Professional Documents
Culture Documents
Amsco 2532
Amsco 2532
Single-Chamber Washer/Disinfector
Operator Manual
10041925
Revision M
— A Word from STERIS
Advisory
IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing these washers/disinfectors can
be found in Safety Precautions Section of this manual. Do not operate or service the equipment until you have become familiar
with this information. Use equipment only for the purpose recognized in the section entitled Indications For Use.
STERIS does not intend, recommend or represent in any way that this equipment be used for the terminal disinfection
or sterilization of any regulated medical device. This equipment is intended only to perform an initial step in the
processing of soiled, reusable medical devices.
If medical devices will be contacting blood or compromised tissues, such devices must be terminally processed in
accordance with device manufacturer's instructions and/or Good Hospital Practices before each use in human patients.
Any alteration of this equipment not authorized or performed by STERIS will void the warranty. Alteration of equipment
which could adversely affect its operation and efficacy may violate national, state and local laws or regulations.
The protection provided by the equipment may be impaired if the equipment is used in a manner not specified by
STERIS.
To help ensure operators are adequately trained in the safe use of the equipment, STERIS recommends:
• all personnel who operate or maintain the equipment are trained in its operation and in its safe use;
• personnel working with toxic chemicals and vapors (if applicable) have comprehensive instructions in the
equipment process, relevant health hazards and methods to detect the escape of toxic materials;
• there is regular training of all personnel concerned with the operation and maintenance of the equipment;
attendance records are maintained; and that evidence of understanding is demonstrated;
• current Safety Data Sheets (SDS) should be available to all users in the department. For current SDS, contact
STERIS.
Serious incidents that have occurred in relation to this medical device should be reported to the manufacturer and
competent authority in the country where the incident occurred.
2
10041925_M AMSCO® 2532 Operator Manual
— A Word from STERIS
Service Information
A thorough preventive maintenance program is essential to help ensure safe and proper equipment operation. This
manual contains maintenance schedules and procedures which should be followed for satisfactory equipment
performance.
Customers are encouraged to contact STERIS concerning our comprehensive annual maintenance program. Under the
terms of the program, preventive maintenance, adjustments and replacement of worn parts are performed on a
scheduled basis to help ensure equipment performance at peak capability and to help avoid untimely and costly
interruptions. STERIS maintains a global staff of well-equipped, qualified service technicians to provide this service, as
well as expert repair services. Please contact STERIS for details.
Trademark
Please take note of the following registered trademark that applies to the wording used throughout the manual:
• Microsoft Windows® is a registered trademark of Microsoft Corporation in the United States and other countries.
Certification
This Amsco 2532 Single-Chamber Washer/Disinfector meets the applicable requirements of the following standards:
• Underwriters Laboratories (UL) Standard UL: 61010-1, Third Edition.
• Canadian Standards Association (CSA): CAN/CSA-C22.2 No. 61010-1, Third Edition.
• Canadian Standards Association (CSA): CAN/CSA-C22.2 No. 61010-2-040, 2007.
• ANSI/AAMI ST 15883-1:2009 – Washer-disinfectors - General requirements, terms, definitions and tests.
• ANSI/AAMI ST15883-2 (Draft): Requirements and tests for washer-disinfectors employing thermal disinfection
for surgical instruments, anesthesia equipment, hollowware, utensils, glassware, etc.
• CSA Z15883-1:2009 – Washer-disinfectors - General requirements, terms, definitions and tests.
Governing Directive for the affixing of the CE mark:
• Medical Device Directive 93/42/EEC as amended by 2007/47/EC.
3
Operator Manual AMSCO® 2532 10041925_M
— A Word from STERIS
Addresses
Website: www.steris.com
4
10041925_M AMSCO® 2532 Operator Manual
TABLE OF CONTENTS
5
Operator Manual AMSCO® 2532 10041925_M
4.6 Instrument Stringers ................................................................................................................ 29
4.7 Flexible Hoses For Cannulated Instruments - General .......................................................... 29
4.8 Connecting Cannulated Instruments....................................................................................... 29
4.9 Loading Washer/Disinfector .................................................................................................... 34
4.10 Typical Cycle Operation ............................................................................................................ 36
4.11 Unloading Washer/Disinfector ................................................................................................ 39
4.12 Responding to an Alarm........................................................................................................... 41
4.13 Aborting a Cycle ....................................................................................................................... 43
4.14 Shutdown .................................................................................................................................. 44
4.15 Doors Operation During a Power Failure ................................................................................ 44
4.16 Power failure — General ......................................................................................................... 44
4.17 Emergency Stop Pushbutton Procedure................................................................................. 45
4.18 Visual Inspection....................................................................................................................... 46
5 Cycle and Control Value Programming ..................................................................................................... 47
5.1 Cycle and Control Value Programming — Introduction ........................................................ 47
5.2 General ...................................................................................................................................... 47
5.3 Supervisor Mode Menus .......................................................................................................... 49
5.4 Accessing Supervisor Mode ..................................................................................................... 49
5.5 Cycles Menu .............................................................................................................................. 50
5.6 Print Menu (Option) .................................................................................................................. 53
5.7 Chemical Parameter Menu ..................................................................................................... 54
5.8 Units Menu ............................................................................................................................... 55
5.9 Change Password Menu ......................................................................................................... 56
5.10 Set Date and Set Time Menus ................................................................................................ 57
5.11 Miscellaneous Menu................................................................................................................. 58
5.12 Language Menu ........................................................................................................................ 59
5.13 Cycle History Menu................................................................................................................... 60
5.14 Formatting USB Key ................................................................................................................. 63
6 Routine Maintenance .................................................................................................................................. 70
6.1 Routine Maintenance — Introduction .................................................................................... 70
6.2 Preventive Maintenance ......................................................................................................... 70
6.3 Routine Maintenance ............................................................................................................... 71
6.4 Cleaning Debris Screen............................................................................................................. 72
6.5 Cleaning Water Outlet Connection .......................................................................................... 74
6.6 Cleaning Door Gasket ............................................................................................................... 76
6.7 Cleaning Washer/Disinfector Exterior..................................................................................... 76
6.8 Processing Decontamination Cycle ......................................................................................... 78
6.9 Replacing Chemical Container ................................................................................................. 81
6.10 Changing Printer Paper Roll and Ink Cartridge (Accessory) ................................................... 82
6.11 Inspecting and Cleaning Rack Spray Arm Assemblies ........................................................... 85
6.12 Inspecting and Cleaning irrigation Ports on Manifold Rack................................................... 90
6.13 Verifying Emergency Stop Pushbuttons ................................................................................. 91
7 Troubleshooting........................................................................................................................................... 93
7.1 Troubleshooting — Introduction............................................................................................. 93
7.2 Troubleshooting — General .................................................................................................... 93
7.3 ALARM# 1 LOAD DOOR OPEN................................................................................................. 94
7.4 ALARM# 2 UNLOAD DOOR OPEN ........................................................................................... 94
7.5 ALARM# 3 BOTH DOORS OPEN .............................................................................................. 94
7.6 ALARM# 4 SUMP TOO LONG TO FILL ..................................................................................... 95
6
10041925_M AMSCO® 2532 Operator Manual
7.7 ALARM# 5 SUMP NOT DRAINED ............................................................................................ 95
7.8 ALARM# 6 SUMP NOT COMPLETELY DRAINED .................................................................... 96
7.9 ALARM# 7 SUMP TOO LONG TO HEAT................................................................................... 96
7.10 ALARM# 8 SUMP SAFETY WATER LEVEL REACHED............................................................. 96
7.11 ALARM# 9 SUMP RTD #1 DEFECTIVE .................................................................................... 97
7.12 ALARM# 10 SUMP TEMPERATURE TOO HIGH ...................................................................... 97
7.13 ALARM# 11 DRYING TEMPERATURE TOO HIGH ................................................................... 97
7.14 ALARM# 12 SUMP OVERTEMPERATURE SWITCH TRIPPED................................................ 98
7.15 ALARM# 13 PUMP DID NOT START........................................................................................ 99
7.16 ALARM# 14 DRYING OVERTEMP. SWITCH TRIPPED ............................................................ 99
7.17 ALARM# 15 SUMP RTD #2 DEFECTIVE ................................................................................100
7.18 ALARM# 16 CHEMICAL INJECTED VOLUME TOO LOW........................................................100
7.19 ALARM# 17 SUMP RTD’S VARIANCE EXCEEDS ANGE ........................................................100
7.20 ALARM# 18 MOTOR OVERLOAD DETECTED........................................................................101
7.21 ALARM# 19 MAINTENANCE DUE..........................................................................................101
7.22 ALARM# 20 I/0 BOARD COMM. FAILURE.............................................................................101
7.23 ALARM# 21 ERROR 21 ..........................................................................................................102
7.24 ALARM# 22 EMERGENCY STOP PRESSED...........................................................................102
7.25 ALARM# 23 CHEMICAL CONTAINER 1 EMPTY ....................................................................102
7.26 ALARM# 24 CHEMICAL CONTAINER 2 EMPTY ....................................................................102
7.27 ALARM# 25 CHEMICAL CONTAINER 3 EMPTY ....................................................................103
7.28 CLOSE DOOR(S).......................................................................................................................103
7.29 FOAM IN CHAMBER ...............................................................................................................103
7.30 PRINTOUT IS LIGHT OR BLANK, OR PARTS OF CHARACTERS ARE MISSING ON
PRINTOUT ...............................................................................................................................104
7.31 IF PRINTER OPTION IS PRESENT: PRINTER DOES NOT WORK ..........................................104
7.32 IF PRINTER OPTION IS PRESENT: PRINTER PRINTOUT IS ERRATIC. .................................104
7.33 LOAD COMES OUT DIRTY AT CYCLE END .............................................................................105
7.34 LOAD COMES OUT WET AT CYCLE END ...............................................................................105
7.35 MULTI-LEVEL MANIFOLD RACK SPRAY ARM ASSEMBLIES DO NOT ROTATE DURING
CYCLE.......................................................................................................................................106
7.36 NO DISPLAY ON TOUCH SCREEN ..........................................................................................106
7.37 PUMP STARTS BEFORE APPROPRIATE CHAMBER WATER LEVEL IS REACHED .............106
7.38 PHASE STOPS FOR NO APPARENT REASON.......................................................................107
7.39 TOUCH SCREEN DOES NOT WORK PROPERLY....................................................................107
7.40 WASHER IS NOT CALIBRATED...............................................................................................107
7.41 WATER LEAKS FROM WASHER/DISINFECTOR....................................................................107
8 Replacement Parts and Consumables.....................................................................................................109
9 Software Code Copyright ..........................................................................................................................110
7
Operator Manual AMSCO® 2532 10041925_M
1 — Safety Precautions
Safety Precautions
WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD
While loading manifold rack, do not place miscellaneous articles on the sides of trays.
