APC-TS-0313-20 - HBK - RCP - Flood Prevention Scheme For Doha South Area

MATERIAL SUBMITTAL
OF
REINFORCED CONCRETE PIPES
Client : PUBLIC WORKS AUTHORITY (ASHGHAL)

Consultant : M/S. PARSONS INTERNATIONAL
Contractor : M/S. HBK CONTRACTING CO WLL
Project : CONSTRUCTION OF FLOOD PREVENTION SCHEME FOR DOHA SOUTH AREA FPS
PHASE 3- C850/2
P. O. Box 50495 Doha, Qatar

Table of Contents:
1. APC Company Profile
2. Copy of Legal Documents (Trade License, Commercial

Registration, & ISO Certificates)
3. Manufacturer Drawings (Sample)

 Reinforced Concrete Pipes – HDPE lined
(1000, 1200, 1500 & 1600mm Internal Diameter)
4. Compliance Statement as per QCS 2014

 Compliance Statement – RC Pipes
Comparison of Raw Material as per QCS 2014 Section 5
5. Product Catalogue
6. Technical Data Sheets and Test Certificates

6.1Technical Data Sheet/Material Test Certificates
6.1.1 Cement (Al Khaleej)
6.1.2 Microsilica (Buildex)
6.1.3 Admix CF121 (Sodamco)
6.1.4 Coal Tar Epoxy Coating (Fosroc)
6.1.5 Steel Reinforcement (Khalifa Steel & Ayes Celik)
6.1.6 RCP - Rubber Gasket at Concrete Joint (Deesawala/Andrah/Al
Gaher)
6.1.7 HDPE lining MTC
6.2 Sample of RC Pipe - Test Certificate
7. Test Certificates
7.1 3rd Party Test of Raw Material
7.1.1 Aggregates 20mm, 10mm, 5mm(Washed Sand)
7.1.2 OPC Cement, Water, Steel Report
7.1.3 Admixtures
7.1.4 Microsilica
7.1.5 Concrete Durability Test
 
8. Warranty Letter
9. Country of Origin
10. Certificate of Comformity
11. Previous Approval / Ashghal Approval
12. Project Reference List
13. Method Statement for Production of RC Pipes – HDPE lined
14. Handling & Installation Procedures
15. Concrete Mix Design & ITP
16. MS Concrete Repair

SECTION 1
APC Company Profile

SECTION 2
Copy of Legal Documents (Trade License, Commercial

Registration, & ISO Certificates)
C E R T I F I C AT E
Management system as per
ISO 9001:2015
Evidence of conformity with the above standard(s) has been furnished
and is certified in accordance with TÜV PROFiCERT procedures for
Advanced Pipes & Casts Company W.L.L.

Street No.709.PL68.Building No. 154, P.O. Box 50495
Mesaieed Industrial City
Qatar
scope:
Manufacturing of reinforced concrete pipes (RCP)

reinforced concrete jacking pipes, pipes & Fittings
Certificate registration No. 73 100 4583 Certificate valid from 2017-11-24 to 2020-11-23
Audit report No. 4329 1812 First certification 2017-11-24
Darmstadt, 2017-11-24
Certification body of TÜV Hessen
D-ZM-14137-01-00 – Head of Certification body –
PAGE 1 OF 1.
This certification was conducted in accordance with the TÜV PROFiCERT auditing and certification procedures and is subject to
regular surveillance audits. Verifiable under www.proficert.com. Original certificates contain a glued on hologram.
TÜV Technische Überwachung Hessen GmbH, Robert-Bosch-Straße 16, D-64293 Darmstadt, Tel. +49 6151/600331 Rev-GB-1711
ISO 14001:2015

Qatar
scope:

PAGE 1 OF 1.
BS OHSAS 18001:2007

Qatar
scope:

PAGE 1 OF 1.
SECTION 3
Manufacturer Drawings (Sample)

 Reinforced Concrete Pipes – HDPE lined
(1000, 1200, 1500 & 1600mm Internal Diameter)
SECTION 4
Compliance Statement as per QCS 2014

 Compliance Statement – RC Pipes
 Comparison of Raw Material as per QCS 2014 Section 5
SECTION 5
Product Catalogue
CONCRETE PRODUCTS GUIDE
Table of Content
1 General................................................................... 4
2 Introduction............................................................. 5
3 Advantages ............................................................ 6
4 Pipe Design ............................................................ 6
5 Type and Ranges ................................................... 7
5.1 Storm Drain Pipes .................................................. 8
5.2 Lined Reinforced Concrete Pipes. .......................... 9
5.2. 1 PVC/HDPE Lining .............................................. 10
5.2.2 GRP Lining ........................................................ 10
5.3 Jacking Pipes ....................................................... 11
5.3.1 Installation Method ................................................12
5.3.2 Advantages of Jacking Pipes. .............................. 13
5.4 Circular Precast Concrete Manholes. ....................14
5.5. Precast Concrete Box Culverts ..............................18
2| www.apc-lokma.com
5.5.1 Advantages of Concrete Box Culverts… ............... 19
5.5.2 Uses for Pre-cast Concrete Box Culverts. ............ 19
5.5.3 Box Culverts Installation ....................................... 20
6 Production Process...............................................22
6.1 Concrete Batching Plant. ...................................... 23
6.2 Reinforcing Steel Cage Fabrication ...................... 25
6.3 Products Casting .................................................. 26
6.3.1 Wet Casting .......................................................... 26
6.4 Pipe/Product Curing.............................................. 27
6.4.1 Sealing Membrane ................................................27
6.4.2 Steam Curing ........................................................27
6.5 Quality Assurance .................................................28
6.6 Advantages of Process. ....................................... 29
7 Precast concrete Elements. .................................. 30
Why APC?. ........................................................... 32
1. General
Advanced Pipes and Casts Co. W.L.L (APC), is a
joint venture company between two renowned
leaders in the field of investment and industry:
Aamal Company and Lokma Group. The joint
venture is an integration of the multiple
technologies experience of the Lokma Group
with the complementing industrial base of Aamal.
Accordingly, this venture was established to
supply Qatar and other GCC Markets with a
variety of high quality products for large cities
infrastructure such as large diameter pipes,
EGYPT inspection chambers, box culverts, catch basins,
manholes. concrete tunnel segments and railway
sleepers.
Our industrial complex employs multiple

technologies for the production of such products.
Our technologies include Reinforced Concrete
IPL Pipes (RCP), Reinforced Concrete Jacking Pipes
(RCJP), Precast Manholes, Glass Fiber
Reinforced Plastic Pipes (GRP), High Density
Poly Ethylene (HDPE) Precast Concrete
Elements and Railway Sleepers. etc…
The diverse technologies used in these products
help us satisfy almost all wide range of
infrastructure applications that may be needed.
Our mix of pipes products are in compliance with
International Standards, they are easy to install
and have low life cycle cost, which is
distinguished by their long life cycle and corrosion
resistance. Our products are used worldwide, at
competitive prices.
Our products are used in sanitary sewers pipe lines, storm
drainage and potable water supply networks, utilities tunnels
and Metro infrastructure applications. The life cycle cost of our
products is very low, almost insignificant, considering the ease
of storage, installation and almost no repair or maintenance.
The joint venture (Aamal - Lokma) was established in 2010

using the State-of-the-Art machineries of the latest technology
to produce all our range of products in Mossaieed Industrial
Area.
2. Introduction
Concrete is the world’s most commonly used building
material. In its simplest form; it’s a paste composed of
cement and water coats the surface of the fine and coarse
aggregates. Soon after the cement and water are
combined, a chemical reaction called hydration occurs and
the paste hardens to gain strength in order to form the rock-
like mass known as concrete, which is used to build
skyscrapers, bridges, airports, sidewalks, super highways,
houses, dams and Reinforced Concrete Pipes, Manholes,
Box Culverts and Concrete Tunnel Segments.
Considering the progressive booming economy and growth

in QATAR, neighboring Gulf markets and the increasing
demand for concrete pipes, The joint venture moved
forward to build the most technologically advanced and
The-State-of-The- Art factory in the Middle East area with
the support of experts to satisfy markets demands and to
comply with international standards and quality assurance Pipe De-Moulding
to exceed customer expectations focusing on product of
high quality and wide range products suitable for the local
environmental conditions.
5
3. Advantages
Concrete pipe and its different modifications show many advantages in several applications
versus other piping systems. These are in details:
A. Strength: Concrete and steel are combined for optimum strength.

B. Permanence: Concrete pipe has conveyed water and wastes for centuries, since the Roman
days.
C. Flow characteristics: The smooth, enduring interior wall provides excellent flow
characteristics.
D. Uniformity: Quality assurance and in-plant inspections guarantee uniform quality and
performance.
E. Economy: Simple installation, maintenance-free performance, corrosion resistance and
longevity add to its superior cost-effectiveness.
F. Ease of installation: With self-centering rubber joints.
4. Pipe Design
Reinforced concrete pipe for gravity flow pipelines may be specified by D-load strength
classification or class in accordance with ASTM C76M or BS 5911 Part 100. As an aid to
designers, typical design tables by diameter and class are given in ASTM C76.
D-load strength is classified as 0.3 mm crack strength, (D 0.3), or the ultimate strength, (D ult).
This is the required D-load strength in the three-edge bearing test for reinforced concrete pipe.
The relationship between ultimate (D-load) and 0.3 mm crack (D-load) is specified in the ASTM
standard.
For Jacking pipes; Jacking force is an extra factor may play a role in the design especially for
concrete compressive strength.
5. Type Ranges
Reinforced Concrete Pipes are
manufactured for many applications,
Storm Drains, Sanitary Sewers Culverts,
Gravity Water Supply, and Irrigation
Systems; are all typical of the versatility
and long-term economy of this multi-
purpose pipe.
They are rugged and easy to install,
trouble-free performance with a joint
sealed by a confined rubber ring. With
some modifications of its steel
reinforcement at the design stage,
reinforced concrete pipe can be used for
jacking operations. Its smooth exterior
wall and material strength provide
additional jacking advantages.
Incorporating accurately placed steel Pipe Handling
reinforcement in its densely compacted
concrete wall; reinforced concrete pipe
is designed to withstand substantial live
and dead loads. It won’t crush, buckle,
split, or deflect in service whatever the
conditions.
The concrete joint, sealed by a confined rubber seal for pipe sections, provides a flexible
watertight joint to eliminate infiltration from ground water and provides for slight movements due
to expansion, contraction, settlement or lateral displacement.
7
5.1 Storm Drain Pipe
Unlined concrete pipe with a joint sealed by a The pipe can be specially designed for high
confined rubber rings are extremely suitable storm live and dead loads. Pipe joint shall be either
drainage system for transporting run- off from the with flair at the Bell end for diameters from
roadway and other inlets to outfalls serving the 300mm up to 1100mm or flush for larger
residential and commercial/industrial of diameters.
developing areas, and to reduce the high water
table level where infiltration is continuous Specifications
aggravating problem. Reinforced concrete storm drain pipes are
designed and manufactured in accordance with
Economical and easy to install, its positive and ASTM C76M and BS 5911 specifications, the
flexible seals require no grouting or pointing to rubber gasket meets the requirements of ASTM
allow the backfilling process to proceed im- C443M.
mediately. The pipes are manufactured in The pipe’s exterior surface may be coated with
diameter from 300mm to 4000mm. coal tar epoxy paint or any required coating
material.
Reinforced Concrete Pipe sizes

Nomin Nomin Nomin Nominel Nomin Nom Nominel Nomine “Aprox
al al al Bell el Joint inel Joint l Pipe Mass
Pipe Pipe outsid Length Diamat Joint Space Laying Per
Inside Wall e (mm) er Lap (mm) Length Section
Diame thickn Diame (mm) (mm) (m) (kg)
ter ess ter
(mm) (mm) (mm)
300 50 400 125 363.24 90 0 2.5 373
400 60 520 125 481.54 90 0 2.5 541
500 70 640 100 591.54 100 0 2.5 777
600 94 788 160 716.84 135 6 2.5 1289
700 103 906 160 832.84 135 6 2.5 1623
800 111 1022 160 949.47 135 6 2.5 2000
900 120 1140 160 1062.84 135 6 2.5 2432
1000 128 1256 170 1175.6 145 6 2.5 2883
1100 136 1372 170 1265.6 145 10 2.5 3475
1200 176 1552 1374.6 145 10 2.5 4809
1400 169 1738 1555.6 145 10 2.5 5268
1500 180 1860 1654.03 145 7 2.5 5911
1600 178 1956 1741.57 145 8 2.5 6273
1800 200 2200 1956.8 145 8 2.5 7920
2000 211 2422 2190 145 10 2.5 9251
2200 228 2656 2390.7 145 10 2.5 10968
2400 244 2888 2596.7 145 10 2.5 12482
2500 253 3006 2716.18 145 10 2.5 13750
2600 261 3122 2817.12 145 10 2.5 15208
3000 300 3600 3267.12 145 10 2.5 19507
3200 311 3822 3487.12 145 10 2.5 22625
3500 330 4160 3817.12 145 10 2.5 26023
3600 330 4260 3927.12 145 10 2.5 26916
4000 378 4756 4327.12 145 10 2.5 31193
5.2 Lined Reinforced Concrete Pipes
In case of severe potential acid generation from hydrogen sulfide gases, moisture and bacteria on
the pipe wall, an internal liner material to be specified to protect the reinforced concrete pipe
which will enhance its durability, long life and economy.
The liner either soft (HDPE/PVC) or GRP, this additional protection against corrosion media gives the
pipe a trouble free performance.
Specifications:
Reinforced concrete sewer pipes are designed and manufactured in accordance with ASTM
C76M and BS 5911 specifications, the rubber gasket meets the requirements of ASTM C443M.
The exterior wall may be coated with Coal Tar Epoxy (CTE) paint.
9
5.2.1 HDPE/ PVC Lining
The HDPE/PVC T-shape profile mechanically
locks into the concrete’s pipe interior surface,
forming a continuous smooth surface with lower
friction coefficient than concrete and offers no
sustenance to fungus, bacterial slimes.
The dense glossy surface of HDPE/PVC,
neither absorb nor retain precipitated materials.
Lining continuity is guaranteed by heat welding
each individual pipe liner with the next one.
This method of lining is permanently flexible,
resistant to acid solutions, diluted solvents, and HDPE Lined RC Pipe
petroleum products, exposure to vegetable and

animal oils, alkali chemicals and bacteria.
A spark test is performed in the plant to detect
any possible pin- holes in the lining that may
have developed and repair is done im-
mediately.
Our RCP Pipes with HOPE/PVC liner can be
manufactured in diameter range from 600mm to
4000 mm
5.2.2 GRP Lining

Manufactured and designed as per customer’s
specification. GRP Lined RC Jacking Pipe
Our RCP Pipes with GRP liner can be

manufactured in diameters range from 300mm
to 4000mm.
The embedded liner is the interior of the reinforced concrete pipe, where its thickness ranges
from 6 mm to the required thickness of the project specification.
10 | www.apc-lokma.com
5.3 Jacking Pipes
Concrete jacking pipe is a method of installing pipelines without disrupting existing surface facilities or
activities.
With the increasing growth in urban and rural areas, towns and the consequent need to refurbish,
renew and upgrade existing services, pipe jacking is seen to be an excellent solution and a
growing industry.
Diameter range from 300mm to 4000mm.
External Coating
CTE
Steel Collar
Circumferencial Outer Cage
Rubber Seal
Wood Inner Cage
Outside Dia
Nominal Diameter
HDPE Liner HDPE Liner
Jacking Pipe (3mtr) Lead Pipe (3mtr)
REINFORCED CONCRETE JACKING PIPE

ASSEMBLED JOINT SECTION
11
Plus Plus Pipe Manufacturing Machine
6. Production Process
One of the most modern plants in the Middle East, advanced plant automation will help the
concrete pipe industry protect or boost its market share by fabricating more units, with more
consistent quality, at reasonable cost.
The basic components of concrete pipes are fine and coarse aggregate, cement, reinforcement,
water and admix. These are combined in a systematic manner, using quantities and proportions
specifically designed for each product. Fine and coarse aggregates are mixed with cement, water
and admix to provide a concrete mix which is casted into pipes by a method known as the dry cast
process.
The newly casted pipes are steam-cured with a controlled temperature and humidity environment
through fog system then after moved to the coating and finishing area before being shipped to the
end user.
6.1 Concrete Batching Plant

The concrete is thoroughly mixed with planetary mixers in the fully computerized batch plant. The
batch plant is equipped with an automatic system which measures the moisture of concrete mix
by means of Electrodes placed in the mixer’s bottom working on a microwave principles to adjust
the moisture content as deemed necessary by the mix design.
Each production station is equipped with concrete ordering terminal which includes micro
computers with display and keyboard for the selection of mix design, quantity, water content
correction and display of plant status.
The Concrete Batching Plant
The functions of the plant are monitored on screen. The batch plant employs a concrete bucket conveyer
system which is designed for fully automatic concrete transport between mixing plant and production
stations.
The batch plant system includes data base registration of production information and generation of
statistics which all stored and automatically protected.
All scales and water meter used in batching are maintained in good working order and regularly
calibrated.
Batch Plant Control Room
23
Mould Preparation Process
6.2 Reinforcing Steel Cage Fabrication
An electrostatic welding machine of the latest up to date
design is used to fabricate circular cages for pipes,
manholes and square cages for box culverts.
Steel cages are welded units of steel reinforcement
consisting of circumferential wires and bars. It holds the
longitudinal wires in positions while wrapping the
circumferential wire in a helix around the longitudinal
intersections of the circumferential and the longitudinal
wires are automatically welded by welding current which
is adjustable via an electronic control.
As deemed necessary by the pipe design, multiple single
cages are assembled together forming one cage
assembly satisfying the applicable standard require-
ments.
Cages Assembly Cages
25
6.3 Products Casting - Dry Casting
Non-Reinforced/Reinforced concrete pipes, circular manholes and Box Culverts are mainly
manufactured in a dry cast process using the most advanced machines in the industry. With
controlled minimum water/cement (binder) ratio, concrete is transported by concrete flying bucket to
the production machines’ Hooper. Machines are equipped with inverters and controls to vary the
frequency of the synchronized core vibrators during production cycle, Frequency settings are stored
and actuated by machine’s control, concrete distribution belts are controlled with laser level fill which
is a main contributor to pipes production with controlled tolerances, pneumatic core control system
for the manufacture of lined pipes using the forced air release system.
The machineries are equipped with elevation system which allows the production stations to be
adapted to production of pipes/shorts of different lengths.
Special vibrating tables are used to produce box culverts for different applications with variable lay lengths.
Overhead cranes are used to lift the newly casted pipes with the jackets and pallets to the curing area for
de-molding and curing.
6.3.1 Wet Casting

Wet cast process is used for special Precast Concrete products under the same QC/QA procedures
utilizing the State-of-The-Art machinery and equipment available in the plant.
6.4 Pipe/Products Curing

Pipe/products curing to be done by one or combination of the below methods:
6.4.1 Sealing Membrane

Confirming to the requirements of specification ASTM C309.
6.4.2 Steam Curing
Pipes/Products are placed in curing chambers, curing is optimized by controlled heated conditions
and thus the rate of cement hydration. The temperature is controlled by steam curing cycle .
The principle of the steam curing is that an acceleration rate of hydration produces concrete pipe of
superior concrete quality for high durability service and achieving the required concrete strength in
short time.
To achieve optimum pipe curing, high humidity levels are maintained in the curing cells, High
humidity levels are the main contributor to an outstanding concrete quality.
Steam Curing
27
Compression Test Machine Pipe Hydro - Test Machine
6.5 Quality Assurance
APC has its own fully equipped in-house laboratory, located in the plant. The laboratory operates
strictly in accordance with the factory’s quality control plan. Cured pipes are subjected to hydro-
static and D-load test fulfilling the requirements of the applicable standards.
Vendors are approved before procurement starting cycle, raw materials are tested at source before
they are purchased to ensure their compliance with the standards. Concrete mixtures are tested
regularly.
All gages and measuring equipment are well maintained and periodically calibrated.
Pipes D - Loud Test Machine
6.6 Advantages of Process
Manufacture Quality:
Our machines combine a unique multi amplitude and directional vibration technique with externally
applied pressure. This process continuously applies vibration during both filling and pressure
heading to assure that the aggregate particles are fully coated with cement paste and applying
pressure during vibration is further compacts the concrete for maximum product density.
Reduce Costs:
Every aspect of production is considered, labor reduction is obvious and is made possible with
automation and ergonomic design features. Wearing parts are avoided in machine design and are
virtually non-existent. The vibration process makes effective use of cement and puts no torque on
the reinforcement cage; thus minimizing cement and reinforcement costs. Mold changeover is quick,
simple to eliminate lengthy machine down-time, reduce yard inventories and solid machine
construction keeps maintenance costs low.
Pipes Production Equipment
29
7 Precast Concrete Elements
Precast Concrete Elements are important components in the Mega Qatar Expressways and
Stadium Projects, Production of the elements shall be performed in our APC plant in Messaieed
Industrial Area with the state-of-the-art machinery for the manufacturing of the elements.
APC is backed with highly specialized Team and factory supervisors with proven track records in
the manufacturing of precast concrete elements in one of the important stadiums in Qatar.
APC has perfected the discipline of precast concrete elements manufacturing with fully integrated
QC and QA programs that track individual element. Highly vertically integrated, APC Acquired
state-of-the-art, deployable manufacturing and material handling systems, as well the most
advanced precision mold designs in the industry specifically to comply with project specifications.
Pipe Mould Equipemen
31
Why APC?
High Capacity
APC is proud to meet the delivery

schedule of any order based on annual
high production capacity of 450,000 ton
of Concrete Pipes.
Variant Product Range
APC offers a comprehensive system

based on a very wide range of products
and sizes; Reinforced Concrete Pipe
(RCP), Reinforced Concrete Jacking
Pipe (RCJP), Reinforced Concrete
Manholes (RCM), Box Culverts, Tunnel
Segments and custom-made other
Concrete Products.
State-of-The-Art Machinery
APC has lavishly invested in the latest

