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AMSCO® 2532

Single-Chamber Washer/Disinfector

Operator Manual

10041925
Revision M
— A Word from STERIS

A Word from STERIS

A Word From STERIS — Introduction


This manual contains important information on the proper use and maintenance of this equipment.
All personnel involved in the use and maintenance of this equipment must carefully review and comply with the
Safety Precautions and instructions contained in this manual. These instructions are important to protect the health
and safety of personnel operating this equipment and should be retained in a conveniently accessible area for quick
reference. This equipment is specifically designed only for the uses outlined in this manual.
Complete instructions for uncrating and connecting utilities, as well as the equipment drawing, have been provided. If
they are missing, contact STERIS for replacement copies, providing the serial number and model of the equipment.
STERIS provides a line of accessories for use with this equipment. A STERIS representative will gladly review these with
you.
Please familiarize all users with this manual and store in an accessible location.

Advisory
IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing these washers/disinfectors can
be found in Safety Precautions Section of this manual. Do not operate or service the equipment until you have become familiar
with this information. Use equipment only for the purpose recognized in the section entitled Indications For Use.
STERIS does not intend, recommend or represent in any way that this equipment be used for the terminal disinfection
or sterilization of any regulated medical device. This equipment is intended only to perform an initial step in the
processing of soiled, reusable medical devices.
If medical devices will be contacting blood or compromised tissues, such devices must be terminally processed in
accordance with device manufacturer's instructions and/or Good Hospital Practices before each use in human patients.
Any alteration of this equipment not authorized or performed by STERIS will void the warranty. Alteration of equipment
which could adversely affect its operation and efficacy may violate national, state and local laws or regulations.
The protection provided by the equipment may be impaired if the equipment is used in a manner not specified by
STERIS.
To help ensure operators are adequately trained in the safe use of the equipment, STERIS recommends:
• all personnel who operate or maintain the equipment are trained in its operation and in its safe use;
• personnel working with toxic chemicals and vapors (if applicable) have comprehensive instructions in the
equipment process, relevant health hazards and methods to detect the escape of toxic materials;
• there is regular training of all personnel concerned with the operation and maintenance of the equipment;
attendance records are maintained; and that evidence of understanding is demonstrated;
• current Safety Data Sheets (SDS) should be available to all users in the department. For current SDS, contact
STERIS.
Serious incidents that have occurred in relation to this medical device should be reported to the manufacturer and
competent authority in the country where the incident occurred.

Waster Products Disposal


The following are waste materials associated with the washer/ disinfector. When disposing of waste materials, ensure
disposal is in compliance with federal, state and local regulations.
• Printer paper – Recyclable.

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10041925_M AMSCO® 2532 Operator Manual
— A Word from STERIS

• Printer ribbon – Not recyclable.


• HEPA Filter – Place HEPA filter in a large, sealable bag. Discard the bagged HEPA filter in an outdoor waste
container.
• Chemicals – Dispose in a safe manner in accordance with local/ national regulations and current Safety Data
Sheets (SDS).
• Chemical containers – Dispose of empty containers in a safe manner in accordance with local/national regulations.
• Entire washer/disinfector (end-of-life) – Contact STERIS Corporation for disposal or recycling recommendations.

Indications for Use


The Amsco® 2532 Single-Chamber Washer/Disinfector is intended for use in the cleaning and intermediate level
disinfection for immediate use of soiled reusable general surgical instruments, cannulated instruments, non-invasive
medical devices, washbowls, utensils, basins and other similar and related articles found in medico-surgical
environments.

Service Information
A thorough preventive maintenance program is essential to help ensure safe and proper equipment operation. This
manual contains maintenance schedules and procedures which should be followed for satisfactory equipment
performance.
Customers are encouraged to contact STERIS concerning our comprehensive annual maintenance program. Under the
terms of the program, preventive maintenance, adjustments and replacement of worn parts are performed on a
scheduled basis to help ensure equipment performance at peak capability and to help avoid untimely and costly
interruptions. STERIS maintains a global staff of well-equipped, qualified service technicians to provide this service, as
well as expert repair services. Please contact STERIS for details.

Trademark
Please take note of the following registered trademark that applies to the wording used throughout the manual:
• Microsoft Windows® is a registered trademark of Microsoft Corporation in the United States and other countries.

Certification
This Amsco 2532 Single-Chamber Washer/Disinfector meets the applicable requirements of the following standards:
• Underwriters Laboratories (UL) Standard UL: 61010-1, Third Edition.
• Canadian Standards Association (CSA): CAN/CSA-C22.2 No. 61010-1, Third Edition.
• Canadian Standards Association (CSA): CAN/CSA-C22.2 No. 61010-2-040, 2007.
• ANSI/AAMI ST 15883-1:2009 – Washer-disinfectors - General requirements, terms, definitions and tests.
• ANSI/AAMI ST15883-2 (Draft): Requirements and tests for washer-disinfectors employing thermal disinfection
for surgical instruments, anesthesia equipment, hollowware, utensils, glassware, etc.
• CSA Z15883-1:2009 – Washer-disinfectors - General requirements, terms, definitions and tests.
Governing Directive for the affixing of the CE mark:
• Medical Device Directive 93/42/EEC as amended by 2007/47/EC.

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Operator Manual AMSCO® 2532 10041925_M
— A Word from STERIS

Standards applied to demonstrate conformity to the directive:


• International Standard EN/IEC 61010-1, 3rd Edition, EN/IEC 61326-1, 2005 and EN/IEC 61010-2-040, 2005.
• EN ISO 15883-1:2006 – Washer-disinfectors - General requirements, definitions and tests.
• EN ISO 15883-2:2006: Requirements and tests for washer-disinfectors employing thermal disinfection for
surgical instruments, anesthesia equipment, hollowware, utensils, glassware, etc.

Addresses

The base language of this document Manufactured by:


is ENGLISH. Any translation must be STERIS Canada ULC
made from the base language 490 boulevard Armand-Paris
document. Québec (Québec)
CANADA G1C 8A3

Sales and Service –America, Oceania and Asia:


STERIS Corporation
5960 Heisley Road
Mentor, Ohio 44060
800-548-4873

Sales and Service – Europe, Middle-East and Africa:


STERIS
116 Avenue de Magudas, 33185
Le Haillan
FRANCE
Support Service, by email:
Support_EMEA_IPT_SE@steris.com

All other requests, by phone:


+33 5 56 93 94 94

European Community Representative:


STERIS Ireland Limited
IDA Business and Technology Park
Tullamore
County Offaly
R35 X865
Ireland

Website: www.steris.com

© 2022, STERIS Corporation. All rights reserved. Printed in Canada.

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10041925_M AMSCO® 2532 Operator Manual
TABLE OF CONTENTS

Section Number Description Page


1 Safety Precautions ........................................................................................................................................ 1
1.1 Safety Precautions — Introduction .......................................................................................... 1
1.2 Safety Precautions ..................................................................................................................... 1
1.3 Nameplate Symbols ................................................................................................................... 5
1.4 Transportation and Storage....................................................................................................... 6
2 Installation Verification ................................................................................................................................ 8
2.1 Technical Specifications - Introduction ..................................................................................... 8
2.2 Voltage, Amperage and Power Consumption........................................................................... 8
2.3 Noise Level .................................................................................................................................. 8
2.4 Permissible Environmental Conditions ..................................................................................... 8
2.5 Installation Verification .............................................................................................................. 9
2.6 Chemicals and Cycles - Introduction ......................................................................................... 9
2.7 Using Prolystica 2X Concentrate Chemicals ........................................................................... 10
2.8 Using Other STERIS Chemicals ................................................................................................ 10
2.9 Using a Lubricant For Thermal Rinse Phase........................................................................... 11
2.10 Using an Acid Chemical For Decontamination Cycle .............................................................. 11
3 Component Identification ........................................................................................................................... 13
3.1 Component Identification — Introduction.............................................................................. 13
3.2 Washer/Disinfector - Introduction .......................................................................................... 13
3.3 Chamber .................................................................................................................................... 14
3.4 Chamber Door ........................................................................................................................... 15
3.5 Access Panels ........................................................................................................................... 15
3.6 Electrical Supply Box ................................................................................................................ 15
3.7 Chemical Injection Pumps ........................................................................................................ 16
3.8 HEPA Filter ................................................................................................................................ 17
3.9 Optional Condenser .................................................................................................................. 17
3.10 Debris Screen ............................................................................................................................ 17
3.11 Control System - Introduction ................................................................................................. 17
3.12 Passwords................................................................................................................................. 18
3.13 Supervisor Mode....................................................................................................................... 18
3.14 Service Mode............................................................................................................................. 18
3.15 Control System Touch Screen.................................................................................................. 18
3.16 Audible Signal ........................................................................................................................... 20
3.17 Power (ON/OFF) Toggle Switch............................................................................................... 20
3.18 Status Lights and Confirmation Pushbuttons ........................................................................ 21
3.19 Printer (Option) ......................................................................................................................... 22
3.20 Safety Feature - Chamber Door Interlock System ................................................................. 22
3.21 Safety Feature - Emergency Stop Pushbuttons .................................................................... 22
4 Operating Instructions ................................................................................................................................ 24
4.1 Operating Instructions — Introduction................................................................................... 24
4.2 Before Operating Equipment ................................................................................................... 24
4.3 Door Operation ......................................................................................................................... 25
4.4 Accessories - Introduction ....................................................................................................... 26
4.5 Multi-Level Manifold Racks .................................................................................................... 26

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Operator Manual AMSCO® 2532 10041925_M
4.6 Instrument Stringers ................................................................................................................ 29
4.7 Flexible Hoses For Cannulated Instruments - General .......................................................... 29
4.8 Connecting Cannulated Instruments....................................................................................... 29
4.9 Loading Washer/Disinfector .................................................................................................... 34
4.10 Typical Cycle Operation ............................................................................................................ 36
4.11 Unloading Washer/Disinfector ................................................................................................ 39
4.12 Responding to an Alarm........................................................................................................... 41
4.13 Aborting a Cycle ....................................................................................................................... 43
4.14 Shutdown .................................................................................................................................. 44
4.15 Doors Operation During a Power Failure ................................................................................ 44
4.16 Power failure — General ......................................................................................................... 44
4.17 Emergency Stop Pushbutton Procedure................................................................................. 45
4.18 Visual Inspection....................................................................................................................... 46
5 Cycle and Control Value Programming ..................................................................................................... 47
5.1 Cycle and Control Value Programming — Introduction ........................................................ 47
5.2 General ...................................................................................................................................... 47
5.3 Supervisor Mode Menus .......................................................................................................... 49
5.4 Accessing Supervisor Mode ..................................................................................................... 49
5.5 Cycles Menu .............................................................................................................................. 50
5.6 Print Menu (Option) .................................................................................................................. 53
5.7 Chemical Parameter Menu ..................................................................................................... 54
5.8 Units Menu ............................................................................................................................... 55
5.9 Change Password Menu ......................................................................................................... 56
5.10 Set Date and Set Time Menus ................................................................................................ 57
5.11 Miscellaneous Menu................................................................................................................. 58
5.12 Language Menu ........................................................................................................................ 59
5.13 Cycle History Menu................................................................................................................... 60
5.14 Formatting USB Key ................................................................................................................. 63
6 Routine Maintenance .................................................................................................................................. 70
6.1 Routine Maintenance — Introduction .................................................................................... 70
6.2 Preventive Maintenance ......................................................................................................... 70
6.3 Routine Maintenance ............................................................................................................... 71
6.4 Cleaning Debris Screen............................................................................................................. 72
6.5 Cleaning Water Outlet Connection .......................................................................................... 74
6.6 Cleaning Door Gasket ............................................................................................................... 76
6.7 Cleaning Washer/Disinfector Exterior..................................................................................... 76
6.8 Processing Decontamination Cycle ......................................................................................... 78
6.9 Replacing Chemical Container ................................................................................................. 81
6.10 Changing Printer Paper Roll and Ink Cartridge (Accessory) ................................................... 82
6.11 Inspecting and Cleaning Rack Spray Arm Assemblies ........................................................... 85
6.12 Inspecting and Cleaning irrigation Ports on Manifold Rack................................................... 90
6.13 Verifying Emergency Stop Pushbuttons ................................................................................. 91
7 Troubleshooting........................................................................................................................................... 93
7.1 Troubleshooting — Introduction............................................................................................. 93
7.2 Troubleshooting — General .................................................................................................... 93
7.3 ALARM# 1 LOAD DOOR OPEN................................................................................................. 94
7.4 ALARM# 2 UNLOAD DOOR OPEN ........................................................................................... 94
7.5 ALARM# 3 BOTH DOORS OPEN .............................................................................................. 94
7.6 ALARM# 4 SUMP TOO LONG TO FILL ..................................................................................... 95

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10041925_M AMSCO® 2532 Operator Manual
7.7 ALARM# 5 SUMP NOT DRAINED ............................................................................................ 95
7.8 ALARM# 6 SUMP NOT COMPLETELY DRAINED .................................................................... 96
7.9 ALARM# 7 SUMP TOO LONG TO HEAT................................................................................... 96
7.10 ALARM# 8 SUMP SAFETY WATER LEVEL REACHED............................................................. 96
7.11 ALARM# 9 SUMP RTD #1 DEFECTIVE .................................................................................... 97
7.12 ALARM# 10 SUMP TEMPERATURE TOO HIGH ...................................................................... 97
7.13 ALARM# 11 DRYING TEMPERATURE TOO HIGH ................................................................... 97
7.14 ALARM# 12 SUMP OVERTEMPERATURE SWITCH TRIPPED................................................ 98
7.15 ALARM# 13 PUMP DID NOT START........................................................................................ 99
7.16 ALARM# 14 DRYING OVERTEMP. SWITCH TRIPPED ............................................................ 99
7.17 ALARM# 15 SUMP RTD #2 DEFECTIVE ................................................................................100
7.18 ALARM# 16 CHEMICAL INJECTED VOLUME TOO LOW........................................................100
7.19 ALARM# 17 SUMP RTD’S VARIANCE EXCEEDS ANGE ........................................................100
7.20 ALARM# 18 MOTOR OVERLOAD DETECTED........................................................................101
7.21 ALARM# 19 MAINTENANCE DUE..........................................................................................101
7.22 ALARM# 20 I/0 BOARD COMM. FAILURE.............................................................................101
7.23 ALARM# 21 ERROR 21 ..........................................................................................................102
7.24 ALARM# 22 EMERGENCY STOP PRESSED...........................................................................102
7.25 ALARM# 23 CHEMICAL CONTAINER 1 EMPTY ....................................................................102
7.26 ALARM# 24 CHEMICAL CONTAINER 2 EMPTY ....................................................................102
7.27 ALARM# 25 CHEMICAL CONTAINER 3 EMPTY ....................................................................103
7.28 CLOSE DOOR(S).......................................................................................................................103
7.29 FOAM IN CHAMBER ...............................................................................................................103
7.30 PRINTOUT IS LIGHT OR BLANK, OR PARTS OF CHARACTERS ARE MISSING ON
PRINTOUT ...............................................................................................................................104
7.31 IF PRINTER OPTION IS PRESENT: PRINTER DOES NOT WORK ..........................................104
7.32 IF PRINTER OPTION IS PRESENT: PRINTER PRINTOUT IS ERRATIC. .................................104
7.33 LOAD COMES OUT DIRTY AT CYCLE END .............................................................................105
7.34 LOAD COMES OUT WET AT CYCLE END ...............................................................................105
7.35 MULTI-LEVEL MANIFOLD RACK SPRAY ARM ASSEMBLIES DO NOT ROTATE DURING
CYCLE.......................................................................................................................................106
7.36 NO DISPLAY ON TOUCH SCREEN ..........................................................................................106
7.37 PUMP STARTS BEFORE APPROPRIATE CHAMBER WATER LEVEL IS REACHED .............106
7.38 PHASE STOPS FOR NO APPARENT REASON.......................................................................107
7.39 TOUCH SCREEN DOES NOT WORK PROPERLY....................................................................107
7.40 WASHER IS NOT CALIBRATED...............................................................................................107
7.41 WATER LEAKS FROM WASHER/DISINFECTOR....................................................................107
8 Replacement Parts and Consumables.....................................................................................................109
9 Software Code Copyright ..........................................................................................................................110

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Operator Manual AMSCO® 2532 10041925_M
1 — Safety Precautions

Safety Precautions

1.1 Safety Precautions — Introduction


The following Safety Precautions must be observed when uncrating/installing, operating or servicing this equipment.
WARNING indicates the potential for personal injury and CAUTION indicates the potential for damage to equipment. It
is important to review ALL Safety Precautions before operating or servicing the equipment.
Strictly following these Safety Precautions enhances the Customer’s ability to safely and effectively utilize the unit and
helps avoid improper maintenance methods which may damage the unit or render it unsafe. It is important to
understand that these Safety Precautions are not exhaustive; Customers are encouraged to develop their own safety
policies and procedures to enhance and complement these Safety Precautions.

