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A320 Ata 29 Sistema Hyd
A320 Ata 29 Sistema Hyd
A318/A319/A320/A321
Differences to Rev.-ID: 1MAR2013
ATA 29
Author: HeM
For Training Purposes Only
LTT Release: May. 15, 2013
Hydraulic Power
EASA Part-66
B1/B2
A318-21_29_B12
Training Manual
www.Lufthansa-Technical-Training.com
Revision Identification:
The date given in the column ”Revision” on the face of Dates and author’s ID, which may be given at the base The LTT production process ensures that the Training
this cover is binding for the complete Training Manual. of the individual pages, are for information about the Manual contains a complete set of all necessary pages
latest revision of that page(s) only. in the latest finalized revision.
Lufthansa Technical Training
HYDRAULIC POWER A318/A319/A320/A321
GENERAL
29−00
29−00 GENERAL
GENERAL DESCRIPTION
System Overview Accumulators
The aircraft is equipped with three continuously operating hydraulic systems, System Accumulators
BLUE, GREEN and YELLOW. − An accumulator in each circuit helps to maintain a constant pressure. It
Each system is supplied from its own hydraulic reservoir. Normal system acts as a damper for small changes. It also makes a supply of fluid
operating pressure is 3000 PSI .There is no possibility to transfer hydraulic fluid available in case of any demand. The accumulator is precharged with
from one system to another. nitrogen to 1885 psi (130 bar) at 20°C. It holds 1.1l of total volume of
Green system (System 1) fluid when it is full.
− The green system is pressurized by a engine driven pump installed at LAF (Load Allevation Function) Accumulators (A320 only)
engine 1. − The LAF (Load Allevation Function) relieves wing structure load in
Blue system (System 2) turbulence by moving the ailerons and spoiler 4 and 5 symetrically, in
addition to giving roll orders.
− The blue system is pressurized by an electric pump.
− A Ram Air Turbine ( RAT ) driven pump is provided for emergency use. PTU (Power Transfer Unit)
Yellow System (System 3) A bidirectional PTU (Power Transfer Unit) enables the green system to be
− The yellow system is pressurized by a pump driven by engine 2. powered by the yellow system or vice versa, without fluid transfer.
− An electric pump allows the yellow system to be pressurized. In flight, with only one engine running, the PTU (Power Transfer Unit) is
This enables ground operations when the engines are stopped. automatically activated when the the differential pressure between the green
and yellow system is higher than 500psi (34bar).
− A handpump can be used to supply the yellow system in order to operate
the cargo doors when no electrical power is available. On ground, when the engines are shut down, the PTU allows the green system
to be pressurized using the yellow electric pump.
Reservoirs
RAT (Ram Air Turbine)
Each system is supplied by its own hydraulic reservoir. The reservoirs are
pressurized using HPC-air of engine no 1 or bleed air from the pneumatic A Ram Air Turbine, which extends automatically in the event of both engines
FOR TRAINING PURPOSES ONLY!
system (Engine or APU) or from a ground connection. and APU generator failure, allows the blue hydraulic system to be pressurized.
NOTE: RAT delivered pressure is 2500 psi (172 bar).
Fire Shut-Off Valve
On the green and yellow systems, a fire valve is positioned upstream of the NOTE: Automatic deployment is inhibited on ground. Manual operation
engine driven pump to isolate the system. from the cockpit is always possible.
NOTE: RAT stowage is possible on ground only.
R
E
F POWER TRANSFER
UNIT (PTU)
E
R
T
O
D
I
N
A
3
FOR TRAINING PURPOSES ONLY!
P
A
G
E
SYSTEM PRESENTATION
Filters System Pressure Switches
The hydraulic fluid is maintained clean by filters. The signals from both pressure switches at the HP manifold are sent to the
HP filters on each system,on the reservoir filling system and on normal Flight Control Computers, to the Braking/Steering Control Unit (BSCU), the
braking system. ECAM will receive information from one of the two switches for LP indication,
and to the Flight Augmentation Computer (FAC). The threshold of the pressure
Return filters on each line.
switches is 1450 psi.
Case drain filters on engine and blue electric pumps permit the monitoring
of wear by detection of particles in the filters. Pressure Transmitter
The pressure transmitter provides data for pressure indication on the ECAM
Leak Measurement Valves
and sends information to Elevator Aileron Computers (ELACs) 1 and 2.
A leak measurement valve is positioned in each circuit upstream of the primary
flight controls. They are used for the leakage measurement of each circuit and PTU Manifold
are closed by operation of the leak measurement valves Pb switches on the The PTU manifold is composed of three different valves:
maintenance panel.
the normal braking selector valve which cuts the hydraulic supply to the
Priority Valves normal brakes,
In the event of low hydraulic pressure, priority valves (attached to the PTU the solenoid valve installed in the PTU supply line which stops the
manifold) maintain the operation of essential systems by cutting off hydraulic PTUoperation,
power to heavy load users. the priority valve which makes sure that all available hydraulic pressure is
sent to the primary flight controls if pressure in the system is reduced.
Ground Couplings
The ground service panel has two connectors used to pressurize the green Sampling Valve
hydraulic system from a ground cart. A selector valve, two connectors and a A sampling valve is provided on the HP manifold.
hand pump are used for hydraulic reservoir refilling.
NOTE: When sampling, let the fluid run for a moment into a container,
EDP (Engine Driven Pump) then put 0.2L of fluid into an appropriate bottle for analysis.
The EDP is attached to the accessory gearbox. A solenoid valve controlled by
FOR TRAINING PURPOSES ONLY!
the ENG 1 PUMP P/B selects the pressurized or depressurized mode. The
EDP cooling and lubricating flow goes through the case drain filter installed in
the return circuit. Pump outlet pressure is 3000 psi (206 bar) at zero flow. The
EDP includes a blocking valve, which isolates the pump from the hydraulic
system when the pump operates in depressurized mode.
R
E
F
E
R
T
O
D
I
N
A
3
FOR TRAINING PURPOSES ONLY!
P
A
G
E
S S
LEAK MEASUREMENT S LEAK MEASUREMENT S PTU S LEAK MEASUREMENT
VALVE VALVE VALVE
TO ELAC & SEC TO ELAC & SEC TO ELAC & SEC
TO ELAC
TO FWC,SEC & ELAC TO FAC, SEC, ELAC SEC
FWC & BSCU L&R L&R FAC &
LAF LAF FWC
ACCU ACCU
L & R AILERON L & R AILERON ( A320 only ) L & R SPOILER 2
( A320 only )
L & R SPOILER 5 TO FCDC TO FCDC L & R SPOILER 4
L & R SPOILER 3
RUDDER RUDDER RUDDER
L ELEVATOR R ELEVATOR
L & R ELEVATOR P PRIORITY P PRIORITY PRIORITY P
VALVE VALVE VALVE
L & R SPOILER 1 FLAPS L WTB
SLATS L & R WTB
THS
FLAPS L & R WTB THS
YAW DAMPER
YAW DAMPER
FOR TRAINING PURPOSES ONLY!
CONTROLS
Hydraulic Panel (40VU)
(20VU)
(40VU)
FAULT
H ELEC PUMP
ELEC PUMP
H
Y ENG 1 PUMP ENG 2 PUMP FAULT Y
D FAULT
FAULT
FAULT
D
1 2 3 4 5 6
(20VU)
(40VU)
FAULT
H ELEC PUMP
ELEC PUMP
H
Y ENG 1 PUMP ENG 2 PUMP FAULT Y
D FAULT
FAULT
FAULT
D
1 2 3 4 5 6
The MAN ON guarded pushbutton permits Ram Air Turbine deployment at any
time.
RAT deployment is automatic in case of failure of main generators (ENG and
APU) in flight.
Fire Panel (45VU)
Refer to ATA 24
ECAM INDICATION
1 Reservoir Quantity 6 Ram Air Turbine
The reservoir quantity indication is green when normal. It becomes amber at RAT RAT stowed (white)
warning level.
1.5 ltr. (0.4 USG) (BLUE) RAT RAT not stowed (green)
2.5 ltr. (0.66 USG) (YELLOW)
2.5 ltr. (0.66 USG) (GREEN)
RAT OUT ( green ) displayed on MEMO display.