State-Of-The-Art Machinery in the
Concrete Pipe industry to deliver superior
quality and improve on the productivity
aspect.
Superior Quality
APC Studied carefully and thoroughly all

production stages, employed adequately
trained and talented staff. We also used
automation in all production processes to
eliminate human dependency in the
operation and introduce consistency in
our production process. This helps us
deliver consistently superior quality to our
clientele.
Convenient Geographic Location
APC is located at Musaieed Industrial

Area, Qatar which plays an excellent role
to be a regional hub for delivery of the
products to all GCC markets.
Jacking Pipes Handling
33
T : +974 4019 0400 Mesaieed Industrial Area
F : +974 4019 0498 / 99 P.O.Box: 50495, Doha - Qatar
www.apc-lokma.com
SECTION 6
6.1Technical Data Sheet/Material Test Certificates

6.1.1 Cement (Al Khaleej)
6.1.2 Microsilica (Buildex)
6.1.3 Admix CF121 (Sodamco)
6.1.4 Coal Tar Epoxy Coating (Fosroc)
6.1.5 Steel Reinforcement (Khalifa Steel & Ayes Celik)
6.1.6 RCP - Rubber Gasket at Concrete Joint (Deesawala/Andrah/Al
Gaher)
6.1.7 HDPE liner MTC
6.2 Sample of RC Pipe - Test Certificate
Cem 1 ORDINARY PORTLAND CEMENT
Technical Data Sheet
Cem 1 O r di na r y Portland Cement (OPC) is Reports of tests providing data on fineness, setting
manufactured locally to comply with the times, soundness, chemical composition including
requirements of BS EN 197-1: 2000 type CEM I alkali levels and compressive strengths of mortar
Portland cement strength class 42,5R. It is prisms, are available on a weekly basis.
recommended as general purpose cement for use
in concretes, mortars, renders, screed and grouts. Strength
Applications Optimum performance in terms of strength and

durability is achieved in concrete when the
Portland cement is the most commonly used cement water/cement ratio is kept as low as possible,
for a wide range of applications. These applications consistent with ensuring satisfactory placing and
cover dry-lean mixes through general purpose ready- thorough compaction.
mix, to high strength pre-cast and pre-stressed
concretes. Other factors affecting strength include conditions of
curing as well as the individual properties of the
AKCC’s OPC is suitable for use with a wide range of
constituent materials and their proportions in the mix.
additives and admixtures to extend the properties
and uses of concretes. Ordinary Portland cement is
recommended to give improved durability. AKCC’s The potential strength of any Portland cement based
OPC may be used in a wide range of mortars. I t i s product will best develop under conditions where loss
manufactured to comply with BS EN 197-1. of mixing water is minimized during initial hardening.
Appropriate curing for optimum performance is
AKCC’s OPC is recommended to meet the following essential as well as preventing moisture loss to the
requirements: surrounding materials. The rate of strength
development will depend on ambient conditions and
- To produce high early strength in a wide variety of the initial temperature of the mix. As a general rule,
concretes, mortars and grouts. concrete should be placed within the range of 10°C
- To facilitate the early demoulding, handling and to 30°C. In hot weather, freshly poured concrete
use of all types of precast concrete products. should be protected against risk of loss of water by
- Reduce formwork striking times. evaporation; cracking caused by thermal stresses and
- To help maintain normal concrete production reduced ultimate strength.
during cold weather.
Concrete mix design
Quality
Concrete mix design needs to be varied to suit
AKCC’s Portland Cement is produced using individual circumstances. It is strongly recommended
carefully selected raw materials. Strict quality that trial mixes are carried out prior to
control throughout each stage of the commencement of work to ensure that the mix design
manufacturing process ensures that a consistent and material combinations meet the requirements of
final product is achieved. It confirms that in addition the specification and method of use.
to applying a system of factory production, control
independent sampling and testing of the cement Please refer to current standards and
has confirmed conformity with all the requirements recommendations for the manufacture of concretes
of BS EN 197-1 renders, mortars and screeds
For further information please contact:

Tel: 00974 4444 59 00
Fax: 00974 4444 69 00
www.alkhalijholding.com
Cem 1 ORDINARY PORTLAND CEMENT
Technical Data Sheet
OPC in mortars
Cem 1 O PC is suitable for use in a wide variety of
mortars for floor screeds, jointing of brick and
blockwork and renders for internal and external
applications. Performance of mortars will depend on
the properties of the sand, mix design and site
practice.
Admixtures and additions

Admixtures such as air entraining agents and
workability aids, extenders such as ground
granulated blast furnace slag, S i l i c a F u m e a n d
Fly Ash are compatible with AKCC’s OPC.
It is recommended that trial mixes are carried out to
determine optimum proportion.
Availability
AKCC’s OPC is available in bulk tankers as well as in

bags (50kg) throughout the state of Qatar.
Major Mineral Constituents in Portland Cement
Compound Abbreviation Chemical Formula Typical Concentration %
Tricalcium Silicate C3S 3CaO*SiO2 55 – 65
Dicalcium Silicate C2S 2CaO*SiO2 10 – 20
Tricalcium Aluminate C3A 3CaO*Al2O3 5 – 10
Tetracalcium Alumino-ferrite C4AF 4CaO*Al2O3*Fe2O3 8 - 12
Technical Support
For further advice please contact Technical Support at
technicalsupport@alkhalijcement.qa
For further information please contact:

Tel: 00974 4444 59 00
Fax: 00974 4444 69 00
www.alkhalijholding.com
Fosroc Nitocote ET402 constructive solutions
Coal tar extended epoxy resin coating
Uses Properties
Provides chemical and abrasion resistance to prevent Colour : Black/Brown

corrosion of concrete surfaces for applications such as : Solids by weight : 100%
Pot life :
! Seawater tanks, channels and intakes.
at 25°C 75 minutes
! Manhole linings. at 40°C 40 minutes
Tack free time : 4 to 5 hours @ 23°C
! Sewage works and effluent plants.
Overcoating time : 6 hours at 35°C
! Chemical processing. 3 hours at 45°C
Full cure : 4 days at 35°C
! Foundation waterproofing.
Curing Efficiency : 93%
! Jetties, piers and docks. (BS 7542)
Water Absorption : <0.01%
Advantages (ASTM D570)
Bond Strength : Min 1N/mm²
! Low cost service life - excellent chemical and abrasion
(BS 1881 Pt 207)
resistance, does not support bacterial growth.
Water Permeability : Nil 100% reduction in
! Cost saving - primerless system. (DIN 1048 P5) coated specimens.
Sea water immersion
! Added value system - acts as an impermeable waterproof
resistance : Resistant
coating.
Chemical resistance :
! Versatile usage - can be applied to green concrete by
brush, roller or spray. Tests were carried out in accordance with ASTM D1308. Test
was conducted at room temperature of 23°C and specimens
Description were soaked in the solution for a period of 7 days.
Nitocote ET402 is based on solvent-free epoxy resins, Acids (m/v)*

modified with coal tar. It is supplied as a two pack material in
Hydrochloric acid 18% : Excellent
pre-weighed quantities ready for on-site mixing and use.
Sulphuric acid 25% : Very good
Nitocote ET402 is applied as a two coat application. It is Nitric acid 10% : Very good
generally applied at a wet film thickness of 200 micron per Phosphoric acid 10% : Very good
coat, but can be applied at greater thicknesses to suit
exposure conditions. Alkalis (m/v)*
Ammonia 15% : Excellent
A high build (HB) version is available for single coat application Sodium Hydroxide 25% : Good
between 300 and 350 micron.
Oils/Salts
Nitocote ET402 is available in marine grade for applications
necessitating biocidal and micro-biostatic effect. Oils, vegetable and minerals: Excellent
Ferric Chloride 15% : Excellent
Specification
Aqueous solutions*
The corrosion resistant coating shall be Nitocote ET402, a Water : Excellent
coal tar extended, 100% solids, epoxy resin coating. The Sea water : Excellent
coating shall possess a high-build capability, to facilitate Raw sewage : Very good
varying application thicknesses. It shall further possess
Consult the local Fosroc office for specific recommendations
excellent bond and chemical resistance properties and shall
to meet each operating condition. * Some colour change may
Nitocote ET402
comply to BS 7542 curing efficiency standards.

occur.
Fosroc Nitocote ET402
Instructions for use Application
Preparation A minimum 2 coat application is generally recommended to

ensure a full, unbroken coating is achieved.
All surfaces to be treated with Nitocote ET402 must be clean
and free from dust or loose material. Brush application
Concrete surfaces Once mixed, the material should be immediately applied,

ensuring that a continuous coating is obtained. The first coat
All laitance must be removed by grit blasting, or other suitable
is applied to achieve a uniform coating with a wet film thickness
removal methods. The general standard of surface preparation
not less than 200 microns, and should be allowed to dry for at
should be in accordance with ACI 503R-89, Chapter 5,
least 6 hours at 35°C before the application of the second
Paragraph 5.4.
coat.
Following the preparation of a concrete surface, care should
The second coat should be applied between 6 hours and 4
be taken to ensure that any surface irregularities are filled with
days (at 35°C) after the application of the first coat, at 45°C
Nitomortar FC*† or Nitomortar FC(B)*†.
this will be reduced to 3 hours. The second coat should be
Metal surfaces applied as above again achieving a wet film thickness not
less than 200 microns.
Any metal surfaces should be grit blasted to a bright finish,
meeting the requirements of Swedish Standard SA 2½ or equal. Spray application
Priming Where large areas are to be coated, it is advisable to consider

spray application. Consult the local Fosroc office for further
Concrete surfaces
details and recommendations.
Priming is not required on properly prepared concrete surfaces
Cleaning
- see Preparation section.
Tools and equipment should be cleaned with Fosroc Solvent
Metal surfaces
102* immediately after use.
All metal surfaces should be coated immediately after
Hot weather working practices
preparation. If this is not possible and to eliminate formation
of rust, prime the metal surfaces using Nitoprime 25*. Whilst the performance properties of Nitocote ET402 at
elevated temperatures are assured, application under such
Mixing
conditions can sometimes be difficult. It is therefore suggested
The contents of the resin can should be thoroughly stirred to that, for temperatures above 35°C, the following guidelines
disperse any possible settlement. are adopted as a prudent working regime:
The entire contents of both the hardener and resin cans should (i) Store unmixed materials in a cool (preferably temperature
be poured into a suitable sized mixing vessel. controlled) environment, avoiding exposure to direct
sunlight.
It is recommended that the two components are mixed together
mechanically using a slow speed electric drill fitted with a (ii) Keep mixing and placing equipment cool, arranging shade
Fosroc Mixing Paddle (MR3). Mixing should be carried out protection if necessary. It is especially important to keep
continuously for 3 to 5 minutes, until a uniform consistency is cool those surfaces of the equipment which will come into
achieved. direct contact with the material itself.
Although Nitocote ET402 is a non-solvented product, it is still (iii) Try to eliminate application in the middle of the day, and
recommended that mixing should take place in an open, well certainly avoid application in direct sunlight.
ventilated area.
(iv) For hand application, ensure that there are sufficient
operatives available to complete application within the pot
life of the material.
(v) Have a ready supply of Fosroc Solvent 102 available for

immediate cleaning of tools after use.
Nitocote ET402 - Page 2 of 4

Repairing and overcoating Since application conditions vary greatly; due to

substrate porosity, quality of surface preparation,
Any applications of Nitocote ET402 which have become
application thickness and wastage factors, the on-site
damaged can be readily overcoated.
figures may vary from those shown above.
The existing surface should well abraded, using a stiff wire
Storage
brush, or similar, to ensure that a good mechanical bond will
be achieved between the two layers. Nitocote ET402 has a shelf life of 12 months, when stored in
warehouse conditions below 35°C. Avoid storage of material
Overcoating works can then proceed as for new work, always
under direct sunlight.
ensuring that the prepared substrate is free from any moisture.
Precautions
Limitations
Health and safety
- Nitocote ET402 should not be applied over other existing
coatings, but can be applied on top of itself (see above). Nitocote ET402, Nitoprime 25 and Fosroc Solvent 102 should
not come in contact with skin or eyes, nor should they be
- For cold weather working (down to 5°C), it is recommended
swallowed. Avoid inhalation of vapours and ensure adequate
that materials are stored in a heated building and only
ventilation.
removed immediately before use. Accelerated heating
methods are not to be utilised under any circumstances. Some people are sensitive to resins, hardeners and solvents.
Wear suitable protective clothing, gloves and eye/face
- In contact with moisture/high humidity during cure, the colour
protection. Barrier creams such as Kerodex Antisolvent or
of the coatings will change to brown/red.
Rozalex Antipaint provide additional skin protection.
- If Nitocote ET402 is to be over coated with a decorative
Should accidental skin contact occur, remove immediately with
coating then apply a coat of Nitoflor FC130 as a primer /
a resin removing cream such as Kerocleanse Standard Grade
interface coating.
Skin Cleanser or Rozaklens Industrial Skin Cleanser, followed
by washing with soap and water - do not use solvent.
Technical support
In case of contact with eyes, rinse immediately with plenty of
Fosroc offers a comprehensive technical support service to
water and seek medical advice.
specifiers, end users and contractors. It is also able to offer on-
site technical assistance, an AutoCAD facility and dedicated If swallowed seek medical attention immediately - do not
specification assistance in locations all over the world. induce vomiting.
For further information, please consult the Material Safety Data

Estimating
Sheet for Nitocote ET402.
Supply
Fire
Nitocote ET402 : 10 litre packs
Nitoprime 25 : 1 and 4 litre packs Nitocote ET402 and Nitomortar FC are non-flammable.
Fosroc Solvent 102 : 5 litre packs
Nitoprime 25 and Fosroc Solvent 102 are flammable. Do not
Coverage use near a naked flame.
Nitocote ET402 : 5.0 m2/litre @ 200 microns wft Flash points

(per coat) Nitoprime 25 : 55°C
Nitoprime 25 : 5.0 m2/litre Fosroc Solvent 102 : 33°C
Note: Coverage figures quoted are theoretical, and based upon

application to a properly prepared substrate of nominal
C30 concrete.
Nitocote ET402 - Page 3 of 4

Additional Information
Fosroc manufactures a wide range of complementary

products which include :
! waterproofing membranes & waterstops
! joint sealants & filler boards
! cementitious & epoxy grouts
! specialised flooring materials
Fosroc additionally offers a comprehensive package of

products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Approach’ to concrete repair features the following :
! hand-placed repair mortars
! spray grade repair mortars
! fluid micro-concretes
! chemically resistant epoxy mortars
! anti-carbonation/anti-chloride protective coatings
! chemical and abrasion resistant coatings
For further information on any of the above, please consult

your local Fosroc office - as below.
* Denotes the trademark of Fosroc International Limited

†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for
the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to
obtain the latest version.
Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
United Arab Emirates Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: bahrain@fosroc.com
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com
www.fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com
Qatar, Tadmur telephone: 4432365 fax: 4419517 email: qatar@fosroc.com
UAE/0183/09/O
1. I- ANDHRA POLYMERS PVT.LTD.
FtQCtOG
1.11 TEST CERTIFICATE OF Rubber Ring as per BSEN 681-1

T.C.No : 1585
Date: 10.01-2018
Name of consignee MIS ADVANCED PIPES AND CASTS C0.W.L.L.

Size Quantity(nos.) No Of Boxes Batch No.
TOK 300 RCP CL 935X2OX40 750 1 23J17 To 31J17
TOK 400 RCP CL 1240x16x26 500 1 24J17 TO 29J17
TOK 500 RCP CL 1524X16X26 * 1000 I 08J17 TO 03K17
TOK 6OORCP CL 2006X18X34 1000 2 23K17 To 15L17
TOK 7OORCP CL 2320X18X34 50 12K17
TOK 800RCP CL 2640X18X34 400 1 23J17 To 12K17
TOK 9OORCP CL 295OX18X34 50 26517
TOK 1000RCP C L 3265X20X38 100 22K17 TO 23K17
TOK IIOORCP C L 3510X20X38 100 23K17 TO 24K17
TOK 1200RCP C L 3810X20X38 100 1 24K17 TO 26K17
TOK 1500RCP C L 4580X24X45 50 28K17 TO 29K17
TOK I6OORCP CL 4820X24X45 50 30K17 TO 21L17
TOK 2000 RCP CL 6050X26X45 20 25L17 TO 24L17
TOK 2400 RCP CL 7165X28X45 25 2 9 K l 7 TO 30K17
TOK 400 RCJP CL 2025X16X34 125 26Jl7To27J17
1
TOK 400 RCJP CL 2550X19X36 125 29J17
TOK 800 RCJP CL 2885X19X36 50 26517
TOK 900 RCJP CL 3415X24X45 10 23K17 TO 25K17
TOK 1000 RCJP CL 3415X24X45 100
TOK 1200 RCJP C L 3980X24X45 100 I 25K17 TO 26K17
TOK 1400 RCJP CL 4610X24X45 50 1 28K17
TOK 1500 RCJP CL 4925X24X45 50 1 29K17
TOK 1600 RCJP C L 5195X24X48 22 1 24L17
TOK 1800 RCJP CL 5905X28X45 50 I 29K17 TO 05L17
TOK 2400 RCJP CL 7785X30X45 18 24L17
Invoice No. & Date: R- 368, Date: 10/01/2018

DOCUMENTARY CREDIT NUMBER :ILCQ6124171181, DATE:
PO NO & Date 16.08.2017.AMENTEMENTNO.O1, DATE : 07.12.2017
Visual & Trim Standard Satisfactory
Dimensions Ok
Polymer EPDM
SI.No. Test Particulars Unit ( Specified Observed value
Minimum Maximum
1 Hardness Shore A 45+5 45 48
2 Tensile Strength Mpa (min) 9 Mpa 9.92 10.18
3 Elong. @ Break % (min) 375 610 630
Compression set % (max) 20 12.25 14.16
at 70°c for 24 hrs
Compression set %(max)
12 9.78 10.25
- at 23"c for 72 hrs
Compression set
6 at -1OOcfor 72 hrs % (max) 40 33.02 33.5
10.9
Ozone resistence @50*5 pphm

lo
@40f2 " c for 48+0, -2h NO CRACKS NO CRACKS
Remark : The above results are conforming to BS-EN681-1:1996
* Hardness as per customers specification
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CIPET: CEIITRE FOR SKILLTNGAND
TECHNICAL SUPPORT {CSTS}
Ospadment ot Chemrcats & pslloctiemrcat;
Minislry of Chemicals & Fe.titizsrs. Govt. oI tndi.
SP-1298, Sitapu.a lndusl.iat Ar6a,
Phase-lll Tonk Road, Jaiprjr-3o2 022
Ph : +91-141 2770264t65t66. 2770661
$4fl : +91
s ril
141 2770716
jaipu@.ieet sov m c'p€rF'pur@sma com
q.r*itSc wwcrpei govin
g@rds , ftrfe. re. tr-6oo 032
@ F ax : +91-141-2170736
E-mail : jaipur@cipet.goyin; cip€tjaipu@gmait.com

websit€ : ww.cip€t.govih
enoai600 032
PLASTICS TESTING CENTRE

Tf,ST CERTIFICATE
ULR-TC7082 I 9000001 535P
Issued to; TEST REPORT NO. ; I180(a)
M/s. KKSPUN INDIA LTD.,
SPL-3 & 4, RIICO Industrial Area, Dated : 16.12.2019
Tapukara-301707, Distt, Alwar.
(Rajasthan).
Your ReL No. & Dated : -, dated 18,10.2019

W.O. No. : 1012
Test Report as per Standard: As per Part .C'

PART - A
PARTICULARS OF SAMPLE SI]BDtrTTED
a) Name ofsample HDPE Liner
b) Grade,^r'ariety/Type/Size/Class Thickness: 2.0 mm
c) Declared Value, if any
d) Code No.
e) Batch No. and Date ofManufacturing
0 Quantity 02 Nos. x 01 Feet x 01 Feet
g) Mode ofPacking
h) Sealed or not
i) Date of Receipt ii.,o.ro,,
j) Date ofcompletion 25.11.2019
k) Any other information
PART - B
SUPPLEMENTARY INTORMATION
i. Reference to sampling procedure : NIL
ii. Supporting documents for the measurement
taken and result deriv€d : NIL
iii. Deviation from the test method as prescribed
in r€levant work instruction ifany : NIL
Page I of3
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q\n : +s1 141-277o26a/6s/66, 2rto664
fi*, +gr-tlr :zzozgo
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CIPET: CENTRE FOR SKtLLtt{GAND
TECHNTCAL SUPP0RT (CSTS)
Oepanmenl of Chemica s & peroche,nicals
Ministry oiChohiets & F€niizers, Govt. ot tndia
Sp-1298, Silapuna tndustriat Area,
Phass{t, Tonk Road, JaipLr3o2 022
Ph. : +91 -141 -277 0264165166, 2tt1664
F t: +91- t41-2770t36
{ to : iaipurecipor.sovin : ciporjaip!,@shair.@m E-ma I : jaipur@cipel.govi. i cip€ltaipur@Omaii.@m
+{stte r www cipet.gov.in webs,te wlwcrpei gov n
gqrdq : ftrid. ffi. ff ooo ooz Head Ofice:ClPEl cuindy, Chonnsi-600 032
TEST REPORT NO. : r180(a)

