SIBSAGAR POLYTECHNIC

SIBSADEMOW. SIBSAGAR
WORSSHIP
DEPARTMENT OF MECHCIVIL/ELECT
CATION
PORK IS V
OPARTMENT E ECELECT
Laboratory -Workshop : Thermal Erginan
Name of the EXPERIMENT:To study about boile mountinys
EXPERIMENT NO.

Title of the Job :To study about the boiler mountings

Name : Ankur yoi °o Session

Class : 5th demestey Roll No : SIB/:0|HE /46

Group Sub-Group:
Date of Submission

(1)

(2)

(3)

(4)

(5)

Checked by Remarks
GRADE OBTAINED

Valyes.
 SIBSAGAR POLYTECHNIC
DEMOW,SIBSAGAR
W
DEPARTMENT OF MECH/CIVIL/ELECT
Expeiment

Aim of the expeiment To dtudy aboud beiler

moumfinge.

Theory For etieient operation amd maimtemanee of

dafaty he boiler auipped oith too eategoies
eomponents andelements . Fist eatagories imelude
the iting whieh a7e paimeai ly indieated tos fhe e otaty
af the boiler and bor complete eontol He ro esss «f
Bteam genesation. these umis q3e ealled mountings.

Neat sketeb af boiles

mountimS
The bollacoj'ny moumtigs usually imstalled
on he boile
O water level in dieator
PressuDe
8otaty valnes
The Foll euisy ave the fur types ot dataty
Valyes
 Leer datety vale
Dead wseight dafaty valve
) High team amd Ioo oater datety vale
Spring Loa dad bakety value
4) 8team dtop valve
6) Blouo a eoek
Ford eheek value

Fusible plug

wates lexe| im dieator

Eunctien: Tube l)
Jt indi eate th
watey enel inei de
the boilex wes8al.
J+ dhows tho lenel
inhe boiler dum water
Shield
level
Steam
Spaee
Construetion Tube
Normally two
oater leve) imdi
-eatos 47e it
-ad to th boileT.
These a4 iad
at ha ront

beiler. Watex lenel

imdieatoy Consis Fig water lel indieatoy
Hhsce eoek as steam eoek, wates eoek, dein eoek|
and ass tube oith oteam dpa en while wates
eoek eonneet or dioeonneet tha glass tube with oate
1m he boiles. the dsaim eoek id used o drain
out the oater im hom glass tube at intesyal to
ens4e hatho eteam and wates epek
eoek are eleq
im opesation, To lass tube proteeted by meams af
amd made ofof apeeialy

orting?
when btegm eoek
qnd
qnd oate opened dteam
Tus has Byom upper paes ge nd wates rushed tson
lorwer rom passage to thu gass tube. Thu woil!
imdieate the lene a eoatey
bal qre plaees at the junetin af metal tube.
Un der m0Tma) opevati ng eondiion th bal kept.
ful line eirele im ease he gacs fube in broken,
0teamn wil ushas hom passage and wates
hom lower passage to PoRssuze diterenee bw
boiler atmos pherie poessuze The ball q7e
pressu3e
CATie adeng the passage to amd af qlas ube
then elosed pas ages . This pasition f bal)
in ig by doHad eirele. Thus How af watey
amd ute am out af boiles is prevented ,
 Funetin
J+ imdieatas the PoeseUre
of oteam im beiler Calibrated
Seale

Poimter

The gauye ueually Pimiom

mounted om he bromt
top af he ohell
the dyum. Jt id havi Toothed
dal whieh graduated to Seeto
read

a bone atmas phoe A bourdom

uba gaue oith its interior
meehanis m id ohecon im tig.
The eireular b.ent bourdoy Steam
Fiq Precsure geg
Seeiem id elese t Me emd
and eonneefed at he othey end to dteam spaee
of beiler through diphon: Tha biphon is Hllad oith
wates to hieh prekent ho
oteam trom en teving the
PaesseTe gage and keops the gaug cool. elosed
end of bourdon tube is attaeked to a toothad qua
-dramt oith help of Lomk and pin . s geadant
moshes eoith dmall pimion omthe eentra Spindle :

Walivg
whem is applied to mside
pressuoe onal beugdon
ube. Vt eoss Seetin ten ds fo ba eomes eireler,
and
nd ree end f bourden tbe toy to beeomes
by the i'nks ad
&tyeight, urmin the opim dle bu
gearing This fhe mneedle4
omoe

amd inieate PTessure graduated diay.