−Becomes amber during flight phases 1 and 2.
Norm filling
HYD
11 GREEN BLUE YELLOW
PTU (amber) PTU P/B OFF. 1430 System pressure is too low (amber)
(pressure below 1450 psi = 100bar)
PTU PTU is powering green system
PTU PTU is powering yellow system ENG Pump Identification
13
When PTU is running HYD PTU is displayed on MEMO display 1 (2) Engine pump identification with the related engine
running (white)
NOTE: The transfer arrow is only indicated if the pressure difference 1 (2) Engine pump identification with the related engine not
is >200 psi. running (amber)
HYD
11 GREEN BLUE YELLOW
TOUCH DOWN
1500 Ft
800 Ft
5 MN AFTER
ELEC PWR
FOR TRAINING PURPOSES ONLY!
LIFT OFF
80 Kts
80 Kts
1 2 3 4 5 6 7 8 9 10
Reservoir Depressurization/Pressurization
WARNING: PAY ATTENTION TO PROTECT YOUR HANDS AND YOUR
FACE FROM THE AIR WHICH COMES OUT WHEN YOU
OPEN RESERVOIR MANUAL DEPRESSURIZATION VALVES.
THE AIR MAY BE HOT AND CONTAIN HYDRAULIC FLUID.
USE APPROPRIATE SAFETY WEAR.
Environmental Precautions
CAUTION: DO NOT DISCHARGE PRODUCTS SUCH AS OIL, FUEL,
SOLVENT, LUBRICANT EITHER IN TRASH BINS, SOIL OR
INTO THE WATER NETWORK (DRAINS, GUTTERS, RAIN
WATER, WASTE WATER, ETC...).
CAUTION: SORT WASTE FLUIDS AND USE SPECIFIC WASTE
DISPOSAL CONTAINERS. EACH PRODUCT MUST BE
STORED IN AN APPROPRIATE AND SPECIFIC CABINET OR
ROOM SUCH AS A FIRE−RESISTANT AND SEALED
CUPBOARD.
FOR TRAINING PURPOSES ONLY!
ENVIRONMENTAL PRECAUTIONS
Pipeline Identification
All Hydraulic pipelines are marked with a coulor code and a number for system
identification.
Connections
The most common connections in the hydraulic system are shown below.
There are two types of connections:
permanent connections or permaswage,
removable connections or standard straight or special fittings.
The manifolds have bobbin type connections for some components.
The bobbins are equipped with a square seal on the component side and an
O−ring on the manifold side.
FOR TRAINING PURPOSES ONLY!
1002 GM
FILTER RSVR
RETURN, G
Identification label
on nearby structure
FOR TRAINING PURPOSES ONLY!
Figure 12 Identification/Connection
FRA US/T-5 HeM Apr 01, 2011 07|Ident/Connect|L2/B1/B2 Page 23
Lufthansa Technical Training
HYDRAULIC POWER A318/A319/A320/A321
MAIN HYDRAULIC POWER
29−10
MAINTENANCE PANEL 50 VU
HYD
BLUE PUMP LEAK MEASUREMENT VALVES
OVRD B G Y
RELATED WARNINGS
HYD BLUE RSVR LO AIR PRESS AND NECESSARY
BLUE ELEC PUMP......... OFF ACTIONS
ENGINE/WARNING DISPLAY
HYD
SYSTEM IDENTIFICATION GREEN BLUE YELLOW
PTU STATUS
ACTUAL SYSTEM PRESSURE 3000 PSI 3000 PSI 3000
HYDRAULIC OVHD PANEL 40 VU
PTU AUXILIARY PUMP
GREEN BLUE YELLOW STATUS
ELEC
RAT STATUS RAT
FOR TRAINING PURPOSES ONLY!
PTU OVHT
MAIN SYSTEM PUMP ELEC PUMP TEMPERATURE
A LO
RAT MAN ON FAULT U
ELEC PUMP
STATUS 1 OVHT 2 WARNING
OFF T
H H
Y
ENG 1 PUMP ELEC PUMP O ENG 2 PUMP
FAULT Y
FIRE VALVE STATUS
A
D FAULT FAULT U FAULT ON D
T
OFF OFF
O
OFF LO AIR LO AIR LO AIR RESERVOIR PRESSURE
RESERVOIR CONTENTS PRESS PRESS PRESS WARNING
OVHT OVHT OVHT FLUID TEMPERATURE
WARNING
TAT + 19C G.W: 60300 KG
SAT + 18C 23H56 C.G: 28.1 %
SYSTEM DISPLAY
the supply of fluid to the EDP. A symbol on the HYD page of the ECAM
The system accumulator makes allowance for any temporary decrease in
system display shows if the fire valve is open or closed.
pressure because of the response time of the EDP. The accumulator also
smoothens the output from the EDP.
If the EDP stays in the high output configuration and there is no demand there
is an increase in pressure in the system. The PRV (Pressure Relief Valve)
opens and the fluid goes to the reservoir through the PRV. The restriction to
the flow caused by the PRV causes an increase in the temperature of the fluid.
This is detected by the sensor on the LP filter and a warning is given in the
flight compartment.
FRA US/T-5 HeM Apr 01, 2011 02|G Sys Schem|L3/B1 Page 26
Lufthansa Technical Training
HYDRAULIC POWER A318/A319/A320/A321
GREEN MAIN HYDRAULIC POWER
29−11
ÇÇ
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FOR TRAINING PURPOSES ONLY!
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Figure 14 Green System Funct Schematic
FRA US/T-5 HeM Apr 01, 2011 02|G Sys Schem|L3/B1 Page 27
Lufthansa Technical Training
HYDRAULIC POWER A318/A319/A320/A321
GREEN MAIN HYDRAULIC POWER
29−11
FRA US/T-5 HeM Apr 01, 2011 03|G Resrv/Fire Vlv|L2/B1/B2 Page 28
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HYDRAULIC POWER A318/A319/A320/A321
GREEN MAIN HYDRAULIC POWER
29−11
AIR MANIFOLD
QUANTITY
INDICATOR
FLOAT ARM
FOR TRAINING PURPOSES ONLY!
FRA US/T-5 HeM Apr 01, 2011 03|G Resrv/Fire Vlv|L2/B1/B2 Page 30
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HYDRAULIC POWER A318/A319/A320/A321
GREEN MAIN HYDRAULIC POWER
29−11
VALVE ASSY
OPEN
FOR TRAINING PURPOSES ONLY!
SHUT
COMPENSATOR
SLIDE ASSY
PULSATION DAMPER
(after SB A320 29−1154)
VALVE ASSY
LINE END
FITTING
CYLINDER
PUMP PRESSURE SWITCH CASE DRAIN
BLOCK PISTON
PISTON
SHOE
IMPELLER
DRIVE
SHAFT
INLET
CASE DRAIN FILTER
VALVE BLOCK COUPLING
SHAFT
YOKE
SLEEVE YOKE SPRING GUIDE
OUTLET
ACTUATOR PISTON
AUXILIARY PISTON
INLET
FOR TRAINING PURPOSES ONLY!
ADAPTER BLOCK
MANIFOLDS PRESENTATION
There are three manifolds in the system, they are:
the HP (High Pressure) manifold,
the PTU (Power Transfer Unit) manifold,
the LP (Low Pressure) manifold.
General
All of the manifolds are aluminum alloy castings. They are machined to make it
possible to install different components on them. Some of the hydraulic
connections between the manifolds and components are of the bobbin type.
Thus, replacement of components is possible with minimum effect on other
components or pipes. The manifolds are drilled to make the internal
connections between components.
The following are the components installed on their related manifolds:
GREEN
PTU
MANIFOLD
SOLENOID VALVE
PRESSURE
SWITCHES
PRESSURE
RELIEF
PRESSURE VALVE
TRANSMITTER
CHECK CHECK
VALVE VALVE
FLUID
SAMPLING
VALVE
HP FILTER
G SYSTEM HP MANIFOLD
G PTU
MANIFOLD
SYSTEM MANIFOLD
HIGH PRESSURE FILTER
FOR TRAINING PURPOSES ONLY!
