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The Critical Success Factors of The Lean Six Sigma Implementation A Systematic (2023)
The Critical Success Factors of The Lean Six Sigma Implementation A Systematic (2023)
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The critical success factors of the Lean Six Sigma implementation: a systematic
literature review
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All content following this page was uploaded by Alaa M Ubaid on 25 July 2023.
Alaa M. Ubaid*
College of Engineering,
University of Sharjah,
P.O. Box 27272 Sharjah, United Arab Emirates
Email: aubaid@sharjah.ac.ae
*Corresponding author
Abstract: This research highlights the Lean Six Sigma (LSS) critical success
factors (CSFs) literature’s strengths and weaknesses, generates a unified list of
the LSS CSFs, and proposes future research agenda. The research methodology
used encompasses three stages. First, a systematic literature review (SLR) was
used to extract and analyse the literature’s strengths and weaknesses and
propose future research agendas. Second, the focus group discussions approach
was used to generate a unified list of the LSS CSFs. Third, two layers of Pareto
analysis were used to extract the vital few and useful many of the LSS CSFs. A
list of 37 CSFs that represent the unified list of the LSS CSFs was generated.
Then, the vital few and useful many CSFs were extracted from the 37 LSS
CSFs. The top three LSS CSFs were management involvement and leadership,
training and education, and LSS approach integration in business strategy.
Keywords: critical success factors; CSFs; Lean Six Sigma; LSS; unified list;
systematic literature review; SLR.
Laith Abdullah Al-Juboori received his BS, MS, and PhD in Production
Engineering from the University of Technology, Baghdad, in 1995, 1998, and
2002 respectively. From 2003 to 2011, he was a Lecturer with the Production
and Metallurgy Engineering Department. Since 2015, he has been an Assistant
Professor in the Engineering Technology and Science Program, Mechanical
Engineering Division, at Higher Colleges of Technology, United Arab
Emirates. His research interests include CAD/CAM, machining processes, and
additive manufacturing. He is a member of the Alexander von Humboldt
Foundation (AvH), the American Society of Mechanical Engineers (ASME),
and the Society of Manufacturing Engineers (SME).
1 Introduction
sectors, such as the service sector (Aljazzazen and Schmuck, 2022; Deshmukh and
Mukti, 2022), educational sector (Xin et al., 2021; Kowang et al., 2022), healthcare sector
(Sohal et al., 2022; Swarnakar et al., 2022a), small and medium enterprises (SMEs)
sector (Ali, 2021; Lande et al., 2022), etc. However, for the literature reviewed in the
current research, the literature analysis proved that the LSS research scope is scattered,
focused on narrow areas, and lacks an extensive systematic literature review (SLR)
process. Such a SLR process will help highlight the strengths and weaknesses of the
literature, generate a comprehensive and unified list of LSS CSFs that can cover most of
the business sectors, and provide the necessary knowledge about the CSFs required to
implement LSS successfully.
Hence, the current research aims to highlight the strengths and weaknesses of the
literature, generate a unified list of the LSS CSFs for LSS implementation, and propose
future research agenda. An SLR methodology (Cooper and Hedges, 1994; Zellner, 2011),
focus group discussions, and two layers of Pareto analysis (Radson and Boyd, 1997) will
be used to analyse the literature, extract the necessary information, and synthesise the
results to achieve the aim of the research.
The Pareto analysis technique is a problem-solving tool that allows individuals and
organisations to identify the most critical factors contributing to a problem and prioritise
efforts to achieve the best results with minimal effort. It is based on the Pareto principle,
which suggests that 80% of the effects come from 20% of the causes (Radson and Boyd,
1997). Pareto analysis enables individuals and organisations to prioritise their resources
and efforts on the most critical issues that require immediate attention, which saves time
and cost. By knowing the critical factors causing a problem, better decision-making can
be made, such as budget and resource allocation (Ali and Johl, 2022; Rajput et al., 2022;
Ghosh et al., 2023; Lestyánszka Škůrková et al., 2023).
Pareto analysis is widely applicable in different fields, such as manufacturing (Kumar
et al., 2019), healthcare (Heijink et al., 2022), customer service (Livingstone, 1992), the
financial sector (Akinbowale et al., 2022), etc. Pareto analysis usually encompasses the
following steps (Brook, 2014):
1 Identify the problem: Pareto analysis begins by clearly defining the problem. This
will provide focus and direction to the analysis.
2 Gather data: relevant data should be collected to help with the analysis. Data could
be in the form of customer complaints, sales data, production data, etc.
