEMBLY, RH

114151 4 FT DRIVE BOGIE ASSEMBLY, LH
1 RF-15516 1 4 FT DRIVE BOGIE FRAME, LH

2 RF-11061 1 CHAIN GUARD, LH
3 RF-15529 1 4 FT DRIVE BOGIE FRAME, RH
4 RF-11060 1 CHAIN GUARD, RH
COMMON PARTS:
5 41-60408 4 BOLT, 3/8-16 UNC X 1
6 41-11006 4 LOCKWASHER, 3/8
7 14-30216 4 BOGIE BEARING, 1”, 2-BOLT FLANGE
8 41-60408 8 BOLT, 3/8-16 UNC X 1
9 41-11006 8 LOCKWASHER, 3/8
10 RF-11010 1 BOGIE MOTOR MOUNT PLATE
11 41-61624 1 BOLT, 1/2-13 UNC X 3, FULL THREAD
12 41-23008 2 JAM NUT, 1/2-13 UNC
13 41-60410 4 BOLT, 3/8-16 UNC X 1-1/4
14 41-11006 4 LOCKWASHER, 3/8
15 41-10006 4 FLAT WASHER, 3/8
16 41-25306 4 U-NUT, 3/8-16 UNC
17 31-30420 1 HYDRAULIC MOTOR, BOGIE DRIVE
18 41-60408 4 BOLT, 3/8-16 UNC X 1
19 41-11006 4 LOCKWASHER, 3/8
* 40-10908 2 O’RING, #8
21 11-55535 2 QUICK DISCONNECT, 1/2 MALE
* 11-55506 2 QUICK DISCONNECT DUST CAP, 1/2 MALE
22 11-55533 2 QUICK DISCONNECT, 1/2 FEMALE
* 11-55501 2 QUICK DISCONNECT DUST PLUG, 1/2 FEMALE
23 107277 2 HOSE ASSY, 1/2 X 492” - IDLER END
24 107743 2 HOSE ASSY, 1/2 X 300” - CONTROLLER END
25 RF-10900 1 BOGIE MOUNTING PIN
* 41-54007 2 HAIRPIN COTTER, 3/16
26 RF-10813 2 2” CONCAVE CAST DRIVE WHEEL ASSY (STANDARD)
27 RF-11025 2 BOGIE DRIVE AXLE
* SP-02822 2 KEY, 1/4 X 1/4 X 1-1/2 LG
28 RF-11030 1 BOGIE CHAIN TIGHTENER
29 41-11008 1 LOCKWASHER, 1/2
30 41-60618 1 BOLT, 1/2-13 UNC X 2-1/4
31 41-34620 1 SQ HD SET SCREW, 1/2-13 UNC X 2-1/2
32 41-23008 1 JAM NUT, 1/2-13 UNC
33 39-00502 1 IDLER SPROCKET
34 39-25423 1 FRONT BOGIE DRIVE SPROCKET, 1” BORE
35 41-60816 1 BOLT, 5/8-11 UNC X 2
* 41-11010 1 LOCKWASHER, 5/8
36 RF-11065 1 4’ BOGIE WHEEL TO WHEEL CHAIN
37 39-25413 1 BOGIE DRIVE MOTOR SPROCKET, 1” BORE
38 39-35423 1 BOGIE DRIVE TRANSMISSION SPROCKET, 1” BORE
39 RF-11066 1 4’ BOGIE WHEEL TO MOTOR CHAIN
40 101394 2 BOGIE WIPER BELTING
41 41-60310 6 BOLT, 5/16-18 UNC X 1-1/4
42 41-11005 6 LOCKWASHER, 5/16
43 41-10005 12 FLAT WASHER, 5/16
44 41-22005 6 HEX NUT, 5/16-18 UNC
45 100952 1 4 FT BOGIE REBAR PUSHER ASSEMBLY
46 BR-15155 1 MUD GUARD ASSEMBLY OPTION
* SP-02822 2 KEY, 1/4 X 1/4 X 1-1/2
A TEREX COMPANY

TO CONSOLE - MACHINE DIRECTION VALVE "B"
TO CONSOLE - MACHINE DIRECTION VALVE "A"

TO CONSOLE - MACHINE DIRECTION VALVE "A"
BULKHEAD
TO CONSOLE - MACHINE DIRECTION VALVE "B"
24 24
23 23
22 22 22 22
21 21 21 21
20 20 20 20
4 3 BOGIE MOTOR - IDLER END BOGIE MOTOR - DRIVE END 2 1
17 17
BOGIE WHEEL HYDRAULIC SCHEMATIC
2 1
17 See Hydraulic Above)
46
6
5
45
11 10 13
12 15 14
19
18
16 8
9
25 26
39
3
38
4 37 7
27
33
36
29 28
30
44
6 35 7
40
5
43
32 42
34
9 41
8 31
A TEREX COMPANY

RF-11050 4 FT IDLER BOGIE ASSEMBLY

1 RF-15515 1 4’ IDLER BOGIE FRAME
2 RF-10900 1 BOGIE MOUNTING PIN
* 41-54007 2 HAIRPIN COTTER, 3/16
3 RF-10814 2 2” CAST CONCAVE IDLER WHEEL (STANDARD)
4 113612 2 IDLER BOGIE AXLE
5 41-60406 2 BOLT, 3/8-16 UNC X 3/4
6 41-11006 2 LOCKWASHER, 3/8
8 41-60310 6 BOLT, 5/16-18 UNC X 1-1/4
9 41-11005 6 LOCKWASHER, 5/16
10 41-10005 12 FLAT WASHER, 5/16
11 41-22005 6 HEX NUT, 5/16-18 UNC
12 100952 1 4’ BOGIE REBAR PUSHER ASSEMBLY (NOT SHOWN)
**************** OPTIONAL BOGIE WHEELS - ROUND PIPE

1 RF-10813 1 2” CAST CONCAVE DRIVE WHEEL ASSY
RF-10814 1 2” CAST CONCAVE IDLER WHEEL ASSY
103130 1 2” CAST CONCAVE DRIVE WHEEL WITH EXTENSION ASSY
RF-10870 1 2-1/2” CAST CONCAVE DRIVE WHEEL WITH KEY ASSY (FOR 2-7/8 OD)
RF-10871 1 2-1/2“ CAST CONCAVE IDLER WHEEL WITHOUT KEY ASSY (FOR 2-7/8 OD)
102186 1 2-1/2” CAST CONCAVE DRIVE WHEEL WITH HUB EXTENSION ASSY
**************** OPTIONAL BOGIE WHEELS - ROUND PIPE OR FORMS
2 RF-10877 1 3-1/2” CAST FLAT FLANGED DRIVE WHEEL WITH KEY ASSY
RF-10878 1 3-1/2” CAST SOLID FLAT FLANGED IDLER WHEEL WITHOUT KEY ASSY
100765 1 3-1/2” CAST FLAT FLANGED IDLER WHEEL WITH BRAKE HOLE ASSY
**************** OPTIONAL BOGIE WHEELS - FLAT WHEEL NO FLANGES
3 RF-10885 1 CAST IRON DRIVE WHEEL
RF-10886 1 CAST IRON IDLER WHEEL
RF-10850 1 3-1/2” POLYURETHANE DRIVE WHEEL
RF-10855 1 3-1/2” POLYURETHANE IDLER WHEEL
**************** OPTIONAL BOGIE WHEELS -FLAT WHEEL SPLIT REMOVABLE FLANGES
4 RF-10883 1 3-1/2” CAST FLAT DRIVE WHEEL WITH SPLIT FLANGES ASSY
RF-10884 1 3-1/2” CAST FLAT IDLER WHEEL WITH SPLIT FLANGES ASSY
RF-10891 1 2-1/2” POLYURETHANE DRIVE WHEEL WITH SPLIT FLANGES ASSY
RF-10892 1 2-1/2” POLYURETHANE IDLER WHEEL WITH SPLIT FLANGES ASSY
RF-10893 1 3-1/2” POLYURETHANE DRIVE WHEEL WITH SPLIT FLANGES ASSY
RF-10894 1 3-1/2” POLYURETHANE IDLER WHEEL WITH SPLIT FLANGES ASSY
**************** OPTIONAL FLANGES FOR FLAT WHEEL
5 RF-10889 1 1/2 SPLIT FLANGE, 4 REQUIRED PER WHEEL (CAST IRON)
RF-10895 1 1/2 SPLIT FLANGE, 4 REQUIRED PER WHEEL (POLYURETHANE)
110405 1 SPLIT FLANGE WITH EXTRA CHAMFER ASSY
**************** OPTIONAL SCREED CHAIRS AND SCREED PIPE
6 RF-50600 1 2” STANDARD ROUND SCREED CHAIR
* RF-50611 1 2” STANDARD ROUND LOW PROFILE SCREED CHAIR
* RF-13263 1 3” STANDARD ROUND SCREED CHAIR
7 RF-50601 1 NUT, SCREED CHAIR
8 41-10016 1 FLAT WASHER, 1”, SCREED CHAIR
9 RF-50610 1 2” STANDARD SQUARE SCREED CHAIR
* RF-50609 1 2” STANDARD LOW PROFILE SQUARE SCREED CHAIR
10 101950 1 2” STANDARD ROUND SCREED CHAIR ASSY (COMPLETE)
* 101972 1 2” STANDARD ROUND LOW PROFILE SCREED CHAIR ASSY (COMPLETE)
* 101953 1 3” STANDARD ROUND SCREED CHAIR ASSY (COMPLETE)
11 101951 1 2” STANDARD SQUARE SCREED CHAIR ASSY (COMPLETE)
* 101971 1 2” STANDARD SQUARE LOW PROFILE SCREED CHAIR ASSY (COMPLETE)
12 RF-50612 1 LOW PROFILE BASE FOR SCREED CHAIR
* 101977 1 2” ROUND SCREED PIPE RAIL WELDMENT - 5 FT (NOT SHOWN)
* 100010 1 2” SQUARE SCREED PIPE RAIL WELDMENT - 20 FT (NOT SHOWN)
* RF-13381 1 3” ROUND SCREED PIPE RAIL WELDMENT - 10 FT (NOT SHOWN)
* RF-13378 1 3” ROUND SCREED PIPE RAIL WELDMENT - 20 FT (NOT SHOWN)
A TEREX COMPANY

5
6
2 4
1
11
9
12
10
9
8
IDLER BOGIE WHEEL ASSEMBLY
OPTIONAL BOGIE WHEELS

3
1
10
2 9
6
11
6
7
7 OPTIONAL SCREED CHAIRS
A TEREX COMPANY

117230 POWER UNIT ASSEMBLY, 23 HP, KOHLER ENGINE
1 24-30601 1 ENGINE, KOHLER GASOLINE, 23 HP

* 20-20300 1 LUBRICANT, KOHLER ENGINE SPLINE
* 24-92008 1 EXHAUST ELBOW
* 24-00080-1 1 EXHAUST TUBE
* 28-01520 1 MUFFLER CLAMP, 1-1/4
* 28-01246 1 TACHOMETER/HOURMETER
* 41-37006 2 SCREW, 10-16 X 3/4
* 20-20130 1 OIL, TEXECO HAVOLINE, 1QT
2 RF-16191 1 ENGINE MOUNTING PLATE
3 117226 1 SPACER
4 41-60422 4 BOLT, 3/8-16 UNC X 2-3/4
5 41-10006 4 FLAT WASHER, 3/8
6 41-25006 4 LOCKNUT, 3/8-16 UNC
7 41-60414 4 BOLT, 3/8-16 UNC X 1-3/4
8 41-24006 4 LOCK NUT, 3/8-16 UNC
9 31-10503 1 HYDRAULIC PUMP (POWER UNIT)
* 31-10522 1 HYDRAULIC PUMP (ACCESSORY PUMP)
11 11-20918 1 TEE ADAPTER, 8MJ-8MB-8MJ
12 11-20708 1 90 DEGREE SWIVEL ELBOW ADAPTER, 8MJ-8FJX
13 41-60410 2 BOLT, 3/8-16 UNC X 1-1/4
14 41-11006 2 LOXKWASHER, 3/8
15 114710 1 DUST PLATE
16 41-40762 4 BOLT, 10M-1.5 X 100MM
17 41-11007 4 LOCKWASHER, 7/16
18 22-00722 1 BATTERY, #22NF-40
19 RF-13190 2 BATTERY CLAMP
20 41-60406 2 BOLT, 3/8-16 UNC X 3/4
* 41-11006 2 LOCKWASHER, 3/8
21 41-22006 2 HEX NUT, 3/8-16 UNC
22 108854 1 BATTERY CABLE, POS #4GA, 60”
23 108855 1 BATTERY CABLE, NEG #4GA, 60”
* 22-01605 1 SQ COVER, RED
* 22-01610 1 SQ COVER, BLACK
A TEREX COMPANY

16
15 17
10
9
13
14
1
11
12
4 3
22
23
5 6 7
20
21
19
18
A TEREX COMPANY

117339 POWER UNIT ASSEMBLY, 20 HP, KUBOTA DIESEL ENGINE
1 24-00077 1 ENGINE, D902 KUBOTA DIESEL, 20HP

2 41-60418 4 BOLT. 3/8-16 UNC X 2-1/4
3 41-10006 4 FLAT WASHER, 3/8
4 107874 8 FLAT WASHER, 3/8 ID X 1/20
5 32-21062 4 RUBBER ENGINE MOUNT
6 41-12014 4 FLAT WASHER, 7/8 SAE
7 41-24006 4 LOCK NUT, 3/8-16 UNC
8 117294 1 CABINET WALL EXHAUST WELDMENT
9 24-00077-7 2 GASKET
10 117295 1 EXHAUST ELBOW
11 117685 1 FLEX EXHAUST PIPE
12 41-60310 4 BOLT, 5/16-18 UNC X 1-1/4
13 41-11005 4 LOCKWASHER, 5/16
14 41-22005 4 HEX NUT, 5/16-18 UNC
15 117229 1 THROTTLE BRACKET
* 16-15060 1 THROTTLE CABLE
* 112100 1 CHOKE CABLE CLAMP
* 24-00079-2 1 THROTTLE LEVER CLEVIS
* 24-00079-3 1 THROTTLE CLEVIS PIN
16 116836 1 ANTI-FREEZE OVERFLOW TANK MOUNTING PLATE
17 31-10504 1 HYDRAULIC PUMP
21 41-32410 2 SCREW, SQ HD, 3/8 X 1-1/4
22 41-11006 2 LOCKWASHER, 3/8
24 41-40762 4 BOLT, 10M-1.5 X 100MM
25 41-11007 4 LOCKWASHER, 7/16
26 22-00724 1 BATTERY, #IR 24F-72
27 RF-13190 2 BATTERY CLAMP
28 41-60406 2 BOLT, 3/8-16 UNC X 3/4
* 41-11006 2 LOCKWASHER, 3/8
29 41-22006 2 HEX NUT, 3/8-16 UNC
30 103379 1 BATTERY CABLE, #2GA 50”
* 103423 1 BATTERY CABLE, #2GA 65”
* 22-01605 1 SQ COVER, RED
* 22-01610 1 SQ COVER, BLACK
A TEREX COMPANY

24
2 23 25
18
3 17
1
21
22
19
20
8 9
10
14
13
2 11 12
3 4
4
5
5 15
6
6 16
30 4
28
29
27
26
4
7
A TEREX COMPANY


1 116930 1 POWER UNIT FRAME

2 117006 1 POWER UNIT CABINET END
3 117209 1 POWER UNIT CABINET END
4 41-60408 8 BOLT, 3/8-16 UNC X 1
5 41-10006 8 FLAT WASHER, 3/8
6 41-11006 8 LOCKWASHER, 3/8
7 41-22006 8 HEX NUT, 3/8-16 UNC
117863 OIL TANK ASSEMBLY COMPLETE

INCLUDES:
8 116940 1 HYDRAULIC TANK

* 20-20105 TRANSGAARD DEXTRON OIL - 40 GALLON
9 41-60408 4 BOLT, 3/8-16 UNC X 3/4
10 41-10006 4 FLAT WASHER, 3/8
11 41-11006 4 LOCKWASHER, 3/8
12 41-22006 4 HEX NUT, 3/8-16 UNC
13 28-00408 1 FILLER/BREATHER CAP
14 28-00410 1 ACCESS COVER
15 26-32299 1 IN-TANK HYDRAULIC FILTER
16 26-32295 1 IN-TANK HYDRAULIC GAUGE
* 40-00012 1 GASKET
17 26-00039 1 SUMP STRAINER, 2”
18 11-75008 1 PIPE PLUG, 2”
19 31-00012 1 SIGHT/TEMP GAUGE
* 11-01210 1 PIPE PLUG, 12 HP
20 116944 2 POWER UNIT SIDE PANEL

21 115517 1 POWER UNIT HOOD
22 41-60408 2 BOLT, 3/8-16 UNC X 1
* 41-60410 2 BOLT, 3/8-16 UNC X 1-1/4
23 41-10006 4 FLAT WASHER, 3/8
24 41-11006 4 LOCKWASHER, 3/8
25 41-22006 4 HEX NUT, 3/8-16 UNC
26 115117 2 TOOL BOX COVER
* 41-60206 6 BOLT, 1/4-20 UNC X 3/4
* 41-25004 6 LOCKNUT, 1/4-20 UNC
27 114740 4 POWER UNIT CLAMP
28 41-60640 8 BOLT, 1/2-13 UNC X 5
29 41-11008 8 LOCKWASHER, 1/2
30 41-22008 8 HEX NUT, 1/2-13 UNC
31 116999 2 WALKWAY MOUNTING PLATE
32 41-60408 4 BOLT, 3/8-16 UNC X 1
33 41-11006 4 LOCKWASHER, 3/8
34 41-22006 4 HEX NUT, 3/8-16 UNC
A TEREX COMPANY

21
25
24
23
22 2
4
13
16
14 5
12
15
8 11
17 26
20 18 1
19
20 9
10
32 6
33
34 7
31
28
27
29
30
A TEREX COMPANY


1 115091 1 POWER UNIT DECK

2 41-60408 8 BOLT, 3/8-16 UNC X 1
3 41-11006 8 LOCKWASHER, 3/8
4 41-22006 8 HEX NUT, 3/8-16 UNC
5 115125 1 CONTROL CONSOLE
6 115097 1 FRONT CONSOLE DOOR
7 41-60306 8 BOLT, 5/16-18 UNC X 3/4
8 41-11205 8 INTERNAL STAR WASHER, 5/16
9 115100 1 REAR CONSOLE DOOR
10 115044 1 BLANK CONSOLE PLATE
11 28-00204 1 BLACK KNOB
12 108108 1 MANUAL DIRECTION SHIFT HANDLE
13 13-51020 1 STRIPPER AXLE, 5/8-11 UNC X 1-1/4
14 116661 4 SPACER WASHER
15 14-49103 1 BEARING, 5/8 ID
16 41-10007 2 FLAT WASHER, 7/16
17 41-25008 1 LOCK NUT, 1/2 X 13 UNC
18 28-00802 1 CLEVIS, 5/16
19 109309 2 CONTROL CABLE SADDLE WELDMENT
20 16-00132 1 CONTROL CABLE, 132” LG
21 116778 2 POLY TANK SUPPORT FLAT
22 32-00916 1 POLY GAS TANK KIT, 16 GAL (GASOLINE)
* 32-00917 1 POLY GAS TANK KIT, 16 GAL (DIESEL)
23 41-60306 4 BOLT, 5/16-18 UNC X 3/4
24 41-10005 4 FLAT WASHER, 5/16
25 41-11005 4 LOCKWASHER, 5/16
26 28-00304 4 HOSE CLAMP, 1/4-5/8
27 106006 1 HOSE, 3/8 X 108” (GASOLINE)
28 31-57233 1 SHUT OFF VALVE (GASOLINE)
* 31-57234 1 SHUT OFF VALVE (DIESEL)
29 116605 1 HOSE, 1/4 FUEL LINE, 6” (GASOLINE)
30 24-00611 1 FUEL SENDER (DIESEL)
* 24-01176 1 IN-LINE FILTER (DIESEL)
* 24-00610 1 FUEL GAUGE (DIESEL)
* 117683 1 HOSE, 3/16 X 120” (DIESEL)
* 117684 1 HOSE, 5/16 X 120” (DIESEL)
31 41-60420 8 BOLT, 3/8-16 UNC X 2-1/2
32 41-10006 8 FLAT WASHER, 3/8
33 41-11006 8 LOCKWASHER, 3/8
34 41-22006 8 HEX NUT, 3/8-16 UNC
A TEREX COMPANY

7
10
8
17 8
11 7
12
16 14
13
19 15 9
18
5
20
8
7
4
3
2 6 21
1 22
25
24
23
34
33
31
32
28
DIESEL FUEL TANK
GASOLINE TANK
26
27
26 30
28
26
29 ENGINE
26
ENGINE
A TEREX COMPANY


1 117054 2 POWER UNIT HANDRAIL

2 117208 4 GATE HANDRAIL
* 1604 4 HANDRAIL GRIP
3 109978 4 WING BOLT
4 117055 1 HARNESS TIE OFF PLATE
5 45-20060 1 BUCKET SEAT
6 117958 1 SEAT TOP PLATE
7 41-60406 4 BOLT, 3/8-16 UNC X 3/4
* 41-11006 4 LOCKWASHER, 3/8
* 41-22006 4 HEX NUT, 3/8-16 UNC
8 117959 1 BASE SEAT PLATE
9 117962 1 SEAT PIVOT ROD
10 115335 1 SEAT PEDESTAL WELDMENT
11 115129 1 AUXILIARY VALVE MOUNTING PLATE
A TEREX COMPANY

5
7 8
2
1 10
11
A TEREX COMPANY


1 31-51240 1 CARRIAGE TRAVEL SPEED VALVE

* OF-20230 1 CARRIAGE SPEED CONTROL HANDLE
* 41-60308 1 BOLT, 5/16 X 1
* 28-00200 1 BLACK KNOB
* 41-60218 2 BOLT, 1/4-20 UNC X 2-1/4
* 41-11004 2 LOCKWASHER, 1/4
* 41-22004 2 HEX NUT, 1/4-20 UNC
2 11-20510 3 90 DEGREE ELBOW ADAPTER, 10MB-8MJ
3 107534 1 HOSE ASSY, 1/2 X 18”
4 112085 1 HOSE ASSY, 1/2 X 120”
5 111884 1 HOSE ASSY, 1/2 X 50”
6 31-50250 1 POWER SELECTOR VALVE
* 28-00510 1 POWER SELECTOR HANDLE
* 40-40000 1 BLACK KNOB
* 41-60214 3 BOLT, 1/4-20 UNC X 1-3/4
* 41-10004 3 FLAT WASHER, 1/4
* 41-11004 3 LOCKWASHER, 1/4
* 41-22004 3 HEX NUT, 1/4-20 UNC
11 107465 1 HOSE ASSY, 1/2 X 32”
12 110433 2 HOSE ASSY, 1/2 X 144” (CONTROLLER - A & B)
13 107548 1 HOSE ASSY, 1/2 X 29”
14 31-51240 1 MACHINE TRAVEL SPEED VALVE
* OF-20230 1 MACHINE TRAVEL SPEED CONTROL HANDLE
* 41-60308 1 BOLT, 5/16 X 1
* 28-00200 1 BLACK KNOB
* 41-60218 2 BOLT, 1/4-20 UNC X 2-1/4
* 41-11004 2 LOCKWASHER, 1/4
* 41-22004 2 HEX NUT, 1/4-20 UNC
16 107534 2 hose assy, 1/2 x 18”
17 11-20802 1 STRAIGHT ADAPTER, 8MB-8MJ
18 11-20508 2 90 degree elbow adapter, 8mj-8mb
19 RF-15384 1 RETURN MANIFOLD
* 41-60220 4 BOLT, 1/4-20 UNC X 2-1/2
* 41-11004 4 LOCKWASHER, 1/4
* 41-22004 4 HEX NUT, 1/4-20 UNC
21 117004 1 hose assy, 3/4 x 156”
22 31-52264 1 COUNTER BALANCE VALVE
24 11-21758 1 SWIVEL STRAIGHT ADAPTER, 8MB-8FJX
NOTE: HYDRAULIC FITTINGS MAY VARY PER UNIT
A TEREX COMPANY