1.2 Safety Precautions

WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD

While loading manifold rack, do not place miscellaneous articles on the sides of trays.
Incorrect rack loading/overloading could lead to injury and/or damage to the equipment
or instruments.

Door can support loaded manifold rack. Do not lean on door or place overloaded
manifold rack on door.

Regularly scheduled preventive maintenance is required for safe and reliable operation
of this equipment. Contact STERIS to schedule preventive maintenance or obtain the
necessary Maintenance Manual (P764334-690) if preventive maintenance is done by the
Customer.

Repairs and adjustments to this equipment must be made only by STERIS or STERIS-
trained service personnel. Repairs and adjustments performed by unqualified personnel
or installation of unauthorized parts could cause personal injury, result in improper
equipment performance, void the warranty or result in costly damage. Contact STERIS
regarding service options.

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10041925_M AMSCO® 2532 Operator Manual
1 — Safety Precautions

WARNING
PERSONAL INJURY HAZARD

All personnel involved in the operation of this washer/disinfector should be aware that
both AutoSink cycles do not offer any disinfection. Follow appropriate processing
guidelines before using cleaned items and wear appropriate Personal Protective
Equipment (PPE) before handling.

When a malfunction or fault occurs before the Thermal Rinse phase is completed, a
safety feature prevents the door from being opened. Only supervisor or service
technicians are authorized to bypass the safety feature, after taking appropriate safety
measures.

WARNING
ELECTRIC SHOCK AND/OR BURN HAZARD

Fasteners and star washers are used to ensure protective bonding continuity. Always
reinstall any star washer which may have been removed during installation or servicing.

Placing washer/disinfector Power (ON/OFF) toggle switch in OFF position to turn off
washer/disinfector DOES NOT cut off electrical power. Lockout/Tagout building
electrical disconnect switch to cut power to washer/disinfector for maintenance or
repairs.

Repairs and adjustments to this equipment must be made only by STERIS or STERIS-
trained service personnel. Service personnel must disconnect all utilities to unit before
servicing. No one should service unit unless all utilities have been properly locked out.
Always follow local electrical codes and safety-related work practices.

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Operator Manual AMSCO® 2532 10041925_M
1 — Safety Precautions

WARNING
CHEMICAL BURN AND/OR EYE INJURY HAZARD:

Chemicals are caustic and can cause adverse effects to exposed tissues. Do not allow
chemicals used in the washer/disinfector to contact eyes, skin, or do not attempt to
swallow. Read and follow the precautions and instructions on the chemical label and in
the Safety Data Sheet (SDS) prior to handling the chemical, refilling the chemical
container or servicing the chemical injection pump. Wear appropriate Personal
Protective Equipment (PPE) whenever handling the chemical or servicing the chemical
injection pump and lines.

Wear gloves and eye protection when using a chemical. Avoid contact with the eyes or
skin. If a chemical spills or splashes on you, flush the affected area with water for 15
minutes. If swallowed, DO NOT induce vomiting. Seek medical attention immediately.

WARNING
BURN HAZARD

Heating coils and debris screen in the bottom of the wash chamber are extremely hot
after cycle is completed. Always wear appropriate Personal Protective Equipment (PPE)
and allow wash chamber, heating coils and debris screen to cool before reaching into
the bottom of the wash chamber.

In case of an emergency, first stop cycle by pressing Emergency Stop pushbutton. Wait
for water flow to stop before opening door. Once door is opened, wear appropriate
Personal Protective Equipment (PPE) whenever reaching into the chamber.

When cycle is completed, wait until water flow stops before opening door and unloading
unit. Hot water/steam may escape through door opening if door is opened too soon.

When cycle is completed, wash chamber, manifold rack and items are extremely hot.
Allow load to cool and always wear appropriate Personal Protective Equipment (PPE)
before removing manifold rack and manipulating clean items.

WARNING
SLIPPING HAZARD

To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).

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10041925_M AMSCO® 2532 Operator Manual
1 — Safety Precautions

CAUTION
POSSIBLE EQUIPMENT DAMAGE

Always select a cycle appropriate for the items being processed. Failure to do so may
result in product damage.

Before starting a cycle, ensure rotary spray arms on manifold rack are not obstructed
and rotate freely. If rotary spray arms are obstructed, equipment damage may result
and washer/disinfector will be unable to effectively wash load.

Use nonabrasive cleaners when cleaning washer/disinfector. Follow directions on


containers and rub in a back-and-forth motion (in same direction as surface grain).
Abrasive cleaners will damage stainless steel. Cleaners rubbed in a circular motion or
applied with a wire brush or steel wool on door and chamber assemblies can be harmful
to stainless steel. Do not use these cleaners on painted surfaces.

When choosing a detergent, select one with a low-chloride content. Detergents with a
high-chloride content must not be used, as such detergents may harm stainless steel.

Table 1-1. Definition of Symbols

Symbol Definition
HOT WATER Hot Water.
COLD WATER Cold water.
PURE WATER Pure water.

Protective Earth (Ground).

Warning! Risk of Electrical Shock.

Reset.

ON (For Part of Equipment).

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Operator Manual AMSCO® 2532 10041925_M
1 — Safety Precautions

Table 1-1. Definition of Symbols (continued)

OFF (For Part of Equipment).

Cycle Completed.

Wear PPE.

Silence Buzzer.

1.3 Nameplate Symbols


The table below contains symbols which may be on the identification nameplate of your equipment:

Table 1-2. Definition of Symbols

Symbol Definition
Model of Equipment.

Serial Number of Equipment.

Unique Device Identification.

Year of Manufacture of the Equipment.

Safe Disposal of the Device — Refer to Instruction for Use.

Medical Device.

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10041925_M AMSCO® 2532 Operator Manual
1 — Safety Precautions

Table 1-2. Definition of Symbols (continued)

Symbol Definition
Power Rating of Processor: Voltage, Frequency (Hertz), Type of Supply.

Address of Manufacturing Facility.

Address of European Community Representative.

1.4 Transportation and Storage


Symbols on the shipping crates stipulate equipment transport and storage environmental conditions for temperature
and relative humidity as well as storage conditions and handling information.

Table 1-3. Definition of Symbols on Crates

Symbol Definition

Maximum Shipping and Storing Temperature.

Maximum Humidity Level.

This Way Up.

Do not Stack.

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Operator Manual AMSCO® 2532 10041925_M
1 — Safety Precautions

Table 1-3. Definition of Symbols on Crates (continued)

Symbol Definition

Fragile.

Keep Dry.

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10041925_M AMSCO® 2532 Operator Manual
2 — Installation Verification

Installation Verification

2.1 Technical Specifications - Introduction


These specifications are intended to describe the technical information located on the identification nameplate of the
AMSCO® 2532 Single-Chamber Washer/Disinfector and to state other relevant information. Verify equipment drawing
or identification nameplate (located on the front bottom part of the load side) for proper voltage and amperage.

2.2 Voltage, Amperage and Power Consumption


The washer/disinfector operates on:
• 208 V, three-phase, 60 Hz, three-wire + PE;
• 380-400-415 V, three-phase, 50 Hz, four-wire (neutral wire required) + PE;
• 80-400 V, three-phase, 60 Hz, four-wire (neutral wire required) + PE;
• 460-480 V, three-phase, 60 Hz, three-wire + PE
• A protective ground conductor is required (Class 1 Equipment)
• The maximum currents and power consumptions are indicated on the identification nameplate (located on the
front bottom part of the load side).
• Main supply voltage fluctuation not exceeding ±10% of nominal voltage.
• Installation Category: Overvoltage Category II.
IMPORTANT: Customer is responsible for compliance with applicable codes and regulations.
Refer to Uncrating/Installation Instructions for proper connection.

2.3 Noise Level


Equivalent Sound Pressure Level: 61.26 dB (A) . (Results determined according to ISO-3746: 2010(E) Third Edition
Standard: Determination of Sound Power Levels and Sound Energy Levels of Noise Sources Using Sound Pressure).

2.4 Permissible Environmental Conditions


The AMSCO 2532 Single-Chamber Washer/Disinfector is designed to operate under the following conditions:
• Indoor use only;
• Altitude of operation up to 8200 ft (2500 m) (with maximum temperature limitation);
NOTE: Maximum temperature limitation at 8200 ft (2500 m) is 84.7oC (184.5oF).
• Temperature of 41 to 104°F (5 to 40°C);
• Relative humidity of 30% to 80% non-condensing;
• Pollution Degree 2.
Pollution degree 2: Equipment must be installed in an environment where normally only non-conductive pollution
occurs but where occasional, temporary conductivity caused by condensation can be expected (as determined according
to International Standard EN/IEC 61010-1, Third Edition).

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Operator Manual AMSCO® 2532 10041925_M
2 — Installation Verification

2.5 Installation Verification


An equipment drawing showing all of the utility and space requirements was sent after the order for this equipment
was received. The clearance space specified on the equipment drawing is necessary for proper installation, operation
and maintenance of the washer/disinfector. Uncrating/Installation Instructions are provided with the washer/disinfector.
If these documents are missing or misplaced, contact STERIS, providing the serial number and model of the
washer/disinfector. Replacement copies will be sent promptly.
After installing the equipment according to the Uncrating/Installation Instructions, complete the following checklist to
help ensure complete and correct installation, or contact STERIS to schedule a service technician to test your
installation and demonstrate proper equipment operation.
◻ Disconnect switch (not provided by STERIS), capable of being locked in OFF position for maintenance purposes, is
installed in electrical supply lines near washer/disinfector. Disconnect switch must be compliant with
occupational health and safety regulations, as well as electric codes. Disconnect switch must be marked as
disconnecting device for equipment.
NOTE: If washer/disinfector is installed next to other equipment, disconnect switch should be located so service
can be shut off to one piece of equipment at a time.
◻ Shutoff valves (not provided by STERIS), capable of being locked in OFF position for maintenance purposes, is
installed on water lines, and in compliance with local occupational health and safety regulations, as well as
electric and plumbing codes for any special requirements that may pertain to installation of this
washer/disinfector.
◻ Washer/disinfector is positioned as shown on equipment drawing (10044018), with required clearance space and
in relation to building supply lines.
◻ Washer/disinfector is level. Use leveling legs if necessary.
◻ Building cold water line supplies water to washer/disinfector as specified on equipment drawing.
◻ Building hot water line supplies water to washer/disinfector as specified on equipment drawing.
◻ Building pure water line supplies water to washer/disinfector as specified on equipment drawing.
◻ Building waste line is connected to washer/disinfector as specified on equipment drawing.
◻ Building ventilation system is connected to washer/disinfector as specified on equipment drawing (vented
washer/disinfectors only).
◻ Electrical supply for washer/disinfector is as specified on equipment drawing.
◻ Pressure for water supplies must be within specifications on equipment drawing.
◻ Name of chemicals used is set within Chemical parameters menu in Supervisor mode (refer to Section 5.7, Chemical
Parameter Menu , for more details).
◻ Chemical injection pumps are connected to proper chemical feed lines and each chemical pickup tube and low level
sensor are placed in proper container.
◻ Floor underneath washer/disinfector has a noncombustible and nonslip surface or is covered with a metal sheet
extending to the outer edges of the washer/disinfector.
◻ Walls surrounding washer/disinfector have a noncombustible surface.
IMPORTANT: After a few weeks of operation, inspect washer/disinfector for leaks. Retighten all clamps and connections.

2.6 Chemicals and Cycles - Introduction


Maximizing the efficiency and the life of the washer/disinfector is predicated on the type of water and the cleaning
chemistries used. The corrosive effects of water (deionized, soft and hard water) and contaminants found in water
(such as hardness cations, corrosive anions, metals, etc.) can shorten the useful life of both instrumentation and
equipment.
It is also important for the cleaning chemistries utilized to have low and controlled foam to maintain the pressure in the
washer/disinfector for adequate impingement and effective rinsing.

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10041925_M AMSCO® 2532 Operator Manual
2 — Installation Verification

Cleaning chemistries used should maintain effectiveness regardless of water quality, type or the contaminants
contained in the water and they should be formulated to help prevent corrosion of instrumentation and equipment due
to the use of water in the cleaning process.
IMPORTANT: STERIS does not promote, recommend or endorse the use of any other type of chemical additives and chemicals
in the processing of articles in the AMSCO 2532 Single-Chamber Washer/Disinfector, such as alcohol rinses or liquid germicides
including sodium hypochlorite solution (bleach).

2.7 Using Prolystica 2X Concentrate Chemicals


The following Prolystica 2X Concentrate chemicals are used for processing loads within the washer/disinfector:

Table 2-1. Prolystica Chemicals Specifications

Chemical Typical pH Available Description of Chemical


Injection Rate(s)
(mL/L)
[oz./gallon]
Prolystica® 2X 7.8 1-4 For processing medical devices including surgical
Concentrate [1/8 - 1/2] instruments. Compatible with stainless steel,
Enzymatic Presoak plastics, aluminum and soft metals. Liquid, low-
and Cleaner foaming, easy-to-rinse. Exceptional proteolytic
performance within a broad range of water quality.
Effective on a wide variety of surgical soils, including
blood, fat and mucus.
Prolystica® 2X 7.7 1-4 For processing medical devices including surgical
Concentrate [1/8 - 1/2] instruments. Compatible with stainless steel,
Neutral Detergent plastics, aluminum and a wide variety of substrates
such as soft metals. Safe for use on aluminum tray
systems. Liquid, low-foaming, easy-to-rinse,
chelating ability. Exceptional cleaning over a broad
range of water quality. Effective on a wide variety of
surgical soils, including protein, blood and lipids.

Prolystica® 2X 12.7 1-4 For processing medical devices including surgical


Concentrate [1/8 - 1/2] instruments. Compatible with stainless steel,
Alkaline Detergent plastics and select soft metals. Liquid, low-foaming,
easy-to-rinse, chelating ability. Exceptional cleaning
over a broad range of water quality. Effective on a
wide variety of surgical soils, including blood, fat
and mucus.

2.8 Using Other STERIS Chemicals


Other STERIS chemicals can also be used for processing loads within the washer/disinfector. Contact STERIS for more
information about chemicals available for use with the AMSCO 2532 Single-Chamber Washer/Disinfector.
IMPORTANT: STERIS does not promote, recommend or endorse the use of any other type of chemical additives and chemicals
in the processing of articles in the AMSCO 2532 Single-Chamber Washer/Disinfector, such as alcohol rinses or liquid germicides
including sodium hypochloric (bleach).
Each load is processed using a specific cycle.
Refer to Table 5-1 for more details about the cycles and the parameters within the cycles such as temperature, injection
rate, etc. Use this chart as a reference while processing cycles.

