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Gasbarri 2001
Gasbarri 2001
Valve Controller
Gas Expansion Above the Liquid Slug
Liquid Slug
é 2
Reservoir f L ρ | v |2 f L ρ | v |2 æ A ö
at = ê p1 − p3 − t t l l ,t − L L l l , L ç t ÷
ê 2d t g c 2d L g c è AL ø
ë
kρl vl ,t wù æ ml ,t ml , L At ö
2
− − ú çç A + A 2 ÷÷ . . . . . . . . . . . . . . (4)
2g At úû è t L ø
Fig. 1—Schematic of a conventional plunger lift installation.
where k=an empirical coefficient of friction in the flow tee.
Depending on the location, Eq. 1 or 4 is used for calculating the
f L ρ | v |2
p1 At − p2 At − t t l l ,t At − w instantaneous acceleration of the plunger and liquid slug. The
2d t g c instantaneous velocity and distance traveled can be estimated from
at = . . . . . . . . . . . . . . . . . (1)
ml ,t
This equation applies for the vertical direction while the liquid slug p 2 At
is still in the tubing.
When the top of the liquid slug arrives at the surface, the mass,
weight, and length of the vertical control volume begin to decrease
because of fluid moving into the flowline as shown in Fig. 4.
Solving the equation of momentum for the wellhead pressure yields
1
p2 =p1 −
At
åv
cs
ρ u At
l ,t l l ,t
Slug
m a f L ρ | v |2 w
− l ,t t − t t l l ,t − . . . . . . . . . . . . . . . . . . . . (2)
At 2d t g c At
ml,t at
w
At this stage, the liquid mass in the flowline starts to increase as the
liquid slug surfaces. The equation of momentum, applied to the
pfrict At
control volume in the flowline shown in Fig. 5, also can be solved
for the wellhead pressure.
1
p2 =p3 +
AL
åv
cs
ρ ul , L AL
l ,L l
ml , L aL f L LLρl | vl , L |2
+
AL
+
2d L g c
. . . . . . . . . . . . . . . . . . . . . (3) Plunger
As the slug and plunger surface, the liquid mass and length of
a control volume in the flowline begin to increase. Applying the
continuity equation with constant density for the surfacing liquid
slug obtains relations for the parameters between the control volume
in the tubing and the control volume in the flowline. Using these
relations, solving Eqs. 2 and 3 simultaneously, and including the
friction effects created by the fluid passing through the flow tee at p1 At
the wellhead yields an equation for the acceleration of the liquid
slug in the tubing when the slug is surfacing. Fig. 3—Control volume of the liquid slug and plunger in the tubing.
p j +1
∆p = − pj , . . . . . . . . . . . . . . . . . . . . . . . . (7)
æ M γ ∆h ö
exp ç air g ÷
è zRT ø
Plunger and the density can be determined from the equation of state for a
real gas,
Mg p
ρg = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8)
zRT
To analyze the system, the continuity equation for a control
volume is integrated over a small increment of time. The equation
p1 At for averaging the properties for both open control surfaces can be
written as
Fig. 4—Control volume of the liquid slug and plunger in the tub-
ing when surfacing. mgn +, j1 = mgn , j + (m g , j +1/ 2 − m g , j −1/ 2 )∆t , . . . . . . . . . . . . . . . . . . (9)
mt aL
p2 AL
p3 AL Slug Open Boundary
v L ρV L A L
pfrict AL
Fig. 5—Control volume of the liquid slug in the flowline when surfacing.
pin +1
pin++11 = . . . . . . . . . . . . . . . . . . . . . . . . (13)
æ M γ ∆h ö
exp ç air g i +1/ 2 ÷
z RT
è i +1/ 2 i +1/ 2 ø
Fig. 6—Characteristic control volumes for calculating the pres- pin++11Vi +1M g
sure at the top of the slug. and mgn +,i1+1 = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (14)
zi +1RTi +1
The pressure at the lower boundary of the first control volume in
deviation factor, and density are calculated at the local temperature the tubing-casing annulus is the flowing bottomhole pressure.
and pressure of each control volume at each timestep. At the lower boundary in the tubing, one must consider the liquid
Gas Expansion Behind the Plunger. During the upstroke stage, column accumulating due to mass influx. Under these conditions,
the energy required to carry the liquid slug to the surface is supplied the pressure becomes
by the pressure below the plunger resulting from the expansion of
the gas originally in the tubing-casing annulus. While the slug is p nj +1 = pwf
n +1
− ρl ghln +1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (15)
moving to the surface, fluids are produced from the reservoir. The gas
being produced and that expanding in the annulus help maintain the The velocity to account for gas-friction forces is obtained from
pressure in the system while the liquid tends to decrease the pressure. the gas-mass flow rate through the tubing. The properties for cal-
By dividing the tubing-casing annulus volume into small control culating the velocity and the friction factor for the different control
volumes as shown in Fig. 7 and including the gas production from volumes are obtained at local conditions of pressure and tempera-
the reservoir, the continuity equation can be written as ture for each control volume. The gas-mass flow rate includes both
i=N
Plunger
pj=M+ 1 2
i +1 j =M
∆ hi
i
j+1
∆h j j
j=1
pj= 1
i =1 hL 2
pwf
pwf
Tubing-Casing Annulus Tubing
Fig. 7—Characteristic control volumes for calculating the pressure behind the plunger.
