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A Dynamic Plunger Lift Model

for Gas Wells


Sandro Gasbarri, SPE, and Michael L. Wiggins, SPE, U. of Oklahoma

Summary In general, plunger lift installations are used to produce high


Many low-volume gas wells produce at suboptimum rates because gas-liquid ratio (GLR) oil wells or for unloading liquids in gas
of liquid loading caused by an accumulation of liquids in the well- wells. Major advantages over other artificial lift methods for lifting
bore that creates additional backpressure on the reservoir and liquids, such as sucker rod pump installations, are the relatively
reduces production. Plunger lift is an artificial lift method which small investment and reasonable operating costs. Limitations
can use reservoir energy to remove these accumulated liquids include having a sufficient GLR to supply the energy for lifting
from the wellbore and improve production. Lacking a thorough liquids from the wellbore, and sand-production problems. The main
understanding of plunger lift systems leads to disappointing disadvantages of plunger lift systems, however, are the complexity
results in many applications. This study develops a plunger lift of the lifting process and a lack of understanding of optimizing and
model that couples the dynamic nature of the mechanical plunger troubleshooting the lift method.
lift system with the reservoir performance. The model takes Several authors have addressed the modeling of plunger lift
advantage of previous work and incorporates frictional effects of installations. Static models have been proposed and are accepted
the liquid slug and the expanding gas above and below the widely for design due to their simplicity.1–3 Dynamic models also
plunger. The model considers separator and flowline effects and have been published to describe the phenomena of a plunger lift
includes modeling of transient production behavior after the liquid cycle.4–10 Accuracy of the dynamic models does not always out-
slug has arrived at the surface. An improved understanding of weigh the time and data required for designing and analyzing
plunger lift dynamics can lead to improved efficiency, increased plunger lift system performance.
production and recovery, and extended well life. The dynamic model developed in this paper overcomes some of
the assumptions used in previous models. It includes reservoir per-
Introduction formance, gas expansion with friction effects, and the transient
A free piston or plunger traveling up and down the tubing has been behavior of the gas above the slug when the surface valve is
used for different applications in oil and gas production for decades. opened. It also incorporates a blowdown or afterflow period for
The most widespread use is in conventional plunger lift. This production after the liquid slug surfaces. The upstroke modeling
method is an artificial lift technique characterized by the use of includes a transition phase that accounts for the production of the
reservoir energy stored in the gas phase to lift fluids to the surface. slug to the flowline.
Fig. 1 is a schematic of a typical plunger lift installation. The
plunger acts as an interface between the liquid slug and the gas Plunger Lift Model
which helps reduce the characteristic ballistic-shape flow pattern Fundamental conservation equations were used to derive the model,
of the higher velocity gas phase breaking through the liquid phase which analyzes the dynamics of the plunger lift system using proper-
during production. ties in multiple control volumes, one next to the other, including the
With appropriate installation and well-production characteristics, flowline, tubing, and annulus. The model is divided into upstroke,
gas produced by the reservoir is stored primarily in the tubing- blowdown, buildup, and reservoir performance components.
casing annulus while a liquid slug is accumulated in the tubing. The upstroke component separates the dynamics of the plunger
During this condition, called the buildup stage, the flowline valve and liquid upstroke from the boundary conditions given by the gas
at the surface is closed with some gas also accumulated in the system above the slug and the gas system behind the plunger. The
tubing above the liquid slug. After a time, when the casing pressure blowdown component produces the slug to the separator and
at the wellhead is believed to be adequate, the flowline valve opens accounts for additional gas production after the plunger surfaces.
and production begins. Gas at the top of the liquid slug expands The buildup component describes the increase in system pressure,
and the plunger, along with the accumulated liquid, begins traveling the accumulation of fluids (liquids and vapors) in the system during
up the tubing in a period called the upstroke stage. Gas stored in shut-in, and accounts for the downstroke behavior of the plunger.
the tubing-casing annulus expands and provides the energy Finally, the reservoir performance component describes the influx
required to lift the liquid slug. As the plunger approaches the surface, of fluids into the wellbore throughout the plunger cycle.
the liquid slug is produced into the flowline.
In some cases, especially for gas wells, additional production Upstroke Component. To model the dynamics of the system during
after the plunger has surfaced is appropriate, increasing the flow- the upstroke, three different elements are used. Fig. 2 is a schematic
ing time for each cycle. Such a period is called afterflow in oil of the system being modeled. The liquid slug traveling from the
wells and blowdown in gas wells. After this period of flow, the bottom of the well to the surface is analyzed as a separate element
flowline is closed, the buildup stage starts again, and the plunger with given boundary conditions consisting of the pressures at the
falls to the bottom of the well starting a new cycle. top of the slug and at the bottom of the plunger which are deter-
Using the plunger as a solid interface between the expanding mined in the second and third elements. The pressure at the top of
gas in the annulus and the liquid slug helps prevent gas breaking the slug is obtained by analyzing the gas expansion above the slug
through the slug and decreases liquid fallback. Liquid fallback is when the valve is opened. The pressure at the bottom of the plunger
undesirable because it represents volume loss from the original is determined by analyzing the gas expansion in the tubing below
liquid slug during each cycle. The additional liquid increases the the plunger and in the tubing-casing annulus.
bottomhole flowing pressure and, hence, decreases production. Plunger and Liquid Slug Dynamics. For the liquid slug travel-
ing through the tubing, a control volume occupied by the liquid
contained in the slug with average properties is used. As Lea4 orig-
inally did in his work, the equation of momentum is applied for a
Copyright © 2001 Society of Petroleum Engineers
single-phase liquid, assuming the liquid density is constant. If no
This paper (SPE 72057) was revised for publication from paper SPE 37422 first presented liquid is gained or lost from the control volume shown in Fig. 3,
at the 1997 SPE Production Operations Symposium, Oklahoma City, Oklahoma, 9–11
March. Original manuscript received for review 4 April 1997. Revised manuscript received
the equation of momentum can be solved for the acceleration of the
28 November 2000. Paper peer approved 8 January 2001. slug in the tubing.