Dated : 16.12.2019
PART _ C
TEST RESULTS
Sample: HDPE Liner
s. Specified
Clause Nam€ ofthe test T€st M€thod Unit Test Value
No. value
01. Density @ 27"C Compound ASTM D.792 kd^' 931.62
02. Carbon Black Content ASTM D.I6O3 o/o

2.19
03. Tear Resistance test ASTM D- IOO4 N 36,t-82
04. Tensile Strength ASTM D-638 MPa 25
05. Elongation at break ASTM D.638 % 600
06. OIT Test OIT is greiter

ASTM D-3895 Minute
than 20 minute
07. Water Absorption Test ASTM D-570 o/o

0.01
Page 2 of3
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iFFI' +9r 141 27?0264/6s/66 2170664
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CIPET : CENTRE FOR SK|LL|NG
TECH |CA| SUPPoRT(CSTS)
oepartmgnl of chemi@b a p€tuchemicats
AID
I',linislry of Chemicats & Feditizers, covi ot tndia

SP-1298, SirapuG tndustiai Area,
Phase{t. Tonk Road Jaipur3\z 022
Ph : +91-141-277'264t65t66 2tto664
d-m : +sr-rlr-zzuoz36
{ td , jaipu@cip€l.qDvin ; .tp.ljaiplr@smail @m
c.r$r9.' www.crpst.gov.i^
SErIrFrq Rrtc. re. fr-6oo 032
@ Head Ofice CIPEI
Fax: +91 141-277a736
E-mail : jaipur@cipet gov.int cipeijaipur@gmait.com
w6bs're M.c,per gov.rn
Guindy ChsnnaiSoo 032
TEST R-EPORT NO. : 1180(a)

Dated : 16.12.2019
PART _ C
TEST RESULTS
Sample: HDPE Liner
s. Specifi€d
Clause Name ofthe test Test Method Unit Test Value
No, value
Chemical Resistance
ASTM D 543
Test For 168 hrs
a)Sodium No rttack of
Hypochlorite Chemical obsetaed
b)Fenic Chloride No attack of

Chemical observed
c) Sodium chloride No attack of

Chemicil observed
08. d) Sulphuric Acid No Nttack of
Chemicrl observed
e) Nitric Acid No attack of
Chemical observed
f) Sodiurn Hydroxide No attack of

Chemical observed
g) Ammonium No attack of
Hydroxide Chemical obseru€d
h) Soap & Detergent No attack of

Chemical observed
PART - D:
REMARKS : NIL.
NOTE :
l. The results related only to the items tested as supplied by the party.
2. The test certificate shall not be reproduced in full except without the wriften approval
ofth€ laboratory.
3. Any discrepancy in this report shall be brought to the notice ofCIPET: CSTS-Jaipur within 30 days
from the date of issue.
t--""".1 t" uY*

Dr. Swarnalata Sahoo (Technical Manager) & Head)
Manoj Kumar Mand.l (Director
'&;-e{
AUTHORIZED SIGNATORY AUTHORIZED SIGNATORY
Page 3 of3
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Canl6.: Ahn.daba!. An dtsar, Au E ngabad Alanah B.dd, Bataee. B.nqaluru, ghooat, Bhub.n€syar ChandhDur c
SECTION 7
7. Test Certificates
7.1 3rd Party Test of Raw Material
7.2 Aggregates 20mm, 10mm, 5mm(Washed Sand)
7.3 Cement, Water, Steel Report
7.4 Admixtures
7.5 Microsilica
7.6 Concrete Durability Test
CT^Group _jg>a jjj gj gjj U yjingJgJL^j QjubL^jXixxi g^
QATAR
CONSTRUCTION TECHNOLOGY LABORATORIES GROUP W.L.L.
Test Report
Coarse Aggregate Testing & Evaluation Summan
CTLG-Q Client: Advanced Pipes & Casts Co. - Qatar
Contractor:* Various
Consultant: N/A
Project:* Various
Sample type:* Gabbro 20mm
Receiving date: 11-Jan-2020
Testing date: 18-Jan-2020 to 02-Feb-2020
Sampling location: N/A
Supplier: N/A Report SN. #: 52778
Sampled by: Client Issue date: 11-Mar-2020
CTLG-Q reference: JAN 11-050 Job order #: CTLGQ-JQ-29-13JAN20-001
Sampling method: N/A Environment: N/A
Test Result QCS 2014 Section 5, Part 2, Table 2.1

Test Method
Gabbro 20mm limit/requirement
BS EN 933-1 Material Finer than 63pm (%)** 0.4 2% max.
BS EN 1097-6 Particle Density - Apparent (Mg/m3)’* 2.93 2.0 min

BS EN 1097-6 Particle Density - SSD basis (Mg/m3)” 2.91
BS EN 1097-6 Particle Density - Oven dried basis (Mg/m3)” 2.90
BS EN 1097-6 Water Absorption (%)** 0.3 2% max.
BS EN 933-3 Flakiness Index (%)” 7.5 35% max.
BS EN 933-7 Shell Content (%)” 0.0 3% max
ASTM Cl42 Clay Lumps & Friable Particles (%)” 0.1 2% max.
ASTM C88 Aggregate Soundness by Magnesium Sulphate (%)”* 0.8 15% max.
BS EN 1744-1 Acid Soluble Sulfate Content in Aggregate (%)” 0.1 0.3% max.
BS EN 1744-5 Acid Soluble Chloride Content in Aggregate (%)” 0.02 0.03% max.
ASTM C289”” Potential Alkali- Reduction in alkalinity - RC 88.33
Silica Reactivity of Aggregates
(mmol/L)”* Dissolved silica-SC by Gravimetry 2.886
•Information provided by client

**ISO 17025 accredited test
•"This test is not ISO 17025 accredited
""By interpretation of result as per appendix xi aggregate considered innocuous (not reactive)
Note:-
• This results apply to the sample as received
• The sample tested as per QCS 2014 requirement
• This document may not be reproduced except in its entirety The result pertain only to the particular items tested
Chandra Kanta |. Mahmoud Al Shboul

Laboratory Supervisor Projects Manager
C : (L'GrCU?
C.T.L. Gr j j;,- /.l.l.

CR t»o. fPfi.'.
RP Rev.3 p- O- ■ End of repdftiu • o.-imr Page 1
ISO 9001 : 2015

MOE/QGOSM ISO 17025 IS qualityaustria Certified
ISO 14001 : 2015 Auditors/Inspectors
Accredited Laboratory
Certified 17025
Succeed with Quality ISO 18001 : 2007 NRMCA
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41, P.0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CTL^Group gyi jjjgjgjjil uingJgJL^j
QATAR
CONSTRUCTION TECHNOLOGY LABORATORIES GROUP W.L.L
Test Report
Aggregates Particle Size Distribution - Sieving Method
BS EN 933-1:2012*

Contractor:** Various
Consultant: N/A
Project:** Various
Sample type:** Gabbro 20mm Report SN.#: 52773
Receiving date: 11-Jan-2020 Issue date: 1-Feb-2020
Testing date: 18-Jan-2020 to 21-Jan-2020 Job order #: CTLGQ-JO-29-13JAN20-001
Sampling location: N/A Sampling method: N/A
Supplier: N/A Tested by: Sajjad
Sampled by: Client Environment: N/A
Client reference: N/A Deviation : N/A
CTLG-Q reference: JAN 11-050 UOM: N/A
Total Weight (g) 4925 3

Fineness modulus 6.0
Material Finer (%) 0.4
QCS 2010 Sec. 05, Part 02-Table 2.1 QCS 2014 Sec. 05, Part 02-Table 2.1
(Limits) (Limits)
Materials finer than 63iim (%)
1 5 % max. 2 % max
•ISO 17025 Accredited Test

'•Information provided by client
Note-
• This results apply to the sample as received.
• This document may not be reproduced except in its entirety The result pertain only to the particular items tested.
Chandra Kanta Eng. Mahmoud Al Shboul

Laboratory Supervisor CTLiCroup Projects Manager
C.7.L. Crouj- /.L.L.

CP. hf. fro.
RPT-0 p: ° lia - Q.it.ir (1.Y Page 1 of 1
MOE/QGOSM
Certified
ISO 17025
[j] qualityaustria ISO 9001 : 2015
ISO 14001: 2015 ^Tr Certified
Auditors/Inspectors
CT^Group -r°-r0-^ M9i^ v-Jingigi^j ijjuLX^jjLuxjg^
QATAR
CONSTRUCTION TECHNOLOGY LABORATORIES GROUP W.LL
Test Report
Determination of Particle Density & Water Absorption
BS EN 1097-6:2013* (Clause 8)
CTLG-Q Client: Advanced Pipes & Casts Co - Qatar
Consultant: N/A
Project:** Various
Testing date: 18-Jan-2020 to 20-Jan-2020 Job order #: CTLGQ-JO-29-13J AN20-001
Particle Density (Mg/m3)

Water
Absorption
Sample description/reference**
(%)
Oven dried Saturated &
Basis Surface dried basis Apparent
Gabbro 20mm 2.90 2.91 2.93 0.3
Particle Density (Mg/m3) Water absorption (%)

QCS 2014 Sec. 5, Part 2,
Table 2.1 limit/requirement 2.0 min. 2% max.

“Information provided by client
Note:-
Chandra Kanta Eng Mahmoud Al Shboul
Laboratory Supervisor Projects Manager (
CTL'Group
C.7.L. Grju|• /.l.l.

cn No. sron?
[ P. O. fend oUfeftQfl alia - Q.it.ir Page 1 of 1
MOE/QGOSM
Certified
ISO 17025
E qualityaustria
Succeed with Quality
ISO 9001 : 2015
ISO 14001 : 2015 r(CCc Certified
Auditors/Inspectors
ISO 18001 : 2007 NRMCA
CT^CjROUP mfDmfOm± jJjgj'giiU siia^gJLi' (yujS}LuJjQ^
QATAR
Test Report
Determination of Particle Shape - Flakiness Index
BS EN 933-3:2012*

Consultant: N/A
Project:** Various
Overall Flakiness QCS 2014 Sec. 5, Part 2,

Sample description/reference** Mass of test portion (g)
Index FI (%) Table 2.1 limit/requirement
Gabbro 20mm 2533.7 7.5 35% max.

•'Information provided by client
Note:-
• The sample tested as per QCS 2014 requirement.
• This document may not be reproduced except in its entirety. The result pertain only to the particular items tested
Chandra Kanta Eng Mahmoud A Shboul

Laboratory Supervisor Projects Manager I
CTuGroup
x.
C.T.L. Group w.l.l.
CR No snon?.
P. O Box: 14212 - Doha - Qatar
RPT-0017 Rev 4 End of report Page 1 of 1
MOE/QGOSM ISO 17025

IS qualityaustria ISO 9001 : 2015
ISO 14001 : 2015 rcCCc Certified
Auditors/Inspectors
Certified Succeed with Quality ISO 18001 : 2007 NRMCA
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41, RO. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CT^Group gja jjjgj'gjjU onngJgJL^)' j-ux^jjLuoJg^
QATAR
Test Report
Determination of Geometrical Properties - Shell Content
BS EN 933-7:1998*
Consultant: N/A
Project:** Various

Sample Description/reference** Mass of test portion (g) Shell Content (%)
Table 2.1 limit/requirement
Gabbro 20mm 4904.2 0.0 3% max.

Note -

Laboratory Supervisor Projects Manager /]
CTL'Grcup
•*•»•*:Y-r
C.T.L. Croup /.l.l.
C-H No. SSPitp.
RPT-0&22 |W4 p. o. Page 1 of 1
MOE/QGOSM ISO 17025

E qualityaustria ISO 9001 : 2015
ISO 14001 : 2015 r<TTr Certified
Auditors/Inspectors
critapoup
QATAR
mfDmfD.n v_J g>n jjjgjgpli vJiagJgJLî j-uxSjjLuiigS
Test Report
Clay Lumps & Friable Particles
ASTM 042-17*
Consultant: N/A
Project:** Various Report SN.#: 52776
Sample type:** Gabbro 20mm Issue date: 1-Feb-2020
Receiving date: 11-Jan-2020 Job order #: CTLGQ-JO-29-13JAN20-001
Testing date: 18-Jan-2020 to 21-Jan-2020 Sampling method: N/A
Sampling location: N/A Tested by: Sajjad
Supplier: N/A Environment: N/A
Sampled by: Client DOM: N/A
Client reference: N/A Deviation : Municipality water used for soaking and
CTLG-Q reference: JAN 11-050 washing the sample

Sample description/reference** Clay Lumps & Friable Particles (%)
Gabbro 20mm 0.1 2% max.
‘ISO 17025 Accredited Test

"Information provided by client
Note:-
Chandra Kanta Eng. Mahmoud A Shboul

Laboratory Supervisor Projects Manager j
CTuGroup
C.T.L. Group /.L.L.

CR Nr>
P. O. Eox: 11212 - DoIm - Q-'it^r
MOE/QGOSM
Certified
ISO 17025
SI qualityaustria
ISO 9001 : 2015
ISO 14001 : 2015
ISO 18001 : 2007
r<rrc
NRMCA
Certified
Auditors/Inspectors
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41, P.0. Box 14212 | CR: 69008 j Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctIgroupqatar.com | Web: ctlgroupqatar.com
CTL^Group -jg>n jjj gjg>| U ijingJgjL^j ij-ux^jjLuxi g^
QATAR
1 est Report
Aggregate Soundness by Magnesium Sulphate
AST1M C88-13*
CTLG-Q Client: Advanced Pipes & Casts CO. - Qatar
Consultant: N/A
Sampling location: N/A Issue date: 3-Feb-2020
Sample type:** Gabbro 20mm Job order#: CTLGQ-JO-29-13JAN20-001
Source: N/A Sampled by: Client
Client reference: N/A Sampling method: N/A
Sampling date:** 11-Jan-2020 Tested by: Bhupindra
Testing date: 15-Jan-2020 to 21-Jan-2020 Environment: N/A
CTLG-Q reference: JAN11-050 Deviation: N/A
Weight of Weight of
Sieve Size (mm) Loss in
Original test test Actual loss
weight Corrected QCS 2014 Sec. 5,
sample fraction fraction after
after average Part 2, Table 2.1
retained before after immersion
immersion loss (%) limit/requirement
Passing Retained (%) immersion immersion
(g)
(%)
(g) (g)
37.5 25
25 19 12.1 510.4 500.0 10.4 2.0 0.2
19 12.5 76.3 674.1 669.9 4.2 0.6 0.5
12.5 9.5 10.3 332.4 329.8 2.6 0.8 0.1

9.5 4.75
4.75 2.36 15% max.
2.36 1.18
1.18 0.600
0.600 0.300
0.300 Pan
Totals 0.8
'This test is not ISO 17025 accredited

'•Information provided by client.
Note -

CTIUGroup
C.7.L. /.L.L. Page 1 of 1

RPT-0023 Rev 4
p. o. Box: 14212-Cui.,1 [
MOE/QGOSM
Certified
ISO 17025
® qualityaustria
ISO 9001 : 2015
ISO 14001 : 2015
ISO 18001 : 2007
r«rc
NRMCA
Certified
Auditors/Inspectors
CTL^Group .gO.fD.n jJjgjgjjiJ snagJgji^j' (yux^j'Lujjg^
QATAR
Test Report
Acid Soluble Sulfate Content in Aggregate
BS EN 1744-1:2009+A2:2012*

Consultant: N/A
Project:** Various
Receiving date: 11-Jan-2020 Issue date: 11-Mar-2020
Testing date: 4-Feb-2020 Job order #: CTLGQ-JO-29-13JAN20-001
Supplier: N/A Tested by: Andrea
CTLG-Q reference: JAN 11-050 UoM: N/A

Sample description/reference** Sulfate (S03) % by mass of sample
Gabbro 20mm 0.1 0.3% max.

Note:-
Andrea Viola id A Shboul

CTL'Crou?
Manager
C.T.L. Grouf- .'.l.l.

CR Hr-. fSOOf*.
P. O. Bex: 141-12 - Culia - Qnt.ir
RPT-0058 Rev.04 End of report
MOE/QGOSM
Certified
ISO 17025
E qualityaustria
ISO 9001 : 2015
ISO 14001 : 2015
ISO 18001 : 2007
r<rrr
NRMCA
Certified
Auditors/Inspectors
CTL)Group .fO.fD.h jJjgigjjU v-ruigJgjL^j’ y-ux^jiuoJg^
QATAR
Test Report
Acid Soluble Chloride Content in Aggregate
BS EN 1744-5:2006*

Consultant: N/A
Project:** Various
Trial 1 2.1617
Mass of the dry sample tested in (g):
Trial 2 2.1618
Chloride (CP) % by mass of sample QOS 2014 Sec. 5, Part 2,

(nearest 0.01 %) Table 2.1 limit/requirement
Gabbro 20mm 0.02 O.OSmax.

Note:-
• The above test was carried out in accordance with BS EN 1744-5:2006.
Andrea Viola Eng Mahmoud Al Shboul

CTL'Crou?
'rq/ects Manager
C.7.L. Group ’ i.i.l.
CR Nr-. SSOiiP.
a - Qatar
RPT-0012 Rev.5
1 of 1
MOE/QGOSM ISO 17025

IS9 Acaedited Laboratory
® qualityaustria ISO 9001:2015
ISO 14001 : 2015 ^Tr Certified
Auditors/Inspectors
CT^Group mgomfomn ^jQ}^ jjjgj'gjjU e/ingJgjL^j’ Q-ux^jjLuxig^
QATAR
Test Report
Potential Alkali-Silica Reactivity of Aggregates
ASTM C289-07

Consultant: N/A
Project:* Various
Sample type:* Gabbro 20mm Report SN.#: 55253
CTLG-Q reference: JAN11-050 UoM: N/A
Reduction in alkalinity - Rc Dissolved silica - Sc by Gravimetry
Rc (mmol / L) 90.00 90.00 85.00 Sc (mmol / L) 2.997 2.997 2.664
Average 88.33 Average 2.886

Remark By interpretation of result as per appendix xi aggregate considered innocuous (not reactive)
Note -This document may not be reproduced except in its entirety The result pertain only to the particular items tested.
Andrea Viola Eng. Matmiiud Al Shboul

CTL'Group
Prcveofs Manager
C.T.L. Group ' /.l.l.

CP. Nr- f!t003
P. O. Box: 14212 - Cona - Qatar
RPT-0086 Rev. 3 End of report

7 1-P Page 1 of 1
MOE/QGOSM
Certified 17025
ISO 17025
E qualityaustria
ISO 9001 : 2015
ISO 14001 : 2015
ISO 18001 : 2007
^Tr
NRMCA
Certified
Auditors/Inspectors
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41. P.0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CT|)Group mromfjDmn i-j gjii jjjgjgjjU ^nagJgJL^j' Qjjix^jijjoJg^
QATAR
Test Report
Coarse Aggregate Testing & Evaluation Sum man
Consultant: N/A
Project:* Various
Sample type:* Gabbro 10mm
CTLG-Q reference: JAN11-051 Job order #: CTLGQ-JQ-29-13JAN20-001

Test Method
Gabbro 10mm limit/requirement
BS EN 933-1 Material Finer than 63pm (%)** 1.0 2% max.
BS EN 1097-6 Particle Density - Apparent (Mg/m3)** 2.91 2.0 min
BS EN 1097-6 Particle Density - SSD basis (Mg/m3)** 2.85
BS EN 1097-6 Particle Density - Oven dried basis (Mg/m3)** 2.82

BS EN 1097-6 Water Absorption (%)*’ 1.1 2% max.
BS EN 933-3 Flakiness Index (%)*’ 19.1 35% max.
BS EN 933-7 Shell Content (%)*’ 0.0 3% max
ASTM C142 Clay Lumps & Friable Particles (%)’* 0.1 2% max.
ASTM C88 Aggregate Soundness by Magnesium Sulphate (%)*** 1.6 15% max
BS EN 1744-1 Acid Soluble Sulfate Content in Aggregate (%)’* 0.1 0.3% max.
BS EN 1744-5 Acid Soluble Chloride Content in Aggregate (%)** 0.02 0.03% max
ASTM C289*’** Potential Alkali- Reduction in alkalinity - RC 86.67
Silica Reactivity of Aggregates
(mmol/L)*’* Dissolved silica-SC by Gravimetry 2.664
•Information provided by client.

"ISO 17025 accredited test
"This test is not ISO 17025 accredited
""By interpretation of result as per appendix xi aggregate considered innocuous (not reactive)
Note-
Chandra Kanta
n
Mahmoud A Shboul
Laboratory Supervisor OTC'RCU? Psojeets Manager
C. s. u. Cl r -j u • I.L.L.
Cf» I/C. SSfif.?.
P. O. Box: 14212 - Coin - Qntnr
RPT-0' lev.3 End of report
MOE/QGOSM ISO 17025

Accredited Latxiratory
® qualityaustria ISO 9001 : 2015
Auditors/Inspectors
CTI^Group -fO.fO.3 e_l gja jjjgj'g>iU ^nagJgi^j j-ui^jjLuiig^
QATAR
Test Report
Aâregate Particle Size Distrubution - Sieving Method
BS EN 933-1:2012*

Consultant: N/A
Project:** Various
Testing date: 18-Jan-2020 to 21-Jan-2020 Job order#: CTLGQ-JO-29-13JAN20-001

CTLG-Q reference: JAN11-051 UOM: N/A
Total Weight (g) 4010.2

Fineness modulus 5.8
Material Finer {%) 1 0
(Limits) (Limits)
Materials finer than 63pm (%)
1.5 % max. 2 % max.