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Operator Manual AMSCO® 2532 10041925_M
2 — Installation Verification

When selecting other STERIS chemicals, to achieve optimal performance, the STERIS chemicals selecte must meet as a
minimum the specifications listed inTable 2-2 .
The following STERIS chemicals can be used for processing loads within the washer/disinfector:

Table 2-2. Other STERIS Chemicals Specifications

Chemical Typical pH Available Description of Chemical


Injection Rate(s)
(mL/L)
[oz./gallon]
Valsure® 2X 13.1 2 Formulated to clean stainless-steel surgical
Alkaline [1/4] instruments.
Detergent Low foam. Removes organic material and holds in
suspension, allowing it to be rinsed from instrument
surfaces. Formulated with biodegradable
surfactants.
Valsure® 2X 6.0 - 8.0 2 Formulated to clean stainless-steel surgical
Neutral [1/4] instruments and other medical devices.Low foam.
Detergent Broad-spectrum substrate compatibility; including
aluminum and anodized aluminum. Formulated with
biodegradable surfactants.

Valsure® 2X 7.0- 9.0 2- 16 Liquid, low-foaming, fast-acting, effective on a wide


Enzymatic [1/4 - 2] variety of surgical soils, including protein, blood and
Cleaner lipids. Compatible with a wide variety of substrates
including soft metals. Non-staining.

2.9 Using a Lubricant For Thermal Rinse Phase


The following lubricant is recommended to be used for the Thermal Rinse phase:

Table 2-3. Lubricant For Thermal Rinse Phase

Chemical Typical pH Available Injection Description of Chemical


Rate(s)(mL/L)
[oz./gallon]
Hinge-Free® 7.8 4 - 16 Formulated to help extend instrument life and to
Instrument [1/2 - 2] keep instruments operating smoothly. Non-silicone
Lubricant based liquid, anticorrosive, excellent lubricating
ability. Lubricates and protects all types of stainless-
steel surgical instruments.

2.10 Using an Acid Chemical For Decontamination Cycle


The following acid chemical is recommended to be used for the Decontamination cycle:

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2 — Installation Verification

Table 2-4. Chemical For Decontamination Cycle

Chemical Typical pH Available Injection Description of Chemical


Rate(s)(mL/L)
[oz./gallon]
Liquid Descaler 1.85 8 - 16 Formulated for effective and rapid removal of water
Acid-Based scale and rust.
[1- 2]
Scale Remover Non-foaming, high performance, acid liquid
detergent. Removes hard water scales, mineral
scales and organic wastes.

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Operator Manual AMSCO® 2532 10041925_M
3 — Component Identification

Component Identification

3.1 Component Identification — Introduction


IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing this equipment can be found in
Safety Precautions section of this manual. Do not operate the equipment until you have become familiar with this information.

3.2 Washer/Disinfector - Introduction

NOTE: Double-Door Washer/Disinfector Shown.

1 Emergency Stop Pushbutton


2 Printer (Option)
3 Chamber Door
4 Status Lights and Confirmation Pushbuttons
5 Control System
6 USB Port
7 Power (ON/OFF) Toggle Switch
8 Access Panels
9 Unload Side
10 Load Side
.

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3 — Component Identification

Before operating the AMSCO® 2532 Single-Chamber Washer/Disinfector, it is important to become familiar with the
location and function of all major components and controls.

3.3 Chamber
The high-quality stainless-steel chamber is equipped with a debris screen, to prevent large debris from entering the
piping system and pump, and with three chemical injection ports to help with the priming and calibration procedures.

1 Chamber
2 Debris Screen
3 Flowmeters
4 HEPA Filter
5 Chemical Injection Pumps
.

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3 — Component Identification

3.4 Chamber Door


The washer/disinfector is equipped with one or two front-loading, drop-down doors. The doors are provided to
facilitate loading and unloading of the washer/disinfector.
A tempered glass window within the doors allows the operator to view the chamber interior while a cycle is in progress.
The glass window remains relatively cool to the touch.
A microswitch prevents a cycle from starting if the door is not fully closed.

3.5 Access Panels


Access panels on load and unload sides of washer/disinfector (three for single-door washer/disinfector; four for
double-door washer/disinfector) allow an easy access to the washer/disinfector components for maintenance
purposes.

3.6 Electrical Supply Box


The electrical supply box is located on load side of washer/disinfector, behind upper access panel.

1 Electrical Supply Box


2 Control System
3 Chamber
.

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3 — Component Identification

3.7 Chemical Injection Pumps


Three chemical injection pumps are included in the washer/disinfector. Pumps allow the use of the Prolystica® 2X
Concentrate chemicals.
The peristaltic pumps automatically add a selected quantity of chemical during the phase. One of the pumps is
dedicated to the lubricant to be injected during the Thermal Rinse phase.
The chemical injection pumps are installed inside the washer/disinfector, behind the lower access panel, on the load
side of the washer/disinfector.
Two flowmeters are also included on the load side of the washer/disinfector, just behind the chemical injection pumps.

1 Chamber
2 Debris Screen
3 Flowmeters
4 HEPA Filter
5 Chemical Injection Pumps
.

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3 — Component Identification

3.8 HEPA Filter


A HEPA filter is located behind lower access panel on the load side of the washer/disinfector. Chamber incoming air
passes through the HEPA filter to prevent any contamination of the load.

3.9 Optional Condenser


A condenser is available for use with the non-vented washer/disinfector as an option. Condenser is located next to the
electrical box, behind the upper access panel.
A condenser is necessary if the washer/disinfector cannot be connected to a building vent system exhausting air
outside the building. The exhausted air from chamber during a cycle is condensed and cooled before it is returned to the
room.

3.10 Debris Screen


A removable debris screen is located in the washer/disinfector sump and can be accessed through the
washer/disinfector load door for maintenance purposes. The debris screen prevents large debris from entering the
piping system and pump. The screen is provided with a handle and is easily removed for cleaning.
Ensure the debris screen is securely installed prior to starting a cycle.
IMPORTANT: While reinstalling, slightly push on debris screen to ensure debris screen correctly rests on sump surface. No gap
should be noted between the debris screen gasket and the sump surface.

3.11 Control System - Introduction


IMPORTANT: Become familiar with all control locations and functions before operating the AMSCO 2532 Single-Chamber
Washer/Disinfector.
The AMSCO 2532 Single-Chamber Washer/Disinfector is equipped with a control system that features four
preprogrammed operating cycles for processing a variety of loads as well as a decontamination cycle. Additional cycles
are also available for operator custom-programming of special cycles.
The system monitors and controls the washer/disinfector operations and functions and also monitors the current
status of the washer/disinfector, including current chamber temperature and time remaining in cycle.
The control system offers three operation modes: Cycle, Supervisor and Service. The Cycle mode is always available.
The Supervisor and Service modes are password protected.
If single-door washer /disinfector: washer /disinfector is equipped with one touch screen on the load side.
If double-door washer /disinfector: washer /disinfector is equipped with one touch screen on the load side as well as
Confirmationpushbuttons and status lights on the unload side.

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3 — Component Identification

1 Chamber Door
2 Control System
3 Load side of Washer/Disinfector Shown
.

3.12 Passwords
A password is used to access the Supervisor mode.
A predefined password is used to access the Service mode. Only a qualified service technician can access the Service
mode.

3.13 Supervisor Mode


The Supervisor mode allows the supervisor to modify preprogrammed parameters and options within arrange of
factory set values such as data and time, to enable printer functions, to set operating language etc.
The Supervisor mode access is secured by a password. Supervisor password is set in Supervisor mode.

3.14 Service Mode


The Service mode allows a qualified service technician to access the Service mode menu to configure the
washer/disinfector and to perform preventive maintenance, testing and troubleshooting. The Service mode is not
accessible to the operator or the supervisor.
A predefined password is required to access Service mode.

3.15 Control System Touch Screen


The control system touch screen is a touch-sensitive color graphics screen. The touch screen displays current status of
washer/disinfector, including current chamber temperature and cycle remaining time, cycle data and operator
instructions. The touch screen also indicates any alarm conditions that may occur during a cycle.
Operator can start a cycle using load side touch screen. Other actions such as acknowledging alarms can also be done
using load side touch screen.
For AutoSink cycle completion: load side touch screen (single-door washer/disinfector) informs operator that cycle is
completed without disinfection and then door unlocks.

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Operator Manual AMSCO® 2532 10041925_M
3 — Component Identification

For AutoSink cycle completion: unload side Confirmation pushbutton (double-door washer/disinfector) is used to
confirm that cycle is completed without disinfection and then unload door unlocks.
The touch pads displayed on the touch screen vary from one menu to another. Some values may be selected in scroll
down menus using arrows displayed on the touch screen.

Touch Pads:

Supervisor mode:Press Supervisor mode on


Ready screen to access Supervisor mode.

Service mode: Press Service mode on Ready


screen to access Service mode.

Save: Press Save on touch screen to save a


selection or a modification and return to previous
screen.

Close: Press Closeon touch screen to exit a screen


and return to previous screen. When Save button
is not present on touch screen, press Close to save
a selection and return to previous screen.

Left or Right arrow: For forward and back


navigation. Press Left or Right arrow on touch
screen to scroll across a screen to view all menus
and/or possible selections available.
or

Select Cycle: Press Select Cycle on touch screen to


select cycle to start.

Start: Press Start on touch screen to start cycle.

Instrument: Press Instrument on touch screen to


select the preprogrammed Instrument cycle.

Utensil: Press Utensil on touch screen to select


the preprogrammed Utensil cycle.

Autosink (Instrument):Press Autosink


(Instrument) on touch screen to select the
preprogrammed AutoSink Instrument cycle.
IMPORTANT: AutoSink cycle does not provide any
disinfection claim.

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3 — Component Identification

Autosink (Utensil):Press Autosink (Utensil)on


touch screen to select the preprogrammed
AutoSink Utensil cycle.
IMPORTANT: AutoSink cycle does not provide any
disinfection claim.

Decontamination cycle: Press Decontamination


cycle on touch screen to process preprogrammed
Decontamination cycle.

Abort: Press Abort on touch screen. Cycle can then


be aborted (Yes)or resumed (No).

Silence Buzzer: Press Silence Buzzer on touch


screen to stop alarm buzzer.

Ack: Press Ack on touch screen to stop alarm


buzzer and acknowledge the displayed Alarm
message.
– or–
PressAck on touch screen to confirm entry.

Alarm Detail:Press Alarm detail on touch screen


to see more information about the alarm cause
and corrections.

Details: Press Details on touch screen to view


current temperature data.

Print (if printer option is present): Press Print on


touch screen to print specific information from the
Service or Supervisor mode.

Progress Bar: Progress Bar is displayed on touch


screen while the cycle is in progress to show the
cycle progress.

3.16 Audible Signal


An audible signal warns the operator that the control detected a problem and that an action must be taken, that an
action not allowed has been performed or that the cycle is completed.

3.17 Power (ON/OFF) Toggle Switch


Press top portion of Power (ON/OFF)toggle switch (located on load side of washer/disinfector) to turn power ON. Press
bottom portion to turn power OFF.

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Operator Manual AMSCO® 2532 10041925_M
3 — Component Identification

Pressing bottom portion of Power(ON/OFF) toggle switch turns off control system only.

3.18 Status Lights and Confirmation Pushbuttons


If double-door washer/ disinfector: washer/ disinfector is equipped with three status lights (green, yellow and red)
and two confirmation pushbuttons on unload side of washer/disinfector:
• The green light indicates the cycle was completed and disinfection took place. The unload door can be opened to
remove load.
• The yellow light indicates the AutoSink cycle was completed and no disinfection took place.
Confirmation pushbutton next to yellow light must be pressed to:
– acknowledge no disinfection took place;
– acknowledge appropriate PPE is being worn before opening door;
• The red light indicates an alarm was triggered.
Before alarm is resolved and acknowledged, Confirmation pushbutton next to red light can be pressed to silence
buzzer.

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10041925_M AMSCO® 2532 Operator Manual
3 — Component Identification

1. Status Light
2. Confirmation Pushbuttons
.

3.19 Printer (Option)


The AMSCO 2532 Single-Chamber Washer/Disinfector can be equipped with a printer. The printer is then located on
the load side (single-door washer/disinfector) or the unload side (double-door washer/disinfector) of the
washer/disinfector.
The printer allows the operator to print cycle data and washer/disinfector malfunction data. Specific information is
printed from the Service mode (calibration values) and Supervisor mode (cycle parameters).

3.20 Safety Feature - Chamber Door Interlock System


Chamber door(s) are equipped with a door interlock system that prevents load side door from opening at the same time
as the unload side door to avoid cross-contamination. When a cycle is in progress, the door interlock system prevents
either door from being opened without aborting the cycle.

3.21 Safety Feature - Emergency Stop Pushbuttons


If single-door washer /disinfector: One Emergency Stop pushbutton is located above control on load side of washer
/disinfector.

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Operator Manual AMSCO® 2532 10041925_M
3 — Component Identification

If double-door washer /disinfector: One Emergency Stop pushbutton is located above control on load side of
washer/disinfector; and one Emergency Stop pushbutton is located above status lights on unload side of
washer/disinfector.
In case of an emergency, press Emergency Stop pushbutton. Washer/disinfector operation instantly stops and an
alarm is triggered.
IMPORTANT: Use the Emergency Stop pushbutton for emergency situations only. DO NOT use as a Start/Stop button.

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10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions

Operating Instructions

4.1 Operating Instructions — Introduction


IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing this equipment can be found in
Safety Precautions section of this manual. Do not operate the equipment until you have become familiar with this information.

4.2 Before Operating Equipment

WARNING
BURN HAZARD

In case of an emergency, first stop cycle by pressing Emergency Stop pushbutton. Wait
for water flow to stop before opening door. Once door is opened, wear appropriate
Personal Protective Equipment (PPE) whenever reaching into the chamber.

WARNING
SLIPPING HAZARD

To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).

CAUTION
POSSIBLE EQUIPMENT DAMAGE

When choosing a detergent, select one with a low-chloride content. Detergents with a
high-chloride content must not be used, as such detergents may harm stainless steel.

Always select a cycle appropriate for the items being processed. Failure to do so may
result in product damage.

Refer to Section 5.5, Cycles Menu and to Table 5-1 to modify some control parameters and/or to create customized
cycles.
1. Verify building electrical supply disconnect switch is positioned to ON.
2. Verify Emergency Stop pushbutton(s) are pulled.
3. Verify washer/disinfector supply valves are opened.
4. Turn door handle and open chamber load door.
5. Verify chamber is empty and all material has been removed.

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Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions

6. Verify debris screen is clean and properly inserted in place (refer to Section 6.4, Cleaning Debris Screen for more
details).
7. Close chamber load door and turn door handle.
8. If optional printer is present: Open printer door and verify there is sufficient paper available. A colored warning
stripe is visible when paper roll is near end and paper feed button LED is lit when paper roll is empty. Refer to
Section 6.10, Changing Printer Paper Roll and Ink Cartridge (Accessory) if paper roll needs to be replaced.
IMPORTANT: Do not operate printer without paper.
9. Verify chemical supplies. Ensure pickup tubes are in good condition and placed in proper containers (see Figure
4-1). If supplies are low or have run out, install new containers (refer to Section 6.9, Replacing Chemical Container).
IMPORTANT: DO NOT insert pickup tube into container without verifying it is for the proper application (refer to Section
2.6, Chemicals and Cycles - Introduction for details).

