Role of Signal Processing, Modeling and Decision Making in The Diagnosis of Rolling Element Bearing Defect: A Review

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Journal of Nondestructive Evaluation (2019) 38:5

https://doi.org/10.1007/s10921-018-0543-8

Role of Signal Processing, Modeling and Decision Making


in the Diagnosis of Rolling Element Bearing Defect: A Review
Anil Kumar1 · Rajesh Kumar2

Received: 22 June 2018 / Accepted: 8 November 2018 / Published online: 19 November 2018
© Springer Science+Business Media, LLC, part of Springer Nature 2018

Abstract
A significant development in condition monitoring techniques has been observed over the years. The scope of condition
monitoring has been shifted from defect identification to its measurement, which was later on extended to automatic prediction
of defect. This development is possible because of advancement in the area of signal processing. A number of signal processing
and decision making techniques are available each having their own merits and demerits. A specific technique can be most
appropriate for a given task, however, it may not be suitable or efficient for a different task. This paper reviewed recent and
traditional research, and development in area of defect diagnosis, defect modelling, defect measurement and prognostics.
Also it highlights the merit and demerit of various signal processing techniques. This paper is written with the objective to
serve as guide map for those who work in the field of condition monitoring.

Keywords Vibration · Signal processing · Modeling · Artificial intelligence · Prognosis

1 Introduction most common reasons are, surprising heavy loads, insuffi-


cient lubrication and inappropriate sealing [2]. The highly
Bearing is a significant constituent of any machinery. It varying speed and loading condition create cyclic fatigue
assists machinery to rotate/move at high speed smoothly and stress in the bearing components as a result crack gets devel-
consistently with reduced friction and can carry significant oped in the component of bearing [3] and makes the life of
loads with ease. The rolling element bearing comes mostly the rolling element bearing highly unpredictable [4]. Timely
in two types: ball bearing and roller bearing. The failure on and accurate monitoring of bearing condition is important.
the part of bearing not only causes mechanical breakdowns A typical failure mode of the bearing is revealed in Fig. 1.
in engineering applications but also result in fatal accidents. In the beginning, the wear is high and this state of bearing is
One of such accidents was reported in which the engine of called running-in, after a significant hour of working a steady
aircraft gets failed because broken cage material gets stuck state wear condition is reached. Due to varying cyclic fatigue
between the ball and the race causing mismatch of bear- stress, a crack is initiated. The damage makes the first move
ing axis with respect to the compressor shaft. Due to this in the form of indentation, micro-cracking, and inclusions.
misalignment, balls get off centred resulting into uneven dis- Thereafter, micro-cracking propagates to cracks and finally
tribution of stresses as a result rotation of the bearing and grows to spall and ultimately leads to failure.
main compressor shaft ceased [1]. The rolling element bear- The condition monitoring can help in prediction and diag-
ing failure occurs because of several reasons, however the nosing incipient failures much in advance. These days con-
dition monitoring can be carried out by acquiring vibration
B Rajesh Kumar and acoustic data through sensors connected to a machine.
rajesh_krs@sliet.ac.in The condition monitoring can be employed by applying suit-
Anil Kumar able signal processing on the vibration signal. There exist
anil_taneja86@yahoo.com a number of signal processing techniques each having their
own merits and demerits.
1 Amity University, Noida 201 303, India This paper reviewed recent research and development in
2 Precision Metrology Laboratory, Department of Mechanical area of defect diagnosis, defect size measurement, modelling
Engineering, Sant Longowal Institute of Engineering and and prognostics. Also it highlights the merit and demerit of
Technology, Longowal 148 106, India

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out about the life of the bearing. Over a period of time, local-
ized defect grow in size and gets distributed.

a. Indentation Raceways and rolling elements gets dented


when bearing is subjected to anomalous loading while
it is not running. External particles which get trapped
inside with the lubrication can also cause indentation.
Ball bearings are susceptible to indentation if the pres-
sure is applied in such a way that it passes through the
Fig. 1 Lifespan of a rolling element bearing [5] balls during the mounting or dismounting operations.
Figure 3a shows the indented race of roller bearing. Vari-
ous models [10–13] have been established by researchers
for the study of indentation.
b. Cracks There are two types of cracks; subsurface and
surface cracks. Subsurface cracks occur mainly from
inclusions [14–16]. Over the time they grew to surface
due to local cyclic plastic strain and preferentially by
shear quite parallel to the surface [17–19]. The stain seen
in the outer and inner races is the indication of subsurface
fatigue. The formation of surface cracks is due to cumu-
lative cyclic plastic strain in the layer close to the contact
surface, enhanced by friction and presence of asperities or
microstructural inhomogeneities, indigenous stress rais-
ers present on the surface of the material in the form
Fig. 2 Geometry of rolling element bearing
of scratches, and near surface inclusions, or defects
introduced during operation. These days failure due to
various signal processing techniques. Objective of the paper subsurface cracks has been significantly reduced due
is to serve as guide map for those who work in defect diag- to manufacturing development, ensuing steels with very
nosis. General concept of bearing defect frequencies has also lower inclusion content. However, occurrence of surface-
been given. In the later part of the paper, tabulated summary initiated failures has grown as mechanical efficiency
of the defect diagnosis method has been presented. improvements are being achieved through lessening in
lubricant viscosity. It is being achieved by maintaining
low specific film thickness thus increasing the probabil-
2 Rolling Element Bearing ity of surface initiated failures [20].
Many researchers have done work for the detection
The smooth performance of bearing is assured by a combina- of crack in the bearing. Price et al. [21] and Schwach
tion of four basic working parts: cage, outer race, ball/roller, and Guo [22] applied acoustic emission to detect a sub-
and inner race. The geometry of rolling element bearing indi- surface crack caused by rolling contact fatigue. Elforjani
cating races, ball and contact angle is shown in Fig. 2. and Mba [23] applied time and frequency domain analy-
In this figure, d is the diameter of the ball/roller, D is the sis method to detect a subsurface crack commencement
pitch circle diameter, Di is the inner race diameter, Do is and its propagation. Eftekharnejad et al. [24] compared
the outer race diameter and ϕ is the contact angle made by the acoustic emission and vibration methods in moni-
ball/roller at the race. toring a naturally degraded roller bearing. In their study
acoustic emission was more sensitive in comparison to
2.1 Defects in the Bearings vibration based method in term of detection of crack in
the bearing. Zhang et al. [25] studied the crack propa-
The defects in the bearing components are mainly put into gation using acoustics emission and vibration waveform.
two categories i.e. localized and distributed defect [3, 6–8]. Their outcome suggest that the analysis of acoustic emis-
sion can be a very effective method for investigation of
2.1.1 Localized Defects rolling element bearing fatigue. Liu et al. [26] developed
a method based on the curvature and power spectral den-
Localized bearing defect indicates an emerging problem in sity (PSD) of displacements for detection of subsurface
the bearing as it is located at a specific place. It doesn’t point crack in the cylindrical roller bearing.

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Fig. 3 Race having defects a


indentation [9], b spall, c flaking
and rusting, d smearing [9]

c. Spall Bearings are subjected to fatigue load. As a result of ii. when flaking advanced to a certain stage, then its
this fatigue, fracture of the running surface occur which presence can only be determined from the increased
cause removal of the material leading to formation of vibrations, which serves as a warning to replace the
spall. At the initial stage spall is localized. However, after bearing.
some time it gets distributed to whole periphery which is
c. Smearing It occurs when two inadequately lubricated sur-
called as flaking or spalling [27]. A typical photograph
faces slide against each other under high load and material
of inner race of the taper roller bearing (NBC: 30205)
transfer takes place from one surface to the other and as
having spall is shown in Fig. 3b.
a result surfaces gets scored, with a torn appearance. A
typical photograph of raceway of roller bearing having
2.1.2 Distributed Defects smearing is shown in Fig. 3d.
d. Rusting Corrosion occurs if water or corrosive agents
The defect initially generated gets distributed and propa- reach inside in the bearing in such amounts that it
gated. The distributed defects can be categorized as: becomes difficult for lubricant to protect the bearing. The
thin protective oxide film formed on clean steel surface
a. Wear It occur as a result of the admission of foreign parti- is exposed to air. The film formed is not dense and hence,
cles into the bearing or unsatisfactory lubrication. It also water or corrosive elements start contacting the bearing
occurs as a result of inadequate lubricant, or if the lubri- surfaces and as results patches of etching gets developed.
cant lost its lubricating properties. As a result metal to Rusting can be seen in the taper roller bearing presented
metal contact occurs between rolling elements and race- in Fig. 3c.
ways and the peaks of the microscopic asperities, gets
torn off and this gives the troubled surfaces a varying
2.2 Vibration Signature of a Bearing
grade of mirror-like appearance.
b. Flaking (Spalling) It occurs as a result of normal fatigue.
Massive information is encoded in vibration signal. The fre-
However, this is not the common cause of bearing fail-
quency band of the signal of the defective bearing is dispersed
ure. A typical photograph of inner race of bearing having
into many zones as shown in Fig. 4.
flaking is shown in Fig. 3c. The flaking in bearings is
attributed to other factors: (a) High-frequency zone
i. if the flaking is revealed at an early stage, then it is High frequency zone is due to presence of surface anomalies
possible to determine the cause of the damage and on the rolling element and race [5]. Contact disturbance with
requisite action can be planned to prevent a recur- higher stress and wear is produced as the rolling elements
rence of the damage. pass over the surface anomalies.

