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Soils and Foundations 59 (2019) 955–965
www.elsevier.com/locate/sandf
Technical Paper
Received 6 October 2018; received in revised form 24 January 2019; accepted 28 March 2019
Available online 6 June 2019
Abstract
Steel slag is a waste by-product of the steel industry. The recycling usage of steel slag is limited due to the mutative chemical com-
positions it contains and its low cementation. In this investigation, the composition adjustment and activation of steel slag were studied
to produce an optimal slag-based composite with improved cementation efficiency. The controlling moduli of cement clinker were intro-
duced to standardise the composite. Subsequently, the composite was used to modify Hefei expansive soil (a kind of engineering waste
for swelling properties) in embankment construction. The basic physical properties including free swelling ratio, California bearing ratio,
unconfined compressive strength, microstructure, and mineral evolution were evaluated to understand the engineering performance and
mechanism of modified expansive soils. The results show that the cementation of the slag was significantly improved after the compo-
sition adjustment and activation. Furthermore, the treated soil can satisfy the requirement of the Chinese standard for first-class road/
highway when the composite incorporation ratio is more than 5%. The microstructural and mineralogical analysis shows that the com-
ponent adjustment and activation enrich the cementation of the slag, resulting in the suppression of the swelling potential and improved
strength. The above findings improve the reuse efficiency of steel slag, especially in expansive soil modifications.
Ó 2019 Production and hosting by Elsevier B.V. on behalf of The Japanese Geotechnical Society.
Keywords: Steel slag; Component adjustment and activation; Expansive soil; Subbase performance; Microstructure
1. Introduction ties and turning into engineering waste (Seco et al., 2011;
Estabragh et al., 2013; Khemissa and Mahamedi, 2014).
Expansive soils containing the clay mineral smectite usu- To overcome the swelling and weakness of expansive soils,
ally exhibit evident volume change with the change in mois- soil modification using chemical additives is adopted using
ture content, limiting their engineering application in lime, cement, fly ash, and calcium chloride, (Du et al., 1999;
highways and other geo-infrastructure engineering activi- Nalbantoğlu, 2004; Saride et al., 2013; Zhang et al., 2014;
Wu et al., 2016; Deng et al., 2015; Liu et al., 2019). How-
ever, due to the recent increase in the cost and CO2 emis-
Peer review under responsibility of The Japanese Geotechnical Society.
⇑ Corresponding author at: Southeast University, Institute of Geotech- sions of the traditional stabilisers, alternative
nical Engineering, School of Transportation, SEU Avenue 2, Jiangning modification agents (industrial by-products) have been
District, Nanjing 211189, China. employed, such as bagasse ash, polypropylene, recycled
E-mail addresses: seuwujun@seu.edu.cn (J. Wu), qliu19@ncsu.edu carpet fibre, and steel slag, (Dang et al., 2016; Shalabi
(Q. Liu), noden@seu.edu.cn (Y. Deng), xinbao@uta.edu (X. Yu),
qifeng@hfut.edu.cn (Q. Feng).
et al., 2017; Shahbazi et al., 2017).
https://doi.org/10.1016/j.sandf.2019.03.009
0038-0806/Ó 2019 Production and hosting by Elsevier B.V. on behalf of The Japanese Geotechnical Society.