May 2001 SPE Production & Facilities 89


Flowline
Separator
Lubricator

Valve Controller
Gas Expansion Above the Liquid Slug

Full Bore Plunger and Liquid Slug


To Flowline Master Valve Well

Gas Expansion Behind the Plunger


Motor Valve

Liquid Slug

Plunger New Liquid Slug

Bumper Spring Reservoir


Tubing Stop
Fig. 2—Schematic of the three elements in the upstroke component.

é   2
Reservoir f L ρ | v |2 f L ρ | v |2 æ A ö
at = ê p1 − p3 − t t l l ,t − L L l l , L ç t ÷
ê 2d t g c 2d L g c è AL ø
ë
kρl vl ,t wù æ ml ,t ml , L At ö
2

− − ú çç A + A 2 ÷÷ . . . . . . . . . . . . . . (4)
2g At úû è t L ø
Fig. 1—Schematic of a conventional plunger lift installation.
where k=an empirical coefficient of friction in the flow tee.
 Depending on the location, Eq. 1 or 4 is used for calculating the
f L ρ | v |2
p1 At − p2 At − t t l l ,t At − w instantaneous acceleration of the plunger and liquid slug. The
2d t g c instantaneous velocity and distance traveled can be estimated from
at = . . . . . . . . . . . . . . . . . (1)
ml ,t

This equation applies for the vertical direction while the liquid slug p 2 At
is still in the tubing.
When the top of the liquid slug arrives at the surface, the mass,
weight, and length of the vertical control volume begin to decrease
because of fluid moving into the flowline as shown in Fig. 4.
Solving the equation of momentum for the wellhead pressure yields

1
p2 =p1 −
At
åv
cs
ρ u At
l ,t l l ,t
Slug

m a f L ρ | v |2 w
− l ,t t − t t l l ,t − . . . . . . . . . . . . . . . . . . . . (2)
At 2d t g c At

ml,t at
w
At this stage, the liquid mass in the flowline starts to increase as the
liquid slug surfaces. The equation of momentum, applied to the
pfrict At
control volume in the flowline shown in Fig. 5, also can be solved
for the wellhead pressure.

1
p2 =p3 +
AL
åv
cs
ρ ul , L AL
l ,L l


ml , L aL f L LLρl | vl , L |2
+
AL
+
2d L g c
. . . . . . . . . . . . . . . . . . . . . (3) Plunger
As the slug and plunger surface, the liquid mass and length of
a control volume in the flowline begin to increase. Applying the
continuity equation with constant density for the surfacing liquid
slug obtains relations for the parameters between the control volume
in the tubing and the control volume in the flowline. Using these
relations, solving Eqs. 2 and 3 simultaneously, and including the
friction effects created by the fluid passing through the flow tee at p1 At
the wellhead yields an equation for the acceleration of the liquid
slug in the tubing when the slug is surfacing. Fig. 3—Control volume of the liquid slug and plunger in the tubing.