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Fig. 5 Various vibration monitoring techniques


Fig. 4 A typical FFT of a defective bearing signal [5]

Table 1 Mathematical formula of defect frequency of a bearing


3 Vibration Signal Processing Techniques
S. No. Defect frequency Mathematical formula The vibration signal analysis can be carried out in three ways
   [37] as shown in Fig. 5.
Fs db
1 Cage frequency (FTF) 2 1 − Pi cosϕ
  2 
The above techniques are described in detail in the fol-
2 Rolling element spin Fs × 2d
D
1 − dPbi cos(ϕ) lowing subsections.
frequency (F SPIN )
 
n b ×Fs db 3.1 Time Domain Techniques
3 Outer race defect frequency 2 1− Pi cosϕ
(F BPFO )
 
n b ×Fs db The higher domain features shown in Table 2 can be extracted
4 Inner race defect frequency 2 1+ Pi cosϕ
(F BPFI ) from the vibration signal, which are indicative to level of
5 Rolling element defect 2 × F SPIN the presence of the defects in the bearing [38–46]. Artificial
frequency (F ROLLER ) intelligence technique based on the features extracted from
the time domain vibration signal can be used for automated
defect identification in the rotary machines [47–53].
(b) Natural frequency and defect frequency zones Yang and Court [54] have also described ideal time for
conducting bearing repair using statistical parameters. Fig-
Whenever the rolling ball encounters the defect, natural fre- ure 6 shows the value of different statistical parameters such
quency of bearing gets excited. The signal from defective as Normalized Information Entropy (NIE), J-Divergence,
bearing consists of two parts. First part is low-frequency Kurtosis (K), and Composite criterion (C) with respect to
event which originates due to entry of the ball/roller in defect size. They proposed that the maintenance should be
the vicinity of defect [28–30]. This event gives peak in the carried out when these statistic parameters reaches the max-
bearing fault frequency zone. Second part is high-frequency imum.
event, which is the result of impact of rolling element with
the trailing edge of the defect. The defect frequency is depen- 3.2 Frequency Domain Techniques
dent on the defective component. The mathematical formula
for calculating defect frequency is presented in Table 1 The frequency-domain analysis has benefit over time-domain
[31–36]. analysis that it helps in distinguishing and isolating frequency
In the above table, Fs is speed at which shaft rotates, of interest [55, 56]. There are ample of frequency domain
nb is the balls/rollers in bearing, d b is the diameter of the techniques categorized as shown in Fig. 7 which have been
ball/roller, Pi is the pitch circle diameter and ϕ is the contact utilized by researchers in the detection of defect.
angle made by ball/roller at the race. The above mentioned
equations for the defect frequencies are derived when the (a) Fast Fourier Transform (FFT)
outer race is assumed to be fixed and the roller undergoes Fourier analysis segregates a signal into exponential func-
only pure rolling motion. tions at different frequencies.
(c) Rotating frequency zone The mathematical form of Fourier transform Y (ω) of sig-
nal y(t) is shown in Eq. 1 [57]:
The defect such as rotor imbalance, misalignment (which is
due to mismatch between motor and shaft axis), and pedestal +∞
looseness have signature which is related to the speed of the Y (ω)  y(t)e−iωt dt (1)
shaft and its orders. These faults introduce some change in the −∞
contact characteristics and load distribution which influences
the wear. where ω  2π f r , and f r is the frequency in Hertz.

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Table 2 Mathematical
expression of higher order S. No. Feature Mathematical expression Properties
statistics
 
N
n1 (yn )
2
1 Root mean square yR M S  N Measure of power contained in the
vibration signal
Primary indicator of health of the machine
2 Peak level y p  max. (yn ) Indicator of occurrence of impacts
Used as an alternative to RMS
yp
3 Crest factor CF  yR M S Healthy bearing has more CF compared to
the defective bearing
 
1 N
i1 (yn −y)
3
N
4 Skewness Skew  σ3
It is a measure of lack of symmetry about
its mean
N
n1 (yn −y)
N 2
5 Kurtosis K   2 Higher is the kurtosis, spiky is the
N
n1 (yn −y)
2
distribution of data
Low is the kurtosis, flat is the distribution
A bearing in good condition has a
Kurtosis value less than or equal to 3
Kurtosis of defective bearing is greater
than 3
In the above expressions, yn is the amplitude of individual (nth) sample, N indicates number of samples, y is
the mean of the data and σ is the standard deviation

Fig. 6 Statistical parameter with respect to defect size [54]. a NIE, b J-Divergence, c K, d C

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where H[y(t)] is the Hilbert transform of signal y(t), which


is defined as [32]:

+∞
1 y(τ )
H [y(t)]  dτ (5)
π t −τ
−∞
Fig. 7 Frequency domain techniques

where t and τ denote time and translation respectively.


In the above equation y(t) stands for signal in time domain,
t indicates time, and Y indicates signal in frequency domain. 
And env(t)  y 2 (t) + H 2 [y(t)] is the envelope of the signal
Limitation The main constraint of FFT is that its computation (6)
is done over entire time [57], as a result of which differen- (H [y(t)])
tiation between stationary and transient part of the signal and φ(t)  ar ctan . (7)
(y(t))
becomes impossible i.e. using the FFT technique one cannot
determine at what time a particular frequency component ‘ω’ The FFT of signal env(t) is denoted by E N V (ω) and is called
appears. Due to this drawback, it has limited applicability to envelope spectrum and its properties are given as [70]:
stationary signal [58].
 
2Y (ω) ω ≥ 0
(b) Power Spectrum ENV(ω)  (8)
0 ω<0
The power spectrum of a signal is square of the mag-
nitude of the Fourier Transform (FT). Mathematically, it is where, ω is the angular frequency of ENV(ω) and Y is the
expressed as [59]: FFT of original signal, y(t).
 ∞ 2 Before carrying out envelope demodulation, the signal is
 
  usually bandpass filtered. After bandpass filtering, Hilbert
P(ω)    y(t)e −iωt 
dt   Y (ω)Y ∗ (ω) (2)
  transform is carried out, so as to demodulate the amplitude
−∞ modulated signal.
∞ The band-pass filtering has two characteristics, one is cen-
where, Y (ω)  −∞ y(t)e− jωt dt is the FFT of a signal, tral frequency and another is bandwidth of the bandpass
Y∗ (ω) is the complex conjugate of Y(ω), ω  2π f and f is filter, which can be determined using: Spectral kurtosis [65],
the frequency. Kurtogram [73, 74] and Protugram [75]. The Kurtogram
Limitation Power spectrum has drawback that peaks in it are [73] can be calculated using kurtosis of the filtered time
very sensitive to fluctuations of the shaft speed. domain signal. On another hand, Protrugram is calculated
using kurtosis of amplitudes in envelope spectrum [75]. The
(c) Cepstrum spectral kurtosis (SK) is a very efficient tool for determining
Power spectrums are very sensitive to speed patterns. To over- demodulation band. Barszcz and Jabonski [75] mentioned
come this problem, pattern of the power spectrum peaks, as that presence of heavy non-Gaussian noise creates difficulty
opposed to isolated frequency, are generated using cepstrum in determining demodulation band, on another hand, Protru-
analysis [60, 61]. gram in similar situation responded well. Borghesani et al.
There exist several forms of cepstrum, out of which the [76] in their studies pointed out that selection of demodu-
normally used version is power cepstrum, which is mathe- lation band on kurtosis is not sufficient as it may lead to
matically expressed as [62, 63]: error because of different band generated by the different
machine. Therefore, they proposed a ratio of cyclic content
P.C(ω)  |F −1 {log(|F{y(t)}|2 )}|2 (3) (RCC) which is a percentage of kurtosis of square enveloped
cyclic filtered signal to the kurtosis of square enveloped sig-
where F and F −1 are notations of Fourier transform and nal filtered in the discrete frequency band to determine the
inverse Fourier transform respectively. optimal band for filtering. Using their proposed RCC index
a significant improvement in term of identification of defect
(d) Envelope Spectrum
was observed.
This envelope signal can be calculated by making a com- Envelope spectrum consists of important information
plex signal (com(t)) which is mathematically expressed as about the defect. Dolenc et al. [27] discriminated distributed
[64–72]: and localize defect by observing peak in the envelope spec-
trum. They showed that presence of localized defect gives the
com(t)  y(t) + i H [y(t)]  env(t)eφ(t) (4) highest amplitude at bearing defect frequency in the envelope

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Journal of Nondestructive Evaluation (2019) 38:5 Page 7 of 29 5

spectrum. On another hand, distributed defect creates mod-


ulation at fundamental train frequency (FTF) along with the
peak at defect frequency.
Summary Defect identification process relies on the enve-
Frequency
lope process. The envelope analysis can demodulate the
defect-related information. Generally filtering are applied
to vibration signal so as extract the hidden defect infor-
mation and suppress the noise. Kurtogram is most popular
techniques for narrowband selection. However, the major
problem with the Kurtogram is that it is sensitive to random Time
noise and aperiodic impulses which usually occur in real
applications. This motivated researchers to develop another Fig. 8 Time–Frequency resolution of STFT
tool such as Protugram and ratio of cyclic content (RCC) for
the selection of narrowband. 3.4 Time–Frequency Domain Technique

