Client Name FORAN Designer HAK

Project Name 221515 Company Birikim Mükendislik

Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

System Information
Calculation method CEMA 7th (default) Idler Set Data
Conveyor Length / Height 31 / 1,4 m Carry (wing
Return
Material lift 1,3 m / center)
Ambient temperature range 10 to 25 °C Series name Series 45 Series 35
Bearing 6309 6307
Material Properties Number of rolls 4 2
Type low Sulphur tailing Trough angle (deg) 20 5
Design Tonnage 716 t/h Type Inline Inline
Density 1880 kg/m3 Idler spacing (m) 0,50 3,00
Maximum lump size 14 mm Number of ıdler sets 40 10
Surcharge angle 30 deg Roll diameter 152 152
Roll rpm 8 8
Total drag (N) 22,4 9,9
Belt Properties
Drag range (N) 23,1 - 66,2 3,5 - 11,4
Type Steel cord Roll length 250 / 1050 1300
Width 2439 mm Shaft diameter (mm) 45,0 35,0
Rating 2000 N/mm Dynamic capacity (kN) 55,3 35,1
Speed 0,06 m/s L10 life1 (1000 hrs) 350,0 / 350,0 350,0
Top / bottom cover thickness 12,0 x 8,0 mm Shaft deflection (min) 0,20 / 8,72 5,29
Total thickness 26 mm 1
L10 life above which 95% of idlers exceed
Weight (new / worn) 94,6 / 72,7 kg/m
Modulus 144.000 kN/m Drive Station
Tape length 65,03 m
Belt cycle time 18,1 min Type Variable speed
Synchronous RPM 1800 RPM
Tension Summary Running Momentary Motor quantity / rating 1 / 37,0 kW
Maximum tension (kN) 716 753 Total ınstalled power 37,0 kW
Minimum safety factor 6,82 6,48 Nominal empty / full power (7 / 67%) 2,6 / 24,8 kW
Minimum tension (kN) 244 213 Min / max demand power (7 / 83%) 2,6 / 30,6 kW
Maximum belt sag (%) 0,84 0,96 Frame Size IEC 200L
Motor Voltage 600 V
Cross Sectional Loading Efficiency 94,5 to 97,5%
Material mass (wm) 3314,8 kg/m Maximum starting torque 97%
Combined mass (wm + wb) 3409,5 kg/m Inertia - Motor 0,5 kg·m²
Edge distance (required / actual) N/A Pulley lagging type Ceramic
Cross sectional area N/A Motor wrap angles 180
Cross sectional loading (utility / total) N/A Lagging friction factor (run / accel) 0,36 / 0,45
Bed depth N/A
Take-up Data
Type Fixed
Location Tail / Pulley #2
Steady state tension 244 to 363 kN
Momentary tension 213 to 363 kN

Required pulley displacement 1,35 m

Dynamic displacement (incl thermal) 0,00 m
Permanent elongation 0,03 m
Splice length (1 included) 1,07 m
Flooded belt tonnage 716 t/h Clearance 0,25 m
Flooded (wm + wb) 3409,5 kg/m
Backstops

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Backstop type None installed Total splice length 2140 mm

Cable diameter 5,5 mm
Brakes Number of cables 166
Brake type None installed Cable pitch / cable gap in splice 14,32 / 3,99 mm