RETURN FILTER
SYSTEM ACCUMULATOR
GREEN RESERVOIR
GAS SPACE
RUBBER BLADDER
FOR TRAINING PURPOSES ONLY!
KEVLAR REINFORCEMENT
STEEL CASING
FLUID SPACE
OIL VALVE
EDP
CASE
DRAIN
FILTER
FILTER BOWL
FILTER ELEMENT
FRA US/T-5 HeM Apr 01, 2011 06|G Svce Pnl|L2/B1/B2 Page 40
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HYDRAULIC POWER A318/A319/A320/A321
GREEN MAIN HYDRAULIC POWER
29−11
GROUND TEST
PRESSURE
CONNECTION
FRA US/T-5 HeM Apr 01, 2011 06|G Svce Pnl|L2/B1/B2 Page 42
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HYDRAULIC POWER A318/A319/A320/A321
GREEN MAIN HYDRAULIC POWER
29−11
HYDRAULIC
CONNECTION
RING SEALS
REDUCTION
GEARS ELECTRICAL
CONNECTION
SWITCH
ASSEMBLY
FILL VALVE
CLOGGING
INDICATOR
FRA US/T-5 HeM Apr 01, 2011 02|B Sys Schem|L3/B1 Page 44
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HYDRAULIC POWER A318/A319/A320/A321
BLUE MAIN HYDRAULIC POWER
29−12
R
E
F
E
R
T ÍÍ
ÍÍ
O ÉÉ
ÈÈ
ÉÉ
ÇÇ
D
I
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ÉÉ
3 Í ÉÉ
ÍÍ Í
ÍÍÍÍÍÍ È É
ÉÉ
ÉÉÉÉ
ÉÉ
FOR TRAINING PURPOSES ONLY!
P
Í
ÍÍÍÍÍÍÍÍ
Í È É
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E ÇÇ Í ÍÉ É
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ÉÉÉÉÉ
Figure 26 Blue System Funct Schematic
FRA US/T-5 HeM Apr 01, 2011 02|B Sys Schem|L3/B1 Page 45
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HYDRAULIC POWER A318/A319/A320/A321
BLUE MAIN HYDRAULIC POWER
29−12
FRA US/T-5 HeM Apr 01, 2011 03|B Sys Loc|L2/B1/B2 Page 46
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HYDRAULIC POWER A318/A319/A320/A321
BLUE MAIN HYDRAULIC POWER
29−12
ELECTRIC PUMP
SYSTEM ACCU
GROUND LEAK
MEASUREMENT MANIFOLD
FOR TRAINING PURPOSES ONLY!
HP MANIFOLD
HP FILTER
PULSATION
DAMPER BLUE HYDRAULIC COMPARTMENT
Figure 27 Blue System Components Location
FRA US/T-5 HeM Apr 01, 2011 03|B Sys Loc|L2/B1/B2 Page 47
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HYDRAULIC POWER A318/A319/A320/A321
BLUE MAIN HYDRAULIC POWER
29−12
Electric Pump
The electric pump is installed in the Blue hydraulic compartment. It supplies the
Blue hydraulic system with hydraulic power. The electric pump is basically the
same as the pump in the yellow system.
The electric pump has three main parts:
an electric motor,
a boost pump
the hydraulic pump.
The electric motor is a conventional induction motor. It operates with a
threephase supply of electrical power.
A temperature switch is installed in the electric motor. If the temperature of the
motor increases to 162C (503F) the switch operates and sends signals to
the overhead panel and ECAM.
The electric pump starts automatically when any one of the engines starts. It
FOR TRAINING PURPOSES ONLY!
then operates continuously until the two engines are stopped. A pushbutton
switch in the flight compartment makes it possible for the crew to stop the
electric pump.
It is also possible to pressurize the system with the electric pump when the
engines are stopped. A P/B switch on the maintenance panel 5OVU in the
flight compartment stops the automatic function and starts the electric pump.
The case drain fluid from the electric pump assembly goes to the LP circuit
through a check valve and a filter.
FRA US/T-5 HeM Apr 01, 2011 04|B Sys Comp|L2/B1/B2 Page 48
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HYDRAULIC POWER A318/A319/A320/A321
BLUE MAIN HYDRAULIC POWER
29−12
Current Transformer
The current transformer is installed in the avionics compartment.
It operates together with the phase unbalance detector to detect a phase
unbalance of the electric pump.
HP Manifold
The HP manifold is the same as the HP manifold installed in the Green
hydraulic system.
The priority valve is also installed.
The HP manifold is installed in the Blue hydraulic compartment.
differences are in its size and the configuration of the filter head.
FRA US/T-5 HeM Apr 01, 2011 04|B Sys Comp|L2/B1/B2 Page 50
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HYDRAULIC POWER A318/A319/A320/A321
BLUE MAIN HYDRAULIC POWER
29−12
Current Transformer Case Drain Filter Low Pressure (LP) filter High Pressure (HP) Filter
FOR TRAINING PURPOSES ONLY!
FRA US/T-5 HeM Apr 01, 2011 05|B Svce Pnl|L2/B1/B2 Page 52
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HYDRAULIC POWER A318/A319/A320/A321
BLUE MAIN HYDRAULIC POWER
29−12
RESERVOIR
DEPRESSURIZATION RAT CONTROL PANEL
VALVE (CONFIG. 2 IS SHOWN)
FOR TRAINING PURPOSES ONLY!
the pump . The system accumulator has direct hydraulic connections to the HP The condition of the system is monitored continuously. Temperature and
and brake manifolds and to the cargo door selector valve. The accumulator pressure sensors send information to the flight compartment. The information
keeps the pressure in the system free of small changes. It also makes a supply is shown on the ECAM displays and as FAULT warnings on the overhead
of fluid available to replace any temporarily shortage. This can occur if there is panel.
a sudden large demand and the pump has not had time to respond. The The crew can stop the supply of fluid to the EDP (if there is a fire in the nacelle)
accumulator is pre−charged with nitrogen at 1885psi (130 bar) and holds 0.18L. by operation of the fire valve. The fire valve closes when the ENG 2 FIRE
(0.0475 USGAL) of the useable fluid when it is full. The Power Transfer Unit pushbutton is operated. A symbol on the HYD page of the ECAM system
(PTU) can also pressurize the Yellow HP circuit. The PTU gets its power from display shows if the fire valve is open or closed.
the Green hydraulic system. It supplies power to the Yellow hydraulic system if
the pressure in the system falls to approximately 500psi (34.48bar) below the
pressure in the Green hydraulic system. There is no hydraulic connection
FRA US/T-5 HeM Apr 01, 2011 02|Y Sys Schem|L3/B1 Page 54
Lufthansa Technical Training
HYDRAULIC POWER A318/A319/A320/A321
YELLOW MAIN HYDRAULIC POWER
29−13
ÇÇ
Ç
ÇÇ
Ç Ç
ÇÇÇ Ç
Ç Ç
ÇÇÇ
R ÇÇ
Ç
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E
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Ç ÇÇÇ Ç ÇÇ
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ÍÍÇ ÇÇ Ç Ç ÇÇÇÍ
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Ç Ç
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ÍÍÍÍ Í Ç
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È
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Ç
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È
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È
Ç
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Ç
Ç
ÇÇÇÇÇ ÍÍ
ÍÍÍÍÍ
Ç
ÇÇÇ
Í
Ç
Ç Ç
Ç Í
Ç
Í
N
Ç
ÇÇÇÇ Ç
ÇÇÇÇÇÇÇ
Í
Ä ÍÍÍÍÍÍÍÍÍ
ÄÄÇÄ Ç
ÇÇÇÇ ÇÇÇÇÇÇÇ
Ç
Í ÍÍ
Ç
É Í
Í
ÉÉ
É
ÉÉ
É
ÍÍ
ÍÍÍÍÍÍÍÍÍÍ
ÍÍÇÇÇÇÇÇÇÇÇÇ
Í
Í
Ç
ÇÇÇÇÇÇÇÇÇÇ Ç Ç Í
Ç Ç ÍÍÇÍÍÍÍÍÍ Ç Ç
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Ç
A
ÍÍÍÇ
ÍÍÍÍÍÍÍ
Ç Í
Í ÍÍ
É É ÉÉ
É ÍÍ
É ÈÈÈ
É Í Ç Ç Í
Ç
3 É É
ÉÉÉ
ÉÉ
É ÍÍ
É É
ÍÍÍÍÍÍ ÍÈÈ É Ç Í
Ç
FOR TRAINING PURPOSES ONLY!