3) Safety vales
Lee tettvalve

Fulezum stut Giuide

-Yalve

Load
P

Seat

Body
W

value
fiq i Ler sakaty
The maim disadvantages dead twight sataty
waights regirad bor i h
Yalne as haavy sataty
Preseure boilez is elimimatad in a lemey
valwe
by

Construetian
un meta Aeat wkieh
the valwe ests
is Bixd fo a woumtima bloeu bloek
nmountimg
id ied pon e boile. One
kingd while Hu th nd earies a wight
dhoom im guse. The thrust at ha lever oith
1s ransmi ad fo the valu by 4 short
Jtrut. tu posiiom and amount af wait W de eides
Preseure imi!.

Woking'when he press uTe MoTmal limit,

thu upw avd ove om yeal ne be eome highey than
the dowm ward hrust vale duu to weiqkt Ww
Lewer. Thus H e vale Lad hom it aat oih
and 6team
boiley.
This datety valwe wed omly o dttionary
boiley . + uced at prassure ighey then that at
dead weigt detety vale

Dead useight dtaty vale

Lotruchn
Jt conciste o value V is plaead vale
deat o eh pom Iog wertieal pipe havig
Hang
boiles The
at he bottom oT
tining
eariaTD uspended om thu top
ot valu oeh earrias eost irom rin thom
Gipune thu totad oait must bue dultieien to kep th
yalue om i eeats againt the morma4 uwori
preeure.
Stud
Value

Seat oei ghts

Diseharge
pipe

Staam
Pipe

fig? Dead waigat salty value

whnhe oteam prsSUTA Ne ds h nomal limits

eyeatey m
+his high preseu1a dteam

value hus value V iH with it wits and 9e

edeapes hYougn Hu pipe to u outside.
eNess dteam
Tu eomstyuetion his value
oparation For los Pressure and
batislaetory
boilevs. + i mo ufable o movin boiless
Ior
dtatiomai
 -eal doonwsad 4 is ceso mot suiteble Go
high pressure lboile the weight beeom
beeomes o

large

) High dteam ond low sater dabaty value

Him valne
Hemispheriea) value

Collar
Leer

Dead
welghts

Fig? Hh dteam an d low oterfty vale

 Funelion 8
6) Th btaam atom atieally 2seapsy Dut wken
t wel o watay talls bals normal Lenel.

J automatiealy disehar qes h xess dteam

whenHu pressure o team Tises abone q
noTmal pressure
genvaly used in
) Thio vale is genomaly eormish og

Lameaskse boi4.

lonstauehon
Tus valve ls eombi mation of t0 values amd
derve two puspose. J eonsists af value V asting
om the value deat and he value U loa ded with
thu the yalne Vas dhoon im
Pigune.
Jnside the boiler, aleneT L¡ hinged at tha
fuleum E. Omo end a lener Ly aa e he d o
Hoat E and ofher end eamies balanee weight w.

Berkiy
when Bteam pressure ises abone fha MoTma
pressuse of he boilet,the valve V Lted
yalue Und eneess dtegm s 72leasad aut o
afong
boiler w and w dedes h limit
af noTmal tegm Pressure J w, is
atue y to Hed at ghey dtegm prassu
 whon loat E bubmerged in water M orma
eondi ion, tho laner Ly io balanud ab out tuler
F am vale U i 7amained elose. whem water
Lenel im boiles tals balow morma leel, the
Aoat with is wsight money doono4rd cnd let
So that
dide part ot lene! L mones upward
knite edge pushes ths dpimdle whieh opens the
value U woith weight w and dteam eseapes throgy
peeiatly eonstrueted pacsage eausing a loud moise.
|Thi aterts opera tor tto dtart the Bod wate pump
to inerease the lene! al wsatey in te boley

Doaded tsty valwe

Vale
Seat Pivote Lener
H Am

-Spring
Brridge
Shaekle Body

eteam
 loaded
There qre various types of opring
dataty vale ditesen boilers

H consists o a east i0 bady havinng too

braneh Pipes. tuo depdyate yalves V asa plaeu d
bMeT he vale daat as dhoun im Gi guse A LaeI
io plaead oer th vaka by Meams ot tuwo pivots.
Te leey is held ight at its propar posiHen by
meams otat aa dpring
prinq. Oand ot dpring is eomuetad
with u laner ohile othey end with tu body ee
Ahe valueThe valw i kept om it deat ith halp

workig
Jn tho normal eomlition, thu dowmw ard toes
lue to pring id kighey than pw avd Forea opplia d
b btaam. tu value is
elosed dudus toto aprig toree
to hen oteam pressu2 rCeeds the normal limit
pward btegm pressure is beea me
igherthan dowmward Ioree due fo spring.
Thus tho valney 47e DHed hom
hom thaig aats
opening the passages tor dtegm toelease out o
beiler
 Steam stop yalve