90 May 2001 SPE Production & Facilities


p 2 At v t ρVt At and pressure for each control volume at a given timestep. Fig. 6
depicts the use of multiple control volumes to conserve mass and
perform the calculations. The gas velocity is assumed to be lower
than the local sonic velocity so no shock waves occur in the system.
By integrating the momentum equation for a control volume in
the vertical direction over a small time increment and assuming
the acceleration term is negligible compared to the body and sur-
face forces, the velocity of the gas at the boundary between two
Open Boundary consecutive control volumes can be determined. The resulting
relationship is
Slug
2dg c ∆p
vg =
w f ∆hρg
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6)

p frict At For flow in the vertical direction, the pressure differential


mt a t between control volumes can be estimated from

p j +1
∆p = − pj , . . . . . . . . . . . . . . . . . . . . . . . . (7)
æ M γ ∆h ö
exp ç air g ÷
è zRT ø
Plunger and the density can be determined from the equation of state for a
real gas,

Mg p
ρg = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8)
zRT
To analyze the system, the continuity equation for a control
volume is integrated over a small increment of time. The equation
p1 At for averaging the properties for both open control surfaces can be
written as
Fig. 4—Control volume of the liquid slug and plunger in the tub-
ing when surfacing. mgn +, j1 = mgn , j + (m g , j +1/ 2 − m g , j −1/ 2 )∆t , . . . . . . . . . . . . . . . . . . (9)

a discretization of the equations of motion. Implementing a backward where


difference formulation for convenience, Eq. 5 is used for calculating
the time, dt, required to travel a predefined distance, dx. m g , j = ρg , j vg , j Aj , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (10)

(v ) and the pressure in the control volume for a given time is


2
−vln,t−1 + n −1
l ,t + 4at dx
dt = . . . . . . . . . . . . . . . . . . . . . . . (5)
2at mgn , j zRT j
p nj = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (11)
Solving the momentum equation for the timestep determines VjM g
the time when the slug arrives at the wellhead to switch equations.
The distance can be adjusted systematically depending on the mag- Particular boundary conditions apply above the liquid slug
nitude of the acceleration. Because the friction factor depends on where it is assumed no gas influx occurs and at the end of the
the instantaneous velocity, trial and error have to be used for each flowline where there is no mass accumulation. Special control
step to obtain the corresponding value. volumes must be created to account for these conditions.
Gas Expansion Above the Liquid Slug. At the end of the For a given time interval, Eq. 10 is used to calculate the instanta-
buildup stage, the valve at the flowline opens. Pressure at the neous mass flow rate between each control volume. The pressure in
wellhead is considerably higher than the pressure at the flowline, each control volume is calculated with Eq. 11. Values are determined
which is assumed to be the separator pressure. This high pressure for each timestep and control volume from the separator to the well-
differential results in high instantaneous gas flow rates within the head and down the tubing to the top of the liquid slug. The condi-
wellhead location. Pressure in the flowline increases while pressure tions calculated are used as initial conditions for the next timestep
in the tubing decreases. After a period of time, the pressure at the until the required time is obtained. The length of each control vol-
top of the liquid slug decreases so the slug starts to move. This ume is distributed along the system such that they are shorter close
gas-expansion phenomenon is analyzed by using multiple control to the wellhead, where high flow rates occur. Gas temperature is
volumes with gas properties determined at the local temperature assumed to follow a linear gradient. Properties like gas viscosity, gas

mt aL
p2 AL
p3 AL Slug Open Boundary
v L ρV L A L
pfrict AL
Fig. 5—Control volume of the liquid slug in the flowline when surfacing.

May 2001 SPE Production & Facilities 91


åmi
n +1
g ,i + å mgn +, j1 = å mgn ,i + å mgn , j + mgn ,in
j i j
. . . . . . . . . . . . (12)

where the subscript j=control volumes in the tubing, subscript


i=control volumes in the tubing-casing annulus, and the subscript
p j– 1 in=influx from the reservoir.
Analysis of the pressure below the plunger assumes that liquid
vj – 1 2 produced accumulates at the bottom of the tubing; friction forces in
the new liquid slug being accumulated are negligible; no liquid is
carried out by the gas; friction forces in the annulus are negligible;
pj instantaneous gas-mass flow rate is the same throughout the tubing;
and the equation of state for real gas applies.
v j +1 Under these assumptions, the following relationships can be
2
developed for the system. For the control volumes in the tubing-
pj +1 casing annulus,

pin +1
pin++11 = . . . . . . . . . . . . . . . . . . . . . . . . (13)
æ M γ ∆h ö
exp ç air g i +1/ 2 ÷
z RT
è i +1/ 2 i +1/ 2 ø

