MR415LAGUNA6 Air Conditioning

6 Air conditioning
61A HEATING
62A AIR CONDITIONING
X91
AUGUST 2009 EDITION ANGLAISE
"The repair procedures given by the manufacturer in this document are based on the All rights reserved by Renault.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part reference
The procedures may be modified as a result of changes introduced by the manufacturer in numbering system is forbidden without the prior written authority of Renault.
the production of the various component units and accessories from which the vehicles are
constructed".
© Renault s.a.s 2007

LAGUNA III - Section 6 ContentsPages
LAGUNA III - Section 6
Contents
Pages
61A HEATING 61A HEATING
Cabin filter: Removal - Mixing motor: Removal -

Refitting 61A-1 Refitting 61A-41
Rear air distribution duct: Distribution motor: Removal -

Removal - Refitting 61A-3 Refitting 61A-47
Distribution unit: Removal - Passenger compartment

Refitting 61A-5 temperature sensor:
Removal - Refitting 61A-55
Heater matrix: Removal -
Refitting 61A-11 Humidity sensor: Removal -
Refitting 61A-56
Fan assembly: Removal -
Refitting 61A-16 Solar radiation sensor:
Fan assembly: Cleaning 61A-20
Toxicity sensor: Removal -
Heating resistor relays: Refitting 61A-58
Heating resistors: Removal -

Refitting 61A-27
Passenger compartment fan
assembly control unit:
Air conditioning: Precautions
for the repair 62A-1
Control panel: Removal -
Air conditioning: Parts and
Refitting 61A-34
consumables for the repair 62A-2
Front side air distribution
Air conditioning: Check 62A-3
duct: Removal - Refitting 61A-35
Refrigerant circuit: Check 62A-6
Front footwell air distribution
duct: Removal - Refitting 61A-36 Refrigerant circuit: Draining -
Filling 62A-7
Recirculation motor:
Removal - Refitting 61A-38 Condenser: Removal -
Refitting 62A-10
Demisting motor: Removal -
Refitting 61A-40 Dehydrator reservoir:
Contents
Dehydrator reservoir filter:

Compressor: Removal -
Refitting 62A-21
Expansion valve: Removal -

Refitting 62A-29
Evaporator: Removal -
Refitting 62A-45
Evaporator: Cleaning 62A-46
Condenser - expansion valve

connecting pipe: Removal -
Refitting 62A-47
Expansion valve -
intermediate pipe connecting
pipe at the expansion valve
outlet: Removal - Refitting 62A-63
Pressure sensor: Removal -

Refitting 62A-77
Evaporator sensor: Removal

- Refitting 62A-78
Exterior air temperature

sensor: Removal - Refitting 62A-80
Compressor - condenser
connecting pipe: Removal -
Refitting 62A-82
Compressor - intermediate
pipe connecting pipe:
Air conditioning computer:

HEATING
Cabin filter: Removal - Refitting 61A
REMOVAL II - REMOVAL OPERATION FOR PART
CONCERNED
I - REMOVAL PREPARATION OPERATION

a Disconnect the battery (see Battery: Removal - Re-
fitting) (MR 415, 80A, Battery).
a Remove:
- the glovebox (see Glovebox: Removal - Refit-
ting) (MR 416, 57A, Interior equipment),
- the front footwell air distribution duct (see 61A,
Heating, Front footwell air distribution duct:
Removal - Refitting, page 61A-36) .
122556
a Unclip the cabin filter access flap (1) .
a Remove the cabin filter access flap.
Note:
Foreign bodies (leaves, insects etc.) are likely to
accumulate in the cabin filter. Remove the filter
with care so as to prevent foreign bodies getting
into the evaporator.
122541 a Check for foreign bodies in the cabin filter housing,
a Remove the refrigerant pipe from the glovebox. and clean thoroughly if necessary.
a Remove the passenger compartment filter.
REFITTING
I - REFITTING PREPARATIONS OPERATION

a parts always to be replaced: Cabin filter (30,02,
01,14).
Note:
The “TOP” marks must be on top of the filters
and the arrows must be pointing towards the
evaporator.
61A-1
HEATING
Cabin filter: Removal - Refitting 61A
II - REFITTING OPERATION FOR PART
CONCERNED
122551
a Refit:
- the two passenger compartment After-Sales filters
(1) and (2) according to the arrows (3) then (4) ,
- the cabin filter access flap.
a Clip the access flap onto the cabin filter.
III - FINAL OPERATION.