3
18
18
11
COUNTERBALANCE
VALVE 29
TO IDLER BOGIE MOTOR (4)
35 19 27
24
20 2 4 3 27
39 38 21 23 22 28
35 RETURN MANIFOLD
1 36
26
TO IDLER BOGIE MOTOR (3) 25
36
3
17 2
36
1 2
16 EX
CARRIAGE TRAVEL IN
36
CF
SPEED VALVE
4
2
16 15 5
14
MACHINE TRAVEL 15
EX
SPEED VALVE IN
CF
16
15
AUXILIARY/DRIVE IDLER MOTOR (3)
MACHINE
28 DIRECTIONAL VALVES POWER SELECTOR
16 32 VALVE
12 8 5
AUXILIARY/DRIVE BOGIE MOTOR (2)
30 36 11 B
35 34 33
7 10 13
OUT
IN
IN
B A
OUT
35 7 A
34 6
36 9
31 12
30 36
37 34 37 AUXILIARY/DRIVE BOGIE MOTOR (1)
IN AUXILIARY/DRIVE IDLER MOTOR (4)
B A
OUT
36 27 34 21
32 42
43 FILTER 41
50 49 49
29
48
RELIEF VALVE 48
53
51 2
1
52 HYDRAULIC TANK
40
54
55
44
58 45
57 59 47
PUMP 46
56
4
12
TO DRIVE BOGIE MOTOR (2)
52 (A: TO CONTROLLER CARRIAGE TRAVEL VALVE) 37
(B: TO CONTROLLER CARRIAGE TRAVEL VALVE)
(C: TO CONTROLLER REVERSING VALVE) 37
12
A TEREX COMPANY


26 114296 1 HOSE ASSY, 1/2 X 40”

28 115308 1 HOSE ASSY, 3/8 X 30”
29 117379 1 HOSE ASSY, 3/8 X 168”
30 31-50260 2 MACHINE TRAVEL DIRECTION VALVE
* 28-00510 2 VALVE HANDLE
* 40-40000 2 BALL KNOB
* 41-60214 6 BOLT, 1/4-20 UNC X 1-3/4
* 41-11004 6 LOCKWASHER, 1/4
* 41-10004 6 FLAT WASHER, 1/4
* 41-22004 6 HEX NUT, 1/4-20 UNC
33 11-20928 1 SWIVEL TEE ADAPTER, 8MJ-8FJX-8MJ
35 107536 2 HOSE ASSY, 1/2 X 24”
36 111884 4 HOSE ASSY, 1/2 X 36” (AUXILIARY)
* 11-20803 6 BULKHEAD ADAPTER, 8MJ-8MJ
* 41-12012 6 FLAT WASHER, 3/4, SAE
* 11-21608 4 ADAPTER CAP, 8FJ
37 107743 2 HOSE ASSY, 1/2 X 300”
* 11-20803 6 BULKHEAD ADAPTER, 8MJ-8MJ
* 41-12012 6 FLAT WASHER, 3/4, SAE
38 11-55533 2 QUICK DISCONNECT, FEMALE, 1/2
* 11-55501 2 QUICK DISCONNECT PLUG, 1/2
39 11-55535 2 QUICK DISCONNECT, MALE, 1/2
* 11-55506 2 QUICK DISCONNECT CAP, 1/2
40 115065 1 HYDRAULIC RESERVOIR
41 26-32299 1 IN-TANK FILTER
42 11-21662 1 STRAIGHT ADAPTER, 12MJ-12MP
43 11-20712 1 90 DEGREE SWIVEL ADAPTER, 12MJ-12FJX
44 26-00039 1 SUMP FILTER
47 103106 1 HOSE ASSY, 3/4 X 50”
50 117382 1 HOSE ASSY, 1/2 X 132” (CONTROLLER - C)
51 31-52030 1 RELIEF VALVE
55 111884 1 HOSE ASSY, 1/2 X 36”
58 31-10503 1 HYDRAULIC PUMP (GASOLINE)
* 31-10504 1 HYDRAULIC PUMP (DIESEL)
A TEREX COMPANY

3
18
18
11
COUNTERBALANCE
VALVE 29
TO IDLER BOGIE MOTOR (4)
35 19 27
24
20 2 4 3 27
39 38 21 23 22 28
35 RETURN MANIFOLD
1 36
26
TO IDLER BOGIE MOTOR (3) 25
36
3
17 2
36
1 2
16 EX
CARRIAGE TRAVEL IN
36
CF
SPEED VALVE
4
2
16 15 5
14
MACHINE TRAVEL 15
EX
SPEED VALVE IN
CF
16
15
AUXILIARY/DRIVE IDLER MOTOR (3)
MACHINE
28 DIRECTIONAL VALVES POWER SELECTOR
16 32 VALVE
12 8 5
AUXILIARY/DRIVE BOGIE MOTOR (2)
30 36 11 B
35 34 33
7 10 13
OUT
IN
IN
B A
OUT
35 7 A
34 6
36 9
31 12
30 36
37 34 37 AUXILIARY/DRIVE BOGIE MOTOR (1)
IN AUXILIARY/DRIVE IDLER MOTOR (4)
B A
OUT
36 27 34 21
32 42
43 FILTER 41
50 49 49
29
48
RELIEF VALVE 48
53
51 2
1
52 HYDRAULIC TANK
40
54
55
44
58 45
57 59 47
PUMP 46
56
4
12
52 (A: TO CONTROLLER CARRIAGE TRAVEL VALVE) 37
(B: TO CONTROLLER CARRIAGE TRAVEL VALVE)
(C: TO CONTROLLER REVERSING VALVE) 37
12
A TEREX COMPANY

117339 4800, 20 HP POWER UNIT, KUBOTA, DIESEL
1 117681 1 KUBOTA ENGINE FUEL CORD

2 24-00610 1 FUEL SENDING UNIT
3 24-00611 1 FUEL GAUGE UNIT
4 22-03177 12” WIRE, 16 GA RED-HOOK UP
5 22-03176 7” WIRE, 16 GA WHITE-HOOK UP
6 22-01413 1 CONNECTOR, 16-14 GA, PIGGYBACK
7 22-02004 6 RING TONGUE, #1, 16GA-14GA
8 22-00424 2 2-PIN WEATHER PACK RECEPTACLE
* 22-00405 4 WEATHER PACK PIN
* 22-00408 4 WEATHER PACK SEAL
9 22-00414 2 2-SOCKET WEATHER PACK PLUG
* 22-00406 4 WEATHER PACK WIRE SOCKET
* 22-00408 4 WEATHER PACK SEAL
* 41-37004 1 SCREW, 10-16 X 1/2, SELF-TAPPING
10 117680 1 KUBOTA ELECTRICAL CONSOLE
* 115338 1 BLANK PANEL
11 116997 1 CONSOLE BOTTOM COVER PLATE
A TEREX COMPANY

FUEL SENDER
8 9 1
7 FUEL GAUGE
S BLACK (POS) A A BLACK (POS) BLACK (POS)

-
+ B B
WHITE (NEG) WHITE (NEG) WHITE (NEG)
WHITE 16GA
3
HOUR METER
5 6
RED 16GA
ENGINE
HARNESS
CLUSTER
GLOW PLUG
ALT 6 FT CONNECTOR
OIL PRES CABLE
TEMP
WHITE
6
AC
4
IGNITION
10
11
A TEREX COMPANY
GROUP 1

A TEREX COMPANY

GROUP 2
• LOWER CARRIAGE ASSEMBLY............................................................. 4.54- 4.57
• CARRIAGE LIFT ASSEMBLY.................................................................. 4.58 - 4.59
• LOWER CARRIAGE HYDRAULIC.......................................................... 4.60 - 4.61
• CARRIAGE LIFT HYDRAULIC................................................................ 4.62 - 4.63
• UPPER CARRIAGE ASSEMBLY............................................................. 4.64 - 4.69
• UPPER CARRIAGE HYDRAULIC........................................................... 4.70 - 4.73
• ROTA-VIBE Assembly.......................................................................... 4.74 - 4.77
• UPPER CARRIAGE hanger Assembly............................................ 4.78 - 4.79
• DRAG PAN ASSEMBLY.......................................................................... 4.80 - 4.81
• KUBOTA ENGINE ELECTRICAL DIAGRAM.................................................... 4.82
A TEREX COMPANY
GROUP 2

118209 LOWER CARRIAGE ASSEMBLY, 23 HP KOHLER GASOLINE

118211 LOWER CARRIAGE ASSEMBLY, KUBOTA DIESELS
1 RF-13560 1 5” LOWER LIFT FRAME - 5 FT CAARIAGE ROLLER

2 RF-14903 1 REAR LOWER CARRIAGE OFFSET
3 RF-14653 1 FRONT LOWER CARRIAGE OFFSET
4 RF-13466 4 LOWER CARRIAGE ADJUSTABLE EXTENSION
5 41-60424 8 BOLT, 3/8-16 UNC X 3
6 41-60410 34 BOLT, 3/8-16 UNC X 1-1/4
7 41-60412 2 BOLT, 3/8-16 UNC X 1-1/2
8 41-10006 80 FLAT WASHER, 3/8
9 41-11006 44 LOCKWASHER, 3/8
10 41-22006 44 HEX NUT, 3/8-16 UNC
11 RF-14911 1 PAVING ROLLER MOTOR MOUNT, RH (GASOLINE)
* SP-03644 1 PAVING ROLLER MOTOR MOUNT, RH (DIESEL)
12 RF-14910 2 AUGER MOTOR MOUNT (GASOLINE)
* SP-03647 2 AUGER MOTOR MOUNT (DIESEL)
13 RF-14912 1 PAVING ROLLER MOTOR MOUNT, LH (GASOLINE)
* SP-03645 1 PAVING ROLLER MOTOR MOUNT, LH (DIESEL)
14 41-60410 12 BOLT, 3/8-16 UNC X 1-1/4
15 41-11006 12 LOCKWASHER, 3/8
16 41-10006 12 FLAT WASHER, 3/8
17 41-25306 12 CLIP LOCKNUT
18 31-30414 4 PAVING ROLLER/AUGER MOTOR (GASOLINE)
* 31-30589 4 PAVING ROLLER/AUGER MOTOR (DIESEL)
19 41-60406 16 BOLT, 3/8-16 UNC X 3/4
20 41-11006 16 LOCKWASHER, 3/8
21 RF-21350 2 SPLASH SHIELD
22 41-60410 4 BOLT, 3/8-16 UNC X 1-1/4
23 41-11006 4 LOCKWASHER, 3/8
24 41-10006 4 FLAT WASHER, 3/8
25 41-22006 4 HEX NUT, 3/8-16 UNC
26 SP-03627 2 AUGER SHAFT
27 RFD-21325 2 PAVING ROLLER, 8”
* 34-26804 2 SPACER
28 14-30320 2 BEARING, 3-BOLT FLANGE, 1-1/4
29 41-68410 6 CARRIAGE BOLT, 3/8-16 UNC X 1-1/4
30 RF-21329 2 PAVING ROLLER ADJUSTOR BAR
31 41-10006 6 FLAT WASHER, 3/8
32 41-11006 6 LOCKWASHER, 3/8
33 41-22006 6 HEX NUT, 3/8-16 UNC
34 41-62132 4 BOLT, 1/2-10 X 4
35 41-12008 8 FLAT WASHER, 1/2 SAE
36 41-20008 8 NUT, 1/2, ACME
37 RF-14647 1 AUGER TEE BAR
38 14-30428 2 BEARING, 4-BOLT FLANGE, 1-3/4
40 41-11008 8 LOCKWASHER, 1/2
41 41-22008 8 HEX NUT, 1/2-13 UNC
A TEREX COMPANY

57 59
46 58
45
54
47
55
53
44
49 56
48
44
51
52 43
50
42 34
49 10
9
38 35 8
3 7
38 36
6
8
9
41 10
40 37
5
4 8
39 1 10
33
32
31 2
9
30
34
35
28 5
36
6 17
11
21 16
29 15
12 14
12
26
24 19 18
20 13 18
27 22
18
25 18
23
A TEREX COMPANY


42 RF-14646 1 AUGER ADJUSTING SCREW

43 SP-03479 1 SPACER, BEVEL GEAR
44 115181 2 BEVEL GEAR
45 117648 1 AUGER GEAR BOX ADJUSTOR BOLT, 3/4-10 UNC X 1
46 41-23012 1 JAM NUT, 3/4-10 UNC
47 RF-14645 1 AUGER ADJUSTING SHAFT
48 115146 1 AUGER GEAR BOX WELDMENT
49 SP-03155 2 HAND WHEEL
* 28-01436 1 SNAPPER PIN, 3/8 X 2
50 RF-14909 1 AUGER TEE BAR RETAINER
51 41-60312 2 BOLT, 5/16-18 UNC X 1-1/2
52 41-11005 2 LOCKWASHER, 5/16
53 RF-14650 1 AUGER SCREW COVER
54 41-60310 2 BOLT, 5/16-18 UNC X 1-1/4
55 41-11005 2 LOCKWASHER, 5/16
56 RF-14321 2 LOWER CARRIAGE ROLLER SHIELD
57 RF-13442 1 AUGER, DOUBLE FLIGHT, RH (WITH 11-1/2” ROTA-VIBE)
58 RF-13441 1 AUGER, DOUBLE FLIGHT, LH (WITH 11-1/2” ROTA-VIBE)
* 114907 1 AUGER, 8” 4-TURN, RH, 12” EXTENDED (WITH 15” ROTA-VIBE)
* 114908 1 AUGER, 8” 4-TURN, LH, 12” EXTENDED (WITH 15” ROTA-VIBE)
* RF-14794 1 AUGER, 8” 5-TURN EXT AUGER, RH (WITH 15” ROTA-VIBE)
* RF-14795 1 AUGER, 8” 5-TURN EXT AUGER, LH (WITH 15” ROTA-VIBE)
* RF-13445 1 AUGER, 8” 4-TURN, RH, DOUBLE FLIGHT (WITHOUT ROTA-VIBE)
* RF-13444 1 AUGER, 8” 4-TURN, LH, DOUBLE FLIGHT (WITHOUT ROTA-VIBE)
59 RF-16962 1 AUGER GUARD, 8” 4-TURN EXTENDED (WITH ROTA-VIBE)
* RF-16961 1 AUGER GUARD, 8” 5-TURN EXTENDED (WITH ROTA-VIBE)
* 101066 1 AUGER GUARD (WITHOUT ROTA-VIBE)
* 41-60418 2 BOLT, 3/8-16 UNC X 2-1/4
* 41-22006 2 HEX NUT, 3/8-16 UNC
* 41-95021 1 WASHER, 1-1/2, 10 GA BUSHING
100490 EXTREME SKEW MOUNTING ASSY
1 100463 1 SKEW MOUNTING PLATE

2 41-60424 2 BOLT, 3/8-16 UNC X 3
3 41-11006 2 LOCKWASHER, 3/8
4 41-22006 2 HEX NUT, 3/8-16 UNC
5 37-06024 1 QUICK LINK, 5/16
6 100464 1 SKEW CHAIN, 36”
7 28-01105 1 TURNBUCKLE, 3/8 X 6
8 113954 1 SKEW MOUNTING PLATE
9 37-06024 1 QUICK LINK, 5/16
10 28-00860 2 U-BOLT, 1/2 X 2-1/2 X 3-1/2 X 1-1/2
* 41-11008 2 LOCKWASHER, 1/2
* 41-22008 2 HEX NUT, 1/2-13 UNC

A TEREX COMPANY

10
8
9
7
6
5 4
2
3
1
EXREME SKEW MOUNTING SUPPORT
57 59
46 58
45
54
47
55
53
44
49 56
48
44
51
52 43
50
42 34
49 10
9
38 35 8
3 7
38 36
6
8
9
41 10
40 37
5
4 8
39 1 10
33
32
31 2
9
30
34
35
28 5
36
6 17
11
21 16
29 15
12 14
12
26
24 19 18
20 13 18
27 22
18
25 18
23
A TEREX COMPANY


1 RF-14260 1 5” UPPER LIFT FRAME

2 13-51256 8 STRIPPER BOLT AXLE, 3/4-10 UNC X 3-1/2
3 41-23010 8 JAM NUT, 5/8-11 UNC
4 RF-27325 1 VALVE MOUNT
5 41-60408 4 BOLT, 3/8-16 UNC X 1
6 41-11006 4 LOCKWASHER, 3/8
7 41-22006 4 HEX NUT, 3/8-16 UNC
8 RF-16249 6 NYLON SKEW WEAR BLOCK
* SP-03496 10 SLOTTED SLIDE BLOCK SHIM
9 41-11005 12 LOCKWASHER, 5/16
10 41-60328 4 BOLT, 5/16-18 UNC X 3-1/2
* 41-60320 8 BOLT, 5/16-18 UNC X 2-1/2
11 RF-27007 1 CARRIAGE CONNECTING PIVOT PIN
12 41-60632 1 BOLT, 1/2-13 UNC X 4
13 41-22008 1 HEX NUT, 1/2-13 UNC
14 41-23008 1 JAM NUT, 1/2-13 UNC
15 41-21602 1 CASTLE NUT, 1-1/2-12 UNF
* 41-51016 1 COTTER PIN, 5/16 X 3
16 36-00220 2 SKEWING LOCK CLAMP
17 41-60620 2 BOLT, 1/2-13 UNC X 2-1/2
18 41-10008 2 FLAT WASHER, 1/2
19 41-11008 2 LOCKWASHER, 1/2
20 41-22008 2 HEX NUT, 1/2-13 UNC
21 RF-21675 2 LOWER LIFT BAR - 5” CARRIAGE LIFT
22 31-20071 1 LIFT CYLINDER - 5” CRRIAGE LIFT
23 RF-13560 1 5” LOWER LIFT FRAME
A TEREX COMPANY

17
5 13
11 18
14
6 12 16
7 10
4
9
3 2
2 3
19
20
15
21
21
2
23
2 22 2
A TEREX COMPANY


1 31-30414 2 PAVING ROLLER MOTOR (GASOLINE)

* 31-30589 4 PAVING ROLLER MOTOR (DIESEL)
2 31-30414 2 AUGER MOTOR (GASOLINE)
* 31-30589 4 AUGER MOTOR (DIESEL)
3 31-50260 2 PAVING ROLLER DIRECTIONAL CONTROL VALVE
* 28-00510 2 VLAVE HANDLE
* 40-40000 2 BALL KNOB
* 41-60214 6 BOLT, 1/4-20 UNC X 1-3/4
* 41-10004 6 FLAT WASHER, 1/4
* 41-11004 6 LOCKWASHER, 1/4
* 41-22004 6 HEX NUT, 1/4-20 UNC
7 107713 2 HOSE ASSY, 1/2 X 72”
8 107551 4 HOSE ASSY, 1/2 X 30”
10 11-20411 1 45 DEGREE ELBOW ADAPTER, 8MB-8FJX
11 11-21758 1 SWIVELSTRAIGHT ADAPTER, 8MB-8FJX
12 107534 1 HOSE ASSY, 1/2 X 18”
14 110431 1 HOSE ASSY, 1/2 X 96”
15 110433 1 HOSE ASSY, 1/2 X 144”
A TEREX COMPANY

LH PAVER MOTOR LH AUGER MOTOR RH AUGER MOTOR RH PAVER MOTOR
1 2 2 1
9 9 9 10 9 9 9 9
8 8 6 8 8
5 12 6
12
11 5
14
15
6
8
8
3 3
4 B 13 B 4
OUT
8 4 OUT 4 8
IN
IN
4 A A 4
5
6
6
5
7 T C2 C1 7
C4 C3
M1 M2
AUTO REVERSE 7
7
14
IN
A B
OUT
REVERSING VALVE
CARRIAGE ON/OFF VALVE
IN
A B
OUT
15
A TEREX COMPANY



1 31-50260 1 CONTROL VALVE
* 40-40000 1 KNOB
* 41-60214 3 BOLT, 1/4-20 UNC X 1-3/4
* 41-11004 3 LOCKWASHER, 1/4
* 41-10004 3 FLAT WASHER, 1/4
* 41-22004 3 HEX NUT, 1/4-20 UNC
* 11-55506 2 QUICK DISCONNECT, DUST CAP, MALE, 1/2
* 11-55501 2 QUICK DISCONNECT, DUST PLUG, FEMALE, 1/2
6 114175 1 HOSE ASSY, 3/8 X 48”
8 107784 1 HOSE ASSY, 3/8 X 70”
10 107788 2 HOSE ASSY, 3/8 X 28”
11 31-54215 1 LOCK VALVE
12 107782 1 HOSE ASSY, 3/8 X 30”
13 107786 1 HOSE ASSY, 3/8 X 10”
15 110884 1 90 DEGREE ELBOW ADAPTER, MODIFIED
16 RF-14177 1 #37 ORIFICE
17 31-20071 1 LIFT CYLINDER - 5” CARRIAFE LIFT
A TEREX COMPANY

15,16
CARRIAGE LIFT CYLINDER

17
14
11
10 10 M
C V A HYD
12 N TANK
I
C V F
13 LOCK VALVE 5 9 O
L
D
8 4
10
3 4 5 6 7
8 B
TO CARRIAGE ON/OFF VALVE
OUT
2
IN
A
1
CARRIAGE LIFT VALVE
12 2
A TEREX COMPANY

116620 UPPER CARRIAGE ASSEMBLY, 23 HP KOHLER GASOLINE

117240 UPPER CARRIAGE ASSEMBLY, 20 HP, KUBOTA DIESEL
1 RF-16179 1 UPPER CARRIAGE FRAME

2 31-20042 1 SKEW CYLINDER, 1-1/2 X 6, 3000 PSI
* 11-20506 2 90 DEGREE ELBOW ADAPTER, 6MB-6MJ
3 41-50916 2 CLEVIS PIN, 3/4 X 2
* 41-54003 2 HAIR PIN, .148
4 RF-16191 1 ENGINE MOUNT
5 41-60634 2 BOLT, 1/2-13 UNC X 4-1/4”
6 41-60632 2 BOLT, 1/2-13 UNC X 4
7 41-11008 4 LOCKWASHER, 1/2
8 41-22008 4 HEX NUT, 1/2-13 UNC
9 41-60414 4 BOLT, 3/8-16 UNC X 1-3/4
10 41-25006 4 LOCK NUT, 3/8-16 UNC
11 24-30601 1 KOHLER, 23 HP, CH23S
* 20-20300 1 LUBRICANT, KOHLER ENGINE SPLINE
* 20-20301 1 SILICONE, RED, RTV 600 DEGREE
* 24-30596 1 EXHAUST ELBOW
* 24-92001 1 EXHAUST CAP
* 28-01520 1 MUFFLER CLAMP, 1-1/4
* 28-01246 1 TACHOMETER/HOURMETER
* 41-37006 2 SCREW, 10-16 X 3/4
* 20-20130 1 OIL, TEXECO HAVOLINE, 1QT
* 11-20802 1 STRAIGHT ADAPTER, 8MJ-8MB
* 11-20930 1 TEE ADAPTER, 8MJ-10MB-8MJ
* 11-20708 1 90 DEGREE SWIVEL ELBOW ADAPTER, 8MJ-8FJX
13 41-32410 2 SCREW, SQ HD, 3/8 X 1-3/4
14 41-11007 2 LOCKWASHER, 7/16
16 41-40762 4 BOLT, 10M-1.5 X 100MM
17 41-11007 4 LOCKWASHER, 7/16
18 108051 1 BATTERY MOUNTING PLATE
19 41-60630 2 BOLT, 1/2-13 UNC X 3-3/4
20 41-11008 2 LOCKWASHER, 1/2
21 41-22008 2 HEX NUT, 1/2-13 UNC
22 22-00722 1 BATTERY (GASOLINE)
* 22-00724 1 BATTERY (DIESEL)
23 36-40352 1 BATTERY CABLE, 36” POS (GASOLINE)
* 105358 1 BATTERY CABLE, 24” POS (DIESEL)
24 113744 1 BATTERY CABLE, 32” NEG (GASOLINE)
* 105359 1 BATTERY CABLE, 24” NEG (DIESEL)
25 113754 1 BATTERY BOX
26 41-60206 4 BOLT, 1/4-20 UNC X 3/4
27 41-10004 4 FLAT WASHER, 1/4
28 41-11004 4 LOCKWASHER, 1/4
29 41-22004 4 HEX NUT, 1/4-20 UNC
IMPORTANT LUBRICATE ENGINE PUMP MOUNTING SPLINES EVERY 500 HOURS WITH
DOW CORNING G-N METAL ASSEMBLY PASTE OR DOW CORNING #77
ASSEMBLY PASTE. BID-WELL PN 20-20300
A TEREX COMPANY