1. Pickup Tube
2. Level sensor
.

4.3 Door Operation


While loading washer/disinfector:
• Door is opened.
• For double-door washer/disinfector: load door is opened and unload door cannot be opened until next cycle is
completed.
While cycle is in process:
• Door(s) cannot be opened.
When cycle is completed (refer to Section 3.18, Status Lights and Confirmation Pushbuttons):
• Door can be opened.
• For double-door washer/disinfector: unload door can be opened and closed as needed, but any time unload door
is opened; load side door cannot be opened.
• For double-door washer/disinfector: once load door is opened; unload door cannot be opened until next cycle is
completed.

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10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions

4.4 Accessories - Introduction

WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD

While loading manifold rack, do not place miscellaneous articles on the sides of trays.
Incorrect rack loading/overloading could lead to injury and/or damage to the equipment
or instruments.

Door can support loaded manifold rack. Do not lean on door or place overloaded
manifold rack on door.

STERIS carries a line of accessories for use with this equipment. Contact STERIS for more information on these
products.
IMPORTANT: Maximum loading weight (accessory rack and accessory rack contents) is 45 kg (100 lb) for AMSCO® 2532
Single-Chamber Washer/Disinfector when using a three-level manifold rack, a three-level manifold rack with equal level space
or a four-level manifold rack.
IMPORTANT: Maximum loading weight (accessory rack and accessory rack contents) is 30 kg (66 lb) for AMSCO 2532 Single-
Chamber Washer/Disinfector when using a two-level manifold rack with equal level space.
NOTE: The nature of the item to be processed can require additional actions such as dismantling for separate
processing, manual pre-cleaning of difficult surfaces, etc., prior to the item being processed in the washer/disinfector.
To properly clean items and to avoid personal injuries, always follow these general loading guidelines:
• Always follow device manufacturer's instructions for use regarding procedures to properly process an instrument.
• Verify all channels allow free passage of water before device is loaded into washer/disinfector.
• Confirm all necessary connections were made before, and were still in place at the end of cycle.
• Ensure no items stick out or hang out of rack.
• It is recommended that all hinged surgical instruments with handles, such as scissors, hemostats and forceps, be
stringed before being placed in a rack to optimize cleaning of hinges. A maximum of 50 items, open at a 90°
angle, must be placed in each tray.

• Instruments must always be placed in a tray for processing, never alone on a manifold rack.

4.5 Multi-Level Manifold Racks


• Two-level manifold rack with equal level space (accessory) is designed to hold general surgical instruments, non-
invasive medical devices, utensils and other similar and related articles. Each level can hold up to two trays.

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Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions

• Three-level manifold rack with equal level space (accessory) is designed to hold general surgical instruments,
non-invasive medical devices, utensils and other similar and related articles. Each level can hold up to two trays.
Three-level manifold rack with equal level space (accessory) is equipped with six flexible hoses connected to
irrigation ports to allow processing of cannulated instruments.

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10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions

• Three-level manifold rack (accessory) is designed to hold general surgical instruments, non-invasive medical
devices, utensils and other similar and related articles. Each level can hold up to two trays.
Three-level manifold rack is equipped with six flexible hoses connected to irrigation ports to allow processing of
cannulated instruments.

• Four-level manifold rack (accessory) is designed to hold general surgical instruments, non-invasive medical
devices, utensils and other similar and related articles. Each level can hold up to two trays.
Four-level manifold rack is equipped with eight flexible hoses connected to irrigation ports to allow processing of
cannulated instruments.

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Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions

4.6 Instrument Stringers


• Instrument stringers are used to hold up to 50 hemostats together per tray during cycle and ensure better load
coverage.
A box contains twenty units for use in trays (two per tray) (FD78-100).

4.7 Flexible Hoses For Cannulated Instruments - General


Three-level manifold rack, three-level manifold rack with equal level space and four-level manifold rack are equipped
with irrigation ports where dedicated flexible hoses are connected to allow processing of cannulated instruments.
NOTE: Two-level manifold rack with equal level space is not equipped with irrigation ports.

4.8 Connecting Cannulated Instruments

Connecting Cannulated Instruments

To connect cannulated instruments to flexible hoses, proceed as follows:

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10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions

1. Locate flexible hoses already connected to irrigation ports on manifold rack. There are two flexible hoses on
each level of manifold rack.

1. Flexible Hose
2. Irrigation Port
3. Typical Manifold Rack. Details May Vary.
.
2. Manually clean any visible soil on part of each cannulated instrument where flexible hose will be connected.

1. Part Where Flexible Hose Will Be Connected.


.
3. Connect each flexible hose to each cannulated instrument.
NOTE: To hold properly on flexible hoses, cannulated instruments minimum diameter should be of 1/8" (3 mm) and
maximum diameter should be of 5/16" (8 mm).

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Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions

1. Cannulated Instrument.
2. Flexible Hose and Cannulated Instrument
3. Flexible Hose Connected to Cannulated Instrument
.

DOs

The flexible hoses and cannulated instruments must be appropriately connected and placed within tray to avoid
damage to hoses and/or cannulated instruments.
Ensure TO:
• verify flexible hoses are appropriately connected to manifold rack irrigation ports;
• appropriately place flexible hoses within tray;
• manually clean visible soil on each cannulated instrument where flexible hose will be connected;
• connect appropriate extremity of cannulated instrument to flexible hose to ensure complete irrigation of
instrument;
• verify each cannulated instrument connection to flexible hose is secure to avoid disconnection;
• verify light cannulated instruments are appropriately placed within tray side to ensure instruments remain within
tray while cycle is in progress.

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10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions

DON'Ts

The flexible hoses and cannulated instruments must be appropriately connected and placed within basket to avoid
damage to hoses and/or cannulated instruments.
Ensure NOT to:
• leave flexible hoses and cannulated instruments on top of trays;
• let flexible hoses and cannulated instruments hang out of tray and out of manifold rack;
• let flexible hoses hang out of tray and out of manifold rack;
• let light cannulated instruments incorrectly placed within tray to ensure instruments do not lift while cycle is in
progress;
• let light cannulated instruments incorrectly placed within tray to ensure instruments and flexible hoses do not lift
and interfere with rotary spray arms while cycle is in progress;
• let cannulated instruments stick out of tray and manifold rack.

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Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions

Correct Placement of Flexible Hoses and Cannulated Instruments

1. Cannulated Instrument.
2. Flexible Hose.
3. Irrigation Port
4. Typical Manifold Rack. Details May Vary.
.

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4 — Operating Instructions

4.9 Loading Washer/Disinfector

WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD

Door can support loaded manifold rack. Do not lean on door or place overloaded
manifold rack on door.

WARNING
PERSONAL INJURY HAZARD

All personnel involved in the operation of this washer/disinfector should be aware that
both AutoSink cycles do not offer any disinfection. Follow appropriate processing
guidelines before using cleaned items and wear appropriate Personal Protective
Equipment (PPE) before handling.

CAUTION
POSSIBLE EQUIPMENT DAMAGE

Before starting a cycle, ensure rotary spray arms on manifold rack are not obstructed
and rotate freely. If rotary spray arms are obstructed, equipment damage may result
and washer/disinefctor will be unable to effectively wash load.

Ensure appropriate cycle parameters are set in the control before beginning operation of the washer/disinfector.
1. Turn door handle and open chamber load door.
2. Pull manifold rack out of chamber and onto chamber door.
3. Manually rotate spray arms on manifold rack to ensure movement is not obstructed. If spray arms do not rotate
freely, refer to Alarm relating to Multi-Level Manifold Rack Spray Arm Assemblies Do Not Rotate During Cycle in
Operator Manual.
4. Place items to be processed in manifold rack.
IMPORTANT: Maximum loading weight (accessory rack and accessory rack contents) is 45 kg (100 lb) for AMSCO® 2532
Single-Chamber Washer/Disinfector when using a three-level manifold rack, a three-level manifold rack with equal level
space or a four-level manifold rack.
IMPORTANT: Maximum loading weight (accessory rack and accessory rack contents) is 30 kg (66 lb) for AMSCO 2532
Single-Chamber Washer/Disinfector when using a two-level manifold rack with equal level space.
5. Roll manifold rack back inside chamber.
6. Close chamber load door and turn door handle.
7. Before starting cycle, ensure appropriate cycle is displayed on Ready screen.
If so, go to Step Step 9
If not, go to Step Step 8

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Operator Manual AMSCO® 2532 10041925_M
4 — Operating Instructions

8. To select another cycle, proceed as follows:

a. Press Select Cycle on Ready screen. Display shows Select cycle to start screen:

b. Select appropriate cycle.

9. Press Start on touch screen.


10. Appropriate cycle automatically starts. Display shows:

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10041925_M AMSCO® 2532 Operator Manual
4 — Operating Instructions

11. Cycle proceeds through selected cycle phases. See Section 4.10, Typical Cycle Operation, for more details about
typical cycle operation.

4.10 Typical Cycle Operation

General

WARNING
BURN HAZARD

In case of an emergency, first stop cycle by pressing Emergency Stop pushbutton. Wait
for water flow to stop before opening door. Once door is opened, wear appropriate
Personal Protective Equipment (PPE) whenever reaching into the chamber.

WARNING
SLIPPING HAZARD

To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).

CAUTION
POSSIBLE EQUIPMENT DAMAGE

Always select a cycle appropriate for the items being processed. Failure to do so may
result in product damage.

IMPORTANT: It is highly recommended to process at least one cycle with Thermal disinfection per day to ensure thermal
disinfection occurs throughout the washer/disinfector chamber and piping.

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4 — Operating Instructions

When appropriate cycle has begun, washer/disinfector proceeds through the different phases. The Cycle in process
screen is displayed throughout the cycle and shows estimated remaining time to the cycle completion:

As washer/disinfector progresses through the cycle, cycle parameters can be monitored by pressing Details
on lower left corner of Cycle in process screen.
Display shows temperature data on the screen:

IMPORTANT: If a malfunction or an alarm occurs during a cycle, see Section 4.12, Responding to an Alarm, for
more information.
IMPORTANT: To abort a cycle, see Section 4.13, Aborting a Cycle for more information.

Pre-Wash Phase

NOTE: Refer to Table 5-1 for more details about cycle parameters that can be modified within established ranges.

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1. Water from building supply fills chamber.


2. Water is recirculated through rotary spray arm assemblies for preprogrammed period of time.
3. Chamber is drained upon completion.
Pre-Wash phase is followed by a Wash phase.

Wash Phase

NOTE: Refer to Table 5-1 for more details about cycle parameters that can be modified within established ranges.
1. Water from building supply fills chamber.
2. First Stage: If used, enzymatic detergent is injected in chamber while filling and phase solution is recirculated
through rotary spray arm assemblies.
3. Second Stage: Neutral or alkaline detergent is injected while filling or only when phase temperature is reached.
Phase solution is then recirculated through rotary spray arm assemblies for preprogrammed period of time.
4. Chamber is drained upon completion.
NOTE: Wash phase is followed by a Rinse phase.

Rinse Phase

NOTE: Refer to Table 5-1 for more details about cycle parameters that can be modified within established ranges.
1. Water from building supply fills chamber.
2. Water is then recirculated through rotary spray arm assemblies for preprogrammed period of time to rinse load.
3. Chamber is drained upon completion.

Thermal Rinse Phase

NOTE: Refer to Table 5-1 for more details about cycle parameters that can be modified within established ranges.
1. Water from building supply fills chamber.
2. If needed, instrument lubricant is added during filling.
3. Phase solution is recirculated through rotary spray arm assemblies for preprogrammed period of time.
4. Chamber is drained upon completion.
NOTE: Thermal Rinse phase is followed by a Drying phase.
IMPORTANT: Temperature setpoint range depends on altitude. Therefore, maximum temperature setpoint range is 84.7
to 90.0°C (184.5 to 194.0°F).

Drying Phase

NOTE: Refer to Table 5-1 for more details about cycle parameters that can be modified within established ranges.
1. Air is recirculated through chamber while a portion is exhausted to vent for preprogrammed period of time.
2. Air is also directed through manifolded racks for fast drying.
3. Air can be heated at LOW setting or at HIGH setting.

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4 — Operating Instructions

4.11 Unloading Washer/Disinfector

WARNING
BURN HAZARD

When cycle is completed, wait until water flow stops before opening door and unloading
unit. Hot water/steam may escape through door opening if door is opened too soon.

When cycle is completed, wash chamber, manifold rack and items are extremely hot.
Allow load to cool and always wear appropriate Personal Protective Equipment (PPE)
before removing manifold rack and manipulating clean items.

WARNING
PERSONAL INJURY HAZARD

All personnel involved in the operation of this washer/disinfector should be aware that
both AutoSink cycles do not offer any disinfection. Follow appropriate processing
guidelines before using cleaned items and wear appropriate Personal Protective
Equipment (PPE) before handling.

1. When cycle is completed with Thermal Rinse phase, display shows cycle completed screen without any special
message.
or:
When cycle is completed without Thermal Rinse phase (AutoSink cycle), display shows cycle completed screen
with following message:

NOTE: Cycle completed screen is displayed until load door (single-door washer/disinfector) or unload door
(double-door washer/disinfector) is opened.
2. A printout of cycle processing data is generated:

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===========================
Cycle Name: [CYCLE NAME]
Date: YYYY-MM-DD
Start Time: HH:MM:SS
Cycle Counter: [XXXXX]
Serial Number: [36xxxxxxxx]
Pre-Wash 1 Start: HH:MM:SS
Wash 1 Start: HH:MM:SS
Injection #1 Successfully Completed
Injection #2 Successfully Completed
Rinse 1 Start: HH:MM:SS
Thermal Rinse Start: HH:MM:SS
Minimum Temperature: [xxx.x°F] [xx.x°C]
Maximum Temperature: [xxx.x°F] [xx.x°C]
Drying Start: HH:MM:SS
Cycle Completed: HH:MM:SS
Total Cycle Time: HH:MM:SS
Ready To Unload...
===========================

NOTE: If desired, an extended printout can be generated at the end of the cycle. This extended printout offers
more information about the cycle phases and data. The short or extended cycle printout feature is enabled in the
Print menu of the Supervisor mode.
3. If cycle was completed with Thermal Rinse phase, go to Step 4.
If cycle was completed without Thermal Rinse phase, press Confirmation pushbutton next to amber light
(double-door washer/disinfector) to acknowledge no disinfection took place and appropriate PPE is being used.
4. Turn door handle and open washer/disinfector load door (single-door washer/disinfector) or unload door
(double-door washer/disinfector). Display returns to Ready screen:

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5. Carefully pull manifold rack out of chamber.


6. Unload manifold rack.
7. Roll manifold rack back inside chamber.
8. Close chamber load door (single-door washer/disinfector) or unload door (double-door washer/disinfector) and
turn door handle.

4.12 Responding to an Alarm

WARNING
PERSONAL INJURY HAZARD

When a malfunction or fault occurs before the Thermal Rinse phase is completed, a
safety feature prevents the door from being opened. Only supervisor or service
technicians are authorized to bypass the safety feature, after taking appropriate safety
measures.

Alarm messages warn operator the washer/disinfector is experiencing an abnormal condition. Alarm conditions can be
caused by failure of utility supplies or by washer/disinfector components.
Refer to section relating to Troubleshooting in Operator Manual for a detailed listing of alarms.
NOTE: Some alarm conditions can be solved by the operator.
1. When a malfunction or an alarm occurs before cycle is successfully completed, an alarm sounds and display
shows:

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... and, if optional printer is present, printer message is:


===========================
Alarm YYYY-MM-DD HH:MM:SS
——————————————————————————————————————————
Description of Alarm
===========================

2. Press Silence Buzzer on touch screen to silence buzzer and be able to assess alarm condition without
hearing buzzer sound.