a Refit the refrigerant pipe to the glovebox.
a Refit:
Removal - Refitting, page 61A-36) ,
ting) (MR 416, 57A, Interior equipment).
a Connect the battery (see Battery: Removal - Refit-
ting) (MR 415, 80A, Battery).
61A-2
HEATING
Rear air distribution duct: Removal - Refitting 61A
ELECTRONIC PARKING BRAKE or FOOT BRAKE MANUAL CONTROL
REMOVAL 2 - Rear right-hand air distribution duct

a Remove:
REMOVAL PREPARATION OPERATION - the front passenger seat (see Complete front
seat: Removal - Refitting) (MR 416, 75A, Front
a Disconnect the battery (see Battery: Removal - Re- seat frames and runners),
fitting) (MR 415, 80A, Battery). - the front door sill lining (see Front door sill lining:
Removal - Refitting) (MR 416, 71A, Body internal
a Remove the centre console (see Centre console: trim),
Removal - Refitting) (MR 416, 57A, Interior equip-
ment). - the carpet retaining clip.
a Partially fold back the carpet towards the rear of the
vehicle.
1 - Rear left-hand air distribution duct
a Remove:
- the driver's seat (see Complete front seat: Re-

moval - Refitting) (MR 416, 75A, Front seat
frames and runners),
- the front door sill lining (see Front door sill lining:
trim),
- the carpet retaining clip.
a Partially fold back the carpet towards the rear of the

vehicle.
122529
a Remove:
- the rear right-hand air distribution duct clip (2) ,
- the rear right-hand air distribution duct.
122528
a Remove:
- the rear left-hand air distribution duct clip (1) ,
- the rear left-hand air distribution duct.
61A-3
HEATING
Rear air distribution duct: Removal - Refitting 61A
ELECTRONIC PARKING BRAKE or FOOT BRAKE MANUAL CONTROL
3 - Central air distribution duct 2 - Rear right-hand air distribution duct
a Refit:
ELECTRONIC PARKING BRAKE - the rear right-hand air distribution duct,
- the rear right-hand air distribution duct clip,
- the carpet,
- the carpet retaining clip,
trim),
- the front passenger seat (see Complete front
seat: Removal - Refitting) (MR 416, 75A, Front
seat frames and runners).
3 - Central air distribution duct
ELECTRONIC PARKING BRAKE

a Refit:
- the central air distribution duct,
- the central air distribution duct clip.
122527
a Remove:
- the central air distribution duct clip (3) ,

- the central air distribution duct. II - FINAL OPERATION.
a Refit the centre console (see Centre console: Re-
moval - Refitting) (MR 416, 57A, Interior equip-
ment).
REFITTING ting) (MR 415, 80A, Battery).
I - REFITTING OPERATION FOR PART

CONCERNED
1 - Rear left-hand air distribution duct
a Refit:
- the rear left-hand air distribution duct,
- the rear left-hand air distribution duct clip,

- the carpet,
- the carpet retaining clip,
trim),
- the driver's seat (see Complete front seat: Re-
moval - Refitting) (MR 416, 75A, Front seat
frames and runners).
61A-4
HEATING
Distribution unit: Removal - Refitting 61A
Special tooling required
REMOVAL
Ms. 583 Pipe clamps. I - REMOVAL PREPARATION OPERATION
Equipment required a
WARNING
refrigerant charging station
Consult the device's operating manual to avoid
incorrect use.
Tightening torquesm
Drain the refrigerant circuit using the refrigerant
expansion valve - com- 8 N.m charging station (see 62A, Air conditioning, Re-
pressor connecting pipe frigerant circuit: Draining - Filling, page 62A-7) .
bracket bolt on the
expansion valve a Disconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
expansion valve - con- 8 N.m
denser connecting pipe
bracket bolt on the F4R or K4M or K9K or M4R or M9R
expansion valve
air filter unit air outlet 5.5 N.m

pipe clip on the throttle
valve
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 62A, Air conditioning, Air condition-
ing: Precautions for the repair, page 62A-1) .
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit. 122548
a Fit the (1) (Ms. 583) on the heater matrix pipes.
a Disconnect the heater matrix pipes.

WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
a Remove:
- the windscreen wiper arms (see Windscreen wip-

er arm: Removal - Refitting) (85A, Wiping -
Washing),
- the scuttle panel grille (see Scuttle panel grille:

Removal - Refitting) (56A, Exterior equipment),
- the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment).
61A-5
HEATING
V4Y
135417
a Fit the (4) (Ms. 583) on the heater matrix pipes.

