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M A TE RI A L S C H A RAC TE RI ZA T ION 6 0 ( 2 00 9 ) 1 1 9 1–1 2 0 1

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Tutorial review

Tutorial on x-ray microLaue diffraction

Gene E. Ice⁎, Judy W.L. Pang


Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831-6118, USA

AR TIC LE D ATA ABSTR ACT

Article history: MicroLaue diffraction combines the oldest x-ray diffraction method–Laue diffraction–with the
Received 1 May 2009 most modern x-ray sources, optics and detectors. The combination can resolve complex
Received in revised form materials into single-crystal-like submicron volumes. This unique ability to nondestructively
6 July 2009 map crystal structure at and below a sample surface, with high spatial and strain resolution
Accepted 21 July 2009 can address long-standing fundamental issues in materials science. For example, the three-
dimensional evolution of mesoscale structure and the self organization of defects can be
Keywords: observed nondestructively to understand the origins of inhomogeneous grain growth,
X-ray deformation and fracture.
Microbeam © 2009 Elsevier Inc. All rights reserved.
Laue
Diffraction
Deformation
Grain growth
Fracture

1. Introduction—Brief History of ability is particularly timely because it provides direct compar-


MicroLaue Diffraction isons with–and guidance for–emerging theoretical models of
fundamental processes essential to modern technology, includ-
In 1912, there was serious debate within the scientific commu- ing grain growth, inhomogeneous deformation and fracture.
nity over both the nature of x-rays and the nature of crystals Driving this second revolution is the development of ultra-
[1]. These debates were conclusively settled when, guided by brilliant x-ray synchrotron sources. Synchrotron x-ray sources
Max von Laue's insight that crystal lattice dimensions were are now some 14 orders of magnitude more brilliant (photons/
ideal for generating interferences in x-rays, Friedrich and s/mm2/mrad2/eV) than conventional sources. This high bril-
Knipping produced the world's first Laue patterns. These early liance has opened new scientific frontiers in biology, geology,
experiments set the stage for our current understanding of chemistry and materials science, and allows for intense
crystal structure, the nature of x-rays and ultimately the be- submicron x-ray beams capable of producing Laue patterns
havior of materials. Now almost a century later, Laue diffraction in milliseconds. In addition to the availability of intense x-ray
is poised for a second revolution with the potential to unlock sources, microLaue diffraction has also benefited from the
some of the most important and long-standing mysteries of development of advanced x-ray optics, efficient x-ray area
materials science. This new revolution is based on the addition detectors and powerful computational capabilities with new
of unprecedented spatial and angular resolution, which allows data analysis strategies.
for nondestructive characterization of local crystal structure The importance of spatially-resolved diffraction has long
with submicron three-dimensional (3D) resolution. This new been recognized [2]. Both electron beam and laboratory-based

⁎ Corresponding author.
E-mail address: IceGE@ornl.gov (G.E. Ice).

1044-5803/$ – see front matter © 2009 Elsevier Inc. All rights reserved.
doi:10.1016/j.matchar.2009.07.006
1192 M A TE RI A L S C H A RAC TE RI ZA T ION 6 0 ( 2 00 9 ) 1 1 9 1– 1 2 0 1