7,000 -1,000
250
-2,000
6,000
Depth, ft
-4,000
150 4,000
-5,000
3,000
100 -6,000
2,000
-7,000
50 Wellhead Pressure
1,000
Top Slug Pressure -8,000
Gas Flowrate 0 500 1,000 1,500 2,000 2,500 3,000
0 0 -9,000
0.01 0.1 1 10 100
Time, seconds Instantaneous Velocity, ft/min
Fig. 8—Simulated behavior with gas expansion at the top of the Fig. 9—Comparison of simulated velocity with Lea’s4 model
slug using Lea’s4 example well data. determinations for a one barrel liquid slug.
the pressure at the top of the slug is dependent not only on gravity the profiles neglecting friction. This frictional effect causes the
but also on the transient friction effects in the tubing and flowline average upstroke velocity of the plunger and liquid slug to be less
when the surface valve is opened. Second, gas and liquid production than anticipated when friction is ignored.
from the reservoir is accounted for during the entire plunger cycle. The other main difference of this model compared to the pre-
An example 8,000-ft well with a 1-bbl liquid slug reaching vious ones is the analysis of the upstroke when the slug is sur-
1,000 ft/min surfacing velocity was used to analyze the transient facing. During this period, the length of the slug in the tubing
pressure at the top of the slug. Well characteristics used for this decreases which results in decreased frictional effects and liquid
example were taken from Lea.4 Fig. 8 shows the simulated behavior slug weight in the tubing. The mass of liquid in the system is the
of the gas expansion at the top of the slug. The plot includes the same but two new forces, the friction in the wellhead and in the
surface gas flow rate at standard conditions. As can be seen, the flowline, affect the system. In addition, the force component in the
flow rate increases rapidly until it reaches a maximum value, then direction of flow due to the weight decreases as the flow becomes
it decreases slowly while the tubing is blown down. Although there horizontal. When the slug is surfacing, these factors usually result
are no data for comparing this result, the behavior of the system in an acceleration of the plunger and the liquid in the tubing as
appears reasonable. shown in Fig. 9. Recall though, the velocity of the liquid in the
Fig. 9 shows the velocity profile of three different slug-surfacing flowline is related to the velocity of the liquid in the tubing by a
velocities with a 1-bbl liquid slug analyzed by Lea.4 It shows the ratio of the corresponding areas.
effect of the transient gas pressure at the top of the slug on the For the case with high surfacing velocities there is a sudden
upstroke stage. The profile is compared to the same cases when the reduction in velocity just when the slug arrives at the surface. This
option neglecting this effect is chosen. When the valve opens, the is because of substantial friction losses at the tee in the wellhead.
velocity of the plunger does not increase as drastically as assumed
in previous models. Indeed, it increases somewhat slowly while Field Comparison
friction effects of the gas flow above the slug are considerable, 5 to An actual field case was used to test the performance of the dynamic
50% of the depth in this example. When the frictional effect model. Data consist of well characteristics, production information,
becomes negligible, the upstroke-velocity profiles coincide with and wellhead pressures for a complete cycle from a field case pub-
lished by Baruzzi.10
Table 1 shows results from the dynamic model used to simulate
the plunger lift cycle. The buildup stage was set to obtain a maxi-
TABLE 1—BARUZZI10 FIELD DATA AND
mum casing pressure of 366 psi, as reported. Table 1 presents
MODEL PREDICTIONS
model results for two cases. Case 1 represents a blowdown time of
Field Model Model 54 seconds, corresponding to the actual well. Case 2 corresponds
Data Case 1 Case 2 to a blowdown time of 15 seconds, which was used to match the
Gas production rate, Mscf/D 250 245 minimum observed casing pressure.
Three main differences with respect to the real data can be
Liquid production rate, STB/D 46.5 47.0 46.0
observed. The average upstroke velocity is higher; the minimum cas-
Minimum casing pressure, psi 303 265 302 ing pressure is lower; and the elapsed time for the buildup is higher.
Maximum casing pressure, psi 366 367 However, the model describes the observed data reasonably well.