Incorrect rack loading/overloading could lead to injury and/or damage to the equipment
or instruments.
Door can support loaded manifold rack. Do not lean on door or place overloaded
manifold rack on door.
Regularly scheduled preventive maintenance is required for safe and reliable operation
of this equipment. Contact STERIS to schedule preventive maintenance or obtain the
necessary Maintenance Manual (P764334-690) if preventive maintenance is done by the
Customer.
Repairs and adjustments to this equipment must be made only by STERIS or STERIS-
trained service personnel. Repairs and adjustments performed by unqualified personnel
or installation of unauthorized parts could cause personal injury, result in improper
equipment performance, void the warranty or result in costly damage. Contact STERIS
regarding service options.
1
10041925_M AMSCO® 2532 Operator Manual
1 — Safety Precautions
WARNING
PERSONAL INJURY HAZARD
All personnel involved in the operation of this washer/disinfector should be aware that
both AutoSink cycles do not offer any disinfection. Follow appropriate processing
guidelines before using cleaned items and wear appropriate Personal Protective
Equipment (PPE) before handling.
When a malfunction or fault occurs before the Thermal Rinse phase is completed, a
safety feature prevents the door from being opened. Only supervisor or service
technicians are authorized to bypass the safety feature, after taking appropriate safety
measures.
WARNING
ELECTRIC SHOCK AND/OR BURN HAZARD
Fasteners and star washers are used to ensure protective bonding continuity. Always
reinstall any star washer which may have been removed during installation or servicing.
Placing washer/disinfector Power (ON/OFF) toggle switch in OFF position to turn off
washer/disinfector DOES NOT cut off electrical power. Lockout/Tagout building
electrical disconnect switch to cut power to washer/disinfector for maintenance or
repairs.
Repairs and adjustments to this equipment must be made only by STERIS or STERIS-
trained service personnel. Service personnel must disconnect all utilities to unit before
servicing. No one should service unit unless all utilities have been properly locked out.
Always follow local electrical codes and safety-related work practices.
2
Operator Manual AMSCO® 2532 10041925_M
1 — Safety Precautions
WARNING
CHEMICAL BURN AND/OR EYE INJURY HAZARD:
Chemicals are caustic and can cause adverse effects to exposed tissues. Do not allow
chemicals used in the washer/disinfector to contact eyes, skin, or do not attempt to
swallow. Read and follow the precautions and instructions on the chemical label and in
the Safety Data Sheet (SDS) prior to handling the chemical, refilling the chemical
container or servicing the chemical injection pump. Wear appropriate Personal
Protective Equipment (PPE) whenever handling the chemical or servicing the chemical
injection pump and lines.
Wear gloves and eye protection when using a chemical. Avoid contact with the eyes or
skin. If a chemical spills or splashes on you, flush the affected area with water for 15
minutes. If swallowed, DO NOT induce vomiting. Seek medical attention immediately.
WARNING
BURN HAZARD
Heating coils and debris screen in the bottom of the wash chamber are extremely hot
after cycle is completed. Always wear appropriate Personal Protective Equipment (PPE)
and allow wash chamber, heating coils and debris screen to cool before reaching into
the bottom of the wash chamber.
In case of an emergency, first stop cycle by pressing Emergency Stop pushbutton. Wait
for water flow to stop before opening door. Once door is opened, wear appropriate
Personal Protective Equipment (PPE) whenever reaching into the chamber.
When cycle is completed, wait until water flow stops before opening door and unloading
unit. Hot water/steam may escape through door opening if door is opened too soon.
When cycle is completed, wash chamber, manifold rack and items are extremely hot.
Allow load to cool and always wear appropriate Personal Protective Equipment (PPE)
before removing manifold rack and manipulating clean items.
WARNING
SLIPPING HAZARD
To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).
3
10041925_M AMSCO® 2532 Operator Manual
1 — Safety Precautions
CAUTION
POSSIBLE EQUIPMENT DAMAGE
Always select a cycle appropriate for the items being processed. Failure to do so may
result in product damage.
Before starting a cycle, ensure rotary spray arms on manifold rack are not obstructed
and rotate freely. If rotary spray arms are obstructed, equipment damage may result
and washer/disinfector will be unable to effectively wash load.
When choosing a detergent, select one with a low-chloride content. Detergents with a
high-chloride content must not be used, as such detergents may harm stainless steel.
Symbol Definition
HOT WATER Hot Water.
COLD WATER Cold water.
PURE WATER Pure water.
Reset.
4
Operator Manual AMSCO® 2532 10041925_M
1 — Safety Precautions
Cycle Completed.
Wear PPE.
Silence Buzzer.
Symbol Definition
Model of Equipment.
Medical Device.
5
10041925_M AMSCO® 2532 Operator Manual
1 — Safety Precautions
Symbol Definition
Power Rating of Processor: Voltage, Frequency (Hertz), Type of Supply.
Symbol Definition
Do not Stack.
6
Operator Manual AMSCO® 2532 10041925_M
1 — Safety Precautions
Symbol Definition
Fragile.
Keep Dry.
7
10041925_M AMSCO® 2532 Operator Manual
2 — Installation Verification
Installation Verification
8
Operator Manual AMSCO® 2532 10041925_M
2 — Installation Verification
9
10041925_M AMSCO® 2532 Operator Manual
2 — Installation Verification
Cleaning chemistries used should maintain effectiveness regardless of water quality, type or the contaminants
contained in the water and they should be formulated to help prevent corrosion of instrumentation and equipment due
to the use of water in the cleaning process.
IMPORTANT: STERIS does not promote, recommend or endorse the use of any other type of chemical additives and chemicals
in the processing of articles in the AMSCO 2532 Single-Chamber Washer/Disinfector, such as alcohol rinses or liquid germicides
including sodium hypochlorite solution (bleach).
10
Operator Manual AMSCO® 2532 10041925_M
2 — Installation Verification
When selecting other STERIS chemicals, to achieve optimal performance, the STERIS chemicals selecte must meet as a
minimum the specifications listed inTable 2-2 .
The following STERIS chemicals can be used for processing loads within the washer/disinfector:
11
10041925_M AMSCO® 2532 Operator Manual
2 — Installation Verification
12
Operator Manual AMSCO® 2532 10041925_M
3 — Component Identification
Component Identification
13
10041925_M AMSCO® 2532 Operator Manual
3 — Component Identification
Before operating the AMSCO® 2532 Single-Chamber Washer/Disinfector, it is important to become familiar with the
location and function of all major components and controls.
3.3 Chamber
The high-quality stainless-steel chamber is equipped with a debris screen, to prevent large debris from entering the
piping system and pump, and with three chemical injection ports to help with the priming and calibration procedures.
1 Chamber
2 Debris Screen
3 Flowmeters
4 HEPA Filter
5 Chemical Injection Pumps
.
14
Operator Manual AMSCO® 2532 10041925_M
3 — Component Identification
15
10041925_M AMSCO® 2532 Operator Manual
3 — Component Identification
1 Chamber
2 Debris Screen
3 Flowmeters
4 HEPA Filter
5 Chemical Injection Pumps
.
16
Operator Manual AMSCO® 2532 10041925_M
3 — Component Identification
17
10041925_M AMSCO® 2532 Operator Manual
3 — Component Identification
1 Chamber Door
2 Control System
3 Load side of Washer/Disinfector Shown
.
3.12 Passwords
A password is used to access the Supervisor mode.
A predefined password is used to access the Service mode. Only a qualified service technician can access the Service
mode.
18
Operator Manual AMSCO® 2532 10041925_M
3 — Component Identification
For AutoSink cycle completion: unload side Confirmation pushbutton (double-door washer/disinfector) is used to
confirm that cycle is completed without disinfection and then unload door unlocks.
The touch pads displayed on the touch screen vary from one menu to another. Some values may be selected in scroll
down menus using arrows displayed on the touch screen.
Touch Pads:
19
10041925_M AMSCO® 2532 Operator Manual
3 — Component Identification
20
Operator Manual AMSCO® 2532 10041925_M
3 — Component Identification
Pressing bottom portion of Power(ON/OFF) toggle switch turns off control system only.
21
10041925_M AMSCO® 2532 Operator Manual
3 — Component Identification
1. Status Light
2. Confirmation Pushbuttons
.
22
Operator Manual AMSCO® 2532 10041925_M
3 — Component Identification
If double-door washer /disinfector: One Emergency Stop pushbutton is located above control on load side of
washer/disinfector; and one Emergency Stop pushbutton is located above status lights on unload side of
washer/disinfector.
In case of an emergency, press Emergency Stop pushbutton. Washer/disinfector operation instantly stops and an
alarm is triggered.