Time domain methods can be used to analyze transient


signals but the problem with time domain analysis is that
3.3 Cyclostationary Analysis frequency information gets lost. On another hand, fre-
quency domain methods give frequency information but
Girondin et al. [77] proposed a Cyclostationary readjustment cause averaging of transient events. The time–frequency
method to estimate frequency in a spectrally noisy context. analysis however, characterizes energy of signals in both time
They also provided a confidence index for the readjusted fault and frequency domain to reveal fault patterns for more accu-
frequency which was used for fault detection. After detection rate diagnostics.
of fault, its evolution was monitored by estimating signal-to-
(a) Short time Fourier transform (STFT)
noise ratio.
Bonnardot et al. [78] extracting second-order cyclosta- The STFT is calculated by segregating a signal into parts
tionary (CS2) part of a signal. Their method exploited the with short-time window and it applies FFT to each part [37].
spectral redundancy induced by the pure CS2 part and tries to Mathematically, it is described as [81–83]:
reconstruct it by combining several filtered frequency-shifted
+∞
versions of the signal. The benefit of their method was that
S (w)
(τ , f)  ST F T (y(t))  [y(t).w ∗ (t − τ )]e−iωt dt
it does not information about the sources, and arrangement
of a forgetting factor. Also it operates well in the noisy situ- −∞

ation. Simulated and experimental studies performed on the (9)


bearing data showed the effectiveness.
where w(t) is a window which is moved along the signal.
Blind source separation (BSS) is techniques for estimating
STFT of a signal generates 2D spectrogram having ampli-
individual source components from their mixtures which rely
tude squared |S(τ , f )|2 value along time–frequency axis.
only on the information of the number of independent sources
present in the mixture. Boustany and Antoni [79] proposed Limitation The major limitation of STFT is that once the win-
a blind extraction method using a subspace decomposition dow size is fixed it gives constant time resolution as shown
of the observations via their cyclic statistics which does not in Fig. 8.
suffer from the permutation problem as occur in the case of
(b)Wigner–Ville distribution (WVD)
classical BSS. Experiment study carried out on the bearing
data verified the usefulness of the method. The Wigner distribution was originated by [84] and was mod-
Kilundu et al. [80] presented an experimental study that ified by Ville [85]. WVD gives better resolution than the
characterizes the cyclostationary aspect of Acoustic. The STFT. It has been applied by researchers [86–89] to analyze
comparison of cyclic spectral correlation, was carried with the non-stationary signal. In spite of significant improvement
the traditional envelope spectrum. Cyclic spectral correla- in Wigner-Ville representation, it is still difficult to properly
tion was found competent for small defect identification on detect failure in mechanical systems.
outer race defects. However, it could not have shown its ben-
efits in the case of inner race defects. Moreover, sensitivity 3.4.1 Wavelet Transform (WT) and Their Derivative
of cyclic spectral correlation while monitoring the degrada-
tion of defects was better compared to traditional temporal Grossman and Morlet [90] formulated CWT to overcome
statistical indicators (RMS, Kurtosis, and Crest Factor). the poor time localization limitations of the FFT and fixed

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carried out by optimized mother wavelet. The best filtering


band was determined using singular value decomposition
(SVD). This method suits well for detecting defect features
from the weak signature of a bearing signal.
Frequency Junshengu et al. [98] in their research work proposed a
scheme based on impulse response wavelet, scale-wavelet
power spectrum and time-wavelet power spectrum auto-
correlation function to extract the faulty feature in vibration
signals. Their method consists of applying CWT using
Time
impulse response wavelet to the raw signal. Further, scale-
Fig. 9 Time–Frequency resolution of wavelet transform wavelet power spectrum was obtained to determine the scale
in which resonance frequency lies. Finally, time-wavelet
time–frequency resolution of the STFT. The wavelet trans- power spectrum was formed by integrating CWT scalogram
form (WT) is most widely used time–frequency method in at selected scale over time axis for the diagnosis of the fault.
which time–frequency resolution is varied. Their proposed method outperformed the conventional enve-
A typical time–frequency resolution of wavelets trans- lope method for detection of defect in the rolling bearing.
form (WT) is presented in Fig. 9. There are various wavelet Hong and Liang [99] proposed Lempel–Ziv complexity
transform techniques such as CWT, DWT, and WPT and are and CWT computation at best scale for the assessment of
described in the following subsections. bearing fault severity. Su et al. [100] carried out filtering of
(A) Continuous Wavelet Transform (CWT) vibration signal of bearing using the Morlet wavelet trans-
The CWT of vibration signals y(t) can be computed by form. The optimal parameters of Morlet wavelet were found
integrating signal with a family of wavelet [91, 92]. Trans- using genetic algorithm (GA). Finally, autocorrelation enve-
forming a signal with the help of wavelet produces 2D map lope power spectrum of wavelet coefficients was obtained to
of CWT coefficients. The mathematical expression of CWT identify bearing faults.
can be described as [92–104]: Kumar and Kumar [103] combined acoustic and vibration
+∞   monitoring technique for the identification and measurement
1 t−j of inner race defect. In case of inner race defect, the uni-
C W T (h, j)  √ y(t)ψ ∗ dt (10)
h h axial accelerometer misses few bursts which gets produced
−∞
when defect is not aligned with the sensitive direction of
accelerometer. Therefore, to make defect identification pos-
where ψ * is the complex conjugate of the mother wavelet,ψ,
sible, acoustic signal was used which is omni-directional.
h is the scale and j is the shift parameter.
Acoustic signal was processed using EEMD. Thereafter,
aggregation of IMF having similar shape factor is carried
CWT in the area of fault diagnosis Rubini and Meneghetti out. Then, envelope demodulation of aggregated IMF hav-
[93] showed that spectral analysis in certain situation fails to ing maximum kurtosis is carried out for the measurement of
detect bearing defect impulse because of machine resonances defect frequency. Subsequent measurement of defect width
and noise. On another hand, their proposed average wavelet was carried out from accelerometer signal by applying adap-
transform method didn’t get influenced by resonance and was tive wavelet transform.
effective enough to extract defect information. For detection of bearing defect, He et al. [105] optimized
Zheng et al. [94] proposed spectrum comparison method the bandwidth and central frequency of Morlet wavelet fil-
and feature energy method based time-averaged wavelet ter using the fuzzy rule for detection of bearing defect in
spectrum (TAWS) for diagnosis of gear defect. Their exper- cooling fans. The filter was introduced so as to maximize
imental study revealed the capability of TAWS in extracting the amplitudes of bearing characteristic frequencies (BCFs).
gear fault information. Wang et al. [106] applied manifold learning to wavelet enve-
Tse et al. [95] extracted a wavelet for carrying out CWT lope of various scales for removing of inband noise. The
analysis. The wavelet was produced through optimization effectiveness of the method was established using the bear-
process that not only matches with signal but also satisfies ing defect data collected in the laboratory environment.
the admissibility conditions of wavelets. The simulated and Kumar and Kumar [107] also carried out time–frequency
practical study carried out on the signal of bearing showed analysis using Morlet wavelet for detection of the impeller
that extracted wavelet analysis is effective in minimizing the and bearing defect in the centrifugal pump. The idea behind
undesirable effect of overlapping. the method was that the presence of any type of defect in
Qiu et al. [97] optimized the shape of morlet wavelet using the centrifugal pump causes amplitude/frequency modula-
minimal Shannon entropy criterion. The CWT analysis was tion of the carrier signal (vibration generated due to impact

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Journal of Nondestructive Evaluation (2019) 38:5 Page 9 of 29 5

Fig. 10 CWT scalogram of


pump under following condition
a broken impeller blade and b
pump having inner race defect
on a bearing [107]

between fluid and impeller vanes) which is depicted in terms (B) Discrete Wavelet Transform (DWT)
of increased energy at different scales. The time–frequency DWT is the discretization of the scale and translation vari-
tracks such multi-scale changes and reflects the condition of ables in the CWT. Mathematically, DWT can be described
the pump. The Fig. 10a shows CWT scalogram of impeller as [108–121]:
without any bearing defect and Fig. 10b is of pump hav-   
ing outer race defect on bearing. The CWT scalogram has 1 t − c2r
dwt(r , c)  √ y(t)ψ ∗ dt (11)
simultaneously both time and frequency information. In the 2r 2r
CWT scalogram (Fig. 10b) of defective bearing one can see
high energy appears around scale 1–20 which is due to the where 2r is scale parameter, and c2r is the shift parameter
resonance frequency of bearing.
Advantage of CWT It uses several daughter wavelet at each Discrete wavelet transform in the area of fault diagnosis
scale which are smoothly shifted over entire signal length. Discrete wavelet transform (DWT) has been used for diag-
As a result CWT is shift insensitive. nosis of race defect in the bearing. One of such studies is
Limitation of CWT The limitation of CWT is that for com- available in the work of Prabhakar et al. [112]. Lou et al.
putation of CWT coefficient, the wavelet is shifted smoothly [116] presented bearing fault diagnosis based on wavelet
at each scale, as a result, the CWT become computationally transform and adaptive neural-fuzzy inference for identifica-
expensive. tion of bearing defect. Euclidean vector distance and vector
correlation coefficient method were extracted. The adaptive
neuro-fuzzy interface system (ANFIS) was trained and tested
using vector distance and vector correlation coefficient. The

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result demonstrates that Euclidean vector distance can better