16
15 17
11
12
13
14
10
6
7
8
8
7
23
24 5
22 2
9
26
3
27
25
19
18 21
20
28
29
A TEREX COMPANY


1 102458 1 CARRIAGE RETAINER, RH

2 102459 1 CARRIAGE RETAINER, LH
3 RF-16249 4 NYLON SKEW WEAR BAR
4 41-36302 4 SCREW, 5/16-18 UNC X 1/2, FLAT HD
5 41-36306 4 SCREW, 5/16-18 UNC X 3/4, FLAT HD
6 41-60428 4 BOLT, 3/8-16 UNC X 3-1/2
7 41-10006 4 FLAT WASHER, 3/8
8 41-11006 4 LOCKWASHER, 3/8
9 41-22006 4 HEX NUT, 3/8-16 UNC
10 RF-27201 1 PUSH SHIFT ROD, 54”
11 41-53110 2 EXPANSION PIN, 3/16 X 1-1/4
12 36-00326 1 VALVE SHIFT BRACKET
13 28-00144 4 ROUND WIRE COMPRESSION SPRING
14 41-10008 2 FLAT WASHER, 1/2
15 RF-16191 1 ENGINE MOUNT
16 24-00077 1 KUBOTA, DIESEL, 20 HP, D902
* 24-00079 1 KUBOTA, DIESEL, 31.5 HP, D1105 TURBO
* 24-92005 1 EXHAUST CLAMP, 1-1/2
* 24-92002 1 EXHAUST CAP
17 41-60420 8 BOLT, 3/8-16 UNC X 2-1/2
18 41-10006 8 FLAT WASHER, 3/8
19 107874 16 FLAT WASHER, 3/8 ID X 1-1/2 OD
20 32-21062 8 RUBBER ENGINE MOUNT
21 41-12014 8 FLAT WASHER, SAE, 7/8
22 41-24006 8 LOCKNUT, 3/8-16 UNC
* 20-20140 1 OIL, ROTELLA 15-40, 5 QTS
* 20-20200 1 ANTI-FREEZE, 1 GAL
23 31-10503 1 HYDRAULIC PUMP, 11.0
* 11-20412 1 45 DEGREE ELBOW ADAPTER, 12MJ-12MB
* 11-20930 1 TEE ADAPTER, 8MJ-10MB-8MJ
* 11-20708 1 90 DEGREE SWIVEL ELBOW ADAPTER, 8MJ-8FJX
24 41-32410 2 SCREW, SQ HD, 3/8 X 1-3/4
25 41-11006 2 LOCKWASHER, 3/8
27 41-40762 4 BOLT, 10M-1.5 X 100MM
28 41-11007 4 LOCKWASHER, 7/16
29 117229 1 THROTTLE MOUNTING BRACKET
* 112100 1 CHOKE CALBLE CLAMP
* 24-00079-2 1 THROTTLE LEVER CLEVIS
* 24-00079-3 1 THROTTLE CLEVIS PIN
* 16-15060 1 THROTTLE CABLE, 60”
30 116836 1 ANTIFREEZE RESERVE MOUNTING WELDMENT
31 117232 1 CONSOLE CONTROL PANEL
32 116027 1 LARGE CARRIAGE SPACER
33 41-60916 4 BOLT, 3/4-10 UNC X 2
34 41-12012 12 FLAT WASHER, 3/4
35 41-11012 8 LOCKWASHER, 3/4
36 41-22012 8 HEX NUT, 3/4-10 UNC
37 41-60932 4 BOLT, 3/4-10 UNC X 4
A TEREX COMPANY

17 27
18 26 28
23
16
24
25
29
30
17
18 19
19
20
20
21
21
19
15
22
33
34
31 35
36
19
22
37
32
34
35
36
14
3
4
3
2
13
13 1
8
11
6 5
9
7
12
10
13
13 14
A TEREX COMPANY


1 RF-16179 1 UPPER CARRIAGE FRAME

2 RF-16546 1 MANUAL ON/OFF LINKAGE
3 RF-16333 2 AUGER ON/OFF LINKAGE SHIELD
* 41-37016 2 SCREW, 1/4 X 1/2, SELF-TAPPING
4 13-50812 4 STRIPPER BOLT AXLE, 1/2-3/4
5 RF-15954 2 ON/OFF HANDLE
6 116657 8 CARRIAGE SPACER WASHER
7 41-23006 8 JAM NUT, 3/8-16 UNC
117864 OIL TANK ASSEMBLY COMPLETE

INCLUDES:
8 RF-16295 1 HYDRAULIC RESERVOIR
* 20-20105 1 HYD OIL, 20 GALLONS
9 28-00408 1 FILLER/BREATHER CAP
10 28-00409 1 ACCESS COVER
* 26-32296 1 FILTER ELEMENT
13 26-32295 1 IN-TANK FILTER GAUGE
14 40-00011 1 GASKET
16 11-75008 1 PIPE PLUG, 2”
17 41-60410 6 BOLT, 3/8-16 UNC X 1-1/4
18 41-11006 6 LOCKWASHER, 3/8
19 41-10006 6 FLAT WASHER, 3/8
20 41-25306 6 U-NUT, 3/8-16 UNC
117868 FUEL TANK ASSEMBLY COMPLETE

INCLUDES:
21 105290 1 FUEL TANK
22 41-60410 6 BOLT, 3/8-16 UNC X 1-1/4
23 41-10006 6 FLAT WASHER, 3/8
24 41-11006 6 LOCKWASHER, 3/8
25 41-22006 6 HEX NUT, 3/8-16 UNC
26 28-00400 1 FILLER CAP
28 31-57230 1 FUEL ON/OFF VALVE
29 107205 1 FUEL LINE, 1/4 X 48” (GASOLINE)
* 106320 1 FUEL LINE, 3/16 X 5’ (DIESEL)
30 117568 1 FUEL LINE, 5/16 X 12”
* 117651 1 FUEL LINE, 5/16 X 24”
31 11-81048 1 FUEL LINE BARB, 2MP-1/4
* 28-00304 AR HOSE CLAMP
32 103935 1 CARRIAGE SHIFT PADDLE ASSY

33 103906 2 REVERSING PADDLE
34 BR-15217 2 WING SCREW WELDMENT
35 103909 2 PADDLE DISK
36 41-60320 2 BOLT, 5/16-18 UNC X 2-1/2
37 41-11005 2 LOCKWASHER, 5/16
38 41-22005 2 HEX NUT, 5/16-18 UNC
GROUP 2 A TEREX COMPANY


34
33
9
32 38
37
12 35
13
36
10
11
ATTACHED TO TRUSS
14
8
17
19
4
2
18 16 6
4
4
5 6
6 4
15 6
7
7
5
6
7
7
6
20 6
7 30
7 26
31
28
6
7 29
7
27
27
21
1 24
22
25
23
A TEREX COMPANY GROUP 2



1 RF-16295 1 HYDRAULIC RESERVOIR

2 11-75003 5 PIPE PLUG, 1/2
4 11-60604 1 NIPPLE, 1-1/4 X 2”
5 11-75503 1 TEE, 1-1/4 X 3/4 X 3/4
6 NA 1 REDUCER, 12M8-8FP
8 107830 1 HOSE ASSY, 1/2 X 42”
9 11-20562 1 90 DEGREE ELBOW ADAPTER, 12MJ-12MP
10 108422 1 HOSE ASSY, 3/4 X 41”
11 11-75008 1 PIPE PLUG, 2”
* 41-60322 2 BOLT, 5/16-18 UNC X 2-3/4
* 41-11005 2 LOCKWASHER, 5/16
* 41-25505 2 HEX NUT, 5/16
13 11-08009 3 PIPE PLUG, 8MB
16 103106 1 HOSE ASSY, 3/4 X 22”
17 11-20518 1 90 DEGREE ELBOW ADAPTER, 12MP-12MB
* 26-32295 1 IN-TANK FILTER GAUGE
* 41-60308 4 BOLT, 5/16-18 UNC X 1
* 41-11005 4 LOCKWASHER, 5/16
* 41-22005 4 HEX NUT, 5/16-18 UNC
19 31-56530 1 CARRIAGE RELIEF VALVE
22 114296 1 HOSE ASSY, 1/2 X 40”
23 11-20708 1 90 DEGREE SWIVEL ELBOW, 8MJ-8FJX
27 107461 1 HOSE ASSY, 1/2 X 34”
29 31-50232 1 CARRIAGE ON/OFF VALVE
* 41-60216 3 BOLT, 1/4-20 UNC X 2
* 41-11004 3 LOCKWASHER, 1/4
* 41-22004 3 HEX NUT, 1/4-20 UNC
30 11-20708 1 90 DEGREE SWIVEL ELBOW, 8MJ-8FJX
32 104962 1 HOSE ASSY, 3/4 X 27”
33 110433 1 HOSE ASSY, 1/2 X 144”
34 107499 2 HOSE ASSY, 1/2 X 69”
* 11-55506 2 QUICK DISCONNECT, DUST CAP, MALE, 1/2
A TEREX COMPANY

UPPER CARRIAGE - 4800 - 2005
FILTER
17 18
16
2 2
RELIEF VALVE
22 20
2 19
1
13 13 20
13
12 21
15
14
16 32
RETURN MANIFOLD 35
36
3 11
33
4 9
5 30 RH AUGER MOTOR
22 6
7 10
23 ROTA VIBE MOTOR
8
27
28 ROTA VIBE PILOT
24
TO ROTA-VIBE PUMP 32
B
ENGINE
CARRIAGE
25
OUT
PUMP 31
IN
28
A
10 29 CARRIAGE ON/OFF
26
34
REVERSING VALVE "OUT" 28
34
AUTO REVERSE VALVE "T" 30
A TEREX COMPANY


1 31-50240 1 REVERSING VALVE

* 41-60214 3 BOLT, 1/4-20 UNC X 1-3/4
* 41-11004 3 LOCKWASHER, 1/4
* 41-22004 3 HEX NUT, 1/4-20 UNC
* 41-50210 1 CLEVIS PIN, 1/4 X 1-1/4
* 41-51001 1 COTTER PIN, 3-32
3 107499 1 HOSE ASSY, 1/2 X 69”
4 107497 1 HOSE ASSY, 1/2 X 22”
5 107497 1 HOSE ASSY, 3/8 X 22”
6 110431 1 HOSE ASSY, 1/2 X 96”
7 31-57906 1 AUTOMATIC ANTI-REVERSING MANIFOLD
* 20-08079 1 DECAL, AUTOMATIC ROLLER REVERSING....
* 41-60408 4 BOLT, 3/8-16 UNC X 1
* 41-11006 4 LOCKWASHER, 3/8
10 107499 1 HOSE ASSY, 1/2 X 69”
11 107713 2 HOSE ASSY, 1/2 X 72”
13 11-20706 2 90 DEGREE ELBOW ADAPTER, 6MJ-6FJX
14 107741 1 HOSE ASSY, 3/8 X 50”
15 107739 1 HOSE ASSY, 3/8 X 42”
17 31-20042 1 SKEW CYLINDER
A TEREX COMPANY

5 8 8 4
9 7
10
12
T C2 C1
13
C4 C3 13 15
8 M1 M2 8 12 14
AUTO REVERSE
11
ROLLER DIRECTIONAL VALVE, RH 11

ROLLER DIRECTIONAL VALVE, LH 6
2 LH AUGER MOTOR
5 2 2
IN
REVERSING VALVE A B 1
OUT
3
2
16 16
17
SKEW CYLINDER
10
IN
A B
OUT
CARRIAGE ON/OFF VALVE
A TEREX COMPANY

109801 ROTA-VIBE ASSY, 11-1/2” DRUM

109800 ROTA-VIBE ASSY, 15” DRUM
1 RF-80515 1 LOWER FRAME WELDMENT, 11-1/2” DRUM

2 RF-14770 1 LOWER FRAME WELDMENT, 15” DRUM
* 20-08046 1 DECAL, ROTA-VIBE
3 RF-80556 4 BEARING BACK PLATE
4 14-30217 4 BEARING, 2-BOLT FLANGE, 1”
5 11-90001 4 EXTENSION WITH 2-3/16 GREASE ZERK
6 41-60512 8 BOLT, 7/16-14 X 1-1/2
7 41-24007 8 LOCK NUT, 7/16
8 RF-80525 4 BEARING SHIELD
9 41-60306 8 BOLT, 5/16-18 UNC X 3/4
10 41-11005 8 LOCKWASHER, 5/16-18 UNC
11 102394 2 11-1/2 REDUCED FIN DRUM
12 102395 2 15” REDUCED FIN DRUM
13 104451 2 ADJUSTOR MOUNTING BAR
14 104454 2 INNER JACK
15 RF-14690 2 ADJUSTOR SCREW
16 41-20008 4 ACME NUT, 1/2-10
17 RF-14689 2 SCREW INDICATOR
18 32-20070 4 #70 SHOCK MOUNT
19 RF-80529 4 SPACER
20 34-20106 2 BOLT, ADJUSTING NUT TIGHTENER
21 41-60608 4 BOLT, 1/2-13 UNC X 1
22 41-60612 4 BOLT, 1/2-13 UNC X 1-1/2
23 41-11008 4 LOCKWASHER, 1/2
24 41-10008 2 FLAT WASHER, 1/2
25 RF-14775 1 RH MOUNTING FRAME WELDMENT
26 RF-14776 1 LH MOUNTING FRAME WELDMENT
27 41-60412 2 BOLT, 3/8-16 UNC X 1-1/2
28 41-10006 2 FLAT WASHER, 3/8
29 41-11006 2 LOCKWASHER, 3/8
30 41-22006 2 HEX NUT, 3/8-16 UNC
31 41-60410 6 BOLT, 3/8-16 UNC X 1-1/4
32 41-11006 6 LOCKWASHER, 3/8
33 41-22006 6 HEX NUT, 3/8-16 UNC
34 41-34612 2 SCREW, 1/2-13 UNC X 1-1/2, SQ HD
35 41-23008 2 JAM NUT, 1/2-13 UNC
36 31-60003 1 HYD MOTOR VIBRATOR, 15” DRUM
37 31-60002 1 HYD MOTOR VIBRATOR, 11-1/2” DRUM
38 41-60916 2 BOLT, 3/4-10 UNC X 2
39 41-11012 2 LOCKWASHER, 3/4
40 117711 1 AUGER GUARD EXTENSION
41 41-60316 2 BOLT, 5/16-18 UNC X 2
42 41-10005 4 FLAT WASHER, 5/16
43 41-25005 2 LOCK NUT, 5/16-18 UNC
44 106214 1 VALVE MOUNTING PLATE
45 28-00854 1 U-BOLT, SQ 3/8-16 UNC X 1 X 2-1/2 X 1-1/2
46 41-11006 2 LOCKWASHER, 3/8
47 41-22006 2 HEX NUT, 3/8-16 UNC
* 28-00015 1 TACHOMETER, VIBRA-TAK (NOT SHOWN)
GROUP 2 A TEREX COMPANY


16
17
16
15
27
28
33 26
30
29 32
38 31
39
25
36,37
44
34
35
14
47 41
46
45
42
18
40
19 1,2
3
21
4 43
23 5
22 6
20 8
21
24 13
23 11,12
22
10
9
A TEREX COMPANY
GROUP 2

109800 ROTA-VIBE ASSY, 15” DRUM

109801 ROTA-VIBE ASSY, 11-1/2” DRUM
1 31-60003 1 HYD MOTOR VIBRATOR, 15” DRUM

2 31-60002 1 HYD MOTOR VIBRATOR, 11-1/2” DRUM
4 11-20508 1 90 DEGREE ADAPTER, 8MJ-8MB
5 107548 2 HOSE ASSY, 1/2 X 29”
6 31-51220 1 SPEED CONTROL VALVE, FC 51-10, BRAND 0-8 GPM
* 41-60220 2 BOLT, 1/4-20 UNC X 2-1/2
* 41-11004 2 LOCKWASHER, 1/2
* 41-22004 2 HEX NUT, 1/4-20 UNC
8 11-20708 1 90 DEGREE ELBOW ADAPTER, 8MJ-8FJX
9 117383 1 HOSE ASSY, 1/2 X 84”
10 11-11017 2 90 DEGREE ELBOW ADAPTER, 10MB-10MB
13 110350 1 HOSE ASSY, 1/2 X 120”
17 26-00032 1 2” SUMP FILTER
18 11-60604 1 NIPPLE, 1-1/4 X 2”
19 11-75503 1 TEE, 1-1/4 X 3/4 X 3/4
20 11-11285 1 REDUCER, 12M8-8FP
22 107461 1 HOSE ASSY, 1/2 X 34”
24 31-10520 1 ROTA-VIBE PUMP, 3.8
* 114710 1 DUST PLATE
* 114711 4 2-PUMP ROD
* 41-11007 4 LOCKWASHER, 7/16
* 41-17710 4 HEX NUT, 10-M-1.5
27 107551 2 HOSE ASSY, 1/2 X 30”
29 31-56620 1 ROTA-VIBE RELIEF VALVE
30 11-01009 1 PIPE PLUG, 10MB
33 31-57175 1 ROTA-VIBE PILOT ON/OFF VALVE
* 41-60212 2 BOLT, 1/4-20 UNC X 1-1/2
* 41-11004 2 LOCKWASHER, 1/4
* 41-22004 2 HEX NUT, 1/4-20 UNC
37 107536 1 HOSE ASSY, 1/2 X 24”
38 107461 1 HOSE ASSY, 1/2 X 34”
A TEREX COMPANY

38
RH AUGER MOTOR
HYDRAULIC RESERVOIR
IN
A B 27
OUT
CARRIAGE ON/OFF VALVE 34
ROTA-VIBE ON/OFF VALVE
38 3
34 1
4
33
2
13 35 17
37
29
34 18
28 36 19
30
27 ROTA-VIBE 20
31 RELIEF VALVE 21
32
22
RETURN MANIFOLD
14
37
15
26
27 16
25
9
27
ROTA-VIBE 24
PUMP
22
23
ROTA-VIBE SPEED CONTROL

7 9 ROTA-VIBE MOTOR
10 CF EX 8 1,2
IN
5 5
6
13 12 11 5 3 4
10
5
A TEREX COMPANY

RF-16945 4800 HANGER FRAME ASSEMBLY
1 RF-16206 1 HANGER FRAME WELDMENT

2 41-60936 4 BOLT, 3/4-10 UNC X 4-1/2
* 41-12012 4 FLAT WASHER, 3/4, SAE
3 41-11012 4 LOCKWASHER, 3/4
4 41-22012 4 HEX NUT, 3/4-10 UNC
5 RF-15470 2 CHAIN TIGHTENER PLATE
6 RF-20500 4 CHAIN TIGHTENER
7 41-10008 4 FLAT WASHER, 1/2
8 41-22008 8 HEX NUT, 1/2-13 UNC
9 41-60618 4 BOLT, 1/2-13 UNC X 2-1/4
10 41-11008 4 LOCKWASHER, 1/2
11 41-22008 4 HEX NUT, 1/2-13 UNC
12 36-01101 2 CARRIAGE WHEEL YOKE, RH
13 36-01100 2 CARRIAGE WHEEL YOKE, LH
14 BR-00186 4 LOCKING COLLAR
15 41-60422 4 BOLT, 3/8-16 UNC X 2-3/4
16 41-24006 4 FLEX LOCK NUT, 3/8-16 UNC
17 SP-48203 8 CARRIAGE ROLLER WITH BEARING
18 41-75400 8 straight grease zerk, 1/4
19 sp-10500 8 carriage roller axle
20 sp-48207 8 carriage roller washer
21 14-85016 8 carriage roller axle sleeve
22 14-45016 8 roller bearing, 1 id
23 41-24013 8 locknut, 3/4-10 unc
24 rf-15741 4 hold down roller weldment
25 41-34616 8 screw, sq hd, 1/2-13 unc x 2
26 41-23008 8 jam nut, 1/2-13 unc
27 41-60608 4 bolt, 1/2-13 unc x 1
28 41-10008 4 flat washer, 1/2
29 41-11008 4 lockwasher, 1/2
30 41-60936 4 bolt, 3/4-10 unc x 4-1/2
31 41-10012 8 flat washer, 3/4, SAE
32 rf-13527 4 side thrust roller sleeve
33 rf-13526 4 plastic side thrust roller
34 36-01225 4 side thrust roller shield
35 41-11012 4 lockwasher, 3/4
36 41-22012 4 hex nut, 3/4-10 unc
A TEREX COMPANY

13
2 5
6
1
11
10
9
12
8
3 8
6 7
4
5
15
14
36
16
35
34 23
13
17
22
18
25 21
26 20
27
24 19
28 31
29
26
33
25
32
31
30
A TEREX COMPANY

100030 SINGLE DRAG PAN ASSEMBLY
1 RF-16721 1 DRAG PAN MOUNT WELDMENT

3 41-10008 4 FLAT WASHER, 1/2
4 41-11008 4 LOCKWASHER, 1/2
5 41-22008 4 HEX NUT, 1/2-13 UNC
6 100139 1 OUTER TUBE WELDMENT
7 41-23012 4 JAM NUT, 3/4-10 UNC
8 41-10012 4 FLAT WASHER, 3/4
9 41-60636 1 BOLT, 1/2-13 UNC X 4-1/2
10 41-24008 1 LOCK NUT, 1/2-13 UNC
11 41-34612 8 SCREW, SQ HD SET, 1/2-13 UNC X 1-1/2
12 41-23008 8 JAM HUT, 1/2-13 UNC
13 RF-22312 1 CRANK
* 41-60216 1 BOLT, 1/4-20 UNC X 2
* 41-11004 1 LOCKWASHER, 1/4
* 41-22004 1 HEX NUT, 1/4-20 UNC
14 48-15510 1 THRUST BEARING SHIELD
15 14-10524 1 THRUST BEARING, 1” ID
16 RF-15684 1 ADJUSTING SCREW
17 RF-22935 1 OUTER JACK TUBE
18 RF-22940 1 INNER JACK TUBE
19 41-60632 2 BOLT, 1/2-13 UNC X 4
20 41-11008 2 LOCKWASHER, 1/2
21 RF-22965 1 H-FRAME TUBE
22 102000 2 DRAG PAN MOUNTING PLATE
23 28-00859 4 U-BOLT, 3/8-16 UNC X 2 X 3 X 1-1/2
24 41-11006 8 LOCKWASHER, 3/8
25 41-22006 8 HEX NUT, 3/8-16 UNC
26 RF-13780 1 DRAG PAN H-FRAME
27 28-00950 4 “S” HOOK
28 101483 4 13 LINK DRAG PAN CHAIN
29 RF-13822 1 DRAG PAN (27 X 33)
30 102012 1 BURLAP MOUNTING FRAME
31 41-34608 2 SCREW, SQ HD SET, 1/2-13 UNC X 1
32 41-23008 2 JAM HUT, 1/2-13 UNC
33 101487 4 BURLAP MOUNT TUBE
34 101488 2 BURLAP RETAINER
* 107873 1 BURLAP, (5 X 6)
A TEREX COMPANY

13
14
12 15 10
11
6 7
8
9 7
8
16
5
4
3
17
23
19 18
20 23
34
21
22
33
34 32
22
31
30 24
25
33
26
12 12
11
11
27
28
29
27
A TEREX COMPANY

POWER CABLE - #109610
WHITE (NEG)
BLACK (POS)
WHITE 10 GA TO BELL HOUSING GND
RED 10 GA FROM STARTER
NEG RED 10GA
SOLENOID RELAY - #22-14029
AC
RED 16GA
SWITCH
NOTES

SECTION V
A TEREX COMPANY
OPTION PARTS BOOK

MODEL 4800

BID-WELL
A Terex Company
CANTON, SD 57013
TEL: 605-987-2603 • FAX: 605-987-2605
A TEREX COMPANY
“2008” CANTON, SD 57013 USA SECTION V
MODEL 4800 OPTIONS (2008) SECTION V PAGE 5.1