133471
a Disconnect the brake servo non-return valve (2) a Disconnect the heater matrix pipes.
from the intake distributor.
a Unclip the brake servo non-return valve pipe on the
air filter unit air outlet pipe.
a Loosen the clip (3) on the air filter unit air outlet pipe
on the throttle valve. V9X
a Move aside the air filter unit air outlet pipe on the a Remove the air filter unit (see Air filter unit: Re-
throttle valve. moval - Refitting) (12A, Fuel mixture).
135418
a Fit the tool (5) (Ms. 583) on the coolant pipes.
61A-6
HEATING
- the expansion valve - condenser connecting pipe
bracket bolt on the expansion valve.
a Disconnect:
- the expansion valve - compressor connecting pipe
on the expansion valve,
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.
a Remove:
135420 a Insert the blanking plugs.

a Unclip the electrical wiring at (6) . a Unclip the heat shield.
a Remove the bolt (7) from the max fuse box.

WARNING
a Move the max fuse box in the direction of the arrow.
To prevent the surrounding components from
overheating, do not damage (tear, pierce, bend,
etc.) a heat shield.
Any damaged heat shields must be replaced.
a Remove the heat shield.

a Remove:
- the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment),
- the dashboard cross member (see Dashboard
cross member: Removal - Refitting) (42A, Upper
front structure).
135419
a Fit the tool (8) (Ms. 583) on the coolant pipes.
a Disconnect the heater matrix pipes.
a Remove:
bracket bolt on the expansion valve,
61A-7
HEATING
II - OPERATION FOR REMOVAL OF PART - the heater matrix,
CONCERNED
- the heating resistor relay housing,
- the heating resistor,
- the passenger compartment blower unit control
unit,
- the recirculation motor,
- the demisting motor,
- the air mixing motor,
- the distribution motor,
- the toxicity sensor,
- the evaporator sensor,
- the climate control computer.
REFITTING
I - REFITTING PREPARATION OPERATION

122529 a Always replace the connecting pipe seals.
a Unclip the rear air distribution ducts (9) from the dis- a Refit the following components onto the distribution
tribution unit.
unit:
- the cabin filter,
- the passenger compartment blower unit,
- the heater matrix,
- the heating resistor relay housing,
- the heating resistor,
- the passenger compartment blower unit control
unit,
- the recirculation motor,
- the demisting motor,
- the air mixing motor,
- the distribution motor,
- the toxicity sensor,
- the evaporator sensor,
122545
a Disconnect the connector (10) .

a Move the electrical wiringto one side. CONCERNED
a Remove the distribution unit. a Refit the distribution unit.
a Remove the following components from the distribu- a Fit the electrical wiring.
tion unit:
a Connect the connector (10) .
- the cabin filter,
a Clip the rear air distribution ducts onto the distribu-
- the passenger compartment blower unit, tion unit.
61A-8
HEATING
III - FINAL OPERATION
a Refit: F4R or K4M or K9K or M4R or M9R

a Remove the tool (1) (Ms. 583) from the heater ma-
- the dashboard cross member (see Dashboard trix pipes.
cross member: Removal - Refitting) (42A, Upper
front structure), a Connect the heater matrix pipes.
- the dashboard (see Dashboard: Removal - Refit-

ting) (57A, Interior equipment).
V4Y
WARNING
Do not remove the blanking plugs from each a Remove the tool (Ms. 583) from the heater matrix
component until the last moment. pipes.
Also, do not remove the components from their a Connect the heater matrix pipes.
packaging until they are to be fitted to the vehi- a Refit the air filter unit air outlet pipe on the throttle
cle. valve.
a Torque tighten the air filter unit air outlet pipe clip
a Remove the blanking plugs.
on the throttle valve (5.5 N.m).
a Fit new seals to the connecting pipes. a Clip the brake servo non-return valve pipe on the air
filter unit air outlet pipe.
a Lubricate the seals with air conditioning oil to facili-
tate fitting (see 62A, Air conditioning, Air condi- a Connect the brake servo non-return valve on the in-
tioning: Parts and consumables for the repair, take distributor.
page 62A-2) .
WARNING
To avoid any leaks, check that the pipe surface is V9X
sound before positioning the new seal. The sur- a Remove the tool (Ms. 583) from the heater matrix
face must be clean and scratch free. pipes.
a Connect: a Connect the heater matrix pipes.