separate the different defects.
Purushotham et al. [117] carried out defect diagnosis using
DWT and hidden Markov model (HMM). Training of HMM
was carried out using extracted features from signal pro-
cessed by DWT. Further, the test features were applied to
HMM. A good recognition rate of 99% was achieved using
their method.
Abbasion et al. [118] carried out rolling element bearings
fault classification by DWT based denoising method and sup-
port vector machine. The study was carried out on the motor
bearing located on the fan side and drive end bearing. The
bearing was deep groove roller element. The vibration signal
was denoised by DWT based soft threshold method. Features
were extracted from the denoised signal. They reported that Fig. 11 Separation of impulse and oscillatory signal using TQWT. a
Noisy signal having impulse and oscillatory signal, b oscillatory part,
the method identified bearing fault with 100% accuracy. c impulse part and d residual/remaining part
Hao and Chu [119] presented morphological wavelet
(MW) for extracting impulse features and smoothing of noise
in the vibration signal. Simulation and experimental study
presented in proves the competence of the method in identi- after, energy moment of IMFs was calculated which is used
fication of defect in the bearing. as a feature to express the failure and is used to train the back-
Li et al. [120] proposed multiscale slope feature extrac- propagation artificial neural network (ANN). The defect
tion for defect fault diagnosis using wavelet analysis. Their identification was carried out by applying energy moment
proposed method works in following steps. First, DWT of of test data set to ANN.
vibration signals was carried out. Second, variances of high- Rajeswari et al. [128] proposed WPT features for the diag-
frequency part were calculated. Finally, multiscale slope nosis of deep groove ball bearing defect. Feature reduction
features were assessed using slope of variances. The method was carried out by applying hybrid PSO. Extracted features
was applied for separating different defective condition of were used for training–testing of SVM.
gear and bearing. Wang et al. [129] applied manifold learning so as to
remove in-band noise of WPT. Neighborhood size of mani-
Advantage of DWT DWT has fast computation speed. Its fre-
fold learning algorithm was selected using minimum permu-
quency resolution increase with each level of decomposition.
tation entropy. They used this method to extract weak bursts
Limitation of DWT DWT ignores high-frequency part at of bearing defect. Chacon et al. [130] presented wavelet
each decomposition level and concentrates only one low- packet transform (WPT)-auto correlation function (ACF)
frequency part to further decompose the signal. Although, spectrum for diagnosis of bearing defect. The WPT band and
DWT have fast computing speed. However, they lack shift wavelet which correspond to the highest SNR was selected
sensitivity. to denoise the signal and extraction of the hidden bursts.
(C) Wavelet Packet Transform (WPT) The experimental result indicates that signal de-noised using
WPT is a substitute for CWT. Discrete wavelet trans- their method has high SNR over traditional envelope detec-
form (DWT) decompose the signal of low-frequency region tion method.
(approximate part). But, WPT can decompose the signal in
Advantage of WPT WPT has fast computation speed. Also,
the high-frequency region (detail part) [122–125].
it overcomes the limitation of DWT and it uses both high and
frequency component to decompose the signal.
Wavelet packet transform in the area of fault diagnosis Limitation of WPT Although WPT overcome the limitation
Yadav et al. [126] in their work developed an artificial intel- of DWT and it used both high and frequency component to
ligence system formed using feature extracted from signal decompose the signal still it is shift sensitivity.
processed by WPT for the diagnosis of bearing defect. (D) Tunable Q-Factor Wavelet Transform (TQWT)
Bin et al. [127] combined WPD and empirical mode TQWT can separate the signal according to its oscillatory
decomposition (EMD) for diagnosis of rotary machine fault. behavior. Figure 11a shows a noisy waveform having mix
The scheme consists of denoising the raw vibration signal of oscillatory and impulse signals. After applying TQWT,
using WPD, which was further decomposed by applying oscillatory part and impulse part gets separated as shown in
EMD to produce intrinsic mode functions (IMFs). There- Fig. 11b, c.

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TQWT in the area of fault diagnosis Cai et al. [131] uti-


lized TQWT for feature extraction of the gearbox signal.
The study consists of extraction of weak feature of localized
defect on the gearbox. The vibration signal was collected
using the velocity transducer mounted on the outer casing of
Fig. 12 Simulated signal mix of low and high-frequency components
the gearbox. The vibration signal was decomposed into low
and high Q-factor signal using TQWT based decomposition.
They showed that transient bursts can be easily found in the
low Q-factor signal which was otherwise difficult to find in
raw signal.
Difficulty in extracting weak defect related features (espe-
cially defect at the very early stage) was overcome by Wang
et al. [132] who proposed a decomposition using ensemble
empirical mode decomposition (EEMD) prior to applying
TQWT on the signal for identification of defect in the rolling
bearing.
He et al. [133] optimized the parameters of TQWT for
detection of bearing defect in the electric motor. Optimal
parameters for TQWT were determined automatically. The
number of level for decomposition was determined by cal-
culating the energy of the last sub-band to the sum of energy
of all sub-bands. Thus, level of TQWT decomposition was
selected on the basis of criteria that if no significant change
in LER was observed then iteration will stop and level for
TQWT selected. After choosing the level for TQWT, Q-
factor for TQWT was determined. The method was applied
Fig. 13 Mode mixing in IMFs 1–9 generated by EMD of the signal in
in the cases of the wind turbine and steel temper mill. Shi Fig. 12
and Liag [134] proposed iteratively TQWT for removing in-
band interference and noise that cannot be removed by the
low and high-frequency components. The IMFs (IMF1-9) so
ordinary TQWT or single iteration TQWT.
obtained by processing the signal in Fig. 12 through EMD
Advantage of TQWT Tunable Q-factor wavelet transform are presented in Fig. 13. One can find the trace of a specific
(TQWT) has recently evolved as a signal processing tool frequency in more than one IMFs signals.
which can isolate the signal according to oscillatory behav-
(B) EEMD
ior. This means that if signal has overlap in the frequency
domain, TQWT can still separate the signals. Ensemble EMD (EEMD) is another noise assisted decompo-
sition procedure which lessens the mode mixing. The EEMD
Limitation of TQWT TQWT is computed using SALSA algo-
decomposition algorithm of original signal s(t) works in fol-
rithm which is computationally expensive.
lowing steps [51, 138–141, 146]:

3.4.2 Empirical Mode Decomposition (EMD) and its (a) Generate a numerically produced white noise, v(t) and
Derivatives add it to original time signal, s(t) to generate a new
signal:
(A) EMD
EMD decomposes a signal into a number of intrinsic mode z i (t)  s(t) + vi (t) (12)
functions (IMFs) without any convolution of the signal with
wavelet. The whole decomposition using EMD is data- (b) decompose new signal using EMD technique into many
driven. But EMD has mode mixing problem. In mode mixing IMF signals.
problem either a signal of one scale gets split into several (c) steps (a) and (b) are repeated for ‘NE’ times with
IMFs or signals of several scales exist in one IMF [135–137]. different random white noise generated each time to
The Fig. 12 shows a typical signal consisting of a mix of obtain—IMFs at each iteration.

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(d) ensemble means of the corresponding IMFs of the degradation of the bearing. Their study showed that the
decomposed signals are calculated by taking the mean degradation of the bearing can be better expressed in term
of IMF formed in a number of trails. of wavelet packet energy entropy in comparison to the
traditional statistical factors. Saidi et al. [148] proposed Bi-
1 
NE spectrum analysis of IMF for diagnosis of bearing defect.
I M Fr (t)  I M Fri (13) In the HHT method, multi-frequency intrinsic mode func-
NE
i1 tions (IMFs) and pseudo-IMFs gets generated which make
the frequency resolution of HHT poor. In order to solve this
where IMF ir indicates rth IMF generated at trial number problem, Zhang et al. [149] formed a method to generate
i. IMFs without having multiple frequency components and
pseudo components.
The same signal (Fig. 12) was decomposed using EEMD.
Advantage of EMD Unlike wavelet transform whose result
The various IMFs generated using EEMD are shown in
depends on the choice of the wavelet, Empirical mode
Fig. 14. By the use of EEMD, mode mixing is reduced to a
decomposition (EMD), adaptively decomposes a signal into
great extent as compared to EMD. Result of EEMD is influ-
a collection of intrinsic mode functions (IMFs) based on the
enced by the amplitude of added noise and iteration number
local characteristic time-scale of the signal. EMD is self-
(ensemble number). Also, with an increase in ensemble num-
adaptive because the IMFs are determined by the signal itself
ber, computational time becomes high.
rather than the predetermined one.
(C) Application of EMD and EEMD in the area of fault
Limitation of EMD Its overestimates the number of modes
diagnosis
and then separate some information which is originally part
Rai et al. [142] proposed FFT of IMFs for detecting rolling of the same component. As a result mode mixing occurs in
element bearing defects. IMF selection in EMD is gener- the EMD.
ally carried out manually. However manual selection of IMF
Advantage of EEMD It lessens the Mode mixing problem
should be avoided because it can give an erroneous result.
that occurs in the EMD.
Ricci and Pennacchi [143] developed a mathematical/merit
index which allows automatic selection of the intrinsic mode Limitation of EEMD It is computationally expensive and also
functions (IMF) over manual selection method. The benefit of it requires selection of noise parameter for the optimum per-
this improvement was established using the experiment per- formance.
formed on spiral bevel gearbox. A criterion based on mutual
information for selecting of sensitive IMF was developed by 3.4.3 Empirical Wavelet Transform (EWT)
Zhao et al. [144]. This mutual information based criterion
enable selection of sensitive IMF having joint information EWT decomposes a signal using wavelet adaptively formed
between signals measured in the two orthogonal directions. from the supports of few modes [150]. Kedadouche et al.
Jiang et al. [139] proposed a method for the selection of [136] carried out comparison between EWT, EEMD and
noise constant of EEMD. They suggested that selection of EMD. From the experimental studies, they found mode esti-
noise constant should be carried on the basis of frequency mation was better with EWT in comparison to EEMD and
of the noise and the information required from the signal. EMD. The other benefit of EWT was that it requires much less
They suggested that if required signal/information is of high computation effort. EWT has been applied by researchers for
frequency then noise constant should be between 0 and 0.2 diagnosis of the defect. Kedadouche et al. [151] combined
and if required signal/information is of low-frequency value EWT and operational modal analysis (OMA) for decompo-
then it should be 0.2–0.6. sition of signal into multiple components called as modes.
Pan and Tsao [145] carried out envelope analysis of IMF Kurtosis was used to select the mode for envelope analysis
for identification of multiple faults in the ball bearing. They in finding the bearing defect information.
developed criteria to find IMFs having almost same fre- Pan et al. [152] proposed a method based on modified non-
quency content. The similar IMFs were put together. The IMF local means algorithm and modified empirical wavelet trans-
having concentrated energy in both the spectrum of IMF and form (MEWT) for extracting empirical mono-component
the spectrogram was designated for envelope demodulation. modes. The extracted modes were used for mechanical fault
Dybala and Zimroz [2] combined IMFs into combined identification. Cuo et al. [153] carried out diagnosis of loco-
mode function (CMFs) using correlation coefficient for iden- motive bearing defect using empirical wavelet transform.
tification of defect in the bearing of a gearbox using vibration
data. Hong et al. [147] combined wavelet packet and Empir-
ical mode decomposition for determining the performance