Fig. 6—Characteristic control volumes for calculating the pres- pin++11Vi +1M g
sure at the top of the slug. and mgn +,i1+1 = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (14)
zi +1RTi +1
The pressure at the lower boundary of the first control volume in
deviation factor, and density are calculated at the local temperature the tubing-casing annulus is the flowing bottomhole pressure.
and pressure of each control volume at each timestep. At the lower boundary in the tubing, one must consider the liquid
Gas Expansion Behind the Plunger. During the upstroke stage, column accumulating due to mass influx. Under these conditions,
the energy required to carry the liquid slug to the surface is supplied the pressure becomes
by the pressure below the plunger resulting from the expansion of
the gas originally in the tubing-casing annulus. While the slug is p nj +1 = pwf
n +1
− ρl ghln +1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (15)
moving to the surface, fluids are produced from the reservoir. The gas
being produced and that expanding in the annulus help maintain the The velocity to account for gas-friction forces is obtained from
pressure in the system while the liquid tends to decrease the pressure. the gas-mass flow rate through the tubing. The properties for cal-
By dividing the tubing-casing annulus volume into small control culating the velocity and the friction factor for the different control
volumes as shown in Fig. 7 and including the gas production from volumes are obtained at local conditions of pressure and tempera-
the reservoir, the continuity equation can be written as ture for each control volume. The gas-mass flow rate includes both

i=N

Plunger
pj=M+ 1 2
i +1 j =M

∆ hi
i

j+1

∆h j j

j=1
pj= 1
i =1 hL 2
pwf
pwf
Tubing-Casing Annulus Tubing
Fig. 7—Characteristic control volumes for calculating the pressure behind the plunger.

92 May 2001 SPE Production & Facilities


the mass coming from the reservoir and the mass coming from the through time. This is accomplished by matching the separator pres-
annulus and is calculated as the total mass difference in the tubing sure plus the losses in the outlet with the pressure at the end of the
between two consecutive timesteps. flowline calculated by the model.
The blowdown stage stops when either the predetermined
åm n +1
g, j − å mgn , j blowdown time or minimum tubing pressure is reached.
m g , j = j j
. . . . . . . . . . . . . . . . . . . . . . . . . . (16)
Buildup Component. The buildup stage occurs after the wellhead
dt n
valve is closed and the plunger starts to fall. A method similar to the
Equations for the control volumes in the tubing containing gas become “gas expansion behind the plunger” of the upstroke component is
used for this purpose. In this case, the bottomhole flowing pressure
p nj +1 increases with time. It is assumed no friction occurs in any phase.
p nj++11 = A bottomhole flowing pressure for the next timestep is
æ M γ ∆h ö
exp ç air g j +1/ 2 ÷ assumed for calculating the gas mass contained in the system with
ç z j +1/ 2 RT j +1/ 2 ÷ Eqs. 13–18 using zero gas velocity. Then, by trial and error, the
è ø
equation of continuity for the total system is checked. The buildup
f j +1/ 2 ∆h j +1/ 2ρ g , j +1/ 2vg2 , j +1/ 2 stage stops when either the preset buildup time or maximum casing
− , . . . . . . . . . . . . . . . . . . . (17)
2d t g c pressure is reached.
The plunger downstroke also is analyzed to verify the plunger
arrives at the bottom before the buildup stage ends and the well-
p nj++11V j +1M g
and mgn +, j1+1 = . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (18) head valve opens. The velocity of the plunger is assumed to be
z j +1RT j +1 1,000 ft/min while in the gas phase and 172 ft/min in the liquid.
These constant values3 have been widely accepted; however, these
Special conditions apply at the first control volume in the tubing values may be adjusted in the model to represent observed field
and for the control volume bordering the plunger. conditions. A method for determining the downstroke behavior of
A flowing bottomhole pressure for the next timestep is assumed for the plunger falling to bottom should be investigated.
calculating the gas mass contained in the system with Eqs. 13–18. The
equation of continuity for the total system, Eq. 12, is checked then by Reservoir Performance Component. During all stages, the
trial and error. The pressure at the bottom of the plunger can be deter- reservoir is producing depending on the instantaneous bottom-
mined with Eq. 17 considering the upper half of the last control volume. hole pressure. The Rawlings and Schellhardt11 model is chosen to
describe the inflow performance relationship (IPR) of a gas well.
Gas Blowdown Component. The gas blowdown stage occurs
after the liquid slug above the plunger has surfaced and the plunger
( ).
n
qg = C pR − pwf
2 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . (22)
has arrived at the wellhead. The wellhead valve remains open for a
given period of time called blowdown. At the beginning of this
period, liquid produced from the slug is in the flowline and the It is assumed that over small increments of time the transient
instantaneous liquid flow rate increases because the liquid slug behavior of the flow can be represented by a series of stabilized
weight is no longer a force involved in the dynamics. flows. The deliverability coefficient, C, and exponent, n, are esti-
From the equation of motion for single-phase liquid flow, and mated from a representative deliverability test.
using the same assumptions made for analyzing the upstroke stage, The liquid production can be calculated using the gas flow rate
the equation for the instantaneous acceleration of the slug in the assuming the gas-liquid ratio of the producing well remains con-
flowline is obtained. stant. The liquid volume accumulated at the bottom of the well and
the gas mass that has entered the wellbore during the period of

