AEROENFRIADOR - GAS - 01 Enero 14

ENERGY RESOURSES INTERNATIONAL
Cra 12 #96 - 81 Oficina 502, Bogota D.C, Cundinamarca, Colombia
COMPRESS Pressure Vessel Design Calculations
Designer: Cristian Durango

Date: Monday, November 27, 2023
MAWP 130 psi @ 200 °F
MDMT -20 °F @ 130 psi
Serial AWAITING FOR SERIAL NUMBER
Service: No-lethal
Location:
Purchaser:
Name: AEROENFRIADOR GAS 0
Class: E - Heat Exchanger
Service: Chiller
P.O. Number:
Tag Number:
Unit Number:
Engineering Manager __________________________________________
Quality Control Manager __________________________________________

Table of Contents
General Arrangement Drawing 1
Deficiencies Summary 3
Pressure Summary 4
Revision History 5
Settings Summary 6
Thickness Summary 8
Weight Summary 9
Hydrostatic Test 10
Bill of Materials 11
Inlet Header 12
Tubes 21
End Plates for Inlet Header 22
Outlet Header 24
End Plates for Outlet Header 33

General Arrangement Drawing
1/34
2/34
Deficiencies Summary
No deficiencies found.
3/34
Pressure Summary
Component Summary
P T
MAWP MAP MDMT MDMT Impact
Identifier Design Design
(psi) (psi) (°F) Exemption Tested
(psi) (°F)
Tubesheet 52 150 364.45 502.56 -55 Note 1 No
Plugsheet 52 150 320.49 441.94 -55 Note 2 No
Inlet Header Top / Bottom Plate 52 150 199.24 371.52 -55 Note 3 No
End Plates 52 150 270.47 517.14 -33.3 Note 4 No
Stay Plates 52 150 336.63 1,045.91 -155 Note 5 No
Tubes 52 150 4,022.4 4,022.4 -155 Note 6 No
Tubesheet 52 150 364.45 502.56 -55 Note 1 No
Plugsheet 52 150 320.49 441.94 -55 Note 2 No
Outlet Header Top / Bottom Plate 52 150 199.24 371.52 -55 Note 3 No
End Plates 52 150 270.47 517.14 -33.3 Note 4 No
Stay Plates 52 150 336.63 1,045.91 -155 Note 5 No
Chamber Summary
Design MDMT 0 °F
Rated MDMT 0 °F @ 199.24 psi
MAWP hot & corroded 199.24 psi @ 150 °F
MAP cold & new 371.52 psi @ 70 °F
(1) The rated MDMT is limited to the design MDMT based on the setting in the Calculations tab of the Set Mode dialog.
(2) This pressure chamber is not designed for external pressure.
Notes for MDMT Rating
Note # Exemption Details
Material impact test exemption temperature from Fig UCS-66 Curve B = -7°F
1. Fig UCS-66.1 MDMT reduction = 95.5°F, (coincident ratio = 0.3964) UCS-66 governing thickness = 0.5 in
Rated MDMT of -102.5°F is limited to -55°F by UCS-66(b)(2)
4. UCS-66 governing thickness = 0.5 in
Fig UCS-66.1 MDMT reduction = 26.3°F, (coincident ratio = 0.7366)
5. Material is impact test exempt to -155°F per UCS-66(b)(3) (coincident ratio = 0.1905)
6. Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe)
4/34
Revision History
Revisions
No. Date Operator Notes
0 11/30/2023 ERI-Compress New vessel created ASME Section VIII Division 1 [COMPRESS 2023 Build 8310]
5/34
Settings Summary
COMPRESS 2024 Build 8400
ASME Section VIII Division 1, 2021 Edition
Units U.S. Customary
Datum Line Location 0.00" from right seam
Vessel Design Mode Design Mode
Minimum thickness 0.0625" per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 6"
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP [UG-99(b)]
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Appendix 46 No
Use UG-44(b) No
Use Code Case 3035 No
Apply interpretation VIII-1-83-66 Yes
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
Appendix 13
Apply API 661 Requirements No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions No
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs No
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
6/34
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.
License Information
Company Name Energy Resources International ERI
License Commercial
License Key ID 81440
Support Expires October 24, 2024
Account Number 618529920957521
7/34
Thickness Summary
Header Data
Component Length Width Nominal t Design t Total Corrosion Mid-Joint Corner-Joint
Plate Material
Identifier (in) (in) (in) (in) (in) E E
Top / Bottom Plate SA-516 70 6 42 0.5 0.3122 0.125 1 1
Tubesheet SA-516 70 8 42 1 0.4422 0.125 1 1
Inlet Header Plugsheet SA-516 70 8 42 1 0.4641 0.125 1 1
End Plates SA-516 70 6 7 0.5 0.2894 0.125 1
Stay Plates SA-516 70 41 6 0.375 0.2693 0.25 1
Top / Bottom Plate SA-516 70 6 42 0.5 0.3122 0.125 1 1
Tubesheet SA-516 70 8 42 1 0.4422 0.125 1 1
Outlet Header Plugsheet SA-516 70 8 42 1 0.4641 0.125 1 1
End Plates SA-516 70 6 7 0.5 0.2894 0.125 1
Stay Plates SA-516 70 41 6 0.375 0.2693 0.25 1
Component Data
Component Diameter Length Nominal t Design t Total Corrosion Joint