3. Press Alarm Detail o on touch screen to assess alarm condition.

4. Once operator assessed and/or resolved alarm condition, press Left arrow on touch screen to return
to Alarm screen.

5. Press Ack on touch screen to acknowledge alarm.


... display shows (for critical alarm, go to Step 6:

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Press Resume on Cycle paused touch screen to resume cycle operation. Cycle resumes at beginning of phase
where cycle was interrupted and display returns to Cycle in process screen.
NOTE: Supervisor password might be required to resume cycle if authorization was enabled in Miscellaneous
menu of Supervisor mode.
– or –
Press Abort on Cycle paused touch screen to abort cycle. Washer/disinfector performs Abort sequence. See
Section 4.13, Aborting a Cycle for details on Abort sequence.
6. If critical alarm, display shows:

A critical alarm requires aborting cycle. Press Abort on Critical alarm touch screen to abort cycle.
Washer/disinfector performs Abort sequence. See Section 4.13, Aborting a Cycle , for details on Abort sequence.

4.13 Aborting a Cycle


If cycle needs to be aborted for any reason, proceed as follows:

1. Press Abort on touch screen. Display shows:

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2. Press Yes on touch screen to abort cycle. Washer/disinfector performs Abort sequence.
3. Washer/disinfector drains and display returns to Cycle screen.
IMPORTANT: If cycle is aborted before the Thermal Rinse phase is completed, supervisor password might be required to
open load door. Supervisor password authorization can be enabled or disabled in the Miscellaneous menu of the
Supervisor mode.

4.14 Shutdown

WARNING
ELECTRIC SHOCK AND/OR BURN HAZARD

Placing washer/disinfector Power (ON/OFF) toggle switch in OFF position to turn off
washer/disinfector DOES NOT cut off electrical power. Lockout/Tagout building
electrical disconnect switch to cut power to washer/disinfector for maintenance or
repairs.

Washer/Disinfector should remain ON at all times except when performing maintenance or repairs, then operator
needs to lockout/tagout main electrical disconnect switch to OFF position.

4.15 Doors Operation During a Power Failure


Door(s) cannot and should not be open unless the cycle has been successfully completed. In the case a power failure
occurs and it is necessary to open load door, DO NOT ATTEMPT TO MANUALLY OPEN DOOR. Call a qualified service
technician to avoid personal injury or equipment damage.

4.16 Power failure — General


1. If a power failure occurs while there is no cycle processed within washer/disinfector, power up sequence begins
when power is restored.
2. When power up is completed, display shows Ready screen:

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4 — Operating Instructions

.
3. If a power failure occurs during a cycle, cycle is automatically aborted when power is restored (see Section 4.13,
Aborting a Cycle for details).

4.17 Emergency Stop Pushbutton Procedure


IMPORTANT: Use the Emergency Stop pushbuttons for emergency situations only. DO NOT use as a Start/Stop button.
1. In case of an emergency, press Emergency Stop pushbutton. Washer/disinfector operation instantly stops and
an alarm is triggered.

.
...and display shows:

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... and, if optional printer is present, printer message is:


========================================
Alarm YYYY-MM-DD HH:MM:SS
——————————————————————————————————————————-
——————————————
Description of Alarm
========================================

2. Press Silence Buzzer on touch screen to silence buzzer and be able to resolve the situation without
hearing buzzer sound.

3. Once situation is resolved, press Left arrow on touch screen to return to Alarm screen.
4. Pull out Emergency Stop pushbutton.

5. Press Ack on touch screen to acknowledge alarm.


... display shows:

6. Emergency Stop alarm requires aborting cycle. Press Abort on touch screen to abort cycle. Washer/disinfector
performs Abort sequence. See Section 4.13, Aborting a Cycle , for details on Abort sequence.

4.18 Visual Inspection


IMPORTANT: Good Hospital Practice dictates all instruments be inspected for visible debris after processing in the AMSCO
2532 Single-Chamber Washer/Disinfector. Any instrument with visible debris must be rewashed until clean and free of visible
debris prior to terminal processing. Failure to reprocess until all visible debris have been removed may impede the terminal
processing.
1. Once items are cool, verify for any residue or soil.
2. Any item that has not been cleaned properly must be reprocessed.

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5 — Cycle and Control Value Programming

Cycle and Control Value Programming

5.1 Cycle and Control Value Programming — Introduction


IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing this equipment can be found in
Safety Precautions section of this manual. Do not operate the equipment until you have become familiar with this information.

5.2 General

CAUTION
POSSIBLE EQUIPMENT DAMAGE

Always select a cycle appropriate for the items being processed. Failure to do so may
result in product damage.

The AMSCO® 2532 Single-Chamber Washer/Disinfector is programmed at the factory with four operating cycles (see
Table 5-1 for more details about cycle parameters and values).
A decontamination cycle is also programmed at factory to help with routine maintenance. Refer to Section relating to
Processing Decontamination Cycle in Operator Manual for details.
The operating cycles programmed at factory are as follows:
• Instrument - To process surgical instruments.
• Utensil - To process basins and washbowls.
• AutoSink (Instrument) - To process surgical instruments.
IMPORTANT: AutoSink cycle does not provide any disinfection claim.
• AutoSink (Utensil) - To process basins and washbowls.
IMPORTANT: AutoSink cycle does not provide any disinfection claim.
• Additional cycles not programmed at factory - Available for operator custom-programming of special cycles.
Desired cycle values must be properly set to process load within multi-level manifold rack.
Cycles include various sequences of phases:
• Pre-Wash
• Wash
• Rinse
• Thermal Rinse
• Drying

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Table 5-1. AMSCO 2532 Single-Chamber Washer/Disinfector — Cycle Description Chart

Amsco® 2532 Single Chamber Washer/Disinfector


Cycle Chart

Amsco® 2532 Single Chamber Washer/Disinfector


DEFAULT VALIDATED PARAMETERS WITH PROLYSTICA 2X CONCENTRATE PRODUCTS
(Grey items of cycle cannot be modified)

WASH
CYCLE NAME PARAMETERS PRE-WASH RINSE THERMAL RINSE DRYING
st nd
1 Stage 2 Stage
THERMAL TYPE - - - - TIME TEMPERATURE -
TIME 00:30 - 01:30 00:15 01:00 05:00
TEMPERATURE NOT HEATED - 150°F (65,6°C) NOT HEATED 180°F (82,2°C) HIGH
A0 (1) - - - - - -
INSTRUMENT INJECTION PUMP (2) (8) - PUMP 1 PUMP 2 - PUMP 3 -
DURING FILLING - 1/4 oz/gal (2 ml/L) - - 1/2 oz/gal (4 ml/L) -
INJECTION RATE AT SETPOINT
- - 1/4 oz/gal (2 ml/L) - - -
TEMPERATURE
WATER PORT CW HW HW PW -
THERMAL TYPE - - - TIME TEMPERATURE -
TIME 00:45 02:00 00:15 01:00 05:00
TEMPERATURE NOT HEATED 150°F (65,6°C) NOT HEATED 180°F (82,2°C) HIGH
A0 - - - - -
UTENSIL INJECTION PUMP - PUMP 2 - - -
DURING FILLING - 1/4 oz/gal (2 ml/L) - - -
INJECTION RATE AT SETPOINT
- - - - -
TEMPERATURE
WATER PORT CW HW HW PW -
THERMAL TYPE - - - - - - -
TIME 00:30 - 01:30 00:15 00:15 - -
TEMPERATURE NOT HEATED - 150°F (65,6°C) NOT HEATED NOT HEATED - -
A0 - - - - - - -
AUTOSINK (3)
INJECTION PUMP - PUMP 1 PUMP 2 - - - -
Instrument
DURING FILLING - 1/4 oz/gal (2 ml/L) - - - - -
INJECTION RATE AT SETPOINT
- - 1/4 oz/gal (2 ml/L) - -
TEMPERATURE
WATER PORT CW HW HW HW - -
THERMAL TYPE - - - - - -
TIME 00:45 02:00 00:15 00:15 - -
TEMPERATURE NOT HEATED 150°F (65,6°C) NOT HEATED NOT HEATED - -
A0 - - - - - -
AUTOSINK (3)
INJECTION PUMP - PUMP 2 - - - -
Utensil
DURING FILLING - 1/4 oz/gal (2 ml/L) - - - -
INJECTION RATE AT SETPOINT
- - - - - -
TEMPERATURE
WATER PORT CW HW HW HW - -
THERMAL TYPE - - - - -
TIME - 15:00 3 x 01:00 - 30:00
TEMPERATURE - 150°F (65,6°C) NOT HEATED - HIGH
DECONTAMINATION (4) A0 - - - - -
INJECTION PUMP - Manual (5) - - -
VOLUME - 10,7 oz or 315 ml - - -
WATER PORT - HW HW - -

ADJUSTABLE PARAMETERS FOR CYCLES


(Grey items of cycle cannot be modified)

WASH
CYCLE NAME PARAMETERS PRE-WASH RINSE THERMAL RINSE DRYING
1st Stage 2nd Stage
# OF PHASES 0 TO 2 0 TO 3 0 TO 3 0 TO 1 0 TO 1
THERMAL TYPE - - - See note (6) -
TIME 00:00 to 10:00 - 00:00 to 10:00 00:00 to 10:00 01:00 to 20:00 00:00 to 60:00
NOT HEATED
TEMPERATURE or 180°F to 194°F LOW or HIGH
NOT HEATED - NOT HEATED
110°F to 180°F (82,2°C to 90,0°C) (7)
(43,3°C to 82,2°C)
A0 - - - - 60 to 12000 -
14 ALPHANUMERIC NONE NONE
NONE
CHARACTERS INJECTION PUMP - PUMP 1 PUMP 1 - -
PUMP 3
PUMP 2 PUMP 2
1/8 to 2 oz/gal 1/8 to 2 oz/gal
DURING FILLING -
(1 to 16ml/L) (1 to 16ml/L) 1/8 to 2 oz/gal
INJECTION RATE - -
AT SETPOINT 1/8 to 2 oz/gal (1 to 16ml/L)
-
TEMPERATURE (1 to 16ml/L)
CW
CW HW
WATER PORT CW + HW HW -
CW + HW PW
HW

Notes:
1) Maximum A0 values available depend on altitude
2) Chemical injection pump:
- Pump 1 must be used with Prolystica 2x Concentrate Enzymatic Cleaner.
- Pump 2 must be used with Prolystica 2X Concentrate Neutral or Prolystica 2X Concentrate Alkaline.
- Pump 3 must be used with Hinge-Free Instrument lubricant.
3) The items processed by these cycles will be neither disinfected nor dried.
4) Decontamination cycle cannot be modified.
5) The Liquid Descaler Acid-Based Scale Remover is recommended for the decontamination cycle.
6) Two different types of Thermal Rinse are available; A0 (60, 600, 3000 and 12000) and Time-temperature.
7) 180°F (82,2°C) is the maximum temperature when LOW is selected as drying temperature.
240°F (115,6°C) is the maximum temperature when HIGH is selected as drying temperature.
8) Maximum recommended concentration of Prolystica 2X Concentrate Neutral, Enzymatic and Alkalin is 1/2 oz/gal (4 ml/L).

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5 — Cycle and Control Value Programming

5.3 Supervisor Mode Menus


The Supervisor mode access is secured by a password.

Supervisor mode includes the following menus:


• Cycles menu (see Section 5.5, Cycles Menu) - to create and modify cycles, to enable or disable cycle operation, etc.
• Print menu [If printer option is present; see Section 5.6, Print Menu (Option)] - to enable or disable printer, to enable
or disable extended printout, etc.
• Chemical Parameter menu (see Section 5.7, Chemical Parameter Menu ) - to set chemical name (13 alphanumeric
characters maximum).
• Units menu (see Section 5.8, Units Menu ) - to set chemical injection and temperature units.
• Change Password menu (see Section 5.9, Change Password Menu ) - to set supervisor password.
• Set Date and Time menus (see Section 5.10, Set Date and Set Time Menus ) - to set current date and time of
washer/disinfector.
• Miscellaneous menu (see Section 5.11, Miscellaneous Menu) - to set:
– Supervisor password authorization;
– Drain extension time;
– Audible alarm delay.
• Language menu (see Section 5.12, Language Menu) - to set washer/disinfector operating language.
• Cycle History menu (see Section 5.13, Cycle History Menu) - to record cycle or Thermal Rinse data.

5.4 Accessing Supervisor Mode


To access Supervisor mode, proceed as follows:
1. On Ready screen, press Supervisor touch pad.

2. Display requests password entry.


3. Enter supervisor password using available touch pads on keyboard screen.
4. Press OK to confirm entry. Display shows Supervisor mode screen:

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NOTE: If password entered is wrong, display returns to Ready screen.

5.5 Cycles Menu

Introduction

Cycles menu is used for creating customized cycles and also for modifying preprogrammed and customized cycles (see
Table 5-1 for more details).
Customized cycle modifications include addition and removal of phases, modification of phase parameters, etc.
Creating customized cycles allows the operator to store phases and values tailored to make processing more efficient,
while retaining immediate access to factory preset cycles.
See Table 5-1 for phases and values available.
NOTE: While scrolling through screens and menus, note the following:
1. Refer to Section 3.15, Control System Touch Screen for complete touch pads description.

2. Press Close on touch screen to return to previous screen.

3. When Save is not present on touch screen, changes are saved by pressing Close on touch
screen while returning to a previous screen.

Modifying Cycle

To modify a preprogrammed or customized cycle, proceed as follows:


1. Access Supervisor mode as explained in Section 5.4, Accessing Supervisor Mode. Display shows Supervisor mode
screen:

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2. Press Cycles on touch screen. Display shows Supervisor screen:

3. Press Modify Cycles on touch screen. Display shows Cycle Selection screen.
4. Press Left or Right arrow to scroll across Cycle selection screen to view all cycles open to modification:

5. Select appropriate cycle to modify. Display shows Cycle Modification screen.

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6. Follow instructions on touch screen to modify cycle by:


• modifying appropriate cycle phase parameters (see Table 5-1 for more information);
• enabling/disabling cycle operation;
• modifying cycle name (customized cycle only).

7. Once all modifications are completed, press Close on touch screen until reaching desired screen.

Creating Cycle

To create a customized cycle, proceed as follows:


1. Access Supervisor mode as explained in Section 5.4, Accessing Supervisor Mode. Display shows Supervisor mode
screen:

2. Press Cycles on touch screen. Display shows Supervisor screen:

3. Press Modify Cycles on touch screen. Display shows Cycle Selection screen.
4. Press Left or Right arrow to scroll across Cycle Selection screen to view cycles open to customization:

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5 — Cycle and Control Value Programming

5. Select customized cycle to be used to create new cycle. Display shows Cycle Modification screen.
6. Follow instructions on touch screen to create cycle by:
• setting appropriate cycle phase parameters (see Table 5-1 for more information);
• enabling cycle operation;
• setting new cycle name.

7. Once all settings are completed, press Close on touch screen until reaching desired screen.

5.6 Print Menu (Option)


If printer option is present, access Print Menu screen as follows:
1. Access Supervisor mode as explained in Section 5.4, Accessing Supervisor Mode. Display shows Supervisor mode
screen:

2. Press Print Menu on Supervisor mode screen. Display shows Print menu screen:

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3. Enable (Yes) or disable (No) printer.


4. Enable (Yes) or disable (No) extended cycle printout feature.
5. Enable (Yes) or disable (No) possibility of printing all cycles parameters one after another.
6. Enable (Yes) or disable (No) printing of supervisor settings.