f L LLρl | vl , L |2 time, dt, can be estimated, respectively, using
p2 AL − p3 AL − AL
2d L g c Vl ,in = ql dt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (23)
aL = . . . . . . . . . . . . . . . . . (19)
ml , L
and mg ,in = qg ρg , sc dt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (24)
Eq. 5 from the upstroke model can be applied to calculate the
instantaneous slug velocity in the flowline. The slug is assumed to For each stage during the plunger cycle, Eqs. 22 to 24 are used to deter-
fill the cross-sectional area of the flowline while its length is con- mine the instantaneous flow rates and influx of fluids to the system.
stant throughout its path until it reaches the separator. The same
model for gas expansion behind the slug described for the upstroke Model Implementation
model is used for the blowdown stage with isothermal expansion A computer program was written in FORTRAN to implement the
in one additional control volume for the flowline. dynamic model described in the previous section. With approxi-
If the slug arrives at the separator and the blowdown stage has mated initial flowing bottomhole pressure and slug size, the
not finished, the well continues producing to the separator. In this dynamic analysis begins with the buildup component until one of
case, the gas-mass flow rate equation (Eq. 16) has a new term the parameters, time or maximum casing pressure, used for
representing the gas production leaving the total system. buildup control is obtained. The final buildup values of bottom-
hole pressure and slug size are used as initial conditions for the
åm n +1
g, j − å mgn , j − mg ,out upstroke model.
After analyzing the upstroke stage, and if the plunger arrives at the
m g , j = j j
. . . . . . . . . . . . . . . . . . . . (20) wellhead, the blowdown component continues until the blowdown
dt n
time or minimum tubing pressure is reached. Then, the buildup stage
The mass produced to the separator can be calculated as starts again with initial conditions given by those at the end of the
blowdown stage. The program iterates to a solution based upon the
mg ,out = m g , j dt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21) convergence of the conditions for the various components. The
program checks for undesired conditions during the simulation, such
The gas-mass flow rate increases suddenly until the friction as the well died, the plunger did not reach bottom during buildup, or
forces in the tubing and flowline along with the losses in the outlet the plunger did not arrive at the surface during the upstroke.
of the separator are overcome. To account for this phenomenon, the
pressure at the end of the flowline for the blowdown model is cal- Model Validation. The upstroke model described in this work dif-
culated numerically by modifying the mass going to the separator fers basically from other models in two ways. First, in this model

May 2001 SPE Production & Facilities 93


300 8,000 0

7,000 -1,000
250
-2,000
6,000

Flow rate, Mscf/D


200 -3,000
Pressure, psi
5,000

Depth, ft
-4,000
150 4,000
-5,000
3,000
100 -6,000
2,000
-7,000
50 Wellhead Pressure
1,000
Top Slug Pressure -8,000
Gas Flowrate 0 500 1,000 1,500 2,000 2,500 3,000
0 0 -9,000
0.01 0.1 1 10 100
Time, seconds Instantaneous Velocity, ft/min

Fig. 8—Simulated behavior with gas expansion at the top of the Fig. 9—Comparison of simulated velocity with Lea’s4 model
slug using Lea’s4 example well data. determinations for a one barrel liquid slug.