Material Load
Identifier (in) (in) (in) (in) (in) E
Tubes SA-179 Smls tube 1 OD 60 0.134 0.002 0 1.00 Internal
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Wind Combined longitudinal stress of pressure + weight + wind governs
Seismic Combined longitudinal stress of pressure + weight + seismic governs
8/34
Weight Summary
Weight (lb) Contributed by Vessel Elements
Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded ft2
Inlet Header 351.7 259.1 0 0 0 0 0 0 52.2 64 9
Tubes 520 520 0 0 0 0 0 0 76.6 76.6 N/A
Outlet Header 351.7 259.1 0 0 0 0 0 0 52.2 64 9
TOTAL: 1,223.4 1,038.2 0 0 0 0 0 0 104.3 128 18
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (lb) Contributed by Attachments
Nozzles &
Body Flanges Packed Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Supports Clips Loads ft2
New Corroded New Corroded
Inlet Header 0 0 0 0 0 0 0 0 0 0
Outlet Header 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 0 0 0 0 0 0 0 0
Vessel Totals
New Corroded
Operating Weight (lb) 1,223 1,038
Empty Weight (lb) 1,223 1,038
Test Weight (lb) 1,328 1,166
Surface Area (ft2) 18 -
Capacity** (US gal) 13 15
**The vessel capacity does not include volume of nozzle, piping or other attachments.
9/34
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 70°F = 1.3 ⋅ M AW P ⋅ LSR

= 1.3 ⋅ 199.24 ⋅ 1
=259.01 psi
Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b) Stress Allowable Stress
Identifier pressure static head stress pressure during test test stress excessive?
(psi) (psi) ratio factor (psi) (psi)
Tubes (1) 259.006 0 1 1.30 830 23,400 No
End Plates 259.006 0 1 1.30 10,017 51,300 No
Tubesheet 259.006 0 1 1.30 See header report
Inlet Header Plugsheet 259.006 0 1 1.30 See header report
Top / Bottom Plate 259.006 0 1 1.30 See header report
Stay Plate 259.006 0 1 1.30 See header report
End Plates 259.006 0 1 1.30 10,017 51,300 No
Tubesheet 259.006 0 1 1.30 See header report
Outlet Header Plugsheet 259.006 0 1 1.30 See header report
Top / Bottom Plate 259.006 0 1 1.30 See header report
Stay Plate 259.006 0 1 1.30 See header report
(1) Tubes limits the UG-99(b) stress ratio.
The test temperature of 70 °F is warmer than the minimum recommended temperature of -3.3 °F so the brittle fracture provision of UG-
99(h) has been met.
10/34
Bill of Materials
Appendix 13 Headers
Item # Description Material Thk [in] Length [in] Width [in] Weight [lb] Qty
Plate1 Stay Plates SA-516 70 0.375 41 6 26.1 6
Plate2 End Plates SA-516 70 0.5 6 7 5.9 4
Plate3 Top / Bottom Plate SA-516 70 0.5 42 6 35.7 4
Plate4 Tubesheet / Plugsheet SA-516 70 1 42 8 95.1 4
Tubes
Item # Type Material Thk [in] Dia [in] Length [in] Weight [lb] (ea) Qty
Tube1 Tube SA-179 Smls tube 0.134 1 60 6.2 84
11/34
Inlet Header
Component Appendix 13 Plug Header
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 52 150 0
Dimensions
Inside Length, h 7"
Tubesheet
Thickness, t2 1"
Inside Length, H 6"
Top/Bottom
Thickness, t1 0.5"
End Plate Thickness, t5 0.5"
Length, Lv 41"
Inner 0.125"
Corrosion
Outer 0"
Tubes
Number of Passes 3
Pitch 1.9488"
Layout Angle Triangular (30°)
Quantity 84
OD 1"
Wall Thickness 0.134"
Min Wall Thickness 0.134"
Distance Between Headers 58"
Inner 0"
Corrosion
Outer 0"
Stay Plate
Number of Stays 3
Thickness, t4 0.375"
Maximum Compartment Dimension 7"
Stay to End Plate Weld Full Penetration ✔
Joint Efficiency
Tubesheet/Plugsheet mid-plate 1
Top/Bottom mid-plate 1
Corner 1
End 1
Stay 1
Ligament Efficiency
Diameter, d
Tubesheet 1.012"
Plugsheet 1.125"
12/34
Material Summary
Plate Material Impact Normalized Fine Grain PWHT

Tested Practice
Tubesheet/Plugsheet SA-516 70 ✘ ✘ ✘ ✘
Top/Bottom SA-516 70 ✘ ✘ ✘ ✘
End SA-516 70 ✘ ✘ ✘ ✘
Stay SA-516 70 ✘ ✘ ✘ ✘
Tubes SA-179 Smls tube ✘ ✘ ✘ ✘
Results Summary
t td MAWP MAP MDMT
(in) (in) (psi) (psi) (°F)
Tubesheet 1 0.4422 364.45 502.56 -55
Plugsheet 1 0.4641 320.49 441.94 -55
Top/Bottom 0.5 0.3122 199.24 371.52 -55
Stay 0.375 0.2693 336.63 1,045.91 -155
13/34
Stress Summary
(Sb)N,M (Sb)Q (ST)N,M (ST)Q
Sm Sm,allow ST,allow
(psi) (psi) (psi) (psi)
(psi) (psi) (psi)
Inner Outer Inner Outer Inner Outer Inner Outer
Oper Hot & Corr 386 20,000 3,894 -3,894 1,350 -1,350 4,280 -3,508 1,737 -964 30,000
Tubesheet
Shop Test New 1,616 34,200 13,845 -13,845 4,798 -4,798 15,461 -12,228 6,414 -3,181 51,300
Oper Hot & Corr 439 20,000 4,428 -4,428 1,350 -1,350 4,868 -3,989 1,790 -911 30,000
Plugsheet
Shop Test New 1,838 34,200 15,744 -15,744 4,798 -4,798 17,582 -13,906 6,636 -2,959 51,300
Oper Hot & Corr 478 20,000 -3,481 3,481 7,352 -7,352 -3,003 3,960 7,830 -6,874 30,000
Top/Bottom
Shop Test New 1,725 34,200 -8,782 8,782 19,190 -19,190 -7,058 10,507 20,915 -17,466 51,300
Oper Hot & Corr 3,089 20,000 - - - - 3,089 20,000
Stay
Shop Test New 4,953 34,200 - - - - 4,953 34,200
UCS-66 Material Toughness Requirements Tubesheet