Note:-
Laboratory Supervisor Projects Manager/^)
C1T,Group
■f.?.: : w'V
C.7.L. Group /.l.l.

(find of report Page 1 of 1
P. O. Box: 14212 - C olia - Q.it.ir
MOE/QGOSM gjjj ISO 17025

(S qualityaustria ISO 9001 : 2015
Auditors/Inspectors
State of Qatar - Doha Industrial Area, Kassarat Road. R/A 41, RO. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CT|)Group gj3 jjjgJgjjU v/ugJgi£j (yudSyi iuig^
QATAR
Test Report
Determination of Particle Densit\ & Water Absorption
BS EN 1097-6:2013* (Clause 8)

Consultant: N/A
Project:** Various
CTLG-Q reference: JAN11-051 UOM: N/A

Water
Absorption
(%)
Gabbro 10mm 2.82 2.85 2.91 1.1
QCS 2014 Sec. 5, Part 2, Particle Density (Mg/m3) Water absorption (%)
Table 2.1 limit/requirement 2.0 min. 2% max.
*ISO 17025 Accredited Test

Note:-
Laboratory Supervisor Projects Manage^
CTIL',Group
RPT-0
C.T.L. Grjuj-
ErttPcrf report •:
/.L.L. e-f Page 1 of 1
p. O. Bet: 1 - C.-.II.1 - Q.it.-'r
MOE/QGOSM ISO 17025 [^1 qualityaustria ISO 9001 : 2015

ISO 14001 : 2015 rr(xc Certified
Auditors/Inspectors
Certified Accredited Laboratory Succeed with Quality ISO 18001 : 2007 NRMCA
State of Qatar - Doha Industrial Area. Kassarat Road, R/A 41, P.0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200.000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CTL)Group jgja jjjgj'gjjll v/ugJgJL^j' j-uxftjjLuuJg^
QATAR
Test Report
Determination of Particle Shane - Flakiness Index
BS EN 933-3:2012*

Consultant: N/A
Project:** Various
Testing date: 18-Jan-2020 to 19-Jan-2020 Job order #: CTLGQ-JQ-29-13JAN20-001
CTLG-Q reference: JAN11-051 DOM: N/A
Overall Flakiness QCS 2014 Sec. 5, Part 2,

Sample description/reference** Mass of test portion (g)
Index FI (%) Table 2.1 limit/requirement
Gabbro 10mm 1215.9 19.1 35% max.
*ISO 17025 Accredited Test

•‘Information provided by client
Note:-
Chandra Kanta Eng. Mahmoud A Shboul

CTL'Crcu?
AV •->r
C.T.L. Group /.l.l.
CR Ur.. SPnOP.
P. O. Box; 14/12 • Oolia - Qntnr
RPT-0017 Rev.4 End of report Page 1 of 1
MOE/QGOSM ISO 17025

Auditors/Inspectors
CTL)Group gj3 jjjgj'gjjU v_/uigJgjL£j Qjix^jjLuxigS
QATAR
Test Report
Determination of Geometrical Properties - Shell Content
BS EN 933-7:1998*
Consultant: N/A
Project:** Various
CTLG-Q reference: JAN11-051 DOM: N/A

Sample Description/reference** Mass of test portion (g) Shell Content (%)
Gabbro 10mm 40804 0.0 3% max.
"ISO 17025 Accredited Test

Note:-
Chandra Kanta Eng. Mahmoud A) Shboul

Laboratory Supervisor CTLjGroup Projects Manager
v-'. -' • >-’ j-’TylQiS
C.T.L. Group /.l.l.
CR No. SflOfip.
P. O. Bax: 14212 . Cî,a - QrH,-.r
RPT-00 d iu Ul I CpOiT ■ ' 1 Page 1 of 1
MOE/QGOSM
Certified
ISO 17025
Auditors/Inspectors
Succeed with Quality ISO 18001 : 2007
NRMCA
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41, P.0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@>ctlgroupqatar.com | Web: ctlgroupqatar.com
CT|)Group .p.p.n jjjgjgjjli vjiagJgi^j lj_ui£j.i.iOjg^
QATAR
Test Report
ASTM 042-17*

Consultant: N/A
Sample type:** Gabbro 10mm Issue date: 3-Feb-2020
Sampled by: Client DOM: N/A
CTLG-Q reference: JAN11-051 washing the sample

Gabbro 10mm 0.1 2% max.

••Information provided by client
Note:-
• This document may not be reproduced except in its entirety. The result pertain only to the particular items tested.

Laboratory Supervisor Projects Manager -
CTL'Group
•Y-'-
C.7.L. Group iv.l.l.
cr Ho. ssnn?.
P. O. Box: 14212 - Doha - Qatar
RPT-0014 Rev. 4 End of report Page 1 of 1
MOE/QGOSM ISO 17025

SI qualityaustria ISO 9001 : 2015
Auditors/Inspectors
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41, R0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CTL)Group _jgja jjjgjgpU v-rogJgl^j ij-ux^jXuoJg^
QATAR
Test Report
Aggregate Soundness by Magnesium Sulphate
AST1M C88-13*
Consultant: N/A
Sample type:** Gabbro 10mm Job order #: CTLGQ-JO-29-13JAN20-001
•This lest is not ISO 17025 accredited

••Information provided by client.
Note:-
• This document may not be reproduced except in its entirety The result pertain only to the particular ferns tested

Laboratory Supervisor Projects Manager/^
CTL’Grol'p
PJP
RPT-(XJ23Rev.4 f
/-L-L* Page 1 of 1
p. o. e
-Coha - Clt-T
MOE/QGOSM
Certified
ISO 17025
SI qualityaustria
ISO 9001 : 2015
ISO 14001 : 2015
ISO 18001 : 2007
r<rrc
NRMCA
Certified
Auditors/Inspectors
CT|)Group .fo.fo.i) jJjgjgjjU s/ingJgji^j' l>ijbL^jjLuoJ9^
QATAR
Test Report
BS EN 1744-1:2009+A2:2012*

Consultant: N/A
Project:** Various

Gabbro 10mm 0.1 0.3% max.

Note:-
• This document may not be reproduced except in its entirety. The result pertain only to the partiCMiar tpctgri
Andrea Viola
rn:Group Eng. Ma/moyd A Shboul
Chemist Profects Manager

C.7.L. Gr ju|- /.L.L.
CR No, MOOS
P.O.Box: 14212 - Qatar
RPT-0058 Rev.04 End of report

7 K-
Page 1 of 1
MOE/QGOSM
17025
ISO 17025
U] qualityaustria ISO 9001 : 2015
ISO 14001 : 2015 «XCc Certified
Auditors/Inspectors
CTI)Group
QATAR
Test Report
BS EN 1744-5:2006*

Consultant: N/A
Project:** Various
Trial 1 2.0802
Trial 2 2.0803
Chloride (CT) % by mass of sample QCS 2014 Sec. 5, Part 2,

Gabbro 10mm 0.02 0.03max.

Note:-
Andrea Viola Eng. Mahmoi/d AJ Shboul

CT5.',Group Protect/Manager
C.T.L. Gr ju|> i.i.l.

c« hp. 6D0(ie
RPT-0012 Rev.5 P. Q. Box: EntLof 'report- Q.Tt.-ir /Ss,Psqe 1 of 1
7
MOE/QGOSM
Certified
ISO 17025
ISO 14001 : 2015 r(TTr Certified
Auditors/Inspectors
State of Qatar • Doha Industrial Area, Kassarat Road, R/A 41, P.0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CT^Group mfomfom± jJj9J9U vjiagjgi^j' ij-uxSjjLuxigS
QATAR
Test Report
ASTIM C289-07

Consultant: N/A
Project:* Various
Sample type:* Gabbro 10mm Report SN.#: 55256
-
Reduction in alkalinity - Rc Dissolved silica - Sc by Gravimetry
Rc (mmol / L) 90.00 85.00 85.00 Sc (mmol / L) 2.997 2.331 2.664
'Information provided by client

Remark: By interpretation of result as per appendix xi aggregate considered innocuous (not reactive)
Note:-This document may not be reproduced except in its entirety. The result pertain only to the particular items tested.
Andrea Viola Eng Mahmgud ArShboul

. Chemist CU,Croup nager
•VA-r'3. ^ •-
C.T.L. Gr jui' /.L.L.
cn No. f-mr-s
P. O. Box: H21? -C-na - Qatar
MOE/QGOSM
Certified
ISO 17025
E qualityaustria ISO 9001:2015
Auditors/Inspectors
CTL)Group mfomfomh v-igjn jjjgJgjjU v-fogJgJL^j g^
QATAR
Test Report
Fine Aggregate Testing & Evaluation Summary
Consultant: N/A
Project:* Various
Sample type:* Washed Sand

CTLG-Q reference: JAN 11-052 Job order #: CTLGQ-JO-29-13JAN20-001


Test Method
Washed Sand limit/requirement
BS EN 933-1 Material Finer than 63pm (%)*’ 1.0 3% max.

BS EN 1097-6 Particle Density - Apparent (Mg/m3)** 2.65 2.0 min
BS EN 1097-6 Particle Density - SSD Basis (Mg/m3)** 2.59
BS EN 1097-6 Particle Density - Oven Dried basis (Mg/m3)*’ 2.56
BS EN 1097-6 Water Absorption (%)” 1.3 2.3% max.
ASTM Cl42 Clay Lumps & Friable Particles (%)*’ 0.1 2% max.
ASTM C40 Organic Impurities of Aggregate** Plate No.1 Colour standard lighter than plate # 3
BS EN 933-8 Assessment of Fines- Sand Equivalent Test (%)** 52 60% min
ASTM C88 Aggregate Soundness by Magnesium Sulphate {%)**" 6.4 15% max.
BS EN 1744-1 Acid Soluble Sulfate Content in Aggregate (%)** 0.4 0.4% max.
BS EN 1744-5 Acid Soluble Chloride Content in Aggregate (%)** 0.02 0.06% max.
ASTM C289”*’ Potential Alkali-Silica Reduction in alkalinity - RC 85.00

Reactivity of Aggregates (mmol/L)*’*
Dissolved silica-SC by Gravimetry 2.886

“ISO 17025 accredited test
"'This test is not ISO 17025 accredited
—•By interpretation of result as per appendix xi aggregate considered innocuous (not reactive)
Note-
■ This document may not be reproduced except in its entirety The result pertain only to the particular Items tested
Chandra Kanta . ManrryDud Al Shboul

Laboratory Supervisor Pr^Wts Manager
CTL'C-rou?
C.7.L. Gr v li;.- /.l.l.

c;> Nr., fro-.-' /
p. Q E;i> l i Ir12 - Col.4 • Qatar
MOE/QGOSM r.--> ISO 17025

E qualityaustria
ISO 9001:2015
Auditors/Inspectors
.fO.fO.i] jijQj'giJll v-fiagJgJL^j ljjLJOL£>jLijoJ95
CTL^ Group
QATAR
Test Report
Aggregate Particle Size Distribution - Sieving Method
BS EN 933-1:2012"

Consultant: N/A
Project:** Various
Sample type:** Washed Sand Report SN.#: 52847


CTLG-Q reference: JAN 11-052 DOM: N/A
Total Weight (g) 1350 1

Fineness modulus 26
Material Finer (%) 1.0
(Limits) (Limits)
Materials finer than 63pm (%)
3 % max. 3 % max.
'ISO 17025 Accredited Test

Note:-

Laboratory Supervisor Projects IV^nager
CTDtRCU?
• J i;.v ..
C.T.L. Grjj I' /.L.L.

RPT-00 cr? uEodiqf.report Page 1 of 1
K O. Bo»: 1-»212 -Coha • Gnt.-r
MOE/QGOSM SSi ISO 17025

Accredited laboratory
SI qualityaustria
ISO 9001:2015
Auditors/Inspectors
CTLXjroup g>n jjjgjgjjU (jjjlx^jaajjJq^
QATAR
Test Report
Determination of Particle Density & Water Absorption
(Pycnometer Method for 0.063mm to 4mm A»gre<jate)
BS EN 1097-6:2013* (Clause 9)

Consultant: N/A
Project:** Various

Water
Absorption
(%)
Washed Sand 2.56 2.59 2.65 1.3
QCS 2014 Sec. 5, Part 2, Particle Density (Mg/m3) Water absorption (%)
Table 2.1 limit/requirement 2.0 min. 2.3% max.

Note:-
Laboratory Supervisor Projects Manage/]
CTCCroup
C.T.L. Grjuj.- ll.l.

CP. He- Pf O.V
P. O. Box: 14212 - Cotia - Qnt.ir
RPT-0016 Rev.4 tno or report Page 1 of 1
MOE/QGOSM ISO 17025

S5| Accredited Laboratory
SI qualityaustria ISO 9001 : 2015
Auditors/Inspectors
State of Qatar ■ Doha Industrial Area, Kassarat Road, R/A 41, RO. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CT^Group gj3 jjjgjgjjU ^nngJgJL^j ^j-ui^jJLuxigS
QATAR
Test Report
ASTM Cl42-17*

Consultant: N/A
Sample type:** Washed Sand Issue date: 3-Feb-2020
Sampled by: Client UOM: N/A
CTLG-Q reference: JAN 11-052 washing the sample

Washed Sand 0.1 2% max.

‘•Information provided by client
Note:-
Chandra Kanta Eng Mahmoud A Shi
Laboratory Supervisor Projects Manage*
or,Group
C.T.L. Group /.l.l.
crt i<c-. mops
L P-O-Box: 1-1212-CoIm • Qatar
MOE/QGOSM
Certified
gj ISO 17025
m Accredited Laboratory
SI qualityaustria
ISO 9001 : 2015
ISO 14001 : 2015
ISO 18001: 2007
r<TTr
NRMCA
Certified
Auditors/Inspectors
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41, R0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CTL)Group -i&.fO.h i/jgjgjjU v-nixgjgi^/ jjix^Luxjg^
QATAR
Test Report
Organic Impurities of Aggregate
ASTM C40-19*
Consultant: N/A
Project:** Various
Testing date: 4-Feb-2020 Job order #: CTLGQ-JQ-29-13JAN20-001
Sample description/Reference** Observation Glass color standard
Washed Sand Injurious organic impurities are absent Plate No. 1
QCS 2014 Sec. 5, Part 2, Table 2.1 limit/requirement Colour standard lighter than plate # 3
•ISO 17025 accredited test

Note -
■ The sample tested as per QCS 2014 requirement
Andrea Viola Shboul

CTH.'Group
C.7.L. Gr3ur /.L.L.

cr? Ur-. f-PO.'i?.
p o 14212 - Coha - Qatar
RPT-0021 Rev 4 End of report
MOE/QGOSM L&J ISO 17025

Auditors/Inspectors
Certified 17025 Acaediled Laboratory Succeed with Quality ISO 18001 : 2007 NRMCA
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41. RO. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CTL^Group gja jjjQjgpU ^nagJgifu (yibSyLujjQ^
QATAR
Test Report
Assessment of Fines- Sand Equivalent Test
BS EN 933-8:2012*
CTLG-Q Client: Advanced Pipes & Casts Co - Qatar

Consultant: N/A
Project:** Various
Sample type:** Washed Sand
Receiving date: 11-Jan-2020 Report SN.#: 52850
Testing date: 21-Jan-2020 Issue date: 3-Feb-2020
Sampling location: N/A Job order#: CTLGQ-JO-29-13JAN20-001

Supplier: N/A Sampling method: N/A
Sampled by: Client Tested by: Ramon
Sample reference: N/A Environment: N/A

CTLG-Q reference: JAN11-052 Deviation : N/A
Mass M1 (g) 289.7
Mass M2 (g) 283.1
Water content (%) 0.60
Fines content (%) 1.0
Clay reading (mm) 158 159
Sand reading (mm) 82 83
Sand equivalent value (%) 51.9 52.2
Average sand equivalent value (%)*** 52
QCS 2010 Sec. 5, Part 2, Table 2.1 limit/requirement QCS 2014 Sec. 5, Part 2, Table 2.1 limit/requirement
70% min. 60% min.
•ISO 17025 Accredited Test.

“Information provided by client.
•“As per QCS 2014 Sec.5, Part.2,Table.2.1 If the Sand Equivalent value is less than 60% and greater than or equal to 50%. the sand shall be considered non-harmful and is
accepted provided that the Methylene Blue value is less than or equal to 1 0 (g/kg).
Note:-
Chandra Kanta Eng. Mahmoud Al Shboi

Laboratory Supervisor Projecjs-Manager j
Or,Group
C.T.L. Group w.l.l.

cp. n.-..
psnnp.
RPT-0201 ReV P. O ETtd Of Eeport Qntor Page 1 of 1
MOE/QGOSM ISO 17025 [j] qualityaustria

ISO 9001 : 2015
ISO 14001 : 2015 r((Cc Certified
Auditors/Inspectors
Certified Sal Accredited Laboratory Succeed with Quality ISO 18001 : 2007 NRMCA
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41. R0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CT|)Group mfDmfomh \-jQyz jjjgj'gjjU yjogigi^j j-ux^jiuoJ
QATAR
Test Report
Aggregate Soundness bv Magnesium Sulphate
ASTM C88-13*
Consultant: N/A
Sample type:** Washed Sand Job order #: CTLGQ-JO-29-13JAN20-001
Weight of Weight of
Sieve Size (mm) Loss in
Original test test Actual loss
Corrected QCS 2014 Sec. 5,
weight
sample fraction fraction after
after average Part 2, Table 2.1
retained before after immersion
immersion loss (%) limit/requirement
Passing Retained (%) immersion immersion
(g)
(%)
(g) (g)
37.5 25
25 19
19 12.5
12.5 9.5
9.5 4.75
4.75 2.36 15% max.
2.36 1.18 7.8 180.1 170.6 9.5 5.3 0.4
1.18 0.600 21.1 154.9 139.1 15.8 10.2 2.2
0.600 0.300 41.6 149.1 1354 13.7 9.2 3.8
0.300 Pan
Totals 6.4
•This test is not ISO 17025 accredited

"Information provided by client.
Note -

CTUGroup
T->.>
C.T.L. Group vv.l.l. \
c« No. fSOOP.
RPT-0023 Rev 4 P, O. Box: Eagtoffepoift • Qatar Page 1 of 1
MOE/QGOSM ISO 17025

Auditors/Inspectors
State of Qatar - Doha industrial Area, Kassarat Road, R/A 41, RO. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CTL)Group mfDmfomh jjjgjgjjll ^nagigi^'/ jjiL^jjujoJg^
QATAR
Test Report
BS EN 1744-1:2009+A2:2012*

Consultant: N/A
Project:** Various
Testing date: 2-Feb-2020 Job order #: CTLGQ-JQ-29-13JAN20-001

Washed Sand 0.4 0.4% max.

Note:-
Andrea Viola ludAl Shboul
Chemist
CTLX-rcu? lanager
r'.’.?• TiPi/f *.•'
C.7.L. Grjuf- /.L.L.
C-T No. f-rODP.
P. O. Box: 11212 - Colia • Qntar
RPT-0058 Rev.4 End of report 7 Page 1 of 1
MOE/QGOSM ISO 17025 E quaiityaustria ISO 9001 : 2015

Auditors/Inspectors
Certified Acaedited Laboratory Succeed with Quality ISO 18001 : 2007 NRMCA
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41, P.0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.c om
CTIjGroup mgomfo.h jjjgj'gjjll v-ruigJgi^j ijjujSyLuJjQ^
QATAR
Test Report
BS EN 1744-5:2006*

Consultant: N/A
Project:** Various
Trial 1 2.0010
Trial 2 2.0011
Chloride (Cf) % by mass of sample QCS 2014 Sec. 5, Part 2,

Washed Sand 0.02 0.06max.