Reducer Information
Other Information
Manufacture N/A
Frame size N/A Loaded beltline mass (excluding motors) 343.384 kg
Reducer ratio 2008,310 Total inertia (ref HS shaft) 0,04 kg·m2
Catalog reducer ratio 0,000
RPM (High Speed) 1800 RPM Demand Power (kW)
RPM (Low Speed) 0,9 RPM Demand % Motor
Case
Configuration Shaft Mount power Nameplate
Number of stages 3 Empty - NF 2,6 7,1
Service factor 1,4 Full - NF 24,8 67,1
Power rating 0,0 Full - LF 18,5 50,0
Full - HF 30,6 82,8
Motor Torque
Din Factor and Total Equivalent Mass
100% Motor Torque - High Speed 199 N·m Belt line
Motor Shaft Torque - Running (FN) 134 N·m Case Din factor
mass (kg)
Motor Shaft Torque - Starting (FN) 163 N·m Empty - NF 0,0315 4.964.985
100% Motor Torque - Low Speed 400.217 N·m Full - NF 0,0162 5.059.319
Low Speed Shaft Torque - Running (FN) 252.889 N·m Full - LF 0,0099 5.057.892
Low Speed Shaft Torque - Running (Max) 310.900 N·m Full - HF 0,0184 5.059.510
Low Speed Shaft Torque - Starting (FN) 296.999 N·m
Low Speed Shaft Torque - Starting (Max) 355.011 N·m Maximum Belt Tensions (kN)
Case Running Dynamic
Starting and Stopping Empty - NF 384 384
Start control Fixed time Full - NF 658 699
Start time 15,0 s Full - LF 541 575
Emergency stop control Drift Full - HF 716 753
Emergency stop time 1,0 to 7,9 s
Material buildup in chute 0,1 m³ Belt Safety Factor
Case Running Dynamic
Tension Ratios Empty - NF 12,69 12,69
Full - NF 7,42 6,98
Allowable (running) 3,10 Full - LF 9,02 8,48
Running tension ratio 2,92 Full - HF 6,82 6,48
Allowable (dynamic) 4,11
Starting tension ratio 3,51 Minimum Belt Tensions (kN)
Case Running Dynamic
Transition Lengths Empty - NF 363 363
Transition method CEMA 7 Full - NF 272 245
Tail transition length (inline) 6,90 m Full - LF 247 213
Head transition length (elevated 19 mm) 6,60 m Full - HF 244 214

Estimated Splice Data Maximum Belt Sag (%)

Case Running Dynamic
Splice type 2-Step
Empty - NF 0,10 0,10
Splice step length 425 mm
Full - NF 0,75 0,84
Transition length (each side) 150 mm
Full - LF 0,83 0,96
22 degree bias angle 990 mm
Full - HF 0,84 0,95

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Conveyor Profile
Overall length = 31 m - Overall height = 1,4 m - True Length = 31,2 m

Pulleys Head Pulley

Middle Pulley

Middle Pulley - Top View

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Maximum Pulley Tensions (without any additional safety factors)

Steady State Tensions (kN) Momentary Tensions (kN)
Wrap
Pulley Type Resultant Resultant
(deg) T1 T2 T1 T2
Force Force
Motor 1 1-HT 180 716 364 961 753 364 1.060
Take-up Pulley 2-LT 180 363368 731 363368 731
T1 & T2 values may not be from the same load cases. Therefore the max resultant force is not the vector sum of these values.

Pulley Shaft Results

Shaft Shaft Design Design
Bearing Pulley & Resultant Resultant Resultant Bending
Safety Slope at Deflection T1 T2
Pulley # L10 Life Shaft Force Angle Torque Moment
Factor Hub at Center Tension Tension
1000 hrs Mass (kg) (kN) (deg) (kN·m) (kN·m)
(min) (% span) (kN) (kN)
1 2,75 4,51 0,043 500 787 270 7306 1.063 186 335,9 225,8
2 3,54 4,24 0,040 500 454 460 6667 913 358 3,8 171,2
Design tensions for shaft fatigue are based on all design level 1 cases. Running tensions have an added multiplier of 1,10 on high tension
pulleys, and a multiplier of 1,25 on all other pulleys.