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
199.24
Stress ratio per UCS-66(b)(1)(b) = = 0.3964
502.56
Reduction in MDMT, TR from Fig UCS-66.1 = 95.5°F
M DM T = max [M DM T − TR , − 55] = max [ − 7 − 95.5, − 55] = -55°F
Material is exempt from impact testing at the Design MDMT of 0°F.
UCS-66 Material Toughness Requirements Plugsheet

199.24
441.94
UCS-66 Material Toughness Requirements Top/Bottom

199.24
371.52
UCS-66 Material Toughness Requirements Stay

199.24
1,045.91
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -155°F

14/34
Vessel Parameters
Lv
Aspect Ratio =
h
Lv
Aspect Ratio =
H
t31
I1 =
12
t32
I2 =
12
H
α=
h
K =( )α
I2
I1
Corroded
41.25
Aspect Ratio = = 5.6897
7.25
41.25
6.25
0.375 3
I1 = = 0.0044 in3
12
0.875 3
I2 = = 0.0558 in3
12
6.25
α= = 0.8621
7.25
0.0558
K =( ) ⋅ 0.8621 = 10.9515
0.0044
New
41
7
41
6
0.5 3
I1 = = 0.0104 in3
12
13
I2 = = 0.0833 in3
12
6
α= = 0.8571
7
0.0833
K =( ) ⋅ 0.8571 = 6.8571
0.0104
Tubesheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
15/34
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
(ST )Mi = Sml + (Sb ) Mi
(ST )Mo = S ml + (Sb )Mo
(STl )Qi = Sml + (Sbl )Qi
(STl )Qo = Sml + (Sbl )Qo
Ligament Efficiency
1.9488−1.012
em = e b = = 0.4807
1.9488
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Operating Hot & Corroded
Stress Allow
(psi) (psi)
6.25
Sml = 52 ⋅ = 386 20,000
2 ⋅ 0.875 ⋅ 0.4807
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 52 ⋅ 7.25 2 ⋅ 3,894 30,000
12 ⋅ 0.0558 ⋅ 0.4807 3 + 5 ⋅ 10.9515
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ] = -3,894
0.4375
(Sb ) Mo = 52 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4807 3 + 5 ⋅ 10.9515
0.4375 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sbl )Qi = 52 ⋅ 7.25 2 ⋅ ⋅ = 1,350 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 10.9515
0.4375 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sbl )Qo = 52 ⋅ 7.25 2 ⋅ − ⋅ = -1,350 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 10.9515
(ST )Mi = 386 + 3,894 = 4,280 30,000
(ST )Mo = 386 + − 3,894 = -3,508 30,000
16/34
(STl )Qi = 386 + 1,350 = 1,737 30,000
(STl )Qo = 386 + − 1,350 = -964 30,000
Shop Test New

Stress Allow
(psi) (psi)
6
Sml = 259.01 ⋅ = 1,616 34,200
2 ⋅ 1 ⋅ 0.4807
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mi = 259.01 ⋅ 72 ⋅ 13,845 51,300
12 ⋅ 0.0833 ⋅ 0.4807 3 + 5 ⋅ 6.8571
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mo = 259.01 ⋅ 7 2 ⋅ − -13,845 51,300
12 ⋅ 0.0833 ⋅ 0.4807 3 + 5 ⋅ 6.8571
0.5 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbl )Qi = 259.01 ⋅ 7 2 ⋅ ⋅ = 4,798 51,300
12 ⋅ 0.0833 ⋅ 1 3 + 5 ⋅ 6.8571
0.5 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbl )Qo = 259.01 ⋅ 7 2 ⋅ − ⋅ = -4,798 51,300
12 ⋅ 0.0833 ⋅ 1 3 + 5 ⋅ 6.8571
(ST )Mi = 1,616 + 13,845 = 15,461 51,300
(ST )Mo = 1,616 + − 13,845 = -12,228 51,300
(STl )Qi = 1,616 + 4,798 = 6,414 51,300
(STl )Qo = 1,616 + − 4,798 = -3,181 51,300
Plugsheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
Ligament Efficiency
1.9488−1.125
em = e b = = 0.4227
1.9488
17/34
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Stress Allow
(psi) (psi)
6.25
Sml = 52 ⋅ = 439 20,000
2 ⋅ 0.875 ⋅ 0.4227
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 52 ⋅ 7.25 2 ⋅ 4,428 30,000
12 ⋅ 0.0558 ⋅ 0.4227 3 + 5 ⋅ 10.9515
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ] = -4,428
0.4375
(Sb ) Mo = 52 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4227 3 + 5 ⋅ 10.9515
0.4375 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sbl )Qi = 52 ⋅ 7.25 2 ⋅ ⋅ = 1,350 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 10.9515
0.4375 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sbl )Qo = 52 ⋅ 7.25 2 ⋅ − ⋅ = -1,350 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 10.9515
(ST )Mi = 439 + 4,428 = 4,868 30,000
(ST )Mo = 439 + − 4,428 = -3,989 30,000
(STl )Qi = 439 + 1,350 = 1,790 30,000
(STl )Qo = 439 + − 1,350 = -911 30,000
Shop Test New

