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6520-CV-5443-5448-90 CM Den Kesme
6520-CV-5443-5448-90 CM Den Kesme
Material Properties
Type....................................................low Sulphur tailing
Design Tonnage.....................................................716 t/h
Density............................................................1880 kg/m3
Maximum lump size..............................................14 mm
Surcharge angle......................................................30 deg
Belt Properties
Type...................................................................Steel cord
Width..................................................................2439 mm
Rating.............................................................2000 N/mm
Speed...................................................................0,06 m/s
Top / bottom cover thickness.....................12,0 x 8,0 mm
Total thickness.......................................................26 mm
Weight (new / worn)...............................94,6 / 72,7 kg/m
Modulus.....................................................144.000 kN/m
Tape length...........................................................65,03 m
Belt cycle time....................................................18,1 min
1
L10 life above which 95% of idlers exceed
Cross Sectional Loading
Material mass (wm)........................................3314,8 kg/m Drive Station
Combined mass (wm + wb)............................3409,5 kg/m
Edge distance (required / actual)................................N/A Type...........................................................Variable speed
Cross sectional area....................................................N/A Synchronous RPM...........................................1800 RPM
Cross sectional loading (utility / total).......................N/A Motor quantity / rating...................................1 / 37,0 kW
Bed depth....................................................................N/A Total ınstalled power...........................................37,0 kW
Nominal empty / full power........(7 / 67%) 2,6 / 24,8 kW
Min / max demand power...........(7 / 83%) 2,6 / 30,6 kW
Frame Size.........................................................IEC 200L
Motor Voltage..........................................................600 V
Efficiency....................................................94,5 to 97,5%
Maximum starting torque..........................................97%
Inertia - Motor...................................................0,5 kg·m²
Pulley lagging type..............................................Ceramic
Motor wrap angles......................................................180
Lagging friction factor (run / accel).................0,36 / 0,45
Flooded belt tonnage..............................................716 t/h
Flooded (wm + wb).........................................3409,5 kg/m Take-up Data
Type..........................................................................Fixed
Location....................................................Tail / Pulley #2
Idler Set Data Steady state tension....................................244 to 363 kN
Momentary tension....................................213 to 363 kN
Carry
Return
(wing / center) Required pulley displacement................................1,35 m
Series name Series 45 Series 35 Dynamic displacement (incl thermal).............0,00 m
Bearing 6309 6307 Permanent elongation......................................0,03 m
Number of rolls 4 2 Splice length (1 included)...............................1,07 m
Trough angle (deg) 20 5 Clearance.........................................................0,25 m
Type Inline Inline
Idler spacing (m) 0,50 3,00
Number of ıdler sets 40 10 Backstops
Roll diameter 152 152 Backstop type.............................................None installed
Roll rpm 8 8
Total drag (N) 22,4 9,9 Brakes
Drag range (N) 23,1 - 66,2 3,5 - 11,4
Roll length 250 / 1050 1300 Brake type..................................................None installed
Shaft diameter (mm) 45,0 35,0
Dynamic capacity (kN) 55,3 35,1 Reducer Information
L10 life1 (1000 hrs) 350,0 / 350,0 350,0 Manufacture................................................................N/A
Shaft deflection (min) 0,20 / 8,72 5,29 Frame size...................................................................N/A
Reducer ratio......................................................2008,310
Catalog reducer ratio................................................0,000
RPM (High Speed)..........................................1800 RPM
RPM (Low Speed)..............................................0,9 RPM
Configuration................................................Shaft Mount
Number of stages............................................................3
Service factor...............................................................1,4
Power rating.................................................................0,0
Motor Torque
Sidewinder - v7.22 - Conveyor Design Software
Advanced Conveyor Technologies, Inc.
Page 2 / 21
Client Name FORAN Designer HAK
Project Name 221515 Company Birikim Mükendislik
Conveyor 6520-cv-5443-5448-90 cm
6520-CV-5443-5448 Filename
Name de
Location CANADA Date Mayıs 8, 2024
Description: Filter Collector Conveyor No. 1
Other Information
Loaded beltline mass (excluding motors).......343.384 kg
Total inertia (ref HS shaft)...............................0,04 kg·m2
Conveyor Profile
Overall length = 31 m - Overall height = 1,4 m - True Length = 31,2 m
Middle Pulley
For this conveyor, there are two Design Level 1 loads, which are:
1. Empty
2. Fully Loaded
In the load case figures, the red line is the conveyor profile and the blue line indicates positions that are loaded.
Empty
Idler Specifications
Structural Loads
The live load structural design tensions should be based on the maximum dynamic tensions plus 10% (to account for
misalignment and abnormalities in the belt, pulleys, and structures). Additionally they must include any other external loads
(wind & snow loads, seismic, etc.) that the system will encounter. These forces must then be multiplied by the required live
load structural design safety factor requirements (typically 1.6) to meet the specific structural design codes for the project.
The dead load structural design loads must be calculated from the masses of the pulleys, drives, reducers, and other
components. These loads are not included in this report as they will depend on the specific manufacture selection and other
details. These forces must then be multiplied by the required dead load structural design safety factor requirements (typically
1.2) to meet the specific structural design codes for the project. The live and dead loads are then added together to obtain the
total structural design forces.