3 Categorise data: once the data has been collected, it must be categorised into specific
groups. Each group should be mutually exclusive and collectively exhaustive.
4 Count data: the frequency of occurrence for each category should be counted, from
which a Pareto chart can be created to display the distribution of the problem.
5 Analyse the chart: analysing the chart helps in identifying the vital few factors that
cause the most significant problems. This analysis allows for better decision-making.
6 Address root cause: once the vital factors have been identified, steps should be taken
to address their root cause.
7 Monitor progress: continuously monitoring progress helps organisations evaluate
their initiatives’ success and make adjustments where necessary.
4 A.M. Ubaid and L.A. Al-Juboori
The research outcomes contribute to the knowledge body by proposing a vital few LSS
CSFs of the service, manufacturing sectors, and generic LSS CSFs in addition to
presenting a unified list of the LSS CSFs. The unified CSFs list comprises 17 vital few
CSFs and 20 useful many CSFs for successful LSS implementation. The top three LSS
CSFs were management involvement and leadership, Training and Education, and LSS
approach Integration in business strategy, respectively.
The paper structure consists of four sections. After the introduction, the research goal,
objectives, questions, and methodology were discussed in Section 2. Section 3 introduces
the SLR details in addition to the focus group and Pareto analysis results. The research
conclusions, implications, limitations, and future research agenda were discussed in the
Section 4.
Considering the discussion presented in the introduction section, the current research
aims to highlight the strengths and weaknesses of the literature, generate a
comprehensive and unified list of the CSFs for LSS implementation in different business
aspects, and propose future research agenda. Moreover, it is mandatory to highlight the
novelty of the current research approach. The following research objectives will be
derived to fulfil the research aim.
1 Prove the novelty of the research approach.
2 Discuss and summarise the strengths, weaknesses, and future research agenda in the
scope of the LSS CSFs.
3 Propose a unified list of the LSS CSFs.
The following research questions will be derived from the research objectives for a
focused literature review.
1 Does the current research approach novel?
2 What are the literature’s strengths, weaknesses, and future research agenda on the
LSS CSFs research scope?
3 What is the unified list of the LSS CSFs?
The methodology used in the current research will be described in the following
paragraphs. After introducing the research problem in the introduction section, discussing
the research goal, and deriving the research objectives and questions, an SLR
methodology will be used to extract the results from the literature. The SLR process will
follow the reference (Zellner, 2011) approach. The literature review process encompasses
five steps. These steps include problem formulation, data collection, data evaluation,
literature analysis and interpretation, and results’ public presentation (Zellner, 2011).
During the literature analysis and interpretation step, the LSS CSFs will be extracted
based on the focus group discussions and using the Pareto analysis technique. The
approach used to extract the CSFs list was adopted from the references (Karuppusami
and Gandhinathan, 2006; Finney and Corbett, 2007). The steps followed to extract the
LSS CSFs list are described in the following points.
The critical success factors of the Lean Six Sigma implementation 5
1 Extracting the CSFs from the reviewed literature. The extracted factors are only the
factors that were selected as CSFs in the reviewed literature.
2 Categorising the reviewed literature based on the business sector, using the focus
group discussions.
3 The extracted CSFs, within each business sector, will be thoroughly reviewed by the
experts based on the provided definitions. The CSFs with high similarity will be
unified, and one term/statement will be used to describe them.
4 The occurrences numbers for each CSF will be recorded.
5 The Pareto analysis will be used based on the occurrences numbers, to identify the
vital few CSFs for each CSFs’ business sector.
6 The vital few and the useful many CSFs will be extracted by repeating steps 3 to 5
for LSS implementation based on the CSFs of all business sectors. The regular
Pareto analysis is used to identify the vital few and trivial many (Radson and Boyd,
1997). In the current research, the focus group of experts decided to change it to the
vital few and the useful many. This decision is because all CSFs that reached point 6
are already selected as vital few from the first Pareto analysis cycle.
The final steps of the research methodology include the discussion of the conclusions,
implications, and limitations of the research.
3 Literature review
Lean Six Sigma + CSFs keywords were used to focus the search on the exact research
scope. (Any type) option was selected, and the search results were sorted by relevance to
ensure the inclusion of all research efforts related to the research scope and bring the
relevant results to the first pages of search results. Only peer-reviewed papers from
academic journals or scientific conference papers that fall within the LSS CSFs research
scope were selected. The selected papers are only those focused on finding, using, and
prioritising LSS CSFs. The relevant papers were selected after reading the papers’ titles
and abstracts. If the scope of the papers was not clear in the title and abstract, the papers
were thoroughly reviewed to clarify the paper scope.