Pulley Geometry Details (Pulley Types)

Diameter Shaft Bearing Pulley
Lagging Face Bearing
Lagging Diameter with Center Center Plummer Bearing Shaft
Type Thickness Width Diameter
Type (mm) Lagging Diameter Distance Block Series Bearing
(mm) (mm) (mm)
(mm) (mm) (mm) Mass (kg)
1 Ceramic 1250 16,0 1282 2600 380 320 3300 3068 23068 9.064
Rubber
2 1250 16,0 1282 2600 360 300 3200 3064 23064 8.132
Plain

Pulley Shaft Information

Overhun
Hub Bearing
Tensile Yield Fatigue Hub Fillet Overhun g
Locking Shaft Center to Fillet
Type Strength Strength Strength Diameter Radius g Load Moment
Device Material Distance Distance
(MPa) (MPa) (MPa) (mm) (mm) (kN) Arm
(mm) (mm)
(mm)
1 B-LOC 115 SAE 4140 655,0 417,0 327,5 380 2450 190 90 0,0 0
2 B-LOC 115 SAE 4140 655,0 417,0 327,5 360 2450 180 90 0,0 0

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Conveyor Load Cases

During the course of operation, the conveyor experiences different operating conditions at various frequencies. Normal
operating conditions, such as steady state running, loading and unloading, and other common load cases are designated as
Design Level 1. Unusual operating conditions, such as when all incline or decline section are simultaneously loaded, are
defined as Design Level 2. These design levels allow easy summarization of the various possible loading conditions.

For this conveyor, there are two Design Level 1 loads, which are:

1. Empty
2. Fully Loaded

In the load case figures, the red line is the conveyor profile and the blue line indicates positions that are loaded.

Empty

Fully Loaded (Material Lift = 1,3 m)

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Take-up Displacement Summary

1. Type Fixed
2. Location Tail / Pulley #2
3. Steady state tension 244 to 363 kN
4. Momentary tension 213 to 363 kN

Take-up Pulley Displacement Summary

1. Dynamic displacement (incl thermal) 0,00 m
2. Permanent elongation 0,03 m
3. Splice length (1 included) 1,07 m
4. Clearance 0,25 m
5. Required displacement 1,35 m

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Belt Transition Length Requirements

The table below lists the required transition length at head and tail pulleys. Transition lengths are based on the CEMA 7th
Method. The figure below shows the geometry of the inline transition and elevated pulley transition.

Geometry of inline and elevated pulley transition

Required transition lengths

Head pulley transition
Tail pulley transition (m)
(m)
Inline transition (L1) 6,83 9,76
Elevated pulley transition (L2) 3,17 6,59
Pulley elevation (h) 19,385 19,385

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Idler Specifications

Idler Specifications for Idler Type 1: 4 Roll Trough Idler

Center Wing
Roll angle (deg) 0 20
Roll diameter (mm) 152 152
Roll length (mm) 1050 250
Shaft diameter (mm) 45,0 45,0
Bearing series 6309 6309
Maximum roll RPM 8 8
Min life (1000 hrs) 350 350
95% life1 (1000 hrs) 350 350
Shaft deflection (min) 8,72 0,20
Total ıdler mass (kg) 110,5
Rotating mass (kg) 61,2
Wk2 for set (kg·mm²) 319.826

Idler Specifications for Idler Type 2: Vee Roll Idler

Roll angle (deg) 5
Roll diameter (mm) 152
Roll length (mm) 1300
Shaft diameter (mm) 35,0
Bearing series 6307
Maximum roll RPM 8
Min life (1000 hrs) 350
95% life1 (1000 hrs) 350
Shaft deflection (min) 5,29
Total ıdler mass (kg) 67,0
Rotating mass (kg) 45,4
Wk2 for set (kg·mm²) 240.628

Idler Specifications for Idler Type 3: 4 Roll Trough Idler

Center Wing
Roll angle (deg) 0 20
Roll diameter (mm) 152 152
Roll length (mm) 1050 250
Shaft diameter (mm) 45,0 45,0
Bearing series 6309 6309
Maximum roll RPM 8 8
Min life (1000 hrs) 350 350
95% life1 (1000 hrs) 350 350
Shaft deflection (min) 7,59 0,17
Total ıdler mass (kg) 110,5
Rotating mass (kg) 61,2
Wk2 for set (kg·mm²) 319.826

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Idler Spacing and Count Summary