TABLE OF CONTENTS (Listed Alphabetically)
popular OPTIONS with illustrations
• Bogie, 6-Wheel Distribution System...................................................................................... 5.4 - 5.5

Bogie, Drive Bogie Crossover Hose Kit................................................................................. 5.4 - 5.5
• Carriage, Leg Mounted On/Off Valve Assembly.................................................................... 5.6 - 5.7
• Crown Adjustor Assembly, Manual, 66” Insert...................................................................... 5.8 - 5.9
Crown Adjustor Assembly, Manual - 66” & 48” with Single Point....................................... 5.10 - 5.11
Crown Adjustor Assembly, Powered................................................................................. 5.12 - 5.13
Crown Adjustor, Powered - Hydraulic Schematic.............................................................. 5.14 - 5.15
• Cushion Device Assy........................................................................................................ 5.16 - 5.17
• Drag Pan Assembly, Dual.................................................................................................. 5.18 - 5.19
Drag, Longitudinal Burlap................................................................................................. 5.20 - 5.21
• Electric Cord Reel, Hardware Mounting Assembly........................................................... 5.22 - 5.23
Electric Cord Reel, 8-Wire Gleason Assembly.................................................................. 5.22 - 5.23
• Grade Hydramation Assembly.......................................................................................... 5.24 - 5.25
Grade Hydramation Hydraulic Schematic - Power Unit..................................................... 5.26 - 5.29
Grade Hydramation Hydraulic Schematic - Controller End............................................... 5.30 - 5.31
Grade Hydramation Hydraulic Schematic - Idler End....................................................... 5.32 - 5.33
Grade Hydramation Leg Control Box Electrical Diagram.................................................. 5.34 - 5.35
Grade Hydramation Valve Cable Single Elevation............................................................ 5.34 - 5.35
Grade Hydramation Valve Cable Dual Elevation............................................................... 5.34 - 5.35
Grade Hydramation Master Control Box Electrical Diagram............................................. 5.36 - 5.37
Grade Hydramation Control Cable - Long (No Illustration)............................................... 5.36 - 5.37
Grade Hydramation Control Cable - Short (No Illustration)............................................... 5.36 - 5.37
Grade Hydramation Power Supply Cord (No Illustration) . ............................................... 5.36 - 5.37
• Insert, 66”.......................................................................................................................... 5.38 - 5.41
Insert, 48/66 Transitional................................................................................................... 5.42 - 5.47
• Leg, Power Leg Conversion Kit......................................................................................... 5.48 - 5.49
Leg, Power Leg Conversion Kit With On/Off Valve............................................................ 5.50 - 5.51
Leg, 6” Swing.................................................................................................................... 5.52 - 5.53
Leg, 6” Pivot Leg Plate Assembly..................................................................................... 5.54 - 5.55
• Power Widening Assembly................................................................................................ 5.56 - 5.57
Power Widening - Hydraulic Schematic............................................................................ 5.58 - 5.59
• Pressure Washer, Hydraulic, Power Unit ......................................................................... 5.60 - 5.61
Pressure Washer, Universal.............................................................................................. 5.62 - 5.63
• Skew Bar Kit Assembly..................................................................................................... 5.64 - 5.65
• Spud Vibrator Assembly, 6000 Universal.......................................................................... 5.66 - 5.69
Spud Vibrator Hydraulic Schematic, 6000 Universal......................................................... 5.70 - 5.73
Spud Vibrator Control Box Electrical Diagram, 6000 Universal........................................ 5.74 - 5.75
Spud Vibrator Remote Control Box Electrical Diagram, 6000 Universal.......................... 5.76 - 5.77
• Towing, 4-Wheel Dolly Assembly...................................................................................... 5.78 - 5.79
Towing, 4800 Cast & BR Hinge Adjustable Towing Tongue............................................... 5.80 - 5.81
• Radio Control Assy........................................................................................................... 5.82 - 5.83
A TEREX COMPANY
SECTION V CANTON, SD 57013 USA
PAGE 5.2 SECTION V MODEL 4800 OPTIONS (2008)

TABLE OF CONTENTS (Listed Alphabetically)
MISCELLANEOUS options - no illustrations (CALL service department)
• Bogie Options............................................................................................................................. 5.84

• Carriage Options........................................................................................................................ 5.84
• Crown Adjustor Options............................................................................................................. 5.84
• Drag Pan Options....................................................................................................................... 5.84
• Machine End Options................................................................................................................. 5.84
• Grade Hydramation Options....................................................................................................... 5.84
• Hose Trough Options.................................................................................................................. 5.84
• Leg Options................................................................................................................................ 5.85
• Machine Spare PartsKits & Miscellaneous Kits Options............................................................ 5.85
• Power Unit Options..................................................................................................................... 5.85
• Shipping Options........................................................................................................................ 5.85
• Sidewalk Paver........................................................................................................................... 5.85
• Umbrella Options....................................................................................................................... 5.85
• Vibration Options........................................................................................................................ 5.85
A TEREX COMPANY
SECTION V

ITEM PART NUMBER OTY DESCRIPTION
103945 1997 6-WHEEL BOGIE DISTRIBUTION SYSTEM

1 RF-16979 2 UPPER BEAM
2 100356 2 LEG DISTRIBUTION MOUNT
3 RF-14307 12 BOGIE PIN
4 41-60652 8 BOLT, 1/2-13 UNC X 6-1/2
5 41-11008 8 LOCKWASHER, 1/2
6 41-22008 8 HEX NUT, 1/2-13 UNC
7 41-54007 24 HAIRPIN COTTER, .177
8 107629 2 LEG DISTRIBUTION MOUNT
9 BR-00186 8 LOCK COLLAR
10 41-60422 8 BOLT, 3/8-16 UNC X 2-3/4
11 41-11006 8 LOCKWASHER, 3/8
12 41-22006 8 HEX NUT, 3/8-16 UNC
13 103941 4 6-WHEEL BOGIE LOWER BEAM
14 113663 4 LOWER BEAM ROLLER AXLE
15 41-60416 4 BOLT, 3/8-16 UNC X 2
16 41-11006 4 LOCKWASHER, 3/8
17 103937 4 UPPER SWIVEL YOKE
19 41-60310 24 BOLT, 5/16-18 UNC X 1-1/4
20 41-11005 25 LOCKWASHER, 5/16
21 41-10005 48 FLAT WASHER, 5/16
22 41-22005 24 HEX NUT, 5/16-18 UNC
23 100394 4 SPACER
24 103939 4 LOWER SWIVEL YOKE
25 RF-10878 4 CAST, FLANGED IDLER WHEEL
26LOWER CARRIAGE
100409
- 4800 DIESEL 1 INNER GAUGE TUBE
27 WB-24920 1 T-BOLT
28 RF-16986 1 OUTER GAUGE TUBE
29 20-08095 1 DECAL, LEG “CENTER” ON SKEWED DECK
104097 DRIVE BOGIE CROSSOVER HOSE KIT
1 101438 2 HOSE ASSY, 3/8 X 180”
CROSSOVER HOSE
1 1
2 2
BOGIE WHEEL HYDRAULIC SCHEMATIC
3 WITH CROSSOVER HOSE 3
BOGIE DRIVE MOTOR BOGIE DRIVE MOTOR
A TEREX COMPANY

11
9 12
10 3 7
4
5
6
9 12 1
10
11
17 7
3
2
4
5
6 12
23
9
10
11 12
3 9
24 10
11
13
22
16 7
7
25 21 3
20
3
19
7
16 3
14
15
26
27
28
29
CARRIAGE RAIL GAUGE
A TEREX COMPANY
CANTON, SD 57013 USA SECTION V

116632 6” LEG MOUNTED ON/OFF VALVE ASSEMBLY
1 117850 1 6” LEG VALVE MOUNT

2 36-20405 1 6” LEG LADDER MOUNT
* 41-34612 1 SCREW, 1/2-13 UNC X 1-1/2, SQ HD
* 41-23008 1 JAM NUT, 1/2-13 UNC
* RF-10253 1 6” OUTER LEG CLAMP
3 41-60618 2 BOLT, 1/2-13 UNC X 2-1/4
4 41-11008 2 LOCKWASHER, 1/2
5 41-22008 2 HEX NUT, 1/2-13 UNC
6 31-50230 1 ON/OFF VALVE
INCLUDES:
11-01009 2 PIPE PLUG, 10MB

40-40000 1 KNOB
40-40001 1 HANDLE
40-40002 1 SCREW, 1/4-20 UNC X 3/4
40-40003 1 HEADED PIN
40-40004 1 COTTER PIN
40-40005 1 CLEVIS BRACKET
41-32210 3 SCREW, 1/4-20 UNC X 1-1/4
8 116616 1 HOSE ASSY, 1/2 X 228”
9 116614 1 HOSE ASSY, 1/2 X 204”
10 11-20929 1 TEE ADAPTER, 8MJ-8MJ-8FJX
* 11-20558 1 90 DEGREE ELBOW ADAPTER, 8MJ-8MP
11 20-08053 1 DECAL: POWER UNIT ON/OFF....
SECTION V A TEREX COMPANY


TO HYDRAULIC TANK
TEE WITH POWER UNIT PUMP

10
1
9 8
OUT
7 7
IN
6
3
4
5
11
LEG ASSEMBLY
A TEREX COMPANY

SECTION V

114365 MANUAL CROWN ADJUSTOR - 66” INSERT
1 114364 2 CROWN ADJUSTOR SPROCKET

4 41-22224 6 HEX NUT, 1-1/2 -7 UNC
6 114384 4 CROWN ADJUSTING SPACER
7 114385 2 CROWN ADJUSTOR SCREW
* 37-02052 1 LINK, #2050 CHAIN OFF SET
13 41-71220 4 KEY, 1/4 SQ X 1-1/4
15 41-60420 6 BOLT, 3/8-16 UNC X 2-1/2
16 41-11006 6 LOCKWASHER, 3/8
17 41-22006 6 HEX NUT, 3/8-16 UNC
18 28-00620 2 COLLAR, 1-1/4 ID
19 36-35120 2 JACK SHAFT
21 32-00360 1 WEAR BLOCK
23 41-11004 2 LOCKWASHER, 1/4
24 41-22004 2 HEX NUT, 1/4-20 UNC
25 41-60420 1 BOLT, 1/4-20 UNC X 2-3/4
* 41-10006 2 FLAT WASHER, 1/4
26 41-11006 1 LOCKWASHER, 1/4
27 41-22006 1 HEX NUT, 1/4-20 UNC
A TEREX COMPANY

1 3
4
2
3
4
6
12
24 23
22
25
13
6
4
20 21
26
27
9 7
17
16
8 11
15
10
18 14
19
A TEREX COMPANY

105521 MANUAL CROWN ADJUSTOR - 66” WITH SINGLE POINT

105522 MANUAL CROWN ADJUSTOR - 48” WITH SINGLE POINT
1 36-35140 1 CROWN ADJUSTOR SPROCKET

2 103419 1 ROLLER CHAIN, #A2050, 86 RIVET LINKS, 66”
* 101386 1 ROLLER CHAIN, #2050, 59 RIVET LINKS, 48”
* 37-02052 1 CONNECTING LINK, 2050
4 41-95000 2 CONCAVE/SHERICAL WASHER SET, 1-1/4 ID
5 41-22220 3 HEX NUT, 1-1/4 -7 UNC, GR8
7 36-15073 1 CROWN ADJUSTOR SCREW
10 39-25517 1 SPROCKET, #50B17
11 41-71220 1 KEY, 1/4 X 1/4 X 1-1/4
12 41-10020 1 FLAT WASHER, 1-1/4
13 101522 1 CROWN ADJUSTOR SHAFT MOUNT
14 28-00858 2 U-BOLT, 3/8 X 2 X 3
15 41-11006 4 LOCKWASHER, 3/8
16 41-22006 4 HEX NUT, 3/8-16 UNC
17 101524 1 CROWN ADJUSTOR SHAFT
* 41-75200 2 STRAIGHT GREASE ZERK, 1/4
A TEREX COMPANY

1 4
5
3
4
5
6
9 5 6
7 12
14
8
11
10
17 15
13
16
A TEREX COMPANY

117233 POWER CROWN ADJUSTOR ASSEMBLY, 1-1/4 BOLTS

1 BR-08001 1 MOTOR MOUNTING TUBE

2 36-35012 1 SHIELD, LH
3 41-60406 4 BOLT, 3/8-16 UNC X 3/4
4 41-11006 4 LOCKWASHER, 3/8
5 41-10006 4 FLAT WASHER, 3/8
6 36-35013 1 SHIELD, RH
7 31-30420 1 HYDRAULIC MOTOR, 1-1/4 BOLT
* 31-39039 1 HYDRAILIC MOTOR, 1-1/2 BOLT
* 11-20810 2 STRAIGHT ADAPTER, 10MB-8MJ
8 41-60408 4 BOLT, 3/8-16 UNC X 1
9 41-11006 4 LOCKWASHER, 3/8
10 BR-08040 1 MOTOR MOUNTING PLATE
11 41-60408 4 BOLT, 3/8-16 UNC X 1
12 41-11006 4 LOCKWASHER, 3/8
13 41-10006 4 FLAT WASHER, 3/8
14 41-22006 4 HEX NUT, 3/8-16 UNC
15 BR-08035 1 DRIVE SPROCKET
16 36-35008 1 INDICATOR PLATE SHIELD
17 41-60306 1 BOLT, 5/16-18 UNC X 3/4
18 41-11005 1 LOCKWASHER, 5/16
19 36-36014 1 INDICATOR ARM
20 41-60214 2 BOLT, 1/4-20 UNC X 1-3/4
21 41-11004 2 LOCKWASHER, 1/4
* 41-22004 2 HEX NUT, 1/4-20 UNC
22 BR-08015 1 CROSS TUBE
23 41-20024 6 HEX NUT, 1-1/2 - 4 ACME
24 BR-08021 2 CROWN ADJUSTING NUT
* 41-53220 2 EXPANSION PIN, 1/4 X 2-1/2
25 BR-08025 2 CROWN ADJUSTING SCREW
26 BR-08027 2 THRUST BEARING WASHER
28 BR-08034 1 ADJUSTABLE CROWN SPROCKET
29 110482 2 CHAIN, #50 ROLLER, 130 LINKS
* 37-00051 2 #50 CONNECTING LINK
* 37-00052 2 #50 CONNECTING LINK
30 BR-08038 1 CROWN ADJUSTOR PLATE
31 BR-08030 1 SCREW SPROCKET
32 41-22220 8 HEX NUT, 1-1/4 - 7 UNC
* 41-22224 8 HEX NUT, 1-1/2 - 6 UNC
33 07000 4 CROWN ADJUSTOR WASHER, 1-1/4 ID
* 41-10024 4 CROWN ADJUSTOR WASHER, 1-1/2 ID
34 119110 4 CROWN SPACER
35 34-06800 2 CROWN ADJUSTING BOLT, 1/1-4
* 114385 2 CROWN ADJUSTOR BOLT, 1-1/2
36 41-95000 4 CONCAVE/SPHERICAL WASHER SET, 1-1/4 ID
* 41-95002 4 CONCAVE/SPHERICAL WASHER SET, 1-1/2 ID
37 20-08005 1 DECAL, POWER CROWN
A TEREX COMPANY

3
2
4 24
5
25
32
33
34
23
35 7 3
1 6
4
27 5
31
36
10
26
32 14 24
29
23
36
25
15
9
8
32
16
23 29 26
19 27
28
21
13
20 12 30
11
18
17
35
23 22
23 32
36
32
36
23
33
34
32
37
A TEREX COMPANY

117233 POWER CROWN ADJUSTOR ASSEMBLY

1 31-50295 1 POWER CROWN VALVE

* 41-60214 3 BOLT, 1/4-20 UNC X 1-3/4
* 41-11004 3 LOCKWASHER. 1/4
* 41-22004 3 HEX NUT, 14-20 UNC
3 108805 3 HOSE ASSY, 3/8 X 28”
4 115022 1 HOSE ASSY, 1/2 X 88”
5 11-20308 4 BULKHEAD ADAPTER
6 107430 2 HOSE ASSY, 1/2 X 36”
* 40-10908 2 O’RING, #8
9 110341 2 HOSE ASSY, 1/2 x 180”
11 31-30420 1 HYDRAULIC MOTOR
* 31-39039 1 HYDRAILIC MOTOR, 1-1/2 BOLT
A TEREX COMPANY

CARRIAGE SPEED POWER UNIT MANIFOLD
CF
IN
EX
3
6 2
POWER CROWN
CONTROL
1
A
6 2
OUT
2
IN
5 B
4 3
3
2
7 7
8 8
9 9
10 10
11
POWER CROWN MOTOR
A TEREX COMPANY

RF-13650 CUSHION DEVICE ASSEMBLY
1 RF-13651 1 CUSHION DEVICE WELDMENT, RH (SHOWN)

* RF-13652 1 CUSHION DEVICE WELDMENT, LH (NOT SHOWN)
2 RF-20600 1 CHAIN REVERSING LUG
3 45-90445 2 SHOCK ABSORBER
4 RF-13659 4 BEARING MOUNTING PLATE
* 41-60612 8 BOLT, 1/2-13 UNC X 1-1/2
* 41-11008 8 LOCKWASHER, 1/2
* 41-22008 8 HEX NUT, 1/2-13 UNC
* 41-60412 8 BOLT, 3/8-16 UNC X 1-1/2
* 41-60408 8 BOLT, 3/8-16 UNC X 1
* 41-11006 16 LOCKWASHER, 3/8
* 41-22006 16 HEX NUT, 3/8-16 UNC
* RF-13964 4 SPROCKET SPACER COLLAR
* 41-12016 2 FLAT WASHER, 1” SAE
* RF-10900 2 BOGIE MOUNTING PIN
A TEREX COMPANY

1
A TEREX COMPANY

RF-15941 DUAL DRAG PAN ASSEMBLY
1 RF-16721 1 DRAG PAN MOUNT WELDMENT

3 41-10008 4 FLAT WASHER, 1/2
4 41-11008 4 LOCKWASHER, 1/2
5 41-22008 4 HEX NUT, 1/2-13 UNC
6 100139 1 OUTER TUBE WELDMENT
7 41-23012 4 JAM NUT, 3/4-10 UNC
8 41-10012 4 FLAT WASHER, 3/4
9 41-60636 1 BOLT, 1/2-13 UNC X 4-1/2
10 41-24008 1 LOCK NUT, 1/2-13 UNC
11 41-34612 8 SCREW, SQ HD SET, 1/2-13 UNC X 1-1/2
12 41-23008 8 JAM HUT, 1/2-13 UNC
13 RF-22312 1 CRANK
* 41-60216 1 BOLT, 1/4-20 UNC X 2
* 41-11004 1 LOCKWASHER, 1/4
* 41-22004 1 HEX NUT, 1/4-20 UNC
14 48-15510 1 THRUST BEARING SHIELD
17 RF-22935 1 OUTER JACK TUBE
18 RF-22940 1 INNER JACK TUBE
19 41-60632 2 BOLT, 1/2-13 UNC X 4
20 41-11008 2 LOCKWASHER, 1/2
21 RF-22968 1 H-FRAME TUBE
22 102000 3 DRAG PAN MOUNTING PLATE
23 28-00859 6 U-BOLT, 3/8-16 UNC X 2 X 3 X 1-1/2
24 41-11006 12 LOCKWASHER, 3/8
25 41-22006 12 HEX NUT, 3/8-16 UNC
26 RF-13780 2 DRAG PAN H-FRAME
27 28-00950 16 “S” HOOK
28 101483 8 13 LINK DRAG PAN CHAIN
29 RF-13822 2 DRAG PAN (27 X 33)
30 102012 1 BURLAP MOUNTING FRAME
31 41-34608 2 SCREW, SQ HD SET, 1/2-13 UNC X 1
32 41-23008 2 JAM HUT, 1/2-13 UNC
33 101487 4 BURLAP MOUNT TUBE
34 101488 2 BURLAP RETAINER
* 107873 1 BURLAP, (5 X 6)
A TEREX COMPANY

13
14
12 10
11 15
6 7
8
9 7
8
16
5
4
3
17
23
19 18
34 20 23
21
22
23
33
34 32
22
31
30
33
26
22
24
25
12 12
11
11
26
29
12
11
27
29 28
27
A TEREX COMPANY

104650 LONGITUDINAL BURLAP DRAG ASSEMBLY
1 104649 2 BURLAP DRAG MOUNTING WELDMENT

2 48-15191 2 CLAMP FLAT
3 41-60408 8 BOLT, 3/8-16 UNC X 1
4 41-11006 8 LOCKWSHER, 3/8
5 36-36130 2 POWERED FIFTH WHEEL PIN
6 41-54003 4 HAIR PIN, .148
7 39-52473 2 2” SINGLE SWIVEL PULLEY
8 37-05014 3 QUICK LINK, 1/4”
* 28-01002 2 1/8 CABLE CLAMP
9 16-20006 40’ 1/8 DIA AIRCRAFT CABLE
10 37-40025 1 WINCH, 600 LB
11 104691 2 STRAP
12 41-60408 2 BOLT, 3/8-16 UNC X 1
13 41-10006 2 FLAT WASHER, 3/8
14 41-24006 2 LOCK NUT, 3/8-16 UNC
15 41-60410 1 BOLT, 3/8-16 UNC X 1-1/4
16 41-11006 1 LOCKWASHER, 3/8
17 41-22006 1 HEX NUT, 3/8-16 UNC
18 104648 2 DRAG MOUNT TUBE
19 28-00860 4 U-BOLT, 1/2 X 3-5/8 X 3-7/8 SQ
20 41-11008 8 LOCKWSHER, 1/2
21 41-22008 8 HEX NUT, 1/2-13 INC
22 104644 1 MAIN DRAG TUBE WELDMENT
23 104646 1 END SLIDE TUBE, LH
24 104647 1 END SLIDE TUBE, RH
25 41-34612 2 SCREW, 1/2-13 UNC X 1-1/2
26 41-23008 2 JAM NUT, 1/2-13 UNC
* 45-93000 27’ BURLAP
* 45-97296 2 LUMBER, 2 X 6 X 12
PULLEY
WINCH
PULLEY
LINK
PULLEY
LINK
A TEREX COMPANY

7
9 12
1
6 13
14
4
3
10
5
2
16
11
17
11
18
15
21
20
24
23
22
19
25
26
A TEREX COMPANY

RF-17005 CORD REEL HARDWARE MOUNTING ASSEMBLY
1 22-00204 1 4-WIRE CORD REEL

* 22-00208 1 8-WIRE CORD REEL
2 41-60608 4 BOLT, 1/2-13 UNC X 1
3 41-10008 4 FLAT WASHER, 1/2
4 41-11008 4 LOCKWASHER, 1/2
5 41-22008 4 HEX NUT, 1/2-13 UNC
6 RF-16007 1 WIRE CORD REEL MOUNT, LH (LEG RAIL)
7 RF-16006 1 WIRE CORD REEL MOUNT, RH (LEG RAIL)
* NOT SHOWN: NON-LEG RAIL MOUNTING

* 106501 1 UPPER CORD REEL MOUNT (NON-LEG RAIL)
* 41-60428 4 BOLT, 3/8-16 UNC X 3-1/2
* 41-11006 8 LOCKWASHER, 3/8
* 41-22006 8 HEX NUT, 3/8-16 UNC
* 106502 1 LOWER CORD REEL MOUNT (NON-LEG RAIL)
* 41-60424 4 BOLT, 3/8-16 UNC X 3
8 RF-16010 4 CORD REEL MOUNTCLAMP

9 41-60428 4 BOLT, 3/8-16 UNC X 3-1/2
10 41-10006 4 FLAT WASHER, 3/8
11 41-11006 4 LOCKWASHER, 3/8
12 41-22006 4 HEX NUT, 3/8-16 UNC
13 RF-16770 1 DRAG PAN CORD MOUNT
14 BR-15217 2 WING BOLT, 2-1/2
15 41-23008 1 JAM NUT, 1/2-13 UNC
16 41-34612 1 SCREW, 1/2-13 UNC X 1-1/2, SQ HD
17 RF-22545 1 CORD REEL EXTENSION TUBE
18 41-78003 1 EYEBOLT, 3/8-16 UNC X 3
19 28-93006 1 CORD CONNECTOR
20 22-00807 2 KELLUM GRIP, 1.00-1.24
21 41-11006 2 LOCKWASHER, 3/8
22 41-22006 4 HEX NUT, 3/8-16 UNC
RF-16768 8-WIRE GLEASON ELECTRIC REEL ASSY (NO ILLUSTRATION)
* 22-00208 1 8-WIRE ELECTRIC REEL

