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Client Name FORAN Designer HAK

Project Name 221515 Company Birikim Mükendislik


Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

System Information Calculation method...........................CEMA 7th (default)


Conveyor Length / Height................................31 / 1,4 m
Material lift..............................................................1,3 m
Ambient temperature range............................10 to 25 °C

Material Properties
Type....................................................low Sulphur tailing
Design Tonnage.....................................................716 t/h
Density............................................................1880 kg/m3
Maximum lump size..............................................14 mm
Surcharge angle......................................................30 deg

Belt Properties
Type...................................................................Steel cord
Width..................................................................2439 mm
Rating.............................................................2000 N/mm
Speed...................................................................0,06 m/s
Top / bottom cover thickness.....................12,0 x 8,0 mm
Total thickness.......................................................26 mm
Weight (new / worn)...............................94,6 / 72,7 kg/m
Modulus.....................................................144.000 kN/m
Tape length...........................................................65,03 m
Belt cycle time....................................................18,1 min

Tension Summary Running Momentary


Maximum tension (kN) 716 753
Minimum safety factor 6,82 6,48
Minimum tension (kN) 244 213
Maximum belt sag (%) 0,84 0,96

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

1
L10 life above which 95% of idlers exceed
Cross Sectional Loading
Material mass (wm)........................................3314,8 kg/m Drive Station
Combined mass (wm + wb)............................3409,5 kg/m
Edge distance (required / actual)................................N/A Type...........................................................Variable speed
Cross sectional area....................................................N/A Synchronous RPM...........................................1800 RPM
Cross sectional loading (utility / total).......................N/A Motor quantity / rating...................................1 / 37,0 kW
Bed depth....................................................................N/A Total ınstalled power...........................................37,0 kW
Nominal empty / full power........(7 / 67%) 2,6 / 24,8 kW
Min / max demand power...........(7 / 83%) 2,6 / 30,6 kW
Frame Size.........................................................IEC 200L
Motor Voltage..........................................................600 V
Efficiency....................................................94,5 to 97,5%
Maximum starting torque..........................................97%
Inertia - Motor...................................................0,5 kg·m²
Pulley lagging type..............................................Ceramic
Motor wrap angles......................................................180
Lagging friction factor (run / accel).................0,36 / 0,45
Flooded belt tonnage..............................................716 t/h
Flooded (wm + wb).........................................3409,5 kg/m Take-up Data
Type..........................................................................Fixed
Location....................................................Tail / Pulley #2
Idler Set Data Steady state tension....................................244 to 363 kN
Momentary tension....................................213 to 363 kN
Carry
Return
(wing / center) Required pulley displacement................................1,35 m
Series name Series 45 Series 35 Dynamic displacement (incl thermal).............0,00 m
Bearing 6309 6307 Permanent elongation......................................0,03 m
Number of rolls 4 2 Splice length (1 included)...............................1,07 m
Trough angle (deg) 20 5 Clearance.........................................................0,25 m
Type Inline Inline
Idler spacing (m) 0,50 3,00
Number of ıdler sets 40 10 Backstops
Roll diameter 152 152 Backstop type.............................................None installed
Roll rpm 8 8
Total drag (N) 22,4 9,9 Brakes
Drag range (N) 23,1 - 66,2 3,5 - 11,4
Roll length 250 / 1050 1300 Brake type..................................................None installed
Shaft diameter (mm) 45,0 35,0
Dynamic capacity (kN) 55,3 35,1 Reducer Information
L10 life1 (1000 hrs) 350,0 / 350,0 350,0 Manufacture................................................................N/A
Shaft deflection (min) 0,20 / 8,72 5,29 Frame size...................................................................N/A
Reducer ratio......................................................2008,310
Catalog reducer ratio................................................0,000
RPM (High Speed)..........................................1800 RPM
RPM (Low Speed)..............................................0,9 RPM
Configuration................................................Shaft Mount
Number of stages............................................................3
Service factor...............................................................1,4
Power rating.................................................................0,0

Motor Torque
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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