Funetion :
To eontrol the Blous of steam hom he
boiley to themoim oteam pipe
To shut ott he ateam eompletaly on
1equired.
Hend uoheel

Nut

Sud
land
stulting bor

Body

value

Fleng

Comstruction btop value. The

Th type a bteam
bol tedto h at thu
boilez at
f valne body bolte
highadt pavt oteawm paes ot valwe
Beat and nut.Th maim body value is made af
 vale eat made hom qun ymeta.
when bte am top vale io plaeed di4ety ove
Hhe boiler and eomeeted tto t bteam pipe Line is
io
palled th jumeion vale . J i# io plaed na1 to
Prime Mower than moTmally ealled oteam btop vale
Thu lowtT ands al pindle eomneeted to vale
and pass trough qland and yohe, and eomneeta
oith hand whl. The aland io uced to pranent the
Lakag ot team.

Weking hamd wo heel

The dpndle it Totated by halp up and
due to Totati n ot pimdle +u value Mone
whem e yale he vale beat,
it8 oner
| u patt age of ateam jd eomplelely elosed. the steam
passege may be partiallg n bwly opened by moving
Hhe valve up, hetp o otating the hand whae the
elearamee (paosa) betweam yalue and va le seat
Tegulates tho toto f dtaam out f boilers. im
loeomoie boilers, the upply o he dteam in
Teyulatad by means af a regulator oieh is plaed
ted by a handla tro
inside boiley eall and opagated
drivers eabin

6) Blow ot eoek
Funetion
6To ampty +ho boiles ohemaeT Teuizad
DTo disehare hu mud, oeale or dediments
whieh t4 aeeumulated
ate at tha bottom ot h
boiles

Pluy shunk
Hand
yoke A
Comieet plug
stultini
ber Casing

Construeti¡n
is Htad om thu boiles h direet)y
+hyogh tu dhort brameh ot pipe at loses pasd
of the ater dpae. } eonsists t gun metal
lonieal plug havinga etanuler hole, pindle
tsith yole a shown im iq Tu plug meshes qeeua}l
plug
imto tu kimilas asing. The pluy dpindle
gotated by m at dpamner
the yole two vertieat slots previded oy
izing bpamer .

when neetangular hole at plug ia broug ht

m linu with easing hole by totating spimdle, the
water loo out. ohom ha dolid pori on ot the
plug io in ront t easing hole tu wate
batay eammot
bHrw ou f boiles .

T Feed eheek valve

Funeion?
J+ eontrok he upply of oater thom tha
þoile when +he teod Pump poessure is lese ham
þoi le pressuoe 07 pump dtapped

te taed eek vale js Had im wate spae

Spaea
af the boiley ust beow the mo7ma loe af
wafer. + eonsist a nom- 7etun valne, water
inlet pipe , out let pipe, apimd le lamd and oke?
4s dhom im i the outlet pipe of valve e onnae had
at delier pip ot kad pump.
 Hand wheet

Spimdle
Valve
Nom -7eturn

pl an

oring ? value epose diteent

Jmlet and outlet piga af
amd oulet
pecSuTe
PssuTe a imlet at vale the ead pump
l h vale th boi le7 presuat
aets and outlet pipo
pressure
aet. when Aad pump io in op4raionm, tu
moze han pTessuTe On
on h end pump dida
boiler idothis pressuz
Tetusn value, And al ows watey Hoto into boile.
 Fuelble plug?
Funetian
useo prete e the boi! against
damag des to onerheati ng
lenel in the boiler

Steqm

Furnaee erouwn
fig Fusible plug
Cometyuetiom
on the tine bex wm plate.
Oer the Pombustion ehqm ber,th usible

Plug eonsis t af two hollow guns

ans and
a shoon in iguse A hollow gun metaf
plug serewed to the ize box erown plate.
|body o
f boiler. Amotho hollow gum
o ha rst bodythird pluy ts made rom e"Ppes
Loeked with eeond plug by pouring metat in to
the groones prev ided the both phugs.

working
Jn mor mal workimy eon dition, th uppe sustuee
of tusible plug is eoered with uwater o kieh keep s
the tempesature of the plug beloo ite maliny point
oile othes emd of plug is posed to ise o ho
gases. Tho Los
Low meting point does not melt iy
the upper utaee of plug is bubmesged in water.
beloo
But im af water leel in boiler als
the danger lenels, he tesible plug um eovered by
watoy amd get erpased to steam. thid one heats
tho
fhe plug and he Busible metal havimg Loo metiny
melts puiekly. thus the thind plug
poin t okieh beeome open,
oo qun
dyops doon amd deeond holl
rushes fnto the Furma ee and puts ouf
tho dteamn