x-ray microdiffraction efforts predate the widespread avail- identical instrumentation philosophy to 34-ID-E–came on line
ability of synchrotron radiation and continue. For example, in 1999. Early results from beamline 7-ID and station 34-ID-E at
electron-backscattering diffraction (EBSD) is now a critical tool the APS, as well as the results from 7.3.3 at the ALS justified
in materials science [3], and provides a rapid method of ana- the optimism of the early supporters with unexpected
lyzing surface crystal structures which can be extended to 3D observations of deformation in electronic interconnects [21]
analysis by systematically removing surface layers [4,5]. In and with a conclusive picture of grain growth mechanisms in
addition, heroic laboratory experiments with x-ray microdif- high-temperature superconductor (RABiTS) films [22].
fraction predate synchrotron sources and continue to inspire Based on these and a growing number of exciting results,
and provide important information about materials [6–11]. microLaue instruments have now been commissioned at the
Within this context, microLaue diffraction provides unprece- Pohang Synchrotron [23], the Swiss Light Source (X05LA) [24],
dented flexibility to study complicated 3D crystal structures and the Canadian Light Source (VESPERS) [25] with other in-
nondestructively, with little sample preparation, and with Q struments planned for the Australian Light Source [26], SOLEIL
resolution only possible in special cases with electron diffrac- [27], PETRA III and elsewhere. In addition, in 2007 the Ad-
tion methods. vanced Light Source moved microLaue experiments to a new
A major milestones toward modern microLaue diffraction more powerful beamline 12.3.2 [28].
was a spatially-resolved Laue measurement on a white beam
topography line at the National Synchrotron Light Source
circa 1987 [12]. Using a 25 μm-Ø laser-drilled pinhole in Pt, 2. Underlying Physics of MicroLaue Diffraction
Rebonato et al. [12] mapped changes in the elastic strain
distribution near a single-crystal Mo notch during a tensile 2.1. Laue Diffraction from Perfect Crystals
experiment. This demonstration experiment used a simple
knife-edge to localize the Laue spots and a solid-state detector to As Laue guessed in 1912, the atomic lattice in crystals creates
determine spot energy. Even this early approach demonstrated constructive and destructive interferences in the scattering of
the ability of microLaue measurements to precisely determine x-rays from the crystal atoms. It is well known, for example
changes in local lattice parameters and to relate elastic strain that a monochromatic x-ray beam of wavelength λ efficiently
maps to the local boundary conditions. Also, while similar to reflects off crystal planes with spacing d, when the crystal is
lab-based experiments by Weismann and co-workers [6–8], the rotated to satisfy the Bragg condition:
measurements were made with 100× smaller beams.
2dsinh = nk: ð1Þ
Around 1990 these and related results came to the attention
of Walter Brown at Bell Laboratories who invited Gene Ice to Here θ is the angle between the incident beam and a real-
discuss how such techniques might be adapted to study elastic space set of parallel atomic planes defined by the crystal
strains in microelectronic interconnects. At the time, elastic lattice. Here we note that the real space planes are defined as
strains were known to influence interconnect reliability, but no described below according to the real-space lattice, but do not
direct measurements were possible because actual intercon- necessarily intersect real atoms. Efficient scattering results
nect material was buried under an oxide passivation layer. from constructive interference of the weak scattering from
From their discussions a complete picture emerged that in- thousands of atomic planes within the crystal. What is often
cluded the essential elements needed to efficiently map elastic less appreciated is that between the conditions for efficient
strains in thin films: (1) achromatic microfocusing optics, (2) an scattering, the crystal lattice causes destructive interferences
efficient area detector; (3) a precision sample stage; and (4) an and scattering away from the Bragg condition is typically
insertable monochromator to characterize the energy of one or weaker than from an amorphous sample with the same atoms.
a few Laue spots. This basic suite of instrumentation was later Indeed for good crystals, the chance of satisfying the Bragg
realized in a demonstration project on the MHATT-Cat beam- condition with an arbitrary crystal orientation and a mono-
line 7-ID at the Advanced Photon Source (1998) and later on chromatic beam is small.
the dedicated APS station 34-ID-E (2000). Resolution in the The beauty of Laue diffraction is the automatic selection of
third dimension was added through an insight by Bennett those monochromatic wavelengths from continuous spectra
Larson [13]. Larson et al. adapted beam profiling techniques that satisfy the Bragg condition and the reflection of those
used to measure the incident beam size and diffracted beam wavelengths into angles that are determined by the shape and
ray tracing techniques under development by Stewart Stock orientation of the unit cell. The ability to determine crystal
and others to create a simple but powerful way to localize Laue orientation quickly and with minimum sample preparation
diffraction along the incident x-ray beam. This technique was continues to make Laue diffraction a useful tool even today.
called differential aperture microscopy [13]. Schematically the main elements of Laue diffraction can be
Of course during this period of time parallel and related understood with a generalized Ewald Sphere construction. As
efforts were underway around the world. Early microdiffrac- illustrated in Fig. 1, constructive interference for a real space
tion experiments at Daresbury [14], the Photon Factory [15,16], lattice occurs under specific conditions related to the x-ray
the NSLS [17,18], and the ESRF [19,20] demonstrated the wavelength and to the crystal orientation with respect to the
importance of localized x-ray diffraction information from incident beam. For more details see for example reference [29]
materials. At the ALS, experiments aimed at a microLaue or any general text on x-ray diffraction. The three dimensional
capability began around 1997 with a proof-of-principle experi- orientation/wavelength conditions set up a reciprocal space
ment in 1998. The microLaue station 7.3.3 at the ALS lattice and if the momentum transfer, kf–ki, for a scattering
championed by Howard Padmore and J. Patel–with a virtually direction intersects a reciprocal lattice point, then the crystal
M A TE RI A L S C H A RAC TE RI ZA T ION 6 0 ( 2 00 9 ) 1 1 9 1–1 2 0 1 1193