‘'Information provided by client
Note:-
Andrea Viola noud A Shboul

CTC.-Grcup ts Manager
••':V;' .
C. f. L. G r j j j •
RPT-0012 crtta,oTrep6rt e 1 of 1
P. O. Box: 11212 - Col.a - Ontar
MOE/QGOSM ISO 17025

Auditors/Inspectors
CT^Group g>a jjjgj'gjjll vjnagigJLî (yujSyLuxjg^
QATAR
Test Report
A STM C289-07

Consultant: N/A
Project:* Various
Sample type:* Washed Sand Report SN.#: 55259
*
Reduction in alkalinity • Rc Dissolved silica - Sc by Gravimetry
Rc (mmol / L) 85.00 85.00 85.00 Sc (mmol / L) 2.997 2.664 2.997

Remark: By interpretation of result as per appendix xi aggregate considered innocuous (not reactive)
Note:-This document may not be reproduced except in its entirety. The result pertain only to the particular items tested
Andrea Viola ig Mahmoud'Al Shboul

lemist CIL'GrcU? Vrojeas/Manager
v‘.*p^S
C.7.L. Gr JUr LL-L-
or? Ur-, sro.'-s
p O Box: 11212-Cain-Qntr-.r
V
MOE/QGOSM ISO 17025 [^1 qualityaustria

ISO 9001:2015
Auditors/Inspectors
CTL)Group gj3 jj j gj gjj U vjugJgJL^j QjjOl^LijoJ gS
QATAR
Test Report
Cement Testing Summary
Consultant: N/A
Project:* Various
Sample type:* OPC
Supplier: N/A
Sampled by: Client Report SN.#: 55244
Client reference: N/A Issue date: 11-Mar-2020
CTLG-Q reference: JAN11-053 Job order #: CTLGQ-JO-29-13JAN20-001
Sampling method: N/A Tested by: Andrea & Bhupindra
Receiving date: 11-Jan-2020 Environment: N/A
Testing date: 15-Jan-2020 to 24-Jan-2020 Deviation: N/A
Chemical Composition
BS EN 197-1 /QCS 2014
Test Method (ASTM C114 / BS EN 196-2) Test Result
Requirements
Silicon Dioxide - Si02 (%) 19.48
Aluminium Oxide - AI2O3 (%) 4.62
Ferric Oxide - Fe203 (%) 3.83
Calcium Oxide - CaO (%) 63.10
Magnesium Oxide - MgO (%) 2.9
Sulphate - S03(%) 2.81 < 3.5%
Loss on Ignition @ 950°C (%) 1.85 < 5.00%
Insoluble Residue (%) 0.44 < 5.00%
Tricalcium Silicate - C3S (%) 59.4
Dicalcium Silicate - C2S (%) 11.1
Tricalcium + Dicalcium Silicate as C3S+C2S (%) 70.5 > 66.7%
Tricalcium Aluminate - C3A (%) 5.8
Tetracalcium Aluminoferrite - C4AF (%) 11.7
Sum of Si02& CaO (%) 82.58
Ratio - CaO / Si02 3.24 >2
Chloride - Cl~ (%) 0.010 £0.10%
Physical Properties
Test Method Test Result QCS 2014 Requirements
BS EN 196-3 Normal Consistency (%)** 28
Initial 185 > 60 minutes
BS EN 196-3 Setting time (minutes)’*
Final 245
BS EN 196-1 Flexural strength - average 2 days 4.9
(MPa)** 28days 9.7
BS EN 196-1 Compressive strength - 2 days 21.8 > 10.0 MPa
average (MPa)** 28days 46.8 £ 42.5 & <62.5 MPa
BS EN 196-3 Soundness (mm)** 1 < 10mm
BS EN 196-6 Fineness (m2/kg) 360
ASTM C188 Density (g/cm3) 3.13
•"Subcontracted
Note:-
• This document may not be reproduced except in its entirety The result pertain nniy m tho nartimiar items tested
Andrea Viola Ency Mahmoud Al Shboul
Chemist CTCCroup Projects Manager
C.T.L. Grouf.- ’/.l.l.

RP‘ 19 Rev. 02 c--’ (End of-report qe 1 of 1
- p- O- 1121^ - Doha - Qnt.ir
7
MOE/QGOSM
Certified
ISO 17025
FI qualityaustria ISO 9001 : 2015
Auditors/Inspectors
Succeed with QuaTity ISO 18001 : 2007 NRMCA
CTL)Group _jgja jjjgjgjjU ^nagJgi^j j-ux^^jLuoJ g^
QATAR
Test Report
Standard Consistence of Hydraulic cement
BS EN Wb-l (Clause 5)*
Consultant: N/A
Project:** Various
Sample type:** OPC Report SN # : 52858
Source: N/A Job order#: CTLGQ-JO-29-13JAN20-001
Client reference: N/A Sampled by: Client
Receiving date: 11-Jan-2020 Sampling method: N/A
Testing date: 15-Jan-2020 Tested by: Bhupindra
CTLG-Q reference: JAN 11-053 Deviation: N/A
Environment: N/A UOM: N/A
Weight of cement (g) 500
Volume of water (ml) 138.9
Vicat needle reading (mm) 5
Consistency (%) 28
Note-
• This result apply to the sample as received
Chandra Kanta Eng. Mohmoud Al Shboul

Laboratory Supervisor Projects Manager (1
CTUGroup
s viY ,.■» y' 4TT
t
C.7.L. GrDUf- /.L.L.
CR No. PPOfi?.
P. O. Box: 1-1212 - Colia • Qatar
MOE/QGOSM ■ ISO 17025 ® qualityaustria

ISO 9001 : 2015
ISO 14001 : 2015 ^TTr Certified
Auditors/Inspectors
Certified Acaedited Laboratory Succeed with Quality ISO 18001 : 2007 NRMCA
CT^Group gja jjjgjgpU ^nagJgi^j j^x^jIuoJg^
QATAR
Test Report
Determination of Setting Times
BS EN 196-3:2016 fClause 6)*
Consultant: N/A
t
Project:** Various
Sample type:** OPC Report SN # : 52859
Source: N/A Job order# : CTLGQ-JO-29-13JAN20-001

I,Client reference: N/A Sampled by: Client
CTLG-Q reference: JAN 11 -053 Deviation: N/A
Environment: N/A UOM: N/A
Room (°C) 21.4
Temperature Mixing Water (°C) 21.0
Sample (°C) 20.6
Initial setting time (minutes) 185
Final setting time (minutes) 245
Initial setting time (minutes) >60

BS EN 197-1, Table 3 - Mechanical
and physical requirements
Final setting time (minutes) N/A

Note -
• This result apply to the sample as received.

Laboratory Supervisor Projects Manager *•
CTL'iGroup
C.T.L. Grouj- /.l.l.

CR Nn. f.nn.i-’.
P. Q. Ec r.eim . Qnt.m Page 1 of 1
MOE/QGOSM ISO 17025 E qualityaustria

ISO 9001 : 2015
ISO 14001: 2015 ^Tr Certified
Auditors/Inspectors
CT^Group _jgj3 Jjjgjgjjil e/ingJgJL^j y-ux^jljjoJ g^
QATAR
Test Report
Determination of Strength
BS EN 196-1:2016*

Consultant: N/A
Project:** Various
Sample type:** OPC Report SN #: 52861
Supplier: N/A Job order #: CTLGQ-JQ-29-13JAN20-001
Receiving date: 11-Jan-2020 Sampled by: Client
Casting date: 15-Jan-2020 Sampling method: N/A

Age (days) : 2 Environment: N/A
Flexural Strength
CTLG-Q reference JAN 11-053-1 JAN 11-053-2 JAN11-053-3
Length (mm) 161.0 161.0 161.0
Width (mm) 40.0 40.0 40.0
Height (mm) 40.0 40.0 40.0
Weight (g) 589.1 591.4 590.6
Density (kg/m3) 2290 2300 2290
Load (N) 2100 2100 2100
Flexural Strength (MPa) 4.9 4.9 4.9
Average Flexural Strength (MPa) 4.9
Compressive Strength
Length (mm) 40.0 40.0 40.0
Width (mm) 40.0 40.0 40.0
Load (N) 34750 34850 35000
Compressive Strength (MPa) 21.7 21.8 21.9
Average Compressive Strength (MPa) 21.8
BS EN 197-1, Table-3 / QCS 2014 requirement
2 days 7 days 28 days
> 10.0 MPa s 42.5 & <62.5 MPa

'ISO 17025 accredited test
Note:-
• This document may not be reproduced except in its entirety. The result pertain nnly.toihe particulautfirnsjested

CTUGroup
Laboratory Supervisor Projects Manager /"l
J.f.i W A jj; v jSZJliS
C.7.L. Group w.l.l.

RPT-0124 Ref 02 C’Ehd of report
P. O Box: 14212 - Doha • Q.it.ir
F-* (
MOE/QGOSM ISO 17025

!S qualityaustria ISO 9001 : 2015
Auditors/Inspectors
CTLIGroup _jg>n jjjgj'gjiU snngJgiî j-ux^jjLuoJg^
QATAR
Test Report
Determination of Strength
BS EN 196-1:2016*

Consultant: N/A
Project:** Various
Sample type:** OPC Report SN #: 55243

Supplier: N/A Job order# : CTLGQ-JO-29-13JAN20-001
Receiving date: 11-Jan-2020 Sampled by: Client
Casting date: 15-Jan-2020 Sampling method: N/A
Testing date: 12-Feb-2020 Tested by: Bhupindra
Age (days) : 28 Environment: N/A
Flexural Strength
CTLG-Q reference JAN 11-053-4 JAN 11-053-5 JAN 11-053-6
Length (mm) 161.0 161.0 161.0
Width (mm) 40.0 40.0 40.0
Height (mm) 40.0 40.0 40.0
Weight (g) 598.1 597.9 598.9
Density (kg/m3) 2320 2320 2320
Load(N) 4200 4100 4100
Flexural Strength (MPa) 9.8 9.6 9.6
Average Flexural Strength (MPa) 9.7
Compressive Strength
Length (mm) 40.0 40.0 40.0
Width (mm) 40.0 40.0 40.0
Load (N) 73850 75200 75600
Compressive Strength (MPa) 46.2 47.0 47.3
Average Compressive Strength (MPa) 46.8
BS EN 197-1, Table-3 / QCS 2014 requirement

2 days 7 days 28 days
> 10.0 MPa £ 42.5 & <62.5 MPa

Note:-
• This document may not be reproduced except in its entirety. The result prTfiln ftni'j in l||i iiiiili-nilnr itami tntrrl
Chandra Kanta CTL'Grol'P Eng/ Manmoud Al Shboul

Laboratory Supervisor : /Projects Manager
C.7.L. G-JMJf.- ‘ /.L.L.
RPT-0124 Rey/02 JVâc,,e 1 of 1
MOE/QGOSM ISO 17025 E qualityaustria

ISO 9001:2015
Auditors/Inspectors
State of Qatar - Doha Industrial Area. Kassarat Road, R/A 41, P.0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.com | Web: ctlgroupqatar.com
CTL)Group mfDmfomh iJjQJQP.U snagiQJL^j j-iix^jjLuxig^
QATAR
Test Report
Soundness of Cement
BS EN 196-3:2016 (Clause 7)*
Consultant: N/A Report SN.#: 52860
Project:** Various Issue date: 3-Feb-2020
Sampling location: N/A Job order#: CTLGQ-JO-29-13JAN20-001
Sample type:** OPC Sampled by: Client
Supplier: N/A Sampling method: N/A
Client reference: N/A Tested by: Bhupindra
Testing date: 15-Jan-2020 Deviation: N/A
CTLG-Q reference: JAN 11-053 DOM: N/A
Trial 1 Trial 2
Room (°C) 21.4
Temperature Mixing Water (°C) 21.0
Sample (°C) 20.6
Measurements - before boiling (mm) 29.00 23.50
Measurements - after boiling (mm) 30.00 24.00
Soundness - nearest to 1mm 1.0 0.5
Average Soundness - nearest to 1mm 1
BS EN 197-1, Table 3 - QCS 2014 requirements (mm) < 10
‘ISO 17025 accredited test

Note -
• This result apply to the sample as received

Laboratory Supervisor Projects Manageu
"N
CTL'G roup
C.T.L. Group /.L.L.

(f-f
CP. Nr. f-Sflfte
p. O Box: 14212 - Caha - Qat.ir |
MOE/QGOSM
Certified
K- •
ISO 17025
® qualityaustria
ISO 9001 : 2015
ISO 14001 : 2015
ISO 18001 : 2007
^Tr
NRMCA
Certified
Auditors/Inspectors
_jgjn jjjgjgjjU v-fiagJgi^j j^jLX^jjLuxjg^
CTLjGroup
QATAR
Test Report
Fineness of Cement bv Air Permeability
BS EN 196-6:2010

Consultant: N/A
Various r 55246
Project:* Report SN.#:
]
Sampling location: N/A Issue date: 11-Mar-2020

Sample type:* OPC Job order#: CTLGQ-JO-29-13JAN20-001
Supplier: N/A Sampled by: Client
Testing date: 24-Feb-2020 Deviation: N/A
Parameter Test Result
Fineness (m2/kg) 360

Note:-
Andrea Viola Eng. Malynoua Al Shboul

Chemist CTL'Group lanager
C.T.L. Gr du(.‘ ‘ /.L.L.
RPT-0127 Rev.2
CR Ho. SPOil?.
P. O. Box: 14212 - Dona - Qnt.ir
End of report 1 Page 1 of 1
MOE/QGOSM i
ISO 17025
Auditors/Inspectors
CTL)Group v_ig^n jjjgj'gjjLI ^mgJgJL^j QjjOL^jjLijaJg^
QATAR
Test Report
Density of Hydraulic Cement
ASTM Cl88-16

Consultant: N/A
Project:* Various Report SN.#: 55245
Sample type:* OPC Job order #: CTLGQ-JO-29-13JAN20-001
Testing date: 24-Feb-2020 Deviation: N/A
Liquid Methanol
Specific Gravity 0 783
Parameter Test Result
Density (g/cm3) 3.13

Note:-
Andrea Viola Eng. Mah/Wd A Shboul

Chemist CTLjCroup Projects Manager
C.T.L. Grouf.- ' /.l.l.

CR Nr- PSOit?.
P. O. Bex: '.4212 - Coha - Q.it.ir
k
MOE/QGOSM i
ISO 17025 SI qualityaustria ISO 9001:2015
Auditors/Inspectors
.(O.fD.3 jjjgj'gjjlJ u-u^jiuoig^
CTL^Group
QATAR
Test Report
Micro Silica Testing Summary

Consultant: N/A
Project:* Various
Sample type:* Micro Silica
Sampling location: N/A Report SN.#: 55806
Supplier: N/A Issue date: 18-Mar-2020
Sampled by: Client Job order #: CTLGQ-JO-29-13JAN20-001
Client reference: N/A Tested by: Andrea & Bhupindra
CTLG-Q reference: JAN 11-056 Environment: N/A
Sampling method: N/A Deviation: N/A
Chemical Composition
ASTMC1240 (Tablet)/
Test Method (ASTM Cl 14 / BS EN 196-2) Result
QCS 2014 Requirements
Silicon Dioxide - Si02 (%) 92.64 Min. 85%
Calcium Oxide - CaO (%) 1.21
Magnesium Oxide - MgO (%) 0.30

Sulfur Trioxide - S03(%) 0.44
Loss on Ignition @ 950°C (%) 2.94 Max. 6%
Aluminium Oxide - AI2O3 (%) 0.99

Ferric Oxide - Fe203 (%) 1.04
BS EN 196-2 Chloride - Cl' (%)** 0.010
Moisture Content (%) 0.30 Max. 3%
Physical Properties
ASTM C1240 (Table2)/

Test Method Result
QCS 2014 Requirements
ASTM Cl240 Activity Index @7 days (%)** 113.6 105% min of control mix
ASTM Cl240 Density (Mg/m3) 2.02
ASTM Cl240 Bulk Density (Kg/m3) 829

•‘ISO 17025 accredited test
Note:-
Andrea Viola Mahmoud Al Shboul

CTfJC-Roup Protects Manager
C.7.L. Gr J'dj.- 7.L.L.

CP Hr.. Pr’d.i,^
-JL£ l ^ - G.’t.’r
RPT-0128 Rev 2 Liici ui lepuit Page 1 of 1
MOE/QGOSM ISO 17025

(S qualityaustria ISO 9001:2015
Auditors/Inspectors
Certified Succeed with Quality ISO 18001 : 2007
NRMCA
CTL'Group _jg>n jjjgj'gjjU vjrngJgJL^j g£
QATAR
Test Report
Strength Activity Index with Portland Cement
ASTIM C109:2016a* & C1240-14*

Owner: N/A
Contractor:** Various Report SN.#: 53022
Consultant:** N/A Issue date: 7-Feb-2020
Project:** Various Job order #: CTLGQ-JO-29-13JAN20-001
Sampling location: N/A Sampled by: Client
Sample type:** Micro Silica Sampling Method: N/A
Supplier: N/A Tested by: Bhupindra
Mix reference Micro Silica Control Mix

Specimen reference JAN 11-056-1 JAN 11-056-2 JAN 11-056-3 JAN 11-056-4 JAN 11-056-5 JAN 11-056-6
Specimen type Cube 50mm

Casting date 15-Jan-2020
Testing date 22-Jan-2020
Age (days) 7
Average length (mm) 50.00 50.00 50.00 50.00 50.00 50.00
Average width (mm) 51.00 51.00 51.00 51.00 51.00 51.00
Average height (mm) 51.00 51.00 51.00 51.00 51.00 51.00
Area (mm2) 2550 2550 2550 2550 2550 2550
Volume (mm3) 130050 130050 130050 130050 130050 130050
Weight in air (g) 260.4 261.4 260.9 259.4 259.9 260.1
Load (kN) 88.4 90.1 89.6 77.4 79.4 78.6
Density (kg/m3) 2000 2000 2010 1990 1990 2000
Sample condition Dry Dry Dry Dry Dry Dry
Compressive strength (MPa) 34.7 35.3 35.1 30.4 31.1 30.8

Average Compressive strength (MPa) 35.0 30.8
Activity Index (%) 113.9
Control mix : 100% OPC

SF mix : 10% SF + 90% OPC
ASTM C1240 Table 2/QCS 2014 requirements
Accelerated Pozzolanic Strength Activity Index (7 Days) - Minimum % of Control
105%
'ISO 17025 Accredited Test
Note:-
Chandra Kanta ing. Mahmoud Al Shboul

Laboratory Supervisor O U<2RCUP \ Projects Manager
-> :
C.7.L. Groj; J.l.L.
RPT-0099-R§v 2
CP he. SSClfl?.
P C S;. EndoLrepprl.,. Gatir
f Page 1 of 1
MOE/QGOSM
Certified
ISO 17025
Acaedited Laboratory
qualityaustria
ISO 9001:2015
ISO 14001 : 2015 r<TCC Certified
Auditors/Inspectors
NRMCA
CTL!Group jjjgjgjjU oiiigJglii' j-uxSjjLuoJg^
QATAR
Test Report
Density of Silica Fume
ASTM C1240-14
GTLG-Q Client: Advanced Pipes & Casts Co. - Qatar

Contractor: Various
Consultant: N/A
Project:* Various Report SN # : 53021
Sample type:* Micro Silica Issue date: 7-Feb-2020
Sampling location: N/A Job order # : CTLGQ-JO-29-13JAN20-001

Client reference: N/A Sampling Code: N/A
Receiving date: 11-Jan-2020 Tested by: Bhupindra
CTLG-Q reference: JAN 11-056 Environment: N/A
Sample description/reference* Density (Mg/m3)
Micro Silica 2.02

Note:-
Chandra Kanta Eng. Motjmoud Al Shboul

Laboratory Supervisor Pn/ects Manager
CTuCroup
C.7.L. Group /.L.L.
cr uj. /r.n Dage l of 1
RPT-0209 Rev 1 P. O. Eix : report.
MOE/QGOSM
Certified
ISO 17025
Auditors/Inspectors
NRMCA
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41, P.0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info@ctlgroupqatar.coni | Web: ctlgroupqatar.com
CTL^Group .fo.fo.n M gjn jjjgj'gjjU v-nagJgi^'j (yLoSyLuJjg^
QATAR
Test Report
Bulk Density of Silica Fume
ASTM C1240-14
GTLG-Q Client: Advanced Pipes & Casts Co. - Qatar
Contractor: Various
Consultant: N/A
Project:* Various Report SN # : 53020

-
Sample type:* Micro Silica Issue date: 7-Feb-2020
Sampling location: N/A Job order # : CTLGQ-JO-29-13JAN20-001

-
Client reference: N/A Sampling Code: N/A
Receiving date: 11-Jan-2020 Tested by: Bhupindra
CTLG-Q reference: JAN11-056 Environment: N/A
Sample description/reference* Bulk Density (kg/m3)
Micro Silica 829
"Information provided Dy client
Note -
Chandra Kanta Eng Mohmbud Al Shboul

Laboratory Supervisor p/ojedts Manager
ctlc-rou?
C.T.L. Grvd;- /.l.l.

