ES-1019659182-0010 New International Airport Rwanda - WTCC10 PANEL TEST REPORT - R0

Inspection Points Program
Manufacturing of Electrical and Electronic Equipment

PPI (Inspection Points Program)
Project NEW RWANDA INTERNATIONAL AIRPORT SST Reference AIRPORT
Project PEP ES-1019659182-0010 Serial No. ES1019659182-0010_30
Equipment WATCH TOWER CONTROL PANEL 10
Order ETF Y1826277_ED_WTCC1 Order PPD NOT APPLY
Client
Subcontractor Schneider
Inspection / Test Inspection Agency
Reference Documents Verification Verification Verification
Control Type: Check to Carry Out Name, Date, and Signature Name, Date, and Signature Name, Date, and Signature
1. Verification of the Scope of Supply

Doc. Reference 1 EACSP-MNF-000000-PRC-ECIPE00-ES-R00 Point 2.6.1.
Type of Control Workshop Order No. 4507479635
100%
2. Verification of Assembly and Cabling

Order ETF Y1826277_ED_WTCC1
DEF/MEF ETF According to Appendix 1
IVFabricación According to Appendix 3
100%
3. Stamp or Continuity Test

Type of Control Test
IVFabricación According to Appendix 3 100%
4. Dielectric stiffness
5. Electrical Insulation
6. Procedure for Availability Testing (PPD)

Order PPD NOT APPLY
DEF/MEF PPD According to Appendix 2
IVFabricación According to Appendix 3
Type of Control Test 100%
Space reserved for recording results

Stamping Electrical Insulation Dielectric stiffness
Circuits
Equipment Used Equipment Used V Applied MΩ Measured Equipment Used V Applied Time
Dates of Last Calibration

Equipment Used Calib. Date Equipment Used Calib. Date Equipment Used Calib. Date Equipment Used Calib. Date
Observations
ES-1019659182-0010 New International Airport Rwanda PANEL TEST REPORT
Internal
#
RCT I (Traceability Record I)
Item Name Manufacturer Reference Serial No..
SW1 Managed Fast/Gigabit Ethernet Gazelle S1020 RAISECOM S1020I-2GF-4GE-GL-AC

SW2 Managed Fast/Gigabit Ethernet Gazelle S1020 RAISECOM S1020I-2GF-4GE-GL-AC
HMIP63G10N408N3N00 +
HMI/WT1 Panel PC 19" BOX Harmony P6 Schneider Electric HMIDM6800WC
BCU/WT_Hue High-performance CPU Schneider Electric M588220002_A2.B1
BCU/WT_DIDO1 Digital Input and Digital Output Module Schneider Electric M572420002
BCU/WT_DIDO2 Digital Input and Digital Output Module Schneider Electric M572420002
FA1 Power supply unit. Input 110, Output 24 V DC/5 A Phöenix Contact TRIO-PS-2G/1AC/24DC/5
FA2 Power supply unit. Input 110, Output 24 V DC/5 A Phöenix Contact TRIO-PS-2G/1AC/24DC/5
Subcontractor Schneider Client / Inspection Agency

Verification Verification Verification
Name, Date, and Signature Name, Date, and Signature Name, Date, and Signature
# Internal
DEF/MEF of the ETF (Deviations/Modifications to the Manufacturing Technical Specifications)
Appendix
Explanatory
Incident No. Details/s or Sheet(s)
Subject Solution Adopted
Red Mine
Page/s
YES/NO
ETF

Internal
#
DEF/MEF Detail/s on Page "XXX" of the ETF
-0010 New International Airport Rwanda PANEL TEST REPORT
#Internal
-0010 New International Airport Rwanda PANEL TEST REPORT
#Internal
#Internal
PID (Availability Inspection Points of the PPD)

Order ETF Y1826277_ED_WTCC1 Order PPD
Subcontractor Schneider Client

Inspection Agency
1. Verification of the Scope of Supply and Previous Procedures
100%
2. Verification of Supply Circuits
100%
3. Verification of Communications
100%
4. Verification of I/O points
100%
5. Verification of the Supply Identification
100%
Space reserved for recording results