This represents the basic theory of Laue diffraction as it is


typically practiced. Almost always the Bragg plane directions
are the main interest with conventional Laue diffraction. The
remaining complexity is that to understand the orientation
of a crystal, the Bragg plane identity or index, hkl, must be
determined. Experienced researchers can look at the symme-
try around a reflection and guess the index of the reflection.
In addition, a number of programs exist for determining the
index based on the angles between reflections (see for exam-
ple reference [30]).
With microLaue diffraction the addition of submicron spa-
tial resolution opens up a number of exciting possibilities.
Spatial resolution perpendicular to the beam direction is
Fig. 1 – Two-dimensional Ewald sphere diagram generalized created by achromatic focusing optics— typically Kirkpatrick–
to show the reciprocal space volume probed by a Baez mirrors. With thin films, this allows for small volumes to
polychromatic beam with maximum and minimum be studied directly (Fig. 2a). Thin film research with microLaue
wavelengths λmax and λmin. Note that for a given diffraction diffraction is unique in its ability to nondestructively study
direction in real space, the intensity is a radial integral thin layers below the surface of a sample and to relate the
through reciprocal space weighted by the spectral density crystallography of the substrate to the crystallography of the
distribution between λmax and λmin. The parallel planes overlying layers.
responsible for a reciprocal latticepoint, hkl, are defined by With bulk samples the penetrating nature of x-rays probes
the intersection of the nearest-neighbor planes with the along an extended volume in the sample. The Laue patterns
real-space unit cell vectors (inset on top right). from subgrain volumes along the beam are superimposed at
the detector, but can be resolved by passing an absorbing wire
near to the sample surface and then ray tracing back to the
beam axis (Fig. 2b). With this differential aperture micro-
reflects efficiently. With monochromatic beams, the set of all
scopy, completely novel materials characterization becomes
possible momentum transfers is a sphere called the Ewald
possible. For example, grain boundaries, phase boundaries
Sphere. Curiously, it was Ewald whose mathematical investi-
and other interfaces can be mapped in 3D by comparing the
gation of electromagnetic waves in a space-lattice helped
point-to-point Laue patterns from small volumes and map-
stimulate Laue's speculation about interferences of x-rays
ping how the Laue patterns change within larger volumes.
passing through crystals.
In addition, to good spatial resolution, the use of small probe
As shown in Fig. 1, the Ewald sphere for a wavelength λ beams and high-resolution x-ray sensitive area detectors allows
always passes through the (0,0,0) reciprocal lattice point (small for precision measurements of the angles between Laue spots.
angle scattering) and may or may not pass through another Changes in inter-spot angles, compared with the angles in
reciprocal lattice point depending on the crystal orientation. unstrained materials can be used to determine the deviatoric
However, if a continuum with a sufficient range of wave- strain tensor (shape of the unit cell). Four linearly independent
lengths is directed onto a crystal, then a volume of reciprocal
reflections determine the unit cell shape, and the energy of any
space is sampled, and multiple constructive interference con-
one of the four reflections can be used to determine the unit cell
ditions (Laue spots) are satisfied. Each constructive interfer-
volume (full strain tensor). Beyond the local elastic strain, local
ence, represents a particular wavelength and a particular set
rotations of the Laue patterns, can for the first time, be used to
of parallel crystal planes (Fig. 1 insert top right). The crystal
determine the Nye Tensor which results from unpaired dis-
planes that contribute to each reflection are defined by the
locations, and is of fundamental interest to theoretical models
index, hkl, which specifies the intercept of the next parallel of crystal plasticity [31]. Below we briefly outline how microLaue
plane with the real-space lattice vectors. For an hkl plane that
passes through the origin in real space, the next parallel plane
in the system of planes intercepts along the a1 lattice direction
at a1/h, along the a2 lattice direction at a2/k and along the a3
lattice direction at a3/l (Fig. 1 upper right inset). The plane
normal for a Laue reflection → n hkl, is determined by the in-
cident beam direction (− j) and the real-space scattered beam
direction →r hkl [29],

Yr +j
Y
n hkl = Yhkl : ð2Þ
j rhkl + jj

For a cubic lattice, the inter-plane spacing is d = a0 =


pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
h2 + k2 + l2 , and the plane spacing for any set of planes can Fig. 2 – (a). With a focused microbeam, thin films can be
be determined experimentally through Braggs law if the angle studied with submicron transverse resolution. (b). A wire can
of diffraction and the wavelength of the diffraction x-rays are be used to decode the overlapping Laue patterns from
known (Eq. (1)). volumes along the incident probe beam.
1194 M A TE RI A L S C H A RAC TE RI ZA T ION 6 0 ( 2 00 9 ) 1 1 9 1– 1 2 0 1