CP Nr-. PSf-
P. C. Bex: 14212 - Cui.j - Qntrr
MOE/QGOSM
Certified
ISO 17025
Auditors/Inspectors
State of Qatar - Doha Industrial Area, Kassarat Road, R/A 41, P.0. Box 14212 | CR: 69008 | Tel: 40370130 | Capital: QAR 200,000 | Email: info(®ctlgroupqatar,com | Web: ctlgroupqatar.com
CTL)Group mfomfo.3 jJjgjgjjU vjiagJgi^j j-ux^jjLuoJg^
QATAR
Test Report
Mixing Water Used in the Production of Concrete
BS 1377: Part 3, BS EN 196-2, Photometric Method, BS 1427
Consultant: N/A
Project:* Various
Sample type:* Water Report SN.#: 53417
Source: N/A Issue date: 18-Feb-2020
Supplier: N/A Job order#: CTLGQ-JO-29-13JAN20-001
Client reference: N/A Sampled by: Client
Testing date: 18-Jan-2020 Environment: N/A
QCS 2014 Section 5, Part 4, Table 4.2
Parameter Test Method Test Result Concrete

Prestressed Reinforced
Without
Concrete Concrete
Reinforcement
Chloride (mg/L) BS 1377:1990 Clause 7.3 35 Max.500 mg/L Max. 1000 mg/L Max.4500 mg/L
Sulphate (mg/L) BS EN 196-2 : 2013 Clause 4.4.2 8 Max.2000 mg/L
Total Dissolved Solids (mg/L) BS 1427:2009 Clause 5.4 175 Max. 1000 mg/L Max.2000 mg/L Max.5000 mg/L
pH BS 1427:2009 Clause 5.3 7.7 6.5-9.0
Alkali Carbonates & Bicarbonates (mg/L)** In house 120 Max.500 mg/L

"Photometric Method
Note:-
Andrea Viola Eng. Mahmoud Al Shboul

Chemist Projects Manager
CTL',Group
y
C.T.L. Group vv.l.l.
cr? Na ffiofif.
P. O. Bo*: 14212 - Coha - Q.it.ir
RPT-0020 Rev. 3 tnd of report Page 1 of 1
MOE/QGOSM
Certified
ISO 17025
Auditors/Inspectors
Group mfom(o.h v-igjn jjjgj'gjjU vjiagJgJLi" jjLuoJg^
QATAR
Test Report
Admixture Testing
ASTM C494, BS EN 480-8 & BS EN 480-10
Consultant: N/A
Project:* Various Report SN.#: 54334
Sample type:* Admixture Job order#: CTLGQ-JO-29-13JAN20-001
IR Number: N/A Sampling method: N/A
Sampling date: 11-Jan-2020 Environment: N/A
Testing date: 08-Feb-2020 to 09-Feb-2020 Deviation: N/A
Chemical & Physical Properties
Dry material content (%) 32.6
Chloride (%) 0.01
Specific gravity 1.192
pH Value 5.2
♦Information provided by client

Note:-
Andrea Viola Eng. Mahmoud Al Shboul

Chemist Projects Managers
C r f- AJRCL'P
'V
C. * .L. Group w.l.l.
CR fJr>, B300?.
P. O. Box: 14212 - Ou.‘ia • Qatar I
RPT-0036-Rev.2 End ofTepoH Page 1 of 1
MOE/QGOSM
Certified
ISO 17025
Auditors/Inspectors
CTL)Group .ro.to.iy v-fiagJgi^j i>ux^jjLLOJgii
QATAR
Test Report
Steel Reinforcement (Rebar) Test
BS 4449 : 2005 + A3 :2016* / BS EN - ISO 6892-1 : 2016*/ BS EN ISO 15630-1 : 2010*

Owner: N/A
Consultant: N/A
Sample type:** 12mm Steel bar Job order #: CTLGQ-JO-29-13JAN20-001
Source/Supplier: N/A Sampled by: Client
Receiving date: 11-Jan-2020 Tested by: Sajjad
Test Results BS 4449 : 2005+A3:2016

Specification
Table 7 & 4
CTLG-Q reference JAN 11-059
Diameter (mm) 12.2
Length (m) 0.600
Mass (kg) 0.517
Mass (kg/m) 0.862 Min. 0.848 Max. 0.928
Area (mm2) 116.8
Yield Load (kN) 59.0

Yield Stress (MPa), R e 505 Min. 500 Max. 650
Tensile Load (kN) 65.0
Tensile Stress (MPa), Rm 556
Ratio Tensile Strength / Yield Strength, Rm /R e 1.10 Min. 1.08
Percentage Total Elongation at Maximum Force - A gt (%) 10.0 Min. 5.0
Reduction Area (%), Z 55.5
•This test is not ISO 17025 accredited.

Note:-

Laboratory Supervisor CTf;. GuCDP Projects Manage//
: .„'v
C.7.;-. Cr ,J. /.l.l. i

RPT-0261 Rev. Q.
p. O. Eo mma.'** Page 1 of 1
MOE/QGOSM
Certified
ISO 17025
E qualityaustria
ISO 9001 : 2015
ISO 14001 : 2015
ISO 18001 : 2007
r<TTr
NRMCA
Certified
Auditors/Inspectors
CTL)Group jijgjgjjll oingJgJL^)’ jjixSjjLijoJg^
QATAR
Test Report
BS 4449 : 2005 + A3 :2016* / BS EN - ISO 6892-1 : 2016*/BS EN ISO 15630-1 : 2010*

Owner: N/A
Consultant: N/A

Sample type:** 10mm Steel bar Job order#: CTLGQ-JO-29-13JAN20-001

Specification
Table 7 & 4
CTLG-Q reference JAN11-060
Diameter (mm) 10.1
Length (m) 0.600
Mass (kg) 0.517
Mass (kg/m) 0.862 Min. 0.589 Max. 0.645
Area (mm2) 80.1
Yield Stress (MPa), Re 524 Min. 500 Max. 650
Ratio Tensile Strength / Yield Strength, Rm /Re 1.14 Min. 1.08

Note:-

Laboratory Supervisor CTS-Grc up Projects Manage?
-i!;* \.-N;
C.7.L. Group /.l.l.
CR U f.f'M.;-’
RPT-0251 (Rev 0 P. o E, End .of.report,. a.lt.,r Page 1 of 1
MOE/QGOSM
Certified 17025
ISO 17025
E qualityaustria
ISO 9001:2015
ISO 14001 : 2015
ISO 18001 : 2007
r<zrc
NRMCA
Certified
Auditors/Inspectors
CT|)Group _j gj3 jj j gj gjj U oiiigjQi^j j-ux^jjuuoJ
QATAR
Test Report
BS 4449 : 2005 + A3 :2016* / BS EN - ISO 6892-1 : 2016V BS EN ISO 15630-1 : 2010*

Owner: N/A
Consultant: N/A
Sample type:** 8mm Steel bar Job order#: CTLGQ-JO-29-13JAN20-001

Specification
Table 7 & 4
CTLG-Q reference JAN 11-061
Diameter (mm) 8.1
Length (m) 0.600
Mass (kg) 0.226
Mass (kg/m) 0.377 Min. 0.371 Max. 0.499
Area (mm2) 51.5
Yield Stress (MPa), R e 582 Min. 500 Max. 650
Ratio Tensile Strength / Yield Strength, Rm /Re 1.13 Min. 1.08

Note:-

Laboratory Supervisor CTr. CrRCL’P Projects Manager /")
C.7.L. Gr ûp
C* >«r.. f.
V.L.L. p_r<
RPT-02 p- o send©f report 4 Page 1 of 1
MOE/QGOSM
Certified
ISO 17025
ISO 14001 : 2015 ^TTr Certified
Auditors/Inspectors
NRMCA
SECTION 8
Warranty Letter
SECTION 9
Country of Origin
SECTION 10
Certificate of Conformity
SECTION 11
Previous Approval/Ashghal Approval

Transmittal Note Qatai Deictvai The Beil
Transmittal No. DN1 01 -POO-GEI-PRB-TML-007 49
Subject Material Approval Request for Standard Reinforced Concrete Pipes from
(ADVANCE PIPES & CASTS CO. WLL)
Sent Date 29-Jul-2020
Submission No. (as of 29-Jul-2020) CNS104238
Project Title Roads and Infrastructure in Jeryan Nejaima (Block 1700) and Jelaiah (Zone
68)
Project No DNlOi-POO
From Mr. Zainal Fitri Bin Bapoo

Senior Resident Engineer
Gulf Engineering & Industrial Consultancy
To Mr. Najib Taleb
Project Manager
Petroserv Limited/Roadbridge (JV)
CC
Comments
Distribution
Company IssuedFor Date Task
Petroserv Limited - Roadbridge Action and 12-Aug-2020 For Action and Responses
Civil and Building Contractors Response
(JV)
Attachments
Document Number Rev. Title Medium Attachment Remark

Type
DNIOI -POO-GEI-CON-DRC- 01 GEIC Comment-Material Approval Hard Copy
A10262 Request for Standard Reinforced
Concrete pipes from (ADVANCE PIPES
& CASTS CO. WLL)
DN1 01 -POO-PRB-CON-APR- 00-A APR-Material Approval Request for Hard Copy
411075 Standard Reinforced Concrete pipes
from (ADVANCE PIPES & CASTS CO.
WLL)
I _ - .. _ _. ____-= -
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Sent by Salve Leanillo (s.leanillo@geicqatar.com) on 29-Jul-2020 at 09:25
dri Document No. : PWA-RPD-CON-FM-1519
f[dlflli Material Approval Request Revision No. : 03

J el l j"(l J j _a-i) I {i
Oiaai (lt*i*z lli* aiit
Issue Date : 15 Jan. 2019
REINFORCED CONCRETE PIPES (1000 MM)
Area of Application: SURFACE WATER TRENCH PIPEWORKS
BoQ Ref: SECTION 7.2 SLIRFACE WATER Drawing Ref: As parApproved

drawing
Shop
Specification: QCS 2014 Section 8 Part 4 Cl 4.4
Applicable Standards: QCS 2014 Section 8 Part 4 Cl 4.4
Country of Origin: Qatar
Availability: As required
ADV ANCED PIPES & CASTS CO. WLL
Address I: Mesaieed Industrial Area
Address 2: P.0. Box 50495, Doha, Qatar.
Address 3:
Address 4:
e-mail:
THIS DOCUMENT IS UNCONTROLLED ONCE PRINTED - Last printed 15/01/2019 14:51 Page 1 of2
ili Document No. : PWA-RPD-CON-FM-1519
Hflb Material Approval Request Revision No. : 03

J ,s alllJ .i---ii. h fi
Qia.-0.y i- va {liv liit
lssue Date : 15 Jan. 2019
Telephone No: +974 4019 0400
Company Name: ADVANCED PIPES & CASTS CO. WLL
Address 1: Mesaieed Industrial Area
Address 2: P.0. Box 50495, Doha, Qatar.
Address 3:
Address 4:
e-mail: marketing@apc-Iokma.com
Telephone No: +974 4019 0400
Ex-Works Total Latest Date for

3 years
Duration: Order:
Date Material Estimated Date of As per approved

As per approved Baseline Baseline
Program
Required on Site: Arrival on Site: Program
We certify that the above

submitted items have been reviewed in detail and are correct and in strict
accordance with the contract drawings and specifications except as i that the
J
material sources indicated above have been reviewed in detail and i
O . items in
full compliance with the schedule delivery plans
Name: Mr. Najib Taleb - Project Manager Signature: 6;pi,@siar
To Contractor:
Action Code A: 0 Approved as Submitted

Action Code B: lpproved with Comments
Action Code C: g Revise and Re-submit
Action Code D: € Rejected
Name: Zain@lFitri Bin Bapoo Position: Senior Resident Engineer/GEIC
Signature: Date:
Footnote:
Approval by the GEC shall not relieve the Contractor of its obligations and liabilities under the contract or constitute
authorizatron of any change to Contract Documents, and therefore, shall not imply any recognition whatsoever
of additional
time or cost to the contract.
THIS DOCUMENT IS LINCONTROLLED ONCE PRINTED - Last prinfed 15/01/2019 14:51 Page 2 of 2
ili Document No. : PWA-RPD-QM-FM-028
fig;HUtfflli Document Review Comment Sheet Revision No. : 04 -

tt ,i; tJ-a-
Ot'.u Diawhx Tli*
GEC/Contractor: I Area/ContractNo.: I ContractTitle:

GEIC/Petroserv - Roadbridge Roads and Infrastructure in Jeryan Nejaima (Block
IA 2018 C 065 G
JV 1700) and Jelaiah (Zone 68)
Document
No.: I Document
Title: I Transmittal
No. I DateofSubmittal:
MAR: REINFORCED CONCRETE PIPES WITH HDPE LINED, DIA 1000MM FOR SURFACE
DNIO1 -POO-GEI-CON-DRC-
410262
WATER DRAINAGE (Open Cut). MANUFACTURER / SUPPLIER ADVANCED PIPES & DN101-POO-PRB-GEI-TML-
00848
19-07-2020
CASTS CO. W.L. L Qatar (Rev 00)
Idffffffifla _ _'_ '!fffi!f!T'fl _ ' 1 Q 'i[lii

ii*iii L!-- HP,!Nffli$lI*)it{ai'l'i%i)71i
gig-.iffilfflffl li
I
ii iai fflffl l Il'tfF?'aaffl visas as .wia a
I I' Noted: The attached c-:cuments reviewed, the
I I
I General SAM ME proposed manufacturer / supplier is already included
in Ashghal Approved Vendor List (TA'HEEL).
Crushing strengths of pipes shall not be less than
those designated in BS 591 'l for the designated
2 QCS 2014 SAM ME R
classes of pipes as per QCS 2014 Section 8 Part 3
Cl 3.3.1
Minimum of two coats shall be applied to attain a
3 QCS 2014 SAM ME minimum total dry film thickness of 400mm as QCS s
2014 Sec 8 Part 3.3.5
Product inspection and testing as per QCS 2014
4 QCS 2014 SAM ME s
Sec 8 Part 3 C13.6
5 General SAM ME Contractor to arrange the plant visit. R
Crushing strength and water tightness tests shall be

6 General SAM ME R
checked.
Conformity certificate of proposed Mix Grade
7 General SAM ME R
concrete to be provided prior to start the production.
Work shall be carried out as per approved IFC /
9 General SAM ME s
shop drawings.
All ingredients sampling and testing shall be
10 General SAM ME collected and sent to TPL for quality tests for quality R
tests prior to start the production.
THISDOCLIMENTISLINCONTROLLEDONCEPRINTED -Lastprinted20/CY/201910. Page 1 of 2

Document No. : PWA-RPD-QM-FM-028
51Uftflb Document Review Comment Sheet Revision No. : 04

.te II () a- .--, I -
MIR of delivered pipes shall be raised for inspection

11 General SAM ME along with factory certificates, inhouse, TPL reports, R
pre-pore & post-pore results and delivery invoices.
Frequency testing reports shall be submitted for
review and information.
12 QCS 2014 SAM ME s
Frequency testing shall be as per QCS 2014 Section
2 Part 14 Appendix A.
Handling, storing, transporting and installation shall
13 General SAM ME s
be done as per manufacturer recommendations.
Quality control procedure to be followed and
14 General SAM ME consistency of material is need throughout the s
project tenor.
It is responsibility of contractor to ensure all the work
15 General SAM ME shall be carried out as per QCS 2014/project Spec
/ Ashghal requirements.
This document shall not relieve the contractor to its
16 General SAM ME
responsibilities and obligation under the contract.
Abbreviation:
R - Requirement
S - Suggestion
: rinr I I 11AC klT I Q I I kl r n klTC) n I I € 71 n )J r g I)g IklTt-rl I ae4 nrin+ad Qnln 1 lJrl4 Cl 4 n'jl 0
SECTION 12
Project Reference List

APC ON-GOING PROJECTS
S.# PROJECT NAME CLIENT CONSULTANT CONTRACTOR PRODUCT DIAMETER (MM) STATUS
Qatar Local Road & Qatar Trading & Contracting 1500 & 1800
1 Roads & Infrastructure in Doha Industrial Area Package-1 Drainage (Ashghal) AECOM Group & MSF Manholes (Unlined) (Cover Slab, Base FINISHED
Engenharia S.A. - JV & Shaft)
Pipelines Mega Reservoirs Corridors Main 1 Package C & Main 2 Package Kahramaa (Qatar RCJP & IJS-RC JACKING PIPES, 1600,2000,2200 &
A(600C& 599A) General UNLINED W/MILD STEEL 2400
2 Energoprojekt Al Jaber Engineering FINISHED
Electricity & Water COLLAR
Corporation)
1500, 1600, 1800 &
Road & Infrastructure Works in Wakrah West - MMUP, Ph.02 Pkg.14
3 ASHGHAL Parsons Lane-Solid-Tadmur JV RCP TRENCH (HDPE Lined) 2000 FINISHED
(Package 1)
4 C110 - Const. of Access Road to Umm Birka PTP (Al Khor) ASHGHAL Ital Consult Tadmur Contracting WLL RCP TRENCH (unlined) 600 FINISHED
DW 015 Road and Infrastructure in Rawdat Abal Heeran (MMUP Ph2, Pkg Teyseer Contracting RCJP JACKING PIPE (GRP PIPE
8) Package 2 Company WLL - Consolidated Lined) WITHOUT STEEL COLLAR
5 Local Road & Drainage Atkins 400 & 500 FINISHED
Contractors Group S.A.L
Bin Omran Trading &

6 1504 Rawdat Rashed Bypass - Pack 2 Local Road & Drainage AECOM Contracting Co. WLL RCP TRENCH (HDPE Lined) 600 FINISHED
Lusail Real Estate RCP TRENCH (HDPE LINED)

7 Lusail Development Transfer Development Company Parsons QDVC - QSC 1000 FINISHED
1200,1500, 1800 &

HILL
8 Salwa Beach Resort Project HILL International Al Ali Engineering RC Manholes GRP lined 2000 (Cover Slab, FINISHED
International
Base & Shaft)
9
CP08-A1 Infrastructure & Landscape Works at Spine and Marine Roads &
Lusail Real Estate RCJP JACKING PIPE (GRP PIPE
CP08-A2 Infrastructure & Landscape Works for Villas in Qetaifan Islands Dorsch MIDMAC 400, 500, 600 & 800 FINISHED
Development Company Lined) WITHOUT STEEL COLLAR
South
ROADS & INFRASTRUCTURE IN DOHA INDUSTRIAL AREA (PACKAGE IA GCC - WADE ADAMS - RCJP JACKING PIPE (GRP PIPE 400, 500, 600 & 800,
13/14 C 067 ST) TERNA JV Lined) WITH STEEL COLLAR & 900, 1000, 1100,
10 ASHGHAL AECOM JACKING PIPE (HDPE LINED) 1200 & 1400 FINISHED
WITH STEEL
COLLAR
11 Al Muntazah Street - Package#13 AECOM AL JABER & PARTNERS RC JACKING PIPE, GRP & 800, 1000, 1600
ASHGHAL FINISHED
HDPE LINED
12 LR2 PROJECT RASLAFFAN QP Consolidated Contractor RC PIPES - UNLINED 400
FINISHED
Company (CCC)
13 Raslaffan Substation (000136) Kharamaa Larsen & Toubro Limited RC PIPES - UNLINED 600
FINISHED
14 Roads and Infrastructures in Wakrah West MMUP Phase 2 Pkg 14 Solid Construction RC PIPE - HDPE LINED 1500, 1600, 1800 &
(Package 1) ASHGHAL 2000 FINISHED
New Orbital Highway & Truck Route (P023) Contract 2: Orbital Highway: 1200, 1000, 900 &
15 Salwa Road to North Relief Road ASHGHAL AECOM QDVC-Bin Omran JV RCP TRENCH UNLINED 800 FINISHED
RCJP JACKING PIPE (GRP 800,1000,1200,1600

16 CP 654 New Pumping Station PS 16N and Interceptor Sewer ASHGHAL COWI Abdulla Nass Group Co PIPE Lined) WITHOUT STEEL & 2000 FINISHED
COLLAR
RCP TRENCH (HDPE lined) &

RCJP JACKING PIPES
(GRP PIPE lined) WITHOUT
17 Roads & Infra structure in the North Part of New Slata (Zone 40 ) (000058) ASHGHAL Parsons Al Mohanna - Puentes J.V STEEL COLLAR 1000 & 800 FINISHED
RCJP RC JACKING PIPES,

18 Transmission Pipeline Associated with QEZ Desalination Plant Kharamaa Hyder SINOHYDRO UNLINED W/MILD STEEL 2400 FINISHED
COLLAR
Mechanical Civil RC JACKING PIPES -
19 Al Asmakh project 14-048 Engineering Contractors UNLINED 800 FINISHED
Company Limiled
RC PERFORATED PIPE -
20 Construction Of East Corridor Terratest Qatar LLC HDPE LINED 1,000 FINISHED
21 CP 652–Al Dhakhira Sewage Treatment Works, Transfer Pumping Station Kharamaa Abdulla Nass Group Co RC JACKING PIPES - 1000&1200
and UNLINED FINISHED
Associated Pipelines at Al Khor
Kahramaa (Qatar
RCJP RC JACKING PIPES,
General
22 GTC 606 Project (MEGA RESERVOIR) (000017) Hyder Consulting SINOHYDRO UNLINED W/MILD STEEL 2400 FINISHED
Electricity & Water
COLLAR
Corporation)
1200, 1500 & 1800
23 Roads & Infra structure in the North Part of New Slata (Zone 40 ) (000058) ASHGHAL Parsons Al Mohanna - Puentes J.V Manholes (GRP Lined) (Cover Slab, Base FINISHED
& Shaft)
New Orbital Highway & Truck Route (P023) Contract 2: Orbital Highway: RCP TRENCH (HDPE LINED) 300, 400, 600 &
24 Mesaieed to Salwa Road ASHGHAL Parsons HLG - Al Jaber J.V. FINISHED
1000
RCP TRENCH (HDPE lined) &
RCJP JACKING PIPES
1200, 1500 & 400,
25 Roads & Infrastructure in Bani Hajer North and Mal of Qatar ASHGHAL Aecom HBK Contracting (GRP PIPE lined) WITHOUT FINISHED
600
STEEL COLLAR
Qatar Railways 600, 800, 1000 &

26 REDLINE NORTH ELEVATED AT GRADE Company - Rizzani / Lotte / Redco JV RCP TRENCH (UNLINED) 1200 FINISHED
Construction, Completion & Maintenance of External Services &

