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Role of Signal Processing, Modeling and Decision Making in The Diagnosis of Rolling Element Bearing Defect: A Review
Role of Signal Processing, Modeling and Decision Making in The Diagnosis of Rolling Element Bearing Defect: A Review
Role of Signal Processing, Modeling and Decision Making in The Diagnosis of Rolling Element Bearing Defect: A Review
https://doi.org/10.1007/s10921-018-0543-8
Received: 22 June 2018 / Accepted: 8 November 2018 / Published online: 19 November 2018
© Springer Science+Business Media, LLC, part of Springer Nature 2018
Abstract
A significant development in condition monitoring techniques has been observed over the years. The scope of condition
monitoring has been shifted from defect identification to its measurement, which was later on extended to automatic prediction
of defect. This development is possible because of advancement in the area of signal processing. A number of signal processing
and decision making techniques are available each having their own merits and demerits. A specific technique can be most
appropriate for a given task, however, it may not be suitable or efficient for a different task. This paper reviewed recent and
traditional research, and development in area of defect diagnosis, defect modelling, defect measurement and prognostics.
Also it highlights the merit and demerit of various signal processing techniques. This paper is written with the objective to
serve as guide map for those who work in the field of condition monitoring.
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out about the life of the bearing. Over a period of time, local-
ized defect grow in size and gets distributed.
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c. Spall Bearings are subjected to fatigue load. As a result of ii. when flaking advanced to a certain stage, then its
this fatigue, fracture of the running surface occur which presence can only be determined from the increased
cause removal of the material leading to formation of vibrations, which serves as a warning to replace the
spall. At the initial stage spall is localized. However, after bearing.
some time it gets distributed to whole periphery which is
c. Smearing It occurs when two inadequately lubricated sur-
called as flaking or spalling [27]. A typical photograph
faces slide against each other under high load and material
of inner race of the taper roller bearing (NBC: 30205)
transfer takes place from one surface to the other and as
having spall is shown in Fig. 3b.
a result surfaces gets scored, with a torn appearance. A
typical photograph of raceway of roller bearing having
2.1.2 Distributed Defects smearing is shown in Fig. 3d.
d. Rusting Corrosion occurs if water or corrosive agents
The defect initially generated gets distributed and propa- reach inside in the bearing in such amounts that it
gated. The distributed defects can be categorized as: becomes difficult for lubricant to protect the bearing. The
thin protective oxide film formed on clean steel surface
a. Wear It occur as a result of the admission of foreign parti- is exposed to air. The film formed is not dense and hence,
cles into the bearing or unsatisfactory lubrication. It also water or corrosive elements start contacting the bearing
occurs as a result of inadequate lubricant, or if the lubri- surfaces and as results patches of etching gets developed.
cant lost its lubricating properties. As a result metal to Rusting can be seen in the taper roller bearing presented
metal contact occurs between rolling elements and race- in Fig. 3c.
ways and the peaks of the microscopic asperities, gets
torn off and this gives the troubled surfaces a varying
2.2 Vibration Signature of a Bearing
grade of mirror-like appearance.
b. Flaking (Spalling) It occurs as a result of normal fatigue.
Massive information is encoded in vibration signal. The fre-
However, this is not the common cause of bearing fail-
quency band of the signal of the defective bearing is dispersed
ure. A typical photograph of inner race of bearing having
into many zones as shown in Fig. 4.
flaking is shown in Fig. 3c. The flaking in bearings is
attributed to other factors: (a) High-frequency zone
i. if the flaking is revealed at an early stage, then it is High frequency zone is due to presence of surface anomalies
possible to determine the cause of the damage and on the rolling element and race [5]. Contact disturbance with
requisite action can be planned to prevent a recur- higher stress and wear is produced as the rolling elements
rence of the damage. pass over the surface anomalies.