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Benefit of EWT EWT can identify the existence of modes than the Kurtogram based approaches for selecting filtering
in the spectrum and delivers different constituents which are band under different operating conditions.
close to the original signal. Lv et al. [159] presented a new morphological filter
called average combination difference morphological filter
3.4.4 Matching Pursuit (ACDIF) for detection of impulse from the noise and pres-
ence of harmonics. They developed a new indicator called
Analysis of vibration signature using matching pursuits with Teager energy kurtosis (TEK) to define the length of struc-
time–frequency atoms for extracting the defect information ture element (SE) which affects the performance of ACDIF.
was reported by Liu et al. [154]. Their proposed method Their method can extract positive and negative impacts which
easily identify inner race defect which was otherwise difficult occur in the vibration signals which strengthened the bearing
to found using continuous wavelet transform and envelope fault diagnosis process.
detection.
Yang et al. [155] presented a basis pursuit method for 3.5 Signal Processing for Defect Detection
signals of bearings having defective inner and outer race. at Varying Speed
It gives fine resolution and sparsity in the time–frequency
domain, which makes the defect identification task easier. Wang et al. [104] presented a hybrid technique for analy-
Cui et al. [156] applied matching pursuit algorithm for sis of the health of rotating machines under varying speed
the measurement of defect in the outer race. In doing so, they conditions. The proposed method consists of integrating
developed a step-impulse dictionary. GA was used to select complex wavelet transform based envelope extraction of
optimal dictionary of the atom. The signal decomposed using speed-varying vibration signals with computed order track-
optimized dictionary was found to clearly reflect entrance and ing for eliminating speed dependency. Further spectrogram
exit corner of spall in the signal. of multiple wavelet envelope signals was obtained by extract-
ing the defects related features.
Limitation The major practical difficulty in applying match- Yang et al. [160] combined envelope analysis, order track-
ing pursuit method is that the success of this method is ing, and the constrained independent component analysis
influenced by the density of the dictionary. The greater is the (cICA) for detection of bearing defect at varying speed. In
density, higher is the accuracy but problem is that increment their first step, envelope of signal is computed. Then, domain
in the density of dictionary impart computational cost. of envelopes was changed to angular by using computed
order tracking. Thereafter, cICA method was employed to
3.4.5 Morphological Filter extract relevant envelope independent components (ICs). The
relevant envelope independent components (ICs), was cre-
Li et al. [157] presented Morphological filter feature selec- ated according to the prior-known feature frequency of the
tion based multi-scale morphological filter (MMF), for train bearing. As a result, the faults related features appear clearly
axle bearing fault detection. The calculated more than 30 fea- in the order spectra of the enveloped ICs.
ture from vibration signals of bearing under different defect Cheng et al. [161] applied resampling on the signal decom-
conditions. The appropriate features were selected using posed by local mean decomposition method for identification
the max-relevance and min-redundancy principle. Then, a of defect which was located on the gear.
filtering scale selection approach for multi-scale morpho- Hu et al. [162] proposed an adaptive and tacholess order
logical filter (MMF) based on feature selection and grey analysis method which overcome the sensitivity of exist-
relational analysis was proposed. The proposed feature selec- ing ridge extraction methods to the noise and trapped of
tion method was compared with kurtosis criterion based ridge extraction method in a local optimum. They adopted
MMF and the spectral kurtosis criterion based MMF. The a novel ridge extraction algorithm based on dynamic path
proposed method outperformed the already existing method. optimization so as to estimate the instantaneous frequency.
Kurtogram is widely used method for the narrowband This algorithm overcomes the inadequacies of the existing
selection for envelope analysis. However, it has sensitivity ridge extraction algorithms.
to random noise and aperiodic impulses which are usually Wang et al. [163] carried out rolling element bearing diag-
found in real application. Therefore, it in the noisy indus- nosis at varying speed in the presence of gearbox vibration.
trial scenario it gives poor results. Tian et al. [158] in their To achieve this they proposed a method which works in fol-
paper proposed a novel modulation signal bispectrum (MSB) lowing steps: (i) First adaptive gear interference was removal
based method for the detection of bearing defect. Their MSB using enhanced adaptive noise cancellation (ANC) algorithm
method allowed suppression of both stationary random noise which does not require an additional accelerometer to pro-
and discrete aperiodic noise. The simulated and experimen- vide reference input. In its place, the reference signal was
tal data analysis showed that the proposed method is better adaptively constructed from signal maxima and instanta-

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neous dominant meshing multiple (IDMM) trend (b) then offers earlier fault detection capabilities along with fault size
fault characteristic order (FCO) spectrum was computed for assessment than vibration analysis. They found that with the
fault detection and (c) A rotational-order-sideband (ROS) increase in the defect size, the burst duration increase. The
based stagey was employed to identify bearing shaft order. relationship between the defect size and acoustic emission
This ROS strategy enables bearing defect identification even of burst size was a significant finding but had not dealt with
in the case when bearing and gear shaft speed are not syn- vibration signal in detail.
chronized. Sawalhi and Randall [28] measured the defect width in
Zhong et al. [164] projected vision and fringe pattern- the rolling element bearing. They emphasized the theory that
based rotational speed measurement system so as to accu- as the rolling element reaches at the mid of a spall impact
rately determine instantaneous speed. The rotational angle is produced which is reflected in the signal. Thus time was
was obtained from the left and right fringe period densities calculated from the entrance of rolling element into spall
(FPDs) of the image order recorded by a high-speed camera. and impact which is later converted into half of spall width.
The instantaneous angular speed (IAS) between two neigh- However, their assumption holds good when roller has only
boring frames was estimated from rotational angle curves. translational movement and defect has small width.
The method was employed to measure instantaneous fre- Liu et al. [166] developed accurate relationship between
quency measurements of wide range. the impulse response and the size and shape of the local
Resampling using order tracking can be used to obtain defect is necessary. The vibration analysis of ball bearing
stationary signal from the non-stationary signal. However, having localized defect with the help of piecewise function.
the order tracking method is not reliable. Haung et al. Their results showed that localized defects with varying sizes
[165] developed resampling-free methods for the bearing are best represented using the proposed piecewise response
fault diagnosis under time-varying speed without using any function for the outer race defect case. The pulse generated
tachometers. They proposed a reliable algorithm for mul- by localized defects is greatly influenced by ratio of length
tiple T–F curve extraction from the TFR based on a fast to width of localized defects as compared to the effect of size
path optimization which is more reliable for T–F curve of length, size of width and shaft speed
extraction. Also, new procedure for bearing fault diagnosis Kumar and Singh [29] measured outer race defect width
under unknown time-varying speed conditions was devel- in taper roller bearing using discrete wavelet transform of
oped based on the proposed algorithm and a new fault the vibration signal. In another study Singh et al. [121] mea-
diagnosis strategy. The average curve-to-curve ratios were sured inner race groove width using wavelet decomposition
utilized to describe the relationship of the extracted curves carried out by Symlet 5th mother wavelet. Their study con-
and fault diagnosis was achieved by comparing the ratios to sists of a detailed analysis of different defect width from the
the fault characteristic coefficients. The study carried out on vibration signal. The defect width can be estimated by mea-
the simulated and experimental signals proves the effective- suring the time difference between entrance and exit of roller
ness of the proposed method. over defect as shown in Fig. 15. The point on the signal cor-
Summary The most widely used method for identifica- responding to the leading corner of the defect is denoted by
tion of defect is order tracking. Order tracking order-tracking G1 and the same for trailing/exit groove corner is denoted
eliminates the smear effect of the spectrum due to continu- by G2. The roller de-stress up to DS in the signal. The GB
ous speed fluctuation and transform the smeared spectrum to in the Fig. 15 shows the impact of the roller with the groove
a sharper version in order spectrum. Earlier order tracking base. The roller will remain in the contact with the groove
was used to carry out with the tachometer. These days trend base until it reaches the trailing edge of defect giving highest
has been to develop resampling free method, without using magnitude in the signal (point G2).
tachometer to identify defect at varying speed. Khanam et al. [167] also applied DWT based decomposi-
tion to measure the faults of different sizes on the outer race
for a ball bearing. They found that their measured results
4 Defect Width Assessment were similar to the actual fault sizes.
Zhao et al. [146] measured the defect width in the outer
Defect width measurement using vibration signal requires race of a bearing using a combination of IMFs produced by
extra attention so that defect commencement and exit could the empirical mode decomposition. The approximate entropy
be spotted from the noisy vibration data, without much loss of the IMFs was used to aggregate the IMF so as to spot the
of information. impact of the ball with the edges of the defect in the signal.
Al-Ghamd and Mba et al. [53] carried out experiment Jena et al. [168] measured defect width using ridge
on defects of varying sizes on the outer race of a test detection method. The vibration signal was denoised using
bearing. They compared AE and vibration analysis over a un-decimated wavelet transform (UWT). Then ridge spec-
range of speed and load conditions. They concluded that AE

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Kumar and Kumar [30] estimated width of defect present


on the roller of taper roller bearing. UWT, adaptive wavelet,
and TMI of adaptive wavelet coefficients were used for the
purpose. The UWT was used to denoise the signal. A wavelet
was extracted from the signal itself which was used to carry
out adaptive wavelet analysis. The adaptive wavelet enhances
the weak defect comment featured. Then, TMI of the CWT
coefficient was carried out to find the time difference between
defect commencement (G1) and defect exit (G2) for the mea-
surement of defect width as carried out in Fig. 16.
Summary Defect width measurement has been carried out
mostly on single seeded bearing defect. Defect width mea-
surement using vibration signal requires extra attention so
that defect commencement and exit could be spotted from
Fig. 14 IMFs 1–9 generated by EEMD of the signal in Fig. 12
the noisy vibration data, without much loss of information.
Natural defect width measurement is only reported in Ref.
[169]. There is still scope exist to measure the naturally orig-
inating spall.
trum was generated from the denoised signal to spot the two
corners of defect.
Wang et al. [169] proposed a scheme of estimating bearing 5 Defect Modelling
spall size using tacholess synchronous averaging (SSA) for
the measurement of natural spall. They also set a limit equal Liu and Shao [171] proposed a dynamic model to determine
to angular spacing between the two consecutive rolling ele- effects of defect edge topographies on the contact stiffnesses
ments for the measurement of defect size. between the ball and the defect edges, and the vibration
Hemmati al. [170] applied wavelet packet transform response of the ball bearing. The outcome of their study sug-
(WPT) so as to filter the acoustic signal and then envelope gest that contact stiffness between the ball and the races of
was extracted so as to measure the defect present on the inner the ball bearing varies with the contact positions between
race, outer race and rolling element of taper roller bearing the ball and the defect edges when the ball passes over the
under varying speed condition. defect. It occurs due to changes in the numbers of the contact