On 29-Oct-2022, the search resulted in 6,680 results. However, the first screening
process continued until the authors found no more relevant papers could be identified –
only 558 papers were identified. Preferred Reporting Items for Systematic Reviews and
Meta-Analyses (PRISMA) flow diagram shown in Figure 1 was used to explain the data
collection and evaluation process. The flow diagram is based on a reference (Page et al.,
2021). Among the 558 papers, the authors, during the second screening process, the
authors excluded 310 papers because they were duplicated or discussed other LSS areas.
Among the 248 papers, 170 were excluded because they were irrelevant. The authors
could not retrieve 20 papers, and 15 were excluded because they lacked robust research
methodology. Following Zellner (2011) approach, the authors discussed and agreed on
the review process’s outcomes to accomplish the review’s reliability and selection
process. As a result of the above-followed steps, the review process resulted in the
selection of 43 papers which will be analysed in the following sections. The selected
papers were categorised based on the business sectors, as shown in Table 1.
screening:
Records identified from*:
Duplicate records removed
Databases (n = 558)
(n = 160)
Records removed for other
reasons (n = 150)
14 12
Numbers of publications
12 10
10
8
6 4
4 3 3 3 3
2
2 1 1 1
0
2010 2012 2013 2014 2015 2016 2018 2019 2020 2021 2022
Years
8 A.M. Ubaid and L.A. Al-Juboori
Regarding the research methodologies used in the literature, as shown in Figure 4, the
analysis revealed that survey analysis methodology were used in the majority of the
reviewed papers, 35%, followed by mixed methods, 30%, and literature analysis, 23%.
The figure indicates that most of the extracted CSFs (35%) were based on data collected
from individuals working in practical fields. Therefore, it ensures better insights, which
leads to realistic and authenticated research results (Hackett, 1981). On the other hand,
using mixed methods in 30% of the reviewed literature to extract the CSFs confirms the
literature research methodologies’ robustness, i.e., it ensures high-quality results by
enabling researchers to integrate qualitative and qualitative data and analyse them
conceptually and analytically (Vedel et al., 2019).
The literature analysis category covered 23% of the reviewed literature. This indicates
the attractiveness of the research scope and opens the door for future research because it
will give insights into the gaps in the literature and which areas should be covered by
future research. The percentage of the thematic and qualitative methods among the
review literature sample indicates that more efforts are required to use these two research
methods to have deep insights and recognise the patterns and themes of the LSS CSFs’
literature (Guest et al., 2012; Watkins, 2012). The methodologies of the papers that
followed a similar research approach used in the current research were analysed to prove
the novelty of the current research approach. The analysis revealed that each reviewed
paper has its gaps, demonstrating the novelty of the current research approach, see
Table 2.
The critical success factors of the Lean Six Sigma implementation 9
Quality Engineering 1
IEEE Access 1
0 1 2 3 4 5 6 7
Papers/Journal
The reviewed literature was analysed using the research methodology stated in the
methodology section except for the papers from the telecommunication, oil and gas
industry, food, construction, healthcare, education, and SMEs business sectors. These
papers are either single or insufficient to use for the Pareto technique. Therefore, the
CSFs extracted from the reviewed literature for the telecommunication, oil and gas
10 A.M. Ubaid and L.A. Al-Juboori
industry, food, construction, healthcare, education, and SMEs business sectors were
analysed, duplicated CSFs unified (based on the CSFs’ provided definitions), and the
occurrences numbers recorded for each business sector. Then, the CSFs prioritised and
listed from the highest to the lowest priority based on the accumulated occurrences from
all business sectors. The results are shown in Appendix 1.
Literature
analysis, 10, 23%
Survey analysis,
15, 35%
Mixed methods,
13, 30%
Qualitative
methods, 4, 9%
Regarding the LSS CSFs of the service sector, 61 CSFs were extracted from the seven
papers. After thoroughly reviewing the CSFs’ details and experts’ discussion, the CSFs
with the same concepts were merged and unified into one factor. Then, the occurrences
related to these factors were recorded, and the CSFs were prioritised using the Pareto
analysis. The vital few LSS CSFs for the service sector are shown in Appendix 2. On the
12 A.M. Ubaid and L.A. Al-Juboori
other hand, seven papers were focused on identifying and prioritising the LSS CSFs in
the manufacturing sector. The analysis of these papers revealed the identification of 99
CSFs. However, after following the research methodology steps, the identified vital few
LSS CSFs for the manufacturing sector were 20 CSFs, which are shown in Appendix 3.