100% Motor Torque - High Speed......................199 N·m


Motor Shaft Torque - Running (FN)...................134 N·m Din Factor and Total Equivalent Mass
Motor Shaft Torque - Starting (FN)....................163 N·m Belt line
Case Din factor
100% Motor Torque - Low Speed...............400.217 N·m mass (kg)
Low Speed Shaft Torque - Running (FN)....252.889 N·m Empty - NF 0,0315 4.964.985
Low Speed Shaft Torque - Running (Max). 310.900 N·m Full - NF 0,0162 5.059.319
Low Speed Shaft Torque - Starting (FN).....296.999 N·m Full - LF 0,0099 5.057.892
Low Speed Shaft Torque - Starting (Max)...355.011 N·m Full - HF 0,0184 5.059.510

Maximum Belt Tensions (kN)


Starting and Stopping Case Running Dynamic
Start control......................................................Fixed time Empty - NF 384 384
Start time.................................................................15,0 s Full - NF 658 699
Emergency stop control.............................................Drift Full - LF 541 575
Emergency stop time.......................................1,0 to 7,9 s Full - HF 716 753
Material buildup in chute........................................0,1 m³
Belt Safety Factor
Tension Ratios Case Running Dynamic
Empty - NF 12,69 12,69
Allowable (running)...................................................3,10 Full - NF 7,42 6,98
Running tension ratio.................................................2,92 Full - LF 9,02 8,48
Allowable (dynamic)..................................................4,11 Full - HF 6,82 6,48
Starting tension ratio..................................................3,51
Minimum Belt Tensions (kN)
Transition Lengths Case Running Dynamic
Transition method...............................................CEMA 7 Empty - NF 363 363
Tail transition length (inline)..................................6,90 m Full - NF 272 245
Head transition length (elevated 19 mm)...............6,60 m Full - LF 247 213
Full - HF 244 214
Estimated Splice Data Maximum Belt Sag (%)
Splice type..............................................................2-Step Case Running Dynamic
Splice step length.................................................425 mm Empty - NF 0,10 0,10
Transition length (each side)................................150 mm Full - NF 0,75 0,84
22 degree bias angle.............................................990 mm Full - LF 0,83 0,96
Total splice length..............................................2140 mm Full - HF 0,84 0,95
Cable diameter......................................................5,5 mm
Number of cables........................................................166
Cable pitch / cable gap in splice.............14,32 / 3,99 mm

Other Information
Loaded beltline mass (excluding motors).......343.384 kg
Total inertia (ref HS shaft)...............................0,04 kg·m2

Demand Power (kW)


Demand % Motor
Case
power Nameplate
Empty - NF 2,6 7,1
Full - NF 24,8 67,1
Full - LF 18,5 50,0
Full - HF 30,6 82,8

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Conveyor Profile
Overall length = 31 m - Overall height = 1,4 m - True Length = 31,2 m

Pulleys Head Pulley

Middle Pulley

Middle Pulley - Top View

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Maximum Pulley Tensions (without any additional safety factors)


Steady State Tensions (kN) Momentary Tensions (kN)
Wrap
Pulley Type Resultant Resultant
(deg) T1 T2 T1 T2
Force Force
Motor 1 1-HT 180 716 364 961 753 364 1.060
363 363
Take-up Pulley 2-LT 180 731 731
368 368
T1 & T2 values may not be from the same load cases. Therefore the max resultant force is not the vector sum of these values.

Pulley Shaft Results


Shaft
Shaft Bearing Design T1 Design T2 Pulley & Resultant Resultant Bending
Pulley Safety Deflection Resultant
Slope at L10 Life Tension Tension Shaft Angle Torque Moment
# Factor at Center Force (kN)
Hub (min) 1000 hrs (kN) (kN) Mass (kg) (deg) (kN·m) (kN·m)
(% span)
1 2,75 4,51 0,043 500 787 270 7306 1.063 186 335,9 225,8
2 3,54 4,24 0,040 500 454 460 6667 913 358 3,8 171,2
Design tensions for shaft fatigue are based on all design level 1 cases. Running tensions have an added multiplier of 1,10 on high tension
pulleys, and a multiplier of 1,25 on all other pulleys.