Type 1: 4 Roll Type 2: Vee Type 3: 4 Roll
General
Trough Idler Roll Idler Trough Idler
Idler spacing (m) 0,50 3,00 0,50
Number of ıdler sets 40 10 0
Number of rolls 160 20 0
Total drag (N)
Nominal friction 22,4 9,9 22,4
High friction 66,2 11,4 68,6
Low friction 22,4 3,5 22,4

Idler Life and Shaft Deflection Summary-Carry Side

Center
Idler Wing L10 Center L10 Wing Shaft
Vertical Idler Shaft
# Station (m) Length (m) Spacing Life Life Deflection
Radius (m) Type Deflection
(m) (hours) (hours) (min)
(min)
1 0,0 2,8 0,50 1 350.000 350.000 1,13
2 2,8 11,0 0,50 3 350.000 350.000 0,20 7,59
3 13,8 17,4 0,50 1 350.000 350.000 0,23 8,72

Idler Life and Shaft Deflection Summary-Return Side

Center
Idler Wing L10 Center L10 Wing Shaft
Vertical Idler Shaft
# Station (m) Length (m) Spacing Life Life Deflection
Radius (m) Type Deflection
(m) (hours) (hours) (min)
(min)
5-6 31,3 31,2 3,00 2 350.000 5,29

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Structural Loads
The live load structural design tensions should be based on the maximum dynamic tensions plus 10% (to account for
misalignment and abnormalities in the belt, pulleys, and structures). Additionally they must include any other external loads
(wind & snow loads, seismic, etc.) that the system will encounter. These forces must then be multiplied by the required live
load structural design safety factor requirements (typically 1.6) to meet the specific structural design codes for the project.

The dead load structural design loads must be calculated from the masses of the pulleys, drives, reducers, and other
components. These loads are not included in this report as they will depend on the specific manufacture selection and other
details. These forces must then be multiplied by the required dead load structural design safety factor requirements (typically
1.2) to meet the specific structural design codes for the project. The live and dead loads are then added together to obtain the
total structural design forces.

The table below includes the belt tensions from all current load cases. Additionally, steady state and dynamic tensions for the
high friction case with 2.179 t/h have also been included. This specific load case results in 100% nameplate motor power,
excluding any reducer losses. The starting torque has been set to 150% for this case. The maximum tension values have been
multiplied by 110% and the pulley shaft calculations shown in the table reflect these values. The minimum tensions have
been reduced by 10%. The resultant force values include the vertical weight of the pulley.

Structural Live Loads - Includes case with 2.179 t/h under steady state and dynamic conditions + 110% multiplier
Shaft Shaft Shaft Minimum Tensions (kN) Maximum Tensions (kN)
Wrap Hub stress Center
Pulley Type Resultant Resultant
(deg) Slope safety Def. T1 T2 T1 T2
Force Force
(min) factor (mm)
Motor 1 1 180 5,97 2,60 1,89 341 192 541 1.001 400 1.407
Take-up Pulley 2 180 3,74 3,54 1,11 191194 388 399405 804

Bearing Reaction Forces (excluding any overhung loads)

Entry Exiting Pulley, Bearing Horizontal Direction (kN) Bearing Vertical Direction (kN)
Wrap Vector Vector Shaft & Structural Structural Structural Structural
Pulley FL-N FL-N
(deg) Angle Angle Bearings Min Max Min Max
Case Case
(deg) (deg) Mass (kg) Tension Tension Tension Tension
Motor 1 180 183 183 9.064 -532 -930 -1.400 -113 -130 -151
Take-up Pulley 180 3 3 8.132 385 548 803 -62,6 -55,3 -44,0

The idler stringer loading should be based on the flooded belt surge capacity of 716 t/h and 3.409,5 kg/m plus the idler and
frame masses. Additionally, all other loads (hood covers, wind loads, etc.) must also be taken into consideration.
 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

12. Hopper Shape Factor 0,0

Load Case # 2 - Loading Point # 1
Calculation Method CEMA Bin - Area Above Hopper
13. Material Height in Bin 0,00 m
14. Bin Shape Factor 0,0
15. Material Surcharge Height in Bin 0,00 m
16. Surcharge Shape Factor 0,0