IMPORTANT: Use the Emergency Stop pushbutton for emergency situations only. DO NOT use as a Start/Stop button.
23
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
Operating Instructions
WARNING
BURN HAZARD
In case of an emergency, first stop cycle by pressing Emergency Stop pushbutton. Wait
for water flow to stop before opening door. Once door is opened, wear appropriate
Personal Protective Equipment (PPE) whenever reaching into the chamber.
WARNING
SLIPPING HAZARD
To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).
CAUTION
POSSIBLE EQUIPMENT DAMAGE
When choosing a detergent, select one with a low-chloride content. Detergents with a
high-chloride content must not be used, as such detergents may harm stainless steel.
Always select a cycle appropriate for the items being processed. Failure to do so may
result in product damage.
Refer to Section 5.5, Cycles Menu and to Table 5-1 to modify some control parameters and/or to create customized
cycles.
1. Verify building electrical supply disconnect switch is positioned to ON.
2. Verify Emergency Stop pushbutton(s) are pulled.
3. Verify washer/disinfector supply valves are opened.
4. Turn door handle and open chamber load door.
5. Verify chamber is empty and all material has been removed.
24
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
6. Verify debris screen is clean and properly inserted in place (refer to Section 6.4, Cleaning Debris Screen for more
details).
7. Close chamber load door and turn door handle.
8. If optional printer is present: Open printer door and verify there is sufficient paper available. A colored warning
stripe is visible when paper roll is near end and paper feed button LED is lit when paper roll is empty. Refer to
Section 6.10, Changing Printer Paper Roll and Ink Cartridge (Accessory) if paper roll needs to be replaced.
IMPORTANT: Do not operate printer without paper.
9. Verify chemical supplies. Ensure pickup tubes are in good condition and placed in proper containers (see Figure
4-1). If supplies are low or have run out, install new containers (refer to Section 6.9, Replacing Chemical Container).
IMPORTANT: DO NOT insert pickup tube into container without verifying it is for the proper application (refer to Section
2.6, Chemicals and Cycles - Introduction for details).
1. Pickup Tube
2. Level sensor
.
25
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD
While loading manifold rack, do not place miscellaneous articles on the sides of trays.
Incorrect rack loading/overloading could lead to injury and/or damage to the equipment
or instruments.
Door can support loaded manifold rack. Do not lean on door or place overloaded
manifold rack on door.
STERIS carries a line of accessories for use with this equipment. Contact STERIS for more information on these
products.
IMPORTANT: Maximum loading weight (accessory rack and accessory rack contents) is 45 kg (100 lb) for AMSCO® 2532
Single-Chamber Washer/Disinfector when using a three-level manifold rack, a three-level manifold rack with equal level space
or a four-level manifold rack.
IMPORTANT: Maximum loading weight (accessory rack and accessory rack contents) is 30 kg (66 lb) for AMSCO 2532 Single-
Chamber Washer/Disinfector when using a two-level manifold rack with equal level space.
NOTE: The nature of the item to be processed can require additional actions such as dismantling for separate
processing, manual pre-cleaning of difficult surfaces, etc., prior to the item being processed in the washer/disinfector.
To properly clean items and to avoid personal injuries, always follow these general loading guidelines:
• Always follow device manufacturer's instructions for use regarding procedures to properly process an instrument.
• Verify all channels allow free passage of water before device is loaded into washer/disinfector.
• Confirm all necessary connections were made before, and were still in place at the end of cycle.
• Ensure no items stick out or hang out of rack.
• It is recommended that all hinged surgical instruments with handles, such as scissors, hemostats and forceps, be
stringed before being placed in a rack to optimize cleaning of hinges. A maximum of 50 items, open at a 90°
angle, must be placed in each tray.
• Instruments must always be placed in a tray for processing, never alone on a manifold rack.
26
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
• Three-level manifold rack with equal level space (accessory) is designed to hold general surgical instruments,
non-invasive medical devices, utensils and other similar and related articles. Each level can hold up to two trays.
Three-level manifold rack with equal level space (accessory) is equipped with six flexible hoses connected to
irrigation ports to allow processing of cannulated instruments.
27
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
• Three-level manifold rack (accessory) is designed to hold general surgical instruments, non-invasive medical
devices, utensils and other similar and related articles. Each level can hold up to two trays.
Three-level manifold rack is equipped with six flexible hoses connected to irrigation ports to allow processing of
cannulated instruments.
• Four-level manifold rack (accessory) is designed to hold general surgical instruments, non-invasive medical
devices, utensils and other similar and related articles. Each level can hold up to two trays.
Four-level manifold rack is equipped with eight flexible hoses connected to irrigation ports to allow processing of
cannulated instruments.
28
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
29
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
1. Locate flexible hoses already connected to irrigation ports on manifold rack. There are two flexible hoses on
each level of manifold rack.
1. Flexible Hose
2. Irrigation Port
3. Typical Manifold Rack. Details May Vary.
.
2. Manually clean any visible soil on part of each cannulated instrument where flexible hose will be connected.
30
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
1. Cannulated Instrument.
2. Flexible Hose and Cannulated Instrument
3. Flexible Hose Connected to Cannulated Instrument
.
DOs
The flexible hoses and cannulated instruments must be appropriately connected and placed within tray to avoid
damage to hoses and/or cannulated instruments.
Ensure TO:
• verify flexible hoses are appropriately connected to manifold rack irrigation ports;
• appropriately place flexible hoses within tray;
• manually clean visible soil on each cannulated instrument where flexible hose will be connected;
• connect appropriate extremity of cannulated instrument to flexible hose to ensure complete irrigation of
instrument;
• verify each cannulated instrument connection to flexible hose is secure to avoid disconnection;
• verify light cannulated instruments are appropriately placed within tray side to ensure instruments remain within
tray while cycle is in progress.
31
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
DON'Ts
The flexible hoses and cannulated instruments must be appropriately connected and placed within basket to avoid
damage to hoses and/or cannulated instruments.
Ensure NOT to:
• leave flexible hoses and cannulated instruments on top of trays;
• let flexible hoses and cannulated instruments hang out of tray and out of manifold rack;
• let flexible hoses hang out of tray and out of manifold rack;
• let light cannulated instruments incorrectly placed within tray to ensure instruments do not lift while cycle is in
progress;
• let light cannulated instruments incorrectly placed within tray to ensure instruments and flexible hoses do not lift
and interfere with rotary spray arms while cycle is in progress;
• let cannulated instruments stick out of tray and manifold rack.
32
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
1. Cannulated Instrument.
2. Flexible Hose.
3. Irrigation Port
4. Typical Manifold Rack. Details May Vary.
.
33
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD
Door can support loaded manifold rack. Do not lean on door or place overloaded
manifold rack on door.
WARNING
PERSONAL INJURY HAZARD
All personnel involved in the operation of this washer/disinfector should be aware that
both AutoSink cycles do not offer any disinfection. Follow appropriate processing
guidelines before using cleaned items and wear appropriate Personal Protective
Equipment (PPE) before handling.
CAUTION
POSSIBLE EQUIPMENT DAMAGE
Before starting a cycle, ensure rotary spray arms on manifold rack are not obstructed
and rotate freely. If rotary spray arms are obstructed, equipment damage may result
and washer/disinefctor will be unable to effectively wash load.
Ensure appropriate cycle parameters are set in the control before beginning operation of the washer/disinfector.
1. Turn door handle and open chamber load door.
2. Pull manifold rack out of chamber and onto chamber door.
3. Manually rotate spray arms on manifold rack to ensure movement is not obstructed. If spray arms do not rotate
freely, refer to Alarm relating to Multi-Level Manifold Rack Spray Arm Assemblies Do Not Rotate During Cycle in
Operator Manual.
4. Place items to be processed in manifold rack.
IMPORTANT: Maximum loading weight (accessory rack and accessory rack contents) is 45 kg (100 lb) for AMSCO® 2532
Single-Chamber Washer/Disinfector when using a three-level manifold rack, a three-level manifold rack with equal level
space or a four-level manifold rack.
IMPORTANT: Maximum loading weight (accessory rack and accessory rack contents) is 30 kg (66 lb) for AMSCO 2532
Single-Chamber Washer/Disinfector when using a two-level manifold rack with equal level space.
5. Roll manifold rack back inside chamber.
6. Close chamber load door and turn door handle.
7. Before starting cycle, ensure appropriate cycle is displayed on Ready screen.
If so, go to Step Step 9
If not, go to Step Step 8
34
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
a. Press Select Cycle on Ready screen. Display shows Select cycle to start screen:
35
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
11. Cycle proceeds through selected cycle phases. See Section 4.10, Typical Cycle Operation, for more details about
typical cycle operation.
General
WARNING
BURN HAZARD
In case of an emergency, first stop cycle by pressing Emergency Stop pushbutton. Wait
for water flow to stop before opening door. Once door is opened, wear appropriate
Personal Protective Equipment (PPE) whenever reaching into the chamber.
WARNING
SLIPPING HAZARD
To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).
CAUTION
POSSIBLE EQUIPMENT DAMAGE
Always select a cycle appropriate for the items being processed. Failure to do so may
result in product damage.
IMPORTANT: It is highly recommended to process at least one cycle with Thermal disinfection per day to ensure thermal
disinfection occurs throughout the washer/disinfector chamber and piping.
36
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
When appropriate cycle has begun, washer/disinfector proceeds through the different phases. The Cycle in process
screen is displayed throughout the cycle and shows estimated remaining time to the cycle completion:
As washer/disinfector progresses through the cycle, cycle parameters can be monitored by pressing Details
on lower left corner of Cycle in process screen.
Display shows temperature data on the screen:
IMPORTANT: If a malfunction or an alarm occurs during a cycle, see Section 4.12, Responding to an Alarm, for
more information.
