Professional Documents
Culture Documents
DFMEA
DFMEA
L
Item / Potential Causes/
Potential Failure Mode Potential Effects of Failure SEV A OCC
Function Mechanisms of failure
S
S
Sometimes showing
values
malfunctioning over the
period
Results variation is lesser
than tolerance
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Results variation is lesser NHA – inaccurate trigger of event at hardware 8
than tolerance assemly stage/ Loss of primary function
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Load data for No change in the load NHA –No event will be generated if there is any at 8
immediate event hardware assemly stage/ Loss of primary function
as well as
cumulative load is
provided Customer – No Effect as of now but need to be 8
captured (it is loss of primary function if it gets
captured)
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
getting values lesser NHA –No event or event savirity will not be 8
than actual load generated at hardware assemly stage/ Loss of
primary function.
Legal : 10
Legal Action: loss of revenue & reputation.
there may loss in the NHA - No signal at hardware assemly stage/ Loss of 10
data packets in between priamary function
due to wireless network
Customer – will get alert over email or SMS about 10
system as well as pysically on site there will be
indication.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 2
Legal Action:
Device should be Damaged enclouser due NHA – Ingress Damage at hardware assemly stage/ 10
water / humidity / to heavy object falls on it Loss of priamary function
damage proof / damaaged due to
and should be water / humidity entry. It Customer: will get alert over email or SMS about 10
easy to carry and has not handle to carry system as well as pysically on site there will be
indication.
installation..
End user – Warning detection function fails, loss of 10
primary function.
Device should No hole for anchor NHA – Cannot fit / install to system, No signal / 10
pass anchor rod function at hardware assemly stage/ Loss of
priamary function
all the way
accross through
device hole. Customer: It is captured. 10
End user – 10
Safety and Regulatory - 10
Legal : Legal Action: 10
hole is present but given NHA – Cannot fit / install properly to system, No 8
diameter are inaccurate. signal / function at hardware assemly stage/ Loss
of priamary function
Customer: It is captured. 8
End user – 8
Safety and Regulatory - 8
Legal : Legal Action: 8
Prevention Detection
1. Sensor Non-Functional 3 1
1. Sensor Failure 3 2
1. Calibration Failure 3 1
2. Installation Failure 3 1
1
1. Calibration Failure 3 3
2. Sensor Failure 3 3
1. Sensor Failure 3 2
2. Caibration Failure 2 2
1. Network Failure 4 1
2. Internet Failure 3 1
3. Power Failure 3 1
1. Design Failure 4 1
2. Communication Failure 4 1
3. Network Failure 4 1
1
1
1. Internet Failure 3 1
2. Network Failure 2 1
1. Sensor Failure 3 2
2. Network Failure 3 2
3. Internet Failure 3 2
1. Sensor Failure 3 1
2. Software Failure 3 1
3. Calibration Failure 2 1
1. Software Failure 2 1
1
1
1. Sensor Failure 3 3
2. Calibration Failure 4 3
1. Network Failure 3 3
2. Internet Failure 3 3
1. Design Failure 3 3
2. Sensor Failure 3 3
3. Calibration Failure 2 3
1. Calibration Failure 3 3
2. Software Failure 3 3
3
1. Sensor Failure 3 2
2. Calibration Failure 2 2
1. Battery Failure 3 1
1. Battery Failure 3 1
2. BMS Failure 3 1
1. Battery Failure 3 1
2. Design Failure (Battery Damage) 3 1
1. BMS Failure 3 1
1. Battery Failure 2 1
1. Design Failure 4 1
2. Human Interference 4 1
1. Design Failure 3 1
2. Human Interference 3 1
1. Design Failure 1 1
1
1
1
1
1. Design Failure 1 1
1
1
1
1
1. Design Failure 1 1
1
1
1
1
1. Design Failure 4 3
2. Process Failure 6 3
1. Process Failure 6 2
2. Design Failure 4 2
2
DFMEA Action results
End user - Warning detection function fails, loss of 8 3. Battery / Power Failure 3
primary function.
Legal : 10
Legal Action: loss of revenue & reputation.
NHA - incorrect value at hardware assemly stage/ 10 1. Calibration Failure 3
Loss of priamary function
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Customer – will get alert over email or SMS about 8 2. Communication Failure 4
system as well as pysically on site there will be
indication.
Legal : 10
Legal Action: loss of revenue & reputation.
Customer – will get alert over email or SMS about 10 2. Network Failure 2
system as well as pysically on site there will be
indication.
Legal : 10
Legal Action: loss of revenue & reputation.
Customer – will get alert over email or SMS about 10 2. Network Failure 3
system as well as pysically on site there will be
indication.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
End user – Warning detection function fails, loss of 10 3. Design Failure (Cable Side) 4
primary function.