Other Forces
17. Drag Forces - Slot 37.438 N
18. Drag Forces - External 673 N
19. Sliderbed Drag Forces 125.489 N
20. Material Acceleration 12 N

Pullout Forces
21. Surcharge Factor (qf) 0,29
22. Vertical Load 228.162 N
Total Drag 23. Material Shear Force 84.420 N
1. Steady State 248.032 N
2. Starting 315.568 N Startup Forces
24. Surcharge Factor (qi) 0,51
Dimensions 25. qi/qf 1,80
3. Slot Length 10,85 m 26. Vertical Load 410.691 N
4. Slot Width at Front 2,00 m 27. Material Shear Force 151.956 N
5. Slot Width at Rear 2,00 m
6. Exit Length 0,16 m Calculation Data
7. Material Depth on Skirtboards 900 mm 28. Shear Coefficient (u) 0,370
29. hc 0,00 m
Hopper 30. Qc/Ac 0 Pa
8. Hopper Width 4,00 m
9. Hopper Length 10,85 m
10. Hopper Half Angle 20,0 deg
11. Hopper Wall Friction Angle 30,0 deg

31. Beta 0,0 deg

32. X - Factor 0,00 deg
33. Y - Factor 0,00 deg

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

12. Hopper Shape Factor 0,0

Load Case # 3 - Loading Point # 1
Calculation Method CEMA Bin - Area Above Hopper
13. Material Height in Bin 0,00 m
14. Bin Shape Factor 0,0
15. Material Surcharge Height in Bin 0,00 m
16. Surcharge Shape Factor 0,0

Other Forces
17. Drag Forces - Slot 18.719 N
18. Drag Forces - External 336 N
19. Sliderbed Drag Forces 62.744 N
20. Material Acceleration 12 N

Pullout Forces
21. Surcharge Factor (qf) 0,29
22. Vertical Load 228.162 N
Total Drag 23. Material Shear Force 84.420 N
1. Steady State 166.232 N
2. Starting 233.768 N Startup Forces
24. Surcharge Factor (qi) 0,51
Dimensions 25. qi/qf 1,80
3. Slot Length 10,85 m 26. Vertical Load 410.691 N
4. Slot Width at Front 2,00 m 27. Material Shear Force 151.956 N
5. Slot Width at Rear 2,00 m
6. Exit Length 0,16 m Calculation Data
7. Material Depth on Skirtboards 900 mm 28. Shear Coefficient (u) 0,370
29. hc 0,00 m
Hopper 30. Qc/Ac 0 Pa
8. Hopper Width 4,00 m
9. Hopper Length 10,85 m
10. Hopper Half Angle 20,0 deg
11. Hopper Wall Friction Angle 30,0 deg

31. Beta 0,0 deg

32. X - Factor 0,00 deg
33. Y - Factor 0,00 deg

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

12. Hopper Shape Factor 0,0

Load Case # 4 - Loading Point # 1
Calculation Method CEMA Bin - Area Above Hopper
13. Material Height in Bin 0,00 m
14. Bin Shape Factor 0,0
15. Material Surcharge Height in Bin 0,00 m
16. Surcharge Shape Factor 0,0

Other Forces
17. Drag Forces - Slot 56.157 N
18. Drag Forces - External 1.009 N
19. Sliderbed Drag Forces 188.233 N
20. Material Acceleration 12 N

Pullout Forces
21. Surcharge Factor (qf) 0,29
22. Vertical Load 228.162 N
Total Drag 23. Material Shear Force 84.420 N
1. Steady State 329.832 N
2. Starting 397.367 N Startup Forces
24. Surcharge Factor (qi) 0,51
Dimensions 25. qi/qf 1,80
3. Slot Length 10,85 m 26. Vertical Load 410.691 N
4. Slot Width at Front 2,00 m 27. Material Shear Force 151.956 N
5. Slot Width at Rear 2,00 m
6. Exit Length 0,16 m Calculation Data
7. Material Depth on Skirtboards 900 mm 28. Shear Coefficient (u) 0,370
29. hc 0,00 m
Hopper 30. Qc/Ac 0 Pa
8. Hopper Width 4,00 m
9. Hopper Length 10,85 m
10. Hopper Half Angle 20,0 deg
11. Hopper Wall Friction Angle 30,0 deg