patterns can be used to determine information about the local changes within the volume probed (strain gradients), then the
elastic strain (stress) and the local dislocation content. This angular distortions are not uniform and the reflections must
formalism is based on Fig. 1, which shows that in a Laue ex- be blurred. A strain tensor gradient can therefore cause blurring
periment, each pixel intensity at the 2-D detector records a and streaking of the Bragg peaks. In general, the strain tensor
radial line integral through reciprocal space weighted by the (either deviatoric or total) at each point inside a sample can
incident beam spectra. therefore be determined by 3D spatially resolved microLaue
diffraction. Strain gradients can then be calculated by differ-
2.2. Laue Diffraction from Imperfect Crystals ential geometry. There is however another very common
cause of Laue spot streaking: dislocations.
2.2.1. Elastic Strain
Elastic stress is one of the key driving forces for mesoscale 2.2.2. Dislocations and MicroLaue Patterns
materials evolution and single crystal strain can be used as a In many materials, Laue streaking due to unpaired disloca-
monitor of stress through the compliance matrix [32]. Ul- tions is common and dominates over the influence of elastic
timately local elastic stress can be determined by deviations strain gradients. Dislocations are line defects that interrupt
from the unstrained unit cell parameters of subgrain crystal the periodicity of the crystal lattice and introduce long-range
volumes. Methods for determining the unit cell parameters rotations between sections of the crystal lattice. The rotation
from monochromatic automated diffractometer experiments axis depends on the kind of dislocation. The size of the mea-
on single crystals have been famously derived by Busing and sured rotations depends on the density of unpaired or geo-
Levy [33]. Their formalism finds that 3 linearly independent metrically necessary dislocations and on the volume sampled.
reflections determine the 3 parameters required for crystal- Because the character of Laue pattern streaking changes with
lographic orientation and the 6 parameters of the unit cell: a, dislocation type (Fig. 3) and because the commonly activated
b, c, α, β, γ. Following a similar formalism, Chung and Ice [30] dislocations are known for most materials, 3D spatially-
show that four Laue reflections (λ unknown) determine the resolved blurring of Laue patterns can be fitted to models to
3 crystallographic orientation parameters and the unit cell evaluate the most likely slip systems in a local volume [34–36].
shape: a/c, b/c, α, β, γ. Once the unit cell shape is known, the In principle, it is also possible to derive information about the
unit cell parameters can be determined with the additional total dislocation density by observing longitudinal blurring of
information of the energy of one reflection. The components the Laue reflections [34–36]. However these are much more
of the second-rank elastic strain tensor, εij, (deviatoric or full) difficult experiments and have not yet been attempted. In real
can be determined from the transformation matrix T that materials, inhomogeneities in dislocation density and elastic
maps unstrained to strained vectors, [30] stresses are interrelated, and can arise either because of the
geometry of loading or because of inhomogeneous deforma-
 
eij = Tij + Tji =2  Iij where Ameas = TA0 : ð3Þ tion in the materials.
Although modeling can lead to insights into the activated
It is important to note that although elastic strain distorts dislocations, there are assumptions involved because real
the angles between reflections, with a constant strain tensor materials have a complex distribution of various dislocation
throughout the sampled volume, the sharpness of the Bragg kinds. However, microLaue diffraction can unambiguously de-
spots will not be changed. However, if the elastic strain tensor termine the local Nye (dislocation) tensor and can even

Fig. 3 – Various dislocation types have distinct effects on the observed Laue diffraction pattern. Here we compare modeled
streaking of three of 12 most likely slip systems in an FCC alloy with experimental measurement of an Ir weld.
M A TE RI A L S C H A RAC TE RI ZA T ION 6 0 ( 2 00 9 ) 1 1 9 1–1 2 0 1 1195