Legal : 10
Legal Action: loss of revenue & reputation.
Customer – will get alert over email or SMS about 10 2. Internet Failure 3
system as well as pysically on site there will be
indication.
End user – Warning detection function fails, loss of 10
primary function.
Safety and Regulatory - 10
loss of lives & loss of property without warning,
Legal : 10
Legal Action: loss of revenue & reputation.
Customer – will get alert over email or SMS about 10 2. Sensor Failure 3
system as well as pysically on site there will be
indication.
Legal : 10
Legal Action: loss of revenue & reputation.
Legal : 10
Legal Action: loss of revenue & reputation.
Customer â will get alert over email or SMS about 8 2. Calibration Failure 2
system as well as pysically on site there will be
indication.
Legal : 10
Legal Action: loss of revenue & reputation.
Customer â will get alert over email or SMS about 10 2. Wire / Design Failure 4
system as well as pysically on site there will be
indication.
Legal : 10
Legal Action: loss of revenue & reputation.
Customer â will get alert over email or SMS about 10 2. BMS Failure 3
system as well as pysically on site there will be
indication.
Legal : 10
Legal Action: loss of revenue & reputation.
Customer : will get alert over email or SMS about 8 2. Design Failure (Battery Da 3
system as well as pysically on site there will be
indication.
End user – Warning detection function fails, loss of 8 3. Incorrect Power Profiling 2
primary function.
Legal : 10
Legal Action: loss of revenue & reputation.
NHA – Higher current spur at hardware assembly 2 1. BMS Failure 3
stage / No loss of primary function.
Customer: 2
Legal : 2
Legal Action:
Customer: will get alert over email or SMS about 10 2. Human Interference 4
system as well as pysically on site there will be
indication.
End user – Warning detection function fails, loss of 10
primary function.
Customer: will get alert over email or SMS about 10 2. Human Interference 3
system as well as pysically on site there will be
indication.
Customer: It is captured. 10
End user – 10
Safety and Regulatory - 10
Legal : Legal Action: 10
Customer: It is captured. 8
End user – 8
Safety and Regulatory - 8
Legal : Legal Action: 8
Customer: It is captured. 8
End user – 8
Safety and Regulatory - 8
Legal : Legal Action: 8
NHA – Difficult Maintenance process. 8 1. Design Failure 4
Customer: will get alert over email or SMS about 8 2. Process Failure 6
maintainance of system as well as pysically on site
there will be indication.
Customer: will get alert over email or SMS about 8 2. Design Failure 4
maintainance of system as well as pysically on site
there will be indication.
Prevention Detection
1. Standard Make & Certified components 1. Controller is programmed to detect 3 1. Eliminate wiring and build
2. Minimal wiring and report circuit failure completely wireless circuit
structure inside 3. QC and Lab
Check before integration
4. System testing before and
after fabrication for performance and data
flow
1. Standard Make & Branded Batteris 2. 1. Fixed Battery enclosure and 1 1. Use of Lithium Ion or
Alkaline and leak proof batteries connectors Sodium Ion Batteries
1. Use of reliable communication protocol 1. External Antenna 1 1. Use of Silicon coated
like a Bluetooth 2. Antenna antenna heads to minimise
and Receiver white listed connect climate related damage
1. Use of Sensor with specific application, 1. BOM selection criterion is well defined 1
specifications and standard make.
2
1. Evolved and Calibrated Algorithm 1. Peer Testing Procedure 2 1. Coninued testing of
2. Stringent Lab Testing with Third 2. Pre-set calbration Sensors with the help of
Party Labs involved 3. Comaprison with matching registered labs
with alternate platform
1. Specific Angles and Alignment for 1. QC and Lab Testing after 1
Sensors 2. fabrication
Cutomised Box Design
1
1Power suppy to each component and 1. Raw Machine data delivers the 1
system performance is tested and power supply status on a realtime
verified after the power profiling basis.
procedure and reports are documneted
1
1. Power supply to each component 1. Raw Machine data delivers the 1
and system performance is tested after power supply status on a realtime
the power profiling procedure and basis.
reports are documneted
1. Device has been made rugged and 1. Controller detects impact and loss 1
tamper resistant of signal going out of range
1. Device has been made rugged and 1. Controller detects loss of signal 1
tamper resistant
1
1
1
1
1
1
1
1
1
1
1
1
1. Design and Fabrication are adhering 1. Detectable due to manual 3
to specifications and project presence during the installation
requirements e.g. 'handle' at the top 2.
Specific tools for the project during
installation and maintenance.
2
Responsibility & target DFMEA Action results
completion date