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Table 2 Mathematical
expression of higher order S. No. Feature Mathematical expression Properties
statistics
N
n1 (yn )
2
1 Root mean square yR M S N Measure of power contained in the
vibration signal
Primary indicator of health of the machine
2 Peak level y p max. (yn ) Indicator of occurrence of impacts
Used as an alternative to RMS
yp
3 Crest factor CF yR M S Healthy bearing has more CF compared to
the defective bearing
1 N
i1 (yn −y)
3
N
4 Skewness Skew σ3
It is a measure of lack of symmetry about
its mean
N
n1 (yn −y)
N 2
5 Kurtosis K 2 Higher is the kurtosis, spiky is the
N
n1 (yn −y)
2
distribution of data
Low is the kurtosis, flat is the distribution
A bearing in good condition has a
Kurtosis value less than or equal to 3
Kurtosis of defective bearing is greater
than 3
In the above expressions, yn is the amplitude of individual (nth) sample, N indicates number of samples, y is
the mean of the data and σ is the standard deviation
Fig. 6 Statistical parameter with respect to defect size [54]. a NIE, b J-Divergence, c K, d C
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+∞
1 y(τ )
H [y(t)] dτ (5)
π t −τ
−∞
Fig. 7 Frequency domain techniques
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between fluid and impeller vanes) which is depicted in terms (B) Discrete Wavelet Transform (DWT)
of increased energy at different scales. The time–frequency DWT is the discretization of the scale and translation vari-
tracks such multi-scale changes and reflects the condition of ables in the CWT. Mathematically, DWT can be described
the pump. The Fig. 10a shows CWT scalogram of impeller as [108–121]:
without any bearing defect and Fig. 10b is of pump hav-
ing outer race defect on bearing. The CWT scalogram has 1 t − c2r
dwt(r , c) √ y(t)ψ ∗ dt (11)
simultaneously both time and frequency information. In the 2r 2r
CWT scalogram (Fig. 10b) of defective bearing one can see
high energy appears around scale 1–20 which is due to the where 2r is scale parameter, and c2r is the shift parameter
resonance frequency of bearing.
Advantage of CWT It uses several daughter wavelet at each Discrete wavelet transform in the area of fault diagnosis
scale which are smoothly shifted over entire signal length. Discrete wavelet transform (DWT) has been used for diag-
As a result CWT is shift insensitive. nosis of race defect in the bearing. One of such studies is
Limitation of CWT The limitation of CWT is that for com- available in the work of Prabhakar et al. [112]. Lou et al.
putation of CWT coefficient, the wavelet is shifted smoothly [116] presented bearing fault diagnosis based on wavelet
at each scale, as a result, the CWT become computationally transform and adaptive neural-fuzzy inference for identifica-
expensive. tion of bearing defect. Euclidean vector distance and vector
correlation coefficient method were extracted. The adaptive
neuro-fuzzy interface system (ANFIS) was trained and tested
using vector distance and vector correlation coefficient. The
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3.4.2 Empirical Mode Decomposition (EMD) and its (a) Generate a numerically produced white noise, v(t) and
Derivatives add it to original time signal, s(t) to generate a new
signal:
(A) EMD
EMD decomposes a signal into a number of intrinsic mode z i (t) s(t) + vi (t) (12)
functions (IMFs) without any convolution of the signal with
wavelet. The whole decomposition using EMD is data- (b) decompose new signal using EMD technique into many
driven. But EMD has mode mixing problem. In mode mixing IMF signals.
problem either a signal of one scale gets split into several (c) steps (a) and (b) are repeated for ‘NE’ times with
IMFs or signals of several scales exist in one IMF [135–137]. different random white noise generated each time to
The Fig. 12 shows a typical signal consisting of a mix of obtain—IMFs at each iteration.
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(d) ensemble means of the corresponding IMFs of the degradation of the bearing. Their study showed that the
decomposed signals are calculated by taking the mean degradation of the bearing can be better expressed in term
of IMF formed in a number of trails. of wavelet packet energy entropy in comparison to the
traditional statistical factors. Saidi et al. [148] proposed Bi-
1
NE spectrum analysis of IMF for diagnosis of bearing defect.
I M Fr (t) I M Fri (13) In the HHT method, multi-frequency intrinsic mode func-
NE
i1 tions (IMFs) and pseudo-IMFs gets generated which make
the frequency resolution of HHT poor. In order to solve this
where IMF ir indicates rth IMF generated at trial number problem, Zhang et al. [149] formed a method to generate
i. IMFs without having multiple frequency components and
pseudo components.
The same signal (Fig. 12) was decomposed using EEMD.