a Fit the max fuse box.
on the expansion valve, a Refit the max fuse box bolt.
a Clip on the electrical wiring.
on the expansion valve, a Refit the air filter housing (see Air filter unit: Re-
moval - Refitting) (12A, Fuel mixture).
a Refit:

bracket bolt on the expansion valve, a Connect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
bracket bolt on the expansion valve. a Perform the following operations:
a Tighten to torque: - fill up and bleed the cooling system (see Cooling
system: Draining - Refilling) (19A, Cooling),
- the expansion valve - compressor connecting - fill the refrigerant circuit using the refrigerant
pipe bracket bolt on the expansion valve (8 charging station (see 62A, Air conditioning, Re-
N.m), frigerant circuit: Draining - Filling, page 62A-7) .
- the expansion valve - condenser connecting a Check there are no leaks using the electronic de-
pipe bracket bolt on the expansion valve (8 tector (see 62A, Air conditioning, Refrigerant cir-
N.m), cuit: Check, page 62A-6) .
61A-9
HEATING
a Fit the heat shield.
a Clip the heat shield.
a Refit:
ting) (56A, Exterior equipment),
Removal - Refitting) (56A, Exterior equipment),
er arm: Removal - Refitting) (85A, Wiping -
Washing).
a Check that the air conditioning system is operating
correctly (see 62A, Air conditioning, Air condi-
tioning: Check, page 62A-3) .
61A-10
HEATING
Heater matrix: Removal - Refitting 61A
V4Y
Ms. 583 Pipe clamps.
Tightening torquesm
air pipe clip on the throt- 5.5 N.m

tle valve
REMOVAL

F4R or K4M or K9K or M4R or M9R
133471
a Disconnect the brake servo non-return valve from
the intake distributor.
a Unclip the brake servo non-return valve hose on the
air filter unit air outlet pipe.
a Loosen the clip on the air filter unit air outlet pipe on
the throttle valve.
a Move aside the air filter unit air outlet pipe on the
throttle valve.
122548
a Fit the (Ms. 583) on the heater matrix pipes.
61A-11
HEATING
135417 135420
a Fit the (Ms. 583) on the heater matrix pipes. a Unclip the electrical wiring at (6) .
a Remove the bolt (7) from the max fuse box.
a Move the max fuse box in the direction of the arrow.
V9X
a Remove the air filter unit (see Air filter unit: Re-
135419
a Fit the tool (Ms. 583) on the coolant pipes.
135418
a Fit the tool (Ms. 583) on the coolant pipes.
61A-12
HEATING
a Remove:
- the dashboard lower trim (see Dashboard lower RIGHT-HAND DRIVE, and AIR CONDITIONING 02
trim: Removal - Refitting) (57A, Interior equip-
ment),
Removal - Refitting, page 61A-36) .
122544
a Disconnect the left-hand mixer motor connector (10)
.
a Remove:
- the bolts (11) from the left-hand mixer motor,
122585 - the left-hand mixer motor.
a Remove:
- the reinforcement plate bolts (9) ,
- the reinforcement plate.
LEFT-HAND DRIVE
a Remove the accelerator pedal (see Accelerator
pedal: Removal - Refitting) (37A, Mechanical com-
ponent controls).
61A-13
HEATING
II - OPERATION FOR REMOVAL OF PART
CONCERNED
122563
a Remove: 122542
- the bolts (12) from the heater matrix rigid pipes re- a Remove the clips (14) from the heater matrix rigid
taining bracket, pipes.
- the heater matrix rigid pipes retaining bracket.

WARNING
Prepare for the flow of fluid, and protect the sur-
LEFT-HAND DRIVE rounding components.
a Put a protective cover on the floor carpet.

a Position a container to collect the coolant under the
rigid pipes.
a Move the heater matrix rigid pipes aside.
a Remove the heater matrix.
REFITTING

a
WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The sur-
face must be clean and scratch free.
a Always replace the heater matrix rigid pipe clips
122561
a Remove the bulkhead bracket bolt (13) . CONCERNED
a Refit the heater matrix.
a Fit the heater matrix rigid pipes.
61A-14
HEATING
a Refit the heater matrix rigid pipe clips. a Clip the brake servo non-return valve hose on the air
filter unit air outlet pipe.
III - FINAL OPERATION a Connect the brake servo non-return valve to the in-
take distributor.
a Refit:
- the bulkhead bracket bolt,
- the heater matrix rigid pipes retaining bracket,
- the heater matrix rigid pipes retaining bracket bolts. ting) (80A, Battery).
a Fill up and bleed the cooling system (see Cooling
LEFT-HAND DRIVE system: Draining - Refilling) (19A, Cooling).
a Refit the accelerator pedal (see Accelerator pedal:

Removal - Refitting) (37A, Mechanical component
controls).
RIGHT-HAND DRIVE, and AIR CONDITIONING 02

a Refit the left-hand mixer motor.
a Connect the left-hand mixer motor connector.
a Refit, to the driver's side:

- the reinforcement plate,
- the dashboard lower trim (see Dashboard lower
ment).
a Remove the tools (Ms. 583).
V9X
a Fit the max fuse box.
a Refit the max fuse box bolt.
a Clip on the electrical wiring.
a Refit the air filter housing (see Air filter unit: Re-
V4Y
a Refit the air filter unit air outlet pipe on the throttle
valve.
a Torque tighten the air pipe clip on the throttle
valve (5.5 N.m).
61A-15
HEATING
Fan assembly: Removal - Refitting 61A
LEFT-HAND DRIVE
Equipment required
Diagnostic tool
REMOVAL

a Remove the glovebox (see Glovebox: Removal -
Refitting) (57A, Interior equipment).