Among the 43 reviewed papers, 14 focused on identifying generic LSS CSFs based
on the data collected from many business sectors. 148 CSFs, determined from the 14
papers, were analysed, the factors with the same concept were unified, the occurrences
recorded, and the Pareto analysis was conducted. 19 LSS CSFs were selected as a vital
few generic LSS CSFs, as shown in Appendix 4. However, this list will not be the final
unified LSS CSFs. The final list will be generated after comparing all lists generated in
this paragraph and the previous paragraphs, unifying the CSFs with the same concept and
generating the Vital few and useful many CSFs as stated in the methodology section.
Table 3 The unified LSS CSFs (vital few and useful many)
Table 3 The unified LSS CSFs (vital few and useful many) (continued)
Following the steps stated in the methodology section, the focus group thoroughly
reviewed, analysed, and discussed the vital few LSS CSFs lists shown in Appendices to
generate the unified list of the LSS CSFs. As a result, the focus group discussion resulted
in listing 37 CSFs that represent the unified list of the LSS CSFs. The 37 factors were
coded as CSF-1 to CSF-37. The occurrences of the combined CSFs from each business
sector recorded opposite to these factors. Then, the accumulated occurrences for each
CSF were calculated and added to the list. Finally, the Pareto analysis was conducted
again to extract the vital few and useful many CSFs. Based on the analysis, the vital few
LSS CSFs are factors between CSF-1 and CSF-17, and the rest are useful many LSS
CSFs. The unified list of the LSS CSFs (the vital few and useful many) is shown in
Table 3, and the Pareto analysis graph is shown in Figure 5.
Figure 5 Pareto analysis graph of the LSS CSFs unified list (see online version for colours)
Chart Title
40 120%
36
35 33
99% 99%100%100%
100%
95% 96% 98%
94%
30 91%
27 88%
81%83% 80%
Occurrences Numbers
79%
25 23 76%
22 74%
21 71%
68%
Axis Title
19 65%
20 61% 60%
57%
16 53%
15
14 14
15 13
11 40%
10
9 9 9
10 8 8 8 8
6
5 20%
4 4
5
2 2 2 2 2 2 2
1 1 1 1 1
0 0%
CSFs-Code
14 A.M. Ubaid and L.A. Al-Juboori
4 Conclusions
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Appendix 1
Table A1 CSFs of the telecommunication, oil and gas industry, food, construction, healthcare,
education, and SMEs business sectors
Telecommunication
Accumulated
Construction
occurrences
Food sector
Oil and gas
Healthcare
industry
No# Unified LSS CSFs from all
SMEs
business
sectors
Table A1 CSFs of the telecommunication, oil and gas industry, food, construction, healthcare,
education, and SMEs business sectors (continued)
Telecommunication
Accumulated
Construction
occurrences
Food sector
Oil and gas
Healthcare
industry
No# Unified LSS CSFs from all
SMEs
business
sectors
16 Multidisciplinary team 2 0 0 1 0 1 4
creation
17 Development of a positive and 1 0 1 0 0 2 4
supportive organisational
culture for LSS adoption.
18 Organisational structure 0 0 1 0 0 3 4
19 Team members and staff 2 0 1 0 0 0 3
coordination
20 Staff performance regular 2 0 1 0 0 0 3
review
21 Development and maintaining 1 0 0 0 0 2 3
a trustworthy supplier relation.
22 Disposal and reuse approach 2 0 0 0 0 0 2
23 LSS approach consideration 1 0 0 1 0 0 2
and awareness in the
organisation.
24 Accurate time and cost 1 0 0 0 1 0 2
estimation for LSS
implementation.
25 Adoption of the information 1 0 1 0 0 0 2
technology systems
26 Stakeholder engagement and 1 0 0 1 0 0 2
participation
27 Sustainability planning 1 0 0 0 0 1 2
28 Employee working mentality 0 0 1 0 0 1 2
and satisfaction
29 Governmental regulation 0 0 1 0 0 1 2
30 Product design 0 0 0 0 0 1 1
31 Inventory control 0 0 0 0 0 1 1
32 Interdepartmental cooperation 1 0 0 0 0 0 1
33 Social and environmental 1 0 0 0 0 0 1
responsibility
34 Effective and active executive 1 0 0 0 0 0 1
sponsorship
35 Develop the needed 0 0 0 0 0 1 1
capabilities and competencies.
The critical success factors of the Lean Six Sigma implementation 23
Appendix 2
Appendix 3
Table A3 The vital few CSFs for the manufacturing sector (continued)
Appendix 4