IMPORTANT: To abort a cycle, see Section 4.13, Aborting a Cycle for more information.
Pre-Wash Phase
NOTE: Refer to Table 5-1 for more details about cycle parameters that can be modified within established ranges.
37
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
Wash Phase
NOTE: Refer to Table 5-1 for more details about cycle parameters that can be modified within established ranges.
1. Water from building supply fills chamber.
2. First Stage: If used, enzymatic detergent is injected in chamber while filling and phase solution is recirculated
through rotary spray arm assemblies.
3. Second Stage: Neutral or alkaline detergent is injected while filling or only when phase temperature is reached.
Phase solution is then recirculated through rotary spray arm assemblies for preprogrammed period of time.
4. Chamber is drained upon completion.
NOTE: Wash phase is followed by a Rinse phase.
Rinse Phase
NOTE: Refer to Table 5-1 for more details about cycle parameters that can be modified within established ranges.
1. Water from building supply fills chamber.
2. Water is then recirculated through rotary spray arm assemblies for preprogrammed period of time to rinse load.
3. Chamber is drained upon completion.
NOTE: Refer to Table 5-1 for more details about cycle parameters that can be modified within established ranges.
1. Water from building supply fills chamber.
2. If needed, instrument lubricant is added during filling.
3. Phase solution is recirculated through rotary spray arm assemblies for preprogrammed period of time.
4. Chamber is drained upon completion.
NOTE: Thermal Rinse phase is followed by a Drying phase.
IMPORTANT: Temperature setpoint range depends on altitude. Therefore, maximum temperature setpoint range is 84.7
to 90.0°C (184.5 to 194.0°F).
Drying Phase
NOTE: Refer to Table 5-1 for more details about cycle parameters that can be modified within established ranges.
1. Air is recirculated through chamber while a portion is exhausted to vent for preprogrammed period of time.
2. Air is also directed through manifolded racks for fast drying.
3. Air can be heated at LOW setting or at HIGH setting.
38
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
WARNING
BURN HAZARD
When cycle is completed, wait until water flow stops before opening door and unloading
unit. Hot water/steam may escape through door opening if door is opened too soon.
When cycle is completed, wash chamber, manifold rack and items are extremely hot.
Allow load to cool and always wear appropriate Personal Protective Equipment (PPE)
before removing manifold rack and manipulating clean items.
WARNING
PERSONAL INJURY HAZARD
All personnel involved in the operation of this washer/disinfector should be aware that
both AutoSink cycles do not offer any disinfection. Follow appropriate processing
guidelines before using cleaned items and wear appropriate Personal Protective
Equipment (PPE) before handling.
1. When cycle is completed with Thermal Rinse phase, display shows cycle completed screen without any special
message.
or:
When cycle is completed without Thermal Rinse phase (AutoSink cycle), display shows cycle completed screen
with following message:
NOTE: Cycle completed screen is displayed until load door (single-door washer/disinfector) or unload door
(double-door washer/disinfector) is opened.
2. A printout of cycle processing data is generated:
39
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
===========================
Cycle Name: [CYCLE NAME]
Date: YYYY-MM-DD
Start Time: HH:MM:SS
Cycle Counter: [XXXXX]
Serial Number: [36xxxxxxxx]
Pre-Wash 1 Start: HH:MM:SS
Wash 1 Start: HH:MM:SS
Injection #1 Successfully Completed
Injection #2 Successfully Completed
Rinse 1 Start: HH:MM:SS
Thermal Rinse Start: HH:MM:SS
Minimum Temperature: [xxx.x°F] [xx.x°C]
Maximum Temperature: [xxx.x°F] [xx.x°C]
Drying Start: HH:MM:SS
Cycle Completed: HH:MM:SS
Total Cycle Time: HH:MM:SS
Ready To Unload...
===========================
NOTE: If desired, an extended printout can be generated at the end of the cycle. This extended printout offers
more information about the cycle phases and data. The short or extended cycle printout feature is enabled in the
Print menu of the Supervisor mode.
3. If cycle was completed with Thermal Rinse phase, go to Step 4.
If cycle was completed without Thermal Rinse phase, press Confirmation pushbutton next to amber light
(double-door washer/disinfector) to acknowledge no disinfection took place and appropriate PPE is being used.
4. Turn door handle and open washer/disinfector load door (single-door washer/disinfector) or unload door
(double-door washer/disinfector). Display returns to Ready screen:
40
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
WARNING
PERSONAL INJURY HAZARD
When a malfunction or fault occurs before the Thermal Rinse phase is completed, a
safety feature prevents the door from being opened. Only supervisor or service
technicians are authorized to bypass the safety feature, after taking appropriate safety
measures.
Alarm messages warn operator the washer/disinfector is experiencing an abnormal condition. Alarm conditions can be
caused by failure of utility supplies or by washer/disinfector components.
Refer to section relating to Troubleshooting in Operator Manual for a detailed listing of alarms.
NOTE: Some alarm conditions can be solved by the operator.
1. When a malfunction or an alarm occurs before cycle is successfully completed, an alarm sounds and display
shows:
41
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
2. Press Silence Buzzer on touch screen to silence buzzer and be able to assess alarm condition without
hearing buzzer sound.
4. Once operator assessed and/or resolved alarm condition, press Left arrow on touch screen to return
to Alarm screen.
42
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
Press Resume on Cycle paused touch screen to resume cycle operation. Cycle resumes at beginning of phase
where cycle was interrupted and display returns to Cycle in process screen.
NOTE: Supervisor password might be required to resume cycle if authorization was enabled in Miscellaneous
menu of Supervisor mode.
– or –
Press Abort on Cycle paused touch screen to abort cycle. Washer/disinfector performs Abort sequence. See
Section 4.13, Aborting a Cycle for details on Abort sequence.
6. If critical alarm, display shows:
A critical alarm requires aborting cycle. Press Abort on Critical alarm touch screen to abort cycle.
Washer/disinfector performs Abort sequence. See Section 4.13, Aborting a Cycle , for details on Abort sequence.
43
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
2. Press Yes on touch screen to abort cycle. Washer/disinfector performs Abort sequence.
3. Washer/disinfector drains and display returns to Cycle screen.
IMPORTANT: If cycle is aborted before the Thermal Rinse phase is completed, supervisor password might be required to
open load door. Supervisor password authorization can be enabled or disabled in the Miscellaneous menu of the
Supervisor mode.
4.14 Shutdown
WARNING
ELECTRIC SHOCK AND/OR BURN HAZARD
Placing washer/disinfector Power (ON/OFF) toggle switch in OFF position to turn off
washer/disinfector DOES NOT cut off electrical power. Lockout/Tagout building
electrical disconnect switch to cut power to washer/disinfector for maintenance or
repairs.
Washer/Disinfector should remain ON at all times except when performing maintenance or repairs, then operator
needs to lockout/tagout main electrical disconnect switch to OFF position.
44
Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions
.
3. If a power failure occurs during a cycle, cycle is automatically aborted when power is restored (see Section 4.13,
Aborting a Cycle for details).
.
...and display shows:
45
10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions
2. Press Silence Buzzer on touch screen to silence buzzer and be able to resolve the situation without
hearing buzzer sound.
3. Once situation is resolved, press Left arrow on touch screen to return to Alarm screen.
4. Pull out Emergency Stop pushbutton.
6. Emergency Stop alarm requires aborting cycle. Press Abort on touch screen to abort cycle. Washer/disinfector
performs Abort sequence. See Section 4.13, Aborting a Cycle , for details on Abort sequence.
46
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
5.2 General
CAUTION
POSSIBLE EQUIPMENT DAMAGE
Always select a cycle appropriate for the items being processed. Failure to do so may
result in product damage.
The AMSCO® 2532 Single-Chamber Washer/Disinfector is programmed at the factory with four operating cycles (see
Table 5-1 for more details about cycle parameters and values).
A decontamination cycle is also programmed at factory to help with routine maintenance. Refer to Section relating to
Processing Decontamination Cycle in Operator Manual for details.
The operating cycles programmed at factory are as follows:
• Instrument - To process surgical instruments.
• Utensil - To process basins and washbowls.
• AutoSink (Instrument) - To process surgical instruments.
IMPORTANT: AutoSink cycle does not provide any disinfection claim.
• AutoSink (Utensil) - To process basins and washbowls.
IMPORTANT: AutoSink cycle does not provide any disinfection claim.
• Additional cycles not programmed at factory - Available for operator custom-programming of special cycles.
Desired cycle values must be properly set to process load within multi-level manifold rack.