determine this in the presence of an elastic strain gradient. Kirkpatrick–Baez Mirrors) that focus either monochromatic or
This capability has been demonstrated in a series of beautiful polychromatic beams to the same spot, (4) the sample with a
experiments by Larson, El-Azab et al., [31] and is of great precision 3D stage to position the sample; (5) an absorbing wire
importance because of the central role the Nye tensor plays in that can run through the diffraction pattern to resolve the Laue
emerging theories of size-dependent plasticity. Formally, the diffraction from along the penetrating beam path; and (6) an
Nye tensor αij, is determined by measurements of local lattice x-ray sensitive area detector.
curvature κ and elastic strain tensor gradients. The experiments are typically run at a nominal 2θ scat-
tering angle of 90°, although other options are possible. This
aij = jji  ðjii ÞIij  eijk Ak elj : ð4Þ
choice of scattering angles has two advantages: (1) the depth
The curvature tensor κ and the elastic strain gradient sampled by the x-rays is maximized at 90°, and (2) the spatial
components can be determined by mapping the local crystal- resolution along the incident x-ray beam from differential
lographic orientation and elastic strain in three dimensions. aperture microscopy is best at 90°. One disadvantage of work-
As mentioned above, the development of strain gradient ing at 90° is the lower reflectivity of high-energy reflections
plasticity theories [37,38] represent an effort to bridge the gap and a transmission geometry is used at the SLS [24].
between classical plasticity and dislocation theory and to ac- In a typical experiment the sample is mounted on the
count for size-dependent plasticity. Considering different mod- sample stage, and positioned so its surface intersects the beam
els of geometrically necessary dislocations of constant density, near the focus of the nondispersive focusing optics. The initial
GNDs, Gao [38] related effective strain gradient η to the density sample positioning is done using either a laser position
of GNDs, n+. In many cases plastic strain and dislocation den- monitor or a long-distance microscope. After the sample is
sity heterogeneity within the crystal lattice can precipitate the positioned, a polychromatic Laue pattern is collected with the
organization of defects and the presence of local lattice rotations x-ray sensitive area detector. The pattern is indexed with an
changes the diffraction conditions and causes redistribution of automated indexing program using the known unit cell
intensity of each Laue spot. In this way, Laue images collected parameters of the undeformed material. Once the index of
using synchrotron x-ray microbeams are sensitive to the hier- the reflections is determined, then the energies of the reflec-
archical distribution of dislocations. tions can be estimated. At this point the experimental ap-
proach depends on the kind of sample that is being studied
and the kind of information that is required. The white beam
measurements inherently provide the deviatoric stain tensor
3. Implementation of Polychromatic
which is sensitive to geometrical distortions of the unit cell
Microdiffraction
shape but not to hydrostatic strain. If deviatoric strain is
sufficient, then the sample can be mapped in two dimensions
Although Laue diffraction is inherently a rather simple char-
by simply moving the sample under the focused beam. If three-
acterization method, the extension to submicron-spatial resolu-
dimensional information is required, then at each position of
tion with <0.01° angular resolution requires special equipment
the sample, the wire is moved through the diffraction pattern
and techniques. This is particularly true for mapping local
(wire scan) and the shadow of the wire on the diffraction
crystal structure and defects in 3D. A schematic of the geometry
pattern is used to triangulate backward the measured intensity
for a generic polychromatic microdiffraction experiment is
at the detector. This “differential aperture microscopy meth-
shown in Fig. 4. The experiment has six key elements: (1) the
od” determines the local Laue pattern generated at each sub-
intense source, (2) a nondispersive monochromator that can
grain volume along the incident beam.
be inserted into or out of the polychromatic x-ray beam to pass
For even more detailed information, scanning energy
either a polychromatic or a tunable monochromatic beam on-
methods can be used to determine the absolute strain tensor.
to the sample, (3) a nondispersive focusing system (typically
For example, if the energy of even one Laue reflection is de-
termined, then the deviatoric strain tensor can be set on an
absolute scale and the full strain tensor is determined. Nat-
urally in order to make such measurements, both wire scans
and monochromator energy scans are needed in addition
to two-dimensional samples scans. These measurements are
therefore very time consuming and even with the fastest area
detectors can only be used over restricted 3D volumes.

4. Example Applications of MicroLaue Diffraction

Fig. 4 – A generic polychromatic microdiffraction system has MicroLaue diffraction has widespread applicability both to stud-
six key elements: (1) a brilliant polychromatic x-ray source; ies of fundamental materials physics and to applied studies of
(2) a nondispersive monochromator that can be moved into or specific materials systems. For example, microLaue diffraction
out of the beam; (3) achromatic focusing optics; (4) a precision has been used to understand unanticipated deformation pro-
sample stage; (5) an x-ray absorbing wire; and (6) an x-ray cesses in electronic interconnect materials during electromi-
sensitive area detector. gration [21]. Other examples include fundamental studies of
1196 M A TE RI A L S C H A RAC TE RI ZA T ION 6 0 ( 2 00 9 ) 1 1 9 1– 1 2 0 1