the pressure at the top of the slug is dependent not only on gravity the profiles neglecting friction. This frictional effect causes the
but also on the transient friction effects in the tubing and flowline average upstroke velocity of the plunger and liquid slug to be less
when the surface valve is opened. Second, gas and liquid production than anticipated when friction is ignored.
from the reservoir is accounted for during the entire plunger cycle. The other main difference of this model compared to the pre-
An example 8,000-ft well with a 1-bbl liquid slug reaching vious ones is the analysis of the upstroke when the slug is sur-
1,000 ft/min surfacing velocity was used to analyze the transient facing. During this period, the length of the slug in the tubing
pressure at the top of the slug. Well characteristics used for this decreases which results in decreased frictional effects and liquid
example were taken from Lea.4 Fig. 8 shows the simulated behavior slug weight in the tubing. The mass of liquid in the system is the
of the gas expansion at the top of the slug. The plot includes the same but two new forces, the friction in the wellhead and in the
surface gas flow rate at standard conditions. As can be seen, the flowline, affect the system. In addition, the force component in the
flow rate increases rapidly until it reaches a maximum value, then direction of flow due to the weight decreases as the flow becomes
it decreases slowly while the tubing is blown down. Although there horizontal. When the slug is surfacing, these factors usually result
are no data for comparing this result, the behavior of the system in an acceleration of the plunger and the liquid in the tubing as
appears reasonable. shown in Fig. 9. Recall though, the velocity of the liquid in the
Fig. 9 shows the velocity profile of three different slug-surfacing flowline is related to the velocity of the liquid in the tubing by a
velocities with a 1-bbl liquid slug analyzed by Lea.4 It shows the ratio of the corresponding areas.
effect of the transient gas pressure at the top of the slug on the For the case with high surfacing velocities there is a sudden
upstroke stage. The profile is compared to the same cases when the reduction in velocity just when the slug arrives at the surface. This
option neglecting this effect is chosen. When the valve opens, the is because of substantial friction losses at the tee in the wellhead.
velocity of the plunger does not increase as drastically as assumed
in previous models. Indeed, it increases somewhat slowly while Field Comparison
friction effects of the gas flow above the slug are considerable, 5 to An actual field case was used to test the performance of the dynamic
50% of the depth in this example. When the frictional effect model. Data consist of well characteristics, production information,
becomes negligible, the upstroke-velocity profiles coincide with and wellhead pressures for a complete cycle from a field case pub-
lished by Baruzzi.10
Table 1 shows results from the dynamic model used to simulate
the plunger lift cycle. The buildup stage was set to obtain a maxi-
TABLE 1—BARUZZI10 FIELD DATA AND
mum casing pressure of 366 psi, as reported. Table 1 presents
MODEL PREDICTIONS
model results for two cases. Case 1 represents a blowdown time of
Field Model Model 54 seconds, corresponding to the actual well. Case 2 corresponds
Data Case 1 Case 2 to a blowdown time of 15 seconds, which was used to match the
Gas production rate, Mscf/D 250 245 minimum observed casing pressure.
Three main differences with respect to the real data can be
Liquid production rate, STB/D 46.5 47.0 46.0
observed. The average upstroke velocity is higher; the minimum cas-
Minimum casing pressure, psi 303 265 302 ing pressure is lower; and the elapsed time for the buildup is higher.
Maximum casing pressure, psi 366 367 However, the model describes the observed data reasonably well.
Minimum tubing pressure, psi 303 70 70 Figs. 10 and 11 are the profiles of the tubing and casing pres-
sures from Case 1 compared to the field data. The time scale starts
Maximum tubing pressure, psi 342 311 332
at the beginning of the buildup stage. Owing to the shorter period of
Cycles per day 95.3 67.3 101 time of buildup in the real well, the field data points were shifted on
Average upstroke velocity, ft/min 1,341 1,910 2,415 the time scale to correlate with the model results.
Slug surfacing velocity, ft/min 1,834 2,388 At the end of the buildup stage, when the valve opens, the tubing
pressure decreases rapidly and the casing pressure decreases slowly
Slug surfacing arrival time, sec 128 116 93 while the gas at the top of the slug and behind the plunger expands.
Plunger surfacing arrival time, sec 171 121 95 After a short period of time, the tubing pressure reaches the sepa-
Slug size, ft 181 117 rator pressure. When the slug arrives at the wellhead and while it is
being produced to the flowline, the tubing pressure increases. Then,
Blowdown time, sec 54 54 15
the blowdown stage begins and the tubing pressure starts to decrease
Blowdown wellhead pressure, psi 142 226 again while the slug is carried out through the flowline. For this
Buildup time, sec 682 1,078 697 example, a change in the slope of the modeled tubing pressure
Buildup casing pressure, psi 366 366 366 occurs after a short period of blowdown, probably caused by the
higher gas flow rate when the slug reaches the separator. For this