CONCERNED
122531
a Disconnect the blower unit connector (2) .
a Unclip the wiring harness from the blower unit.
a Remove:
- the bolt (3) from the motor-driven fan assembly,
- the blower unit with the refrigerant pipe.
REFITTING

CONCERNED
a Refit the blower unit with the refrigerant pipe.
a Clip the blower unit wiring harness into place.
122532 a Connect the blower unit connector.
a Disconnect the refrigerant pipe (1) from the distribu-
tion unit. II - FINAL OPERATION.
a
Note:
To avoid causing mechanical damage to the
blower unit, ensure that the ends of the refriger-
ant pipe are inserted correctly.
Refit the blower unit with the refrigerant pipe.

a Connect the refrigerant pipe to the distribution unit.
a Refit the glovebox (see Glovebox: Removal - Refit-
61A-16
HEATING
LEFT-HAND DRIVE
a Apply the after repair procedure using the Diagnos-
tic tool :
- connect the Diagnostic tool,
- select "Climate control computer",
- go to repair mode,
- display the "Before/after repair procedure" for the
selected computer,
- select "Passenger compartment ventilation fan as-
sembly" in the "List of components controlled by
this computer" section,
- carry out the operations described in the "After re-
pair procedure" section.
61A-17
HEATING
RIGHT-HAND DRIVE
Equipment required
Diagnostic tool
REMOVAL

126797
a Disconnect the glovebox refrigerant pipe from its
support.
a Remove the glovebox support.
126796
a Remove:
- the nuts (1) from the glovebox mounting,
- the bolt (2) from the glovebox mounting.
126804
a Disconnect the refrigerant pipe (3) from the distribu-
tion unit.
61A-18
HEATING
RIGHT-HAND DRIVE
II - OPERATION FOR REMOVAL OF PART a Connect the refrigerant pipe to the distribution unit.
CONCERNED
a Refit the glovebox mounting.
a Refit the glovebox refrigerant pipe to its mounting.
tic tool :
selected computer,
- select "Passenger compartment ventilation fan as-
sembly" in the "List of components controlled by
this computer" section,
126803
a Disconnect the blower unit connector.
a Unclip the motor-driven fan assembly electrical wir-
ing at (4) .
a Remove:
- the bolt (5) from the motor-driven fan assembly,
- the blower unit with the refrigerant pipe.
REFITTING

CONCERNED
a Refit the blower unit.
a Clip the electrical wiring to the motor-driven fan as-
sembly.
a Connect the connector to the motor-driven fan as-
sembly.
II - FINAL OPERATION.
a
Note:
a Remove the motor-driven fan assembly with the re-

frigerant pipe.
61A-19
HEATING
Fan assembly: Cleaning 61A
CLEANING
I - CLEANING PREPARATION OPERATION

a Remove:
er arm: Removal - Refitting) (MR 415, 85A, Wip-
ing - Washing),
Removal - Refitting) (MR 416, 56A, Exterior
equipment),
ting) (MR 416, 56A, Exterior equipment).
II - CLEANING
a Draw any foreign bodies out of the passenger com-
partment blower unit.

a Refit:
ting) (MR 416, 56A, Exterior equipment),
equipment),
ing - Washing).
61A-20
HEATING
Heating resistor relays: Removal - Refitting 61A
RIGHT-HAND DRIVE
CONCERNED
Equipment required
Diagnostic tool
Note:
To remove the relay box and its wiring, it is neces-
sary to remove the dashboard (see Dashboard:
Removal - Refitting) (57A, Interior equipment).
REMOVAL

a Remove:
- the dashboard lower trim (see Dashboard lower 122560
ment), a Place a screwdriver at (1) and unclip the relay box
on the distribution unit.
- the clutch pedal (see Clutch pedal: Removal - Re-
fitting) (37A, Mechanical component controls).
122583
a Bring the relay box towards the floor carpet.
61A-21
HEATING
RIGHT-HAND DRIVE
122579 122560
a Unclip the relay box cover (2) . a
Note:
To ensure the relay box is fitted correctly, take
care to reposition the wiring (4) properly in its
housing.
a Refit the relay box on the distribution unit.
a Refit:
- the clutch pedal (see Clutch pedal: Removal - Re-

fitting) (37A, Mechanical component controls),


ment),
122580
a Remove the heating resistor relays (3) . ting) (80A, Battery).