Fig. 15 Spotting of trailing and


leading edge of the groove on
inner race of a bearing

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Mishra et al. [176] developed three simulation mod-


els for deep groove ball bearings. These three models are;
MATLAB-Simulink environment, a bond graph model and
an ADAMS software based model. Their ADAMS model
simulated complex fault scenarios easily. The bond graph and
ADAMS models simulated the effect of loose balls (clear-
ance effect). The simulation of the 5-DOF Simulink and
bond graph models revealed that faults in rolling elements
cause clear periodic impacts at ball spin frequency (BSF).
The simulation of ADAMS model revealed loss of contact
in unloaded zones resulting in a significant change of ball
spin velocity and thus, justifies why BSF and ball defect fre-
quency are absent in the frequency spectra of experimental
signals.
Liu and Shao [177] developed a model for calculating
the deformations at the sharp edges. Their proposed model
can analyse the influences of the housing support stiffness
and sizes on the vibration characteristics. Their model can
also describe the time varying displacement excitation and
time-varying contact stiffness coefficient between the roller
and defect edges when the roller passes through the defect
zone. In another work, Lu and Shao [178] improved analyti-
Fig. 16 Defect commencement and exit in the burst produced due to
cal roller race contact model for a lubricated rolling element
defect on the roller [30] to determine the defect edge propagation.
Singh et al. [179] modeled vibration response of a rolling
element bearing with a localized outer raceway line spall.
The finite element (FE) model was solved using an explicit
surfaces between the ball and the defect edges. They also dynamics FE software package, LS-DYNA. The time and fre-
found that the total contact stiffness also increases with the quency domain analyses of the results show that the FE model
increase in the elevation angle of defect. generates accurate bearing kinematics and defect frequen-
Ahmadi et al. [172] improved nonlinear dynamic model of cies. The time–frequency analysis highlights the simulation
the contact forces and vibration generated in defective rolling of distinct low- and high-frequency characteristic vibration
element bearings. Their model considered the finite size of signals associated with the unloading and reloading of the
the rolling elements. Due to this, they were able to predict rolling elements as they move in and out of the defect, respec-
the impact event occurring in the defective bearing. tively.
A model considering time-varying displacement impulse Liu et al. [180] developed analytical model to analyze
and time-varying contact stiffness was developed [173] to vibration response of a cylindrical roller bearing with a local-
investigate the effect of rolling element defect depth and ized surface defect. Using their model they studied effects of
edges. This model gives impulse which is sensitive to the radial load, defect sizes and types on the contact deformation,
changes in the contact between the rolling element and fault contact force between the roller and race, and the vibrations
edges as well as defect depth. responses. The outcome of their work suggests that the con-
Khanam et al. [174] developed theoretical model to pre- tact deformation gets intensified with the increase in radial
dict the impact of the rolling element at the fault zone with load and defect length. Also effect of defect location on the
a localized fault on the races of the rolling element bear- contact deformation is greater when the radial load is more.
ing. A multi-event excitation force excitation model based Liu et al. [181] developed a model to study the effect of
on contact mechanics was presented to formulate the fault, natural defect on the rolling element bearing by introduc-
which was a function of the speed, load, and fault edge cur- ing geometric features of natural defect. The roller–raceway
vature. Their response can be analyzed in time and frequency contact was analyzed under different load and defect size by
domains to get an idea about the bearing fault and its size. introducing contact stiffness into the quasi-static model of
Ahmadi et al. [175] studied the effect of the centrifugal roller bearing. The contact load distribution and stiffness of
and inertia force of on the vibrations of a rolling element roller bearing were simulated under different defect sizes and
bearing with a localized fault on the races. A new algorithm
was also proposed to estimate the defect size.

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operating conditions. Simulation results showed that roller


bearing was insensitive to natural defects and the prevailing
fatigue criteria is not applicable to roller bearing.
Hammad et al. [182] combined 3D FEA with surro-
gate modeling and Monte Carlo simulations for predicting
fatigue failure probability of surface c-shaped cracks in sili-
con nitride ball bearing elements under rolling contact fatigue
(RCF). The result suggests that on reducing the maximum
crack size by 50% then the failure probability of the ball gets
lessen by 95%. Similarly, on increasing the fracture threshold
of ball material by 75%, the failure probability gets reduced
by 86%.
Summary Defect modeling can be carried out using Fig. 17 Support vector machine for classification
MATLAB-Simulink, bond graph, and FEA software. Mod-
eling can be useful to predict the vibration response and can
highlight the impact mechanism without carrying out costly
experiments. Different bearing defect models suggest that
tures, each for time and frequency domain signals of vibration
bearing vibration is significantly affected by the various fac-
and acoustic were obtained. They found that RVM with fea-
tors such as: defect length and width [166, 174], defect depth
tures extracted from acoustic signal gives better classification
[173], defect position [180], defect edge deformations [177],
accuracy than SVM.
and defect profiles [171].
Khalid et al. [188] in their work compared the performance
of three different types of ANNs. Laplace wavelet analysis
technique was used for extraction of feature from the signal of
6 Artificial Intelligence for Defect defect free and defective bearings. The results show that the
Identification RBF accuracy was relatively less compared to BP and PNN
network. The training time of PNN of BP and RBN networks
Timely monitoring and the accurate diagnostic decision is an was found to be very less with high classification success rate.
important aspect of having best performance from machin- The rolling element defect identification accuracy was more
ery. These days artificial intelligence has emerged as an as compared with the race defect because of low magnitude
effective tool and is used in every field to automate the deci- of the extracted feature.
sion task. Through supervised learning, knowledge about Lei et al. [189] proposed, EEMD and wavelet neural
faulty defect condition can be supplied to model. After train- network (WNN) for analysis of the multiple defect on the
ing, the model can be used to identify the defect in the bearing of a locomotive. Fernández-Francos et al. [190]
bearing. This makes the problem as simple defect classifi- carried out a run to bearing failure experiment. The pro-
cation problem [183]. The recent developments to facilitate posed method consisted of training of one class SVM. The
ease in diagnostic decision through artificial intelligence are SVM indicates abnormality when degradation of the bearing
discussed in this section. occurs. After determining an abnormal state of bearing, a sen-
Li et al. [184] predicted deterioration of rolling element sitivity analysis was carried out to determine band in which
bearing using adaptive prognostics based on mechanistic defect frequency appears prominently. Thereafter, envelope
modeling and parameter tuning for complex cepstral coef- spectrum of the selected band was obtained for anticipated
ficients wavelet transform time windows at Mel-frequency fault information.
scales. Yang et al. [185] proposed fault diagnosis method for Kankar et al. [191] presented cyclic autocorrelation of
roller bearing using envelope of IMF and SVM. The SVM vibration signals for rolling element bearings fault diagnosis.
tries to maximize the distance between two classes. A typical The statistical features extracted from CWT coefficients and
structure explaining principal of SVM is shown in Fig. 17. degree of cyclo-stationary was used as input features. Two
Sreejith et al. [186] used ANN for automatic diagnosis of supervised learning techniques such as SVM and ANN, and
defect in rolling element bearings. The features used for mod- self-organizing map (based on unsupervised learning tech-
eling were normal negative log-likelihood value and kurtosis nique) were used for faults classification. The best defect
of time-domain vibration signals. identification accuracy was achieved using SVM.
Widodo et al. [187] carried out defect diagnosis using Pandya et al. [192] modified KNN (K-nearest neighbor
multi-class relevance vector machine (RVM) and support classifier) by introducing asymmetric proximity function
vector machine (SVM) at low but varying speed. Twenty fea- (APF). Their proposed APF-KNN algorithm has classifica-

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tion accuracy of 96.6667% which outperformed the KNN