Advantage of EMD Unlike wavelet transform whose result
The various IMFs generated using EEMD are shown in
depends on the choice of the wavelet, Empirical mode
Fig. 14. By the use of EEMD, mode mixing is reduced to a
decomposition (EMD), adaptively decomposes a signal into
great extent as compared to EMD. Result of EEMD is influ-
a collection of intrinsic mode functions (IMFs) based on the
enced by the amplitude of added noise and iteration number
local characteristic time-scale of the signal. EMD is self-
(ensemble number). Also, with an increase in ensemble num-
adaptive because the IMFs are determined by the signal itself
ber, computational time becomes high.
rather than the predetermined one.
(C) Application of EMD and EEMD in the area of fault
Limitation of EMD Its overestimates the number of modes
diagnosis
and then separate some information which is originally part
Rai et al. [142] proposed FFT of IMFs for detecting rolling of the same component. As a result mode mixing occurs in
element bearing defects. IMF selection in EMD is gener- the EMD.
ally carried out manually. However manual selection of IMF
Advantage of EEMD It lessens the Mode mixing problem
should be avoided because it can give an erroneous result.
that occurs in the EMD.
Ricci and Pennacchi [143] developed a mathematical/merit
index which allows automatic selection of the intrinsic mode Limitation of EEMD It is computationally expensive and also
functions (IMF) over manual selection method. The benefit of it requires selection of noise parameter for the optimum per-
this improvement was established using the experiment per- formance.
formed on spiral bevel gearbox. A criterion based on mutual
information for selecting of sensitive IMF was developed by 3.4.3 Empirical Wavelet Transform (EWT)
Zhao et al. [144]. This mutual information based criterion
enable selection of sensitive IMF having joint information EWT decomposes a signal using wavelet adaptively formed
between signals measured in the two orthogonal directions. from the supports of few modes [150]. Kedadouche et al.
Jiang et al. [139] proposed a method for the selection of [136] carried out comparison between EWT, EEMD and
noise constant of EEMD. They suggested that selection of EMD. From the experimental studies, they found mode esti-
noise constant should be carried on the basis of frequency mation was better with EWT in comparison to EEMD and
of the noise and the information required from the signal. EMD. The other benefit of EWT was that it requires much less
They suggested that if required signal/information is of high computation effort. EWT has been applied by researchers for
frequency then noise constant should be between 0 and 0.2 diagnosis of the defect. Kedadouche et al. [151] combined
and if required signal/information is of low-frequency value EWT and operational modal analysis (OMA) for decompo-
then it should be 0.2–0.6. sition of signal into multiple components called as modes.
Pan and Tsao [145] carried out envelope analysis of IMF Kurtosis was used to select the mode for envelope analysis
for identification of multiple faults in the ball bearing. They in finding the bearing defect information.
developed criteria to find IMFs having almost same fre- Pan et al. [152] proposed a method based on modified non-
quency content. The similar IMFs were put together. The IMF local means algorithm and modified empirical wavelet trans-
having concentrated energy in both the spectrum of IMF and form (MEWT) for extracting empirical mono-component
the spectrogram was designated for envelope demodulation. modes. The extracted modes were used for mechanical fault
Dybala and Zimroz [2] combined IMFs into combined identification. Cuo et al. [153] carried out diagnosis of loco-
mode function (CMFs) using correlation coefficient for iden- motive bearing defect using empirical wavelet transform.
tification of defect in the bearing of a gearbox using vibration
data. Hong et al. [147] combined wavelet packet and Empir-
ical mode decomposition for determining the performance
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Benefit of EWT EWT can identify the existence of modes than the Kurtogram based approaches for selecting filtering
in the spectrum and delivers different constituents which are band under different operating conditions.
close to the original signal. Lv et al. [159] presented a new morphological filter
called average combination difference morphological filter
3.4.4 Matching Pursuit (ACDIF) for detection of impulse from the noise and pres-
ence of harmonics. They developed a new indicator called
Analysis of vibration signature using matching pursuits with Teager energy kurtosis (TEK) to define the length of struc-
time–frequency atoms for extracting the defect information ture element (SE) which affects the performance of ACDIF.
was reported by Liu et al. [154]. Their proposed method Their method can extract positive and negative impacts which
easily identify inner race defect which was otherwise difficult occur in the vibration signals which strengthened the bearing
to found using continuous wavelet transform and envelope fault diagnosis process.
detection.