Ç Í É
ÉÉÉÉÉ ÉÉ
É ÍÍ É
ÉÉÉÉÉÉÉÉÉ É Ç Ç
Í
P Ç Í É ÍÍ É Ç Í
Ç
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A
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Ç É ÍÍ É ÇÇÇÇ
Ç Ç
G
E
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É
Ç
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Ç É
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Ç ÇÇÇÇÇÇ
Ç ÇÇÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
É É
Figure 31 Yellow System Func Schematic
FRA US/T-5 HeM Apr 01, 2011 02|Y Sys Schem|L3/B1 Page 55
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HYDRAULIC POWER A318/A319/A320/A321
YELLOW MAIN HYDRAULIC POWER
29−13
QUANTITY
INDICATOR
SHUT
DRAIN VALVE LINE END
FITTING
Figure 32 Y System Reservoir/Fire Valve
FRA US/T-5 HeM Apr 01, 2011 03|Y Sys Comp|L2/B1/B2 Page 56
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YELLOW MAIN HYDRAULIC POWER
29−13
ELECTRIC PUMP
RESERVOIR
SYSTEM
ACCUMULATOR
FOR TRAINING PURPOSES ONLY!
RETURN FILTER
HP MANIFOLD
HP FILTER
Figure 33 Y System Components Location
FRA US/T-5 HeM Apr 01, 2011 03|Y Sys Comp|L2/B1/B2 Page 57
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YELLOW MAIN HYDRAULIC POWER
29−13
System Accumulator
The system accumulato is the same as the system accumulator installed in the
Green hydraulic system.
FRA US/T-5 HeM Apr 01, 2011 03|Y Sys Comp|L2/B1/B2 Page 58
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HYDRAULIC POWER A318/A319/A320/A321
YELLOW MAIN HYDRAULIC POWER
29−13
Engine Driven Pump High Pressure (HP) Manifold Case Drain Filter
System Accumulator High Pressure (HP) Filter Low Pressure (LP) Filter
FOR TRAINING PURPOSES ONLY!
FRA US/T-5 HeM Apr 01, 2011 04|Y Svce Pnl|L2/B1/B2 Page 60
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YELLOW MAIN HYDRAULIC POWER
29−13
HAND PUMP
LEVER
FOR TRAINING PURPOSES ONLY!
BLUE
HYDRAULIC
COMPARTMENT
PRESSURE GAGE
FOR TRAINING PURPOSES ONLY!
Â
Â
ÂÂ
ÂÂ
AIR CHARGING PRESSURE
AIR PRESSURIZATION
GROUND CONNECTOR REDUCING
VALVE MANIFOLD
FLUID
SEPARATOR
CHECK VALVE
PRESSURE SWITCH
TO SDAC
PRESSURE RELIEF VALVE TO SDAC TO SDAC
TURBINE (RAT)
G Y B CONFIGURATION 1
(A320) ONLY
DEPRESSURIZATION VALVE
PRESSURE
REDUCING
VALVE
ÂÂÂ
WATER
PRESSURE SEPERATOR
AIR CHARGING WATER REDUCING AIR FILTER
GROUND CONNECTOR SEPERATOR VALVE
MANUAL
DRAIN
VALVE AUTOMATIC DRAIN VALVE
CLOSED INDICATOR
AUTOMATIC DRAIN VALVE MANUAL DRAIN
VALVE
CHECK VALVE
PRESSURE SWITCH
PRESSURE RELIEF VALVE TO SDAC TO SDAC TO SDAC
G Y B
DEPRESSURIZATION VALVE
HAND PUMP
OVERFLOW PIPE
FOR TRAINING PURPOSES ONLY!
COLLECTOR
TANK
In the manifold there are three check valves and three 2/2 way valves. All of
the valves are spring loaded poppet type valves. The 2/2 way valves are
manually operated. They are only selected to open for ground maintenance
tasks. Figure 41 Ground Internal Leak Test – Maintenance Panel
HP MANIFOLD (TYPICAL)
LEAK MEAS.
B SOLENOID VALVE
A B
C
D
D
E
FOR TRAINING PURPOSES ONLY!
TO TO TO
RIGHT WING REAR SECTION LEFT WING 1 Ground Leak Measurement Valve
VALVE
SELECTED
OPEN
B HP - SUPPLY A HP-SUPPLY FROM Note: The valve block may be removed on enhanced A/C
SOLENOID VALVE
2 ÇÇ ÇÇ
ÇÇÇÇ S
FOR TRAINING PURPOSES ONLY!
LEAKAGE
MEASUREMENT
SOLENOID
VALVE
HIGH PRESSURE
MANIFOLD
PRESSURE RETURN
The Blue auxiliary system then also supplies the aircraft with electrical
power through the constant speed motor/generator (CSM/G) or Only Ram Air Turbine Configuration 1 (A320)
Automatic To make sure that sufficient inlet pressure for the RAT is available, the air
into the airflow when there is a total loss of AC power (when the aircraft pressure in the Blue system reservoir is monitored. A pressure switch is
speed is greater than 100kts). installed on the air manifold of the reservoir. The pressure switch sends
information to the SDAC/FWC. If the air pressure during flight decreases to
RAT Retraction less than 3.1bar absolut (45 psia) a class 1 warning is given when the aircraft
It is only possible to retract the RAT from the RAT control panel when the lands.
aircraft is on ground. The RAT control panel is part of the Blue ground−service
panel, and the selector switches are in the flight compartment.
AC BUS 1
AUTOMATIC
AC BUS 2
DEPLOYMENT
HOT BATT BUS
AIRCRAFT SPEED
> 100Kts
NOTE:
RAT CONFIG 1 Shown !
FRA US/T-5 HeM Apr 01, 2011 02|RAT Config 1 Descript|L2/B1/B2 Page 78
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BLUE AUXILIARY HYDRAULIC POWER
29−22
RAT ACTUATOR
RAT RETRACTION
MODULE
GROUND CHECK
MODULE
RAT FRAME
LEG ASSEMBLY
FOR TRAINING PURPOSES ONLY!
RAT DOOR
RAT (CONFIG. 1) COMPONENTS PRESENTATION RAT (Ram Air Turbine) Index Lock Mechanism
The index lock mechanism is automatically disengaged when the RAT is
RAT (Ram Air Turbine) Actuator approximately 5 degrees from full extension.The index mechanism includes a
Two solenoids control the extension. Any one of the solenoids can cause the position switch which prevents the retraction of the RAT if the lock is not
actuator to extend. Spring pressure causes the ejection jack to extend, which correctly engaged. The lower end of the leg assembly between the turbine and
extends the RAT into the airflow. The RAT compartment doors open with the pump contains a gerotor (gear−type) pump and a frequency wheel/pulse
extension of the RAT. When the RAT extends, the stowed proximity switch generator. The gerotor pump supplies the pitch change mechanism with servo
operates and sends a signal to the ECAM system where the legend RAT OUT pressure. The frequency wheel / pulse generator supplies turbine speed data
appears. The limit switch also stops the supply of electrical power to the RAT during ground test. The data is sent to the ground test connection in the RAT
retraction module when the RAT is fully retracted. As the RAT is caught by the control panel. The RAT ground test box uses the data during test of the RAT.
airstream, the actuator operates as a shock absorber which prevents The pivot includes two microswitches. One microswitch monitors the turbine
high−shock loads on the RAT and aircraft structure. In its retracted position in index position and will stop the retraction of the RAT if the turbine blades are
flight, the actuator is not pressurized. not in the correct position (this switch only operates until the leg assembly is 11
degrees from its extended position). The other microswitch monitors the
RAT (Ram Air Turbine) Leg Assembly position of the leg assembly.