Equipment Used Brand/Model Serial No.. Date of Last Calibration
Observations
Internal
#
Workshop Checklist
CLT (Program of Verification Points)
Checklist - Manufacturing of Electrical and Electronic Equipment
No. Verification √ Observations
1 Verification of Colour and texture of the enclosure
2 Verification of Colour and texture of devices and ducts (Halogen-free or PVC)
3 Verification of Defects (dents, stains, scratches), especially for stainless.
Verification of cable entry: Position and placement of transfer plates, removable or non-
4 removable, no. of orifices, type of stuffing box, cable guide, etc...
5 Verification of transport and anchoring accessories (lugs, bolts, frames)
Verification of Doors and closing mechanisms: opening and closing lever, type of lock, plan
6 holder
7 Verification of the direction and degree of openness for Doors and frame
Verification of identification and traceability, colour, finish, and position according to ETF,
8 logos and other adhesives defined in the ETF
9 Verification of Plates and/or mounting panels: arrangement of ducts, DIN rails, chassis, etc.
Verification of the item Assembly: Complete equipment according to ETF, all equipment well-
10 attached or firm (no loose pieces)
11 Verification of item Assembly: Firm attachment of all elements.
12 Verification of interior Cleanliness: absence of the remains of cables, shavings, screws.
13 Verification of cabling inside ducts: well combed, not crossed
14 Verification of cabling inside ducts: there are not cables inside reserved ducts.
15 Verification of the placement of the Luminaire, door switches according to the ETF
Verification of the tightness of Block terminal connections, communication connectors (RJ45,

17 OF, etc..) grounding protection
20 Verification of the Grounding for doors, roof, and lateral panels
21 Verification of the Grounding for mounting plates and/or panels
22 Verification of Grounding for the chassis or mechanical parts of electrical equipment (F.A.)
Verification of couplers (colour, letter size, legibility, order of identification "Source-

23 Destination" or "Destination-Origin" according to ETF.
Verification of the Numbering of terminal blocks including those with special identification
24 such as the PE (all according to the ET).
Verification of Corrugated Tubes: When opening and closing they do not rub against the
25 metal parts, the length is correct without forcing cables, etc.

Internal
#
Workshop Checklist
Internal
#
Workshop Checklist
Verification of Communications Connectors: colours, with plastic or metallic casing, with or

26 without sleeve, long or short sleeve...
Verification of supply cables for main equipment (cable size and colour, correct connection to
27 equipment according to ETF, etc...)
Verification of photographic report (photos with door closed of all the sizes, photo of serial no.
28 top-down photos of cabinet devices etc...)
Verification that there are enough cables, no tension nor paths that damage the cabling
29
(especially when there is F.O.)
30 Verification that there are no points or conductive parts exposed to the air
31 Verification of a single grounding connection per screw
Verification of the possibility of access and re-cabling of devices with a difficult mechanical
32
position in the cabinet.
Verification of cabinets with Rack 19" of attachment for equipment with a large depth, tie, or
33
attachment on the back without the possibility of vibration or breakage during transport.
34 Verification that there are not three or more cables on any device electrical connection
35 Verification of door retainers or pivoting lever (if applicable)
36 Verification of the place of fuses in the case of block terminals with fuse or fuse holder N.A.
Verification of power strip bridge according to ETF and/or special terminal blocks such as
37
disconnect, fuse holder, with diode etc.
38 Verification of correct operation of circuit breakers and differentials.
39 Verification of the label with Cabinet Serial No.
40 Verification of Schneider Logo
Verification of the moveable parts in the cabinet (removable trays, articulated arms,
41
corrugated tubes, doors, etc...)
42 Verification of Quality Documentation (in RCT correct Project Name, PEP, etc...)
43 Verification of Quality Documentation (Testing equipment and valid calibration certificate)
44
45

Internal
#
Workshop Checklist
Internal
#
Workshop Checklist
46 Point to point test
47
48
49 Power Supply Battery 1 circuits
50 Power Supply Battery 2 circuits
51 Power Supply ac circuits
52 SW1 power supply
53 SW1 communication cables
54 SW2 power supply
55 SW2 communication cables
56 SAITEL power supply
57 SAITEL dc circuits (digital iNputs)
58 SAITEL digital outputs
59 SAITEL communication cables
60 HMI power supply
61 HMI communication cables
62 Patch PANEL communication cables
63
64
65