Yang et al. [155] presented a basis pursuit method for 3.5 Signal Processing for Defect Detection
signals of bearings having defective inner and outer race. at Varying Speed
It gives fine resolution and sparsity in the time–frequency
domain, which makes the defect identification task easier. Wang et al. [104] presented a hybrid technique for analy-
Cui et al. [156] applied matching pursuit algorithm for sis of the health of rotating machines under varying speed
the measurement of defect in the outer race. In doing so, they conditions. The proposed method consists of integrating
developed a step-impulse dictionary. GA was used to select complex wavelet transform based envelope extraction of
optimal dictionary of the atom. The signal decomposed using speed-varying vibration signals with computed order track-
optimized dictionary was found to clearly reflect entrance and ing for eliminating speed dependency. Further spectrogram
exit corner of spall in the signal. of multiple wavelet envelope signals was obtained by extract-
ing the defects related features.
Limitation The major practical difficulty in applying match- Yang et al. [160] combined envelope analysis, order track-
ing pursuit method is that the success of this method is ing, and the constrained independent component analysis
influenced by the density of the dictionary. The greater is the (cICA) for detection of bearing defect at varying speed. In
density, higher is the accuracy but problem is that increment their first step, envelope of signal is computed. Then, domain
in the density of dictionary impart computational cost. of envelopes was changed to angular by using computed
order tracking. Thereafter, cICA method was employed to
3.4.5 Morphological Filter extract relevant envelope independent components (ICs). The
relevant envelope independent components (ICs), was cre-
Li et al. [157] presented Morphological filter feature selec- ated according to the prior-known feature frequency of the
tion based multi-scale morphological filter (MMF), for train bearing. As a result, the faults related features appear clearly
axle bearing fault detection. The calculated more than 30 fea- in the order spectra of the enveloped ICs.
ture from vibration signals of bearing under different defect Cheng et al. [161] applied resampling on the signal decom-
conditions. The appropriate features were selected using posed by local mean decomposition method for identification
the max-relevance and min-redundancy principle. Then, a of defect which was located on the gear.
filtering scale selection approach for multi-scale morpho- Hu et al. [162] proposed an adaptive and tacholess order
logical filter (MMF) based on feature selection and grey analysis method which overcome the sensitivity of exist-
relational analysis was proposed. The proposed feature selec- ing ridge extraction methods to the noise and trapped of
tion method was compared with kurtosis criterion based ridge extraction method in a local optimum. They adopted
MMF and the spectral kurtosis criterion based MMF. The a novel ridge extraction algorithm based on dynamic path
proposed method outperformed the already existing method. optimization so as to estimate the instantaneous frequency.
Kurtogram is widely used method for the narrowband This algorithm overcomes the inadequacies of the existing
selection for envelope analysis. However, it has sensitivity ridge extraction algorithms.
to random noise and aperiodic impulses which are usually Wang et al. [163] carried out rolling element bearing diag-
found in real application. Therefore, it in the noisy indus- nosis at varying speed in the presence of gearbox vibration.
trial scenario it gives poor results. Tian et al. [158] in their To achieve this they proposed a method which works in fol-
paper proposed a novel modulation signal bispectrum (MSB) lowing steps: (i) First adaptive gear interference was removal
based method for the detection of bearing defect. Their MSB using enhanced adaptive noise cancellation (ANC) algorithm
method allowed suppression of both stationary random noise which does not require an additional accelerometer to pro-
and discrete aperiodic noise. The simulated and experimen- vide reference input. In its place, the reference signal was
tal data analysis showed that the proposed method is better adaptively constructed from signal maxima and instanta-
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neous dominant meshing multiple (IDMM) trend (b) then offers earlier fault detection capabilities along with fault size
fault characteristic order (FCO) spectrum was computed for assessment than vibration analysis. They found that with the
fault detection and (c) A rotational-order-sideband (ROS) increase in the defect size, the burst duration increase. The
based stagey was employed to identify bearing shaft order. relationship between the defect size and acoustic emission
This ROS strategy enables bearing defect identification even of burst size was a significant finding but had not dealt with
in the case when bearing and gear shaft speed are not syn- vibration signal in detail.
chronized. Sawalhi and Randall [28] measured the defect width in
Zhong et al. [164] projected vision and fringe pattern- the rolling element bearing. They emphasized the theory that
based rotational speed measurement system so as to accu- as the rolling element reaches at the mid of a spall impact
rately determine instantaneous speed. The rotational angle is produced which is reflected in the signal. Thus time was
was obtained from the left and right fringe period densities calculated from the entrance of rolling element into spall
(FPDs) of the image order recorded by a high-speed camera. and impact which is later converted into half of spall width.