dislocation patterning in Cu single crystals [39] that allow direct the Laue streaks at various depths of the samples. Fig. 5b
comparison to plasticity simulations; studies of 3D grain growth shows a small region of the Laue pattern, corresponding to the
mechanisms that test the impact of grain boundary curva- boxed region in Fig. 5a. In the near-surface region only one set
ture and defect refinement [40]; measurements of elastic stain of very-long streaks is present which is replaced by a second
distributions in anomalous Sn grain growth leading to Sn set of streaks about 12–15 μm below the surface. Each set of
whiskers in Pb-free solders [41]; and measurements of hetero- streaks is related to a certain (predominant) dislocation den-
epitaxial grain growth on surfaces with specific implications of sity tensor and indicates that at least two regions with dif-
high-temperature superconductor films on textured substrates ferent slip systems and different strain gradient direction are
[22]. In general the unique power of polychromatic microdif- present in the probed volume [43].
fraction is to observe 3D crystal structures nondestructively The streak profiles were used to determine the orientation of
and with sufficient spatial and angular resolution as to test eigenvectors and eigenvalues of the dislocation density tensor
theories of mesoscale evolution driven by inhomogeneous from the streaks profiles of the experimental Laue pattern at
strain, plasticity, or defect distributions. We describe below each region. The predominant slip systems corresponding to
four experiments that illustrate the how microLaue and related the dislocation density tensor were determined by least square
methods can contribute to our understanding of inhomoge- fitting. To understand the shape of the experimental Laue
neous deformation and elastic strain distributions. We proceed images and to check the sensitivity of the Laue image to
from polycrystal samples with complicated grain boundary different possible slip systems, Laue patterns were simulated
networks to bi-crystals and ultimately to single crystal samples. with different slip systems. As Ni is face-centered cubic, slip
As the starting complexity of the sample decreases, in many systems comprised of dislocation movements with the distor-
ways the sophistication of theory must increase to account for tion direction, Burger's vector b // h110i and corresponding glide
more subtle processes that break sample symmetry. planes [111], and dislocation lines ξ // h112i are considered.
Assuming only one set of slip system is activated in the
4.1. Subgrain Rotations Near the Free surface of near surface region, the direction of the slip system is deter-
­ ­
Polycrystalline Materials mined to be b // [011 ] and ξ // [21 1]. A change in the slip
direction was observed at around 15 μm where splitting of the
An example of unexpected complexity in local subgrain lattice streaks were noted as illustrated in Fig. 5. The split indicates
rotations during deformation, is a uni-axial tension experi- that more than one slip system was activated. It is not possible
ment by Pang et al. that followed local lattice rotations near the to determine the exact number of activated slip systems from
surface of a polycrystalline Ni sample [42]. This nondestructive the experiment. Instead the minimum number of slip systems
microLaue study provides new insights into mesoscale defor- required to explain the observed Laue patterns was assumed.
­
mation inhomogeneity in polycrystalline materials. The aver- The best-fit set is a combination of two slip systems: b // [011 ]
­ ­ ­ ­
age grain size of the Ni sample was ~100 μm. Microbeam-Laue and ξ // [211 ] + b // [01 1] and ξ // [2 11 ]. Comparison between the
diffraction reveals pronounced Laue streaking after 15% strain simulated and experimental images is shown in Fig. 6. The
(Fig. 5a). The plastic response of the material in each grain can addition of one more slip systems at 15 μm is consistent with
be explained by the formation of a cell wall structure to relax the argument that restrictions in the bulk may require more
the stress field induced during pulling. dislocation activities to achieve rotation.
After deformation, depth-resolved Laue images were con-
structed below the free surface of a single Ni grain with the 4.2. Grain Boundary Effects on Local Dislocation Density
­
grain surface normal almost parallel to [2 33] and with loading
­
direction approximately in [11 2] direction. Distinct streaking Grain deformation is strongly influenced by the crystallographic
of the Laue spots is observed to ~25 μm below the sample orientations of the grain and by the orientation of neighbor
surface. The depth-integrated Laue image is given in Fig. 5a. grains, which influences the grain boundary type. Inhomoge-
The depth-resolved Laue images identify the contribution of neous deformation is anticipated at grain boundaries because of
strain incompatibility of neighbor grains, and because the grain

Fig. 5 – a) Experimental Laue images from a grain A of a


polycrystalline Ni sample after 15% of strain; b) detailed
features of the Laue streak corresponding to the boxed region Fig. 6 – a) Experimental and b) simulated Laue patterns
in a). corresponding to the depths 15–25 mm beneath the surface.
M A TE RI A L S C H A RAC TE RI ZA T ION 6 0 ( 2 00 9 ) 1 1 9 1–1 2 0 1 1197

boundary provides a barrier to dislocation motion. A bicrystal


is the simplest case to explore these processes.
Ohashi, Pang et al. [44] studied the local rotations in a Ni
bicrystal during in situ uniaxial pulling at 0, 12 and 16% plastic
strain. The rotations were characterized with microLaue dif-
fraction. Quantitative information such as lattice rotation and
dislocation density development was obtained with 3D sub-
micron spatial resolution. The sample loading axis was par-
allel to the laboratory x-axis (perpendicular to the incident
beam direction). Diffraction patterns were collected from dif-
ferent sample locations in grains A (left) and B (right) by
translating the sample under the white microbeam. Micro- Fig. 8 – Laue patterns for deformed grains A and B.
Laue patterns were recorded along a line parallel to the sample
loading axis (x) with a varying pitch: 2 μm in the vicinity of
the grain boundary with increasing spacing in regions more
distant (up to 400 μm) from the boundary.
In FCC crystals, typical edge dislocation lines are parallel to
In grain A the orientation of the surface normal before
the directions of <112> with Burgers vectors being parallel to
deformation was almost parallel to [233] with loading di-
­ the directions <110> and corresponding glide planes [111]. We
rection approximately in grain [11 0] direction. In grain B the
note that bending of slip bands parallel to the boundary is
x-axis is close to the [125] direction with surface normal
­ observed in SEM image of the grain B up to a distance of
approximately in the [031 ] direction. Two main phenomena
several micrometers from the boundary.
were observed during this experiment: lattice rotation and
Finite element simulations were performed using the
plastic deformation. The change of lattice orientation as a
method developed by Ohashi [46,47]. For numerical simulations
function of the distance from the boundary is shown in
the dimension of the model was the same as for the sample used
Fig. 7 for both grains A and B. The grain A lattice orientation
in the experiment. The specimen was meshed in non-uniform
changes smoothly as the probe volume approaches the grain
manner in x and y directions which enabled sharp changes of
boundary and reaches higher misorientations than in B
the modeled quantities in the vicinity of the grain boundary and
grain. In grain B strong oscillation in the lattice orientation
specimen surface. Fig. 9a shows the shape of the simulated
are observed. The maximum rotation magnitude is double in
deformed specimen which is slightly bent and twisted. Accu-
grain A compared to grain B (Fig. 7). Plastic activity is also ­
mulation of plastic shear strains on the (111) [101] slip system is
quite different in both grains. In grain A plastic activity is low,
shown in Fig. 9b. Significant contrast is found between grains A
while in grain B zones with high plastic activity are con-
and B. No activity of this slip system is predicted in grain A. The
centrated in shear bands and separated by zones with low
grain boundary region of grain B also shows negligible activity
dislocation density. The length of the grain A remained
whereas the bulk region exhibits large plastic shear strain up to
nearly constant during pulling while grain B mainly accom-
−28%. The anisotropic deformation behavior between the two
modated the total length change of the sample.
Regions with large strain gradients and high density of geo-
metrically necessary (GN) dislocations manifest themselves by
streaking of the Laue spots as observed in a Laue pattern of
deformed grain B shown in Fig. 8. The plastic response [35,45]
of the material in both A and B grains of the bicrystal can
be described by formation of GN and SS (statistically stored)
dislocation population in the material to relax the stress field
induced during pulling.