956 J. Wu et al. / Soils and Foundations 59 (2019) 955–965
Nomenclature
AASS the optimum adjusted and activated steel slag CH high-plasticity clay
(containing 28.6% slag, 57.1% lime, 9.5% meta- SM silicon modulus
kaolin, and 4.8% Na2SO4) IM aluminium modulus
LL liquid limit (%) KH lime saturation coefficient
PL plastic limit (%) MDD maximum dry density
PI plasticity index OPC optimum moisture content
CL low-plasticity clay FSR free swelling ratio
Large quantities of steel slag, a by-product of the metal- In this investigation, the composition adjustment and
lurgical industry produced during steel manufacturing pro- activation of steel slag was first carried out to improve its
cesses, are dumped largely because of the difficulty involved activity by the moduli for controlling the components of
in recycling. The dumping of the estimated100 million met- cement clinker. Hereinafter, the slag-based composite,
ric tons of steel slag produced in China each year must be i.e., the adjusted and activated steel slag at the optimal
considered a serious environmental disaster. However, incorporation ratio (AASS), was used to modify Hefei
many studies have indicated that steel slag can be used to expansive soils for the subbase construction of highway
improve the plasticity, uncured strength, and drainage embankment. This experimental procedure allows for the
properties of problematic soils (Poh et al., 2006; standardized preparation of the binder and to understand
Malasavage et al., 2012; Akinwumi, 2014). The cation the contribution and mechanism of each component. To
exchange between the soil and steel slag was identified as realise this objective, the compaction (via Proctor com-
the major factor that controlled the engineering properties paction), California bearing ratio (CBR), physical proper-
of modified soils, reduced the diffusion layer, and led to the ties (via free swelling ratio (FSR) and consistency test), and
agglomeration of clay-size particles in the soil-slag mixtures strength (via unconfined compressive strength (UCS) test)
(Akinwumi, 2014), Besides the ionic exchange that takes were designed to evaluate the engineering performance of
place with soils, both the pozzolanic activity and adsorp- the soils modified using AASS. Furthermore, X-ray diffrac-
tion property of steel slag are weak, indicating it has great tion (XRD), scanning electronic microscopy (SEM), and
potential for use as an agent for soil modification (Manso mercury intrusion porosimetry (MIP) were employed to
et al., 2013; Goodarzi and Salimi, 2015). understand the internal mechanism of this modification.
Since the main chemical components of both cement
and steel slag are CaO, SiO2, Fe2O3, MgO and Al2O, the
potential for steel slag to be used as a cementitious material 2. Materials and methods
has been the subject of considerable research (Iacobescu
et al., 2013). Rosales et al. (2017) analysed the cementation 2.1. Materials
and pozzolanic reaction characteristics of steel slag to eval-
uate its strength activity and environmental influence. Fur- A typical expansive soil was sampled from Hefei city in
ther mineral composition analysis indicates that the China at a depth not less than 1.0 m under the ground sur-
content of Al2O3 is only 0–4.8% in steel slag, whereas the face. The soil was sealed in a polythene bag to avoid mois-
value is 5–8% in cement, showing that shortage of Al phase ture loss during transportation. The physical properties of
in steel slag limits its large-scale reuse (Gu et al., 2018). The the soil are listed in Table 1. Note that three parallel sam-
metakaolin, a kind of cementitious geopolymer that con- ples were tested and the mean is what is presented to avoid
tains large amount of Al2O3, can be used to supply the discrete results. The liquid limit (LL), plastic limit (PL),
Al phase of steel slag (Buchwald et al., 2007; Wu et al., and plasticity index (PI) are 68.3%, 31.5%, and 36.8%,
2016). Moreover, previous researchers reported that highly respectively. According to the Unified Soil Classification
reactive metakaolin was widely used as an effective mineral System (ASTM D2487-11), it can be classified as clay of
additive in the formulation of the high-performance con- high plasticity (CH). The sand, silt, and clay fractions are
crete and cement paste (Wild et al., 1996; Curcio et al., 10.9%, 67.8%, and 21.3%, respectively. Furthermore, the
1998; Poon et al., 2001; Philippe et al., 2007; Zhang natural density, water content, and specific gravity are
et al., 2014). Besides, since the composition of steel slag 1.95 g/cm3, 19.3%, and 2.72, respectively. Note that the
varies depending on the production process and the raw FSR is 59.5%, suggesting a medium-level expansive soil
materials used, whether it originates from the Basic Oxygen which is not suitable for highway engineering. The mineral
Furnace (BOF), Electric Arc Furnace (EAF) or Ladle content of the soil in Table 2 shows that this soil is mainly
Refining Furnace (LRF) (Meng and Liu, 2009), it has been composed of quartz, feldspar, plagioclase, and calcite, with
suggested that its composition should be standardized for a quartz content of 48%. The secondary clay mineral com-
further application. position includes kaolinite, illite, and mixed minerals (illite/
J. Wu et al. / Soils and Foundations 59 (2019) 955–965 957
Table 3
Oxides composition of slag and metakaolin.