algorithm.
Zhang et al. [51] proposed KPCA and SVM optimized by
PSO for carrying out bearing defect identification. The study
was carried out on the ball bearing data of Case Western
Reserve University. Their research was limited to the defect
classification. Shen et al. [193] modeled SVR using feature
extracted from signal processed by WPT for defect diagnosis
in the bearing and gearbox.
Du et al. [194] proposed the use of wavelet leaders mul-
tifractal features for classifying fault locations and fault of
different severity using SVM. They proposed three new fea-
tures for the improvement of diagnosis result achieved using
conventional features. For the improvement of accuracy, they
employed feature selection using DET method. Chen et al.
[195] put forward multi-kernel support vector machine opti-
mized by chaotic PSO and dimension reduction of the feature
using local tangent space alignments (LTSA) method for
bearing fault analysis.
Shao et al. [196] proposed fault feature extraction using
wavelet packet transform and kernel principal component
analysis (KPCA). Unal et al. [197] carried out roller bearing
defect analysis using ANN whose structure was optimized
using genetic algorithm. The modeling of ANN was carried Fig. 18 A typical three layer feed-forward neural network
out using feature extracted from envelope spectrum. Zhu et al.
[198] proposed hierarchical entropy (HE) as a new feature
for bearing defect identification. tion clusters by applying fuzzy C-means in order to label the
Safizadeh and Latifi [199] proposed a method for bear- data attained from a run to failure experiment.
ing fault diagnosis by acquiring data from two sensors i.e. Kumar and Kumar [107] developed SVM based model
accelerometer and load cell. The scheme consists of combin- for detection of impeller and bearing defect in the centrifu-
ing the data obtained from load cell and accelerometer. From gal pump. It was achieved by processing the signal using
the combined data, time and frequency domain feature were wavelet transform and extracting prominent features of the
extracted. Further, dimension of feature was reduced by PCA. defect from the raw signal and scale marginal integration
Then reduced dimension features were applied to KNN for (SMI) graph, which shows the energy distribution at multi-
the leaning of defective condition of bearing. Their method scale. The obtained features were inputted to the SVM for
successfully separated healthy and different defective condi- the learning of the model. After training, test features were
tions of bearing. In the case when data from two sensors were applied to model for the defect diagnosis.
used separately, the accuracy of classifier was totally differ- In another work, Kumar and Kumar [202] automated the
ent i.e. load cell data was found to differentiate only normal process of defect width prediction. In their work, two fea-
and defective bearing data i.e. it fails to differentiate among tures, time duration of burst produced due to defect and burst
defective conditions of bearing. The acceleration data, how- amplitude difference were proposed for defect size predic-
ever, failed to differentiate among non-defective bearing and tion. The defect corners were spotted using a-well designed
bearing with outer race defect but was able to differentiate algorithm. Levenberg–Marquardt back-propagation ANN
other different defective conditions of the bearing. network was used for the purposed. A typical structure of
Tang et al. [200] proposed manifold learning (ML) and the network is shown in Fig. 18.
Shannon wavelet support vector machine for defect identifi- Recent development [203] in the area of artificial intelli-
cation transmission system of the wind turbine. Liu et al. gence is deep neural networks (DNNs). In place of shallow
[201] used SVMs to classify several degradation stages. one’s structure, DNN used deep structure to extract the useful
Vibration signal was processed by moving average method, information data and to form complex non-linear functions
before feature extraction. Pearson correlation and PCA were for the learning of network. Based on DNNs, a novel intelli-
applied for feature selection and reduction, respectively. gent method using frequency domain signal was proposed to
Input features data were related to different fault degrada- improve the defect diagnosis result when performed on the
massive data. The proposed method was applied to diagnose

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rolling element bearings and planetary gearboxes from the of accelerometers and acoustic emission sensors data was
enormous signals. The diagnosis accuracy of their DNN was observed along with response of temperature and lubrication
better than existing neural networks. monitoring technique.
Guo et al. [204], improved existing deep deep convolu- Mahamad et al. [207] proposed ANN to estimate remain-
tion neural network (DCNN) by adding an adaptive learning ing useful life (RUL) of a bearing. They used time and
rate and a momentum component to the process of weight Weibull hazard rates of RMS and kurtosis from various con-
updating, producing an adaptive deep convolution neural net- ditions of the bearing as input for ANN and the output as the
work (ADCNN). The results of experiments with bearing remaining life percentage.
data demonstrate the superiority of the proposed ADCNN Li et al. [208] proposed energy ratio of residual signal (i.e.
model to other fault-diagnosis methods, such as traditional signal obtained by subtracting original signal and signal fil-
DCNNs. tered with Auto Regressive filtering) and original signal for
Shao et al. [205] developed convolutional deep belief net- determination of health degradation of bearing under normal
work (CDBN) with compressed sensing for feature learning and abnormal operating conditions. Under abnormal oper-
and diagnosis of rolling element bearing defect. The com- ating condition where traditional parameters fail to respond
pressed sensing (CS) was used to reduce the vibration data. with degradation of bearing the proposed technique responds
CDBN model with Gaussian visible units was designed to effectively.
improve feature learning ability from the compressed data. Maio et al. [209] proposed a prognostic procedure based
Exponential moving average (EMA) technique was used to on RVM and model fitting for estimation of the RUL of the
increase the generalization performance. The results showed thrust ball bearing. The furthermost relevant basis functions
that the developed method was more effective than the exist- were identified by the RVM and were then fitted to the degra-
ing conventional neural networks. dation model which was then generalized for estimating the
RUL of the thrust bearing. The experimental effectiveness
Summary Artificial intelligence works without human inter-
of the proposed scheme was established using four set of
vention and has emerged as an important tool in the field of
bearings.
bearing defect diagnosis. The sensor output can be used as
Benkedjouh et al. [210] used nonlinear feature reduction
an input for the defect diagnosis. It has largely been explored
(ISOMAP) and SVR for determining remaining useful life
in defect identification by extracting defect features from
(RUL). The proposed method works in offline and online
vibration signals. Fusion of data for the profitable use of
mode. The offline step consists of acquiring vibration signals,
artificial intelligence has also been reported. Artificial intel-
extracting features, developing exponential SVM models
ligence systems perform satisfactorily. Their accuracy can
from the extracted feature which then represent the degra-
be improved by incorporating optimization algorithm such
dation of bearing.
as genetic algorithm (GA) and particle swarm optimization
In the study carried out by Dong et al. [211] a bearing
(PSO). A lot of works has been done covering software aspect
degradation prediction based on the principal component
of artificial intelligence. There is a need to develop hard-
analysis (PCA) and optimized LS-SVM method was pro-
ware based on artificial intelligence (AI) algorithm, so that
posed. The method consists of extracting features from the
automatic defect identification and diagnosis of fault without
signal in the three domains: time, frequency, and time–fre-
human intervention could become possible.
quency domain. Further, feature dimension was reduced by
carrying out PCA of the original feature. Then, using newer
lower dimension features, LS-SVM model was constructed
7 Artificial Intelligence for Defect Prognosis and trained for assessment of bearing degradation. The
LS-SVM parameters were optimized using particle swarm
Li et al. [166] used adaptive prognostics based on mechanistic optimization (PSO).
modeling and parameter tuning for predicting deteriora- Shakya et al. [212] proposed Mahalanobis distance based
tion of rolling element bearing. In another study, Li et al. methodology for carrying out degradation of the bearing.
[206] modified the methodology by introducing a lognor- They extracted features from the signal in the time, frequency,
mal random variable in a deterministic defect-propagation and time–frequency domain. The features extracted from sig-
rate model to estimate the rate of bearing defect growth. The nal of various domains were fused into a single parameter,
simulation and experimental study carried out for testing of called as Mahalanobis distance. Their proposed Mahalanobis
bearing fatigue life show the capability of adaptive prognos- distance method responds effectively to the degradation of
tic methodology in remaining life prediction. seeded as well naturally degraded bearing defects.
Williams et al. [46] performed run-to-failure testing of Ali et al. [213] proposed IMF energy entropy as a feature
bearing. The trend followed by statistical features such as for carrying out degradation analysis of the bearing. Singh
root mean square, peak value, kurtosis and crest factor et al. [214] proposed online bearing degradation assessment,

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based on the sensitive IMFs attained by carrying EEMD of nosis of bearing defect. However, result of wavelet analysis
the vibration signal. The relative change in the normalized are dependent on the choice of wavelet. To solve the selec-
Pearson coefficient value was used to select the threshold tion of wavelet required for fault analysis, researchers have
value for selecting the sensitive IMFs. The Jensen-Rnyi started the extraction of wavelet from the signal. Most of
Divergence probability distributions of the IMF energies, the signal analysis methods are focused on the single-seeded
regarding the healthy condition (base probability) and the defects. Only a few researchers have reported detection of
new condition data, were measured. The determined sensitive multiple faults. Defect identification by processing of vibra-
IMFs cluster was used to estimate the probability distribution tion signal has been attempted by many researchers. Defect
to determine bearing degradation. identification is relatively easy in comparison to defect width
Rai and Upadhyay [215] in their study proposed bearing measurement. The defect width measurement requires extra
performance degradation assessment (PDA) method using attention to spot defect commencement and exit from the
empirical mode decomposition (EMD) and k-medoids clus- noisy vibration signal, without much loss of information. A
tering. They extracted fault features from the bearing signals scope and challenge still exists to measure the naturally orig-
processed by EMD. The extracted features were then sub- inating spall.
jected to k-medoids based clustering for obtaining the normal Defect modeling has been reported by researchers using
state and failure state cluster centers. They calculated a con- MATLAB-Simulink, bond graph and FEA software pack-
fidence value (CV) curve based on dissimilarity of the test ages. Modeling can be useful to predict the vibration response
data object to the normal state which was used as degradation and can highlight the impact mechanism without carrying out
indicator for assessing the health of bearings. costly experiments. Fusion of data from different sensors is
Summary Defect prognosis can be carried out by artificial also being explored to facilitate accurate diagnosis of fault.
intelligence models as well as probabilistic models. Progno- Signal processing methods for detection of defect at varying
sis model can trigger the alarm if the forecast value exceeds speeds have also been reported. Earlier resampling method
the predefined threshold. They help get prepared for occur- was used to identify defect at varying speed which was
rence of potential fault or halt of the machine. Prognosis error prone. Researchers have developed resampling-free
requires huge computation effort, data and storage space. methods for the bearing fault diagnosis under time-varying
The future belongs to prognosis. Large application of defect speed without using any tachometers. Defect prognosis has
prognosis using artificial intelligence, intended for profitable also received the attention. Defect prognosis can be carried
running of industry is expected in near future. out by artificial intelligence model as well as probabilistic
model. Prognosis model can trigger the alarm if the diagnos-
tic parameter exceeds the predefined threshold. Nowadays
inclination is also towards developing new health indicator.
8 Conclusion and Future Trend The novel contributions for proposing health indexes are also
presented in this paper.
An attempted has been made to summarize recent and tra-
ditional research and development in defect diagnosis and Acknowledgements Authors are thankful to Editor for facilitating
prognostics. The traditional research is incorporated to set reviewer’s feedback to the manuscript. The valuable suggestions of
up the link to show how research these days has been anonymous reviewers in improving the manuscript are thankfully
acknowledged.
advanced. The selected work report both traditional and novel
results regarding the underlying techniques: such as time
domain, Cyclostationary techniques, Frequency domain, and
time–frequency domain techniques such as EMD, EEMD
Appendix
and derivatives of Wavelet Techniques (like CWT, DWT,
A summary of signal processing techniques used by different
WPT, morphological filter, Empirical wavelet transform, and
researchers for certain objectives are listed in Table 3. This
Matching Pursuit). A summary of signal processing tech-
table covers literature with mention of methods applied for
niques used by different researchers for certain objectives
diagnosis of different defects in rolling element bearings. It
are listed in Table 3 of the Appendix. It has been observed
also covers methods used for estimation of size of the defect.
that wavelet has emerged as an excellent tool for the diag-