The leg assembly is the mechanical and hydraulic connection between the It completes the circuit when the leg assembly is more than 10.5 degrees from
turbine/pump assembly and the aircraft.The main part of the leg assembly is a its extended position.
one−piece forging which includes attachments for other components. At the
bottom end, the leg assembly holds the turbine at the front and the hydraulic RAT (Ram Air Turbine) Hydraulic Pump
pump at the rear. The top of the leg assembly has a pivot where it is attached The hydraulic pump is installed on the bottom of the RAT leg assembly at the
to the aircraft structure. The pivot includes swivel connections for the hydraulic rear. During a ground test of the RAT system the pump operates as a motor.
supply to and from the pump. The front of the leg assembly has a blade index
mechanism. The mechanism locks the turbine so that it does not turn when it is RAT (Ram Air Turbine) Retraction Control Panel
retracted or not fully extended. The blades are locked in position in line with the The RAT control panel is part of the ground−service panel of the Blue hydraulic
leg assembly. Thus the blades cannot cause damage to the aircraft skin when system .The RAT control panel is a switch box for the ground retraction of the
the RAT is extended. RAT.
The RAT ground check module is installed in the RAT compartment in the left
belly fairing. Its main use is to isolate the RAT from the high-pressure system
of the aircraft when the RAT is retracted. It also makes it possible for the RAT
to supply the aircraft system when necessary.
A third function is to supply fluid from the high−pressure system to the RAT
pump for ground test.
FRA US/T-5 HeM Apr 01, 2011 03|RAT Config 1 Comp|L2/B1/B2 Page 80
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BLUE AUXILIARY HYDRAULIC POWER
29−22
Ram Air Turbine Control Panel Ram Air Turbine Actuator & Ram Air Turbine
Ram Air Turbine Leg Assembly Ground Check Module
DEPLOY SOLENOIDS
SOLENOID AND
WARNING TEST
LOW PRESSURE
ARM BY-PASS VALVE
LIMIT SWITCH ASSEMBLY
STOW
RAT ACTUATOR
AIRCRAFT LP
GROUND
CHECK
RAT LP
PIVOT
MICROSWITCH
MICROSWITCH
INDEX LOCK RAT HP
LEG ASSEMBLY
MECHANISM
DOOR LINK
AIRCRAFT HP
ATTACHMENT LUG
GUARD
PRESSURE SWITCH
HYDRAULIC PUMP
INDEX LOCK
COVER SOLENOID
VALVE
WINDOW
PRESSURE
SWITCH
NOTE: The red warning light indicates that the RAT ground retraction
module is still in retract mode
(hydraulic pressurized)
FRA US/T-5 HeM Apr 01, 2011 04|RAT Config 1 Retr|L2/B1/B2 Page 82
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BLUE AUXILIARY HYDRAULIC POWER
29−22
”ARM” SWITCH
STOW SELECTED
BATT BUS
TO RETACTION
2 STOW POSITION SWITCH MODULE
4 TURBINE INDEX
LOCKED ( >8 ,<11 )
5 LEG POS.
( >10 )
EJECTION JACK
GROUND
CHECK
5
MICRO SWITCH 4 MICRO SWITCH
FRA US/T-5 HeM Apr 01, 2011 05|RAT Config 1 Safe|L2/B1/B2 Page 84
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29−22
SIGNAL FLAG
SCREW
SAFETY DEVICE
SIGNAL FLAG
The RAT has a de−icing device which is installed in the nose of the turbine
hub. This prevents icing when the RAT is in operation.
The de−icing device does not use external power sources. The heat is
produced by the eddy current heating device. The heating device has two
basic components, an electrically conductive aluminium plate and an even
number of samarium cobalt magnets. The magnets are circumferential
mounted on a stationary magnetic plate. When relative rotation take place, the
flux field, when it passes through the aluminium plate, produces a current. As
aluminium has an electrical resistance, power is generated which is than
dissipated in the form of heat.
FRA US/T-5 HeM Apr 01, 2011 06|RAT Config 2 Descript|L2/B1/B2 Page 86
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HYDRAULIC POWER A318/A319/A320/A321
BLUE AUXILIARY HYDRAULIC POWER
29−22
INLET PORT
( LOW PRESS )
DISCHARGE PORT
( HIGH PRESS. )
PIVOT
EJECTION JACK RAT FRAME
ATTACHMENT
EJECTION
DOOR LINK JACK 1GE
ATTACHMENT POINT LEG ASSEMBLY
DRAIN
TANK
CLOGGING INDICATOR
AND FILTER
INDEX LOCKING
SHAFT PUMP HOUSING
LEAKAGE DRAIN
LINE
GEARBOX COVER
PLATE
FLUID LEVEL SIGHT GLASS
FILL PORT
FOR TRAINING PURPOSES ONLY!
GEARBOX HOUSING
LEAKAGE DRAIN
LINE
RAT DOOR
TURBINE HUB
RAM AIR TURBINE 2GE
TURBINE BLADE
PRESSURE indicator lamp comes on to indicate that the RAT ejection jack the RAT returns to its fully extended position. Before you do the retraction
is pressurized, again, you must do the subsequent:
the high pressure supply releases the ejection jack extend lock and retracts press the warm up flow indicator in,
the RAT into the stow compartment, align the index marks of the hub with the index marks on the leg so that the
the return fluid from the ejection jack goes directly into the low−pressure index is in the correct position,
system of the aircraft. put the STOW/RESET switch to the RESET position to reset the interlock
logic in the stow panel.
FRA US/T-5 HeM Apr 01, 2011 07|RAT Config 2 Retr|L2/B1/B2 Page 88
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HYDRAULIC POWER A318/A319/A320/A321
BLUE AUXILIARY HYDRAULIC POWER
29−22
”ARM” SWITCH
STOW SELECTED
BATT BUS
INTERLOCK INDICATION
LEG POS. > 10°
1 Ram Air Turbine Control Panel 3 Ram Air Turbine DEPLOY SOLENOIDS
Leg Assembly
INDEX LOCK
MECHANISM
INTERLOCK ACTUATOR RAT
WARNING PRESSURE STOWED
FOR TRAINING PURPOSES ONLY!
RESET
WARM FLOW
O INDICATOR
N
STOW LAMP
TEST
2 COVER PLATE
FRA US/T-5 HeM Apr 01, 2011 08|RAT Config 2 Safe|L2/B1/B2 Page 90
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HYDRAULIC POWER A318/A319/A320/A321
BLUE AUXILIARY HYDRAULIC POWER
29−22
SCREW
FOR TRAINING PURPOSES ONLY!
GEARBOX
COVER PLATE
FOR TRAINING PURPOSES ONLY!
HYDRAULIC MOTOR
TO / FROM GROUND
SOURCE
Figure 53 RAT (Config. 2) Ground Test Connection
FRA US/T-5 HeM Apr 01, 2011 09|RAT Config 2 Grd Test|L2/B1/B2 Page 92
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HYDRAULIC POWER A318/A319/A320/A321
BLUE AUXILIARY HYDRAULIC POWER
29−22
FRA US/T-5 HeM Apr 01, 2011 10|RAT Auto Depl Test|L3/B1 Page 94
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HYDRAULIC POWER A318/A319/A320/A321
BLUE AUXILIARY HYDRAULIC POWER
29−22
< LAST LEG REPORT < LAST LEG REPORT CLASS 3 >
< LAST LEG ECAM REPORT < PREVIOUS LEG SYS TEST > ADR 1
REPORT INTERFACE TEST
GRD
< PREVIOUS LEGS REPORT < LRU IDENTIFICATION REPORT >
MAKE SURE THAT SEQUENCE
< AVIONICS STATUS < GRD SCAN OUTPUT TEST > SHOWN ON THE NEXT PAGE
IS DONE AFTER PUSHING
< SYSTEM REPORT/TEST < TROUBLE SHOOT DATA CURRENT > THE START TEST KEY
POST STATUS
* SEND FLT REP PRINT *
< RETURN PRINT *
NEXT
PAGE
SYSTEM REPORT / TEST SYSTEM REPORT / TEST
NAV
< AIR COND F / CTL > < ADR 1 IR 3 >
FOR TRAINING PURPOSES ONLY!
the solenoid valve (Yellow system), operate as a pump and a motor respectively.
the isolation coupling, When the Yellow electric pump starts because of operation of the cargo doors,
the PTU switch. movement of the flight controls is prevented. Electrical power is supplied to the
The PTU is made up of a variable displacement unit coupled to a fixed two solenoid valves and the solenoid valve of the Yellow leakage measurement
displacement unit. The variable displacement unit is connected to the yellow system. Thus no hydraulic power is supplied to the Green or Yellow systems.
hydraulic system. The fixed displacement unit is connected to the green Two solenoid valves (one in each system) keep the PTU either armed or off.
hydraulic system. Displacement of the variable displacement unit is varied to The solenoid valve of the Green system is connected to the Green PTU
maintain the required running and breakdown pressure differentials between manifold. The solenoid valve of the Yellow system is connected to the Yellow
systems. PTU manifold. The two solenoid valves operate at the same time. The PTU
switch on the overhead panel (40VU) controls the solenoid valves.