Stress Allow
(psi) (psi)
6
Sml = 259.01 ⋅ = 1,838 34,200
2 ⋅ 1 ⋅ 0.4227
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mi = 259.01 ⋅ 72 ⋅ 15,744 51,300
12 ⋅ 0.0833 ⋅ 0.4227 3 + 5 ⋅ 6.8571
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mo = 259.01 ⋅ 7 2 ⋅ − -15,744 51,300
12 ⋅ 0.0833 ⋅ 0.4227 3 + 5 ⋅ 6.8571
0.5 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbl )Qi = 259.01 ⋅ 7 2 ⋅ ⋅ = 4,798 51,300
12 ⋅ 0.0833 ⋅ 1 3 + 5 ⋅ 6.8571
0.5 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbl )Qo = 259.01 ⋅ 7 2 ⋅ − ⋅ = -4,798 51,300
12 ⋅ 0.0833 ⋅ 1 3 + 5 ⋅ 6.8571
(ST )Mi = 1,838 + 15,744 = 17,582 51,300
18/34
(ST )Mo = 1,838 + − 15,744 = -13,906 51,300
(STl )Qi = 1,838 + 4,798 = 6,636 51,300
(STl )Qo = 1,838 + − 4,798 = -2,959 51,300
Top/Bottom
2
6 + K (11 − α )
{3 − [ ]}
h
Sms = P
2t1 E m 3 + 5K
ci 3 + 5α 2 K
(Sb ) Ni = P [ − 3H 2 + 2h 2 ]
24I1 E b 3 + 5K
co 3 + 5α 2 K
(Sb ) No = P [ − 3H 2 + 2h2 ]
24I1 E b 3 + 5K
ci 3 + 5α 2 K
(Sbs )Qi = P h 2
12I1 E b 3 + 5K
co 3 + 5α2 K
(Sbs )Qo = P h 2
12I1 Eb 3 + 5K
(ST )Ni = Sms + (S b) Ni
(ST )No = Sms + (Sb )No
(STs )Qi = Sms + (Sbs )Qi
(STs )Qo = S ms + (Sbs )Qo
Plate Parameters
Corroded
0.5−0.125 − 0
ci = = 0.1875"
2
0.5−0.125 − 0
co = − = -0.1875"
2
New
0.5−0 − 0
ci = = 0.25"
2
0.5−0 − 0
co = − = -0.25"
2
Stress Allow
(psi) (psi)
6 + 10.9515 ⋅ (11 − 0.8621 2 )
⋅ {3 − [ ]} =
7.25
Sms = 52 ⋅ 478 20,000
2 ⋅ 0.375 ⋅ 1 3 + 5 ⋅ 10.9515
0.1875 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sb ) Ni = 52 ⋅ ⋅ [ − 3 ⋅ 6.25 2 + 2 ⋅ 7.25 2 ⋅ ]= -3,481 30,000
24 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 10.9515
0.1875 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sb ) No = 52 ⋅ − ⋅ [ − 3 ⋅ 6.25 2 + 2 ⋅ 7.25 2 ⋅ ] = 3,481 30,000
24 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 10.9515
0.1875 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sbs )Qi = 52 ⋅ 7.25 2 ⋅ ⋅ = 7,352 30,000
12 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 10.9515
19/34
0.1875 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515
(Sbs )Qo = 52 ⋅ 7.25 2 ⋅ − ⋅ = -7,352 30,000
12 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 10.9515
(ST )Ni = 478 + − 3,481 = -3,003 30,000
(ST )No = 478 + 3,481 = 3,960 30,000
(STs )Qi = 478 + 7,352 = 7,830 30,000
(STs )Qo = 478 + − 7,352 = -6,874 30,000
Shop Test New

Stress Allow
(psi) (psi)
6 + 6.8571 ⋅ (11 − 0.8571 2 )
⋅ {3 − [ ]} =
7
Sms = 259.01 ⋅ 1,725 34,200
2 ⋅ 0.5 ⋅ 1 3 + 5 ⋅ 6.8571
0.25 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sb ) Ni = 259.01 ⋅ ⋅ [ − 3 ⋅ 62 + 2 ⋅ 7 2 ⋅ ]= -8,782 51,300
24 ⋅ 0.0104 ⋅ 1 3 + 5 ⋅ 6.8571
0.25 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sb ) No = 259.01 ⋅ − ⋅ [ − 3 ⋅ 62 + 2 ⋅ 7 2 ⋅ ]= 8,782 51,300
24 ⋅ 0.0104 ⋅ 1 3 + 5 ⋅ 6.8571
0.25 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbs )Qi = 259.01 ⋅ 72 ⋅ ⋅ = 19,190 51,300
12 ⋅ 0.0104 ⋅ 1 3 + 5 ⋅ 6.8571
0.25 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbs )Qo = 259.01 ⋅ 72 ⋅ − ⋅ = -19,190 51,300
12 ⋅ 0.0104 ⋅ 1 3 + 5 ⋅ 6.8571
(ST )Ni = 1,725 + − 8,782 = -7,058 51,300
(ST )No = 1,725 + 8,782 = 10,507 51,300
(STs )Qi = 1,725 + 19,190 = 20,915 51,300
(STs )Qo = 1,725 + − 19,190 = -17,466 51,300
Stay
6 + K (11 − α 2 )
[ ]
h
Smst = P
2t4 E st 3 + 5K

Stress Allow
(psi) (psi)
6 + 10.9515 ⋅ (11 − 0.8621 2 )

⋅[ ]=
7.25
Smst = 52 ⋅ 3,089 20,000
2 ⋅ 0.125 ⋅ 1 3 + 5 ⋅ 10.9515
Shop Test New

Stress Allow
(psi) (psi)
6 + 6.8571 ⋅ (11 − 0.8571 2 )