27 Infrastructure works for Ras Laffan - - PROJECT ONE RCP TRENCH (UNLINED) 600 & 1000 FINISHED
ROADS & INFRASTRUCTURE IN DOHA INDUSTRIAL AREA (PACKAGE IA GCC - WADE ADAMS - RCP TRENCH (HDPE LINED) 1100, 1200, 1400 &
28 13/14 C 067 ST) ASHGHAL AECOM TERNA JV 2000 FINISHED
Construction of Roads and Infrastructure at Um Alhoul Economic Zone RCJP JACKING PIPES (GRP PIPE
29 Package 3.1A & B (QEZ-3) Manateq Egis HLG lined) WITH STEEL COLLAR 400 & 500 FINISHED
30 Al Rayyan Road Project P007 C2) AECOM ANELMEP RC JACKING PIPES GRP LINED 300, 400 & 600
ASHGHAL FINISHED
31 RIW FOR JUNCTIONS & ROUNDABOUT IN VARIOUS AREAS OF GREATER AECOM BUZWAIR RC PIPE UNLINED 1,000
ASHGHAL FINISHED
DOHA PHASE-6
32
(1800mm, 2000mm)
Construction of Flood Prevention Scheme at Al Nasr Area ASHGHAL AECOM MIRRIKH RC MANHOLES Base, Shaft, Cover FINISHED
Slab
33
(1800, 2000mm)
Ashghal Specifications for Sewer Repair, Replacement and Rehabilitation
ASHGHAL AECOM PETROSERV RC MANHOLES Base, Shaft, Cover FINISHED
Frame works SR30
Slab
34 Flood Prevention Scheme at Several Main Intersection - Package 1 AECOM PETROSERV RC JACKING PIPE, RC PIPE 1,000
ASHGHAL FINISHED
35 New Orbital Highway & Truck Route (P023) AECOM QDVC-BOTC RC JACKING PIPES - 800, 1000 & 1400
ASHGHAL FINISHED
UNLINED
36 AL SHAMAL PACKAGE, RAWDAT EGDAIM, ALKHOR Parsons PROJECT ONE RC JACKING PIPES - GRP 400, 500, 800 &
ASHGHAL FINISHED
LINED 1100
(1200,1500,1800,
Design of Road and Infrastructure of Al Khor Expressway Project 2A Storm
37 ASHGHAL KEO GEC (Formerly Nass Group) RC MANHOLES 2000mm) Base, FINISHED
Water Drainage
Shaft, Cover Slab
38 Construction of Surface Water Drainage System Doha Municipality Area CDM SMITH PETROSERV LIMITED RC JACKING PIPES - HDPE 800
ASHGHAL FINISHED
FPS10 LINED
39 Surface Water Lowering System at Al EBB SR_034 (Markhiya-HS_294) CDM SMITH MIRRIKH CONTRACTING RC PERFORATED PIPE - 600mm
ASHGHAL FINISHED
W.L.L UNLINED
40 Construction of Surface Water Drainage System Doha Municipality Area CDM SMITH PETROSERV LIMITED RC PERFORATED PIPE - 1800mm & 2000mm
ASHGHAL FINISHED
FPS-16 UNLINED
41 Design and Built Al Khor Expressway KEO TEKFEN CONSTRUCTION RC PERFORATED PIPE - 1000mm
ASHGHAL FINISHED
HDPE LINED
42 Development of Commercial Road to Wakrah Main Road - Package 05 - RC JACKING PIPES - GRP
Wakrah Stadium Associated Temporary Road Works ( DS136-P05 ) - (D172) ASHGHAL AECOM QBS International LINED 400, 600 & 800 FINISHED
43 Development of internal force security camp in duhail - - Al Jaber Infrastructure Co. RC JACKING PIPES - 800
FINISHED
UNLINED
44 Grading & Temporary Roads for the New Temporary Labor - - Al Jaber & Partners RC JACKING PIPE, GRP & 1000, 1600
FINISHED
Accommodation (0000194) HDPE LINED
45 Pipe Laying & Micro Tunneling Works in RBF & Al Wakra Station (00218) Qatar Railways Parsons Al Jaber Infrastructure Co. RC JACKING PIPES - 800
FINISHED
Company UNLINED
46 Qatar Engineering &
RASGAS TIPW D231 (000211) QP - Construction Company WLL RC PIPES - UNLINED 500, 600 FINISHED
47 ROAD & INFRASTRUCTURE IN AL FROOSH AL KHARAITIYA PACKAGE 1 AECOM PROJECT ONE RC JACKING PIPES - GRP 400, 600 &800
ASHGHAL FINISHED
(DN107) LINED
48 Roads and Infrastructure in Rawdat Egdaim and Ezghawa Package 01 AECOM PROJECT ONE RC JACKING PIPES - GRP 400, 600 &800
ASHGHAL FINISHED
(DW077 P01) LINED
49 Road and infra structure al bayt stadium ras mulaiji (000213) AECOM PROJECT ONE RC JACKING PIPES - GRP 600 &500
ASHGHAL FINISHED
LINED
50 Larsen & Toubro Limited and RC JACKING PIPE, GRP &
Al Sraiya Trading & HDPE LINED
ROADS AND INFRASTRUCTURE IN DOHA IND. AREA PK6 .(000056) ASHGHAL AECOM Contracting Co. JV 400, 900 &1200 FINISHED
51 RAS LAFFAN INDUSTRIAL CITY QP - INSHA CO. WLL RCP UNLINED -

1,000 FINISHED
UNCOATED
52 RC JACKING PIPES - GRP
Roads & Infraastructure in west of Mashaf (Package-4) ASHGHAL AECOM BOTC 400,500 ONGOING
LINED
53
Roads & Infraastructure in west of Mashaf (Package-4) ASHGHAL AECOM BOTC RC MANHOLES - GRP LINED 1500,1800,2000 ONGOING
54
Roads & Infraastructure in FS Gaps in Bani Hajer Pkg 2 ASHGHAL HYDER BOTC RC MANHOLES - GRP LINED 1500 FINISHED
55 DESIGN & CONSTRUCT SERVICES ROAD ENHANCEMENT TO NORTH ROAD

ASHGHAL AECOM TEKFEN CONSTRUCTION RC PIPES - UNLINED 600,900,1000 FINISHED
CORRIDOR (P059)
56 RC JACKING PIPES - GRP 400,500,600,800,10
AL RAYYAN STADIUM SC 2022 SUPPORT WORKS PACKAGE 6 ASHGHAL AECOM Al Jaber Engineering FINISHED
LINED & HDPE LINED 00 & 1500,1800
57 Roads and Infrastructure for Government Residential Division Project in RC JACKING PIPES - GRP
ASHGHAL Parsons QBS International 400,500,600,800 ONGOING
South Wukair - Packages 02,03 and 04 LINED
58 RC JACKING PIPES - GRP 300,400,600 &
Doha Industrial Area Offsite Works - Alternative - 1 QS 043 ASHGHAL AECOM BOTC FINISHED
LINED & HDPE LINED 2000,3000
59 Roads & Infrastructure for Government Residential Division in South RC JACKING PIPES -UNLINED
ASHGHAL AECOM FULLBORE 700,800/965 FINISHED
Wukair
60 CP-652, ALDHAKHIRA TRANSFER PUMPING STATION AND ASSOCIATED GEC (Formerly Nass Group)
ASHGHAL LOUIS BERGER RC MANHOLES - GRP LINED 1800 & 2500 FINISHED
PIPELINES
61 Roads & Infrastructure for Government Residential Division in South of RC JACKING PIPES - GRP 400,500/965,800/10
ASHGHAL AECOM UCC-INFRAROAD JV ONGOING
Wukair Package 01 LINED & HDPE LINED 80,1500&2400
62 RC JACKING PIPES -UNLINED
ROADS & INFRASTRUCTURE IN SHAMAL PACKAGE 1 ASHGHAL - Al Jaber Infrastructure Co. 700/965, 800/965 FINISHED

Roads & Infrastructure in Al Kharaitiyat & Izghawa-Phase 1-Package 03 ASHGHAL - NICC 400/965 & 500/965 FINISHED
LINED
64 Roads & Infrastructure in Construction of Al Bustan Street South (P007 C5
ASHGHAL - HYUNDAI RC PIPES - HDPE LINED 1,200 FINISHED
P1).Al Kharaitiyat & Izghawa-Phase 1-Package 03
65 C-694 RIW for Junctions & Roundabouts in Various Areas of Greater Doha - RC JACKING PIPES -UNLINED
ASHGHAL - Al Jaber Infrastructure Co. 800/965 FINISHED
PHASE 7
66 RC JACKING PIPES -UNLINED
ABU HAMOUR SHAFT 21 (000305) QP - METITO 800/965 FINISHED
67
Waste Meterial Management Facility (WMMF) - QATAR GAS QP - QCON RC PIPES - UNLINED 600 FINISHED
68
Shield 5 Program - State of Qatar, Site 1 & 4A ASHGHAL - MIDMAC RC PIPES - UNLINED 300,500,700 FINISHED
69 AL-MOHANNADI FOR
RIW OUT OF GREATOR DOHA ACCESS ROADS TO VILLAGE PHASE 5 ASHGHAL - LEVELLING & PAVING ROADS RC PIPES - UNLINED 600 FINISHED
(MLP)
70 ISF WORKSHOPS & TRANSPORTION DEPARTMENT DEPARTMENT PACKAGE Electro Mechanical
ASHGHAL - RC PIPES - UNLINED 600,900 FINISHED
CPC-08A Engineering Co
SR_HS_017- FLOOD PREVENTION SCHEME-PHASE 2- PACKAGE 1 ASHGHAL - MACE 500/965,800/965 FINISHED
LINED
72
Shield 5 Program - State of Qatar, Site 1 & 4A ASHGHAL - AL SEAL RC PIPES - UNLINED 400,500,600,800 FINISHED
73 SGW REFURBISHMENT OF GULLIES AT SALWA ROAD CORNICHE DOHA

ASHGHAL - MIRRIKH RC MANHOLES 1800 FINISHED
EXPRESSWAY
74 Road & Infra in AL Ebb and Leabaib Package 1 RC JACKING PIPES - GRP
ASHGHAL AECOM QTCG 400 FINISHED
LINED
75 R & I IN ROAD 1400 & 300 FROM ROAD DWCI5-PACKAGE 3 NEW HORIZON CONTRACTING RC JACKING PIPES - GRP 400/965,500/965,80
ASHGHAL AECOM ONGOING
LINED 0/965
76 Al Waha Contracting and RC JACKING PIPES - GRP
Construction of Flow Diversion in Al Tarfa, Legtaifiya and Jelaiah ASHGHAL CDM SMITH 600/800,1000,1200 ONGOING
Trading Co. LINED
77 C826 - VARIOUS CATCHMENT WITH IN DOHA WEST - PKG 1 Al Waha Contracting and
ASHGHAL CEG RC MANHOLES 2000 FINISHED
Trading Co.
78 C821 - VARIOUS CATCHMENT WITH IN DOHA WEST - PKG 2 Al Waha Contracting and RC JACKING PIPES - GRP
ASHGHAL CEG 600 ONGOING
Trading Co. LINED
79 Road & Infra in Al Kharaitiyat & Izghawa Phase 1 - Pkg 3 RC JACKING PIPES - GRP
ASHGHAL Parsons NICC - AL GHANIM 400, 500 ONGOING
LINED
80 Road & Infra in Al Kharaitiyat & Izghawa Phase 1 - Pkg 3 RC PIPES - GRP LINED
ASHGHAL Parsons NICC - AL GHANIM 1200,1500 ONGOING
81 Development of Doha Air Base RC PIPES - UNLINED

ASHGHAL CICO QDVC 600,800,1000 ONGOING
82 Road & Infra in Al Kharaitiyat & Izghawa Phase 1 - Pkg 3 RC Manholes - Unlined/GRP 1200,1500,1800,200
ASHGHAL Parsons AL GHANIM ONGOING
Lined 0,2500
83 Al Waha Contracting and RC MANHOLES-GRP LINED
Construction of Flow Diversion in Al Tarfa, Legtaifiya and Jelaiah ASHGHAL CDM SMITH 1500, 2000, 2500 ONGOING
Trading Co.
81 Road & Infra in West Muaither (Al Manaseer) Pkg 2
ASHGHAL Ital Consult UCC-INFRAROAD JV RC Manholes - Epoxy Lined 1500, 1800 ONGOING
82 Interim Road Improvement Doha South Phase -1 RC Manholes - Unlined/GRP 1200, 1500, 1800,
ASHGHAL GEIC AL GHANIM ONGOING
Lined 2000, 2500
83 Road & Infra in South of Al Meshaf Package 3
ASHGHAL Dorsch UCC-INFRAROAD JV RC Manholes - Unlined 1800, 2000 ONGOING
84 Roads and Infrastructure in Al Ebb and Leabaib - Package 3 RC JACKING PIPES - GRP
ASHGHAL KEO AL DARWISH 400-2000 ONGOING
LINED
85 Roads and Infrastructure in Al Ebb and Leabaib - Package 3 RC PIPES - GRP LINED
ASHGHAL KEO AL DARWISH 1200,1500 ONGOING
86 Road & Infra in South of Al Meshaf Package 4

ASHGHAL Dorsch AL SARH RC Manholes - Unlined 1500 FINISHED
87 EPIC Contractor for Execution of Fire Water Network inside of RLIC RC PIPES - UNLINED
QP FERNAS 300,400,600,1000 ONGOING
88 RIW OUT OF GREATOR DOHA ACCESS ROADS TO VILLAGE PHASE 5 RC PIPES - UNLINED
ASHGHAL AL MOHANNADI 600,900 FINISHED
89 Road and Infrastructure in West Muither- Package 02 RC JACKING PIPES - UNLINED

ASHGHAL CDM SMITH MARBU 800 FINISHED
90 EPIC for closure of existing old municipal & non Hazardous Waste landfill RAK Contracting Company RC PIPES - UNLINED
QP 500 FINISHED
facility in Messaieed W.L.L
91 Road and Infrastructure in West Muither- Package 02 RC JACKING PIPES - GRP LINED
ASHGHAL CDM SMITH MARBU 400,500,700,800 ONGOING
SECTION 13
Method Stattement for Production of RC Pipes – HDPE Lined

METHOD STATEMENT OF
PRODUCTION OF RCP- HDPE
LINED
METHOD
STATEMENT FOR
PRODUCTION OF RC
PIPES – HDPE LINED
13th August, 2016 Page 1 of 6

METHOD STATEMENT OF
LINED
INDEX
1. Purpose
2. Terminology
3. Responsibility for Implementation
4. Products
5. Process
6. Q.C. Program
7. Records

METHOD STATEMENT OF
LINED
1. PURPOSE
The purpose of this procedure is to ensure control over the production of Reinforce Concrete
Pipes with HDPE Lining. Thus achieving a consistent quality throughout the process in
accordance with the relevant standard and specifications. It is designed with the objective that
all activities are undertaken in such a way as to have no adverse impact on people or the
environment.
2. TERMINOLOGY
For the purposes of this method statement and the management system in general, any risk or
hazard identified in connection with the implementation of OHSAS 18001 is called an àspect’
and the possible consequences are called ìmpacts’.
3. RESPONSIBILITY FOR IMPLEMENTATION
The Factory Manager, Quality Control Manager (QCM), Production Engineer and Yard
Foreman are responsible for ensuring the implementation of this method statement.
4. PRODUCTS
4.1 Demoulding : Reebol Oil (Fosroc)

4.2 Steel Reinforcement : Ø6 & Ø8 mm Rebar Coil (Khalifa Steel)
4.3 Concrete : 50 Mpa (Cubes)
4.4 EPDM Rubber Ring : Rubber Gasket (Andrah/Deesawala)
4.5 HDPE T-grip liner plate : HDPE Liner (2.0mm thk) (KKSPUN)
4.6 Patch and Repair Material : Nitomortar FCB (Fosroc)
4.7 Coal Tar Epoxy Material : Nitocote ET 402 (Fosroc)
5. PROCESS
5.1 Production Process (Dry-Cast)
5.1.1 RC Pipes
a) A base pallet of the appropriate size is placed on even, clean ground within the
manufacturing area, and the stainless steel ring put on it. The reinforcement is
securely fixed on the assembly.
b) The outer mould is carefully lowered and locked onto the pallet.
c) The HDPE lining will then be lowered around the core, right down to the
pallet. The steel cover is placed over the top of the core.
d) Lifting anchors on the cover plate are prepared with special screws and
placed into the mould.
e) When required, injection nozzles are placed in the mould, otherwise the
cover plate is placed.
f) The outer mould, pallet ring and reinforcement assembly is carefully
lowered into the machine pit and the lining is placed around the core, if
required.

METHOD STATEMENT OF
LINED
g) The cover plate is placed on the top of the core to protect the lining
before the concreting starts.
h) The concrete feeder is then run forward and the filling of the pipes
commences. The PLC will be set to automatic, which will start the
vibrators at the correct time.
i) When the mould is as full as required, filling shall cease and the
concrete feeder shall be run back.
j) When the filling is complete the cover plate is removed from the top of
the core and the spigot end is formed.
k) In either case, the retaining ring is placed on top of the core and the
complete mould and pipe are lifted from the core, placing the inner set
ring when the mould has been lifted approximately 300mm clear of the
pit.
5.2 De-moulding
a) After ensuring that the air treatment has been activated, the pipe is lifted a little to
enable the inner set ring to be placed, after which it is raised out of the pit until the
bottom of the mould reaches the position for fixing the retaining ring.
b) The air for the retaining ring is activated for the length of time appropriate to the
diameter of the pipe being produced.
c) The mould assembly is lifted clear of the pit and transported to the curing area, where
the locks between the outer mould and the pallet are released and the mould removed
from the pipe. The necessary finishing touches are made before the identification
number is marked into the wet concrete and the pipe is covered with plastic sheeting
for curing.
d) After 1 to 2 hours, depending on the climatic conditions, the Production Foreman will
evaluate the condition of the concrete by touch before allowing the removal of the set
rings. The inner ring must always be removed first, and the mason shall then finish the
spigot.
e) The retaining ring will be removed at the same time as the pallet ring.
f) The set rings shall be properly cleaned and sprayed with de-moulding oil after each
use.
5.3 Curing
5.3.1 The Pipes are taken to the curing area after de-moulding, where they will stand for a minimum
of 24 hours wrapped by polythene sheet. The precast pipes will be shifted to the yard prior final
touch up may be applied by using Nitomortar FCB (FOSROC).
5.4 Coating
Either the product is taken by the overhead crane to the coating area, where it will be
securely mounted before the epoxy coating is sprayed on, or it may be applied by hand in the
yard. Before the coating process starts all surfaces to be coated are made free of dirt, loose
particles, and other foreign substances, and all inlets and outlets are properly covered. On
completion of the coating process, the thickness of the coating will be recorded for as per
batch of pipes (as per casting date).

METHOD STATEMENT OF
LINED
a) A drum of base and an equal sized drum of hardener are properly

mounted on the coating machine.
b) The product to be coated is placed on the turntable by the overhead
crane and the turntable is moved into the closed area.
c) The distance between the product and the spray nozzle is adjusted
according to the size of the product being coated.
d) The electric supply is connected to the coating machine, the closed
area door is shut and the machine is started.
e) The coating machine program is set appropriate to the size of the
product.
f) The spray valve is opened and the coating operation is started.
g) Immediately after the elevator stops in the parking position, the mixer
and nozzle are cleaned with solvent. A second coat shall be applied to
complete the specified coating thickness 400 microns.
h) The electric supply is disconnected from the coating machine, the
turntable is moved out of the closed area and RC Pipes is removed to
the curing area.
i) The coating machine shall not be operated if :
 There is any leak of the coating material
 The machine pressure is low
 The temperature of the coating material is not in accordance with the

manufacturer's instruction
 The coating machine is not programmed according to the attached table.
j) For manual coating using painter roller, equal and small quantities of
base and hardener are properly mixed in a plastic bucket. A first layer
of coating is applied by using painting roller. Subsequent layers are
applied as necessary to complete the desired coating thickness.
k) Either the Production or Yard Foreman will check that the coating is
dry, before the product is moved to the yard.
l) The completed precast pipes are inspected, stamped by the Q.C. Dept. and kept ready
in preparation for delivery to the customer yard or install action area as applicable
6. QC PROGRAM
All incoming, in process and final materials and products shall be in accordance with our QC Program.
Inspection & Testing to follow attached ITP.