PTU
ISOLATION
COUPLING
PTU
SOLENOID
VALVE
FOR TRAINING PURPOSES ONLY!
YELLOW PRIORITY
PTU VALVE
MANIFOLD PTU
SOLENOID
PRIORITY VALVE BRAKE
VALVE SELECTOR
VALVE
GREEN PTU MANIFOLD
1802GL
1012GL
PTU P/B SW CLOSED
602PP WHEN SET TO OFF
1801GL
28V DC
3811GX
GREEN PTU SOLENOID VALVE
(ENERGIZED CLOSED)
ENERGIZED
WHEN CARGO DOORS/
ELECTRICAL PUMP ON
1804GL
11QG 12QG
1805GL
FOR TRAINING PURPOSES ONLY!
ENERGIZED WHEN
PARK. BRK. ON
1806GL
Operation
Operation of the yellow elec. pump pushbutton switch on overhead panel
(40VU) controls the electric pump. When the P/BSW is pressed and released,
the ON light comes on and the electric pump starts. At the same time the lower
unit (DU) of the ECAM shows the operation of the pump (if the HYD page is
selected).
It is also possible to start the electric pump from the cargo door operating
panel. In this case, only the cargo door system gets a supply of hydraulic
power.
The pump gets its supply of fluid from the reservoir of the Yellow hydraulic
system and pressurizes the system to a nominal pressure of 206 bar (3000
psi). The pump automatically changes its output to match the demands of the
system. When the outlet pressure changes, the compensator moves the yoke
plate by movement of the actuator. This increases or decreases the stroke of
the pistons and thus controls the output of the pump.
Some inlet fluid goes through the hollow drive shaft of the motor to keep the
bearings and rotor cool.
FOR TRAINING PURPOSES ONLY!
The output from the electric pump goes to the RH thrust reverser and to the HP
(High Pressure) manifold. From the HP manifold the supply is sent to all of the
services including the cargo doors.
If the motor of the electric pump overheats, the temperature switch in the motor
sends signals to the ECAM and overhead panel. The message ”ELEC OVHT”
appears on the ECAM lower DU and the YELLOW ELEC PUMP/FAULT light
comes on. The applicable messages appear on the STATUS page of the
ECAM upper DU.
If the temperature decreases, the warnings stop and a message on the
STATUS page gives the information that the electric pump is available.
FRA US/T-5 HeM Apr 01, 2011 01|−24|Y Elec/Hand Pump|L2/B1/B2 Page 100
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YELLOW AUXILIARY HYDRAULIC POWER
29−24
FLUID OUTLET
FLUID INLET
ELECTRICAL
CONNECTOR
SEAL DRAIN
FOR TRAINING PURPOSES ONLY!
MOUNTING BRACKET
AIR OUTLET
FRA US/T-5 HeM Apr 01, 2011 02|Y/B Unb. Det|L3/B1 Page 102
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YELLOW AUXILIARY HYDRAULIC POWER
29−24
A
A YELLOW BLUE
3807GX 2706GJ
YELLOW
3808GX
BLUE
2707GJ
TEST BUTTON
INDICATOR LIGHT
FRA US/T-5 HeM Apr 01, 2011 03|Y Elec Pump Cont|L2/B1/B2 Page 104
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YELLOW AUXILIARY HYDRAULIC POWER
29−24
EXT PWR
GRD SERVICE ON
PTU
SFCC
LEAK
MEASUREMENT
VALVE ( Y )
A / C ON GROUND
FOR TRAINING PURPOSES ONLY!
EXT POWER ON
DC BUS 2
29−30/34 INDICATING/WARNING
PRESSURE INDICATION
System Pressure Monitor Hydraulic Pressure Transmitter
The pressure switches on the HP manifolds of the three systems monitor the The four pressure transmitters are of the same type.
pressure in the systems. They are cylindrical with a hydraulic connection at one end and an electrical
When the pressure is above the low pressure warning threshold 1450$72.5psi connector receptacle at the other end.
(100$5bar), the switch sends a signal to the flight control system. The transmitters are made of two main sections.
The Blue and Yellow system switches also send signals to the autoflight The first section has the pressure−sensing element. It includes a diaphragm
system. The Green system switch also sends a signal to the brake system. which is under hydraulic pressure. The diaphragm causes a piezoresistive
When the pressure in the system falls below 1450$72.5psi (100$5bar), the sensing element to operate on the Wheatstone bridge principle, according
pressure switch operates and stops the signals to the flight controls (and to the pressure applied.
autoflight/brake systems). At the same time the switch sends a signal to the
The other section of the transmitter contains two circuit boards.
FWC which gives these warnings.
The circuit boards have circuits which control the input voltage and increase
System Pressure Indication the strength of the output signal from the switching element. The specified
The three pressure transmitters measure the pressure in each system and input voltage is 28V DC, but the transmitter will operate satisfactorily between
send signals to the SDAC. The SDAC uses the data to give a digital display of 18 and 32VDC. The output voltage varies linearly from 1V DC for 0bar (0psi) to
the actual system pressure (with a resolution of 50 psi) on the ECAM display 5V DC for 200bar (2900 psi).
unit. The transmitters are sealed units and no maintenance is necessary or possible.
If the pressure falls to below 1450 psi (100bar), the SDAC changes the color of
the digital display from green to amber.
These three transmitters also send information to the flight control system.
The pressure transmitter is for the brake system and only supplies that system
with data.
FOR TRAINING PURPOSES ONLY!
LO ELEC
OVHT 2
(IF GREEN SYSTEM)
HYD G SYS LO PR
(IF BLUE SYSTEM)
LO AIR LO AIR LO AIR HYD B SYS LO PR
PRESS PRESS G B
PRESS
IND IND
< 1450PSI
BLUE SYSTEM
GREEN SYSTEM > 1450PSI PRESSURE
DC SHED PRESSURE
ESS BUS SWITCH
TRANSMITTER ATA ATA
22 27
ATA
YELLOW SYSTEM 27
PRESSURE < 1450PSI
TRANSMITTER
FOR TRAINING PURPOSES ONLY!
ATA
BLUE SYSTEM 27 GREEN SYSTEM
> 1450PSI PRESSURE
WV WV PRESSURE
TRANSMITTER ATA ATA
SWITCH
32 27
ATA
27
< 1450PSI
YELLOW SYSTEM
> 1450PSI PRESSURE
ATA ATA
SWITCH
22 27
PTU
HDR G ENG 1 PUMP LO OR
MASTER
ELEC CAUT - GREEN ENG 1 PUMP OFF
RAT
OVHT
LO ELEC
OVHT 2
GREEN SYSTEM
LOW 1740$72.5PSI
PRESS YELLOW SYSTEM
PUMP „LO“ LEGEND FROM 1740$72.5PSI
COMES ON AMBER OTHER BLUE SYSTEM
SYSTEMS 1450$72.5PSI
PRESS
PRESSURE SWITCH
FOR TRAINING PURPOSES ONLY!