7. Once settings are completed, press Close on touch screen until reaching desired screen.

5.7 Chemical Parameter Menu


To set chemical name(s), access Chemical Parameter screen as follows:
1. Access Supervisor mode as explained in Section 5.4, Accessing Supervisor Mode. Display shows Supervisor mode
screen:

2. Press Chemical Parameter on Supervisor mode screen. Display shows Chemical Parameters screen:

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3. Press touch pad next to Pump name to set Chemical name.


4. Follow instructions on touch screen to set chemical name using available touch pads on keyboard screen (13
characters maximum).

5. Once modifications are completed, press Save on touch screen to return to Supervisor mode screen.

5.8 Units Menu


To set chemical injection and temperature units, access Units screen as follows:
1. Access Supervisor mode as explained in Section 5.4, Accessing Supervisor Mode. Display shows Supervisor mode
screen:

2. Press Right arrow on touch screen to access following supervisor mode menu.

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3. Press Units on Supervisor mode screen. Display shows Units screen:

4. Follow instructions on touch screen to modify injection units (oz/gal or ml/l) and/or temperature units (°F or °
C).

5. Once modifications are completed, press Close on touch screen until reaching desired screen.

5.9 Change Password Menu


To set or modify supervisor password, access Password screen as follows:
1. Access Supervisor mode as explained in Section 5.4, Accessing Supervisor Mode. Display shows Supervisor mode
screen:

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2. Press Right arrow on touch screen to access following supervisor mode menu.

3. Press Change Password on Supervisor mode screen. Display shows Password screen.
4. Follow instructions on touch screen to set supervisor password using available touch pads on keyboard screen
(0-9999).

5. Once modifications are completed, press Save on touch screen to confirm modification and return to
Supervisor mode screen.

5.10 Set Date and Set Time Menus


To set current date and/or time, access Date screen or Time screen as follows:
1. Access Supervisor mode as explained in Section 5.4, Accessing Supervisor Mode. Display shows Supervisor mode
screen:

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2. Press Right arrow on touch screen to access following supervisor mode menu.

3. Press Set Date or Set Time on Supervisor mode screen. Display shows corresponding screen.
4. Follow instructions on touch screen to set current date or time.

5. Once modifications are completed, press Close on touch screen to confirm modification and return to
Supervisor mode screen.

5.11 Miscellaneous Menu


To modify or enable specific miscellaneous features, access Miscellaneous screen as follows:
1. Access Supervisor mode as explained in Section 5.4, Accessing Supervisor Mode. Display shows Supervisor mode
screen:

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2. Press Right arrow on touch screen to access following supervisor mode menu.

3. Press Misc. on Supervisor mode screen. Display shows Miscellaneous screen.


4. Enable (Yes) or disable (No) supervisor password requirement to open door before Thermal Rinse phase.
5. Enable (Yes) or Disable (No) supervisor password requirement to resume a cycle.
6. Press Edit to modify drain extension time using keyboard screen.
7. Press Edit to modify audible alarm delay using keyboard screen.

8. Once modifications are completed, press Close on touch screen to confirm modification and return to
Supervisor mode screen.

5.12 Language Menu


To set operating language, access Language screen as follows:
1. Access Supervisor mode as explained in Section 5.4, Accessing Supervisor Mode. Display shows Supervisor mode
screen:

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2. Press Right arrow on touch screen to access following supervisor mode menu.

3. Press Language on Supervisor mode screen. Display shows Language screen.


4. Select washer/disinfector operating language.

5. Once modifications are completed, press Close on touch screen to confirm modification and return to
Supervisor mode screen.

5.13 Cycle History Menu


To record cycle or Thermal rinse data, access Cycle History screen as follows:
1. Access Supervisor mode as explained in Section 5.4, Accessing Supervisor Mode. Display shows Supervisor mode
screen:

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2. Press Right arrow on touch screen to access following supervisor mode menu.

3. Press Cycle History on Supervisor mode screen. Display shows Cycle History screen:

4. Press either Cycle Tapes (cycle data) or Thermal Rinse Data depending on desired data to be recorded.
IMPORTANT: When there are 300 hundred files in the Cycle Tapes or Thermal Rinse Data folder, older cycle files are
erased.
5. Display shows Select cycle screen:

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6. Cycle data can either be viewed or recorded .

7. To record cycle data on USB key, press Save on Select Cycle screen. Display shows USB Copy screen:

8. Press Yes to record data of all cycles. Display shows:

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NOTE: To verify USB key format, see Section 5.14, Formatting USB Key.

IMPORTANT: Files are deleted once they are copied on external USB media.

5.14 Formatting USB Key


To be compatible with reporting features, USB key must be formatted to FAT32. From the factory almost all USB keys
are formatted as FAT32 for maximum compatibility among operating systems. Older keys of 2 GB and smaller
capacities were usually formatted as FAT (FAT16).

Checking USB Key Format

To check USB key format in Microsoft Windows, proceed as follows:


NOTE: If your version of Microsoft Windows differs from below, refer to the Microsoft Corporation website for relevant
procedure.
1. Open the Computer/This PC window. This window displays all of the drives connected to your computer. There
are several ways to open this:
2. Open the Start menu and select "Computer," or double-click the Computer icon on your desktop.
3. Right click the USB Flash key listed.

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4. Right-click on “Properties”.

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5. Check format is “FAT32”.

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Formatting USB Key

To format USB key in Microsoft Windows, proceed as follows:


1. Click Start > Computer
2. Right click the USB Flash key listed.

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3. In the drop-down menu, select “Format”.

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4. Click the drop-down menu under File System, then click the FAT32 option.
5. Click the "Start" button at the bottom of the window.

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6. Click the OK button to confirm that you are aware that formatting the USB flash key will delete all of the data
that is currently stored on it.

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6 — Routine Maintenance

Routine Maintenance

6.1 Routine Maintenance — Introduction


IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing this equipment can be found in
Safety Precautions section of this manual. Do not operate or service the equipment until you have become familiar with this
information.

6.2 Preventive Maintenance


The Supervisor mode access is secured by a password.

WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD

Regularly scheduled preventive maintenance is required for safe and reliable operation
of this equipment. Contact STERIS to schedule preventive maintenance or obtain the
necessary Maintenance Manual (P764334-690) if preventive maintenance is done by the
Customer.

Repairs and adjustments to this equipment must be made only by STERIS or STERIS-
trained service personnel. Repairs and adjustments performed by unqualified personnel
or installation of unauthorized parts could cause personal injury, result in improper
equipment performance, void the warranty or result in costly damage. Contact STERIS
regarding service options.

WARNING
ELECTRIC SHOCK AND/OR BURN HAZARD

Fasteners and star washers are used to ensure protective bonding continuity. Always
reinstall any star washer which may have been removed during installation or servicing.

Placing washer/disinfector Power (ON/OFF) toggle switch in OFF position to turn off
washer/disinfector DOES NOT cut off electrical power. Lockout/Tagout building
electrical disconnect switch to cut power to washer/disinfector for maintenance or
repairs.

Repairs and adjustments to this equipment must be made only by STERIS or STERIS-
trained service personnel. Service personnel must disconnect all utilities to unit before
servicing. No one should service unit unless all utilities have been properly locked out.
Always follow local electrical codes and safety-related work practices.

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1. Regular service and maintenance MUST be performed only by STERIS or a STERIS-trained technician. Any work
performed by inexperienced or unqualified persons or the installation of unauthorized parts could cause
personal injury, invalidate the warranty or result in costly damage.
2. Under no circumstances should this equipment be serviced without the Maintenance Manual. The Maintenance
Manual (P764334-690) can be purchased by contacting STERIS Customer Service.
3. A detailed Preventive Maintenance schedule and replacement parts list can be found in the Maintenance Manual.
The Maintenance Manual can be purchased by contacting STERIS Customer Service.
4. Preventive Maintenance is essential in keeping this equipment in optimal working condition. STERIS
recommends establishing an annual maintenance agreement with STERIS service.

6.3 Routine Maintenance


Routine maintenance procedures included in Table 6-1 are to be performed by the Operator at indicated frequencies.
This proves useful in helping ensure proper maintenance of your washer/disinfector. .
For detailed preventive maintenance procedures to be performed by a STERIS-trained service technician, refer to
Interval Based Checklist included in Maintenance Manual

Table 6-1. Routine Maintenance - Check List

Usage and utility conditions may require more or less frequent inspections. Subsystem

1.0 EACH INSPECTION

1.1 Discuss equipment operation with department personnel. Preparation

When required by procedure, shut off all building services and drain all lines. Always
1.2 follow local occupational health and safety regulations, as well as electric and plumbing Preparation
codes.

If printer option is present: Inspect for proper operation of printer. Verify printout for
1.3 darkness, missing dots, etc. Replace ribbon cartridge if necessary (see Section 6.10, Preparation
Changing Printer Paper Roll and Ink Cartridge (Accessory)).

1.4 If printer option is present: Verify paper take up is working properly. Preparation

1.5 Verify washer/disinfector has proper labels (caution, warning, etc.). Preparation

Verify proper date and time are displayed; if not, set time and date (refer to Section 5.11,
1.6 Control
Miscellaneous Menu).

Verify operation of Emergency Stop pushbuttons (one on each side of washer/


1.7 disinfector) (see Section 6.13, Verifying Emergency Stop Pushbuttons. Control

2.0 ONCE A DAY

Clean debris screen in chamber (see Section 6.4, Cleaning Debris Screen). Chamber

3.0 ONCE PER WEEK

Clean water outlet connection in chamber (see Section 6.5, Cleaning Water Outlet
3.1 Chamber
Connection).

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Table 6-1. Routine Maintenance - Check List (continued)

Usage and utility conditions may require more or less frequent inspections. Subsystem

3.2 Clean washer/disinfector exterior (see Section 6.7, Cleaning Washer/Disinfector Exterior). Chamber

Remove hard water deposits from interior of chamber using Decontamination


3.3 Chamber
cycle (see Section 6.8, Processing Decontamination Cycle).

Inspect multi-level manifold rack rotary spray arm assemblies for free movement and
3.4 clogged holes (see Section 6.11, Inspecting and Cleaning Rack Spray Arm Assemblies). Manifold racks

Verify and clean two irrigation ports of each level of manifold rack (see Section 6.12,
3.5 Inspecting and Cleaning irrigation Ports on Manifold Rack). Manifold racks

4.0 ONCE PER MONTH

Verify door gaskets for wear and tear. Verify gaskets are properly inserted in door frame.
4.1 Doors
If gasket needs to be replaced, contact STERIS* or Customer’s maintenance service.

Clean each door gasket by brushing them and disinfect gaskets using a germicidal
4.2 detergent (see Section 6.6, Cleaning Door Gasket). Doors

5.0 4 X PER YEAR

Verify pickup tube is not clogged, cracked or distorted. If damaged, contact STERIS* or Chemical
5.1 Customer’s maintenance service. System

Chemical
5.2 Verify operation of chemical empty switches.
System

6.0 AS REQUIRED

Chemical
6.1 Change chemical container (see Section 6.9, Replacing Chemical Container).
System

If printer option is present: Change printer paper roll (see Section 6.10, Changing Printer
6.2 Paper Roll and Ink Cartridge (Accessory)). Printer

*Routine Maintenance is not covered under warranty.

6.4 Cleaning Debris Screen

WARNING
SLIPPING HAZARD

To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).

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WARNING
BURN HAZARD

Heating coils and debris screen in the bottom of the wash chamber are extremely hot
after cycle is completed. Always wear appropriate Personal Protective Equipment (PPE)
and allow wash chamber, heating coils and debris screen to cool before reaching into
the bottom of the wash chamber.

WARNING
PERSONAL INJURY HAZARD

Risk of pinch point. Positioning fingers/hands on top, sides or near hinges of chamber
door could lead to serious personal injury. Always use door handle to safely close or
open chamber door.

If needed, or after last cycle of the day, clean debris screen located in bottom of sump as follows:
1. Allow washer/disinfector to cool down before reaching into washer/disinfector chamber.
2. Turn door handle and open chamber load door.
3. Pull manifold rack out of chamber.
4. Remove debris screen located in sump.
5. Always clean debris screen while it is still wet, before debris dries. Brush debris screen to detach dirt.
6. Clean section under debris screen gasket.

1 Gasket
.
7. Rinse debris screen under running water.

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.
8. Reinstall debris screen in sump.
IMPORTANT: Slightly push on debris screen to ensure debris screen correctly rests on sump surface. No gap should be
noted between the debris screen gasket and the sump surface.
9. Roll manifold rack back into chamber.
10. Close chamber load door and turn door handle.

6.5 Cleaning Water Outlet Connection

WARNING
SLIPPING HAZARD

To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).

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WARNING
BURN HAZARD

Heating coils and debris screen in the bottom of the wash chamber are extremely hot
after cycle is completed. Always wear appropriate Personal Protective Equipment (PPE)
and allow wash chamber, heating coils and debris screen to cool before reaching into
the bottom of the wash chamber.

WARNING
PERSONAL INJURY HAZARD

Risk of pinch point. Positioning fingers/hands on top, sides or near hinges of chamber
door could lead to serious personal injury. Always use door handle to safely close or
open chamber door.

Once a week, allow washer/disinfector to cool down and pull manifold rack out of chamber.
Then remove and wipe all surfaces (inside and outside) of sliding water inlet of chamber sump.
Inner surface of water outlet connection within the chamber must also be wiped.
Roll manifold rack back inside chamber.

1 Water Outlet Connection


2 Sliding Water Inlet
.

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6.6 Cleaning Door Gasket

WARNING
SLIPPING HAZARD

To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).

WARNING
PERSONAL INJURY HAZARD

Risk of pinch point. Positioning fingers/hands on top, sides or near hinges of chamber
door could lead to serious personal injury. Always use door handle to safely close or
open chamber door.

Once a month, allow washer/disinfector to cool down and pull manifold rack out of chamber.
Then clean, brush and disinfect under door gasket using a concentrate germicidal detergent (both gaskets if double-
door washer).
Roll manifold rack back inside chamber.

6.7 Cleaning Washer/Disinfector Exterior

WARNING
SLIPPING HAZARD:

To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).

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CAUTION
POSSIBLE EQUIPMENT DAMAGE:

Use nonabrasive cleaners when cleaning unit. Follow directions on containers and rub in
a back-and-forth motion (in same direction as surface grain). Abrasive cleaners will
damage stainless steel. Cleaners rubbed in a circular motion or applied with a wire
brush or steel wool on door and chamber assemblies can be harmful to stainless steel.
Do not use these cleaners on painted surfaces.

The following cleaning procedure should be performed once per week.


Clean washer/disinfector exterior using a general purpose cleaner (nonabrasive) for general stains, a stainless-steel
stain remover for stubborn stains and a stainless-steel polish to keep equipment looking like new. Proceed as follows:
1. Using a damp cloth or sponge, apply cleaner in a back-and-forth motion, rubbing in same direction as surface
grain.
2. Thoroughly wipe off cleaner.
3. Polish surface with a clean, dry, lint-free cloth.

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6.8 Processing Decontamination Cycle

WARNING
CHEMICAL BURN AND/OR EYE INJURY HAZARD

Chemicals are caustic and can cause adverse effects to exposed tissues. Do not get in
eyes, on skin or attempt to swallow. Read and follow the precautions and instructions
on the chemical label and in the Safety Data Sheet (SDS) prior to handling the chemicals,
refilling the chemical container or servicing the chemical injection pump. Wear
appropriate Personal Protective Equipment (PPE) whenever handling the chemicals or
servicing the chemical injection pump and lines.

Wear gloves and eye protection when using a chemical. Avoid contact with the eyes or
skin. If a chemical spills or splashes on you, flush the affected area with water for 15
minutes. If swallowed, DO NOT induce vomiting. Seek medical attention immediately.