Minimum tubing pressure, psi 303 70 70 Figs. 10 and 11 are the profiles of the tubing and casing pres-
sures from Case 1 compared to the field data. The time scale starts
Maximum tubing pressure, psi 342 311 332
at the beginning of the buildup stage. Owing to the shorter period of
Cycles per day 95.3 67.3 101 time of buildup in the real well, the field data points were shifted on
Average upstroke velocity, ft/min 1,341 1,910 2,415 the time scale to correlate with the model results.
Slug surfacing velocity, ft/min 1,834 2,388 At the end of the buildup stage, when the valve opens, the tubing
pressure decreases rapidly and the casing pressure decreases slowly
Slug surfacing arrival time, sec 128 116 93 while the gas at the top of the slug and behind the plunger expands.
Plunger surfacing arrival time, sec 171 121 95 After a short period of time, the tubing pressure reaches the sepa-
Slug size, ft 181 117 rator pressure. When the slug arrives at the wellhead and while it is
being produced to the flowline, the tubing pressure increases. Then,
Blowdown time, sec 54 54 15
the blowdown stage begins and the tubing pressure starts to decrease
Blowdown wellhead pressure, psi 142 226 again while the slug is carried out through the flowline. For this
Buildup time, sec 682 1,078 697 example, a change in the slope of the modeled tubing pressure
Buildup casing pressure, psi 366 366 366 occurs after a short period of blowdown, probably caused by the
higher gas flow rate when the slug reaches the separator. For this
350 350
250 250
200 200
150 150
100 100
Model Prediction Model Prediction
50 Field Data 50 Field Data
0 0
0 200 400 600 800 1,000 1,200 1,400 0 200 400 600 800 1000 1200 1400
Time, seconds Time, seconds
Fig. 10—Comparison of predicted tubing pressures for Case 1 Fig. 11—Comparison of predicted casing pressures for Case 1
to Baruzzi’s10 field data. to Baruzzi’s10 field data.
field case, the model does an adequate job of reproducing the actual Nomenclature
performance of the plunger lift cycle. a = acceleration of the control volume, L/t2
The slope of the casing pressure during buildup is somewhat A = cross-sectional area, L2
higher than the slope of the tubing pressure resulting from liquid
C = deliverability coefficient, L3+2nt 4n-1/m2n
accumulation in the tubing. The assumption made in the model
about liquid only accumulating in the tubing holds as long as the d = pipe diameter, L
slope of the modeled tubing pressure is positive during buildup. The f = friction factor, dimensionless
increasing tubing pressure during this stage means that gas is being g = acceleration due to gravity, L/t2
stored above the liquid slug in the tubing. The difference in the g c = conversion constant, dimensionless
slopes between the casing and tubing pressures indicates a higher h = height, L
fluid level in the tubing than the tubing-casing annulus. Based on k = frictional loss coefficient, dimensionless
matching this field data, the model appears to represent the distri- L = length of liquid slug, L
bution of fluids between the tubing and tubing-casing annulus. m = mass, m
Fig. 12 shows a profile of the plunger velocity and position sim- M = molecular weight, m
ulated by the plunger lift model for this example. The time scale
Mair = molecular weight of air, m, 28.97 m/m-mol
starts at the beginning of the buildup stage. Note the downstroke
occurs during buildup, where the plunger velocity is assumed to be n = deliverability exponent, dimensionless
1,000 ft/min through gas and 172 ft/min through liquid. p = pressure, m/Lt2
pR = reservoir pressure, m/Lt2
Conclusions pwf = bottomhole flowing pressure, m/Lt2
A dynamic model to describe plunger lift performance in gas wells p1 = pressure below the plunger, m/Lt2
has been proposed. The model overcomes several assumptions used p2 = pressure at the top of the liquid slug in tubing, m/Lt2
in previous models devised for plunger lift applications in oil and p3 = pressure at the front of the liquid slug in flowline, m/Lt2
gas wells. Upstroke modeling includes the transient behavior of the q = flow rate, L3/t
gas at the top of the slug when the tubing valve is opened and adopts R = universal gas constant, mL2/t2T
a transition stage to account for the production of the slug to the
t = time, t
flowline. It also incorporates a blowdown period usually required in
gas wells. In addition, the model couples the dynamics of the T = temperature, T
mechanical plunger with the performance of the reservoir. u = velocity referenced to the control volume, L/t
Complete details regarding the model are included in Ref. 12. v = velocity, L/t
1. The proposed model was implemented in a computer program V = volume, L3
and tested using the example well of Lea4 and the field case
well of Baruzzi.10 The model was able to replicate the results
of Lea and match the field data of Baruzzi with reasonable 5,000 0
engineering accuracy. Velocity -500
2. The model allows the study of plunger lift systems and can be 4,000 Position
Plunger Velocity, ft/min
a useful tool for system design and analysis. It can be used to -1000
Plunger Location, ft