Fig. 9 – a) The shape of the deformed sample with 10%


nominal strain. Distribution of the normal strain□xx is
Fig. 7 – Misorientations relative to the orientations of the mapped on the deformed shape of the sample; b) distribution
undeformed state for grains A and B of the Ni bicrystal after of plastic shear strain with 10% nominal strain on the (111)
16% plastic strain. [101] slip system at a depth of 0.3 mm beneath surface.
1198 M A TE RI A L S C H A RAC TE RI ZA T ION 6 0 ( 2 00 9 ) 1 1 9 1– 1 2 0 1

grains explains the shape change observed in both the simula-


tion and the experiment.

4.3. Self-assembly of Dislocation Cell Structure in


Single Crystals

Plastic deformation involves the creation and evolution of


large numbers of dislocations and the self assembly of these
dislocations into mesoscale cell structures. Studies have in-
dicated dislocation arrangements in a wide range of materials
are scale-invariant from nanometer to millimeter [48–51]. Dis-
location arrangements in the mesoscopic range have been
inferred from measurements of the spacing between slip lines
and cell walls; and from surface morphology measurements. Fig. 11 – Hurst exponents for the Cu samples as a function of z.
MicroLaue diffraction provides a powerful new tool to test
these ideas. With microLaue diffraction, mesoscale structural
evolution can be followed in-situ nondestructively and in 3D.
Consider for example a measurement of spatial correlations H values as observed in surface studies. In addition, in the
between local crystallographic orientations of deformed Cu <321> sample, H remains nearly constant with depth. How-
single crystals over the length scale of a micrometer to hun- ever in the case of the <111> sample, H begins to drop at 5 μm
dreds of micrometers. The orientation variation within a and continues decreasing until z reaches 10 μm. The H values
deformed single crystal is introduced by non-uniform local for the <100> sample drops continuously until depth increases
rotation and is related to the local shear stress fluctuation to 10 μm with a value of ~0.32.
caused by symmetry-breaking heterogeneity of the deforma- The observed depth dependence of H may be explained by
tion process. From surface studies, a power-law dependence the interactions of multiple slip systems in the <111> and
in the spatial correlations of the variation of local crystal- particularly <100> crystals. For the <321> crystal, only one slip
lographic orientations is expected. system is activated and rotational changes are presumably
The Hurst roughness exponent, H, for 8% tensile deformed more uniform because the activated glide planes are parallel
Cu crystals with <321>, <111> and <100> axes was measured and do not interact. The effect of multiple slip system lockups
parallel to the tensile axis. The Hurst exponent (0 < H < 1) pro- does not exist at the surface and hence yield a universal H
vides a measure of the fractal dimension of a data series, value [51]. The results show that deformation is different in
where H = 0.5 indicates uncorrelated fluctuations, while higher the near-surface and bulk regions. Another observation is the
values indicate positive point to point correlations and smaller length scale of the self-affined pattern, which is in the order of
values correspond to anti-correlated point-to-point fluctua- 20–70 μm. Dislocation patterning terminates well below the
tions. Fig. 10 is a color coded map of the direction of the local sample length even in the case of single crystals.
<100> crystal axis with respect to the sample co-ordinates These single crystal experiments have important implications
of the measured region. The color variation here indicates for polycrystal samples; In the case of the Ni polycrystal
the changes in the direction of the crystal axis along both the experiments [42] individual grains exhibit distinct rotation
loading direction and depth (z). Both samples show formation patterns and subgrain variations in the rotations as a function
of bands with a bigger effect in the <321> sample. of depth were found after 15% plastic deformation. Clearly in
The H values are plotted in Fig. 11 as a function of depth, z polycrystal samples with complicated 3D grain boundary net-
for all samples. At the surface, all three samples show similar works, there are important interactions between defects that

Fig. 10 – Orientation map of crystal axis <100> for deformed Cu samples with <321> (top) and <100> (bottom) parallel to the
loading axis.
M A TE RI A L S C H A RAC TE RI ZA T ION 6 0 ( 2 00 9 ) 1 1 9 1–1 2 0 1 1199

simply do not exist on surfaces. Modeling efforts should be


focused in 3D to capture the real bulk behavior of these materials.