HYDRAULIC PANEL
Figure 62 Pump Low Pressure Warning
FRA US/T-5 HeM Apr 01, 2011 01|−30/34|Ind/Warn Page 109
Descript|L2/B1/B2
Lufthansa Technical Training
HYDRAULIC POWER A318/A319/A320/A321
INDICATING/WARNING
29−30/34
supply. The DC bus supplies 28VDC to the three low level switches in the
reservoirs. Green system. It shows the contents of the reservoir which the filling selector
valve is set to.
Gage−Transmitter
The indicator has a cylindrical case which contains a synchro. on one end of
The gage−transmitter has four primary assemblies. They are: the case there is the electrical receptacle. The indicator face is on the other
a float and arm assembly, together with a mechanism to change the end. The indicator has three colored scales (one for each reservoir) and three
movement of the arm so that it turns the synchron lights which show which system the indicator is set to. Lighting of the indicator
a synchro transmitter face is given by three lights installed in the indicator. The Green and Yellow
system indicators are LED; all of the other lights (including the Blue system
a mechanical contents gage,
indicator) are filament lamps.
a sealed outer case.
ENG/WARNING DISPLAY
HYD
GREEN BLUE YELLOW
LO ELEC
OVHT 2
HDY G RSVR. LO LVL
(GREEN RES. LOW) - PTU OFF
- GREEN ENG 1 PUMP OFF
HDY B RSVR. LO LVL
(BLUE RES. LOW)
- BLUE ELEC PUMP OFF
RES
TAT + 19C G.W. 60300KG
QTY
SAT + 18C 23H56 C.G. 28.1% IND FWC
SC
CONTENTS INDICATION YELLOW
NORMALLY GREEN BUT RESERVOIR SDAC
AMBER WHEN LOW LEVEL RESERVOIR
FILL
SELECTOR HYDRAULIC MASTER
QUANTITY CAUT
LOW
TRANSMITTER
LEVEL
SDAC
SWITCH FROM
OTHER
RESERVOIRS
FOR TRAINING PURPOSES ONLY!
A
ENG 2 PUMP
4 FAULT
Y
3
D 1 FAULT
OFF
2 FAULT
OFF
U
T
FAULT
OFF
ON
D
4 COMES ON FOR YELLOW RESERVOIR CONTENTS O
(IF YELLOW ELEC PUMP SELECTED ON)
Operation
The temperature transmitters monitor the temperature of the hydraulic fluid in
the return line. When the temperature of the fluid reaches 92.8C (199.04F ),
the OVHT legend on the system display of the ECAM comes on in amber.
ENG/WARNING DISPLAY
HYD MASTER
GREEN BLUE YELLOW CAUT
LO ELEC
OVHT 2
(IF BLUE SYSTEM) HYD B RSVR OV
- BLUE ELEC PUMP OFF
LO AIR LO AIR LO AIR
PRESS PRESS PRESS HYD Y RSVR OVHT
(IF YELLOW SYSTEM) - PTU OFF
- YELLOW ENG 2 PUMP OFF
OVHT OVHT OVHT - YELLOW ELEC PUMP OFF
TEMPERATURE
FROM OTHER SYSTEMS FROM OTHER SYSTEMS TRANSMITTER
„OVHT“-LEGEND
COMES ON AMBER
<95C
>95C
FOR TRAINING PURPOSES ONLY!
Operation
ECAM (Flight) Warnings
The pressure switches monitor the air pressure in each reservoir. Usually the
reservoirs are pressurized to 3.5bar relative (50psig) (4.5bar absolute (65 psia).
If the pressure decreases to less than 2.5$0.1bar absolute (37$1.45psia)
(1.5$0.1bar relative (22$1.45psig), the contacts of the pressure switch close.
A discrete signal is sent to the two SDAC which causes the ECAM system to
show the applicable warnings. A discrete signal which causes the applicable
FOR TRAINING PURPOSES ONLY!
ENG/WARNING DISPLAY
HYD
GREEN BLUE YELLOW
LO ELEC
OVHT 2 (IF BLUE SYSTEM) HYD B RSVR LO AIR PR
- BLUE ELEC PUMP OFF
LO AIR LO AIR LO AIR HYD Y RSVR LO AIR PR
PRESS PRESS PRESS
(IF YELLOW SYSTEM) - PTU OFF
- YELLOW ENG 2 PUMP OFF
- YELLOW ELEC PUMP OFF
OVHT OVHT OVHT
SC
SDAC 1/2
< 25PSI
> 25PSI
FRA US/T-5 HeM Apr 01, 2011 02|Ind/Warn Config 1|L2/B1/B2 Page 116
Lufthansa Technical Training
HYDRAULIC POWER A318/A319/A320/A321
INDICATING
29−30
ENG/WARNING DISPLAY
HYD
GREEN BLUE YELLOW
MASTER
HYD B RSVR LO AIR PR
PTU
CAUT - BLUE ELEC PUMP OFF
ELEC
RAT
OVHT
LO ELEC
OVHT 2
SC
LO AIR
PRESS < 3.1BAR
CONFIGURATION 1 ONLY
SDAC 1/2
HYDRAULIC/
28V DC (#) RSVR/AIR/
„LO AIR PRESS“ - LEGEND COMES ON
PRESS XMTR
AMBER BY APPLICABLE SYSTEM
FROM RESERVOIR
AIR PRESSURE SWITCH RELAY
FOR TRAINING PURPOSES ONLY!
CFDS MENU
ECAM 1
GROUND SCANNING
DATE: OCT.29 GMT:1012
ATA
SYSTEM REPORT / TEST
29−00 GENERAL
HYDRAULIC POWER GENERAL INSPECTION CHECK
TASK 29−00−00−790−001
Check of the External Leaks of the Hydraulic Components
FOR TRAINING PURPOSES ONLY!
1 HYDRAULIC PUMP
Engine Driven Pump (EDP)
Electric Motor Pump (EMP)
Ram Air Turbine (RAT)
Power Transfer Unit (PTU)
Static Seals
(at Unions and Connections) NONE 2 drops in 10 min.
1 drops in 10 min.
Static Casing (Housing)
LIST OF SYMBOLS
ELECTRICALLY
OPERATED SHUT OFF TWO WAY RESTRICTOR
VALVE
GROUND CONNECTOR POWER TRANSFER UNIT
CHECK VALVE
PULSATION DAMPENER
HYDRAULIC SAFETY
VAVLE (FUSE) LOW PRESSURE
MANIFOLD
FILTER HYDRAULICALLY
OPERATED SELECTOR
PRESSURE VALVE
TRANSMITTER
FOR TRAINING PURPOSES ONLY!
ELECTRICALLY OPERATED
SELECTOR VALVE
PRESSURE SWITCH
MECHANICALLY OPERATED
SELECTOR VALVE
HYDRAULIC ACTUATOR
TABLE OF CONTENTS
ATA 29 HYDRAULIC POWER . . . . . . . . . . . . . . . 1 YELLOW SYSTEM COMPONENTS . . . . . . . . . . . . . . . . . 56
YELLOW SYSTEM COMPONENTS PRESENTATION . 58
29−00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GRD SERVICE PANEL YELLOW SYSTEM PRESENTATION . . . .