REFITTING tic tool :

I - REFITTING OPERATION FOR PART - select "Climate control computer",
CONCERNED
a Refit the heating resistor relays.
a Clip on the relay box cover. selected computer,
61A-22
HEATING
RIGHT-HAND DRIVE
- select "Passenger compartment heater resistance
relay 1 or passenger compartment heater resis-
tance relay 2" in the "List of components controlled
by this computer" section,
61A-23
HEATING
LEFT-HAND DRIVE
CONCERNED
Equipment required
Diagnostic tool
Note:
To remove the relay box and its wiring, it is neces-
sary to remove the dashboard (see Dashboard:
Removal - Refitting) (57A, Interior equipment).
REMOVAL

a Remove:
- the dashboard lower trim (see Dashboard lower 122560
ment), a Place a screwdriver at (1) and unclip the relay box
on the distribution unit.
- the brake light switch (see Brake pedal switch:
Removal - Refitting) (37A, Mechanical compo-
nent controls),
- the accelerator pedal (see Accelerator pedal: Re-
moval - Refitting) (37A, Mechanical component
controls).
122583
a Bring the relay box towards the floor carpet.
61A-24
HEATING
LEFT-HAND DRIVE
122579 122560
a Unclip the relay box cover (2) . a
Note:
To ensure the relay box is fitted correctly, take
care to reposition the wiring (4) properly in its
housing.
a Refit the relay box on the distribution unit.
a Refit:
- the accelerator pedal (see Accelerator pedal: Re-
moval - Refitting) (37A, Mechanical component
controls),
- the brake light switch (see Brake pedal switch:
Removal - Refitting) (37A, Mechanical compo-
nent controls),
122580
a Remove the heating resistor relays (3) . trim: Removal - Refitting) (57A, Interior equip-
ment).
REFITTING ting) (80A, Battery).
I - REFITTING OPERATION FOR PART tic tool :
CONCERNED
a Refit the heating resistor relays. - select "Climate control computer",
a Clip on the relay box cover. - go to repair mode,
61A-25
HEATING
LEFT-HAND DRIVE
selected computer,
- select "Passenger compartment heater resistance
relay 1 or passenger compartment heater resis-
tance relay 2" in the "List of components controlled
by this computer" section,
61A-26
HEATING
Heating resistors: Removal - Refitting 61A
CONCERNED
Equipment required
Diagnostic tool
REMOVAL
I - REMOVAL PREPARATION STAGE

a Remove:
ment),
- the front left-hand footwell air distribution duct (see
61A, Heating, Front footwell air distribution
duct: Removal - Refitting, page 61A-36) .
122543
a Disconnect the connector (2) from the heating resis-

tor.
a Remove:
- the heating resistor bolts (3) ,
- the heating resistor.
REFITTING

CONCERNED
a Refit the heating resistor.
a Connect the heating resistor connector.

122585
a On the driver's side, remove:
- the bolts (1) from the reinforcement plate,
- the reinforcement plate. a Refit, to the driver's side:

duct: Removal - Refitting, page 61A-36) ,

ment).

61A-27
HEATING
tic tool :
selected computer,
- select "Passenger compartment heating resistor"
in the "List of components controlled by this com-
puter" section,
61A-28
HEATING
RIGHT-HAND DRIVE
CONCERNED
Equipment required
Diagnostic tool
REMOVAL
I - REMOVAL PREPARATION STAGE

a Remove:
ment),
- the front right-hand A-pillar air distribution duct (see
127989
a Disconnect the connector (2) from the heating resis-

tor.
a Remove:
- the heating resistor bolts (3) ,
- the heating resistor.
REFITTING

CONCERNED
a Refit the heating resistor.
a Connect the heating resistor connector.

127990
a On the driver's side, remove:
a Refit, to the driver's side:


ment).