4.4. Elastic Strain Example

The experimental tools developed for microLaue diffraction


can be used to extend the technique to study absolute lattice
parameters by scanning the x-ray energy near a Laue spot.
This approach provides precise information on the lattice
parameter (or elastic strain) distribution with submicron spa-
tial resolution and is particularly useful in highly deformed
samples where deviatoric information may be difficult to
measure with high precision.
Consider for example, a commercial carburization treatment
known as Kolsterising ® , which has shown promise
for hardening surfaces of the stainless steel target vessel for Fig. 12 – An indexed Laue image of the Kolsterised stainless
the Spallation Neutron Source against cavitation erosion and steel sample.
pitting caused by the action of pulsed pressure waves in the
liquid mercury target. To understand the mechanism of hard-
ening, and to uncover any factors that might be of concern
for the integrity of a Kolsterised target vessel, a series of anticipated in both the near and long term. One obvious area
characterization tests were conducted on the surface layers of for improvement is in terms of spatial resolution. Optics suit-
Kolsterised austenitic 316LN stainless steel [52]. The findings able for microLaue experiments have been demonstrated with
support most of the manufacturer's claims. The austenite lattice ~24 nm beams [54] which is an order of magnitude smaller in
is enlarged and placed in a state of compressive stress and the linear dimension and two orders of magnitude smaller in area
surface is distorted by the treatment. The Kolsterised layer is not than the most advanced existing device. Even smaller beams
brittle; it is plastically deformable and is quite resistant to are possible. Such small beams will allow for ambitious ex-
cracking during straining. The shallow depth of the hardened periments including in-situ observations of single dislocations
layer will require protection measures to avoid mishandling moving through a lattice.
damage to the layer during installation of a target vessel. Another obvious area with both near term and long term
Formation of supersaturated solid solution by carburization potential is in the use of ultra-fast and energy-resolved area
in the Kolsterised layer naturally expands the lattice and is detectors. As x-ray optics and source continue to improve, it
presumed to be due to absorption of carbon in supersaturated will be possible to generate Laue patterns in fractions of a
solid solution [53]. To explore the depth dependence of the millisecond with 100 nm beams and in milliseconds with
expanded lattice parameter of the austenite in the Kolsterised beams in the tens of nanometers. Area detectors with milli-
layer, microLaue diffraction energy scans were used. A trans- second readout will be required to efficiently utilize the x-ray
verse sample was prepared by cutting perpendicular to the beams. Already an area detector with ~ 100 millisecond read-
surface such that the interface between the Kolsterized layer out has been installed on station 34-ID-E, and a detector with
and the bulk was clearly exposed. To eliminate grain-to-grain ~1 millisecond readout has been tested on station 12.3.2. In
variation the measurements were made on a single large addition the ability to measure x-ray energy will provide for
grain that intercepted the surface. A Laue image with indexed simultaneous collection of reciprocal space volume informa-
reflections obtained by polychromatic beam is shown in Fig. 12. tion. Advanced detectors will be matched with more advanced
The unindexed Laue spots, generally with lower intensity, are differential aperture methods to further accelerate and make
contributed by the minority phases in the alloy and by grains
beneath the surface. Energy scans over a range of ±250 eV
centered at 16.85 keV were carried out to determine the cor-
responding energy for the (353) peak as a function of distance
from the surface. The results are presented in Fig. 13. They
show that the expansion of the austenite lattice parameter is
a maximum at the surface and progressively decreases with
depth, reaching the value of annealed, non-Kolsterised steel at
a depth of ~30 μm. The shape of this profile is similar to the
corresponding hardness–depth profile.

5. Future Directions

Despite major progress over the last decade, microLaue dif- Fig. 13 – Variation of the austenite lattice parameter with
fraction is rapidly evolving with significant improvements depth.
1200 M A TE RI A L S C H A RAC TE RI ZA T ION 6 0 ( 2 00 9 ) 1 1 9 1– 1 2 0 1

routine the collection of 3D submicron-resolved diffraction [12] Rebonato R, Ice GE, Habenschuss A, Bilello JC. High-resolution
information. microdiffraction study of notch-tip deformation in mo
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A Phys Condens Matter Struct Defects Mech Prop 1989;60
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software and for data analysis in real time to maximize the Three-dimensional X-ray structural microscopy with
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