* 22-00438 2 8-PIN WITH CLAMP PLUG KIT
* 103654 1 14-8 X 360” VUTRON 90 ELECTRIC CABLE
* 103655 1 14-8 X 600” VUTRON 90 ELECTRIC CABLE
* 22-00439 2 DUST PLUG
* 22-00808 1 KELLEM GRIP, .75 - .99
* 22-00326 4 WIRE NUT, 16-14 GA
* 22-01017 1 STRAIN RELIEF
* 11-76064 1 BUSHING, 1-1/4 X 3/4 GALV PIPE
A TEREX COMPANY

20
6
2 12
7 11
10
8
12 19
11
10
8
21
22 18
1
22
9
17
12
11
10
8
14
12
11
10
3 8
4 16 15
9 13
5
9
A TEREX COMPANY
SECTION V

110327 2001 GRADE HYDRAMATION ASSEMBLY - DIESEL

110328 2001 GRADE HYDRAMATION ASSEMBLY - GASOLINE
• 24-30703 1 25 AMP CONVERSION KIT (REQUIRED ON 25 HP GASOLINE ENGINE)

2 40-10906 8 O’RING, #6
3 41-32340 16 BOLT, 5/16-18 UNC X 5, SOC HD
4 31-57927 4 GRADE CONTROL MANIFOLD
* 11-20506 24 90 DEGREE ELBOW ADAPTER, 6MJ-6MB
* 102664 4 GRADE CONTROL COVER (NOT SHOWN)
* 41-60306 8 BOLT, 5/16-18 UNC X 3/4
* 41-10005 8 FLAT WASHER, 5/16
* 41-11005 8 LOCKWASHER, 5/16
5 36-36050 4 LEG SCREW MOTOR MOUNT
6 41-60408 4 BOLT, 3/8-16 UNC X 1
7 41-11006 4 LOCKWASHER, 3/8
8 41-22008 4 HEX NUT, 1/2-13 UNC
9 41-11008 4 LOCKWASHER, 1/2
10 41-60610 4 BOLT, 1/2-13 UNC X 1-1/4
11 SP-10481 4 LEG SCREW COUPLING
12 41-52214 4 GROOVED PIN, 1/4 X 1-3/4
14 RF-14630 4 SENSOR MOUNTING BRACKET
15 41-60618 20 BOLT, 1/2-13 UNC X 2-1/4
16 41-11008 20 LOCKWASHER, 1/2
17 41-22008 20 HEX NUT, 1/2-13 UNC
18 41-34620 14 SCREW, 1/2-13 UNC X 2-1/2, SQ HD
19 41-23008 14 JAM NUT, 1/2-13 UNC
20 RF-14633 2 LEG LADDER CLAMP
21 102735 4 SENSOR MOUNTING WELDMENT
22 SP-02525 4 SENSOR BRACKET MOUNTING WELDMENT
23 112795 4 SENSOR MOUNTING ASSEMBLY
24 41-60612 8 BOLT, 1/2-13 UNC X 1-1/2
25 41-11008 8 LOCKWASHER, 1/2
26 41-22008 8 HEX NUT, 1/2-13 UNC
27 102743 4 SENSOR DROP MOUNT
28 41-60416 8 BOLT, 3/8-16 UNC X 2
* 41-10006 8 FLAT WASHER, 3/8
29 41-11006 8 LOCKWASHER, 3/8
30 22-20300 4 HYDRAULIC SENSOR
31 41-60316 8 BOLT, 5/16-18 UNC X 2
32 41-11005 8 LOCKWASHER, 5/16
33 108545 4 SENSOR COUNTERWEIGHT ASSY
34 22-20102 4 SENSOR WAND
35 102745 4 SENSOR HOSE LOOP
36 102746 4 HOSE SENSOR BRACKET
37 41-60412 8 BOLT, 3/8-16 UNC X 1-1/2
38 41-11006 8 LOCKWASHER, 3/8
39 41-22006 8 HEX NUT, 3/8-16 UNC
40 41-60310 8 BOLT, 5/16-18 UNC X 1-1/2
41 41-11005 8 LOCKWASHER, 5/16
42 RF-14857 4 BOX MOUNT WELDMENT
43 102665 1 CONTROL BOX, RH (COMPLETE ASSY)
44 102828 1 CONTROL BOX, LH (COMPLETE ASSY)
45 41-60206 16 BOLT, 1/4-20 UNC X 3/4
46 41-11004 16 LOCKWASHER, 1/4
47 41-22004 16 HEX NUT, 1/4-20 UNC
48 103014 8 75 DEG J-BOLT, 5/16-18 UNC
49 41-25505 8 LOCKNUT, 5/16-18 UNC

A TEREX COMPANY

16
20
13
17
19 49
42
47
15
18
48
46
43,44
13
45
18
19
14
LEG HYD MOTOR
17 4
16 1
19 2
18
21
15 3
5
7
10
6
11
19 12
18
22
35 38
9
36 8
39
40
37
24
41
32 23
27
31
33 30
25
26 29 28
34
6" LEG ASSEMBLY
A TEREX COMPANY

110327 2001 GRADE HYDRAMATION ASSEMBLY - PU (DIESEL)

110328 2001 GRADE HYDRAMATION ASSEMBLY - PU (GASOLINE)
1 116940 1 HYDRAULIC TANK

2 26-00031 1 2” SUMP FILTER
5 111718 1 HOSE, 1” X 36”
7 31-62716 1 FLANGE, 4-BOLT, 1”
8 31-10045 1 HYDRAMATION HYD PUMP, REXROTH
* 37-39964 1 HUB, 3/4 X 3/16
9 31-62712 1 FLANGE, 4-BOLT, 3/4 SAE
10 11-20511 1 90 DEFREE ELBOW ADAPTER, 8MJ-12MB
11 110411 1 MODIFIED TEE ADAPTER, 8MJ-8FJX-8MJ
12 110412 1 ORIFICE
13 11-20929 1 SWIVEL TEE ADAPTER, 8MJ-8MJ-8FJX
14 107532 1 HOSE ASSY, 3/8 X 25”
15 108893 1 HOSE ASSY, 1/2 X 62”
17 31-58070 1 SOLENOID VALVE, N/O 2-WAY
* 110329 1 HYDRA DUMP VALVE CORD ASSY
* 41-60214 2 BOLT, 1/4-20 UNC X 1-3/4
* 41-11004 2 LOCKWASHER, 1/4
* 41-10004 2 FLAT WASHER, 1/4
* 41-22004 2 HEX NUT, 1/4-20 UNC
* 107868 1 MOUNTING BRACKET
* 41-60306 2 BOLT, 5/16-18 UNC X 3/4
* 41-11005 2 LOCKWASHER, 5/16
* 41-22005 2 HEX NUT, 5/16-18 UNC
18 107741 1 HOSE ASSY, 3/8 X 50”
19 11-20907 2 TEE ADAPTER, 6MJ-6FJX-6MJ
20 11-18068 2 BUSHING, 8MP-6FP
23 108194 1 HOSE ASSY, 1/4 X 125”
24 107532 1 HOSE ASSY, 3/8 X 25”
26 113577 1 HOSE ASSY, 3/8 X 16”
A TEREX COMPANY

CONTROL BOX
34 34
37 33
35 35
36
OIL COOLER
HYDRAMATION SPEED
CONTROL VALVE "IN" PORT
42
HYDRAMATION
RETURN MANIFOLD
33
33 33
POWER UNIT 33
RETURN MANIFOLD
32 31
41
30 POWER UNIT FILTER
40 41
39 15
30
29
38 28
37 1 HYDRAULIC TANK WHITE
BLACK +
27
20 21
4 3 2
18
19
HYDRAMATION 24
5 SUMP FILTER 19
11 15
10 HYDRAMATION
12 CASE DRAIN
26 22 23
9
13
14 16
HYDRAMATION PUMP AUGER 14

PUMP
25 2
SOLENOID
8 VALVE
1
26 7
17
5
6 16 18
A TEREX COMPANY

110327 2001 GRADE HYDRAMATION ASSEMBLY - PU (DIESEL)

110328 2001 GRADE HYDRAMATION ASSEMBLY - PU (GASOLINE)
27 22-00501 1 TEMPERATURE SWITCH

28 11-75405 1 90 DEGREE ELBOW ADAPTER, 16FP-16FP
29 11-11611 1 STRAIGHT ADAPTER, 16MP-12MP
30 108192 1 HOSE ASSY, 3/4 X 70”
31 11-21561 2 BULKHEAD ADAPTER, 12MJ-12MJ
33 107188 3 HOSE ASSY, 3/4 X 36”
36 31-90017 1 OIL COOLER
* 107176 1 COOLER MOUNTING STRAP (NOT SHOWN)
* 41-60406 6 BOLT, 3/8-16 UNC X 3/4 (NOT SHOWN)
* 41-11006 6 LOCKWSHER, 3/8 (NOT SHOWN)
* 41-22006 6 HEX NUT, 3/8-16 UNC (NOT SHOWN)
37 104962 1 HOSE ASSY, 3/4 X 27”
41 107719 1 HOSE ASSY, 3/4 X 17”
42 109126 1 HOSE ASSY, 1/2 X 32”
43 20-08138 1 DECAL, SET GRADE CONTROL RESPONSE....
44 20-08309 1 DECAL, ATTENTION....
45 20-08307 1 DECAL, PAVER REPRESENTATION
46 20-08308 1 DECAL, HYDRAMATION LEG CORD INSTRUCTION
45
44
43
46
A TEREX COMPANY

CONTROL BOX
34 34
37 33
35 35
36
OIL COOLER
HYDRAMATION SPEED
CONTROL VALVE "IN" PORT
42
HYDRAMATION
RETURN MANIFOLD
33
33 33
POWER UNIT 33
RETURN MANIFOLD
32 31
41
30 POWER UNIT FILTER
40 41
39 15
30
29
38 28
37 1 HYDRAULIC TANK WHITE
BLACK +
27
20 21
4 3 2
18
19
HYDRAMATION 24
5 SUMP FILTER 19
11 15
10 HYDRAMATION
12 CASE DRAIN
26 22 23
9
13
14 16
HYDRAMATION PUMP AUGER 14

PUMP
25 2
SOLENOID
8 VALVE
1
26 7
17
5
6 16 18
A TEREX COMPANY
SECTION V

110327 2001 GRADE HYDRAMATION ASSEMBLY - CONTROLLETR END (DIESEL)

110328 2001 GRADE HYDRAMATION ASSEMBLY - CONTROLLER END (GASOLINE)

4 105402 10 HOSE ASSY, 1/4 X 180”
5 22-20300 2 HYDRAULIC SENSOR (INCLUDES FITTINGS)
6 111882 2 HOSE ASSY, 3/8 X 264”
7 108203 2 HOSE ASSY, 3/8 X 192”
8 OF-21090 1 RETURN MANIFOLD
9 OF-21090 1 PRESSURE MANIFOLD
* 41-60326 4 BOLT, 5/16-18 UNC X 3-1/4
* 41-11005 4 LOCKWASHER, 5/16
* 41-22005 4 HEX NUT, 5/16-18 UNC
12 11-01209 4 PIPE PLUG, 12MB
13 11-21758 1 STRAIGHT SWIVEL ADAPTER, 8MB-8FJX
15 11-08009 1 PIPE PLUG, 8MB
* 40-10908 4 O’RING, #8
18 111270 2 HOSE ASSY, 3/8 X 324”
19 111878 2 HOSE ASSY, 3/8 X 372”
20 107188 1 HOSE ASSY, 3/4 x 36”
21 108178 1 HOSE ASSY, 1/2 X 52”
23 11-11285 2 REDUCER, 12MP-8FP
24 26-32204 1 HIGH PRESSURE FILTER
* 41-60412 2 BOLT, 3/8-16 UNC X 1-1/2
* 41-10006 2 FLAT WASHER, 3/8
* 41-11006 2 LOCKWASHER, 3/8
* 41-22006 2 HEX NUT, 3/8-16 UNC
25 107489 1 HOSE ASSY, 1/2 X 29”
27 31-51220 1 SPEED CONTROL VALVE
* OF-20230 1 SPEED CONTROL HANDLE
* 41-50310 1 CLEVIS PIN, 5/16 X 1-1/4
* 28-00200 1 KNOB, #70-C BLACK
* 41-60218 2 BOLT, 1/4-20 UNC X 2-1/4 (SPEED CONTROL VALVE)
* 41-11004 2 LOCKWASHER, 1/4 (SPEED CONTROL VALVE)
* 41-22004 2 HEX NUT, 1/4-20 UNC (SPEED CONTROL VALVE)
28 11-20929 1 TEE ADAPTER, 8MJ-8MJ-8FJX
29 109126 2 HOSE ASSY, 1/2 X 32”
30 11-21505 2 STRAIGHT BULKHEAD ADAPTER, 6MJ-6MJ
31 110392 2 HOSE ASSY, 1/4 X 192” (CONTROLLER END)
32 11-20907 1 TEE ADAPTER, 6MJ-6FJX-6MJ
36 110392 1 HOSE ASSY, 1\4 X 192”
37 102667 2 HOSE ASSY, 1/4 X 190” (IDLER END)
A TEREX COMPANY

HYDRAMATION MANIFOLD HYDRAMATION MANIFOLD
P1 P2 6 P1 P2
3 3 3 3
7
7 R1 R2
4 R1 R2 4
3 3 3 3
6 2
C1 C2
4 2 C1 C2
4
1 1
4
3 4 3
4
GRADE SENSOR GRADE SENSOR

4 4
C1 C2 4 C1 C2
CD CD
5 5
R P
4
R P 4
4 4
4
4
4 4
30
30 CONTROL VALVE
31
31 26 EX
29
IN 27
HYD TANK CASE DRAIN CF
28
29 26
31 36
31 35 33 37 25
IDLER END LEG (CD) TO BULKHEAD
32 33 34
37
IDLER END LEG (CD)
HIGH PRESSURE FILTER

25
22 22
23 23 21
24
6
6 21 7
10
10 10 20 11 10
TO BULKHEAD
12 15 12 12
P1 GRADE MANIFOLD R1 GRADE MANIFOLD
(PRESSURE) 12 (RETURN)
7 9 10 8
13 2
1
11
10 10 14 10
10
16 16 17 17
17 17 16 16
19 19 18 18
IDLER END LEG (R1) IDLER END LEG (R1)

IDLER END LEG (P1) IDLER END LEG (P1)
A TEREX COMPANY

110327 2001 GRADE HYDRAMATION ASSEMBLY - IDLER END (DIESEL)

110328 2001 GRADE HYDRAMATION ASSEMBLY - IDLER END (GASOLINE)

4 105402 10 HOSE ASSY, 1/4 X 180”
5 22-20300 2 HYDRAULIC SENSOR (INCLUDES FITTINGS)
6 11-21505 2 STRAIGHT BULKHEAD ADAPTER, 6MJ-6MJ
7 102667 2 HOSE ASSY, 1/4 X 190” (IDLER END)
11 OF-21090 1 RETURN MANIFOLD
12 OF-21090 1 PRESSURE MANIFOLD
* 41-60326 4 BOLT, 5/16-18 UNC X 3-1/4
* 41-11005 4 LOCKWASHER, 5/16
* 41-22005 4 HEX NUT, 5/16-18 UNC
* 40-10908 4 O’RING, #8
16 111878 2 HOSE ASSY, 3/8 X 372”
17 111270 2 HOSE ASSY, 3/8 X 324”
A TEREX COMPANY

CONTROLLER END LEG (CD)
CONTROLLER END LEG (CD) IDLER END GRADE HYDRAMATION SENSING
HYD TANK CASE DRAIN
9 8
10 7
7
12 11
P1 GRADE MANIFOLD R1 GRADE MANIFOLD
(PRESSURE) (RETURN)
13 13 13 13
14 14 15 15
15 15 14 14
17 16 17 16
HYDRAMATION MANIFOLD HYDRAMATION MANIFOLD

17 16
P1 P2 P1 P2
3 3 3 3
17 R1
16 4
R2 4 R1 R2
3 3 3 3
C1 C2 7 7 4
2 4 2
C1 C2
6 6
1 1
4 4
4 4
3
3 3
4
4 3
GRADE SENSOR GRADE SENSOR

4 4 4 4
C1 C2 C1 C2
4
CD CD
5 5
R P R P 4
4 4
4
4
A TEREX COMPANY
SECTION V

102665 RH LEG BOX WIRING ASSEMBLY

102828 LH LEG BOX WIRING ASSEMBLY
1 100767 1 CONTROL BOX, RH

* RF-14677 1 CONTROL BOX, LH
INCLUDES:
2 20-08139 1 DECAL, LEG CONTROL BOX
3 22-00590 1 SPDT TOGGLE SWITCH
4 22-00821 2 SMALL TOGGLE SWITCH BOOT
5 22-03177 3 FT WIRE, RED, 16GA
6 22-14410 2 LAMP BASE
7 22-14411 2 AMBER GLOBE
8 22-14412 2 LAMP, 2F918 NO. 382
9 22-00830 2 DIODE, 1 AMP
10 22-03175 3 FT WIRE, BLACK, 16GA
11 22-00420 6 TERMINAL BOARD STRIPS
12 22-00421 1 TERMINAL BOARD END
13 22-00831 2 DIODE, 3 AMP
14 22-00579 1 SPDT MOMENTARY SWITCH
15 22-03176 3 FT WIRE, WHITE, 16GA
16 22-03179 3 FT WIRE, BLUE, 16GA
17 22-00448 1 4 SOCKET BOX RECEPTACLE
18 22-00451 2 4 PIN DUST CAP
19 22-00443 1 7 PIN BOX RECEPTACLE
20 22-00445 1 7 PIN DUST CAP
21 22-00450 1 4 PIN BOX RECEPTACLE
NOT SHOWN:
* 41-38003 20 SCREW, 6-32 X 1/4
* 22-00422 2 BUTT SPLICE CONNECTOR, 14-16
* 22-00401 8 TONGUE, 16-14 #6 RING
* 22-00842 4 IN 1/4 DIA HEAT SHRINK
* 22-00304 5 4” BLACK CABLE TIE
22 102687 4 VALVE CABLE SINGLE ELEVATION

INCLUDES:
25 22-00408 4 16 WIRE WEATHER PACK SEAL
26 22-00405 4 WEATHER PACK PIN
22-00453 1 4-WIRE PLUG CONNECTOR
22-00454 1 DUST PLUG
102787 1 16-4 VUTRON 90 ELECTRIC CABLE
22-00414 2 2-SOCKET WEATHER PACK PLUG
22-00406 4 WEATHER PACK SOCKET
23 102688 4 VALVE CABLE DUAL MANUAL ELEVATION

INCLUDES:
25 22-00408 4 16 WIRE WEATHER PACK SEAL
26 22-00405 4 WEATHER PACK PIN
22-00406 4 WEATHER PACK SOCKET
22-00408 4 16-WIRE WEATHER PACK SEAL
102787 1 16-4 VUTRON 90 ELECTRIC CABLE
22-00454 1 DUST PLUG
22-00449 1 4 CONTACTS STRAIGHT PLUG
A TEREX COMPANY

1,2
BLUE
SPDT MOM
14,4 16
15 1 2 3
WHITE
BLUE
WHITE
BLACK
BLACK
3,4
SPDT
17,18 A B WHITE
1 2 3
D C BLACK
RED F
RED RED
BLUE
5
10 19,20 BLACK-GRD
BLACK 1
BLACK BLACK
6,7,8 6,7,8 E RED-POS 2

13
F D WHITE 3
G
9 9 A C BLUE 4
13
B RED 5
M
WHITE
WHITE 6
BLUE
RED
11,12
18,21 D C
A B
M
RED
22
GREEN
RED
A A
TOP 3-WAY 2 POSITION
B B
D A SOLENOID VALVE
F
C B
A A
LEFT 3-WAY 2 POSITION
B B
SOLENOID VALVE
WHITE
BLACK
BLACK
RED
A A
B B INSIDE 4-WAY 3 POSITION
AD SOLENOID VALVE
M C
B
A A
B OUTSIDE 4-WAY 3 POSITION
B
SOLENOID VALVE
GREEN
WHITE
23
A TEREX COMPANY

RF-16751 GRADE CONTROL MASTER BOX
1 RF-14977 1 MASTER CONTROL BOX ASSEMBLY (NOT SHOWN)

2 22-00420 14 TERMINAL BOARD CONNECTOR
4 22-00443 4 7 WIRE RECEPTACLE BOX
5 22-00445 4 DUST CAP
6 22-03176 13 FT WIRE, WHITE, 16GA
7 22-03175 12 FT WIRE, BLACK, 16GA
8 22-03177 12 FT WIRE, RED, 16GA
9 22-03179 24 FT WIRE, BLUE, 16GA
10 22-00450 1 4 WIRE CONNECTOR BOX
11 22-00451 1 DUST CAP
12 22-00579 4 SPDT MOMENTARY SWITCH
13 22-00821 7 SMALL TOGGLE SWITCH BOOT
15 22-00520 1 DPDT TOGGLE SWITCH
16 22-00545 1 4-PLDT MOMENTARY SWITCH
17 22-14410 9 LAMP BASE
* 22-14411 9 AMBER GLOBE
* 22-14412 9 LAMP, 2F918 NO. 382
18 22-00870 1 #3AG FUSE HOLDER
19 107178 1 CONTROL BOX MOUNTING WELDMENT
NOT SHOWN:
* 41-38003 57 SCREW, 6-32 X 1/4, RD HD
* 22-00401 48 TONGUE, 16-14 #6 RING
* 22-00304 24 4” BLACK CABLE TIE
* 22-03275 1 FT WIRE, BLACK HOOK-UP
* 22-03277 3 FT WIRE, RED HOOK-UP
RF-16753 CONTROL CABLE, LONG (NOT SHOWN)

INCLUDES:
* 22-00444 2 7 CONTACT STRAIGHT PLUG
* 22-00446 2 DUST PLUG
* 22-00447 2 CLAMP
* 22-00194 60 CABLE, 16-4 SO ELECTRIC
RF-16754 CONTROL CABLE, SHORT (NOT SHOWN)

INCLUDES:
* 22-00444 2 7 CONTACT STRAIGHT PLUG
* 22-00446 2 DUST PLUG
* 22-00447 2 CLAMP
RF-16757 POWER SUPPLY CORD (NOT SHOWN)

INCLUDES:
* 22-00453 1 4-WIRE PLUG CONNECTOR
* 22-00454 1 DUST PLUG
* 22-00455 1 CLAMP
* 22-00424 1 2-PIN WEATHER RECEPTACLE
* 22-00406 4 WEATHER PACK SOCKET
* 22-00408 2 16-WIRE WEATHER PACK SEAL

A TEREX COMPANY

PAGE 5.37
SECTION V
SPDT MOM
BLACK
BLUE
RED
12,13
E
WHITE WHITE BLUE
BLACK
F D W BL R BK W BL
SPDT MOM
LAMP
G
12,13
WHITE WHITE
A C
LAMP
2,3
BLUE
4,5
BLUE
17
17
17
RED
17
LAMP
B
LAMP
RED BLACK
WHITE
BLUE RED
WHITE
BLUE

E
6
7
WHITE
18
BLUE
A TEREX COMPANY
BLACK
FUSE
F D WHITE
G RED
A C RED RED
4,5
RED
BLACK
B RED
8
RED
POWER ON/OFF
BLUE RED
9
2,3
2-BLOCK TERMINAL
DPDT
RED RED
SECTION V
SW
15,13
DC POWER RED
14,13
BLACK
10,11
AB RED GRD BLACK RED LAMP

RED
RED
RED
BLACK
RED
4-PLDT SW
17
16,13
BLACK
WHITE
2,3
E WHITE
WHITE
F D BLACK BLUE
W BL R BK W BL
G BLUE
A C RED
4,5
B BLACK
LAMP LAMP LAMP LAMP
17
MODEL 4800 OPTIONS (2008)