The instantaneous angular speed (IAS) between two neigh- However, their assumption holds good when roller has only
boring frames was estimated from rotational angle curves. translational movement and defect has small width.
The method was employed to measure instantaneous fre- Liu et al. [166] developed accurate relationship between
quency measurements of wide range. the impulse response and the size and shape of the local
Resampling using order tracking can be used to obtain defect is necessary. The vibration analysis of ball bearing
stationary signal from the non-stationary signal. However, having localized defect with the help of piecewise function.
the order tracking method is not reliable. Haung et al. Their results showed that localized defects with varying sizes
[165] developed resampling-free methods for the bearing are best represented using the proposed piecewise response
fault diagnosis under time-varying speed without using any function for the outer race defect case. The pulse generated
tachometers. They proposed a reliable algorithm for mul- by localized defects is greatly influenced by ratio of length
tiple T–F curve extraction from the TFR based on a fast to width of localized defects as compared to the effect of size
path optimization which is more reliable for T–F curve of length, size of width and shaft speed
extraction. Also, new procedure for bearing fault diagnosis Kumar and Singh [29] measured outer race defect width
under unknown time-varying speed conditions was devel- in taper roller bearing using discrete wavelet transform of
oped based on the proposed algorithm and a new fault the vibration signal. In another study Singh et al. [121] mea-
diagnosis strategy. The average curve-to-curve ratios were sured inner race groove width using wavelet decomposition
utilized to describe the relationship of the extracted curves carried out by Symlet 5th mother wavelet. Their study con-
and fault diagnosis was achieved by comparing the ratios to sists of a detailed analysis of different defect width from the
the fault characteristic coefficients. The study carried out on vibration signal. The defect width can be estimated by mea-
the simulated and experimental signals proves the effective- suring the time difference between entrance and exit of roller
ness of the proposed method. over defect as shown in Fig. 15. The point on the signal cor-
Summary The most widely used method for identifica- responding to the leading corner of the defect is denoted by
tion of defect is order tracking. Order tracking order-tracking G1 and the same for trailing/exit groove corner is denoted
eliminates the smear effect of the spectrum due to continu- by G2. The roller de-stress up to DS in the signal. The GB
ous speed fluctuation and transform the smeared spectrum to in the Fig. 15 shows the impact of the roller with the groove
a sharper version in order spectrum. Earlier order tracking base. The roller will remain in the contact with the groove
was used to carry out with the tachometer. These days trend base until it reaches the trailing edge of defect giving highest
has been to develop resampling free method, without using magnitude in the signal (point G2).
tachometer to identify defect at varying speed. Khanam et al. [167] also applied DWT based decomposi-
tion to measure the faults of different sizes on the outer race
for a ball bearing. They found that their measured results
4 Defect Width Assessment were similar to the actual fault sizes.
Zhao et al. [146] measured the defect width in the outer
Defect width measurement using vibration signal requires race of a bearing using a combination of IMFs produced by
extra attention so that defect commencement and exit could the empirical mode decomposition. The approximate entropy
be spotted from the noisy vibration data, without much loss of the IMFs was used to aggregate the IMF so as to spot the
of information. impact of the ball with the edges of the defect in the signal.
Al-Ghamd and Mba et al. [53] carried out experiment Jena et al. [168] measured defect width using ridge
on defects of varying sizes on the outer race of a test detection method. The vibration signal was denoised using
bearing. They compared AE and vibration analysis over a un-decimated wavelet transform (UWT). Then ridge spec-
range of speed and load conditions. They concluded that AE
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rolling element bearings and planetary gearboxes from the of accelerometers and acoustic emission sensors data was
enormous signals. The diagnosis accuracy of their DNN was observed along with response of temperature and lubrication
better than existing neural networks. monitoring technique.