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Table 3 A summary of the


signal processing techniques Method Reference Purpose
used for the fault diagnosis of
rolling element bearings EMD + Pearson correlation coefficient 2 Diagnosis of seeded defect
WPT 4 Diagnosis of seeded defect
Modeling 10–13 Modelling of indentation
Envelope spectrum 27 Diagnosis of distributed defect
MED + cepstral 28 Measurement of seeded defect
Time and frequency domain 21 Diagnosis of Crack
Time domain statistical parameter 22 Diagnosis of Crack
Kurtogram 24 Diagnosis of Crack
FFT 25 Diagnosis of Crack
Power spectrum density 26 Diagnosis of Crack
DWT 29 Measurement of seeded defect
UWT + adaptive wavelet transform 30 Measurement of seeded defect in the
rolling element of the bearing
WPT 32 Diagnosis of seeded defect
EMD (selection of IMF) 33 Diagnosis of seeded defect
WPT 34 Diagnosis of seeded defect
Time domain zero crossing features + 44 Identification using artificial intelligence
ANN
Time domain statistical parameter 46 Prognosis
Time domain statistical parameter + ANN 47 Identification using artificial intelligence
Time domain +frequency domain 49 Identification using artificial intelligence
statistical parameter + ANN
ANN 50 Identification of defect using artificial
intelligence
EEMD + KPCA + SVM + PSO 51 Fault severity using artificial intelligence
Time domain analysis 53 Estimation of defect size
Time domain analysis 54 Degradation analysis of bearing
Spectral Kurtosis + Envelope 65 Diagnosis of seeded defect
Complex Morlet wavelet transform 66 Diagnosis of seeded defect
3-D spectrum 67 Diagnosis of seeded defect
Envelope 71 Diagnosis of seeded defect
Frequency domain feature + SVM 72 Identification using artificial intelligence
Kurtogram 73 Diagnosis of seeded defect
Kurtogram + GA 74 Diagnosis of seeded defect
Protugram 75 For finding optimum band for envelope
analysis. A comparison was also made
with kurtosis. Study was carried out on
the naturally originated spall
Ratio of cyclic content (RCC) 76 For finding optimum band for envelope
analysis. A comparison was made with
kurtosis method. For diagnosis and
degradation of natural occurring defect
Cyclostationary analysis 77 For diagnosis of bearing defect in the
helicopter
Cyclostationary analysis 78 For diagnosis of seeded defect
Blind extraction of Cyclostationary source 79 For diagnosis of distributed and seeded
defect
Correlation spectra (CS) and Integrated 80 CS is for identification of defect and ISC
spectral correlation (ISC) is an indicator of severity of defect. The
comparison of ISC was done with
statistical parameter

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Table 3 continued
Method Reference Purpose

Average wavelet transform 93 For diagnosis of seeded bearing defect


CWT + wavelet produced using 95 For diagnosis of seeded bearing defect
optimization process
CWT + wavelet produced using 97 For diagnosis of seeded bearing defect
optimization process + SVD for
determining optimum filtering band
CWT using impulse resonance wavelet 98 For diagnosis of seeded bearing defect
Lempel–Ziv complexity and CWT 99 For severity assessment of the seeded
defect
CWT using optimised morlet wavelet 100 For diagnosis of seeded bearing defect
CWT using Morlet wavelet. The morlet 105 For diagnosis of seeded bearing defect in
wavelet was optimized using Fuzzy rule cooling fans
CWT + LTSA 106 For diagnosis of seeded bearing defect
CWT + SVM 107 For diagnosis of different types of defect
in the centrifugal pumps
DWT + ANFIS 112 For diagnosis of seeded bearing defect
DWT + hidden markov model 117 Identification of defect using artificial
intelligence
DWT + SVM 118 Identification of defect using artificial
intelligence
Morphological wavelet 119 For diagnosis of seeded bearing defect
DWT + multi scale slope features 120 For diagnosis of seeded bearing defect
WPT + ANN 125 Identification of defect using artificial
intelligence
WPD +EMD + ANN 127 For diagnosis of rotor defect
WPD + hybrid PSO + SVM 128 Identification of defect using artificial
intelligence
WPT + manifold learning 129 For diagnosis of seeded bearing defect
TQWT 132-134 For diagnosis of seeded bearing defect
EMD 143 For diagnosis of seeded bearing defect
EMD 143 Proposed merit index for selection of IMF
for fault diagnosis
EMD + mutual information for selection 144 For diagnosis of seeded bearing defect
of IMF for fault diagnosis
EEMD 139 Proposed a criteria for the selection of
noise constant of EEMD
EMD + Envelope analysis 145 Multiple defect diagnosis by clubbing
IMD having similar frequency content
EEMD 146 For the measurement of seeded defect
WPT + EMD 147 Degradation of the bearing
EMD + Bi-spectrum 148 For diagnosis of seeded bearing defect
EWT 136, 151–153 For diagnosis of seeded defect
Matching pursuits 154–155 For diagnosis of seeded defect
Matching pursuits + GA 156 For the measurement of seeded bearing
defect
Morphological filter 157–159 For diagnosis of seeded defect
Complex morlet wavelet +order tracking 104 For diagnosing of seeded bearing defect at
varying speeds
Envelope + order tracking + constrained 160 Defect diagnosis at varying speed‘
Independent component analysis
Local mean decomposition + order 161 Defect diagnosis at varying speed.
tracking

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Table 3 continued
Method Reference Purpose

Ridge detection 162 For extraction of instantaneous frequency


ANC + order tracking + rotational order 163 Identification of bearing at varying speed
side band strategy when bearing shaft is not synchronised
with gear shaft
Vision and fringe pattern 164 For extraction of instantaneous frequency
T–F curve extraction from TFR using fast 164 Resample free method for detection of
path optimization defect at varying speed.
MED + cepstrum 28 Measurement of spall width
EEMD + CWT using adaptive wavelet 103 Fusion of acoustic and vibration sensing
transform for the identification and measurement
of defect width.
Piecewise response 166 Indication of defect size
DWT using Symlet 5 wavelet 29, 121, 167 Measurement of race defect of taper roller
bearing
EEMD + Approximate entropy 146 Measurement of spall width
UWT + Ridge spectrum 168 Measurement of race defect of taper roller
bearing
Tacholess synchronous averaging (SSA) 169 Measurement of size of natural spall
WPT + envelope 170 Measurement of race and rolling defect of
taper roller bearing
UWT + adaptive wavelet transform 30 Measurement of rolling defect of taper
roller bearing
Defect modelling 171–182 Modelling of defect
Cepstral coefficient wavelet transform + 184 Degradation of rolling element bearing
mechanistic modelling
EMD + SVM 185 Identification of defect using artificial
intelligence
ANN trained form log-likehood value and 186 Identification of defect using artificial
kurtosis intelligence
RVM from time and frequency based 187 Identification of defect using artificial
features + comparison with SVM intelligence at slow speed.
Laplace wavelet with three different kind 188 Identification of defect using artificial
of ANNs intelligence
EEMD + wavelet neural network (WNN) 189 Multiple defect on the rolling element
bearing
One class SVM 190 For degradation analysis of bearing
Cyclic autocorrelation + CWT + (SVM or 191 Identification of defect using artificial
ANN or SOM) intelligence
APF-KNN 192 Identification of defect using artificial
intelligence
Wavelet leaders multifractal features + 194 For fault location and fault severity
SVM assessment using artificial intelligence
Multi-kernel SVM optimized by chaotic 195 Identification of defect using artificial
PSO + LTSA intelligence
WPT + KPCA 196 Identification of defect using artificial
intelligence
ANN + GA 197 Identification of defect using artificial
intelligence
Hierarchical entropy (HE) + SVM + PSO 198 Identification of defect using artificial
intelligence
PCA + KNN 199 Fusion of data for the diagnostic of
bearing defect
Manifold learning and Shannon wavelet 200 Identification of defect using artificial
support vector machine intelligence

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Table 3 continued
Method Reference Purpose

Moving average + Pearson correlation and 201 Identification of degradation stages


PCA + SVM
CWT + SVM + GA 107 Identification of impeller and bearing
defect in the impeller
Adaptive wavelet transform + ANN 202 Prediction of defect width
Frequency domain signal + deep neural 203 Identification of defect using artificial
networks intelligence
Deep deep convolution neural network 204 Identification of defect using artificial
(DCNN) modified by adding an adaptive intelligence
learning rate and a momentum
component
Convolutional deep belief network + 205 Identification of defect using artificial
Compressed sensing (for reduction of intelligence
vibration data)
Introduced lognormal random variable in 206 Prognosis of bearing defect
a deterministic defect-propagation rate
model
Time domain statistical parameter 46 Study of statistical parameter while
performing run to failure experiment
Time domain statistical parameter + 207 Remaining useful life (RUL) of bearing
Weibull hazard rates + ANN
Feature extracted from auto regressive 208 Degradation of bearing
filtered signal and time domain signal
RVM and model fitting 209 Remaining useful life (RUL) of bearing
ISOMAP + SVR 210 Remaining useful life (RUL) of bearing
PCA + PSO + LS-SVM 211 Degradation of bearing
Mahalanobis distance 212 Degradation of bearing
EMD 213 Remaining useful life (RUL) of bearing
EEMD + Pearson coefficient + 214 Degradation of bearing
Jensen-Rnyi divergence probability
distributions
k-Medoids clustering + EMD 215 Degradation of bearing

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