BLUE
17
17
17
19
12,13
12,13
SPDT MOM BLUE
WHITE SPDT MOM
BLUE
WHITE
BLACK
WHITE
E
WHITE
F D BLACK
G BLUE
A C RED RED
4,5
B BLUE
WHITE

BLUE
114421 18’ - 66 CAST INSERT, #2 CARRIAGE RAIL ASSY

114431 1-1/2’ - 66 CAST INSERT, #2 CARRIAGE RAIL
1 114422 2 18’ 66 INSERT ASSEMBLY

* 114362 2 15’ 66 INSERT ASSEMBLY
* 114432 2 1-1/2’ 66 INSERT ASSEMBLY
2 48-15325 2 18’ CARRIAGE RAIL, TYPE II (COMPLETE ASSY)

* RF-13555 2 15’ CARRIAGE RAIL, TYPE II (COMPLETE ASSY)
* SP-03422 2 12’ CARRIAGE RAIL, TYPE II (COMPLETE ASSY)
* 100658 2 8’ CARRIAGE RAIL, TYPE II (COMPLETE ASSY)
* SP-03424 2 6’ CARRIAGE RAIL, TYPE II (COMPLETE ASSY)
* RF-13557 2 3’ CARRIAGE RAIL, TYPE II (COMPLETE ASSY)
* 105230 2 1-1/2’ CARRIAGE RAIL, TYPE II (COMPLETE ASSY)
3 101791 28(18’) #2 CARRIAGE RAIL ADJUSTING STRAP (QTY: 15’=24, 12’=20, 8’=16, 7’=14
INCLUDES: 6’=12, 4’=12, 3’=10, 2,=8, 1-1/2’=4
4 101788 1 #2 CARRIAGE RAIL ADJUSTING STRAP
6 41-62136 1 BOLT, 1/2-10 X 4-1/2
8 41-10008 1 FLAT WASHER, 1/2
9 41-22008 1 HEX NUT, 1/2-13 UNC
10 BR-01350 4(18’) CHAIN HANGER ASSEMBLY (QTY: 15’,12’,8’,7’,6’,5’,4’,3’ = 2)

INCLUDES:
14 41-11004 2 LOCKWASHER, 1/4
15 41-22004 2 HEX NUT, 1/4-20 UNC
17 41-60418 2 BOLT, 3/8-16 UNC X 2-1/4
18 41-10006 2 FLAT WASHER, 3/8
19 41-11006 2 LOCKWASHER, 3/8
20 41-22006 2 HEX NUT, 3/8-16 UNC
21 BR-15073 3 MAJOR CROSS BRACE (18’ ,15’ , 12’)
* BR-15073 2 MAJOR CROSS BRACE (8’, 7’, 6’ , 4’, 3’, 2’ & 1-1/2’)
22 41-60420 12(18’) BOLT, 3/8-16 UNC X 2-1/2 (QTY: 15’ & 12’=12 - 8, 7, 6’, 4’, 3’’, &1-1/2’=8)
23 41-11006 12(18’) LOCKWASHER, 3/8 ((QTY: 15’ & 12’=12 - 8, 7, 6’ 4’, 3’’, &1-1/2’=8)
24 41-22006 12(18’) HEX NUT, 3/8-16 UNC (QTY: 15’ & 12’=12 - 8, 7, 6’ 4’, 3’’, &1-1/2’=8)
A TEREX COMPANY

26
26
25 27
27 28
28
31
33
34 32
31
31 22
33
23
24
32 21
31
30 22
23
29
1 24
1
21
25
35
37
36
21
2
3 10
17
6 13
16
4 8
18 41
5 19
11 20
7 9
38 39 40
14 12
15
42
A TEREX COMPANY


114431 1-1/2’ - 66 CAST INSERT, #2 CARRIAGE RAIL
25 48-10675 4 18’ DIAGONAL CROSS BRACE

* 48-10575 4 15’ DIAGONAL CROSS BRACE
26 41-60420 8 BOLT, 3/8-16 UNC X 2-1/2
27 41-11006 8 LOCKWASHER, 3/8
28 41-22006 8 HEX NUT, 3/8-16 UNC
29 114390 2 ANCHOR FORK
* 41-56624 2 HITCH PIN
30 114385 2 CROWN ADJUSTOR SCREW, 1-1/2 THREAD
31 41-22224 8 CROWN ADJUSTOR NUT, 1-1/2-6 UNC
32 114384 4 CROWN ADJUSTOR SCREW SPACER
33 41-95002 4 WASHER SET, CONCAVE & SHERICAL, 1-1/2
34 14-10516 2 THRUST BEARING, 1-1/2
35 36-11075 2 INSERT CONNECTION GUARD
36 36-11010 2 INSERT HINGE PIN
37 41-54007 2 HAIR PIN, .177
38 102550 2 18’ HOSE ASSY
* 101438 2 15’ HOSE ASSY
* 102645 2 12’ HOSE ASSY
* 107546 2 8’ HOSE ASSY
* 110485 2 7’ HOSE ASSY
* 102643 2 6’ HOSE ASSY
* 111782 2 4’ HOSE ASSY
* 101496 2 3’ HOSE ASSY
* 107806 2 2’ & 1-1/2’ HOSE ASSY
* 11-55506 2 QUICK DISCONNECT DUST CAP, 1/2
* 11-55501 2 QUICK DISCONNECT DUST PLUG, 1/2
41 20-08060 2 DECAL, WARNING TO AVOID....
42 113890 2 HOSE HANGER (QTY: 18’,15’,12’=2, 8’, 7’, 6’, 4’, 3’, 2’, 1.5’ =1)
* 28-00854 2 U-BOLT, SQ 3/8-16 UNC X 1 (QTY: 18’,15’,12’=2, 8’, 7’, 6’, 4’, 3’, 2’, 1.5’ =1)
* 41-11006 4 LOCKWASHER, 3/8 (QTY: 18’,15’,12’=4, 8’, 7’, 6’, 4’, 3’, 2’, 1.5’ =2)
* 41-22006 4 HEX NUT, 3/8-16 UNC (QTY: 18’,15’,12’=4, 8’, 7’, 6’, 4’, 3’, 2’, 1.5’ =2)
* 107766 2 18’ CHAIN, 2050 ROLLER

* 108372 2 15’ CHAIN, 2050 ROLLER
* 107698 2 12’ CHAIN, 2050 ROLLER
* 111917 2 8’ CHAIN, 2050 ROLLER
* 102094 2 7’ CHAIN, 2050 ROLLER
* 101426 2 6’ CHAIN, 2050 ROLLER
* 102551 2 4’ CHAIN, 2050 ROLLER
* 101425 2 3’ CHAIN, 2050 ROLLER
* 101423 2 2’ 7 1-1/2’ CHAIN, 2050 ROLLER
* 37-02051 2 2050 CONNECTING LINK
A TEREX COMPANY

26
26
25 27
27 28
28
31
33
34 32
31
31 22
33
23
24
32 21
31
30 22
23
29
1 24
1
21
25
35
37
36
21
2
3 10
17
6 13
16
4 8
18 41
5 19
11 20
7 9
38 39 40
14 12
15
42
A TEREX COMPANY
SECTION V

114356 15’ - 48/66’ CAST TRANSITIONAL INSERT

117765 15’ - 48/66’ CAST TRANSITIONAL INSERT W/ CROWN ADJUSTOR
1 114357 1 48/66 15’ TRANSITIONAL INSERT, RH (QTY: #117765=2)

* 114418 1 48/66 12’ TRANSITIONAL INSERT, RH (QTY: #117764=2)
2 114358 1 48/66 15’ TRANSITIONAL INSERT, LH (QTY: #117765=2)
* 114419 1 48/66 12’ TRANSITIONAL INSERT, LH (QTY: #117764=2)
3 RF-13555 2 15’ CARRIAGE RAIL, TYPE II (COMPLETE ASSY) (QTY: #117765=4)
SP-03422 2 12’ CARRIAGE RAIL, TYPE II (COMPLETE ASSY) (QTY: #117764=4)
4 101791 24(15’) #2 CARRIAGE RAIL ADJUSTING STRAP (QTY: 12’=20)
INCLUDES: (QTY: #117764=40 & 117765=48)
5 101788 1 #2 CARRIAGE RAIL ADJUSTING STRAP
7 41-62136 1 BOLT, 1/2-10 X 4-1/2
9 41-10008 1 FLAT WASHER, 1/2
10 41-22008 1 HEX NUT, 1/2-13 UNC
11 BR-01350 2 CHAIN HANGER ASSEMBLY (COMPLETE ASSY) (QTY: #117764 & 117765=4)
INCLUDES:

15 41-11004 2 LOCKWASHER, 1/4
16 41-22004 2 HEX NUT, 1/4-20 UNC
18 41-60418 2 BOLT, 3/8-16 UNC X 2-1/4
19 41-10006 2 FLAT WASHER, 3/8
20 41-11006 2 LOCKWASHER, 3/8
21 41-22006 2 HEX NUT, 3/8-16 UNC
22 BR-07500 1 MAJOR CROSS BRACE (QTY: #117764 & 117765=2)
23 107376 1 MID MAJOR CROSS BRACE (QTY: #117764 & 117765=2)
24 BR-15073 1 MAJOR CROSS BRACE (QTY: #117764 & 117765=2)
25 41-60420 12 BOLT, 3/8-16 UNC X 2-1/2 (QTY: #117764 & 117765=24)
26 41-11006 12 LOCKWASHER, 3/8 (QTY: #117764 & 117765=24)
27 41-22006 12 HEX NUT, 3/8-16 UNC (QTY: #117764 & 117765=24))
28 48-10175 2 DIAGONAL CROSS BRACE (QTY: #117764 & 117765=4)
29 111771 2 DIAGONAL CROSS BRACE (15’ ONLY) (QTY: #117765=4)
* 107378 2 DIAGONAL CROSS BRACE (12’ ONLY) (QTY: #117764=2)
30 41-60420 8 BOLT, 3/8-16 UNC X 2-1/2 (QTY: #117764 & 117765=16)
31 41-11006 8 LOCKWASHER, 3/8 (QTY: #117764 & 117765=16)
32 41-22006 8 HEX NUT, 3/8-16 UNC (QTY: #117764 & 117765=16)
A TEREX COMPANY

30
30
31
31 29
32
32
23 35
36
37
38
35
35
30
37 25
26
31
29 27
32
36
35 24
34
25
33 26
2
27
1
28
43
28
45
44
39
3 42
40
42 22 42
39 41 39
42 11
4 39 40 27
25 26
18
14
7
17 49
5 9 10
19
6 20
12
21
8
46 47 48
15 13
16
50
A TEREX COMPANY


33 114390 1 ANCHOR FORK (QTY: #117764 & 117765=2)

* 41-56624 1 HITCH PIN (QTY: #117764 & 117765=2)
34 114385 2 CROWN ADJUSTOR SCREW, 1-1/2
35 41-22224 4 CROWN ADJUSTOR NUT, 1-1/2-6 UNC (QTY: #117764 & 117765=6)
36 114384 2 CROWN ADJUSTOR SCREW SPACER (QTY: #117764 & 117765=4)
37 41-95002 4 WASHER SET, CONCAVE & SHERICAL, 1-1/2
38 14-10516 2 THRUST BEARING, 1-1/2
39 41-22220 4 CROWN ADJUSTOR NUT, 1-1/4-7 UNC (QTY: #117764 & 117765=8)
40 34-26804 2 CROWN ADJUSTOR SCREW SPACER (QTY: #117764 & 117765=4)
41 34-06800 1 CROWN ADJUSTOR SCREW (QTY: #117764 & 117765=2)
42 07000 2 CROWN WASHER, 1-1/4 (QTY: #117764 & 117765=4)
43 36-11075 2 INSERT CONNECTION GUARD (QTY: #117764 & 117765=4)
44 36-11010 2 INSERT HINGE PIN (QTY: #117764 & 117765=4)
45 41-54007 2 HAIR PIN, .177 (QTY: #117764 & 117765=4)
46 107508 2 HOSE ASSY, 1/2 (15’ ONLY) (QTY: #117765=4)
* 107510 2 HOSE ASSY, 1/2 (12’ ONLY) (QTY: #117764=4)
47 11-55533 2 QUICK DISCONNECT, 1/2, MALE (QTY: #117764 & 117765=4)
* 11-55506 2 QUICK DISCONNECT DUST CAP, 1/2 (QTY: #117764 & 117765=4)
48 11-55533 2 QUICK DISCONNECT, 1/2, FEMALE (QTY: #117764 & 117765=4)
* 11-55501 2 QUICK DISCONNECT DUST PLUG, 1/2 (QTY: #117764 & 117765=4)
) 49 20-08060 2 DECAL, WARNING TO AVOID....
* 108372 2 CHAIN, 2050 ROLLER (15’ ONLY) (QTY: #117765=4)
* 107698 2 CHAIN, 2050 ROLLER (12’ ONLY) (QTY: #117764=4)
* 37-02051 2 2050 CONNECTING LINK (QTY: #117764 & 117765=4)
50 113890 2 HOSE HANGER
* 28-00854 2 U-BOLT, SQ 3/8-16 UNC X 1
* 41-11006 4 LOCKWASHER, 3/8
* 41-22006 4 HEX NUT, 3/8-16 UNC
(#117764 & #117765 ARE CONTINUED NEXT PAGE)
A TEREX COMPANY

30
30
31
31 29
32
32
23 35
36
37
38
35
35
30
37 25
26
31
29 27
32
36
35 24
34
25
33 26
2
27
1
28
43
28
45
44
39
3 42
40
42 22 42
39 41 39
42 11
4 39 40 27
25 26
18
14
7
17 49
5 9 10
19
6 20
12
21
8
46 47 48
15 13
16
50
A TEREX COMPANY


1 114364 2 CROWN ADJUSTOR SPROCKET

4 41-22220 6 HEX NUT, 1-1/4 -7 UNC
7 114385 2 CROWN ADJUSTOR SCREW
* 37-02052 1 CHAIN OFFSET LINK
13 41-71220 2 KEY, 1/4 SQ X 1-1/4
15 41-60422 6 BOLT, 3/8-16 UNC X 2-3/4
16 41-11006 6 LOCKWASHER, 3/8
17 41-22006 6 HEX NUT, 3/8-16 UNC
18 28-00620 2 COLLAR, 1-1/4 ID
19 36-35120 2 JACK SHAFT
21 32-00360 1 WEAR BLOCK
23 41-11004 2 LOCKWASHER, 1/4
24 41-22004 2 HEX NUT, 1/4-20 UNC
25 41-60320 1 BOLT, 5/16-18 UNC X 2-3/4
* 41-10005 2 FLAT WASHER, 5/16
26 41-11005 1 LOCKWASHER, 5/16
27 41-22005 1 HEX NUT, 5/16-18 UNC
A TEREX COMPANY

1 3
4
2
3
4
6
12
24 23
22
25
13
6
4
20 21
26
27
9 7
17
16
8 11
15
10
18 14
19
A TEREX COMPANY

115003 POWER LEG CONVERSION ASSY (FOUR LEGS)

3 41-60406 16 BOLT, 3/8-16 UNC X 3/4
4 41-11006 16 LOCKWASHER, 3/8
6 41-60610 16 BOLT, 1/2-13 UNC X 1-1/4
7 41-11008 16 LOCKWASHER, 1/2
8 41-22008 16 HEX NUT, 1/2-13 UNC
10 41-52214 4 GROOVED PIN, 1/4 X 1-3/4
11 116110 4 HOSE ASSY, 1/2 X 96”
12 109202 4 HOSE ASSY, 1/2 X 336”
* 40-10908 8 O’RING
15 31-50295 4 POWER LEG VALVE
* 28-00510 4 HANDLE, POWER LEG VALVE
* 41-60214 12 BOLT, 1/4-20 UNC X 1-3/4
* 41-11004 12 LOCKASHER, 1/4
* 41-10004 12 FLAT WASHER, 1/4
* 41-22004 12 HEX NUT, 1/4-20 UNC
19 112971 5 HOSE ASSY, 3/8 X 12”
20 115022 5 HOSE ASSY, 3/8 X 22”
21 108805 1 HOSE ASSY, 3/8 X 27”
22 107569 2 HOSE ASSY, 3/8 X 36”
* 41-12012 20 FLAT WASHER, 3/4, SAE
24 116580 1 AUXILIARY VALVE MOUNT
25 116584 1 AUX COVER PLATE
26 41-60306 8 BOLT, 5/16-18 UNC X 3/4
27 41-11005 8 LOCKWASHER, 5/16
* 20-08535 1 DECAL, BULKHEAD OPERATIONS
* 20-07009 2 DECAL, RAISE-LOWER
A TEREX COMPANY

TO RETURN MANIFOLD
TO CARRIAGE SPEED 14 13 12
TO IDLER LEG #1 LEG HYD MOTOR
TO DRIVE LEG #1 1
14 13 2
11
11
14 13 12
DRIVE LEG #1 11
TO IDLER LEG #1 2
5
TO DRIVE LEG #1
14 13 11 4
6
14 13 12 3
22 22 DRIVE LEG #1
TO IDLER LEG #2
23 TO DRIVE LEG #2 9
14 13 11 10
14 13 12
DRIVE LEG #2
TO IDLER LEG #2
TO DRIVE LEG #2
7
14 13 11 8
DRIVE LEG #2
CARRIAGE SPEED
RETURN MANIFOLD
IDLER LEG #2
IDLER LEG #2
IDLER LEG #1 IDLER LEG #1
21
18 18
15 15
17 17 17 17
OUT OUT
B A B A
IN IN
19 19 20 20
16 16
15 15
17 17 17 17
OUT OUT
B A B A 6" LEG ASSEMBLY
IN IN
19 19 20 20
18 18
19 20
24
27
25
26
A TEREX COMPANY
SECTION V

119891 POWER LEG CONVERSION ASSY WITH ON/OFF VALVE

3 41-60406 16 BOLT, 3/8-16 UNC X 3/4
4 41-11006 16 LOCKWASHER, 3/8
6 41-60610 16 BOLT, 1/2-13 UNC X 1-1/4
7 41-11008 16 LOCKWASHER, 1/2
8 41-22008 16 HEX NUT, 1/2-13 UNC
10 41-52214 4 GROOVED PIN, 1/4 X 1-3/4
11 116110 4 HOSE ASSY, 1/2 X 96”
12 109202 4 HOSE ASSY, 1/2 X 336”
* 40-10908 8 O’RING
15 31-50295 4 POWER LEG VALVE
* 28-00510 4 HANDLE, POWER LEG VALVE
* 41-60214 12 BOLT, 1/4-20 UNC X 1-3/4
* 41-11004 12 LOCKASHER, 1/4
* 41-10004 12 FLAT WASHER, 1/4
* 41-22004 12 HEX NUT, 1/4-20 UNC
19 112971 5 HOSE ASSY, 3/8 X 12”
20 115022 5 HOSE ASSY, 3/8 X 22”
21 108805 1 HOSE ASSY, 3/8 X 27”
22 107569 1 HOSE ASSY, 3/8 X 36”
23 107497 1 HOSE ASSY, 1/2 X 20”
* 41-12012 20 FLAT WASHER, 3/4, SAE
25 31-58087 1 SOLENOID VALVE
29 108083 1 HOSE ASSY, 1/2 X 10”
30 107551 1 HOSE ASSY, 1/2 X 30”
32 22-00420 5 TERMINAL BOARD CONN.
33 119643 2 CABLE, 16-2, SJOW, 48”
34 117701 1 CABLE, 16-2, SJOW, 102”
35 22-00579 1 SPDT MOMENTARY SWIRCH
36 22-14111 1 FUSE, 10 AMP
A TEREX COMPANY

TO RETURN MANIFOLD
14 13 12
TO IDLER LEG #1 LEG HYD MOTOR
TO DRIVE LEG #1 1
14 13 2
11
11
14 13 12
DRIVE LEG #1 11
TO IDLER LEG #1 2
5
TO DRIVE LEG #1
14 13 11 4
6
14 13 12 3
22 23 DRIVE LEG #1
TO IDLER LEG #2
24 TO DRIVE LEG #2 9
14 13 11 10
14 13 12
DRIVE LEG #2
TO IDLER LEG #2
TO DRIVE LEG #2
7
14 13 11 8
DRIVE LEG #2
CARRIAGE SPEED
RETURN MANIFOLD
IDLER LEG #2
IDLER LEG #2
IDLER LEG #1 IDLER LEG #1
21
18 18
15 15
17 17 17 17
OUT OUT
B A B A
IN IN
19 19 20 20
16 16
15 15
17 17 17 17
OUT OUT
B A B A 6" LEG ASSEMBLY
IN IN
19 19 20 20
18 18
19 20
SOLENOID VALVE
36 33
1 25
WHITE
23 BLACK
26 2
27 35 33
30
WHITE
28 TO MANIFOLD BLACK
1
29
2
34
3
IGN SW.
BLACK
+
WHITE
CARRIAGE TRAVEL EX
_
IN
SPEED VALVE CF GND
31,32
A TEREX COMPANY

RF-14527 6 INCH SWING LEG ASSEMBLY
1 RF-14528 1 6” SWING LEG WITH 24” CENTER

3 41-60618 8 BOLT, 1/2-13 UNC X 2-1/4
4 41-11008 8 LOCKWASHER, 1/2
5 41-22008 8 HEX NUT, 1/2-13 UNC
6 20-08059 2 DECAL, WARNING - LIMITED LENGTH....


1
LEG PLATE
LEG
5
4
3
2
A TEREX COMPANY
SECTION V

104350 6 INCH PIVOT LEG PLATE ASSEMBLY, RH

104351 6 INCH PIVOT LEG PLATE ASSEMBLY, LH
1 104360 1 LEG PIVOT PLATE, RH - SHOWN
* 104359 1 LEG PIVOT PLATE, LH - NOT SHOWN
2 48-15339 1 TOP WHEEL BAR
3 41-34620 2 SCREW, 1/2-13 UNC X 2-1/2, SQ HD
4 41-23008 2 JAM NUT, 1/2-13 UNC
5 13-51628 2 AXLE, STRIPPER BOLT, 1-8 UNC X 1-3/4
6 41-12016 2 FLAT WASHER, 1”, SAE
7 48-15009 2 LEG ROLLER WITH BEARING
8 41-60916 2 BOLT, 3/4-10 UNC X 2
9 41-11012 2 LOCKWASHER, 3/4
10 41-10012 2 FLAT WASHER, 3/4
11 36-25699 1 LEG LOCK SPACER
12 09102 2 LEG RAIL CLAMP
13 41-60612 4 BOLT, 1/2-13 UNC X 1-1/2
14 41-11008 4 LOCKWASHER, 1/2
15 13-51624 4 AXLE, STRIPPER BOLT, 1-8 UNC X 1-1/2
16 41-12016 4 FLAT WASHER, 1”, SAE
17 48-15009 4 LEG ROLLER WITH BEARING
18 104353 1 6” PIVOT LEG BRACKET
19 41-60816 4 BOLT, 5/8-11 UNC X 2
20 41-10010 4 FLAT WASHER, 5/8
21 41-11010 4 LOCKWASHER, 5/8
22 41-22010 4 HEX NUT, 5/8-11 UNC
* 41-54007 1 HAIR PIN, DIA .177
24 RF-10753 1 6” INNER LEG CLAMP
25 41-60618 10 BOLT, 1/2-13 UNC X 2-1/4
26 41-11008 10 LOCKWASHER, 1/2
27 41-22008 10 HEX NUT, 1/2-13 UNC
28 118290 1 PIVOT BLOCK
29 118292 1 PIVOT LEG SCREW
30 118295 1 BOLT, 1-1/4
* 20-08058 1 DECAL, WARNING: STAND....
* 20-08057 1 DECAL, RAISE MACHINE....
* 20-08549 1 DECAL, PIVOT LEG LOCK....