Guo et al. [204], improved existing deep deep convolu- Mahamad et al. [207] proposed ANN to estimate remain-
tion neural network (DCNN) by adding an adaptive learning ing useful life (RUL) of a bearing. They used time and
rate and a momentum component to the process of weight Weibull hazard rates of RMS and kurtosis from various con-
updating, producing an adaptive deep convolution neural net- ditions of the bearing as input for ANN and the output as the
work (ADCNN). The results of experiments with bearing remaining life percentage.
data demonstrate the superiority of the proposed ADCNN Li et al. [208] proposed energy ratio of residual signal (i.e.
model to other fault-diagnosis methods, such as traditional signal obtained by subtracting original signal and signal fil-
DCNNs. tered with Auto Regressive filtering) and original signal for
Shao et al. [205] developed convolutional deep belief net- determination of health degradation of bearing under normal
work (CDBN) with compressed sensing for feature learning and abnormal operating conditions. Under abnormal oper-
and diagnosis of rolling element bearing defect. The com- ating condition where traditional parameters fail to respond
pressed sensing (CS) was used to reduce the vibration data. with degradation of bearing the proposed technique responds
CDBN model with Gaussian visible units was designed to effectively.
improve feature learning ability from the compressed data. Maio et al. [209] proposed a prognostic procedure based
Exponential moving average (EMA) technique was used to on RVM and model fitting for estimation of the RUL of the
increase the generalization performance. The results showed thrust ball bearing. The furthermost relevant basis functions
that the developed method was more effective than the exist- were identified by the RVM and were then fitted to the degra-
ing conventional neural networks. dation model which was then generalized for estimating the
RUL of the thrust bearing. The experimental effectiveness
Summary Artificial intelligence works without human inter-
of the proposed scheme was established using four set of
vention and has emerged as an important tool in the field of
bearings.
bearing defect diagnosis. The sensor output can be used as
Benkedjouh et al. [210] used nonlinear feature reduction
an input for the defect diagnosis. It has largely been explored
(ISOMAP) and SVR for determining remaining useful life
in defect identification by extracting defect features from
(RUL). The proposed method works in offline and online
vibration signals. Fusion of data for the profitable use of
mode. The offline step consists of acquiring vibration signals,
artificial intelligence has also been reported. Artificial intel-
extracting features, developing exponential SVM models
ligence systems perform satisfactorily. Their accuracy can
from the extracted feature which then represent the degra-
be improved by incorporating optimization algorithm such
dation of bearing.
as genetic algorithm (GA) and particle swarm optimization
In the study carried out by Dong et al. [211] a bearing
(PSO). A lot of works has been done covering software aspect
degradation prediction based on the principal component
of artificial intelligence. There is a need to develop hard-
analysis (PCA) and optimized LS-SVM method was pro-
ware based on artificial intelligence (AI) algorithm, so that
posed. The method consists of extracting features from the
automatic defect identification and diagnosis of fault without
signal in the three domains: time, frequency, and time–fre-
human intervention could become possible.
quency domain. Further, feature dimension was reduced by
carrying out PCA of the original feature. Then, using newer
lower dimension features, LS-SVM model was constructed
7 Artificial Intelligence for Defect Prognosis and trained for assessment of bearing degradation. The
LS-SVM parameters were optimized using particle swarm
Li et al. [166] used adaptive prognostics based on mechanistic optimization (PSO).
modeling and parameter tuning for predicting deteriora- Shakya et al. [212] proposed Mahalanobis distance based
tion of rolling element bearing. In another study, Li et al. methodology for carrying out degradation of the bearing.
[206] modified the methodology by introducing a lognor- They extracted features from the signal in the time, frequency,
mal random variable in a deterministic defect-propagation and time–frequency domain. The features extracted from sig-
rate model to estimate the rate of bearing defect growth. The nal of various domains were fused into a single parameter,
simulation and experimental study carried out for testing of called as Mahalanobis distance. Their proposed Mahalanobis
bearing fatigue life show the capability of adaptive prognos- distance method responds effectively to the degradation of
tic methodology in remaining life prediction. seeded as well naturally degraded bearing defects.