The table below includes the belt tensions from all current load cases. Additionally, steady state and dynamic tensions for the
high friction case with 2.179 t/h have also been included. This specific load case results in 100% nameplate motor power,
excluding any reducer losses. The starting torque has been set to 150% for this case. The maximum tension values have been
multiplied by 110% and the pulley shaft calculations shown in the table reflect these values. The minimum tensions have
been reduced by 10%. The resultant force values include the vertical weight of the pulley.
Structural Live Loads - Includes case with 2.179 t/h under steady state and dynamic conditions + 110% multiplier
Wra Shaft Shaft Shaft Minimum Tensions (kN) Maximum Tensions (kN)
Typ p Hub stress Cente
Pulley Resulta Resulta
e (deg Slope safety r Def. T1 T2 T1 T2
) (min) factor (mm) nt Force nt Force
Motor 1 1 180 5,97 2,60 1,89 341 192 541 1.001 400 1.407
191 399
Take-up Pulley 2 180 3,74 3,54 1,11 388 804
194 405
The idler stringer loading should be based on the flooded belt surge capacity of 716 t/h and 3.409,5 kg/m plus the idler and
frame masses. Additionally, all other loads (hood covers, wind loads, etc.) must also be taken into consideration.
Pullout Forces
21. Surcharge Factor (qf)......................................0,29
22. Vertical Load........................................228.162 N
23. Material Shear Force..............................84.420 N
Startup Forces
24. Surcharge Factor (qi)......................................0,51
25. qi/qf................................................................1,80
26. Vertical Load........................................410.691 N
27. Material Shear Force............................151.956 N
Total Drag
1. Steady State............................................248.032 N
Calculation Data
2. Starting...................................................315.568 N
28. Shear Coefficient (u)....................................0,370
29. hc ...............................................................0,00 m
Dimensions 30. Qc/Ac ............................................................0 Pa
3. Slot Length.................................................10,85 m 31. Beta............................................................0,0 deg
4. Slot Width at Front.......................................2,00 m 32. X - Factor.................................................0,00 deg
5. Slot Width at Rear........................................2,00 m 33. Y - Factor.................................................0,00 deg
6. Exit Length...................................................0,16 m
7. Material Depth on Skirtboards...................900 mm
Hopper
8. Hopper Width...............................................4,00 m
9. Hopper Length...........................................10,85 m
10. Hopper Half Angle..................................20,0 deg
11. Hopper Wall Friction Angle.....................30,0 deg
12. Hopper Shape Factor........................................0,0
Pullout Forces
21. Surcharge Factor (qf)......................................0,29
22. Vertical Load........................................228.162 N
23. Material Shear Force..............................84.420 N
Startup Forces
24. Surcharge Factor (qi)......................................0,51
25. qi/qf................................................................1,80
26. Vertical Load........................................410.691 N
27. Material Shear Force............................151.956 N
Total Drag
1. Steady State............................................166.232 N
Calculation Data
2. Starting...................................................233.768 N
28. Shear Coefficient (u)....................................0,370
29. hc ...............................................................0,00 m
Dimensions 30. Qc/Ac ............................................................0 Pa
3. Slot Length.................................................10,85 m 31. Beta............................................................0,0 deg
4. Slot Width at Front.......................................2,00 m 32. X - Factor.................................................0,00 deg
5. Slot Width at Rear........................................2,00 m 33. Y - Factor.................................................0,00 deg
6. Exit Length...................................................0,16 m
7. Material Depth on Skirtboards...................900 mm
Hopper
8. Hopper Width...............................................4,00 m
9. Hopper Length...........................................10,85 m
10. Hopper Half Angle..................................20,0 deg
11. Hopper Wall Friction Angle.....................30,0 deg
12. Hopper Shape Factor........................................0,0
Pullout Forces
21. Surcharge Factor (qf)......................................0,29
22. Vertical Load........................................228.162 N
23. Material Shear Force..............................84.420 N
Startup Forces
24. Surcharge Factor (qi)......................................0,51
25. qi/qf................................................................1,80
26. Vertical Load........................................410.691 N
27. Material Shear Force............................151.956 N
Total Drag
1. Steady State............................................329.832 N
Calculation Data
2. Starting...................................................397.367 N
28. Shear Coefficient (u)....................................0,370
29. hc ...............................................................0,00 m
Dimensions 30. Qc/Ac ............................................................0 Pa
3. Slot Length.................................................10,85 m 31. Beta............................................................0,0 deg
4. Slot Width at Front.......................................2,00 m 32. X - Factor.................................................0,00 deg
5. Slot Width at Rear........................................2,00 m 33. Y - Factor.................................................0,00 deg
6. Exit Length...................................................0,16 m
7. Material Depth on Skirtboards...................900 mm
Hopper
8. Hopper Width...............................................4,00 m
9. Hopper Length...........................................10,85 m
10. Hopper Half Angle..................................20,0 deg
11. Hopper Wall Friction Angle.....................30,0 deg
12. Hopper Shape Factor........................................0,0
Tension Summary
Power Summary