94 May 2001 SPE Production & Facilities


400 400

350 350

Casing Pressure, psi


Tubing Pressure, psi 300 300

250 250

200 200

150 150

100 100
Model Prediction Model Prediction
50 Field Data 50 Field Data

0 0
0 200 400 600 800 1,000 1,200 1,400 0 200 400 600 800 1000 1200 1400
Time, seconds Time, seconds

Fig. 10—Comparison of predicted tubing pressures for Case 1 Fig. 11—Comparison of predicted casing pressures for Case 1
to Baruzzi’s10 field data. to Baruzzi’s10 field data.

field case, the model does an adequate job of reproducing the actual Nomenclature
performance of the plunger lift cycle. a = acceleration of the control volume, L/t2
The slope of the casing pressure during buildup is somewhat A = cross-sectional area, L2
higher than the slope of the tubing pressure resulting from liquid
C = deliverability coefficient, L3+2nt 4n-1/m2n
accumulation in the tubing. The assumption made in the model
about liquid only accumulating in the tubing holds as long as the d = pipe diameter, L
slope of the modeled tubing pressure is positive during buildup. The f = friction factor, dimensionless
increasing tubing pressure during this stage means that gas is being g = acceleration due to gravity, L/t2
stored above the liquid slug in the tubing. The difference in the g c = conversion constant, dimensionless
slopes between the casing and tubing pressures indicates a higher h = height, L
fluid level in the tubing than the tubing-casing annulus. Based on k = frictional loss coefficient, dimensionless
matching this field data, the model appears to represent the distri- L = length of liquid slug, L
bution of fluids between the tubing and tubing-casing annulus. m = mass, m
Fig. 12 shows a profile of the plunger velocity and position sim- M = molecular weight, m
ulated by the plunger lift model for this example. The time scale
Mair = molecular weight of air, m, 28.97 m/m-mol
starts at the beginning of the buildup stage. Note the downstroke
occurs during buildup, where the plunger velocity is assumed to be n = deliverability exponent, dimensionless
1,000 ft/min through gas and 172 ft/min through liquid. p = pressure, m/Lt2
pR = reservoir pressure, m/Lt2
Conclusions pwf = bottomhole flowing pressure, m/Lt2
A dynamic model to describe plunger lift performance in gas wells p1 = pressure below the plunger, m/Lt2
has been proposed. The model overcomes several assumptions used p2 = pressure at the top of the liquid slug in tubing, m/Lt2
in previous models devised for plunger lift applications in oil and p3 = pressure at the front of the liquid slug in flowline, m/Lt2
gas wells. Upstroke modeling includes the transient behavior of the q = flow rate, L3/t
gas at the top of the slug when the tubing valve is opened and adopts R = universal gas constant, mL2/t2T
a transition stage to account for the production of the slug to the
t = time, t
flowline. It also incorporates a blowdown period usually required in
gas wells. In addition, the model couples the dynamics of the T = temperature, T
mechanical plunger with the performance of the reservoir. u = velocity referenced to the control volume, L/t
Complete details regarding the model are included in Ref. 12. v = velocity, L/t
1. The proposed model was implemented in a computer program V = volume, L3
and tested using the example well of Lea4 and the field case
well of Baruzzi.10 The model was able to replicate the results
of Lea and match the field data of Baruzzi with reasonable 5,000 0
engineering accuracy. Velocity -500
2. The model allows the study of plunger lift systems and can be 4,000 Position
Plunger Velocity, ft/min

a useful tool for system design and analysis. It can be used to -1000
Plunger Location, ft

develop an optimization strategy for plunger lift installations. 3,000


3. The transient behavior of the gas expansion at the top of the -1500
slug when the tubing valve is opened creates substantial effects 2,000 -2000
in plunger velocity for gas wells based on comparisons with
Lea’s work. 1,000 -2500
4. Accuracy in modeling the blowdown stage for plunger lift sys-
tems is essential because it directly influences the casing pressure, -3000
0
slug size, and upstroke velocity as indicated in model results. -3500
Several aspects of modeling plunger lift performance require
-1,000
further study. One is fluid by-passing the plunger as it moves up the 600 -4000
0 200 400 800 1,000 1,200 1,400
tubing including liquid fallback from the slug and gas slippage past
-2,000 -4500
the plunger. Another is the velocity of the plunger as it falls to the Time, seconds
bottom of the tubing after the well has been shut in. Incorporating
these phenomena should improve the utility of the model. Fig. 12—Simulated plunger velocity and position for Case 1.