Oxide content (%) SiO2 Al2O3 CaO Fe2O3 MgO Na2O Others
Slag 28.5–34.3 0–4.8 49.8–55.5 10.2–14.2 / / 0–5.7
Metakaolin 52 40 1 2.5 0.8 0.5 /
958 J. Wu et al. / Soils and Foundations 59 (2019) 955–965
KH is 0.9–1.0. In this investigation, the indexes (SM = 2, ples were fabricated for each group to avoid discrete
2.2, 2.4; IM = 1.2, 1.4, 1.6; KH = 0.90, 0.92, 0.94) were results. Additionally, the deviation (dry density, moisture
designed to adjust the slag component with the incorpora- content, diameter and height) among three parallel sam-
tion of metakaolin and lime. ples was controlled as below: within ±0.5% of MDD,
To further improve the strength and cementation, it is ±0.5% of OMC, ±0.5 mm of the diameter and ±1 mm
necessary to activate the slag-based composites using acti- of the height. In this test, the shearing rate was set as l
vator agents. Considering the results of previous studies mm/min. After this test, the samples were crushed and
(Shi et al., 2011; Cristelo et al., 2012; Villa et al., 2010), passed through 0.5 mm sieves for measuring the consis-
NaOH, NaCl, and Na2SO4 with the proportions of 3%, tency limits (ASTM D4318-17) and FSR (ASTM
5%, and 8%, respectively, were used for the activation in D4546-03).
view of economy and effectiveness.
2.2.3. Compaction and CBR test
2.2.2. Unconfined compressive strength test The modified proctor compaction test with the com-
Through the UCS test, the optimal component of the paction energy of 2687 kJ/m (ASTM D1557-12) was
slag-based composites after adjustment and activation adopted to evaluate the compactability, including the
was determined. The UCS test was also performed on MDD and OMC of AASS-treated soils. Before the com-
specimens modified with AASS at the proportions of paction tests, the soils and AASS agent (mass ratio of
0%, 3%, 5%, 7%, and 10% of the weight of the dry soil, AASS agent to dry soil at 0%, 3%, 5%, 7%, and 10%) were
and subsequently, the samples at the MDD and OMC first thoroughly mixed at the desired water contents, and
were statically compacted in rigid stainless-steel rings subsequently, these mixtures were divided into five parts
(50 mm in diameter and 50 mm in height). Subsequently, and successively compacted into a metal cylinder. The
the treated soil samples were cured for 7, 14, and 28 days wet/dry density and water content were calculated, and
in a standard curing chamber (at 20 °C ± 2 °C and rela- the compaction curve, OMC, and MDD were obtained.
tive humidity of 95%). After sample preparation and cur- Note that the AASS content was designed as 3%, 5%,
ing, the weights and dimensions of the treated soils were 7%, and 10%, according to the traditional content of
tracked before the UCS test. Note that three parallel sam- cement-/lime-treated soils.