Cycles include various sequences of phases:
• Pre-Wash
• Wash
• Rinse
• Thermal Rinse
• Drying
47
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
WASH
CYCLE NAME PARAMETERS PRE-WASH RINSE THERMAL RINSE DRYING
st nd
1 Stage 2 Stage
THERMAL TYPE - - - - TIME TEMPERATURE -
TIME 00:30 - 01:30 00:15 01:00 05:00
TEMPERATURE NOT HEATED - 150°F (65,6°C) NOT HEATED 180°F (82,2°C) HIGH
A0 (1) - - - - - -
INSTRUMENT INJECTION PUMP (2) (8) - PUMP 1 PUMP 2 - PUMP 3 -
DURING FILLING - 1/4 oz/gal (2 ml/L) - - 1/2 oz/gal (4 ml/L) -
INJECTION RATE AT SETPOINT
- - 1/4 oz/gal (2 ml/L) - - -
TEMPERATURE
WATER PORT CW HW HW PW -
THERMAL TYPE - - - TIME TEMPERATURE -
TIME 00:45 02:00 00:15 01:00 05:00
TEMPERATURE NOT HEATED 150°F (65,6°C) NOT HEATED 180°F (82,2°C) HIGH
A0 - - - - -
UTENSIL INJECTION PUMP - PUMP 2 - - -
DURING FILLING - 1/4 oz/gal (2 ml/L) - - -
INJECTION RATE AT SETPOINT
- - - - -
TEMPERATURE
WATER PORT CW HW HW PW -
THERMAL TYPE - - - - - - -
TIME 00:30 - 01:30 00:15 00:15 - -
TEMPERATURE NOT HEATED - 150°F (65,6°C) NOT HEATED NOT HEATED - -
A0 - - - - - - -
AUTOSINK (3)
INJECTION PUMP - PUMP 1 PUMP 2 - - - -
Instrument
DURING FILLING - 1/4 oz/gal (2 ml/L) - - - - -
INJECTION RATE AT SETPOINT
- - 1/4 oz/gal (2 ml/L) - -
TEMPERATURE
WATER PORT CW HW HW HW - -
THERMAL TYPE - - - - - -
TIME 00:45 02:00 00:15 00:15 - -
TEMPERATURE NOT HEATED 150°F (65,6°C) NOT HEATED NOT HEATED - -
A0 - - - - - -
AUTOSINK (3)
INJECTION PUMP - PUMP 2 - - - -
Utensil
DURING FILLING - 1/4 oz/gal (2 ml/L) - - - -
INJECTION RATE AT SETPOINT
- - - - - -
TEMPERATURE
WATER PORT CW HW HW HW - -
THERMAL TYPE - - - - -
TIME - 15:00 3 x 01:00 - 30:00
TEMPERATURE - 150°F (65,6°C) NOT HEATED - HIGH
DECONTAMINATION (4) A0 - - - - -
INJECTION PUMP - Manual (5) - - -
VOLUME - 10,7 oz or 315 ml - - -
WATER PORT - HW HW - -
WASH
CYCLE NAME PARAMETERS PRE-WASH RINSE THERMAL RINSE DRYING
1st Stage 2nd Stage
# OF PHASES 0 TO 2 0 TO 3 0 TO 3 0 TO 1 0 TO 1
THERMAL TYPE - - - See note (6) -
TIME 00:00 to 10:00 - 00:00 to 10:00 00:00 to 10:00 01:00 to 20:00 00:00 to 60:00
NOT HEATED
TEMPERATURE or 180°F to 194°F LOW or HIGH
NOT HEATED - NOT HEATED
110°F to 180°F (82,2°C to 90,0°C) (7)
(43,3°C to 82,2°C)
A0 - - - - 60 to 12000 -
14 ALPHANUMERIC NONE NONE
NONE
CHARACTERS INJECTION PUMP - PUMP 1 PUMP 1 - -
PUMP 3
PUMP 2 PUMP 2
1/8 to 2 oz/gal 1/8 to 2 oz/gal
DURING FILLING -
(1 to 16ml/L) (1 to 16ml/L) 1/8 to 2 oz/gal
INJECTION RATE - -
AT SETPOINT 1/8 to 2 oz/gal (1 to 16ml/L)
-
TEMPERATURE (1 to 16ml/L)
CW
CW HW
WATER PORT CW + HW HW -
CW + HW PW
HW
Notes:
1) Maximum A0 values available depend on altitude
2) Chemical injection pump:
- Pump 1 must be used with Prolystica 2x Concentrate Enzymatic Cleaner.
- Pump 2 must be used with Prolystica 2X Concentrate Neutral or Prolystica 2X Concentrate Alkaline.
- Pump 3 must be used with Hinge-Free Instrument lubricant.
3) The items processed by these cycles will be neither disinfected nor dried.
4) Decontamination cycle cannot be modified.
5) The Liquid Descaler Acid-Based Scale Remover is recommended for the decontamination cycle.
6) Two different types of Thermal Rinse are available; A0 (60, 600, 3000 and 12000) and Time-temperature.
7) 180°F (82,2°C) is the maximum temperature when LOW is selected as drying temperature.
240°F (115,6°C) is the maximum temperature when HIGH is selected as drying temperature.
8) Maximum recommended concentration of Prolystica 2X Concentrate Neutral, Enzymatic and Alkalin is 1/2 oz/gal (4 ml/L).
48
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
49
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
Introduction
Cycles menu is used for creating customized cycles and also for modifying preprogrammed and customized cycles (see
Table 5-1 for more details).
Customized cycle modifications include addition and removal of phases, modification of phase parameters, etc.
Creating customized cycles allows the operator to store phases and values tailored to make processing more efficient,
while retaining immediate access to factory preset cycles.
See Table 5-1 for phases and values available.
NOTE: While scrolling through screens and menus, note the following:
1. Refer to Section 3.15, Control System Touch Screen for complete touch pads description.
3. When Save is not present on touch screen, changes are saved by pressing Close on touch
screen while returning to a previous screen.
Modifying Cycle
50
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
3. Press Modify Cycles on touch screen. Display shows Cycle Selection screen.
4. Press Left or Right arrow to scroll across Cycle selection screen to view all cycles open to modification:
51
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
7. Once all modifications are completed, press Close on touch screen until reaching desired screen.
Creating Cycle
3. Press Modify Cycles on touch screen. Display shows Cycle Selection screen.
4. Press Left or Right arrow to scroll across Cycle Selection screen to view cycles open to customization:
52
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
5. Select customized cycle to be used to create new cycle. Display shows Cycle Modification screen.
6. Follow instructions on touch screen to create cycle by:
• setting appropriate cycle phase parameters (see Table 5-1 for more information);
• enabling cycle operation;
• setting new cycle name.
7. Once all settings are completed, press Close on touch screen until reaching desired screen.
2. Press Print Menu on Supervisor mode screen. Display shows Print menu screen:
53
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
7. Once settings are completed, press Close on touch screen until reaching desired screen.
2. Press Chemical Parameter on Supervisor mode screen. Display shows Chemical Parameters screen:
54
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
5. Once modifications are completed, press Save on touch screen to return to Supervisor mode screen.
2. Press Right arrow on touch screen to access following supervisor mode menu.
55
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
4. Follow instructions on touch screen to modify injection units (oz/gal or ml/l) and/or temperature units (°F or °
C).
5. Once modifications are completed, press Close on touch screen until reaching desired screen.
56
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
2. Press Right arrow on touch screen to access following supervisor mode menu.
3. Press Change Password on Supervisor mode screen. Display shows Password screen.
4. Follow instructions on touch screen to set supervisor password using available touch pads on keyboard screen
(0-9999).
5. Once modifications are completed, press Save on touch screen to confirm modification and return to
Supervisor mode screen.
57
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
2. Press Right arrow on touch screen to access following supervisor mode menu.
3. Press Set Date or Set Time on Supervisor mode screen. Display shows corresponding screen.
4. Follow instructions on touch screen to set current date or time.
5. Once modifications are completed, press Close on touch screen to confirm modification and return to
Supervisor mode screen.
58
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
2. Press Right arrow on touch screen to access following supervisor mode menu.
8. Once modifications are completed, press Close on touch screen to confirm modification and return to
Supervisor mode screen.
59
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
2. Press Right arrow on touch screen to access following supervisor mode menu.
5. Once modifications are completed, press Close on touch screen to confirm modification and return to
Supervisor mode screen.
60
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
2. Press Right arrow on touch screen to access following supervisor mode menu.
3. Press Cycle History on Supervisor mode screen. Display shows Cycle History screen:
4. Press either Cycle Tapes (cycle data) or Thermal Rinse Data depending on desired data to be recorded.
IMPORTANT: When there are 300 hundred files in the Cycle Tapes or Thermal Rinse Data folder, older cycle files are
erased.
5. Display shows Select cycle screen:
61
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
7. To record cycle data on USB key, press Save on Select Cycle screen. Display shows USB Copy screen:
62
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
NOTE: To verify USB key format, see Section 5.14, Formatting USB Key.
IMPORTANT: Files are deleted once they are copied on external USB media.
63
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
4. Right-click on “Properties”.
64
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
65
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
66
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
67
10041925_M AMSCO® 2532 Operator Manual
5 — Cycle and Control Value Programming
4. Click the drop-down menu under File System, then click the FAT32 option.
5. Click the "Start" button at the bottom of the window.
68
Operator Manual AMSCO® 2532 10041925_M
5 — Cycle and Control Value Programming
6. Click the OK button to confirm that you are aware that formatting the USB flash key will delete all of the data
that is currently stored on it.
69
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
Routine Maintenance
WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD
Regularly scheduled preventive maintenance is required for safe and reliable operation
of this equipment. Contact STERIS to schedule preventive maintenance or obtain the
necessary Maintenance Manual (P764334-690) if preventive maintenance is done by the
Customer.
Repairs and adjustments to this equipment must be made only by STERIS or STERIS-
trained service personnel. Repairs and adjustments performed by unqualified personnel
or installation of unauthorized parts could cause personal injury, result in improper
equipment performance, void the warranty or result in costly damage. Contact STERIS
regarding service options.
WARNING
ELECTRIC SHOCK AND/OR BURN HAZARD
Fasteners and star washers are used to ensure protective bonding continuity. Always
reinstall any star washer which may have been removed during installation or servicing.
Placing washer/disinfector Power (ON/OFF) toggle switch in OFF position to turn off
washer/disinfector DOES NOT cut off electrical power. Lockout/Tagout building
electrical disconnect switch to cut power to washer/disinfector for maintenance or
repairs.
Repairs and adjustments to this equipment must be made only by STERIS or STERIS-
trained service personnel. Service personnel must disconnect all utilities to unit before
servicing. No one should service unit unless all utilities have been properly locked out.
Always follow local electrical codes and safety-related work practices.