WARNING
BURN HAZARD

When cycle is completed, wait until water flow stops before opening door and unloading
unit. Hot water/steam may escape through door opening if door is opened too soon.

WARNING
PERSONAL INJURY HAZARD

Risk of pinch point. Positioning fingers/hands on top, sides or near hinges of chamber
door could lead to serious personal injury. Always use door handle to safely close or
open chamber door.

IMPORTANT: As a preventive maintenance measure, It is the responsibility of the Customer to perform the decontamination of
the washer/disinfector once a week, as prescribed.
NOTE: Contact STERIS for information on specific cleaning and descaling products recommended for use with this
washer/disinfector.
Once a week, decontaminate and descale chamber as follows, using Decontamination cycle expressly designed for this
purpose:
1. Wear appropriate Personal Protective Equipment (PPE) such as waterproof gloves and eye protection.
2. Press Select Cycle on Ready screen. Display shows Select cycle to start screen:

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3. Press Right arrow on touch screen until reaching Decontamination touch pad. Display shows:

4. Press Decontamination on touch screen to select Decontamination cycle. Display shows Cycle screen.

5. Press Start on touch screen.


6. Decontamination cycle automatically starts. Display shows:

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7. After countdown has started, display shows message requesting operator opens door and pours descaling
product into chamber. Proceed as follows:

IMPORTANT: Wear appropriate Personal Protective Equipment (PPE) such as waterproof gloves and eye protection
before opening load door.
a. Turn door handle and open chamber load door.
b. Pull manifold rack out of chamber.
c. Pour descaling product into chamber sump (315 ml).
d. Roll manifold rack back inside chamber.
e. Close chamber load door and turn door handle.
f. Press Resume on touch screen to resume Decontamination cycle.
8. When Decontamination cycle is completed, display shows cycle completed screen.
9. Allow washer/disinfector to cool down.
10. Turn door handle and open chamber load door.
11. Pull manifold rack out of chamber.
12. Check debris screen for debris.
13. Rinse screen under running water if necessary. Rinse while screen is still wet, before any debris dries.
14. Reinstall debris screen.

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IMPORTANT: Slightly push on debris screen to ensure debris screen correctly rests on sump surface. No gap should be
noted between the debris screen gasket and the sump surface.
15. Roll manifold rack back inside chamber.
16. Close chamber load door and turn door handle.

6.9 Replacing Chemical Container

WARNING
CHEMICAL BURN AND/OR EYE INJURY HAZARD

Chemicals are caustic and can cause adverse effects to exposed tissues. Do not get in
eyes, on skin or attempt to swallow. Read and follow the precautions and instructions
on the chemical label and in the Safety Data Sheet (SDS) prior to handling the chemicals,
refilling the chemical container or servicing the chemical injection pump. Wear
appropriate Personal Protective Equipment (PPE) whenever handling the chemicals or
servicing the chemical injection pump and lines.

CAUTION
POSSIBLE EQUIPMENT DAMAGE

When choosing a detergent, select one with a low-chloride content. Detergents with a
highchloride content must not be used, as chlorides will harm stainless steel.

NOTE: Always use a non-foaming detergent for effective cleaning and proper pump operation. Detergents with a high-
chloride content should not be used, as chlorides are harmful to stainless steel. Refer to washer detergent
specifications and follow detergent manufacturer’s recommendations for amount of detergent to be used.
If a chemical product is low or has run out, proceed as follows:
1. Wearing appropriate Personal Protective Equipment (PPE), remove pickup tube and low level sensor from empty
container.
2. Install a new chemical container.
NOTE: A tool such as a screwdriver is needed to remove the protection on new container cap.
IMPORTANT: NEVER empty any remaining chemical product from the old chemical container into the new chemical
container.
3. Place low level sensor and pickup tube assembly upright in new container. IMPORTANT:
IMPORTANT: DO NOT insert low level sensor and pickup tube assembly into container without verifying it is for the
proper application.

PUMP PICKUP TUBE USED


PUMP 1 RED

PUMP 2 GREEN

PUMP 3 BLUE

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1 Pickup Tube
2 Low Level Sensor
.

6.10 Changing Printer Paper Roll and Ink Cartridge (Accessory)


To change printer ink cartridge and paper roll, proceed as follows:
IMPORTANT: STERIS ink cartridge and paper are recommended. Using non-STERIS ink cartridge and non-STERIS paper can
result in defects or other problems and can void the warranty.

Impact Printer Paper Roll

The printer paper roll should be changed whenever a colored stripe is visible on one or both edges of the printout paper.
If LED is present on Paper Feed Button, LED lights up when paper has completely run out.
NOTE: Do not operate printer without paper.
1. Press on top of printer outer door and release to open door.
2. Tear paper between take-up spool and printer.
— or –
If LED is present on Paper Feed Button,, LED is ON, press paper feed button so paper clears the ink cartridge
area.
3. Remove take-up spool from drive by inserting fingers in cavity and lifting slightly to pull take-up spool out.
4. Remove used paper from spindle.
5. If needed, open inner printer door and remove old paper roll, gently pulling any remaining paper out of printer
roller mechanism.

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1 Press and Release Here to Open Door


2 Printer Door
.

1 Take-Up Spool
2 Paper
3 Inner Printer Door
4 Ink Cartridge
5 Paper Feed Button (Includes LED if Feature is Present)
6 Printer Door
.
6. Insert new paper roll.

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7. Slightly fold end of paper and insert end of paper into printer roller mechanism, just behind ink cartridge.

8. Press paper feed button on printer until paper advances through printer mechanism and ink cartridge, exiting
through front.
9. Continue pressing paper feed button (or pull paper gently) until about 18” (46 cm) of paper hangs out of printer.
Insert end of paper into slot of take-up spool.
10. Coil paper around take-up spool until secure.
11. Reinstall take-up spool in bracket. Manually roll up slack paper.
12. Close printer door.
13. If LED is present on Paper Feed Button,, check LED light. It should be OFF.

Impact Printer Ink Cartridge

The printer ink cartridge should be changed as soon as type on printouts is light or faded, and before printouts become
difficult to read.
1. Tear paper between take-up spool and printer.
2. Open inner printer door, then press on right end of ink cartridge, until left end of cartridge pops out of printer.
3. Slip cartridge off end of paper, slip new cartridge over paper in same way as before, ensuring paper slides
between ink cartridge and ink ribbon.
4. Install left end of cartridge first, then push right end in, snapping cartridge into place.
5. Retighten ribbon by rotating wheel on left side of cartridge 1/4 turn. Then, see Impact Printer Paper Roll to
reinstall take-up spool.

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1 Take-Up Spool
2 Paper
3 Inner Printer Door
4 Ink Cartridge
5 Paper Feed Button (Includes LED if Feature is Present)
6 Printer Door
.

6.11 Inspecting and Cleaning Rack Spray Arm Assemblies

WARNING
SLIPPING HAZARD

To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).

IMPORTANT: Ensure to remove and clean ONE spray arm assembly at a time so spray arm assembly is reinstalled at its
original position.
Once a week, clean manifold rack spray arm assemblies as follows:
1. Remove nut and lockwasher securing top spray arm assembly to manifold rack.
2. Remove and lower top spray arm assembly.

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1 Lockwasher
2 Nut
.
3. Slightly lift each locking pin securing both spray arm end caps on spray arm assembly and remove spray arm
end caps.
4. Put safely aside.

1 Locking Pin
2 End Cap
.
5. Use a fine wire (approximately wire gauge of a paper clip) to clean sediment from spray arm assembly.
6. Rinse spray arm assembly under running water to clean out sediment.
IMPORTANT: Do not remove each spray arm from assembly. Clean and rinse the spray arm assembly as a whole.

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1 Cleaning
2 Rinsing
3 Rinsing
.
7. Once cleaning procedure is completed, reinstall both spray arm end caps on spray arm assembly and secure end
caps using previously removed locking pins.
8. Reinstall top spray arm assembly to its original position on manifold rack and secure assembly using previously
removed lockwasher and nut.
IMPORTANT: Once reinstalled, rotary spray arm assembly should rotate freely. If not, rotary spray arm assembly is not
installed properly.
9. If necessary, repeat cleaning procedure for other spray arm assemblies on manifold rack.
IMPORTANT: Ensure to reinstall each spray arm assembly at its original position by looking at the dots on the spray
arms as illustrated as follows.

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1 TOP ROTARY SPRAY ARM ASSEMBLY


2 MIDDLE ROTARY SPRAY ARM ASSEMBLIES
3 BOTTOM ROTARY SPRAY ARM ASSEMBLY
4 TYPICAL MANIFOLD RACK. DETAILS MAY VARY
.

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1 TOP ROTARY SPRAY ARM ASSEMBLY


2 LEVEL 3 ROTARY SPRAY ARM ASSEMBLY
3 LEVEL 2 ROTARY SPRAY ARM ASSEMBLY
4 LEVEL 1 ROTARY SPRAY ARM ASSEMBLY
5 BOTTOM ROTARY SPRAY ARM ASSEMBLY
.

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6.12 Inspecting and Cleaning irrigation Ports on Manifold Rack

WARNING
SLIPPING HAZARD

To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).

WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD

Door can support loaded manifold rack. Do not lean on door or place overloaded
manifold rack on door.

Once a week, allow washer/disinfector to cool down and pull three-level manifold rack, three-level manifold rack with
equal level space or four-level manifold rack out of chamber.
NOTE: Two-level manifold rack with equal level space is not equipped with irrigation ports.
Then, verify two irrigation ports of each level of manifold rack. Proceed as follows:
1. Disconnect flexible hose on irrigation port.
2. Inspect irrigation port for obstruction.
3. If irrigation port is obstructed, use a fine wire (approximately wire gauge of a paper clip) to clean sediment from
port.
4. Reinstall flexible hose of irrigation port.
5. Repeat Step 1 to Step 4 for all remaining irrigation ports.
6. Roll manifold rack back inside chamber.

1 Flexible Hose
2 Irrigation Port
3 Typical Manifold Rack. Details May Vary.
.

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6.13 Verifying Emergency Stop Pushbuttons


Verify Emergency Stop pushbuttons as follows:
1. When washer/disinfector is idling, press Emergency Stop pushbutton located on load side of washer/disinfector.

2. An alarm sounds and display shows Alarm screen:

3. Press Silence Buzzer on touch screen to silence buzzer.


4. Pull out Emergency Stop pushbutton.
5. Press Ack on touch screen to acknowledge alarm.

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6. Display returns to Ready screen.


Repeat Steps 1 to 5 to verify Emergency Stop pushbutton located on unload side of washer/disinfector.

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7 — Troubleshooting

Troubleshooting

7.1 Troubleshooting — Introduction


IMPORTANT: A listing of the Safety Precautions to be observed when operating and servicing this equipment can be found in
Safety Precautions section of this manual. Do not operate or service the equipment until you have become familiar with this
information.

7.2 Troubleshooting — General

WARNING
ELECTRIC SHOCK AND/OR BURN HAZARD

Repairs and adjustments to this equipment must be made only by STERIS or


STERIStrained service personnel. Service personnel must disconnect all utilities to unit
before servicing. No one should service unit unless all utilities have been properly locked
out. Always follow local electrical codes and safety-related work practices.

Fasteners and star washers are used to ensure protective bonding continuity. Always
reinstall any star washer which may have been removed during installation or servicing.

WARNING
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD

Repairs and adjustments to this equipment must be made only by STERIS or STERIS-
trained service personnel. Repairs and adjustments performed by unqualified personnel
or installation of unauthorized parts could cause personal injury, result in improper
equipment performance, void the warranty or result in costly damage. Contact STERIS
regarding service options.

WARNING
SLIPPING HAZARD

To prevent slips, keep floors dry. Promptly clean up any spills or drippage. For spills or
drippage of detergents or other chemicals, follow safety precautions and handling
procedures set forth on detergent or chemical label and/or Safety Data Sheet (SDS).

This section describes the messages which may appear on the washer/disinfector touch screens and indicates probable
causes.

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This section also describes the reminders and warnings which may appear on the washer/disinfector touch screens and
indicates probable causes.
This section describes the types of washer/disinfection malfunctions which may occur and indicates probable causes.
If unable to correct the problem with the use of the troubleshooting information, or if a problem occurs that is not
described in the Troubleshooting information, please contact STERIS.
NEVER PERMIT UNQUALIFIED PERSONS TO SERVICE THE AMSCO® 2532 SINGLE-CHAMBER WASHER/DISINFECTOR.

7.3 ALARM# 1 LOAD DOOR OPEN

Condition
Load door is open.

General Troubleshooting Additional Information

Door handle is not fully in closed position. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Verify door handle is fully in closed position. If not,
place in closed position.
3. Press Abort touch pad to abort cycle.
4. If situation reoccurs, contact STERIS.

7.4 ALARM# 2 UNLOAD DOOR OPEN

Condition
Unload door is open.

General Troubleshooting Additional Information

Door handle is not fully in closed position. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Verify door handle is fully in closed position. If not,
place in closed position.
3. Press Abort touch pad to abort cycle.
4. If situation reoccurs, contact STERIS.

7.5 ALARM# 3 BOTH DOORS OPEN

Condition
Both doors are open.

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General Troubleshooting Additional Information

Door handles are not fully in closed position. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Verify door handles are fully in closed position. If
not, place in closed position.
3. Press Abort touch pad to abort cycle.
4. If situation reoccurs, contact STERIS.

7.6 ALARM# 4 SUMP TOO LONG TO FILL

Condition
Insufficient amount of water entering sump: Sump water level not reached within the allowed time (adjustable
parameters).

General Troubleshooting Additional Information

Supply line shutoff valve is closed. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Verify washer/disinfector water supply line shutoff
valve is fully open. Open if necessary.
3. Press Resume touch pad to resume cycle.
4. If situation reoccurs, contact STERIS.

Dynamic pressure not as recommended specifications. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Verify dynamic pressure is as specified on
washer/disinfector equipment drawing. Correct if
required.
3. Press Resume touch pad to resume cycle.
4. If situation reoccurs, contact STERIS.

7.7 ALARM# 5 SUMP NOT DRAINED

Condition
Water still detected in sump and sump draining time is elapsed (adjustable parameters).

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General Troubleshooting Additional Information

Water has not been drained. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Resume touch pad to resume cycle.
3. If situation reoccurs, contact STERIS..

7.8 ALARM# 6 SUMP NOT COMPLETELY DRAINED

Condition
Sump filling phase takes less than ten seconds to complete.

General Troubleshooting Additional Information

Water was not completely drained during the previous 1. Press Ack on touch screen to silence buzzer and
drain phase. acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. If situation reoccurs, contact STERIS.

7.9 ALARM# 7 SUMP TOO LONG TO HEAT

Condition
Sump water temperature did not reach treatment temperature setpoint within allowed time.

General Troubleshooting Additional Information

Sump water temperature did not reach treatment 1. Press Ack on touch screen to silence buzzer and
temperature setpoint. acknowledge alarm.
2. Press Resume touch pad to resume cycle.
3. If situation reoccurs, contact STERIS.

7.10 ALARM# 8 SUMP SAFETY WATER LEVEL REACHED

Condition
Defective sump filling valve(s): sump overflow condition detected
NOTE: Sump drain valve opens automatically and closes when overflow condition is no longer detected.

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7 — Troubleshooting

General Troubleshooting Additional Information

Sump overflow condition detected. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Start new cycle and if situation reoccurs, contact
STERIS.

7.11 ALARM# 9 SUMP RTD #1 DEFECTIVE

Condition
Sump RTD#1 signal is lost.

General Troubleshooting Additional Information

Defective RTD or RTD cable broken. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.