⋅[ ] = 4,953
7
Smst = 259.01 ⋅ 34,200
2 ⋅ 0.375 ⋅ 1 3 + 5 ⋅ 6.8571
20/34
Tubes
Component Tube
Material SA-179 Smls tube (II-D p. 8, ln. 11)
Impact Normalized Fine Grain PWHT
Tested Practice
No No No No
Internal 52 150 0
Dimensions
Outer Diameter 1"
Length 60"
Tube Minimum Thickness 0.134"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
Weight (lb) Capacity (US gal)
New 6.19 0.11
Corroded 6.19 0.11
Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 Exempt per UG-16(b)(2)
Design thickness due to internal pressure (t) 0.002"
Maximum allowable working pressure (MAWP) 4,022.4 psi
Maximum allowable pressure (MAP) 4,022.4 psi
Rated MDMT -155 °F
UCS-66 Material Toughness Requirements

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) = -155°F
Design thickness, (at 150 °F) Appendix 1-1
P ⋅ Ro 52 ⋅ 0.5
t= + Corrosion = + 0 = 0.002"
S ⋅ E + 0.40 ⋅ P 13,400 ⋅ 1.00 + 0.40 ⋅ 52
Maximum allowable working pressure, (at 150 °F) Appendix 1-1
S ⋅E ⋅t 13,400 ⋅ 1.00 ⋅ 0.134

P = − Ps = − 0 = 4,022.4 psi
Ro − 0.40 ⋅ t 0.5−0.40 ⋅ 0.134
Maximum allowable pressure, (at 70 °F) Appendix 1-1
S ⋅E ⋅t 13,400 ⋅ 1.00 ⋅ 0.134

P = = = 4,022.4 psi
Ro − 0.40 ⋅ t 0.5−0.40 ⋅ 0.134
21/34
End Plates for Inlet Header
Component Appendix 13 End Plate
Material SA-516 70 (II-D p. 20, ln. 45)
Tested Practice
No No No No
Internal 52 150 0
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Test horizontal 0.25 7 1
Dimensions
Short Inside Length (d) 6"
Long Inside Length (D) 7"
Nominal Thickness 0.5"
Inner 0.125"
Corrosion
Outer 0"
Joint Efficiency 1
Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Maximum allowable working pressure (MAWP) 270.47 psi
Maximum allowable pressure (MAP) 517.14 psi
Rated MDMT -33.3°F

199.24
270.47
M DM T = max [M DM T − TR , − 55] = max [ − 7 − 26.3, − 55] = -33.3°F
Factor C from Appendix 13-4(f)
Factor C = 0.2
Factor Z
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.331
D 7.25
Design thickness, (at 150 °F) UG-34(c)(3)
−−−−−−−− −−−−−−−−−−−−
+ Corrosion = 6.25 ⋅ √
Z ⋅C ⋅P 1.331 ⋅ 0.2 ⋅ 52
t =d ⋅√ + 0.125 = 0.2894"
S ⋅E 20,000 ⋅ 1
Maximum allowable working pressure, (at 150 °F )
22/34
2 2
S ⋅E 20,000 ⋅ 1 0.375
M AW P = ( ) ⋅ ( ) − Ps = ( ) ⋅( ) − 0 = 270.47 psi
t
C ⋅Z d 0.2⋅1.331 6.25
Maximum allowable pressure, (At 70 °F )
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.3429
D 7
2 2
S ⋅E 20,000 ⋅ 1 0.5
M AP = ( ) ⋅( ) =( ) ⋅( ) = 517.14 psi
t
C ⋅Z d 0.2⋅1.3429 6
23/34
Outlet Header
Component Appendix 13 Plug Header
Internal 52 150 0
Dimensions
Inside Length, h 7"
Tubesheet
Thickness, t2 1"
Inside Length, H 6"
Top/Bottom
Thickness, t1 0.5"
End Plate Thickness, t5 0.5"
Length, Lv 41"
Inner 0.125"
Corrosion
Outer 0"
Tubes
Number of Passes 3
Pitch 1.9488"
Layout Angle Triangular (30°)
Quantity 84
OD 1"
Wall Thickness 0.134"
Min Wall Thickness 0.134"
Distance Between Headers 58"
Inner 0"
Corrosion
Outer 0"
Stay Plate
Number of Stays 3
Thickness, t4 0.375"
Maximum Compartment Dimension 7"
Stay to End Plate Weld Full Penetration ✔
Joint Efficiency
Tubesheet/Plugsheet mid-plate 1
Top/Bottom mid-plate 1
Corner 1
End 1
Stay 1
Ligament Efficiency
Diameter, d
Tubesheet 1.012"
Plugsheet 1.125"
24/34
Material Summary
Plate Material Impact Normalized Fine Grain PWHT