8
9
10 3
5
6 4
7
13
14
12
11
8
9
10
19 2
18
15
13 12 16
17
1
14
20
21
15 27
22 23
16
17
26
23 25
28
30
25
27
29 26
27
23
25
23 26
26
24
25
27
27
26
25
A TEREX COMPANY
SECTION V

117665 POWER WIDENING ASSEMBLY

2 41-60414 4 BOLT, 3/8-16 UNC X 1-3/4
3 41-11006 4 LOCKWASHER, 3/8
4 41-10006 4 FLAT WASHER, 3/8
5 SP-04185 1 MOTOR MOUNT
6 41-60640 2 BOLT, 1/2-13 UNC X 5
7 41-10008 2 FLAT WASHER, 1/2
8 41-11008 2 LOCKWASHER, 1/2
9 41-22008 2 HEX NUT, 1/2-13 UNC
10 102930 1 ANGLE CLAMP
11 41-60624 2 BOLT, 1/2-13 UNC X 3
12 41-11008 2 LOCKWASHER, 1/2
13 41-22008 2 HEX NUT, 1/2-13 UNC
15 RF-15388 1 STUB SHAFT
16 41-53210 2 EXPANSION PIN, 1/4 X 1-1/4
17 SP-02822 1 KEY, 1/4 X 1/4 X 2
18 SP-10481 1 COUPLING
19 41-33403 1 SCREW, 3/8 X 3/8 NC SOC
20 RF-15394 1 SCREW, ACME 1-5 X 206-7/16
* RF-15395 1 SCREW, ACME 1-5 X 170-1/2
* RF-15396 1 SCREW, ACME 1-5 X 134-3/4
* 110736 1 SCREW, ACME 1-5 X 62-3/4
21 36-25450 1 SCREW ATTACHMENT NUT
22 36-25460 1 SCREW SUPPORT
23 41-60644 2 BOLT, 1/2-13 UNC X 5-1/2
24 41-11008 2 LOCKWASHER, 1/2
25 21-22008 2 HEX NUT, 1/2-13 UNC
26 36-25420 1 MIDDLE SUPPORT
27 36-25430 1 MIDDLE SUPPORT RETAINING CLAMP
28 41-60408 1 BOLT, 3/8-16 UNC X 1
29 41-11006 1 LOCKWASHER, 3/8
30 41-22006 1 HEX NUT, 3/8-16 UNC
31 32-00360 1 WEAR BLOCK
32 41-60210 1 BOLT, 1/4-20 UNC X 1-1/4
33 41-11004 1 LOCKWASHER, 1/4
34 41-22004 1 HEX NUT, 1/4-20 UNC
35 41-60420 2 BOLT, 3/8-16 UNC X 2-1/2
36 36-25425 1 MIDDLE SUPPORT CLAMP
37 41-11006 2 LOCKWASHER, 3/8
38 41-22006 2 HEX NUT, 3/8-16 UNC
39 SP-04196 3 FLAT CLAMP
40 41-60632 4 BOLT, 1/2-13 UNC X 4
41 41-60628 4 BOLT, 1/2-13 UNC X 3-1/2
42 41-11008 8 LOCKWASHER, 1/2
43 41-22008 8 HEX NUT, 1/2-13 UNC
44 SP-04192 1 IDLER END MOUNT
45 RF-15390 1 ACME NUT, 1-5
46 41-53210 1 EXPANSION PIN, 1/4 X 1-1/4
* 110065 2 POWER WIDENING CLIP (NOT SHOWN)
A TEREX COMPANY

9
8
25
24
10 20
38
37
40 4
3
36 2
39
23 1
21
22
41 39 42 43
13 7
12 6
44
11
45
18 19
47 39
42 5
28 17
14 15
46 16
32
43 27
31
26
35
33
34
29
30
************ COMPLETE SCREW ASSEMBLIES

INCLUDE ITEMS:15,20,21,45
* RF-15400 1 SCREW, ACME 1-5 X 206-7/16, FOR 18’ SQUARE TRUSS

* 110737 1 SCREW, ACME 1-5 X 62-3/4, FOR 6’ SQUARE TRUSS
A TEREX COMPANY
SECTION V

117665 POWER WIDENING ASSEMBLY - HYDRAULIC
1 31-50295 1 POWER WIDENING VALVE

* 41-60216 3 BOLT, 1/4-20 UNC X 2
* 41-10004 3 FLAT WASHER, 1/4
* 41-11004 3 LOCKWASHER, 1/4
* 41-22004 3 HEX NUT, 1/4-20 UNC
3 108791 4 HOSE ASSY, 3/8 X 20”
5 11-20803 6 BULKHEAD STRAIGHT ADAPTER, 8MJ-8MJ
* 41-12012 6 FLAT WASHER, 3/4, SAE
6 112966 2 HOSE ASSY, 3/8 X 16”
7 111884 2 HOSE ASSY, 1/2 X 36”
* 40-10908 2 O’RING, #8
10 110433 2 HOSE ASSY, 1/2 X 144”
A TEREX COMPANY

CARRIAGE SPEED CONTROL
EX
7
6 7
5
3
3 CONTROL VALVE
B
7
POWER UNIT MANIFOLD
OUT
2 2
IN
5
A
1 6
3
4
3 6
5
3 3
5 5
8 8
9 9
10 10
10 10
11 11
12
POWER WIDENING HYD MOTOR
A TEREX COMPANY

116787 3600 “99” HYDRAULIC PRESSURE WASHER ASSY, DIESEL

116788 3600 “99” HYDRAULIC PRESSURE WASHER ASSY, GASOLINE
1 RF-16949 1 PRESSURE WASHER PLATFORM
* 107294 4 MOUNTING CLIP
* 41-60616 4 BOLT, 1/2-13 UNC X 2
* 41-11008 4 LOCKWASHER, 1/2
* 41-22008 4 HEX NUT, 1/2-13 UNC
2 111217 1 100 GALLON POLYETHYLENE TANK
* 11-46481 1 PVC TANK BUNG, 1-1/4
3 RF-16957 2 100 GALLON TANK HOLDING STRAP
4 31-19923 1 3200 PSI PRESSURE WASHER
5 RF-15107 1 PRESSURE WASHER COVER (NOT SHOWN)
6 11-40004 1 HOSE BARB, 3/4
7 28-00306 2 HOSE CLAMP, 3/4
8 103322 1 HOSE, EPDM, 3/4-100R4, 3000 PSI X 48”
9 11-40014 1 HOSE BARB, 3/4 , POLYPROPYLENE
10 11-92032 1 SUCTION FILTER, 3/4 (COMPLETE)
11 11-45454 1 90 DEGREE STREET ELBOW, 3/4, PVC
12 11-45340 1 STRAIGHT ADAPTER, 3/4, POLYPROPYLENE
14 103298 1 HOSE ASSY, 1/2 X 14”, 2500 PSI
17 103326 2 HOSE ASSY, 1/2 X 360”
19 103291 2 HOSE ASSY, 1/2 X 16”
21 102852 1 HOSE ASSY, 1/2 X 26”
22 31-50230 1 PRESSURE WASHER ON/OFF VALVE
* 40-40001 1 VALVE HANDLE (NOT SHOWN)
23 11-01009 1 PIPE PLUG, 10MB
25 102598 2 HOSE ASSY, 1/2 X 38”
26 107257 1 HOSE ASSY, 1/2 X 65”
28 31-10423 1 PRESSURE WASHER PUMP (GASOLINE)
* 31-10404 1 PRESSURE WASHER PUMP (DIESEL)
* 114710 1 DUST PLATE
* 114711 4 2-PUMP ROD
30 102610 1 HOSE ASSY, 3/4 X 23”
31 11-21115 1 REDUCER, 16FJ-12MJ
32 11-20948 1 SWIVEL TEE ADAPTER, 16FJX-16MJ-16MJ
33 11-06018 1 90 DEGREE ELBOW ADAPTER, 6MP-6FP
34 11-54106 1 HOSE BARB, 3/8 MP X 3/8
35 28-00304 2 HOSE CLAMP, 1/4-5/8
36 103323 1 HOSE, 3/8 X 36”, SUCTION HOSE
37 11-92016 1 QUICK DISCONNECT, FEMALE
38 11-40012 1 90 DEGREE HOSE BARB, POLYPROPYLENE, 3/4 MP X 3/8
39 20-08264 1 DECAL, PRESSURE WASHER ON/OFF
* 20-08074 1 DECAL, WARNING PRESSURE WASHER (NOT SHOWN)
* 11-92000 1 PRESSURE WASHER SPRAY GUN (NOT SHOWN)
* 11-92001 1 PRESSURE WASHER SPRAY GUN HOSE, 50 FT(NOT SHOWN)
* 11-92002 1 PRESSURE WASHER SPRAY GUN HOSE, 15 FT (NOT SHOWN)


HYDRAULIC TANK
30 31 32
18 26 29
25
PRESSURE
WASHER PUMP
CARRIAGE TRAVEL PUMP
28
27
17
26
16
39
15
18 RETURN MANIFOLD
21
EX
CARRIAGE TRAVEL
SPEED VALVE
IN CF
13
PRESSURE WASHER
ON/OFF VALVE
25
OUT
24 24
IN
20 18 16
19 15 17
25
22 TO POWER SELECTOR VALVE
23
2 3
8
7 17
6
16 11
9 12
4,5
15
10
14
33
34
35 13
37
36
13 19 15 16 17 36 38
TO PRESSURE WASHER GUN
A TEREX COMPANY SECTION V


105520 4800 UNIVERSAL PRESSURE WASHER
1 105514 1 PRESSURE WASHER FRAME

2 101222 2 MOUNTING CLIP
3 41-60628 2 BOLT, 1/2-13 UNC X 3-1/2
4 41-11008 2 LOCKWASHER, 1/2
5 41-22008 2 HEX NUT, 1/2-13 UNC
6 113615 1 100 GALLON POLYETHYLENE TANK
* 11-46479 1 PVC TANK BUNG, 3/4
7 RF-16957 2 TANK HOLDING STRAP
8 41-10006 4 FLAT WASHER, 3/8
9 41-24006 4 LOCK NUT, 3/8-16 UNC
10 11-45003 1 NYLON PLUG, 1/2
11 11-45454 2 90 DEGREE, 3/4 PVC STREET ELBOW
12 11-40002 1 STRAIGHT END ADAPTER, 3/4 NPT X 3/4
13 31-57214 1 BRASS BALL VALVE, 3/4
14 11-40014 1 HOSE BARB, 3/4 MP X 3/4
15 28-00306 2 HOSE CLAMP, 3/4
16 103322 1 HOSE, 3/4 X 48
17 11-44005 1 90 DEGREE 3/4 HOSE BARB
18 11-92035 1 PRESSURE WASHER STRAINER
19 11-45340 1 3/4 CLOSE NIPPLE
105520 INCLUDES:
113985 1 GAS POWERED PORTABLE PRESSURE WASHER ASSEMBLY

20 45-30050 1 PORTABLE PRESSURE WASHER, 3000 PSI
* 41-60408 4 BOLT, 3/8-16 UNC X 1
* 41-11006 4 LOCKWASHER, 3/8
* 41-22006 4 HEX NUT, 3/8-16 UNC
21 113976 1 PRESSURE WASHER MOUNTING PLATE
22 41-60414 4 BOLT, 3/8-16 UNC X 1-3/4
23 41-10006 4 FLAT WAHER, 3/8
24 32-21050 4 NEO 2” OD, 1/2” ID MOUNT
25 41-24006 4 FLEX LOCK NUT, 3/8-16 UNC
26 28-00535 2 UTILITY HANDLE
27 41-60206 4 BOLT, 1/4-20 UNC X 3/4
28 41-11004 4 LCKWASHER, 1/4
29 41-22004 4 HEX NUT, 1/4-20 UNC (WELDED)
30 20-08292 1 DECAL, WARNING PORTABLE....
31 20-08332 1 DECAL, CAUTION PRESSURE....


20
27
26
22
21
23
28
24
29
17
6
30 18
19 16
11
15 14
10
15
3
13
12
11
31 25
1
4 8
5 9
2
4
5
A TEREX COMPANY
SECTION V

BR-00150-81 SKEW BAR ASSEMBLY KIT
1 BR-00151 2 EXTENSION TUBE

2 BR-00170 4 CARRIAGE WHEEL MOUNT
3 41-60636 8 BOLT, 1/2-13 UNC X 4-1/2
4 41-11008 8 LOCKWASHER, 1/2
5 41-22008 8 HEX NUT, 1/2-13 UNC
6 BR-00190 2 CHAIN TIGHTENER MOUNT, RH
7 105432 2 CHAIN TIGHTENER MOUNT, LH
8 114114 2 adjustable carriage mounting bar
9 BR-00173 2 TUBE MOUNT BRACKET
10 41-60628 8 BOLT, 1/2-13 UNC X 3-1/2
11 41-11008 8 LOCKWASHER, 1/2
12 41-22008 8 HEX NUT, 1/2-13 UNC
13 41-60920 2 BOLT, 3/4-10 UNC X 2-1/2
14 41-23012 2 JAM NUT, 3/4-10 UNC
15 BR-00186 4 COLLAR
16 41-60422 4 BOLT, 3/8-16 UNC X 2-3/4
17 41-24006 4 LOCK NUT, 3/8-16 UNC
* 41-75400 8 GREASE ZERK, 1/4
* 20-08426 2 DECAL, ADJUSTABLE SKEW....
A TEREX COMPANY

8
16
17
1 15
9
1
2
6
2
7 17 3,4,5
16 6 3,4,5
15
9
3,4,5
13
HANGER FRAME
8 10,11,12
10,11,12
14
A TEREX COMPANY

RF-16930 6000 UNIVERSAL SPUD VIBRATOR ASSEMBLY
1 RF-16772 1 REMOVABLE SPUD VIBRATOR WELDMENT

2 41-60836 4 BOLT, 5/8-11 UNC X 4-1/2
3 41-11010 4 LOCKWASHER, 5/8
4 41-22010 4 HEX NUT, 5/8-10 UNC
5 41-60424 6 BOLT, 3/8-16 UNC X 3
6 41-24006 6 LOCK NUT, 3/8-16 UNC
7 RF-16287 1 VIBRATOR HOOD
8 28-00505 2 POLE LATCH
* 41-38012 2 SCREW, #10-24 X 1-3/4 RD HD MACH
* 41-25224 2 LOCK NUT, #10-24
9 41-60414 3 BOLT, 3/8-16 UNC X 1-3/4
10 41-10006 3 FLAT WASHER, 3/8
11 41-11006 3 LOCKWASHER, 3/8
12 41-22006 3 HEX NUT, 3/8-16 UNC
13 RF-15685 1 INNER JACK WELDMENT
* 41-75400 4 GREASE ZERK, 1/4
14 32-00360 2 WEAR BLOCK
15 41-36206 4 SCREW, 1/4-20 UNC X 3/4, FLAT HD MACH
16 31-20052 2 CYLINDER, 1.5B X 4.625 STR
17 RF-16078 2 CYLINDER YOKE PIN (WITH GREASE ZERK)
* 41-54003 2 HAIRPIN COTTER, .148
18 108081 1 OUTER JACK WELDMENT
19 41-34612 3 SCREW, 1/2-13 UNC X 1-1/2, SQ HD SET
20 41-23008 3 JAM NUT, 1/2-13 UNC
22 14-10524 1 THRUST BEARING, 2”
23 48-15510 1 THRUST BARING SHIELD
24 RF-22312 1 CRANK
24 41-50320 1 PIN, 5/16 X 2
25 41-10005 1 FLAT WASHER, 5/16
* 41-54001 1 HAIRPIN COTTER, .091
26 41-60316 1 BOLT, 5/16-18 UNC X 2
27 41-25005 1 LOCK NUT, 5/16-18 UNC
28 20-08054 2 DECAL, SET TRIPPER....
29 20-08033 1 DECAL, ATTENTION....VIB CONTROL
A TEREX COMPANY

9
10
25
26
24
27
23 8
22 7
28
4
3
21
12
11
2
18
5
19
20
6
32
30
13
16 29
14
15 31
17
14
15
A TEREX COMPANY

1 RF-22340 1 VERTICAL LINK

2 41-60932 4 BOLT, 3/4-10 UNC X 4
3 41-23012 4 JAM NUT, 3/4-10 UNC
5 41-23008 11 JAM NUT, 1/2-13 UNC
6 RF-15702 1 UPPER PARALLEL ARM, RH SIDE
7 RF-15702 1 UPPER PARALLEL ARM, LH SIDE
8 14-85014 2 3/4 ID BEARING RACE
9 41-12012 4 FLAT WASHER, 3/4 SAE
* 41-54003 2 HAIRPIN COTTER, .148
10 RF-15697 1 LOWER PARALLEL ARM, LH SIDE
11 RF-15697 1 LOWER PARALLEL ARM, RH SIDE
12 41-60928 4 BOLT, 3/4-10 UNC X 3-1/2
13 41-23012 4 JAM NUT, 3/4-10 UNC
14 41-75400 8 STRAIGHT GREASE ZERK, 1/8
15 RF-16400 1 EXTENDED VERTICAL LINK
16 RF-22354 2 EXTENSION WELDMENT
* 41-34612 4 SCREW, 1/2-13 UNC X 1-1/2, SQ HD SET
* 41-23008 4 JAM NUT, 1/2-13 UNC
17 RF-16082 1 EXTENDED SLIDE TUBE WELDMENT
* 41-34612 2 SCREW, 1/2-13 UNC X 1-1/2, SQ HD SET
* 41-23008 2 JAM NUT, 1/2-13 UNC
18 102775 2 VIBRATOR MOUNT WELDMENT
19 31-60115 2 SPUD VIBRATOR, 2-1/4” 2000# CENT FORCE, WYCO
* 31-60011 2 SPUD VIBRTOR, 2-3/8” 1770# CENT FORCE, MINNICH
* 31-60014 2 SPUD VIBRATOR, 3” 2580#VCENT FORCE, MINNICH
* 105390 1 MASTER BOX MOUNTING WELDMENT (MOUNTS ON HANGER FRAME)
102788 SPUD VIBRATOR TRIP ASSEMBLY
20 102783 1 TUBE WELDMENT

21 12700 3 LEG ROLLER
22 41-12010 3 FLAT WASHER, 5/8 SAE
23 13-51020 3 STRIPPER BOLT AXLE, 5/8-11 UNC X 1-1/4
24 102785 1 VIBRATOR TRIP MOUNT
25 28-00858 4 U-BOLT, 3/8-16 UNC, 2 X 3 X 1-1/2
26 41-11006 8 LOCKWASHER, 3/8
27 41-22006 8 HEX NUT, 3/8-16 UNC
28 BR-15217 2 WING SCREW WELDMENT
29 102779 1 SPUD VIBRATOR TRIP MOUNT
30 RF-22490 1 TRIP ADJUSTMENT TUBE
32 41-23008 4 JAM NUT, 1/2-13 UNC
33 RF-14183 1 STRIKER WELDMENT
* 20-08055 1 DECAL, POSITION FOR....
34 RF-14186 1 WEAR STRIP
35 41-36206 2 SCREW, 1/4-20 UNC X 3/4
36 41-25004 2 LOCK NUT, 1/4-20 UNC
A TEREX COMPANY

13 9
12 8
1
3
2
5
6
4
5
4 10
3
2
12
7 14
13
12 13 11 15
13
12
5 2
16 3 4
4
2 5
3
21 (RIDES ON TOP LEG RAIL)

17
22
16
23
18 20 26
18 25 27
19
19
26
27
31
22 24
32
23
29
30
28 25 33
21 (RIDES ON BOTTOM LEG RAIL)
34
35
36
A TEREX COMPANY

1 31-10045 1 SPUD VIBRATOR COMPENSATING PUMP, REXROTH PISTON 18LS

* 41-60410 2 BOLT, 3/8-16 UNC X 1-1/4
* 41-11006 2 LOCKWSHER, 3/8
2 31-62716 1 FLANGE, 4-BOLT, 1” SAE
3 31-62712 1 FLANGE, 4-BOLT, 3/4” SAE
4 37-39964 1 HUB, 3/4 X 3/16 (DIESEL ENGINES)
* 37-30529 1 COUPLING, 3/4 BORE, 3/16 KWY (GASOLINE ENGINES)
6 111716 1 HOSE ASSTY, 1 X 28”
8 26-00032 1 SUMP FILTER, 2”
10 107534 1 HOSE ASSY, 1/2 X 18”
12 110431 1 HOSE ASSY, 1/2 X 96”
15 11-21758 1 STRAIGHT SWIVEL ADAPTER, 8MB-8FJX
17 11-18068 2 BUSHING, 8MP-6FP
18 107741 1 HOSE ASSY, 3/8 X 48”
20 110439 1 HOSE ASSY, 3/8 X 12”
22 22-00501 1 TEMPERATURE SWITCH, OIL COOLER
23 11-08017 1 90 DEGREE ELBOW ADAPTER, 8MP-8MP
25 31-90017 1 OIL COOLER
* 100570 2 OIL COOLER MOUNT (NOT SHOWN)
* 28-00804 4 U-BOLT, 1/4-20 UNC
* 41-60328 4 BOLT, 5/16-18 UNC X 3-1/2
* 41-11004 4 LOCKWASHER, 1/4
* 41-22004 8 HEX NUT, 1/4-20 UNC
27 107188 1 HOSE ASSY, 3/4 X 36”
29 107719 1 HOSE ASSY, 3/4 X 17”
* 100604 1 PRESSURE SWITCH CORD
* 100601 1 HYDRAULIC COOLER CORD
A TEREX COMPANY

ENGINE
21 20 19
(SPUD VIBR LOAD SENSING) 4
16 18
(CASE DRAIN)
SPUD VIBR COMPENSATING PUMP

3 9
(SPUD VIBR RETURN)
5
6
2 10
22
AUGER
PUMP 24
17
23
M
SPUD RELIEF A
VALVE 14 15 N HYD
I
13 F
TANK
O
17 L
12 16 D
(SPUD VIBR PRESSURE) 11

10 18
AUGER ON/OFF VALVE
6 7
28 29
28 27
29 26 26 27
25
OIL COOLER
A TEREX COMPANY

1 31-58009 1 CONTROL MANIFOLD

* 41-60408 4 BOLT, 3/8-16 UNC X 1
* 41-10006 4 FLAT WASHER, 3/8
* 41-11006 4 LOCKWASHER, 3/8
3 110439 4 HOSE ASSY, 3/8 X 12”
4 31-53140 4 ONE-WAY VALVE RESTRICTOR
* 41-25005 2 LOCK NUT, 5/16-18 UNC
* 41-60324 2 BOLT, 5/16-18 UNC X 3
6 31-54215 2 CYLINDER LOCK MANIFOLD VALVE
7 107832 2 HOSE ASSY, 3/8 X 50”
8 110441 2 HOSE ASSY, 3/8 X 40”
10 31-20052 2 CYLINDER, 1.5 X 4.62
14 110431 2 HOSE ASSY, 1/2 X 96”
15 11-06009 2 PIPE PLUG, 6MB
16 11-08009 3 PIPE PLUG, 8MB
18 107733 1 HOSE ASSY, 3/8 X 102”
25 110447 1 HOSE ASSY, 3/8 X 23”
27 110445 1 HOSE ASSY, 3/8 X 9”
29 31-50240 1 REVERSING VALVE
* 41-60214 3 BOLT, 1/4-20 UNC X 1-3/4 (REVERSING VALVE)
* 41-11004 3 LOCKWASHER, 1/4 (REVERSING VALVE)
* 41-22004 3 HEX NUT, 1/4-20 UNC (REVERSING VALVE)
* RF-27100 1 REVERSING VALVE MOUNT (NOT SHOWN)
* 41-60408 4 BOLT, 3/8-16 UNC X 1
* 41-10006 4 FLAT WASHER, 3/8
* 41-11006 4 LOCKWASHER, 3/8
* 41-22006 4 HEX NUT, 3/8-16 UNC
31 11-21086 2 REDUCER, 8FJ-6MJ
* 40-10906 2 #6 O’RING (NOT SHOWN)
32 110443 2 HOSE ASSY, 3/8 X 30”
33 RF-16771 1 COUPLER FITTING, 8FB-8FB
34 22-00550 2 PRESSURE SWITCH
* 100605 1 SPUD VIBRATOR CONTROL CORD
35 RF-14130 1 SPRING TRIP VALVE HANDLE
36 41-50308 1 CLEVIS PIN, 5/16 X 1
37 41-54001 1 HAIRPIN COTTER, .091
* 13-50624 1 STRIPPER BOLT, 3/8-16 UNC X 1-1/2
A TEREX COMPANY