31. Beta 0,0 deg

32. X - Factor 0,00 deg
33. Y - Factor 0,00 deg

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Element Summary Details

Tension Summary

Power Summary

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Element Summary Details

Summary of Conveyor Elements
Vertical Idler
Station Elevation Length Height Slope Idler
# Name Radius Spacing
(m) (m) (m) (m) (deg) Type
(m) (m)
1 0,0 0,00 2,8 0,12 2,55 0,50 1
2 Loading Point 2,8 0,12 11,0 0,49 2,55 0,50 3
3 Skirtboards Only 13,8 0,61 17,4 0,78 2,55 0,50 1
4 Motor 1 31,2 1,39 1,3 -1,28 ---
5 31,3 0,11 1,0 -0,04 -2,55 3,00 2
6 30,3 0,06 30,2 -1,35 -2,55 3,00 2
7 Take-up Pulley 0,1 -1,28 1,3 1,28 ---

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Min/Max Tension Summary per Element

Element Tension (kN)
Running Momentary
# Name
Maximum Minimum %Sag Maximum Minimum %Sag
1 368 249 0,02 368 215 0,03
2 Loading Point 368 249 0,84 368 215 0,96
3 Skirtboards Only 604 378 0,48 642 374 0,55
4 Motor 1 716 384 0,00 753 379 0,00
5 364 245 0,15 364 214 0,17
6 364 245 0,15 364 214 0,17
7 Take-up Pulley 363 244 0,00 363 213 0,00

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Te Tension Summary per Load Cases

Belt Tension Summary per Load Case (N)
EM-N FL-N FL-L FL-H
Total (Beltline) 19.163 383.141 292.547 469.268
Total (Power) 43.848 413.834 308.415 510.313

Lift Force 0 41.173 41.173 41.173

Frictional Drag 19.163 341.968 251.373 428.094
Motor Pulley/Reducer Drag 24.685 30.693 15.868 41.045

Rolling Resistance 332 11.883 7.236 13.338

Material+Belt Flexure 0 497 604 466
Idler Bearing Drag 2.657 3.445 1.499 4.308
Idler Alignment 39 668 659 670
Pulleys & Accessories 4.905 4.473 2.174 6.512
Loading Point 11.230 321.001 239.201 402.801

Mechanical Losses 18.438 24.175 12.609 31.267

Motor Pulley Drag Components 6.247 6.518 3.259 9.777

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 Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor Name 6520-CV-5443-5448 Filename 6520-cv-5443-5448-90 cm de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Pulley Summary Table - All Cases

Pulley Geometry Details
Type 1 2
Lagging Type Ceramic Rubber
Diameter (mm) 1250 1250
Lagging Thickness (mm) 16,0 16,0
Diameter with Lagging (mm) 1282 1282
Face Width (mm) 2600 2600
Shaft Center Diameter (mm) 380 360
Bearing Diameter (mm) 320 300
Bearing Center Distance (mm) 3300 3200
Plummer Block 3068 3064
Pulley & Shaft Mass (kg) 7.306 6.667
Locking Device B-LOC 115 B-LOC 115
Hub Center Distance (mm) 2450 2450
Hub Diameter (mm) 380 360
Bearing to Fillet Distance (mm) 190 180
Fillet Radius (mm) 90 90
Shaft Material SAE 4140 SAE 4140
Yield Strength (MPa) 417,0 417,0
Fatigue Strength (MPa) 327,5 327,5

Sidewinder - v7.22 - Conveyor Design Software

Advanced Conveyor Technologies, Inc.
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