Tested Practice
Tubesheet/Plugsheet SA-516 70 ✘ ✘ ✘ ✘
Top/Bottom SA-516 70 ✘ ✘ ✘ ✘
End SA-516 70 ✘ ✘ ✘ ✘
Stay SA-516 70 ✘ ✘ ✘ ✘
Tubes SA-179 Smls tube ✘ ✘ ✘ ✘
Results Summary
t td MAWP MAP MDMT
(in) (in) (psi) (psi) (°F)
Tubesheet 1 0.4422 364.45 502.56 -55
Plugsheet 1 0.4641 320.49 441.94 -55
Top/Bottom 0.5 0.3122 199.24 371.52 -55
Stay 0.375 0.2693 336.63 1,045.91 -155
25/34
Stress Summary
(Sb)N,M (Sb)Q (ST)N,M (ST)Q
Sm Sm,allow ST,allow
(psi) (psi) (psi) (psi)
(psi) (psi) (psi)
Inner Outer Inner Outer Inner Outer Inner Outer
Oper Hot & Corr 386 20,000 3,894 -3,894 1,350 -1,350 4,280 -3,508 1,737 -964 30,000
Tubesheet
Shop Test New 1,616 34,200 13,845 -13,845 4,798 -4,798 15,461 -12,228 6,414 -3,181 51,300
Oper Hot & Corr 439 20,000 4,428 -4,428 1,350 -1,350 4,868 -3,989 1,790 -911 30,000
Plugsheet
Shop Test New 1,838 34,200 15,744 -15,744 4,798 -4,798 17,582 -13,906 6,636 -2,959 51,300
Oper Hot & Corr 478 20,000 -3,481 3,481 7,352 -7,352 -3,003 3,960 7,830 -6,874 30,000
Top/Bottom
Shop Test New 1,725 34,200 -8,782 8,782 19,190 -19,190 -7,058 10,507 20,915 -17,466 51,300
Oper Hot & Corr 3,089 20,000 - - - - 3,089 20,000
Stay
Shop Test New 4,953 34,200 - - - - 4,953 34,200
UCS-66 Material Toughness Requirements Tubesheet

199.24
502.56
UCS-66 Material Toughness Requirements Plugsheet

199.24
441.94
UCS-66 Material Toughness Requirements Top/Bottom

199.24
371.52
UCS-66 Material Toughness Requirements Stay

199.24
1,045.91
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -155°F

26/34
Vessel Parameters
Lv
Aspect Ratio =
h
Lv
Aspect Ratio =
H
t31
I1 =
12
t32
I2 =
12
H
α=
h
K =( )α
I2
I1
Corroded
41.25
7.25
41.25
6.25
0.375 3
I1 = = 0.0044 in3
12
0.875 3
I2 = = 0.0558 in3
12
6.25
α= = 0.8621
7.25
0.0558
K =( ) ⋅ 0.8621 = 10.9515
0.0044
New
41
7
41
6
0.5 3
I1 = = 0.0104 in3
12
13
I2 = = 0.0833 in3
12
6
α= = 0.8571
7
0.0833
K =( ) ⋅ 0.8571 = 6.8571
0.0104
Tubesheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
27/34
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
Ligament Efficiency
1.9488−1.012
em = e b = = 0.4807
1.9488
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Stress Allow
(psi) (psi)
6.25
Sml = 52 ⋅ = 386 20,000
2 ⋅ 0.875 ⋅ 0.4807
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 52 ⋅ 7.25 2 ⋅ 3,894 30,000
12 ⋅ 0.0558 ⋅ 0.4807 3 + 5 ⋅ 10.9515
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ] = -3,894
0.4375
(Sb ) Mo = 52 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4807 3 + 5 ⋅ 10.9515
0.4375 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sbl )Qi = 52 ⋅ 7.25 2 ⋅ ⋅ = 1,350 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 10.9515
0.4375 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sbl )Qo = 52 ⋅ 7.25 2 ⋅ − ⋅ = -1,350 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 10.9515
(ST )Mi = 386 + 3,894 = 4,280 30,000
(ST )Mo = 386 + − 3,894 = -3,508 30,000
28/34
(STl )Qi = 386 + 1,350 = 1,737 30,000
(STl )Qo = 386 + − 1,350 = -964 30,000
Shop Test New

Stress Allow
(psi) (psi)
6
Sml = 259.01 ⋅ = 1,616 34,200
2 ⋅ 1 ⋅ 0.4807
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mi = 259.01 ⋅ 72 ⋅ 13,845 51,300
12 ⋅ 0.0833 ⋅ 0.4807 3 + 5 ⋅ 6.8571
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mo = 259.01 ⋅ 7 2 ⋅ − -13,845 51,300
12 ⋅ 0.0833 ⋅ 0.4807 3 + 5 ⋅ 6.8571
0.5 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbl )Qi = 259.01 ⋅ 7 2 ⋅ ⋅ = 4,798 51,300
12 ⋅ 0.0833 ⋅ 1 3 + 5 ⋅ 6.8571
0.5 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbl )Qo = 259.01 ⋅ 7 2 ⋅ − ⋅ = -4,798 51,300
12 ⋅ 0.0833 ⋅ 1 3 + 5 ⋅ 6.8571
(ST )Mi = 1,616 + 13,845 = 15,461 51,300
(ST )Mo = 1,616 + − 13,845 = -12,228 51,300
(STl )Qi = 1,616 + 4,798 = 6,414 51,300
(STl )Qo = 1,616 + − 4,798 = -3,181 51,300
Plugsheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
Ligament Efficiency
1.9488−1.125
em = e b = = 0.4227
1.9488
29/34
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Stress Allow
(psi) (psi)
6.25
Sml = 52 ⋅ = 439 20,000
2 ⋅ 0.875 ⋅ 0.4227
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 52 ⋅ 7.25 2 ⋅ 4,428 30,000
12 ⋅ 0.0558 ⋅ 0.4227 3 + 5 ⋅ 10.9515
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ] = -4,428
0.4375
(Sb ) Mo = 52 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4227 3 + 5 ⋅ 10.9515
0.4375 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sbl )Qi = 52 ⋅ 7.25 2 ⋅ ⋅ = 1,350 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 10.9515
0.4375 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sbl )Qo = 52 ⋅ 7.25 2 ⋅ − ⋅ = -1,350 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 10.9515
(ST )Mi = 439 + 4,428 = 4,868 30,000
(ST )Mo = 439 + − 4,428 = -3,989 30,000
(STl )Qi = 439 + 1,350 = 1,790 30,000
(STl )Qo = 439 + − 1,350 = -911 30,000
Shop Test New