70
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
1. Regular service and maintenance MUST be performed only by STERIS or a STERIS-trained technician. Any work
performed by inexperienced or unqualified persons or the installation of unauthorized parts could cause
personal injury, invalidate the warranty or result in costly damage.
2. Under no circumstances should this equipment be serviced without the Maintenance Manual. The Maintenance
Manual (P764334-690) can be purchased by contacting STERIS Customer Service.
3. A detailed Preventive Maintenance schedule and replacement parts list can be found in the Maintenance Manual.
The Maintenance Manual can be purchased by contacting STERIS Customer Service.
4. Preventive Maintenance is essential in keeping this equipment in optimal working condition. STERIS
recommends establishing an annual maintenance agreement with STERIS service.
Usage and utility conditions may require more or less frequent inspections. Subsystem
When required by procedure, shut off all building services and drain all lines. Always
1.2 follow local occupational health and safety regulations, as well as electric and plumbing Preparation
codes.
If printer option is present: Inspect for proper operation of printer. Verify printout for
1.3 darkness, missing dots, etc. Replace ribbon cartridge if necessary (see Section 6.10, Preparation
Changing Printer Paper Roll and Ink Cartridge (Accessory)).
1.4 If printer option is present: Verify paper take up is working properly. Preparation
1.5 Verify washer/disinfector has proper labels (caution, warning, etc.). Preparation
Verify proper date and time are displayed; if not, set time and date (refer to Section 5.11,
1.6 Control
Miscellaneous Menu).
Clean debris screen in chamber (see Section 6.4, Cleaning Debris Screen). Chamber
Clean water outlet connection in chamber (see Section 6.5, Cleaning Water Outlet
3.1 Chamber
Connection).
71
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
Usage and utility conditions may require more or less frequent inspections. Subsystem
3.2 Clean washer/disinfector exterior (see Section 6.7, Cleaning Washer/Disinfector Exterior). Chamber
Inspect multi-level manifold rack rotary spray arm assemblies for free movement and
3.4 clogged holes (see Section 6.11, Inspecting and Cleaning Rack Spray Arm Assemblies). Manifold racks
Verify and clean two irrigation ports of each level of manifold rack (see Section 6.12,
3.5 Inspecting and Cleaning irrigation Ports on Manifold Rack). Manifold racks
Verify door gaskets for wear and tear. Verify gaskets are properly inserted in door frame.
4.1 Doors
If gasket needs to be replaced, contact STERIS* or Customer’s maintenance service.
Clean each door gasket by brushing them and disinfect gaskets using a germicidal
4.2 detergent (see Section 6.6, Cleaning Door Gasket). Doors
Verify pickup tube is not clogged, cracked or distorted. If damaged, contact STERIS* or Chemical
5.1 Customer’s maintenance service. System
Chemical
5.2 Verify operation of chemical empty switches.
System
6.0 AS REQUIRED
Chemical
6.1 Change chemical container (see Section 6.9, Replacing Chemical Container).
System
If printer option is present: Change printer paper roll (see Section 6.10, Changing Printer
6.2 Paper Roll and Ink Cartridge (Accessory)). Printer
WARNING
SLIPPING HAZARD
To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).
72
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
WARNING
BURN HAZARD
Heating coils and debris screen in the bottom of the wash chamber are extremely hot
after cycle is completed. Always wear appropriate Personal Protective Equipment (PPE)
and allow wash chamber, heating coils and debris screen to cool before reaching into
the bottom of the wash chamber.
WARNING
PERSONAL INJURY HAZARD
Risk of pinch point. Positioning fingers/hands on top, sides or near hinges of chamber
door could lead to serious personal injury. Always use door handle to safely close or
open chamber door.
If needed, or after last cycle of the day, clean debris screen located in bottom of sump as follows:
1. Allow washer/disinfector to cool down before reaching into washer/disinfector chamber.
2. Turn door handle and open chamber load door.
3. Pull manifold rack out of chamber.
4. Remove debris screen located in sump.
5. Always clean debris screen while it is still wet, before debris dries. Brush debris screen to detach dirt.
6. Clean section under debris screen gasket.
1 Gasket
.
7. Rinse debris screen under running water.
73
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
.
8. Reinstall debris screen in sump.
IMPORTANT: Slightly push on debris screen to ensure debris screen correctly rests on sump surface. No gap should be
noted between the debris screen gasket and the sump surface.
9. Roll manifold rack back into chamber.
10. Close chamber load door and turn door handle.
WARNING
SLIPPING HAZARD
To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).
74
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
WARNING
BURN HAZARD
Heating coils and debris screen in the bottom of the wash chamber are extremely hot
after cycle is completed. Always wear appropriate Personal Protective Equipment (PPE)
and allow wash chamber, heating coils and debris screen to cool before reaching into
the bottom of the wash chamber.
WARNING
PERSONAL INJURY HAZARD
Risk of pinch point. Positioning fingers/hands on top, sides or near hinges of chamber
door could lead to serious personal injury. Always use door handle to safely close or
open chamber door.
Once a week, allow washer/disinfector to cool down and pull manifold rack out of chamber.
Then remove and wipe all surfaces (inside and outside) of sliding water inlet of chamber sump.
Inner surface of water outlet connection within the chamber must also be wiped.
Roll manifold rack back inside chamber.
75
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
WARNING
SLIPPING HAZARD
To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).
WARNING
PERSONAL INJURY HAZARD
Risk of pinch point. Positioning fingers/hands on top, sides or near hinges of chamber
door could lead to serious personal injury. Always use door handle to safely close or
open chamber door.
Once a month, allow washer/disinfector to cool down and pull manifold rack out of chamber.
Then clean, brush and disinfect under door gasket using a concentrate germicidal detergent (both gaskets if double-
door washer).
Roll manifold rack back inside chamber.
WARNING
SLIPPING HAZARD:
To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).
76
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
CAUTION
POSSIBLE EQUIPMENT DAMAGE:
Use nonabrasive cleaners when cleaning unit. Follow directions on containers and rub in
a back-and-forth motion (in same direction as surface grain). Abrasive cleaners will
damage stainless steel. Cleaners rubbed in a circular motion or applied with a wire
brush or steel wool on door and chamber assemblies can be harmful to stainless steel.
Do not use these cleaners on painted surfaces.
77
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
WARNING
CHEMICAL BURN AND/OR EYE INJURY HAZARD
Chemicals are caustic and can cause adverse effects to exposed tissues. Do not get in
eyes, on skin or attempt to swallow. Read and follow the precautions and instructions
on the chemical label and in the Safety Data Sheet (SDS) prior to handling the chemicals,
refilling the chemical container or servicing the chemical injection pump. Wear
appropriate Personal Protective Equipment (PPE) whenever handling the chemicals or
servicing the chemical injection pump and lines.
Wear gloves and eye protection when using a chemical. Avoid contact with the eyes or
skin. If a chemical spills or splashes on you, flush the affected area with water for 15
minutes. If swallowed, DO NOT induce vomiting. Seek medical attention immediately.
WARNING
BURN HAZARD
When cycle is completed, wait until water flow stops before opening door and unloading
unit. Hot water/steam may escape through door opening if door is opened too soon.
WARNING
PERSONAL INJURY HAZARD
Risk of pinch point. Positioning fingers/hands on top, sides or near hinges of chamber
door could lead to serious personal injury. Always use door handle to safely close or
open chamber door.
IMPORTANT: As a preventive maintenance measure, It is the responsibility of the Customer to perform the decontamination of
the washer/disinfector once a week, as prescribed.
NOTE: Contact STERIS for information on specific cleaning and descaling products recommended for use with this
washer/disinfector.
Once a week, decontaminate and descale chamber as follows, using Decontamination cycle expressly designed for this
purpose:
1. Wear appropriate Personal Protective Equipment (PPE) such as waterproof gloves and eye protection.
2. Press Select Cycle on Ready screen. Display shows Select cycle to start screen:
78
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
3. Press Right arrow on touch screen until reaching Decontamination touch pad. Display shows:
4. Press Decontamination on touch screen to select Decontamination cycle. Display shows Cycle screen.
79
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
7. After countdown has started, display shows message requesting operator opens door and pours descaling
product into chamber. Proceed as follows:
IMPORTANT: Wear appropriate Personal Protective Equipment (PPE) such as waterproof gloves and eye protection
before opening load door.
a. Turn door handle and open chamber load door.
b. Pull manifold rack out of chamber.
c. Pour descaling product into chamber sump (315 ml).
d. Roll manifold rack back inside chamber.
e. Close chamber load door and turn door handle.
f. Press Resume on touch screen to resume Decontamination cycle.
8. When Decontamination cycle is completed, display shows cycle completed screen.
9. Allow washer/disinfector to cool down.
10. Turn door handle and open chamber load door.
11. Pull manifold rack out of chamber.
12. Check debris screen for debris.
13. Rinse screen under running water if necessary. Rinse while screen is still wet, before any debris dries.
14. Reinstall debris screen.
80
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
IMPORTANT: Slightly push on debris screen to ensure debris screen correctly rests on sump surface. No gap should be
noted between the debris screen gasket and the sump surface.
15. Roll manifold rack back inside chamber.
16. Close chamber load door and turn door handle.
WARNING
CHEMICAL BURN AND/OR EYE INJURY HAZARD
Chemicals are caustic and can cause adverse effects to exposed tissues. Do not get in
eyes, on skin or attempt to swallow. Read and follow the precautions and instructions
on the chemical label and in the Safety Data Sheet (SDS) prior to handling the chemicals,
refilling the chemical container or servicing the chemical injection pump. Wear
appropriate Personal Protective Equipment (PPE) whenever handling the chemicals or
servicing the chemical injection pump and lines.