J. Wu et al. / Soils and Foundations 59 (2019) 955–965 959
In addition, CBR test (after compaction, directly soak- MIP is used to determine the pore-throat size distribu-
ing in water for 96 h before testing) was conducted on tion of porous materials based on the unique relationship
the treated soil at the MDD. between the intrusion pressure and equivalent pore-throat
diameter (Washburn, 1921). The expression used for the
2.2.4. Mineralogical and microstructural analysis calculation is shown in Eq. (4)
The mineralogy and microstructure of the treated soil 4ccosh
were studied using SEM, XRD, and MIP tests to clarify D¼ ð4Þ
p
the micro-mechanism of the AASS-treated soils. Cube
specimens far from the shearing surface were cut from where D is the pore-throat diameter, c is the surface tension
the cylindrical samples. For SEM and MIP tests, all the of mercury, h is the contact angle, and p is the applied pres-
samples were first lyophilised, and the following procedures sure. In this study, c of 0.48 N/m and h of 140° were recom-
were undertaken subsequently: immersion into liquid nitro- mended based on a previous study (Penumadu and Dean,
gen (196 °C) for instant freezing and transfer to a vacuum 2000). Note that the pressure p applied in this study ranged
chamber for sublimation for approximately 24 h from 3.7 kPa to 241.1 MPa, resulting in the range of pore
(Penumadu and Dean, 2000). In this investigation, four diameters 0.005–340 mm.
groups were selected, i.e., untreated soils, with 10% AASS
after 7 days of curing, with 10% AASS after 28 days of cur- 3. Results
ing, and with 3% AASS after 28 days of curing. For the
SEM test, lyophilised samples were injected with epoxy 3.1. Strength performance of slag after adjustment and
fix resin, and subsequently polished and coated with a gold activation
layer of thickness 200–300 Å (1 Å = 0.1 nm) to impart elec-
trical conductivity and to prevent an electric charge from The UCS of the adjusted slag after different curing peri-
accumulating on the surface (Al-mukhtar et al., 1996). ods is shown in Table 4 and Fig. 2. The average UCS after
An XRD analysis was carried out using a diffractometer 7 days, 14 days, and 28 days of curing was 2.63 MPa,
equipped with a copper anticathode. The samples were first 2.95 MPa, and 3.15 MPa, respectively. Overall, the growth
milled into fine powders (passed through 40# sieves), and rate gradually decreased with the curing period, indicating
scanned with a 2h value ranging from 5° to 70°. The testing a slow down in the reaction rate. When these results were
data were semi-qualitatively analysed using JADE 5.0 further evaluated, it was observed that the optimal moduli
software. for the highest strength of the UCS was achieved with SM,
Table 4
Composites and UCS of steel slag after adjustment.
Test number SM IM KH Slag (%) Lime (%) Metakaolin (%) 7 d UCS (MPa) 14 d UCS (MPa) 28 d UCS (MPa)
1 2.0 1.2 0.9 36.9 55.0 8.0 2.3 2.4 2.8
2 2.0 1.2 0.92 36.5 55.8 7.9 3.5 3.0 2.7
3 2.0 1.2 0.94 36.1 56.6 7.8 2.6 3.0 3.1
4 2.0 1.4 0.9 33.7 57.4 9.1 3.2 3.7 3.7
5 2.0 1.4 0.92 33.3 58.2 9.0 2.3 3.2 2.8
6 2.0 1.4 0.94 32.9 58.9 8.9 3.3 3.5 4.0
7 2.0 1.6 0.9 31.0 59.5 10.1 3.9 3.4 3.5
8 2.0 1.6 0.92 30.6 60.2 9.9 2.4 3.3 2.8
9 2.0 1.6 0.94 30.0 60.0 10.0 3.5 4.2 4.5
10 2.2 1.2 0.9 34.3 57.2 7.5 1.8 2.2 2.4
11 2.2 1.2 0.92 33.9 58.0 7.4 2.7 2.8 2.6
12 2.2 1.2 0.94 33.4 58.8 7.3 1.9 2.5 2.6
13 2.2 1.4 0.9 31.3 59.5 8.5 2.9 3.4 3.9
14 2.2 1.4 0.92 30.9 60.2 8.4 2.7 2.1 3.5
15 2.2 1.4 0.94 30.5 60.9 8.3 2.6 2.8 3.2
16 2.2 1.6 0.9 28.8 61.3 9.3 2.2 2.0 3.2
17 2.2 1.6 0.92 28.4 62.1 9.2 2.0 2.2 3.6
18 2.2 1.6 0.94 28.1 62.8 9.1 3.7 3.7 3.5
19 2.4 1.2 0.9 32.0 59.1 7.0 1.1 1.6 2.9
20 2.4 1.2 0.92 31.6 59.9 6.9 2.3 3.4 3.5
21 2.4 1.2 0.94 31.2 60.7 6.8 2.3 2.6 2.6
22 2.4 1.4 0.9 29.2 61.2 7.9 1.6 3.9 3.6
23 2.4 1.4 0.92 28.8 62.0 7.8 2.8 3.0 3.3
24 2.4 1.4 0.94 28.5 62.7 7.7 2.5 3.1 1.8
25 2.4 1.6 0.9 26.8 63.0 8.7 2.9 3.1 3.2
26 2.4 1.6 0.92 26.5 63.7 8.6 3.1 2.6 2.8
27 2.4 1.6 0.94 26.2 64.4 8.5 2.8 3.0 2.8
SM-Silicon modulus, IM-Aluminium modulus, KH-Lime saturation coefficient.