BLACK RED
7
ORANGE RED-BLACK B2
9
GREEN WHITE-BLACK
BLUE
7
A2
WHITE 9
10
MANIFOLD WIRING SCHEMATIC
10
9 9
B1 A1
8 8
11 12 13 14
PRESSURE (TO SPUD VIBR RELIEF VALVE)
3 4 5 2 6
7
V C
3
V C
3 2 16 2 3 7
V C
T P 8
V C
B2 B1
3 2 A2 A1 2 3 5 8
4 2 6
1 15
16 T
A 15
21 22
16 T T 23
17 LS
V OC2 OC1 24 24
18 2
2
27 25
32 33 34 20 20
35 ELEC CONN (TO
19 SPUD VIBR SENSING) 19 19
LOAD SENSING 31 19 20
(FROM SPUD VIBR PUMP)
30 (TO SPUD VIBRATOR)
(FROM SPUD VIBRATORS)
36,37
28
OUT
26
IN
25
29 27
31 19 20
30 (TO SPUD VIBRATOR)
32 ELEC CONN (TO

SPUD VIBR SENSING)
33 34
14 13
11
RETURN
A TEREX COMPANY

100301 SPUD VIBRATOR CONTROL BOX ASSEMBLY
1 105390 1 MASTER CONTROL BOX MOUNTING

* 41-60324 2 BOLT, 5/6-18 UNC X 3
* 41-60306 4 BOLT, 5/16-18 UNC X 3/4
* 41-11005 6 LOCKWASHER, 5/16
* 41-22005 6 HEX NUT, 5/16-18 UNC
2 20-08088 1 DECAL, SPUD VIBRATOR CONTROL
3 22-00420 14 TERMINAL CONNECTOR
5 22-00486 1 PIN CONNECTOR, 2-WIRE BOX RECEPT
* 41-38003 39 SCREW, #6-32 X 1/4, RD HD
6 22-03275 .5 FT WIRE, BLACK 14 GA
7 22-03277 .5 FT WIRE, RED 14 GA
8 22-00327 1 PIN CONNECTOR, 5-WIRE BOX RECEPT
* 22-00445 1 DUST CAP
9 22-03178 .667 FT WIRE, GREEN 16 GA
10 22-03175 .667 FT WIRE, BLACK 16 GA
11 22-03177 .667 FT WIRE, RED 16 GA
12 22-03176 .667 FT WIRE, WHITE 16 GA
13 22-00448 1 SOCKET CONNECTOR, 4-WIRE RECEPT
* 22-00451 1 DUST CAP
14 22-03177 .667 FT WIRE, RED 16 GA
15 22-03178 .667 FT WIRE, GREEN 16 GA
16 22-03175 .667 FT WIRE, BLACK 16 GA
17 22-03176 .667 FT WIRE, WHITE 16 GA
18 22-00488 1 SOCKET CONNECTOR, 2-WIRE RECEPT
19 22-03275 1 FT WIRE, BLACK 14 GA
20 22-03277 1.5 FT WIRE, RED 14 GA
21 22-00437 1 8-PIN BOX RECEPT KIT
* 22-00440 1 8-PIN DUST CAP
22 22-03175 1 FT WIRE, BLACK 16 GA
23 22-03176 2 FT WIRE, WHITE 16 GA
24 22-03178 2 FT WIRE, GREEN 16 GA
25 22-03177 2 FT WIRE, RED 16 GA
26 22-03179 1 FT WIRE, BLUE 16 GA
* 22-00821 4 SMALL TOGGLE SWITCH BOOT
28 22-03179 1.5 FT WIRE, BLUE 16 GA
29 22-03181 2.5 FT WIRE, YELLOW 16 GA
30 22-03178 1 FT WIRE, GREEN 16 GA
31 22-00520 1 DPDT TOGGLE
32 22-03277 4.5 FT WIRE, RED 14 GA
33 22-00831 4 DIODE, #NTE5806, 600V/3AMP
34 22-00832 2 DIODE, MR751, 100V/6AMP
* 109610 1 JD DIESEL POWER CABLE (NOT SHOWN)
A TEREX COMPANY

PAGE 5.75
YELLOW RED
SECTION V
BLACK-14GA
34
6A BLACK-16GA RED-14GA
6A WHITE-16GA
14
M GREEN F
13
A B DA
15
A B 1 2 3 4 5 CB
5
3,4
16
19
RED-16GA WHITE-16GA
7
17
RED-14GA GREEN-16GA
6
18
12
RED-14GA
BLACK-14GA
BLACK-16GA F
WHITE-16GA A

B
RED-14GA
A TEREX COMPANY
YELLOW-16GA
23
RED-14GA
RED
M
20
22
33
E RED-14GA
RED-16GA A D GREEN-16GA BLACK-16GA
3A 3A 3A 3A
23
WHITE
WHITE-16GA
21
B C
9
GREEN-16GA
E D C
8
24
SECTION V
24
6 7 8 9 10 11 12 A B
3,4
10
11
G
GREEN F H
BLACK-16GA BLUE-16GA
WHITE WHITE-16GA
26
GREEN-16GA
BLUE-16GA BLUE-16GA
RED-16GA RED-16GA
25
GREEN-16GA
29
YELLOW-16GA
30
YELLOW
28
29
DOUBLE DPT K-4 SPDT K-4 SPDT K-4 SPDT
MODEL 4800 OPTIONS (2008)

1 4 1 1 1
27
27
2
27
5
32
RED-14GA
2 2 2 2
29
29
1
3 6 3 3 3
29
31
POWER REMOTE/LOCAL POSITION VIBRATION
32

YELLOW YELLOW
RED-14GA RED-14GA
100302 SPUD VIBRATOR REMOTE BOX ASSEMBLY
1 102372 1 SPUD VIBRATOR REMOTE CONTROL BOX (NOT SHOWN)

* 109110 1 SPUD VIBRATOR REMOTE CONTROL BOX MOUNT (NOT SHOWN)
* 41-60206 6 BOLT, 1/4-20 UNX X 3/4
* 41-11004 6 LOCKWASHER, 1/4
* 41-22004 6 HEX NUT, 1/4-20 UNC
* 107266 1 CONTROL BOX MOUNT SHEET (NOT SHOWN)
* 41-60206 6 BOLT, 1/4-20 UNX X 3/4
* 41-11004 6 LOCKWASHER, 1/4
* 41-22004 6 HEX NUT, 1/4-20 UNC
2 20-08089 1 DECAL, SPUD VIBRATOR REMOTE CONTROL BOX
* 22-00821 2 SMALL TOGGLE SWITCH BOOT
4 22-00420 4 TERMINAL BOARD CONNECTOR
6 22-00327 1 5-PIN BOX RECEPT
* 22-00445 1 5-PIN DUST CAP
7 22-03178 1.5 FT WIRE, GREEN 16 GA
8 22-03175 1.5 FT WIRE, BLACK 16 GA
9 22-03176 1.5 FT WIRE, WHITE 16 GA
10 22-03177 .5 FT WIRE, RED 16 GA
A TEREX COMPANY

6
7 M
GREEN-16GA
E
4,5
1 2 3 4 A D
BLACK-16GA B C
8
8 9
BLACK-16GA WHITE-16GA
WHITE-16GA RED-16GA
10
9
2
K-4 SPDT K-4 SPDT

1 1
GREEN-16GA
2 3 2 3
8 3 3
POSITION POWER
BLACK-16GA
A TEREX COMPANY

104355 FOUR WHEEL TRAILER ASSEMBLY
1 104315 1 TRAILER TOP WELDMENT

2 41-60920 4 BOLT, 3/4-10 UNC X 2-1/2
3 41-11012 4 LOCKWASHER, 3/4
4 41-22012 4 HEX NUT, 3/4-10 UNC
5 104344 4 TRAILOR HINGE WELDMENT
6 41-60644 8 BOLT, 1/2-13 UNC X 5-1/2
7 41-11008 8 LOCKWASHER, 1/2
8 41-22008 8 HEX NUT, 1/2-13 UNC
9 41-50623 4 CLEVIS PIN, 1/2-3
10 41-51001 4 COTTER PIN, 3/32 X 1
11 41-60948 1 BOLT, 3/4-10 UNC X 6
12 41-23012 2 JAM NUT, 3/4-10 UNC
13 RF-14140 1 TRAILER BOTTOM WELDMENT
14 13-00010 2 AXLE, #RT-7000-32 WITH 16 LUG NUTS EACH
15 13-00045 4 RIM
16 13-00015 4 TIRE, #950 X 16-5, 10 PLY
17 41-60840 8 BOLT, 5/8-11 UNC X 5
18 41-11010 8 LOCKWASHER, 5/8
19 41-22010 8 HEX NUT, 5/8-11 UNC
20 RF-14798 1 TONGUE BASE WELDMENT
21 RF-14803 1 TONGUE EXTENSION TUBE
22 41-60628 2 BOLT, 1/2-13 UNC X 3-1/2
23 41-11008 8 LOCKWASHER, 1/2
24 41-22008 8 HEX NUT, 1/2-13 UNC
25 41-61624 4 BOLT, 1/2-13 UNC X 3 - FULL THREADED
26 41-23008 4 JAM NUT, 1/2-13 UNC
27 20-08061 2 DECAL, WARNING - TOWING DOLLY
108239 12” DOLLY EXTENSION ASSY
28 108238 1 12” EXTENSION DOLLY WELDMENT

* 41-60840 8 BOLT, 5/8-11 UNC X 5
* 41-11010 8 LOCKWASHER, 5/8
* 41-22010 8 HEX NUT, 5/8-11 UNC
28
A TEREX COMPANY

1 6
10
2 5
11
9
7
8 26
24
23
21
25
22
12
12
19 26
18 3 25
4
17
14
27
A TEREX COMPANY

48-15015 ADJUSTABLE TOWING TONGUE - PINTLE EYE HITCH

104109 ADJUSTABLE TOWING TONGUE - BALL HITCH
1 48-15130 1 TOWING TONGUE WELDMENT

2 41-50936 2 CLEVIS PIN, 3/4 X 4-1/2
3 41-54007 4 HAIR PIN COTTER, .177
4 36-11010 2 INSERT PIN
5 118991 1 TONGUE EXT WELDMENT
6 36-15110 1 ADJUSTABLE PINTLE EYE
* 104036 1 BALL HITCH WELDMENT
7 41-60820 12 BOLT, 5/8-11 UNC X 2-1/2
8 41-11000 12 LOCKWASHER, 5/8
9 41-22010 12 HEX NUT, 5/8-11 UNC
* 20-08061 1 DECAL: WARNING TOW DOLLY
A TEREX COMPANY

2
3 4
4 3
9
8
A TEREX COMPANY

117658 OMEX RADIO CONTOL

117659 MASTER EMERGENCY CONTROL KIT
1 116731 1 CARRIAGE REMOTE CONTROL BOX

2 117655 1 MASTER EMERGENCY BOX, CE STANDARDS
3 108098 1 EMERGENCY SHUT-OFF CABLE ASSY, DRIVE END
4 115974 1 DUMP VALVE CABLE ASSY
5 108100 1 EMERGENCY SHUT-OFF CABLE ASSY, IDLER END
6 109610 1 JOHN DEERE POWER CORD ASSY
7 22-30108 1 OSM TRANSMITTER TX KIT T150
8 117657 1 MODIFIED TRANSMITTER POWER CABLE ASSY
9 100600 1 SKEW CYLINDER SWITCH CORD ASSY
POWER UNIT
3 TO CONTROL CONSOLE
POWER CORD
DRIVE END KILL SW IDLER END KILL SW
DRIVE END KILL SW
2 IDLER END KILL SW RADIO TRANSMITTER
5
SOLENOID ON/OFF SOLENOID ON/OFF
1ST PUMP DUMP VALVE
SEALED FOR 2ND PUMP
9
ELEC SKEW CONTROL
RADIO TRANSMITTER
A TEREX COMPANY

117658 OMEX RADIO CONTOL

117659 MASTER EMERGENCY CONTROL KIT
1 115938 1 CARRIAGE MASTER CONTROL BOX

2 22-30008 1 RECEIVER/CONTROLLER R-160
3 22-30009 1 RECEIVER OUTPUT CABLE
4 100605 1 VIBRATOR CONTROL CORD
5 100604 1 PRESSURE SWITCH CORD
6 100601 1 CARRIAGE COOLER CORD
7 115989 1 CARRIAGE DUMP VALVE CORD
8 100602 1 MASTER VALVE CORD
9 109610 1 JOHN DEERE POWER CORD
10 106227 1 REEL CUT-OFF CORD
11 100599 1 SKEW CYLINDER VALVE CORD
PAVING CARRIAGE
SKEW SOLENOID VIBRATOR DUMP VALVE

ON/OFF VALVE SOLENOID
CARRIAGE DUMP VALVE

SOLENOID
VIBRATOR MICRO SW
COOLER
ENGINE
9 CARRIAGE ON/OFF
8
7
10
POWER CORD
DUMP VALVE
REEL CUT OFF PRESSURE SW
MASTER SW
11
SKEW SOLENOID
COOLER
6
1
3 5
VIBRATOR MANIFOLD PRESSURE SWITCH

RADIO RECEIVER 2 VIBRATOR
A TEREX COMPANY
SECTION V

* **************** AUGER OPTIONS

117712 8” 4-TURN AUGER GUARD EXTENSION ASSY
* **************** BOGIE OPTIONS
117014 BIAS STEERING VALVE KIT
112218 extra bogie holding valve kit
116716 LOW PROFILE 6-WHEEL BOGIE DISTRIBUTION ASSY
118063 2006 4 ft lh drive bogie w/brake assy
118064 2006 4 ft rh drive bogie w/brake assy
118065 2006 power unit bogie/brake conversion kit
* **************** CARRIAGE OPTIONS
116099 28 HP ‘EFI’ UPPER CARRIAGE ASSY
100700 25 HP (POWER PACK) GAS UPPER CARRIAGE ASSY
100750 VIBRATING LOWER CARRIAGE ASSEMBLY
102790 HEAVY DUTY VIBRATING LOWER CARRIAGE ASSEMBLY
106870 40” LOWER CARRAIGE EXTENSION
103450 28” LOWER CARRIAGE EXTENSION
116215 24” LOWER CARRIAGE EXTENSION
116610 4800 2000 CARRIAGE FOGGER ASSY - DUAL PAN
117387 4800 2000 CARRIAGE FOGGER - SINGLE PAN
109551 4810 CARRIAGE FOGGER SPARE PARTS KIT
117343 HYPRO PUMP REPLACEMENT KIT - CARRIAGE FOGGER
115195 4 GALLON BURLAP DRAG FOGGING NOZZLE ASSY
116432 1 GALLON DRAG PAN FOGGING NOZZLE ASSY
115196 1 GALLON CARRIAGE FOGGING NOZZLE ASSY
103825 4800 6’ LEG MOUNTED REVERSING PADDLE ASSY
115141 4800 ‘04’ BEVEL REPLACEMENT KIT
118013 REEL MTG WELDMENT FOR 3” TOP CORD
* **************** CROWN ADJUSTOR OPTIONS
RF-16973 158 HOSE TROUGH FOR POWER CROWN ASSY
113580 COUNTER CONTROL BOX ASSY
113581 COUNTER SWITCH CORD ASSY
* **************** DRAG PAN OPTIONS
112217 SHIPOUT DRAG PAN ASSY (27” X 33”)
107873 BURLAP DRAG EXTRA (5’ X 6’)
114225 4800 TELESCOPING DRAG PAN MOUNTING ASSY
103740 DUAL 12” LIFT DRAG PAN WITH BROOM ASSY
111845 ASTRO GRASS CHAIN DRAG MOUNT
* **************** MACHINE END OPTIONS
115890 4800 35 DEGREE TRAFFIC END, LH
108860 4800 45 DEGREE TRAFFIC END, RH
114504 4800 53 DEGREE TRAFFIC END WITH 10 FT INSERT
* **************** GRADE HYDRAMATION OPTIONS
102835 MOUNTING FOR SENSOR
102920 ELEVATION CASTER
102751 ELEVATION SKI ASSY
28-02200 2000’ DUAL SENSOR STRINGLINE KIT ASSY
28-02202 1000’ DUAL SENSOR STRINGLINE KIT
28-02203 500’ DUAL SENSOR STRINGLINE KIT
113961 CMI REPLACEMENT COUNTERWEIGHT/ARM ASSY
108545 BID-WELL SENSOR COUNTERWEIGHT ASSY
113960 CMI 2 INCH COUNTERWEIGHT
108502 24 FT CONTROL EXTENSION CABLE KIT
100182 12 FT CONTROL EXTENSION CABLE KIT
102840 12 FT HOSE EXTENSION SENSING ASSY (SOLD IN 12 FT INCREMENTS)
109199 6 FT HOSE EXTENSION/SENSING ASSY
113790 SPARE PART KIT - “2001”
117660 100 FT ELEVATION LEG BOX CONTROL ASSY
* **************** HOSE TROUGH OPTIONS
102545 18’ INSERT HOSE TROUGH ASSY
RF-16361 107” HOSE TROUGH ASSY (PRESSURE WASHER)
A TEREX COMPANY

* **************** LEG OPTIONS

114182 6” X 24” SWING LEG WITH LADDER MOUNTING ASSY
114793 6” EXT POWER INNER LEG WITHOUT SCREW ASSY
114913 SWING LEG BRACE ASSY
115575 6” LEG RATCHET KIT ASSY
* **************** MACHINE SPARE PARTS KITS & MISCELLANEOUS KITS
CAM CONTROL KIT
100628 CAM CONTROL REPAIR KIT, 2050 & 2060
DECAL KITS
107475 DECALS, 4800 SERIES PAVER
111399 DECALS, 2450 THRU 5000 SERIES PAVERS
23 HP KOHLER SPARE PARTS KITS
117234 PUMP, 4800 “2005” 23 HP SPARE PARTS KIT, W/O ENGINE & PUMP
117235 PUMP, 4800 “2005” 23 HP SPARE PARTS KIT, WITH ENGINE & PUMP
TOOL KITS
113893 STANDARD INTERNATIONAL TOOL KIT
VALVE KITS
111110 VALVE, REPLACEMENT FOR VALVE #31-55220 KIT
110765 VALVE, COUNTER BALANCE REPLACEMENT KIT
113650 FC51 VALVE SEAL KIT
117380 ‘2005’ COUNTERBALANCE VALVE REPLACEMENT KIT
COUPLING KITS
116496 1-1/8 AMD 5/8 300 MAG KIT
116497 1 AND 5/8 300 MAG KIT
116498 1-1/8 AND 3/4 300 MAG KIT
116499 1 AND 3/4 300 MAG KIT
* **************** POWER UNIT OPTIONS
COOLER KIT
108563 “1999” JD DIESEL COOLER FIELD CONVERSION KIT
102461 GASOLINE POWER CORD ASSY
109610 DIESEL POWER CORD ASSY
116585 ‘2005’ POWER UNIT AUX VALVE MOUNTING ASSY - MAX OPTIONS
117220 ‘2005 POWER UNIT AUX VALVE MOUNTING ASSY - MINOR OPTIONS
COMMUNITY OF EUROPE KIT
106584 4800 STANDARDS CONTROL KIT ASSY
20-08182 DECAL, COMMUNITY OF EUROPE
20-08193 DECAL, “MADE IN USA”
* **************** SHIPPING OPTIONS
RF-15601 RF SHIPPING CLAMP ASSEMBLY (1 PER MACHINE)
100580 BR SHIPPING CLAMP ASSEMBLY (1 PER MACHINE)
102582 LEG SHIPPING SKID ASSEMBLY
102912 SHIPPING STAND ASSEMBLY
103165 CONTAINER ASSEMBLY/ENGINE SHIPPING FOOT ASSEMBLY
105237 DIESEL POWER UNIT SHIPPING STAND ASSY
110400 12” CONTAINER SHIPPING STAND ASSY
RF-16940 SCREW CONTAINMENT BRACKET FOR POWER LEG
* **************** SIDEWALK PAVER
116800 36”/48” SIDEWALK PAVER
* **************** UMBRELLA OPTION
105435 UMBRELLA STAND
107296 UMBRELLA HARDWARE MOUNTING ASSEMBLY
* **************** VIBRATION OPTIONS
115980 SIDE EDGE VIBRATION ASSY
115943 SIDE EDGE VIBRATION ELECTRICAL ASSY
POWER CORDS AND SWITCHES
102461 GAS POWER CORD ASSY
109610 DIESEL POWER SUPPLY CORD ASSY
100732 VIBRATION SHUT DOWN SWITCH
CORD REPLACEMENT
113160 8-WIRE RETRACTING CORD ASSY
VIBRATION SPARE PARTS KITS
101543 SPARE PARTS KIT FOR SPUD VIBRATOR
100982 6000 VIBRATION READY KIT
A TEREX COMPANY
SECTION V

NOTES
A TEREX COMPANY

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CONCRETE PAVING MACHINE

When ordering parts or when consulting the

01/01/08 (2008) BID-WELL CORPORATION i

II COMPONENTS & CONTROLS

III SETUP - OPERATION - MAINTENANCE

IV STANDARD PARTS BOOK

V OPTION PARTS BOOK

1. BIDWELL WARRANTY.................................................................................................................. 1.3

2. MACHINE SPECIFICATIONS................................................................................................ 1.4 - 1.5

3. MACHINE WEIGHTS.............................................................................................................. 1.6 - 1.9

4. OPERATOR QUALIFICATION..................................................................................................... 1.10

5. GENERAL SAFETY PRECAUTIONS................................................................................ 1.11 - 1.12

6. SAFETY DECAL IDENTIFICATION................................................................................... 1.12 - 1.16

When ordering parts or when consulting the

MODEL 4800 (2008) SECTION I PAGE 1.1

PAGE 1.2 SECTION I MODEL 4800 (2008)

The BID-WELL, A TEREX COMPANY, products are warranted, to

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,

CANTON, SD 57013 USA

MODEL 4800 (2008) SECTION I PAGE 1.3

SERIAL NUMBER LOCATION

PAGE 1.4 SECTION I MODEL 4800 (2008)

KEY DESCRIPTION MEASUREMENT

A Overall Machine Length 36 Ft 6 In 11.12 M

MODEL 4800 (2008) SECTION I PAGE 1.5

DEAD LOADS TOTAL WEIGHT IDLER END POWER UNIT END

BASIC MACHINE WEIGHT 5762 /8 720 720

EXTRA INSERTS 1094 /8 137 137

MACHINE ACCESSORIES 835 /8 104 104

MACHINE TRANSFER WEIGHT - 175 + 175

BASIC CARRIAGE WEIGHT 2652 /4 663 663

CARRIAGE ACCESSORIES 250 /4 63 63

OPERATOR WEIGHT 200 /4 50 50

TOTAL WEIGHTS 10793 1562 1912

BASIC MACHINE WEIGHT /8

MACHINE TRANSFER WEIGHT - +

BASIC CARRIAGE WEIGHT /4

PAGE 1.6 SECTION I MODEL 4800 (2008)

MODEL 4800 (2008) SECTION I PAGE 1.7

WEIGHT TRANSFER - GASOLINE ENGINES

WEIGHT TRANSFER - DIESEL ENGINES

Live Loads for 4800 Machines

PAGE 1.8 SECTION I MODEL 4800 (2008)

88" (WITH LEG PLATE MOUNTS) - 91" (WITH 6" LEGS)

BASIC MACHINE WEIGHT 5762 /8 720 720

EXTRA INSERTS 1094 /8 137 137

MACHINE ACCESSORIES 835 /8 104 104

MACHINE TRANSFER WEIGHT - 175 + 175

BASIC CARRIAGE WEIGHT 2652 /4 663 663

CARRIAGE ACCESSORIES 250 /4 63 63

OPERATOR WEIGHT 200 /4 50 50

TOTAL WEIGHTS 10793 1562 1912

MODEL 4800 (2008) SECTION I PAGE 1.9

PAGE 1.10 SECTION I MODEL 4800 (2008)

MODEL 4800 (2008) SECTION I PAGE 1.11

PAGE 1.12 SECTION I MODEL 4800 (2008)

#20-08079 - POWER UNIT CONSOLE

#20-08338 - POWER UNIT CONSOLE