SECTION 14
Handling & Installation Procedures

HANDLING & INSTALLATION PROCEDURES
1. PURPOSE
The purpose of these procedures is to outline some important steps in concrete pipe
installation. They are only intended as a guideline and do not replace or supersede project
specifications or contract documents.
2. RESPONSIBILITY FOR IMPLEMENTATION
The contractor is responsible for ensuring the implementation of these procedures whilst the
factory provides site support and technical advice to the contractor.
3. ENVIRONMENTS, HEALTH AND SAFETY

All necessary precautions required by statutory regulations or dictated by actual
circumstances are to be taken by the contractor during the installation of RC Pipelines to
ensure safety of both the public and pipe layers, including provision of uniform support along
the pipeline. Additionally, the contractor should avoid interrupting or damaging public or
private utilities encountered during the course of the work.
The contractor should also validate the installation practices with the Engineer’s design
assumptions, particularly in relation to the use of dewatering, trench boxes as well as
compaction requirements to the backfill and other relevant site conditions.
4. PRE-CONSTRUCTION
4.1 Ordering
The ordering of materials should be closely coordinated between the contractor and
the factory as per the approved engineer construction schedule thus enabling better
coordination in order to avoid mistakes and possible delays in pipe deliveries. Once
the order confirmation is received, then pipes will be produced, cured, checked,
stamped and delivered to the project site.
4.2 Unloading and Handling
 Unloading of pipe should be coordinated with the construction schedule and

installation sequence to avoid double handling and unnecessary equipment
movement. Access to the job site shall be provided to ensure that the trucks
can deliver the pipes to the unloading area. Unload the pipes with suitable
hoisting units (with precision hoisting mechanism) using cables or straps
(especially for outside coated pipes) see Fig. 1.
Page 1 of 3
HANDLING & INSTALLATION PROCEDURES
 Special attention should be given to avoid damage when handling the RC

Pipes, especially to the pipe ends. Pipes must never be dragged or rolled
over on rough ground. Correct equipment should always be used for loading
and unloading in order to protect the sockets and spigots.
 Sand heap. The involved personnel should make sure that the bottom row is
securely checked and that the following number of layers for stacking pipes
on site is never exceeded:
Dia 600 to 900 : 2 layers
Dia 1000 and more : 1 layer
4.3 Joint Rubber Protection
Joint rubber rings must be stored away from direct sunlight, heat, dust or possible
contact with oil.
5. INSTALLATION
5.1 Layout and setting
The contractor is responsible to check the construction drawings and make trial holes
to ensure that the area is free from obstructions or existing services.
5.2 Excavation and preparation
Trench should be kept to the specified width, since an increase in the trench width
will increase the load on the pipe. On the other hand, a trench narrower than the
specified may impede the proper placing and consolidation of the bedding material
and restrict working conditions in the trench during pipe laying.
A trench adjacent to a manhole may need to be wider to allow for working area.
However, care must be taken to ensure that both the trench dimensions are kept to a
minimum.
The depth of excavation should also be maintained as specified in order to avoid

placing additional bedding material.
5.3 Trench formation
The soil bearing capacity at the formation level must satisfy the design criteria. Any
unstable or unsuitable material that can cause differential settlement should be dug
out and replaced with selected material as recommended by the geotechnical report.
Control of surface and subsurface water is required so that dry conditions will be
provided during excavation and pipe laying. Ground water condition should, therefore,
be monitored beforehand i.e. during the coarse of excavation and the water level
should be kept below the bottom of the trench. Wherever possible, the water level
should not be allowed to rise throughout the pipe laying activities until backfilling is
completed by the use of suitable dewatering means.
Page 2 of 3
SECTION 15
Concrete Mix Design & ITP

SECTION 16
MS for Concrete Repair

Nitobond SBR* constructive solutions
Polymer bonding aid and additive for mortars, screeds and

renders
Uses Properties
For improving the physical properties of cementitious mixes. The results listed below were achieved by assessing the
Typical uses include, but are not limited to, the following : mechanical properties of a 3:1 sand:cement mortar containing
Nitobond SBR in the proportions 10 litres per 50 kg cement
! Bonding concrete repair mortars
against a 3:1 sand:cement control mortar. The test methods
! Floor toppings and screeds used were in full accordance with BS 6319 at 28 days - air
cured.
! Waterproof renders and cementitious slurries
Test method Typical result Control
! Bonding agent for slip bricks, ceramic tiles, etc.
Compressive strength
(BS 6319, Pt 2) : 35 N/mm2 28 N/mm2
Advantages
Tensile strength
! Single component liquid can be easily gauged as required (ASTM C-190) : 5.5 N/mm2 2.7 N/mm2
! Improves cohesion and workability Flexural strength
! Improves mortars to provide waterproof repairs, renders (BS 6319, Pt 3) : 11.5 N/mm2 7.9 N/mm2
and toppings which are highly resistant to freeze/thaw Slant shear bond
cycling (BS 6319, Pt 4) : 38 N/mm2 2.6 N/mm2
Chemical resistance : Cementitious materials
! Improved tensile and flexural properties allow thin
have limited chemical
applications
resistance. The addition of
! Excellent bond to concrete, masonry, stonework, plaster Nitobond SBR to cement
and blockboard mortars reduces
! Contains no chloride admixtures permeability and therefore
helps reduce the rate of
Specification attack by aggressive
chemicals, acid gases and
Polymer bonding aid and mortar additive
water.
The polymer bonding aid and site-batched mortar shall be
modified by the use of Nitobond SBR, a single component Design criteria
styrene butadiene rubber emulsion.
The application parameters for mortars modified by the use
of Nitobond SBR will differ depending on the actual mix design
Description
used, but should always be subject to a minimum applied
Nitobond SBR is a modified styrene butadiene rubber thickness of 6 mm.
emulsion which is supplied as a ready to use white liquid. It
Nitobond SBR-modified mortars can generally be applied in
is designed to improve the quality of site-batched cementitious
sections of up to 40 mm thickness in horizontal locations and
mortars and slurries. Being resistant to hydrolysis, it is ideal
15 mm in vertical locations, without the use of formwork.
for internal and external applications in conjunction with
cement. In overhead locations the thickness achievable without the
use of formwork is largely dependent on the profile of the
substrate. Consult the local Fosroc office for further
information.
Nitobond SBR*
Nitobond SBR*
Instructions for use Mix designs
Preparation A wide range of mix designs is achievable using Nitobond

SBR. For typical designs, please refer to Mix Design Sheet
Form the extremities of the application area to a depth of at
FOS/SBR/05/02.
least 10 mm to avoid feather-edging and to provide a square
edge. Ensure a minimum depth of 6 mm is observed in the Mixing
remaining area, up to the previously formed edge.
Care should be taken to ensure that Nitobond SBR mortars
Clean the surface and remove any dust, unsound or are thoroughly mixed. A forced-action mixer is essential for
contaminated material, plaster, oil, paint, grease, corrosion large volume applications. Mixing in a suitably sized drum
deposits or algae. Oil and grease deposits should be removed using an approved spiral paddle in a slow speed (400/500
by steam cleaning, detergent scrubbing or the use of a rpm) heavy-duty drill is acceptable for minor areas.
proprietary degreaser.
Weigh the cement, sand and, where required, aggregate into
Where breaking out is not required, roughen the surface and the mixer and dry blend together for one minute. With the
remove any laitance by light scabbling or grit-blasting. The machine in operation, add the pre-mixed Nitobond SBR and
effectiveness of decontamination should then be assessed clean water. Continue mixing for 3 minutes to ensure complete
by a pull-off test. dispersal into the sand and cement.
Substrate priming Make any small adjustment to the quantity of clean water but
do not significantly exceed the literage shown above, additional
The substrate should be thoroughly soaked with clean water
water should be kept to a minimum.
and any excess removed prior to commencement. A slurry
primer should be prepared consisting of 1 volume Nitobond Continue mixing up to a maximum of 5 minutes until a smooth
SBR to 1 volume clean water to 3 volumes fresh cement. To and fully homogeneous consistency is achieved with the
obtain a smooth consistency, the cement should be blended required workability and application properties. It is critical
slowly into the premixed liquids. The slurry primer should be that allowance is made for the moisture content of the sand
stirred frequently during use to offset settlement. and aggregate, particularly where stored on site.
The slurry primer should be scrubbed well into the surface of Application
the substrate, being careful to avoid ‘ponding’. The repair
For application to all surfaces, Nitobond SBR mortars,
mortar, topping or render must be applied on to the wet slurry
toppings and renders must be well-compacted on to the
primer. If the slurry primer dries before application of the mortar,
primed substrate by trowel. It is frequently beneficial to work a
it must be removed and the area reprimed before continuing.
thin layer of the mortar into the slurry primer and then build the
Preparation of reinforcement (repairs only) mortar on to this layer. Exposed steel reinforcement should
be completely encapsulated by the mortar.
Expose fully any corroded steel in the repair area and remove
all loose scale and corrosion deposits. Steel should be Nitobond SBR mortars can be applied at a minimum thickness
cleaned to a bright condition paying particular attention to the of 6 mm and up to 40 mm thickness, dependent on the location
back of exposed steel bars. Grit-blasting is recommended for and configuration of the repair zone. Refer to the recommended
this process. thicknesses shown in the ‘Mix design’ section above.
Where corrosion has occurred due to the presence of If the recommended thickness is exceeded and sagging
chlorides, the steel should be high-pressure washed with clean occurs, the affected section must be completely removed and
water immediately after grit-blasting to remove corrosion reapplied in accordance with the procedure described above.
products from pits and imperfections within its surface. The use of formwork may facilitate achieving the required build.
If formwork is used, it should have properly sealed faces to
Reinforcing steel priming
ensure that no water is absorbed from the repair material.
Apply one full coat of Nitoprime Zincrich to any exposed steel
Where thicker sections (up to a total thickness of 40 mm) are
reinforcement and allow to dry before continuing. If any doubt
to be built up by hand or trowel application, the surface of the
exists about having achieved an unbroken coating, a second
intermediate layers should be scratch-keyed and cured with
application should be made and, again, allowed to dry before
Nitobond AR. Application of the slurry primer and a further
continuing.
application of Nitobond SBR mortar may proceed as soon as
this layer has set.
Nitobond SBR - Page 2 of 4

Nitobond SBR*
Finishing Cleaning
Nitobond SBR mortars can be finished with a steel, plastic or Nitobond SBR and Nitobond AR should be removed from tools,
wood float, or by a damp sponge technique, to achieve the equipment and mixers with clean water immediately after use.
desired surface texture. The completed surface should not be Cured material can only be removed mechanically.
overworked.
Equipment used with Nitoprime Zincrich and Concure RB90
Low temperature working should be cleaned using Fosroc Solvent 102.
In cold conditions down to 5oC, the use of warm water (up to

Limitations
30oC) is advisable to accelerate strength development. Normal
precautions for winter working with cementitious materials - Nitobond SBR mortars, toppings and renders should not
should then be adopted. be applied when the temperature is below 5oC and falling.
High temperature working - Nitobond SBR mortars should not be exposed to moving
water during application. Exposure to heavy rainfall prior
At ambient temperatures above 35oC, the material should be
to the final set may result in surface scour.
stored in the shade and cool water used for mixing.
- If any doubts arise concerning temperature or substrate
Curing
conditions, consult the local Fosroc office.
Nitobond SBR mortars, toppings and renders are cement-
based. In common with all cementitious materials, they must Technical support
be cured immediately after finishing in accordance with good
Fosroc offers a comprehensive technical support service to
concrete practice.
specifiers, end users and contractors. It is also able to offer
The use of Nitobond AR or Concure RB90, sprayed on to the on-site technical assistance, an AutoCAD facility and dedicated
surface of the finished mortar in a continuous film, is specification assistance in locations all over the world.
recommended. In harsh drying conditions, supplementary
curing with polythene sheeting must be used. Estimating
Overcoating with protective decorative finishes Supply
Nitobond SBR mortar repairs are extremely durable and will Nitobond SBR : 25 and 200 litre drums
provide excellent protection to the embedded steel reinforcement Nitoprime Zincrich : 1 litre cans
within the repaired locations. Nitobond AR : 1 & 5 litre cans
Concure RB90 : 25 and 200 litre drums
The surrounding parts of the structure will generally benefit
Fosroc Solvent 102 : 5 litre cans
from the application of a barrier/decorative coating to limit the
advance of chlorides and carbon dioxide, thus bringing them
Coverage
up to the same protective standard as the repair itself.
Nitobond SBR : Refer to mix designs
Fosroc recommend the use of the Dekguard range of protective,
Nitobond SBR : Approx. 2 to 3 m2/litre
anti-carbonation coatings. These products provide a decorative
(as slurry primer)
and uniform appearance as well as protecting areas of the
structure which might otherwise be at risk from the environment. Note: The actual usage of Nitobond SBR will depend on the
mix design used. The coverage figures for liquid
Dekguard products may be applied over the repair area without
products including the Nitobond SBR slurry primer are
prior removal of the Nitobond AR curing membrane. Concure
theoretical - due to wastage factors and the variety and
RB90 curing membrane must be removed prior to the
nature of possible substrates, practical coverage
application of Dekguard products. This is best achieved by light
figures will be reduced.
grit or sand-blasting.
Nitobond SBR - Page 3 of 4

Nitobond SBR*
Storage In case of skin contact with Nitoprime Zincrich and Concure

RB90, remove immediately with resin removing cream
Shelf life
followed by washing with soap and water. Do not use solvent.
All products have a shelf life of 6 months if kept in a dry store in In case of contact with eyes, rinse immediately with plenty of
the original, unopened bags or packs. clean water and seek medical advice. If swallowed, seek
medical attention immediately - do not induce vomiting.
Storage conditions
Fire
Store in dry conditions in the original packs. If stored at high
temperatures and/or high humidity conditions the shelf life Nitobond SBR and Nitobond AR are non-flammable.
may be reduced. Nitobond SBR and Nitobond AR should be
Nitoprime Zincrich, and Fosroc Solvent 102 are flammable.
protected from frost.
Keep away from sources of ignition. No smoking. In the event
of fire, extinguish with CO2 or foam. Do not use a water jet.
Precautions
Flash points
Health and safety
Nitoprime Zincrich : 16 oC
Cementitious mortars and slurries modified with Nitobond SBR Fosroc Solvent 102 : 33 oC
contain cement powders which, when mixed or become damp,
For further information, refer to the Product Material Safety
release alkalis which can be harmful to the skin. During use,
Data Sheet.
avoid inhalation of dust and contact with skin and eyes. Wear
suitable protective clothing, gloves, eye protection and
respiratory protective equipment. The use of barrier creams
provide additional skin protection. In case of contact with skin,
rinse with plenty of clean water, then cleanse with soap and
water. In case of contact with eyes, rinse immediately with
plenty of clean water and seek medical advice. If swallowed,
seek medical attention immediately - do not induce vomiting.
Nitoprime Zincrich, Nitobond products, Concure RB90 and

Fosroc Solvent 102 should not come in contact with the skin
and eyes, or be swallowed. Ensure adequate ventilation and
avoid inhalation of vapours. Some people are sensitive to
resins, hardeners and solvents. Wear suitable protective
clothing, gloves and eye protection. If working in confined areas,
suitable respiratory protective equipment must be used. The
use of barrier creams provide additional skin protection.
* Denotes the trademark of Fosroc International Limited

†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s
responsibility to obtain the recent version. Refer to www.fosroc.com.
Head Office
Al Gurg Fosroc telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
LLC Regional offices
Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
Post Box 657, Dubai Bahrain, YBA Kanoo telephone: 17735454 fax: 17732828 email: bahrain@fosroc.com
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com
www.fosroc.com
Qatar, Tadmur telephone: 4500607 fax: 4500543 email: qatar@fosroc.com
UAE/0311/05/E
tec 304 VHS Formerly "Conrep.304 VHS" TECHNICAL AND
REPAIR MORTARS
Very high strength shrinkage compensated grout
PRODUCT
tec 304 VHS is a blend of portland cement, special
admixtures and proprietary aggregates designed to provide
high flexural and compressive strength performance from
plastic to fluid consistencies.
tec 304 VHS is non-metallic, non-shrink, non-gas
forming and contains no chlorides or aluminum powders.
It is a higher performing, multi use, general purpose,
precision, construction grout.
SCOPE OF USE
• Assembly of pre-cast parts made of reinforced Or
pre-stressed concrete
• Grouting of anchors and dowels
• Jointing
• Keying bridges
• Fixing industrial equipment and heavy machinery mount- PACKAGING
ing plates Leb Syria Jordan UAE Qatar Kuwait KSA Oman
• Vertical shoring 25 kg 25 kg 25 kg 25 kg 25 kg 25 kg 25 kg 25 kg
• Void filling operations 50 kg 50 kg 50 kg 50 kg 50 kg 50 kg 50 kg 50 kg
ADVANTAGES
• Non-shrinking,
• High strength
• Easy to apply CHARACTERISTICS
• Resistant to sea water and sulfates. Appearance Grey powder
• Liquid or plastic consistency Grain size 0 to 3 mm
Free from chlorides and
metallic particles
Fresh density 2340 kg/m³
(BS 1881:83)
Lengthchange 0.062 % @ 28 days
(ASTM C157-03)
Pull off stress > 1.5 N/mm² @ 28 days
(BS 1881 Part 207)
*COMPRESSIVE STRENGTH (N/mm²) – BS- EN 12190

AGE 1 day 7 days 28 days
COMPRESSIVE STRENGTH (N/mm²) 25 58 60
STANDARD 38 62 76
FLEXURAL STRENGTH & TENSILE STRENGTH at 28 Days for fluid consistency

AGE 28 days
FLEXURAL STRENGTH (N/mm²) – BS EN 196-1 13
TENSILE STRENGTH (N/mm²) – BS 6319:PART 7: 1985 3.8
* The one day results obtained @ 28 °C .The higher the curing temperature, the higher will be the strength @ 24 hours.
The mechanical characteristics will be higher if the weber.tec 304 VHS is mixed at plastic consistency. In this case, the compressive strength can
exceed 80 N/mm² at 28 days.
1/2 Technical data sheet . Edition: 12.14-A www.sodamco-weber.com

tec 304 VHS TECHNICAL AND
REPAIR MORTARS
APPLICABLE STANDARDS Do not mix with other hydraulic binders.

BS EN 196 Part 1 - BS EN 12190
BS 1881 PART 207 SAFETY PRECAUTIONS
ASTM C 157-03 The product contains cement powders which, when mixed
BS 6319 – Part 7 – 1985 with water, release alkalis that could be harmful to the skin. It
BS 1881: 83 is preferable that the application be done in a ventilated
area, and to wear protective gear for hands, eyes and
INSTRUCTIONS FOR USE respiratory system and to avoid breathing of the dust.
MORTAR PREPARATION Splashes on the skin should be washed away by cleaning
Add the powder to the water and mix for 3 minutes. To with soap and water. In case of contact with eyes, wash
ensure a homogeneous and uniform mix, an electric mixer thoroughly with clean water. If swallowed, do not induce
with high rotation speed must be used for fluid and flowable vomiting, in both cases seek medical attention. The product
consistencies. is non-flammable.
CONSISTENCY tec WATER (1) VOLUME IN DISCLAIMER

304 VHS PLACE While the company guarantees its products against defective
PLASTIC 50 Kg 5.2 to 5.5 lit. 24 lit materials, the use and application of these products are
FLOWABLE 50 Kg 6.0 to 6.4 lit. 24 lit made without guarantee since the conditions of their application
FLUID 50 Kg 6.4 to 6.75lit. 24 lit. are beyond its control. It is recommended to verify with the
(1) : Half quantity of water is required for 25 kg package company that the product is suitable for the intended use,
and that this Data Sheet version is the latest one. The company
The mortar is obtained by mixing tec 304 VHS with may modify it without prior notice. Technical characteristics
clean water. The amount of water used depends on the are listed for guidance only. For more information, please
workability required. contact the company’s office in your location.
FOR GROUTING & CONCRETE REPAIR NOTE

tec 304 VHS can be used for thicknesses up to 10 cm. The information included on this Technical Data Sheet is the
Apply the mortar evenly on the concrete surface where sole property of SODAMCO Holding. The unauthorized disclosure,
required. use, dissemination or copying (either whole or partial) of this
Ideal application temperature is between + 5ºC and + 35ºC. If data sheet or any information it contains, is prohibited and
the application temperature is higher than 35 ºC, make sure subject to legal pursuit.
to use cool water to keep the mixed grout temperature
below 30 ºC. PG:249A
CURING
Protect the work against rapid drying from wind, sun and
excessive heat by using a curing compound like ad
cure WH or ad cure Y 40 or by covering with properly
secured plastic sheeting.
STORAGE
12 months after manufacturing date in original and non-open
packaging , under cover, in dry condition, away from humidity,
protected from extreme temperatures and direct sunlight.
PRECAUTIONS
Substrate must be sound and resistant. It should be saturated
with water a few hours prior to installation. Remove all water
used in wetting support prior to installation of tec 301
HCS.
2/2 Technical data sheet . Edition: 12.14-A www.sodamco-weber.com

APC-TS-0313-20 - HBK - RCP - Flood Prevention Scheme For Doha South Area

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APC-TS-0313-20 - HBK - RCP - Flood Prevention Scheme For Doha South Area

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MATERIAL SUBMITTAL

REINFORCED CONCRETE PIPES

Client : PUBLIC WORKS AUTHORITY (ASHGHAL)

P. O. Box 50495 Doha, Qatar

2. Copy of Legal Documents (Trade License, Commercial

3. Manufacturer Drawings (Sample)

4. Compliance Statement as per QCS 2014

6. Technical Data Sheets and Test Certificates

10. Certificate of Comformity

11. Previous Approval / Ashghal Approval

12. Project Reference List

13. Method Statement for Production of RC Pipes – HDPE lined

14. Handling & Installation Procedures

15. Concrete Mix Design & ITP

16. MS Concrete Repair

APC Company Profile

Copy of Legal Documents (Trade License, Commercial

Advanced Pipes & Casts Company W.L.L.

Manufacturing of reinforced concrete pipes (RCP)

Advanced Pipes & Casts Company W.L.L.

Manufacturing of reinforced concrete pipes (RCP)

Advanced Pipes & Casts Company W.L.L.

Manufacturing of reinforced concrete pipes (RCP)

Manufacturer Drawings (Sample)

Compliance Statement as per QCS 2014

Our industrial complex employs multiple

The joint venture (Aamal - Lokma) was established in 2010

Considering the progressive booming economy and growth

A. Strength: Concrete and steel are combined for optimum strength.

Reinforced Concrete Pipe sizes

petroleum products, exposure to vegetable and

5.2.2 GRP Lining

Our RCP Pipes with GRP liner can be

HDPE Liner HDPE Liner

Jacking Pipe (3mtr) Lead Pipe (3mtr)

REINFORCED CONCRETE JACKING PIPE

6.1 Concrete Batching Plant

Batch Plant Control Room

Cages Assembly Cages

6.3.1 Wet Casting

6.4 Pipe/Products Curing

6.4.1 Sealing Membrane

6.5 Quality Assurance

Pipes D - Loud Test Machine

Pipes Production Equipment

APC is proud to meet the delivery

Variant Product Range

APC offers a comprehensive system

APC has lavishly invested in the latest

APC Studied carefully and thoroughly all

Convenient Geographic Location

APC is located at Musaieed Industrial

6.1Technical Data Sheet/Material Test Certificates

Applications Optimum performance in terms of strength and

For further information please contact:

Admixtures and additions

AKCC’s OPC is available in bulk tankers as well as in

Major Mineral Constituents in Portland Cement

Compound Abbreviation Chemical Formula Typical Concentration %

Tricalcium Silicate C3S 3CaO*SiO2 55 – 65

Dicalcium Silicate C2S 2CaO*SiO2 10 – 20

Tricalcium Aluminate C3A 3CaO*Al2O3 5 – 10

Tetracalcium Alumino-ferrite C4AF 4CaO*Al2O3*Fe2O3 8 - 12

Tetracalcium Alumino-ferrite C4AF 4CaOAl2O3Fe2O3 8 - 12