May 2001 SPE Production & Facilities 95


w= weight of liquid slug and plunger, mL/t2 7. Avery, D.J.: “Optimization of Plunger Lift Systems for Solution
z= gas deviation factor, dimensionless Gas Drive Reservoirs,” MS Thesis, U. of Oklahoma, Norman,
Oklahoma (1988).
g= specific gravity, dimensionless
8. Marcano, L. and Chacín, J.: “Mechanistic Design of Conventional
r= density, m/L3
Plunger Lift Installations,” paper SPE 23682 presented at the 1992 SPE
m= viscosity, m/Lt Second Latin American Petroleum Engineering Conference, Caracas,
8–11 March.
Subscripts
9. Hernandez, A. et al.: “Liquid Fall-Back Measurements in
g = gas Intermittent Gas Lift With Plunger,” paper SPE 26556 presented at
i = control volume index for tubing-casing annulus the 1993 SPE Annual Technical Conference and Exhibition,
in = influx from reservoir Houston, 3–6 October.
j = control volume index for tubing and flowline 10. Baruzzi, J.O.A. and Alhanati, F.J.S.: “Optimum Plunger Lift
L = flowline Operation,” paper SPE 29455 presented at the 1995 SPE Production
l = liquid Operation Symposium, Oklahoma City, Oklahoma, 2–4 April.
out = outflow to separator 11. Rawlings, E.L. and Schellhardt, M.A.: Back-Pressure Data on Natural
sc = standard conditions Gas Wells and their Application to Production Practices, USBM
(1937) 7.
T = total
12. Gasbarri, S.: “Development of a Plunger Lift Model for Gas Wells,”
t = Tubing
MS thesis, U. of Oklahoma, Norman, Oklahoma (1996).
Superscripts
n = timestep index SI Metric Conversion Factor
Acknowledgments bbl ´ 1.589 873 E - 01 = m3
ft ´ 3.048* E - 01 = m
The authors thank the Oklahoma Center for the Advancement of
Science and Technology (AR5-018), Intevep S.A., and Sandia ft3 ´ 2.831 685 E - 02 = m3
Natl. Laboratories (AP-9357) for financial support of this psi ´ 6.894 757 E + 03 = Pa
research and the participants in the U. of Oklahoma Plunger Lift *Conversion factor is exact. SPEPF
Research Program.

References Sandro Gasbarri is an associate professional research engineer


1. Foss, D.L. and Gaul, R.B.: “Plunger lift Performance Criteria with for PDVSA Intevep in Los Teques, Venezuela. e-mail: gasbarris@
pdvsa.com. Employed by Intevep since 1989, he has worked
Operating Experience—Ventura Avenue Field,” Drilling and
primarily in the areas of production engineering and artificial
Production Practice, API (1965) 124. lift. Gasbarri holds a BS degree in mechanical engineering
2. Hacksma, J.D.: “Users Guide to Predict Plunger Lift Performance,” from U. of Zulia in Maracaibo and received an MS degree in
Proc., Southwestern Petroleum Short Course, Lubbock, Texas (1972). petroleum engineering from the U. of Oklahoma in 1997.
3. Abercrombie, B.: “Plunger Lift,” Technology of Artificial Lift Methods, Michael L. Wiggins is an associate professor of petroleum
Vol. 2b, K.E. Brown (ed.), PennWell Publishing Co., Tulsa, Oklahoma and geological engineering at the U. of Oklahoma. e-mail:
(1980) 483. mwiggins@ou.edu. He has industry experience with major and
4. Lea, J.F.: “Dynamic Analysis of Plunger Lift Operations,” JPT, independent E&P companies. Wiggins’ technical interests
(November 1982) 2617; Trans., AIME, 273. include production operations, artificial lift, well performance,
production optimization, and reservoir management. He holds
5. Rosina, L.: “A Study of Plunger Lift Dynamics,” MS thesis, U. of
BS, MEng, and PhD degrees in petroleum engineering from
Tulsa, Tulsa, Oklahoma (1983). Texas A&M U. Wiggins currently serves on the SPE Editorial
6. Mower, L.N. et al.: “Defining the Characteristics and Performance of Review Committee. A member of the SPE Production and
Gas-Lift Plungers,” paper SPE 14344 presented at the 1985 SPE Operations Symposium Program Committee since 1992, he
Annual Technical Conference and Exhibition, Las Vegas, Nevada, also served as a member of the SPE Engineering Registration
22–25 September. Committee from 1996–99.

96 May 2001 SPE Production & Facilities

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