CAUTION
POSSIBLE EQUIPMENT DAMAGE
When choosing a detergent, select one with a low-chloride content. Detergents with a
highchloride content must not be used, as chlorides will harm stainless steel.
NOTE: Always use a non-foaming detergent for effective cleaning and proper pump operation. Detergents with a high-
chloride content should not be used, as chlorides are harmful to stainless steel. Refer to washer detergent
specifications and follow detergent manufacturer’s recommendations for amount of detergent to be used.
If a chemical product is low or has run out, proceed as follows:
1. Wearing appropriate Personal Protective Equipment (PPE), remove pickup tube and low level sensor from empty
container.
2. Install a new chemical container.
NOTE: A tool such as a screwdriver is needed to remove the protection on new container cap.
IMPORTANT: NEVER empty any remaining chemical product from the old chemical container into the new chemical
container.
3. Place low level sensor and pickup tube assembly upright in new container. IMPORTANT:
IMPORTANT: DO NOT insert low level sensor and pickup tube assembly into container without verifying it is for the
proper application.
PUMP 2 GREEN
PUMP 3 BLUE
81
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
1 Pickup Tube
2 Low Level Sensor
.
The printer paper roll should be changed whenever a colored stripe is visible on one or both edges of the printout paper.
If LED is present on Paper Feed Button, LED lights up when paper has completely run out.
NOTE: Do not operate printer without paper.
1. Press on top of printer outer door and release to open door.
2. Tear paper between take-up spool and printer.
— or –
If LED is present on Paper Feed Button,, LED is ON, press paper feed button so paper clears the ink cartridge
area.
3. Remove take-up spool from drive by inserting fingers in cavity and lifting slightly to pull take-up spool out.
4. Remove used paper from spindle.
5. If needed, open inner printer door and remove old paper roll, gently pulling any remaining paper out of printer
roller mechanism.
82
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
1 Take-Up Spool
2 Paper
3 Inner Printer Door
4 Ink Cartridge
5 Paper Feed Button (Includes LED if Feature is Present)
6 Printer Door
.
6. Insert new paper roll.
83
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
7. Slightly fold end of paper and insert end of paper into printer roller mechanism, just behind ink cartridge.
8. Press paper feed button on printer until paper advances through printer mechanism and ink cartridge, exiting
through front.
9. Continue pressing paper feed button (or pull paper gently) until about 18” (46 cm) of paper hangs out of printer.
Insert end of paper into slot of take-up spool.
10. Coil paper around take-up spool until secure.
11. Reinstall take-up spool in bracket. Manually roll up slack paper.
12. Close printer door.
13. If LED is present on Paper Feed Button,, check LED light. It should be OFF.
The printer ink cartridge should be changed as soon as type on printouts is light or faded, and before printouts become
difficult to read.
1. Tear paper between take-up spool and printer.
2. Open inner printer door, then press on right end of ink cartridge, until left end of cartridge pops out of printer.
3. Slip cartridge off end of paper, slip new cartridge over paper in same way as before, ensuring paper slides
between ink cartridge and ink ribbon.
4. Install left end of cartridge first, then push right end in, snapping cartridge into place.
5. Retighten ribbon by rotating wheel on left side of cartridge 1/4 turn. Then, see Impact Printer Paper Roll to
reinstall take-up spool.
84
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
1 Take-Up Spool
2 Paper
3 Inner Printer Door
4 Ink Cartridge
5 Paper Feed Button (Includes LED if Feature is Present)
6 Printer Door
.
WARNING
SLIPPING HAZARD
To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).
IMPORTANT: Ensure to remove and clean ONE spray arm assembly at a time so spray arm assembly is reinstalled at its
original position.
Once a week, clean manifold rack spray arm assemblies as follows:
1. Remove nut and lockwasher securing top spray arm assembly to manifold rack.
2. Remove and lower top spray arm assembly.
85
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
1 Lockwasher
2 Nut
.
3. Slightly lift each locking pin securing both spray arm end caps on spray arm assembly and remove spray arm
end caps.
4. Put safely aside.
1 Locking Pin
2 End Cap
.
5. Use a fine wire (approximately wire gauge of a paper clip) to clean sediment from spray arm assembly.
6. Rinse spray arm assembly under running water to clean out sediment.
IMPORTANT: Do not remove each spray arm from assembly. Clean and rinse the spray arm assembly as a whole.
86
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
1 Cleaning
2 Rinsing
3 Rinsing
.
7. Once cleaning procedure is completed, reinstall both spray arm end caps on spray arm assembly and secure end
caps using previously removed locking pins.
8. Reinstall top spray arm assembly to its original position on manifold rack and secure assembly using previously
removed lockwasher and nut.
IMPORTANT: Once reinstalled, rotary spray arm assembly should rotate freely. If not, rotary spray arm assembly is not
installed properly.
9. If necessary, repeat cleaning procedure for other spray arm assemblies on manifold rack.
IMPORTANT: Ensure to reinstall each spray arm assembly at its original position by looking at the dots on the spray
arms as illustrated as follows.
87
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
88
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
89
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
WARNING
SLIPPING HAZARD
To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).
WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD
Door can support loaded manifold rack. Do not lean on door or place overloaded
manifold rack on door.
Once a week, allow washer/disinfector to cool down and pull three-level manifold rack, three-level manifold rack with
equal level space or four-level manifold rack out of chamber.
NOTE: Two-level manifold rack with equal level space is not equipped with irrigation ports.
Then, verify two irrigation ports of each level of manifold rack. Proceed as follows:
1. Disconnect flexible hose on irrigation port.
2. Inspect irrigation port for obstruction.
3. If irrigation port is obstructed, use a fine wire (approximately wire gauge of a paper clip) to clean sediment from
port.
4. Reinstall flexible hose of irrigation port.
5. Repeat Step 1 to Step 4 for all remaining irrigation ports.
6. Roll manifold rack back inside chamber.
1 Flexible Hose
2 Irrigation Port
3 Typical Manifold Rack. Details May Vary.
.
90
Operator Manual AMSCO® 2532 10041925_M
6 — Routine Maintenance
91
10041925_M AMSCO® 2532 Operator Manual
6 — Routine Maintenance
92
Operator Manual AMSCO® 2532 10041925_M
7 — Troubleshooting
Troubleshooting
WARNING
ELECTRIC SHOCK AND/OR BURN HAZARD
Fasteners and star washers are used to ensure protective bonding continuity. Always
reinstall any star washer which may have been removed during installation or servicing.
WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD
Repairs and adjustments to this equipment must be made only by STERIS or STERIS-
trained service personnel. Repairs and adjustments performed by unqualified personnel
or installation of unauthorized parts could cause personal injury, result in improper
equipment performance, void the warranty or result in costly damage. Contact STERIS
regarding service options.
WARNING
SLIPPING HAZARD
To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).
This section describes the messages which may appear on the washer/disinfector touch screens and indicates probable
causes.
93
10041925_M AMSCO® 2532 Operator Manual
7 — Troubleshooting
This section also describes the reminders and warnings which may appear on the washer/disinfector touch screens and
indicates probable causes.
This section describes the types of washer/disinfection malfunctions which may occur and indicates probable causes.
If unable to correct the problem with the use of the troubleshooting information, or if a problem occurs that is not
described in the Troubleshooting information, please contact STERIS.
NEVER PERMIT UNQUALIFIED PERSONS TO SERVICE THE AMSCO® 2532 SINGLE-CHAMBER WASHER/DISINFECTOR.
Condition
Load door is open.
Door handle is not fully in closed position. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Verify door handle is fully in closed position. If not,
place in closed position.
3. Press Abort touch pad to abort cycle.
4. If situation reoccurs, contact STERIS.
Condition
Unload door is open.
Door handle is not fully in closed position. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Verify door handle is fully in closed position. If not,
place in closed position.
3. Press Abort touch pad to abort cycle.
4. If situation reoccurs, contact STERIS.
Condition
Both doors are open.
94
Operator Manual AMSCO® 2532 10041925_M
7 — Troubleshooting
Door handles are not fully in closed position. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Verify door handles are fully in closed position. If
not, place in closed position.
3. Press Abort touch pad to abort cycle.
4. If situation reoccurs, contact STERIS.
Condition
Insufficient amount of water entering sump: Sump water level not reached within the allowed time (adjustable
parameters).
Supply line shutoff valve is closed. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Verify washer/disinfector water supply line shutoff
valve is fully open. Open if necessary.
3. Press Resume touch pad to resume cycle.
4. If situation reoccurs, contact STERIS.
Dynamic pressure not as recommended specifications. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Verify dynamic pressure is as specified on
washer/disinfector equipment drawing. Correct if
required.
3. Press Resume touch pad to resume cycle.
4. If situation reoccurs, contact STERIS.
Condition
Water still detected in sump and sump draining time is elapsed (adjustable parameters).
95
10041925_M AMSCO® 2532 Operator Manual
7 — Troubleshooting
Water has not been drained. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Resume touch pad to resume cycle.
3. If situation reoccurs, contact STERIS..
Condition
Sump filling phase takes less than ten seconds to complete.
Water was not completely drained during the previous 1. Press Ack on touch screen to silence buzzer and
drain phase. acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. If situation reoccurs, contact STERIS.
Condition
Sump water temperature did not reach treatment temperature setpoint within allowed time.
Sump water temperature did not reach treatment 1. Press Ack on touch screen to silence buzzer and
temperature setpoint. acknowledge alarm.
2. Press Resume touch pad to resume cycle.
3. If situation reoccurs, contact STERIS.
Condition
Defective sump filling valve(s): sump overflow condition detected
NOTE: Sump drain valve opens automatically and closes when overflow condition is no longer detected.
96
Operator Manual AMSCO® 2532 10041925_M
7 — Troubleshooting
Sump overflow condition detected. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Start new cycle and if situation reoccurs, contact
STERIS.