Pulley Geometry Details (Pulley Types)


Diameter Shaft Bearing Pulley
Lagging Face Bearing
Lagging Diameter with Center Center Plummer Bearing Shaft
Type Thickness Width Diameter
Type (mm) Lagging Diameter Distance Block Series Bearing
(mm) (mm) (mm)
(mm) (mm) (mm) Mass (kg)
1 Ceramic 1250 16,0 1282 2600 380 320 3300 3068 23068 9.064
Rubber
2 1250 16,0 1282 2600 360 300 3200 3064 23064 8.132
Plain

Pulley Shaft Information


Hub Bearing to
Tensile Yield Fatigue Hub Fillet Overhung
Locking Shaft Center Fillet Overhung
Type Strength Strength Strength Diameter Radius Moment
Device Material Distance Distance Load (kN)
(MPa) (MPa) (MPa) (mm) (mm) Arm (mm)
(mm) (mm)
1 B-LOC 115 SAE 4140 655,0 417,0 327,5 380 2450 190 90 0,0 0
2 B-LOC 115 SAE 4140 655,0 417,0 327,5 360 2450 180 90 0,0 0

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Conveyor Load Cases


During the course of operation, the conveyor experiences different operating conditions at various frequencies. Normal
operating conditions, such as steady state running, loading and unloading, and other common load cases are designated as
Design Level 1. Unusual operating conditions, such as when all incline or decline section are simultaneously loaded, are
defined as Design Level 2. These design levels allow easy summarization of the various possible loading conditions.

For this conveyor, there are two Design Level 1 loads, which are:

1. Empty
2. Fully Loaded

In the load case figures, the red line is the conveyor profile and the blue line indicates positions that are loaded.

Empty

Fully Loaded (Material Lift = 1,3 m)

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Take-up Displacement Summary


1. Type......................................................................................................................................................Fixed
2. Location.................................................................................................................................Tail / Pulley #2
3. Steady state tension.................................................................................................................244 to 363 kN
4. Momentary tension.................................................................................................................213 to 363 kN

Take-up Pulley Displacement Summary


1. Dynamic displacement (incl thermal).................................................................................................0,00 m
2. Permanent elongation.........................................................................................................................0,03 m
3. Splice length (1 included)...................................................................................................................1,07 m
4. Clearance............................................................................................................................................0,25 m
5. Required displacement.......................................................................................................................1,35 m

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Belt Transition Length Requirements


The table below lists the required transition length at head and tail pulleys. Transition lengths are based on the CEMA 7th
Method. The figure below shows the geometry of the inline transition and elevated pulley transition.

Geometry of inline and elevated pulley transition

Required transition lengths


Tail pulley transition (m) Head pulley transition (m)
Inline transition (L1) 6,83 9,76
Elevated pulley transition (L2) 3,17 6,59
Pulley elevation (h) 19,385 19,385

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Idler Specifications

Idler Specifications for Idler Type 1: 4 Roll Trough Idler


Center Wing
Roll angle (deg) 0 20
Roll diameter (mm) 152 152
Roll length (mm) 1050 250
Shaft diameter (mm) 45,0 45,0
Bearing series 6309 6309
Maximum roll RPM 8 8
Min life (1000 hrs) 350 350
95% life1 (1000 hrs) 350 350
Shaft deflection (min) 8,72 0,20
Total ıdler mass (kg) 110,5
Rotating mass (kg) 61,2
Wk2 for set (kg·mm²) 319.826

Idler Specifications for Idler Type 2: Vee Roll Idler


Roll angle (deg) 5
Roll diameter (mm) 152
Roll length (mm) 1300
Shaft diameter (mm) 35,0
Bearing series 6307
Maximum roll RPM 8
Min life (1000 hrs) 350
95% life1 (1000 hrs) 350
Shaft deflection (min) 5,29
Total ıdler mass (kg) 67,0
Rotating mass (kg) 45,4
Wk2 for set (kg·mm²) 240.628

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Idler Specifications for Idler Type 3: 4 Roll Trough Idler


Center Wing
Roll angle (deg) 0 20
Roll diameter (mm) 152 152
Roll length (mm) 1050 250
Shaft diameter (mm) 45,0 45,0
Bearing series 6309 6309
Maximum roll RPM 8 8
Min life (1000 hrs) 350 350
1
95% life (1000 hrs) 350 350
Shaft deflection (min) 7,59 0,17
Total ıdler mass (kg) 110,5
Rotating mass (kg) 61,2
Wk2 for set (kg·mm²) 319.826