Stress Allow
(psi) (psi)
6
Sml = 259.01 ⋅ = 1,838 34,200
2 ⋅ 1 ⋅ 0.4227
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mi = 259.01 ⋅ 72 ⋅ 15,744 51,300
12 ⋅ 0.0833 ⋅ 0.4227 3 + 5 ⋅ 6.8571
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mo = 259.01 ⋅ 7 2 ⋅ − -15,744 51,300
12 ⋅ 0.0833 ⋅ 0.4227 3 + 5 ⋅ 6.8571
0.5 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbl )Qi = 259.01 ⋅ 7 2 ⋅ ⋅ = 4,798 51,300
12 ⋅ 0.0833 ⋅ 1 3 + 5 ⋅ 6.8571
0.5 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbl )Qo = 259.01 ⋅ 7 2 ⋅ − ⋅ = -4,798 51,300
12 ⋅ 0.0833 ⋅ 1 3 + 5 ⋅ 6.8571
(ST )Mi = 1,838 + 15,744 = 17,582 51,300
30/34
(ST )Mo = 1,838 + − 15,744 = -13,906 51,300
(STl )Qi = 1,838 + 4,798 = 6,636 51,300
(STl )Qo = 1,838 + − 4,798 = -2,959 51,300
Top/Bottom
2
6 + K (11 − α )
{3 − [ ]}
h
Sms = P
2t1 E m 3 + 5K
ci 3 + 5α 2 K
(Sb ) Ni = P [ − 3H 2 + 2h 2 ]
24I1 E b 3 + 5K
co 3 + 5α 2 K
(Sb ) No = P [ − 3H 2 + 2h2 ]
24I1 E b 3 + 5K
ci 3 + 5α 2 K
(Sbs )Qi = P h 2
12I1 E b 3 + 5K
co 3 + 5α2 K
(Sbs )Qo = P h 2
12I1 Eb 3 + 5K
(ST )Ni = Sms + (S b) Ni
(ST )No = Sms + (Sb )No
(STs )Qi = Sms + (Sbs )Qi
(STs )Qo = S ms + (Sbs )Qo
Plate Parameters
Corroded
0.5−0.125 − 0
ci = = 0.1875"
2
0.5−0.125 − 0
co = − = -0.1875"
2
New
0.5−0 − 0
ci = = 0.25"
2
0.5−0 − 0
co = − = -0.25"
2
Stress Allow
(psi) (psi)
6 + 10.9515 ⋅ (11 − 0.8621 2 )
⋅ {3 − [ ]} =
7.25
Sms = 52 ⋅ 478 20,000
2 ⋅ 0.375 ⋅ 1 3 + 5 ⋅ 10.9515
0.1875 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sb ) Ni = 52 ⋅ ⋅ [ − 3 ⋅ 6.25 2 + 2 ⋅ 7.25 2 ⋅ ]= -3,481 30,000
24 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 10.9515
0.1875 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sb ) No = 52 ⋅ − ⋅ [ − 3 ⋅ 6.25 2 + 2 ⋅ 7.25 2 ⋅ ] = 3,481 30,000
24 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 10.9515
0.1875 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515

(Sbs )Qi = 52 ⋅ 7.25 2 ⋅ ⋅ = 7,352 30,000
12 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 10.9515
31/34
0.1875 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515
(Sbs )Qo = 52 ⋅ 7.25 2 ⋅ − ⋅ = -7,352 30,000
12 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 10.9515
(ST )Ni = 478 + − 3,481 = -3,003 30,000
(ST )No = 478 + 3,481 = 3,960 30,000
(STs )Qi = 478 + 7,352 = 7,830 30,000
(STs )Qo = 478 + − 7,352 = -6,874 30,000
Shop Test New

Stress Allow
(psi) (psi)
6 + 6.8571 ⋅ (11 − 0.8571 2 )
⋅ {3 − [ ]} =
7
Sms = 259.01 ⋅ 1,725 34,200
2 ⋅ 0.5 ⋅ 1 3 + 5 ⋅ 6.8571
0.25 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sb ) Ni = 259.01 ⋅ ⋅ [ − 3 ⋅ 62 + 2 ⋅ 7 2 ⋅ ]= -8,782 51,300
24 ⋅ 0.0104 ⋅ 1 3 + 5 ⋅ 6.8571
0.25 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sb ) No = 259.01 ⋅ − ⋅ [ − 3 ⋅ 62 + 2 ⋅ 7 2 ⋅ ]= 8,782 51,300
24 ⋅ 0.0104 ⋅ 1 3 + 5 ⋅ 6.8571
0.25 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbs )Qi = 259.01 ⋅ 72 ⋅ ⋅ = 19,190 51,300
12 ⋅ 0.0104 ⋅ 1 3 + 5 ⋅ 6.8571
0.25 3 + 5 ⋅ 0.8571 2 ⋅ 6.8571

(Sbs )Qo = 259.01 ⋅ 72 ⋅ − ⋅ = -19,190 51,300
12 ⋅ 0.0104 ⋅ 1 3 + 5 ⋅ 6.8571
(ST )Ni = 1,725 + − 8,782 = -7,058 51,300
(ST )No = 1,725 + 8,782 = 10,507 51,300
(STs )Qi = 1,725 + 19,190 = 20,915 51,300
(STs )Qo = 1,725 + − 19,190 = -17,466 51,300
Stay
6 + K (11 − α 2 )
[ ]
h
Smst = P
2t4 E st 3 + 5K

Stress Allow
(psi) (psi)
6 + 10.9515 ⋅ (11 − 0.8621 2 )

⋅[ ]=
7.25
Smst = 52 ⋅ 3,089 20,000
2 ⋅ 0.125 ⋅ 1 3 + 5 ⋅ 10.9515
Shop Test New

Stress Allow
(psi) (psi)
6 + 6.8571 ⋅ (11 − 0.8571 2 )