960 J. Wu et al. / Soils and Foundations 59 (2019) 955–965
Fig. 2. UCS of adjusted steel-slags (SM: silicon modulus, IM: aluminium The compaction curve is shown in Fig. 4. Notably, the
modulus, KH: lime saturation coefficient.).
AASS addition smooths the compaction curve, indicating
that AASS can suppress water sensitivity, resulting in more
IM, and KH values at 2, 1.6, and 0.94, respectively, (i.e., convenience for in situ rolling compaction. The OMC and
the composite is composed of 30% slag, 60% lime, and MDD evolution of the treated soils is shown in Fig. 5.
10% metakaolin). The strengths were 2.7 MPa, 4.2 MPa, When the soil is modified with AASS, the OMC slightly
and 4.5 MPa after 7 days, 14 days, and 28 days of curing, increases with the increase in AASS content from 18.1%
respectively. to 19.7% due to the higher water consumption of AASS
Subsequently, the adjusted slag-based composite was hydration. This observation is similar to that reported in
further activated with NaOH, NaCl, and Na2SO4, and previous studies on cement-based modified soils (Basha
the strength is shown in Fig. 3. The optimal dosages of et al., 2005; Hossain et al., 2007; Rahman, 1987; Miller
NaOH, NaCl, and Na2SO4 were found to be 3%, 5%, and Azad, 2000; Lim et al., 2002; Guneya et al., 2007;
and 5%, respectively, with UCS values of 6.5 MPa, Kavak and Akyarli, 2007; Kumar et al., 2007). The
8.2 MPa, and 10.9 MPa, after 28 days of curing, respec- MDD of the soils modified with AASS decreases slightly
tively. These values indicate that the performance of the from 1.76 g/cm3 to 1.66 g/cm3 when the AASS content
slag-based composite was further enhanced. increases from 0% to 10%.
After 28 days of curing, ettringite was produced in the The CBR (after compaction, directly soaking in water
Na2SO4 activation environment, and Friedel’s salt was pro- for 96 h before testing) of the treated soils at the MDD is
duced in the NaCl activation environment. These were presented in Fig. 6a, indicating that it increases with the
detected using the identification method proposed by AASS content. This satisfies the requirement for subbase
Taylor et al. (2001). Following the generation of ettringite for first-class road/highway (more than 8%, CJJ194-2013,
and Friedel’s salt, NaOH was also produced, promoting
the breakage of Si-O-Si in the slag and Al-O-Al in meta-
kaolin and resulting in the increase in the pH value in reac-
tion environments. The new hydration products promoted
4. Discussions
a b
CH
CSH/CAH
quartz/montmorillonite
c d
CSH/CAH
CSH/CAH
CH
Fig. 9. SEM photos (a) original soils; (b) 10% AASS, T = 7 d; (c) 10% AASS, T = 28 d; (d) 3% AASS, T = 28 d (CSH: Calcium silicate hydrates, CAH:
Calcium aluminate hydrates, CH: Ca(OH)2, AASS: the optimum adjusted and activated steel slag).
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