Internal
#
Workshop Checklist
Internal
#
Workshop Checklist
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
Internal
#
Workshop Checklist

Internal
#

ES-1019659182-0010 New International Airport Rwanda - WTCC10 PANEL TEST REPORT - R0

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Inspection Points Program

Manufacturing of Electrical and Electronic Equipment

1. Verification of the Scope of Supply

2. Verification of Assembly and Cabling

3. Stamp or Continuity Test

6. Procedure for Availability Testing (PPD)

Space reserved for recording results

Dates of Last Calibration

ES-1019659182-0010 New International Airport Rwanda PANEL TEST REPORT

Item Name Manufacturer Reference Serial No..

SW1 Managed Fast/Gigabit Ethernet Gazelle S1020 RAISECOM S1020I-2GF-4GE-GL-AC

Subcontractor Schneider Client / Inspection Agency

ES-1019659182-0010 New International Airport Rwanda PANEL TEST REPORT

Subcontractor Schneider Client / Inspection Agency

ES-1019659182-0010 New International Airport Rwanda PANEL TEST REPORT

DEF/MEF Detail/s on Page "XXX" of the ETF

-0010 New International Airport Rwanda PANEL TEST REPORT

DEF/MEF Detail/s on Page "XXX" of the ETF

-0010 New International Airport Rwanda PANEL TEST REPORT

DEF/MEF Detail/s on Page "XXX" of the ETF

ES-1019659182-0010 New International Airport Rwanda PANEL TEST REPORT

Project NEW RWANDA INTERNATIONAL AIRPORT SST Reference AIRPORT

Subcontractor Schneider Client

1. Verification of the Scope of Supply and Previous Procedures

2. Verification of Supply Circuits

4. Verification of I/O points

5. Verification of the Supply Identification

Space reserved for recording results

ES-1019659182-0010 New International Airport Rwanda PANEL TEST REPORT

Project NEW RWANDA INTERNATIONAL AIRPORT SST Reference AIRPORT

Project PEP ES-1019659182-0010 Serial No. ES1019659182-0010_30

Equipment WATCH TOWER CONTROL PANEL 10

Order ETF Y1826277_ED_WTCC1

Checklist - Manufacturing of Electrical and Electronic Equipment

No. Verification √ Observations

1 Verification of Colour and texture of the enclosure

2 Verification of Colour and texture of devices and ducts (Halogen-free or PVC)

3 Verification of Defects (dents, stains, scratches), especially for stainless.

5 Verification of transport and anchoring accessories (lugs, bolts, frames)

11 Verification of item Assembly: Firm attachment of all elements.

12 Verification of interior Cleanliness: absence of the remains of cables, shavings, screws.

13 Verification of cabling inside ducts: well combed, not crossed

Verification of the tightness of Block terminal connections, communication connectors (RJ45,

20 Verification of the Grounding for doors, roof, and lateral panels

21 Verification of the Grounding for mounting plates and/or panels

Verification of couplers (colour, letter size, legibility, order of identification "Source-

Subcontractor Schneider Client / Inspection Agency

Project NEW RWANDA INTERNATIONAL AIRPORT SST Reference AIRPORT

Project PEP ES-1019659182-0010 Serial No. ES1019659182-0010_30

Equipment WATCH TOWER CONTROL PANEL 10

Order ETF Y1826277_ED_WTCC1

ES-1019659182-0010 New International Airport Rwanda PANEL TEST REPORT

Project NEW RWANDA INTERNATIONAL AIRPORT SST Reference AIRPORT

Project PEP ES-1019659182-0010 Serial No. ES1019659182-0010_30

Equipment WATCH TOWER CONTROL PANEL 10

Order ETF Y1826277_ED_WTCC1

Checklist - Manufacturing of Electrical and Electronic Equipment

No. Verification √ Observations

Verification of Communications Connectors: colours, with plastic or metallic casing, with or

31 Verification of a single grounding connection per screw

35 Verification of door retainers or pivoting lever (if applicable)

38 Verification of correct operation of circuit breakers and differentials.

39 Verification of the label with Cabinet Serial No.