Williams et al. [46] performed run-to-failure testing of Ali et al. [213] proposed IMF energy entropy as a feature
bearing. The trend followed by statistical features such as for carrying out degradation analysis of the bearing. Singh
root mean square, peak value, kurtosis and crest factor et al. [214] proposed online bearing degradation assessment,
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based on the sensitive IMFs attained by carrying EEMD of nosis of bearing defect. However, result of wavelet analysis
the vibration signal. The relative change in the normalized are dependent on the choice of wavelet. To solve the selec-
Pearson coefficient value was used to select the threshold tion of wavelet required for fault analysis, researchers have
value for selecting the sensitive IMFs. The Jensen-Rnyi started the extraction of wavelet from the signal. Most of
Divergence probability distributions of the IMF energies, the signal analysis methods are focused on the single-seeded
regarding the healthy condition (base probability) and the defects. Only a few researchers have reported detection of
new condition data, were measured. The determined sensitive multiple faults. Defect identification by processing of vibra-
IMFs cluster was used to estimate the probability distribution tion signal has been attempted by many researchers. Defect
to determine bearing degradation. identification is relatively easy in comparison to defect width
Rai and Upadhyay [215] in their study proposed bearing measurement. The defect width measurement requires extra
performance degradation assessment (PDA) method using attention to spot defect commencement and exit from the
empirical mode decomposition (EMD) and k-medoids clus- noisy vibration signal, without much loss of information. A
tering. They extracted fault features from the bearing signals scope and challenge still exists to measure the naturally orig-
processed by EMD. The extracted features were then sub- inating spall.
jected to k-medoids based clustering for obtaining the normal Defect modeling has been reported by researchers using
state and failure state cluster centers. They calculated a con- MATLAB-Simulink, bond graph and FEA software pack-
fidence value (CV) curve based on dissimilarity of the test ages. Modeling can be useful to predict the vibration response
data object to the normal state which was used as degradation and can highlight the impact mechanism without carrying out
indicator for assessing the health of bearings. costly experiments. Fusion of data from different sensors is
Summary Defect prognosis can be carried out by artificial also being explored to facilitate accurate diagnosis of fault.
intelligence models as well as probabilistic models. Progno- Signal processing methods for detection of defect at varying
sis model can trigger the alarm if the forecast value exceeds speeds have also been reported. Earlier resampling method
the predefined threshold. They help get prepared for occur- was used to identify defect at varying speed which was
rence of potential fault or halt of the machine. Prognosis error prone. Researchers have developed resampling-free
requires huge computation effort, data and storage space. methods for the bearing fault diagnosis under time-varying
The future belongs to prognosis. Large application of defect speed without using any tachometers. Defect prognosis has
prognosis using artificial intelligence, intended for profitable also received the attention. Defect prognosis can be carried
running of industry is expected in near future. out by artificial intelligence model as well as probabilistic
model. Prognosis model can trigger the alarm if the diagnos-
tic parameter exceeds the predefined threshold. Nowadays
inclination is also towards developing new health indicator.
8 Conclusion and Future Trend The novel contributions for proposing health indexes are also
presented in this paper.
An attempted has been made to summarize recent and tra-
ditional research and development in defect diagnosis and Acknowledgements Authors are thankful to Editor for facilitating
prognostics. The traditional research is incorporated to set reviewer’s feedback to the manuscript. The valuable suggestions of
up the link to show how research these days has been anonymous reviewers in improving the manuscript are thankfully
acknowledged.
advanced. The selected work report both traditional and novel
results regarding the underlying techniques: such as time
domain, Cyclostationary techniques, Frequency domain, and
time–frequency domain techniques such as EMD, EEMD
Appendix
and derivatives of Wavelet Techniques (like CWT, DWT,
A summary of signal processing techniques used by different
WPT, morphological filter, Empirical wavelet transform, and
researchers for certain objectives are listed in Table 3. This
Matching Pursuit). A summary of signal processing tech-
table covers literature with mention of methods applied for
niques used by different researchers for certain objectives
diagnosis of different defects in rolling element bearings. It
are listed in Table 3 of the Appendix. It has been observed
also covers methods used for estimation of size of the defect.
that wavelet has emerged as an excellent tool for the diag-
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Table 3 continued
Method Reference Purpose
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Table 3 continued
Method Reference Purpose
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Table 3 continued
Method Reference Purpose
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