Idler Spacing and Count Summary


Type 1: 4 Roll Type 2: Vee Type 3: 4 Roll
General
Trough Idler Roll Idler Trough Idler
Idler spacing (m) 0,50 3,00 0,50
Number of ıdler sets 40 10 0
Number of rolls 160 20 0
Total drag (N)
Nominal friction 22,4 9,9 22,4
High friction 66,2 11,4 68,6
Low friction 22,4 3,5 22,4

Idler Life and Shaft Deflection Summary-Carry Side


Wing Shaft Center Shaft
Vertical Idler Idler Wing L10 Center L10
# Station (m) Length (m) Deflection Deflection
Radius (m) Spacing (m) Type Life (hours) Life (hours)
(min) (min)
1 0,0 2,8 0,50 1 350.000 350.000 1,13
2 2,8 11,0 0,50 3 350.000 350.000 0,20 7,59
3 13,8 17,4 0,50 1 350.000 350.000 0,23 8,72

Idler Life and Shaft Deflection Summary-Return Side


Wing Shaft Center Shaft
Vertical Idler Idler Wing L10 Center L10
# Station (m) Length (m) Deflection Deflection
Radius (m) Spacing (m) Type Life (hours) Life (hours)
(min) (min)
5-6 31,3 31,2 3,00 2 350.000 5,29

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Structural Loads
The live load structural design tensions should be based on the maximum dynamic tensions plus 10% (to account for
misalignment and abnormalities in the belt, pulleys, and structures). Additionally they must include any other external loads
(wind & snow loads, seismic, etc.) that the system will encounter. These forces must then be multiplied by the required live
load structural design safety factor requirements (typically 1.6) to meet the specific structural design codes for the project.

The dead load structural design loads must be calculated from the masses of the pulleys, drives, reducers, and other
components. These loads are not included in this report as they will depend on the specific manufacture selection and other
details. These forces must then be multiplied by the required dead load structural design safety factor requirements (typically
1.2) to meet the specific structural design codes for the project. The live and dead loads are then added together to obtain the
total structural design forces.

The table below includes the belt tensions from all current load cases. Additionally, steady state and dynamic tensions for the
high friction case with 2.179 t/h have also been included. This specific load case results in 100% nameplate motor power,
excluding any reducer losses. The starting torque has been set to 150% for this case. The maximum tension values have been
multiplied by 110% and the pulley shaft calculations shown in the table reflect these values. The minimum tensions have
been reduced by 10%. The resultant force values include the vertical weight of the pulley.

Structural Live Loads - Includes case with 2.179 t/h under steady state and dynamic conditions + 110% multiplier
Wra Shaft Shaft Shaft Minimum Tensions (kN) Maximum Tensions (kN)
Typ p Hub stress Cente
Pulley Resulta Resulta
e (deg Slope safety r Def. T1 T2 T1 T2
) (min) factor (mm) nt Force nt Force
Motor 1 1 180 5,97 2,60 1,89 341 192 541 1.001 400 1.407
191 399
Take-up Pulley 2 180 3,74 3,54 1,11 388 804
194 405

Bearing Reaction Forces (excluding any overhung loads)


Exitin Bearing Horizontal Direction
Entry Pulley, Bearing Vertical Direction (kN)
g (kN)
Wra Vecto Shaft &
Vecto
Pulley p r Bearings Structura Structura Structura Structura
r FL-N FL-N
(deg) Angle Mass l Min l Max l Min l Max
Angle Case Case
(deg) (kg) Tension Tension Tension Tension
(deg)
Motor 1 180 183 183 9.064 -532 -930 -1.400 -113 -130 -151
Take-up Pulley 180 3 3 8.132 385 548 803 -62,6 -55,3 -44,0

The idler stringer loading should be based on the flooded belt surge capacity of 716 t/h and 3.409,5 kg/m plus the idler and
frame masses. Additionally, all other loads (hood covers, wind loads, etc.) must also be taken into consideration.