Condition
Sump RTD#1 signal is lost.
Defective RTD or RTD cable broken. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.
Condition
Sump water temperature read by RTD#2 has reached boiling setpoint – 1°C (1.8°F) and this condition has been
maintained for ten consecutive seconds.
Condition
Drying temperature too high: Drying phase is running for at least two minutes and sump temperature read by RTD #2
during drying phase has reached a temperature of 120.5°C (249°F) when High setting is used or 87.2°C (189°F) when
Low setting is used.
97
10041925_M AMSCO® 2532 Operator Manual
7 — Troubleshooting
Cycle needs to be aborted and then restarted. 1. Wait for temperature to cool down.
2. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
3. Press Abort touch pad to abort cycle.
4. Restart cycle.
5. If situation reoccurs, contact STERIS.
Condition
Sump heating without enough water: Sump overtemperature switch is tripped.
NOTE: This alarm is monitored one second after sump heating contactor is energized.
Sump debris screen obstructed. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Clean debris screen (refer to Section 6.4, Cleaning
Debris Screen).
4. If situation reoccurs, contact STERIS.
Many items overturned during cycle and are holding 1. Press Ack on touch screen to silence buzzer and
water. acknowledge alarm.
2. Water level in sump is too low above
overtemperature switch causing overheating. Press
Abort touch pad to abort cycle.
3. Load glassware items correctly and use glassware
protective mesh to hold lightweight items in place.
4. If situation reoccurs, contact STERIS.
Too much foam. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Too much foam (see FOAM IN CHAMBER).
4. If situation reoccurs, contact STERIS.
98
Operator Manual AMSCO® 2532 10041925_M
7 — Troubleshooting
Condition
Pump did not start: Sump water level sensor still detects water five seconds after pump output has been energized.
Cycle needs to be aborted. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.
Condition
Drying overtemperature switch is tripped.
NOTE: This alarm is monitored one second after drying heating contactor is energized.
HEPA filter clogged. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.
Wrong pump rotation. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.
Element contactor defective. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.
Emergency Stop pushbutton pressed during Drying 1. Pull up Emergency Stop pushbutton.
phase.
Washer/disinfector power turned OFF during Drying 1. Turn power back ON.
phase.
99
10041925_M AMSCO® 2532 Operator Manual
7 — Troubleshooting
Condition
Sump RTD#2 signal is lost.
Condition
Chemical injection phase is completed and chemical volume monitored by the flowmeter is too low.
Cycle needs to be aborted and then restarted. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Start new cycle and if situation reoccurs, contact
STERIS.
Condition
Thermal phase is completed and temperature variance between RTD #1 and RTD #2 has exceeded +2.0 °C or -2.0 °C
for five consecutive seconds while the recirculating timer was running during the thermal phase. When this alarm is
displayed, press appropriate button on alarm screen and value of variance will be displayed.
Try resuming cycle. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Resume on touch screen to resume cycle.
3. If situation reoccurs, contact STERIS.
100
Operator Manual AMSCO® 2532 10041925_M
7 — Troubleshooting
Condition
Motor contactor MSP tripped (pump or drying fan): Recirculation pump motor and/or drying fan motor overload is
tripped.
Condition
Number of cycles set in Service mode for maintenance has been reached.
Condition
Communication with I/O board #1 has been lost.
NOTE: This alarm can be generated only when the application program is running (communication with I/O board was
established and then lost). If communication with I/O board is not established when control system is energized, the
application program will not start. However the outputs are turned off by the I/O board operating system.
Cycle needs to be aborted and then restarted. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Start new cycle and if situation reoccurs, contact
STERIS.
101
10041925_M AMSCO® 2532 Operator Manual
7 — Troubleshooting
Condition
This alarm means that application program has detected that contents of the non-volatile memory (Feram) is corrupted
(after a power up).
Condition
Emergency Stop pushbutton was pressed.
Condition
Start Cycle button is pressed and Chemical #1 low level switch is deactivated.
Chemical container needs to be replaced. 1. Replace chemical container 1 (refer to Section 6.9,
Replacing Chemical Container).
Condition
Start Cycle button is pressed and Chemical #2 low level switch is deactivated.
102
Operator Manual AMSCO® 2532 10041925_M
7 — Troubleshooting
Chemical container needs to be replaced. 1. Replace chemical container 2 (refer to Section 6.9,
Replacing Chemical Container).
Condition
Start Cycle button is pressed and Chemical #3 low level switch is deactivated.
Chemical container needs to be replaced. 1. Replace chemical container 3 (refer to Section 6.9,
Replacing Chemical Container).
Condition
Start Cycle button is pressed, all chemical levels are not low but load door or unload door (double-door washer/
disinfector) is not closed.
Condition
Foam in chamber.
103
10041925_M AMSCO® 2532 Operator Manual
7 — Troubleshooting
Condition
Printout is blank, light or characters are missing.
Paper not installed properly. 1. Reinstall printer paper. Refer to Section 6.10,
Changing Printer Paper Roll and Ink Cartridge
(Accessory).
Ribbon cartridge life ended. 1. Replace ribbon cartridge (refer to Section 6.10,
Changing Printer Paper Roll and Ink Cartridge
(Accessory)).
Condition
Printer does not work.
Faulty communication connection between washer/ 1. Verify connection on both washer/disinfector and
disinfector and printer. printer sides.
Condition
Printer printout is erratic
104
Operator Manual AMSCO® 2532 10041925_M
7 — Troubleshooting
Condition
Load comes out dirty at cycle end.
Wrong type of detergent is used. 1. Refer to washer detergent specifications and follow
detergent manufacturer’s recommendations for
quantity of detergent to be used.
Rotary spray arms clogged. 1. Clean spray arm assemblies (refer to Section 6.11,
Inspecting and Cleaning Rack Spray Arm Assemblies).
Chamber debris screen clogged. 1. Clean debris screen (refer to Section 6.4, Cleaning
Debris Screen).
Sliding water inlet within chamber not operating 1. Clean sliding water inlet and water outlet
properly. connection (refer to Section 6.5, Cleaning Water
Outlet Connection).
Condition
Load comes out wet at cycle end.
Drying phase not programmed in customized cycle. 1. Program in Cycles menu of Supervisor mode.
Drying type not properly selected. 1. Select in Cycles menu of Supervisor mode.
105
10041925_M AMSCO® 2532 Operator Manual
7 — Troubleshooting
HEPA filter clogged. 1. HEPA filter clogged. Replace HEPA filter. Contact
STERIS.
7.35 MULTI-LEVEL MANIFOLD RACK SPRAY ARM ASSEMBLIES DO NOT ROTATE DURING CYCLE.
Condition
5. Multi-level manifold rack spray arm assemblies do not rotate during cycle.
Spray arm cannot move without any constraint. 1. Verify if any spray arm assembly does not move
freely. If so, clean spray arm assembly (refer to
Section 6.11, Inspecting and Cleaning Rack Spray Arm
Assemblies).
2. If situation reoccurs, contact STERIS.
Spray arm assemblies not installed in original position. 1. Spray arm assemblies not installed in their original
position on multi-level manifold rack. Verify and
reinstall (refer to Section 6.11, Inspecting and
Cleaning Rack Spray Arm Assemblies).
2. If situation reoccurs, contact STERIS.
Condition
No display on touch screen.
Condition
Pump starts before appropriate chamber water level is reached.
106
Operator Manual AMSCO® 2532 10041925_M
7 — Troubleshooting
Condition
Phase stops for no apparent reason.
Turned washer OFF, then ON. 1. Turn washer/disinfector power OFF, then ON.
2. Restart process.
Condition
Touch screen does not work properly.
Condition
Washer is not calibrated.
New program installed: RTDs and Pumps are no longer 1. Calibrate RTDs and chemical injection pumps.
calibrated. Contact STERIS.
107
10041925_M AMSCO® 2532 Operator Manual
7 — Troubleshooting
Condition
Water leaks from washer/disinfector.
108
Operator Manual AMSCO® 2532 10041925_M
8 — Replacement Parts and Consumables
Consumables
PAPER, Printer – Single Roll (Alternate Item P117913393 – Box of Three Rolls) P764330673
Replacement Parts
109
10041925_M AMSCO® 2532 Operator Manual
9 — Software Code Copyright
/*
* Copyright (c) 1998, 2002 The NetBSD Foundation, Inc.
* All rights reserved.
*
* This code is derived from software contributed to The NetBSD Foundation
* by Lennart Augustsson (lennart@augustsson.net) at
* Carlstedt Research & Technology.
*
* Redistribution and use in source and binary forms, with or without
* modification, are permitted provided that the following conditions
* are met:
* 1. Redistributions of source code must retain the above copyright
* notice, this list of conditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright
* notice, this list of conditions and the following disclaimer in the
* documentation and/or other materials provided with the distribution.
* 3. All advertising materials mentioning features or use of this software
* must display the following acknowledgement:
* This product includes software developed by the NetBSD
* Foundation, Inc. and its contributors.
* 4. Neither the name of The NetBSD Foundation nor the names of its
* contributors may be used to endorse or promote products derived
* from this software without specific prior written permission.
*
* THIS SOFTWARE IS PROVIDED BY THE NETBSD FOUNDATION, INC. AND CONTRIBUTORS
* ``AS IS'' AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED
* TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
* PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE FOUNDATION OR CONTRIBUTORS
* BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR
* CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF
* SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS
* INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN
* CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE)
* ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE
* POSSIBILITY OF SUCH DAMAGE.
*/
110
Operator Manual AMSCO® 2532 10041925_M
STERIS Corporation
5960 Heisley Road
Mentor, OH 44060-1834 • USA
440-354-2600 • 800-548-4873