7.12 ALARM# 10 SUMP TEMPERATURE TOO HIGH

Condition
Sump water temperature read by RTD#2 has reached boiling setpoint – 1°C (1.8°F) and this condition has been
maintained for ten consecutive seconds.

General Troubleshooting Additional Information

Sump temperature too high. 1. Wait for temperature to cool down.


2. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
3. Press Abort touch pad to abort cycle.
4. If situation reoccurs, contact STERIS.

7.13 ALARM# 11 DRYING TEMPERATURE TOO HIGH

Condition
Drying temperature too high: Drying phase is running for at least two minutes and sump temperature read by RTD #2
during drying phase has reached a temperature of 120.5°C (249°F) when High setting is used or 87.2°C (189°F) when
Low setting is used.

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7 — Troubleshooting

General Troubleshooting Additional Information

Cycle needs to be aborted and then restarted. 1. Wait for temperature to cool down.
2. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
3. Press Abort touch pad to abort cycle.
4. Restart cycle.
5. If situation reoccurs, contact STERIS.

7.14 ALARM# 12 SUMP OVERTEMPERATURE SWITCH TRIPPED

Condition
Sump heating without enough water: Sump overtemperature switch is tripped.
NOTE: This alarm is monitored one second after sump heating contactor is energized.

General Troubleshooting Additional Information

Sump debris screen obstructed. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Clean debris screen (refer to Section 6.4, Cleaning
Debris Screen).
4. If situation reoccurs, contact STERIS.

Many items overturned during cycle and are holding 1. Press Ack on touch screen to silence buzzer and
water. acknowledge alarm.
2. Water level in sump is too low above
overtemperature switch causing overheating. Press
Abort touch pad to abort cycle.
3. Load glassware items correctly and use glassware
protective mesh to hold lightweight items in place.
4. If situation reoccurs, contact STERIS.

Too much foam. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Too much foam (see FOAM IN CHAMBER).
4. If situation reoccurs, contact STERIS.

Element contactor defective. 1. Contact STERIS.

Pump defective. 1. Contact STERIS.

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7 — Troubleshooting

7.15 ALARM# 13 PUMP DID NOT START

Condition
Pump did not start: Sump water level sensor still detects water five seconds after pump output has been energized.

General Troubleshooting Additional Information

Cycle needs to be aborted. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.

Defective pump, pump output or driver damaged. 1. Contact STERIS.

7.16 ALARM# 14 DRYING OVERTEMP. SWITCH TRIPPED

Condition
Drying overtemperature switch is tripped.
NOTE: This alarm is monitored one second after drying heating contactor is energized.

General Troubleshooting Additional Information

HEPA filter clogged. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.

Wrong pump rotation. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.

Element contactor defective. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.

Emergency Stop pushbutton pressed during Drying 1. Pull up Emergency Stop pushbutton.
phase.

Washer/disinfector power turned OFF during Drying 1. Turn power back ON.
phase.

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7 — Troubleshooting

7.17 ALARM# 15 SUMP RTD #2 DEFECTIVE

Condition
Sump RTD#2 signal is lost.

General Troubleshooting Additional Information

1. Press Ack on touch screen to silence buzzer and


acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Contact STERIS.

7.18 ALARM# 16 CHEMICAL INJECTED VOLUME TOO LOW

Condition
Chemical injection phase is completed and chemical volume monitored by the flowmeter is too low.

General Troubleshooting Additional Information

Cycle needs to be aborted and then restarted. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Abort touch pad to abort cycle.
3. Start new cycle and if situation reoccurs, contact
STERIS.

7.19 ALARM# 17 SUMP RTD’S VARIANCE EXCEEDS ANGE

Condition
Thermal phase is completed and temperature variance between RTD #1 and RTD #2 has exceeded +2.0 °C or -2.0 °C
for five consecutive seconds while the recirculating timer was running during the thermal phase. When this alarm is
displayed, press appropriate button on alarm screen and value of variance will be displayed.

General Troubleshooting Additional Information

Try resuming cycle. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Press Resume on touch screen to resume cycle.
3. If situation reoccurs, contact STERIS.

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7 — Troubleshooting

7.20 ALARM# 18 MOTOR OVERLOAD DETECTED

Condition
Motor contactor MSP tripped (pump or drying fan): Recirculation pump motor and/or drying fan motor overload is
tripped.

General Troubleshooting Additional Information

Acknowledge alarm. 1. Press Ack on touch screen to silence buzzer and


acknowledge alarm.
2. Contact STERIS.

7.21 ALARM# 19 MAINTENANCE DUE

Condition
Number of cycles set in Service mode for maintenance has been reached.

General Troubleshooting Additional Information

Maintenance is due. 1. Press Ack on touch screen to silence buzzer and


acknowledge alarm.
2. Contact STERIS.
3. Cycles can be run but alarm will reappear after ten
cycles. Number of cycles is determined by supervisor
and set in Service mode by service technician.

7.22 ALARM# 20 I/0 BOARD COMM. FAILURE

Condition
Communication with I/O board #1 has been lost.
NOTE: This alarm can be generated only when the application program is running (communication with I/O board was
established and then lost). If communication with I/O board is not established when control system is energized, the
application program will not start. However the outputs are turned off by the I/O board operating system.

General Troubleshooting Additional Information

Cycle needs to be aborted and then restarted. 1. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
2. Start new cycle and if situation reoccurs, contact
STERIS.

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7 — Troubleshooting

7.23 ALARM# 21 ERROR 21

Condition
This alarm means that application program has detected that contents of the non-volatile memory (Feram) is corrupted
(after a power up).

General Troubleshooting Additional Information

Acknowledge alarm. 1. Press Ack on touch screen to silence buzzer and


acknowledge alarm.
2. Contact STERIS.

7.24 ALARM# 22 EMERGENCY STOP PRESSED

Condition
Emergency Stop pushbutton was pressed.

General Troubleshooting Additional Information

Emergency Stop pushbutton was pressed. 1. Pull Emergency Stop pushbutton.


2. Press Ack on touch screen to silence buzzer and
acknowledge alarm.
3. Press Abort touch pad to abort cycle.

7.25 ALARM# 23 CHEMICAL CONTAINER 1 EMPTY

Condition
Start Cycle button is pressed and Chemical #1 low level switch is deactivated.

General Troubleshooting Additional Information

Chemical container needs to be replaced. 1. Replace chemical container 1 (refer to Section 6.9,
Replacing Chemical Container).

7.26 ALARM# 24 CHEMICAL CONTAINER 2 EMPTY

Condition
Start Cycle button is pressed and Chemical #2 low level switch is deactivated.

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7 — Troubleshooting

General Troubleshooting Additional Information

Chemical container needs to be replaced. 1. Replace chemical container 2 (refer to Section 6.9,
Replacing Chemical Container).

7.27 ALARM# 25 CHEMICAL CONTAINER 3 EMPTY

Condition
Start Cycle button is pressed and Chemical #3 low level switch is deactivated.

General Troubleshooting Additional Information

Chemical container needs to be replaced. 1. Replace chemical container 3 (refer to Section 6.9,
Replacing Chemical Container).

7.28 CLOSE DOOR(S)

Condition
Start Cycle button is pressed, all chemical levels are not low but load door or unload door (double-door washer/
disinfector) is not closed.

General Troubleshooting Additional Information

Door is open. 1. Close door(s).

7.29 FOAM IN CHAMBER

Condition
Foam in chamber.

General Troubleshooting Additional Information

Too much detergent injected. 1. Contact supervisor to adjust detergent injection


rate.
2. If situation reoccurs, contact STERIS.

Type of detergent too foamy. 1. Refer to detergent specifications for


washer/disinfector and follow detergent
manufacturer's recommendations for quantity of
detergent to be used
2. If situation reoccurs, contact STERIS.

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7 — Troubleshooting

7.30 PRINTOUT IS LIGHT OR BLANK, OR PARTS OF CHARACTERS ARE MISSING ON PRINTOUT

Condition
Printout is blank, light or characters are missing.

General Troubleshooting Additional Information

Paper not installed properly. 1. Reinstall printer paper. Refer to Section 6.10,
Changing Printer Paper Roll and Ink Cartridge
(Accessory).

Ribbon cartridge life ended. 1. Replace ribbon cartridge (refer to Section 6.10,
Changing Printer Paper Roll and Ink Cartridge
(Accessory)).

Printer defective. 1. Printer is defective. Contact STERIS.

7.31 IF PRINTER OPTION IS PRESENT: PRINTER DOES NOT WORK

Condition
Printer does not work.

General Troubleshooting Additional Information

Printer was disabled within washer/disinfector 1. Enable printer in Supervisor mode.


configuration menu.

Faulty communication connection between washer/ 1. Verify connection on both washer/disinfector and
disinfector and printer. printer sides.

Printer faulty or not connected. 1. Connect (electrical supply).


2. If situation reoccurs, contact STERIS.

7.32 IF PRINTER OPTION IS PRESENT: PRINTER PRINTOUT IS ERRATIC.

Condition
Printer printout is erratic

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7 — Troubleshooting

General Troubleshooting Additional Information

Printer dip switch setting is wrong. 1. Contact STERIS.

Missing or wrong printer driver within 1. Contact STERIS.


washer/disinfector.

7.33 LOAD COMES OUT DIRTY AT CYCLE END

Condition
Load comes out dirty at cycle end.

General Troubleshooting Additional Information

Wrong type of detergent is used. 1. Refer to washer detergent specifications and follow
detergent manufacturer’s recommendations for
quantity of detergent to be used.

Rotary spray arms clogged. 1. Clean spray arm assemblies (refer to Section 6.11,
Inspecting and Cleaning Rack Spray Arm Assemblies).

Chamber debris screen clogged. 1. Clean debris screen (refer to Section 6.4, Cleaning
Debris Screen).

Sliding water inlet within chamber not operating 1. Clean sliding water inlet and water outlet
properly. connection (refer to Section 6.5, Cleaning Water
Outlet Connection).

Irrigation ports clogged. 1. Clean irrigation ports (refer to Section 6.12,


Inspecting and Cleaning irrigation Ports on Manifold
Rack).

7.34 LOAD COMES OUT WET AT CYCLE END

Condition
Load comes out wet at cycle end.

General Troubleshooting Additional Information

Drying phase not programmed in customized cycle. 1. Program in Cycles menu of Supervisor mode.

Drying type not properly selected. 1. Select in Cycles menu of Supervisor mode.

Drying time too short. 1. Set in Cycles menu of Supervisor mode.

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General Troubleshooting Additional Information

HEPA filter clogged. 1. HEPA filter clogged. Replace HEPA filter. Contact
STERIS.

Defective drying heating elements. 1. Look at temperature during Drying phase, by


pressing Details on touch screen, to confirm no
heating takes place. Contact STERIS.

7.35 MULTI-LEVEL MANIFOLD RACK SPRAY ARM ASSEMBLIES DO NOT ROTATE DURING CYCLE.

Condition
5. Multi-level manifold rack spray arm assemblies do not rotate during cycle.

General Troubleshooting Additional Information

Spray arm cannot move without any constraint. 1. Verify if any spray arm assembly does not move
freely. If so, clean spray arm assembly (refer to
Section 6.11, Inspecting and Cleaning Rack Spray Arm
Assemblies).
2. If situation reoccurs, contact STERIS.

Spray arm assemblies not installed in original position. 1. Spray arm assemblies not installed in their original
position on multi-level manifold rack. Verify and
reinstall (refer to Section 6.11, Inspecting and
Cleaning Rack Spray Arm Assemblies).
2. If situation reoccurs, contact STERIS.

7.36 NO DISPLAY ON TOUCH SCREEN

Condition
No display on touch screen.

General Troubleshooting Additional Information

Faulty touch screen. 1. Contact STERIS.

7.37 PUMP STARTS BEFORE APPROPRIATE CHAMBER WATER LEVEL IS REACHED

Condition
Pump starts before appropriate chamber water level is reached.

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7 — Troubleshooting

General Troubleshooting Additional Information

Pressure switch not working properly. 1. Contact STERIS.

7.38 PHASE STOPS FOR NO APPARENT REASON

Condition
Phase stops for no apparent reason.

General Troubleshooting Additional Information

Turned washer OFF, then ON. 1. Turn washer/disinfector power OFF, then ON.
2. Restart process.

7.39 TOUCH SCREEN DOES NOT WORK PROPERLY

Condition
Touch screen does not work properly.

General Troubleshooting Additional Information

Faulty touch screen electrical connection. 1. Contact STERIS.

Touch screen lost calibration. 1. Contact STERIS.

Touch screen is damaged. 1. Contact STERIS.

7.40 WASHER IS NOT CALIBRATED

Condition
Washer is not calibrated.

General Troubleshooting Additional Information

New program installed: RTDs and Pumps are no longer 1. Calibrate RTDs and chemical injection pumps.
calibrated. Contact STERIS.

7.41 WATER LEAKS FROM WASHER/DISINFECTOR

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7 — Troubleshooting

Condition
Water leaks from washer/disinfector.

General Troubleshooting Additional Information

Gasket is dirty. 1. Door gasket is dirty. Clean door gasket (refer to


Section 6.6, Cleaning Door Gasket).

Piping is leaking. 1. Piping is leaking, contact STERIS.

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8 — Replacement Parts and Consumables

Replacement Parts and Consumables

To order replacement parts and/or supply products, proceed as follows:


1. Include description and part/order number as listed in Table 8-1.
2. Include model and serial numbers of the washer/disinfector on your order.
3. Send your order directly to STERIS.
Contact STERIS for recommendations on cleaning products or parts that are not listed below.
NOTE: Use only STERIS authorized parts on this equipment. Use of unauthorized parts will void the warranty.

Table 8-1. Replacement Parts and Consumables

Description Part Number

Consumables

PAPER, Printer – Single Roll (Alternate Item P117913393 – Box of Three Rolls) P764330673

CARTRIDGE, Ink (Box of Two Cartridges) P150828440

LUBRICANT, Peristaltic Pump P117950599

FILTER, HEPA, 250 mm X 250 mm X 50 mm 10009328

USB Key, Pre-Formatted, FAT32 129383729

Replacement Parts

To find and order replacement parts, go to shop.steris.com.


NOTE: Washer/disinfector serial number is required to filter parts specific to your washer/disinfector.

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9 — Software Code Copyright

Software Code Copyright

/*
* Copyright (c) 1998, 2002 The NetBSD Foundation, Inc.
* All rights reserved.
*
* This code is derived from software contributed to The NetBSD Foundation
* by Lennart Augustsson (lennart@augustsson.net) at
* Carlstedt Research & Technology.
*
* Redistribution and use in source and binary forms, with or without
* modification, are permitted provided that the following conditions
* are met:
* 1. Redistributions of source code must retain the above copyright
* notice, this list of conditions and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright
* notice, this list of conditions and the following disclaimer in the
* documentation and/or other materials provided with the distribution.
* 3. All advertising materials mentioning features or use of this software
* must display the following acknowledgement:
* This product includes software developed by the NetBSD
* Foundation, Inc. and its contributors.
* 4. Neither the name of The NetBSD Foundation nor the names of its
* contributors may be used to endorse or promote products derived
* from this software without specific prior written permission.
*
* THIS SOFTWARE IS PROVIDED BY THE NETBSD FOUNDATION, INC. AND CONTRIBUTORS
* ``AS IS'' AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED
* TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
* PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE FOUNDATION OR CONTRIBUTORS
* BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR
* CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF
* SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS
* INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN
* CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE)
* ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE
* POSSIBILITY OF SUCH DAMAGE.
*/

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Operator Manual AMSCO® 2532 10041925_M
STERIS Corporation
5960 Heisley Road
Mentor, OH 44060-1834 • USA
440-354-2600 • 800-548-4873

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