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Load Case # 2 - Loading Point # 1


Calculation Method..........................................CEMA Other Forces
17. Drag Forces - Slot...................................37.438 N
18. Drag Forces - External................................673 N
19. Sliderbed Drag Forces..........................125.489 N
20. Material Acceleration....................................12 N

Pullout Forces
21. Surcharge Factor (qf)......................................0,29
22. Vertical Load........................................228.162 N
23. Material Shear Force..............................84.420 N

Startup Forces
24. Surcharge Factor (qi)......................................0,51
25. qi/qf................................................................1,80
26. Vertical Load........................................410.691 N
27. Material Shear Force............................151.956 N
Total Drag
1. Steady State............................................248.032 N
Calculation Data
2. Starting...................................................315.568 N
28. Shear Coefficient (u)....................................0,370
29. hc ...............................................................0,00 m
Dimensions 30. Qc/Ac ............................................................0 Pa
3. Slot Length.................................................10,85 m 31. Beta............................................................0,0 deg
4. Slot Width at Front.......................................2,00 m 32. X - Factor.................................................0,00 deg
5. Slot Width at Rear........................................2,00 m 33. Y - Factor.................................................0,00 deg
6. Exit Length...................................................0,16 m
7. Material Depth on Skirtboards...................900 mm

Hopper
8. Hopper Width...............................................4,00 m
9. Hopper Length...........................................10,85 m
10. Hopper Half Angle..................................20,0 deg
11. Hopper Wall Friction Angle.....................30,0 deg
12. Hopper Shape Factor........................................0,0

Bin - Area Above Hopper


13. Material Height in Bin...............................0,00 m
14. Bin Shape Factor..............................................0,0
15. Material Surcharge Height in Bin..............0,00 m
16. Surcharge Shape Factor....................................0,0

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Load Case # 3 - Loading Point # 1


Calculation Method..........................................CEMA Other Forces
17. Drag Forces - Slot...................................18.719 N
18. Drag Forces - External................................336 N
19. Sliderbed Drag Forces............................62.744 N
20. Material Acceleration....................................12 N

Pullout Forces
21. Surcharge Factor (qf)......................................0,29
22. Vertical Load........................................228.162 N
23. Material Shear Force..............................84.420 N

Startup Forces
24. Surcharge Factor (qi)......................................0,51
25. qi/qf................................................................1,80
26. Vertical Load........................................410.691 N
27. Material Shear Force............................151.956 N
Total Drag
1. Steady State............................................166.232 N
Calculation Data
2. Starting...................................................233.768 N
28. Shear Coefficient (u)....................................0,370
29. hc ...............................................................0,00 m
Dimensions 30. Qc/Ac ............................................................0 Pa
3. Slot Length.................................................10,85 m 31. Beta............................................................0,0 deg
4. Slot Width at Front.......................................2,00 m 32. X - Factor.................................................0,00 deg
5. Slot Width at Rear........................................2,00 m 33. Y - Factor.................................................0,00 deg
6. Exit Length...................................................0,16 m
7. Material Depth on Skirtboards...................900 mm

Hopper
8. Hopper Width...............................................4,00 m
9. Hopper Length...........................................10,85 m
10. Hopper Half Angle..................................20,0 deg
11. Hopper Wall Friction Angle.....................30,0 deg
12. Hopper Shape Factor........................................0,0

Bin - Area Above Hopper


13. Material Height in Bin...............................0,00 m
14. Bin Shape Factor..............................................0,0
15. Material Surcharge Height in Bin..............0,00 m
16. Surcharge Shape Factor....................................0,0

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Load Case # 4 - Loading Point # 1


Calculation Method..........................................CEMA Other Forces
17. Drag Forces - Slot...................................56.157 N
18. Drag Forces - External.............................1.009 N
19. Sliderbed Drag Forces..........................188.233 N
20. Material Acceleration....................................12 N

Pullout Forces
21. Surcharge Factor (qf)......................................0,29
22. Vertical Load........................................228.162 N
23. Material Shear Force..............................84.420 N

Startup Forces
24. Surcharge Factor (qi)......................................0,51
25. qi/qf................................................................1,80
26. Vertical Load........................................410.691 N
27. Material Shear Force............................151.956 N
Total Drag
1. Steady State............................................329.832 N
Calculation Data
2. Starting...................................................397.367 N
28. Shear Coefficient (u)....................................0,370
29. hc ...............................................................0,00 m
Dimensions 30. Qc/Ac ............................................................0 Pa
3. Slot Length.................................................10,85 m 31. Beta............................................................0,0 deg
4. Slot Width at Front.......................................2,00 m 32. X - Factor.................................................0,00 deg
5. Slot Width at Rear........................................2,00 m 33. Y - Factor.................................................0,00 deg
6. Exit Length...................................................0,16 m
7. Material Depth on Skirtboards...................900 mm