61A-29
HEATING
RIGHT-HAND DRIVE
tic tool :
selected computer,
- select "Passenger compartment heating resistor"
in the "List of components controlled by this com-
puter" section,
61A-30
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting 61A
LEFT-HAND DRIVE
a Connect the connectors to the blower unit control
unit.
Equipment required
Diagnostic tool II - FINAL OPERATION.

a
REMOVAL Note:
I - REMOVAL PREPARATION OPERATION blower unit, ensure that the ends of the refriger-
a Disconnect the battery (see Battery: Removal - Re- ant pipe are inserted correctly.
a Connect the refrigerant pipe to the blower unit.
II - OPERATION FOR REMOVAL OF PART ting) (80A, Battery).
CONCERNED
tic tool :
selected computer,
- select "Power module for passenger compartment
ventilation fan assembly" in the "List of compo-
nents controlled by this computer" section,
122532
a Disconnect the refrigerant pipe (1) from the blower

unit.
a Disconnect the connectors (2) from the control unit
of the blower unit.
a Remove:
- the blower unit control unit bolts (3) ,
- the blower unit control unit.
REFITTING

CONCERNED
a Refit the blower unit control unit.
61A-31
HEATING
RIGHT-HAND DRIVE
Equipment required
Diagnostic tool
REMOVAL

126797
a Move the glovebox refrigerant pipe to one side away
from the mounting.
126796
a Remove:
- the bolt (2) from the glovebox mounting.
126804
a Move the refrigerant pipe (3) away from the motor-
driven fan assembly.
61A-32
HEATING
RIGHT-HAND DRIVE
II - OPERATION FOR REMOVAL OF PART a Refit the glovebox (see Glovebox: Removal - Refit-
CONCERNED ting) (57A, Interior equipment).
tic tool :
selected computer,
- select "Power module for passenger compartment
ventilation fan assembly" in the "List of compo-
126806
a Disconnect the control unit connectors from the mo-

tor-driven fan assembly.
a Remove:
- the bolts (4) from the motor-driven fan assembly
control unit,
- the motor-driven fan assembly control unit.
REFITTING

CONCERNED
a Refit the motor-driven fan assembly control unit.
a Connect the connectors on the motor-driven fan as-
sembly control unit.
a
Note:
a Refit the refrigerant pipe onto the motor-driven fan

assembly.
a Refit the glovebox mounting.
a Refit the glovebox refrigerant pipe on its mounting.
61A-33
HEATING
Control panel: Removal - Refitting 61A
AIR CONDITIONING 01 or AIR CONDITIONING 02
Equipment required a Refit:
Diagnostic tool - the centre front panel (see Centre front panel: Re-
moval - Refitting) (MR 416, 57A, Interior equip-
ment),
REMOVAL - the radio (see Radio: Removal - Refitting) (MR
415, 86A, Radio).
I - REMOVAL PREPARATION OPERATION a Connect the battery (see Battery: Removal - Refit-
fitting) (MR 415, 80A, Battery). a Apply the after repair procedure using the Diagnos-
tic tool :
a Remove:
- the radio (see Radio: Removal - Refitting) (MR
415, 86A, Radio), - select "Climate control computer",
- the centre front panel (see Centre front panel: Re- - go to repair mode,
moval - Refitting) (MR 416, 57A, Interior equip- - display the "Before/after repair procedure" for the
ment). selected computer,
- select "Air conditioning control panel" in the "List of
II - OPERATION FOR REMOVAL OF PART components controlled by this computer" section,
CONCERNED
122526
a Unclip by pushing on the control panel lugs.

a Remove the control panel.
REFITTING

CONCERNED
a Refit the control panel.
a Clip on the control panel.
61A-34
HEATING
Front side air distribution duct: Removal - Refitting 61A
Note:
The front side air distribution duct cannot be sepa-
rated from the dashboard.
a If replacing the front side air distribution duct (see

Dashboard: Removal - Refitting) (MR 416, 57A,
Interior equipment).
61A-35
HEATING
Front footwell air distribution duct: Removal - Refitting 61A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED

1 - Driver's side
1 - Driver's side
a Remove the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (MR 416, 57A, In-
terior equipment).
124301
a Remove the clip (2) from the A-pillar air distribution
duct using unclipping pliers.
a Remove the A-pillar air distribution duct.
124692
a Remove the protector under the dashboard. 2 - Passenger side
2 - Passenger side
Refitting) (MR 416, 57A, Interior equipment).
124690
a Remove the clip (3) from the A-pillar air distribution
duct using unclipping pliers.
a Remove the A-pillar air distribution duct.
61A-36
HEATING
Front footwell air distribution duct: Removal - Refitting 61A
REFITTING

CONCERNED
Driver and passenger side

a Refit the A-pillar air distribution duct.
a Refit the clip for the front footwell air distribution
duct.
1 - Driver's side
a Refit:
trim: Removal - Refitting) (MR 416, 57A, Interior
equipment),
- the protector under the dashboard.
2 - Passenger side
ting) (MR 416, 57A, Interior equipment).
61A-37
HEATING
Recirculation motor: Removal - Refitting 61A
CONCERNED
Equipment required
Diagnostic tool
REMOVAL

a Activate the recirculation mode.
RIGHT-HAND DRIVE
a Remove the dashboard (see Dashboard: Removal
- Refitting) (57A, Interior equipment).
LEFT-HAND DRIVE 122538
a Remove the bolts (1) from the recirculation motor.