⋅[ ] = 4,953
7
Smst = 259.01 ⋅ 34,200
2 ⋅ 0.375 ⋅ 1 3 + 5 ⋅ 6.8571
32/34
End Plates for Outlet Header
Component Appendix 13 End Plate
Material SA-516 70 (II-D p. 20, ln. 45)
Tested Practice
No No No No
Internal 52 150 0
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Test horizontal 0.25 7 1
Dimensions
Short Inside Length (d) 6"
Long Inside Length (D) 7"
Nominal Thickness 0.5"
Inner 0.125"
Corrosion
Outer 0"
Joint Efficiency 1
Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Maximum allowable working pressure (MAWP) 270.47 psi
Maximum allowable pressure (MAP) 517.14 psi
Rated MDMT -33.3°F

199.24
270.47
M DM T = max [M DM T − TR , − 55] = max [ − 7 − 26.3, − 55] = -33.3°F
Factor C from Appendix 13-4(f)
Factor C = 0.2
Factor Z
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.331
D 7.25
Design thickness, (at 150 °F) UG-34(c)(3)
−−−−−−−− −−−−−−−−−−−−
+ Corrosion = 6.25 ⋅ √
Z ⋅C ⋅P 1.331 ⋅ 0.2 ⋅ 52
t =d ⋅√ + 0.125 = 0.2894"
S ⋅E 20,000 ⋅ 1
Maximum allowable working pressure, (at 150 °F )
33/34
2 2
S ⋅E 20,000 ⋅ 1 0.375
M AW P = ( ) ⋅ ( ) − Ps = ( ) ⋅( ) − 0 = 270.47 psi
t
C ⋅Z d 0.2⋅1.331 6.25
Maximum allowable pressure, (At 70 °F )
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.3429
D 7
2 2
S ⋅E 20,000 ⋅ 1 0.5
M AP = ( ) ⋅( ) =( ) ⋅( ) = 517.14 psi
t
C ⋅Z d 0.2⋅1.3429 6
34/34

AEROENFRIADOR - GAS - 01 Enero 14

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ENERGY RESOURSES INTERNATIONAL

Cra 12 #96 - 81 Oficina 502, Bogota D.C, Cundinamarca, Colombia

COMPRESS Pressure Vessel Design Calculations

Designer: Cristian Durango

Quality Control Manager __________________________________________

End Plates for Inlet Header 22

End Plates for Outlet Header 33

Tubesheet 52 150 364.45 502.56 -55 Note 1 No

Plugsheet 52 150 320.49 441.94 -55 Note 2 No

End Plates 52 150 270.47 517.14 -33.3 Note 4 No

Stay Plates 52 150 336.63 1,045.91 -155 Note 5 No

Tubes 52 150 4,022.4 4,022.4 -155 Note 6 No

Tubesheet 52 150 364.45 502.56 -55 Note 1 No

Plugsheet 52 150 320.49 441.94 -55 Note 2 No

End Plates 52 150 270.47 517.14 -33.3 Note 4 No

Stay Plates 52 150 336.63 1,045.91 -155 Note 5 No

Rated MDMT 0 °F @ 199.24 psi

MAWP hot & corroded 199.24 psi @ 150 °F

MAP cold & new 371.52 psi @ 70 °F

Notes for MDMT Rating

Note # Exemption Details

6. Material is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe)

No. Date Operator Notes

Top / Bottom Plate SA-516 70 6 42 0.5 0.3122 0.125 1 1

Tubesheet SA-516 70 8 42 1 0.4422 0.125 1 1

Inlet Header Plugsheet SA-516 70 8 42 1 0.4641 0.125 1 1

End Plates SA-516 70 6 7 0.5 0.2894 0.125 1

Stay Plates SA-516 70 41 6 0.375 0.2693 0.25 1

Top / Bottom Plate SA-516 70 6 42 0.5 0.3122 0.125 1 1

Tubesheet SA-516 70 8 42 1 0.4422 0.125 1 1

Outlet Header Plugsheet SA-516 70 8 42 1 0.4641 0.125 1 1

End Plates SA-516 70 6 7 0.5 0.2894 0.125 1

Stay Plates SA-516 70 41 6 0.375 0.2693 0.25 1

Component Diameter Length Nominal t Design t Total Corrosion Joint

Tubes SA-179 Smls tube 1 OD 60 0.134 0.002 0 1.00 Internal

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic governs

Inlet Header 351.7 259.1 0 0 0 0 0 0 52.2 64 9

Tubes 520 520 0 0 0 0 0 0 76.6 76.6 N/A

Outlet Header 351.7 259.1 0 0 0 0 0 0 52.2 64 9

TOTAL: 1,223.4 1,038.2 0 0 0 0 0 0 104.3 128 18

Weight (lb) Contributed by Attachments

Operating Weight (lb) 1,223 1,038

Empty Weight (lb) 1,223 1,038

Test Weight (lb) 1,328 1,166

Surface Area (ft2) 18 -

Capacity** (US gal) 13 15

Gauge pressure at 70°F = 1.3 ⋅ M AW P ⋅ LSR

Horizontal shop hydrostatic test

End Plates 259.006 0 1 1.30 10,017 51,300 No

Tubesheet 259.006 0 1 1.30 See header report

Inlet Header Plugsheet 259.006 0 1 1.30 See header report

Top / Bottom Plate 259.006 0 1 1.30 See header report

Stay Plate 259.006 0 1 1.30 See header report

End Plates 259.006 0 1 1.30 10,017 51,300 No

Tubesheet 259.006 0 1 1.30 See header report

Outlet Header Plugsheet 259.006 0 1 1.30 See header report

Top / Bottom Plate 259.006 0 1 1.30 See header report