Hopper
8. Hopper Width...............................................4,00 m
9. Hopper Length...........................................10,85 m
10. Hopper Half Angle..................................20,0 deg
11. Hopper Wall Friction Angle.....................30,0 deg
12. Hopper Shape Factor........................................0,0

Bin - Area Above Hopper


13. Material Height in Bin...............................0,00 m
14. Bin Shape Factor..............................................0,0
15. Material Surcharge Height in Bin..............0,00 m
16. Surcharge Shape Factor....................................0,0

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Element Summary Details

Tension Summary

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Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Power Summary

Sidewinder - v7.22 - Conveyor Design Software


Advanced Conveyor Technologies, Inc.
Page 17 / 21
Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Element Summary Details


Summary of Conveyor Elements
Idler
Elevation Slope Vertical Idler
# Name Station (m) Length (m) Height (m) Spacing
(m) (deg) Radius (m) Type
(m)
1 0,0 0,00 2,8 0,12 2,55 0,50 1
2 Loading Point 2,8 0,12 11,0 0,49 2,55 0,50 3
3 Skirtboards Only 13,8 0,61 17,4 0,78 2,55 0,50 1
4 Motor 1 31,2 1,39 1,3 -1,28 ---
5 31,3 0,11 1,0 -0,04 -2,55 3,00 2
6 30,3 0,06 30,2 -1,35 -2,55 3,00 2
7 Take-up Pulley 0,1 -1,28 1,3 1,28 ---

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Page 18 / 21
Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Min/Max Tension Summary per Element


Element Tension (kN)
Running Momentary
# Name
Maximum Minimum %Sag Maximum Minimum %Sag
1 368 249 0,02 368 215 0,03
2 Loading Point 368 249 0,84 368 215 0,96
3 Skirtboards Only 604 378 0,48 642 374 0,55
4 Motor 1 716 384 0,00 753 379 0,00
5 364 245 0,15 364 214 0,17
6 364 245 0,15 364 214 0,17
7 Take-up Pulley 363 244 0,00 363 213 0,00

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Advanced Conveyor Technologies, Inc.
Page 19 / 21
Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Te Tension Summary per Load Cases


Belt Tension Summary per Load Case (N)
EM-N FL-N FL-L FL-H
Total (Beltline) 19.163 383.141 292.547 469.268
Total (Power) 43.848 413.834 308.415 510.313

Lift Force 0 41.173 41.173 41.173


Frictional Drag 19.163 341.968 251.373 428.094
Motor Pulley/Reducer Drag 24.685 30.693 15.868 41.045

Rolling Resistance 332 11.883 7.236 13.338


Material+Belt Flexure 0 497 604 466
Idler Bearing Drag 2.657 3.445 1.499 4.308
Idler Alignment 39 668 659 670
Pulleys & Accessories 4.905 4.473 2.174 6.512
Loading Point 11.230 321.001 239.201 402.801

Mechanical Losses 18.438 24.175 12.609 31.267


Motor Pulley Drag Components 6.247 6.518 3.259 9.777

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Page 20 / 21
Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1

Pulley Summary Table - All Cases


Pulley Geometry Details
Type 1 2
Lagging Type Ceramic Rubber
Diameter (mm) 1250 1250
Lagging Thickness (mm) 16,0 16,0
Diameter with Lagging (mm) 1282 1282
Face Width (mm) 2600 2600
Shaft Center Diameter (mm) 380 360
Bearing Diameter (mm) 320 300
Bearing Center Distance (mm) 3300 3200
Plummer Block 3068 3064
Pulley & Shaft Mass (kg) 7.306 6.667
Locking Device B-LOC 115 B-LOC 115
Hub Center Distance (mm) 2450 2450
Hub Diameter (mm) 380 360
Bearing to Fillet Distance (mm) 190 180
Fillet Radius (mm) 90 90
Shaft Material SAE 4140 SAE 4140
Yield Strength (MPa) 417,0 417,0
Fatigue Strength (MPa) 327,5 327,5

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