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 2 60
SYSTEM PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . 4 29−14 HYDRAULIC RESERVOIR PRESSURIZING SYSTEM 62
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 62
ECAM INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 29−16 HYDRAULIC RESERVOIR FILLING . . . . . . . . . . . . . . . . 66
ECAM WARNINGS DESCRIPTION . . . . . . . . . . . . . . . . . 18 FILLING/SERVICING DESCRIPTION . . . . . . . . . . . . . . . 66
ENVIRONMENTAL PROTECTION AND SAFETY
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 29−17 SEAL DRAIN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
IDENTIFICATION AND CONNECTIONS PRESENTATION . . . . . . SEAL DRAIN SYSTEM DESCRIPTION . . . . . . . . . . . . . . 68
22 29−19 GROUND INTERNAL LEAK TEST SYSTEM . . . . . . . . . 70
29−10 MAIN HYDRAULIC POWER . . . . . . . . . . . . . . . . . . . . . . . 24 SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
PRESSURIZATION OF THE HYDRAULIC SYSTEMS ULTRASONIC FLOW METERING SYS DESCRIPTION 74
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 29−22 BLUE AUXILIARY HYDRAULIC POWER (RAT) . . . . . . 76
29−11 GREEN MAIN HYDRAULIC POWER . . . . . . . . . . . . . . . . 26 RAM AIR TURBINE GENERAL DESCRIPTION . . . . . . . 76
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 RAT (CONFIG. 1) DESCRIPTION . . . . . . . . . . . . . . . . . . . 78
GREEN HYDRAULIC SYSTEM RESERVOIR PRESENTATION . . RAT (CONFIG. 1) COMPONENTS PRESENTATION . . 80
28 RAT RETRACTION PROCEDURE (CONFIG. 1) DESCRIPTION .
ENGINE PUMP FIRE VALVE PRESENTATION . . . . . . . 30 82
EDP AND LO PRESS SWITCH FUNCTIONAL OPERATION . . . . RAT SAFETY DEVICE (CONFIG. 1) PRESENTATION . 84
32 RAM AIR TURBINE (CONFIG. 2) DESCRIPTION . . . . . 86
MANIFOLDS PRESENTATION . . . . . . . . . . . . . . . . . . . . . 34 RAT RETRACTION PROCEDURE (CONFIG. 2) DESCRIPTION .
SYSTEM ACCUMULATOR PRESENTATION . . . . . . . . . 36 88
HYDRAULIC FILTER PRESENTATION . . . . . . . . . . . . . . 38 RAT SAFETY DEVICE (CONFIG 2) . . . . . . . . . . . . . . . . . 90
GRD SERVICE PANEL (GREEN) PRESENTATION . . . 40 RAM AIR TURBINE GROUND TEST (CONFIG. 2) . . . . 92
GROUND SERVICE PANEL COMPONENTS . . . . . . . . . 42 RAT AUTOMATIC DEPLOYMENT TEST OPERATION 94
29−12 BLUE MAIN HYDRAULIC POWER . . . . . . . . . . . . . . . . . 44 29−23 POWER TRANSFER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 POWER TRANSFER UNIT DESCRIPTION . . . . . . . . . . 96
BLUE SYSTEM COMPONENTS LOCATION . . . . . . . . . 46 PTU INHIBITION FUNCTIONAL OPERATION . . . . . . . . 98
BLUE SYSTEM COMPONENTS PRESENTATION . . . . 48 29−24 YELLOW AUXILIARY HYDRAULIC POWER . . . . . . . . 100
GRD SERVICE PANEL BLUE SYSTEM PRESENTATION . . . . . . . YELLOW SYSTEM PUMPS PRESENTATION . . . . . . . . 100
52
PHASE UNBALANCE DETECTOR COMPONENT
29−13 YELLOW MAIN HYDRAULIC POWER . . . . . . . . . . . . . . 54 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 YELLOW ELECTRICAL PUMP POWER SUPPLY . . . . . 104
Page i
A318−21 29 B12
TABLE OF CONTENTS
29−30/34 INDICATING/WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
PRESSURE INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . 106
PUMP OUTPUT INDICATION . . . . . . . . . . . . . . . . . . . . . . 108
FLUID LEVEL INDICATION . . . . . . . . . . . . . . . . . . . . . . . . 110
FLUID TEMPERATURE INDICATION . . . . . . . . . . . . . . . 112
RESERVOIR AIR PRESSURE INDICATION . . . . . . . . . . 114
RESERVOIR AIR PRESSURE INDICATION (CONFIG 1 ONLY) .
116
CFDS FAULT MONITORING PRESENTATION . . . . . . . 118
29−00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
HYDRAULIC POWER GENERAL INSPECTION CHECK 120
HYDRAULIC SYMBOLS PRESENTATION . . . . . . . . . . . 122
Page ii
A318−21 29 B12
TABLE OF FIGURES
Figure 1 Hydraulic System General Layout . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Reservoir Pressurization Components . . . . . . . . . . . . . . . . . . . 63
Figure 2 Hydraulic System Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Reservoir Pressurization System (Configuration 1) . . . . . . . . 64
Figure 3 Hydraulic User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 Reservoir Pressurization System (Configuration 2) . . . . . . . . 65
Figure 4 Hydraulic Panels (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Reservoir Filling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 5 Hydraulic Panels (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 Seal Drain System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 6 Hydraulic Panels (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 41 Ground Internal Leak Test – Maintenance Panel . . . . . . . . . . 70
Figure 7 Hydraulic ECAM Page (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 42 Internal Leak Test Components . . . . . . . . . . . . . . . . . . . . . . . . . 71
Figure 8 Hydraulic ECAM Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Figure 43 Internal Leak Test System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 9 Hydraulic ECAM Page (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 44 Ultrasonic Flow Metering System . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 10 ECAM Warnings/Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 45 Ram Air Turbine General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 11 Environmental Protection/Safety . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 46 Ram Air Turbine Configuration 1 . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 12 Identification/Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 47 RAT (Config. 1) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 13 Hydraulic Systems Pressurization . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 48 RAT (Config. 1) Retraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 14 Green System Funct Schematic . . . . . . . . . . . . . . . . . . . . . . . . 27 Figure 49 RAT (Config. 1) Safety Device . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 15 Green Hydraulic System Reservoir . . . . . . . . . . . . . . . . . . . . . . 29 Figure 50 Ram Air Turbine Configuration 2 . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 16 Engine Pump Fire Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 51 RAT (Config. 2) Retraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 17 Engine Driven Pump (CFM56−5) . . . . . . . . . . . . . . . . . . . . . . . 33 Figure 52 RAT (Config.2 ) Safety Device . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 18 Manifolds Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Figure 53 RAT (Config. 2) Ground Test Connection . . . . . . . . . . . . . . . . 92
Figure 19 G System HP Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 54 RAT (Config. 2) Flow Control Test Kit . . . . . . . . . . . . . . . . . . . . 93
Figure 20 G Accumulator/Filter Location . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Figure 55 Ram Air Turbine Auto Deployment Test . . . . . . . . . . . . . . . . . . 95
Figure 21 G System Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 56 Power Transfer Unit/Manifold Installation . . . . . . . . . . . . . . . . 97
Figure 22 HP/LP Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Figure 57 Power Transfer Unit Inhibition (Ground) . . . . . . . . . . . . . . . . . . 99
Figure 23 Case Drain/LP Filter Location . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 58 Yellow Hand and Electrical Pump . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 24 Green System Ground Service Panel . . . . . . . . . . . . . . . . . . . 41 Figure 59 Phase Unbalance Detector (Blue & Yellow) . . . . . . . . . . . . . . . 103
Figure 25 Service Panel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 60 Yellow Electric Pump Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Figure 26 Blue System Funct Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 61 System Pressure Indication/Low Pressure Warning . . . . . . . 107
Figure 27 Blue System Components Location . . . . . . . . . . . . . . . . . . . . . 47 Figure 62 Pump Low Pressure Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Figure 28 Blue System Components (1) . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Figure 63 QTY Monitoring & Low QTY Warning . . . . . . . . . . . . . . . . . . . . 111
Figure 29 Blue System Components (2) . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 64 High Temperature Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 30 Blue System Ground Service Panel . . . . . . . . . . . . . . . . . . . . . 53 Figure 65 Reservoir Low Air Pressure Warning . . . . . . . . . . . . . . . . . . . . 115
Figure 31 Yellow System Func Schematic . . . . . . . . . . . . . . . . . . . . . . . . 55 Figure 66 Reservoir Low Air Pressure Warning . . . . . . . . . . . . . . . . . . . . 117
Figure 32 Y System Reservoir/Fire Valve . . . . . . . . . . . . . . . . . . . . . . . . . 56 Figure 67 Fault Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Figure 33 Y System Components Location . . . . . . . . . . . . . . . . . . . . . . . . 57 Figure 68 Check of the External Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Figure 34 Y System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Figure 69 Hydraulic System Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 35 Yellow System Ground Service Panel . . . . . . . . . . . . . . . . . . . 61
Page i
A318−21 29 B12
TABLE OF FIGURES
Page ii
A318−21 29 B12
TABLE OF FIGURES
Page iii
A318−21 29 B12
TABLE OF FIGURES
Page iv