NAVIGATION AID 4 a Move the recirculation motor aside.
a Remove the navigation computer (see Navigation
a Disconnect the connector (2) from the recirculation
computer: Removal - Refitting) (83C, On-board
motor.
telematics system).
a Remove the recirculation motor.
a Remove the glovebox (see Glovebox: Removal - REFITTING

CONCERNED
a Connect the recirculation motor connector.
a Refit the recirculation motor.
II - FINAL OPERATION
RIGHT-HAND DRIVE
a Refit the dashboard (see Dashboard: Removal -

LEFT-HAND DRIVE

61A-38
HEATING
Recirculation motor: Removal - Refitting 61A
NAVIGATION AID 4
a Refit the navigation computer (see Navigation
telematics system).

tic tool :
computer selected,
- select "Air recirculation valve motor" in the "List of
components controlled by this computer" part,
61A-39
HEATING
Demisting motor: Removal - Refitting 61A
AIR CONDITIONING 02
Equipment required a Refit the dashboard (see Dashboard: Removal -
Diagnostic tool
REMOVAL a Apply the after repair procedure using the Diagnos-
tic tool :
I - REMOVAL PREPARATION OPERATION - connect the Diagnostic tool,
a Activate the ventilation distribution in "face" mode - select "Climate control computer",
a Disconnect the battery (see Battery: Removal - Re- - go to repair mode,

fitting) (80A, Battery). - display the "Before/after repair procedure" for the
a Remove the dashboard (see Dashboard: Removal selected computer,
- Refitting) (57A, Interior equipment). - select "Demisting valve motor" in the "List of com-
ponents controlled by this computer" section,
II - OPERATION FOR REMOVAL OF PART - carry out the operations described in the "After re-
CONCERNED pair procedure" section.
122566
a Disconnect the demisting motor connector.

a Remove:
- the demisting motor bolts,
- the demisting motor.
REFITTING

CONCERNED
a Refit the demisting motor.
a Connect the demisting motor connector.
61A-40
HEATING
Mixing motor: Removal - Refitting 61A
LEFT-HAND DRIVE, and AIR CONDITIONING 01 or AIR CONDITIONING 02
Equipment required
Diagnostic tool
REMOVAL

a Adjust the temperature adjustment control in the
cold position.
Passenger side
NAVIGATION AID 4
122585
telematics system). a Remove:
a Remove:
ting) ( 57A, Interior equipment),
AIR CONDITIONING 02
Driver's side
a Remove:
ment),
61A-41
HEATING
II - OPERATION FOR REMOVAL OF PART Passenger side
CONCERNED
AIR CONDITIONING 02
Driver's side
122546
a Disconnect the right-hand mixer motor connector (4)

.
a Remove:
122544
- the bolts (5) from the right-hand mixer motor,
a Disconnect the left-hand mixer motor connector (2) .
a Remove: - the right-hand mixer motor.
- the bolts (3) from the left-hand mixer motor,

- the left-hand mixer motor. REFITTING

CONCERNED
AIR CONDITIONING 02
Driver's side
Passenger side
a Refit the right-hand mixer motor.
a Connect the right-hand mixer motor connector.
61A-42
HEATING
AIR CONDITIONING 02
Driver's side
a Refit:

ment).
Passenger side
a Refit:
NAVIGATION AID 4

telematics system).


tic tool :

computer selected,
- select "Left-hand air mixing valve motor or right-
hand air mixing valve motor" in the "List of compo-
61A-43
HEATING
RIGHT-HAND DRIVE, and AIR CONDITIONING 01 or AIR CONDITIONING 02
Equipment required
Diagnostic tool
REMOVAL

a Adjust the temperature adjustment control in the
cold position.
Passenger side
NAVIGATION AID 4
127990
telematics system). a Remove:
a Remove:
ting) ( 57A, Interior equipment),
AIR CONDITIONING 02
Driver's side
a Remove:
ment),
61A-44
HEATING
II - OPERATION FOR REMOVAL OF PART Passenger side
CONCERNED
AIR CONDITIONING 02
Driver's side
127987
a Disconnect the left-hand mixer motor connector.
a Remove:
127988 - the left-hand mixer motor bolts,

a Disconnect the left-hand mixer motor connector (2) .
- the left-hand mixer motor.
a Remove:
- the bolts (3) from the right-hand mixer motor,
REFITTING
- the right-hand mixer motor.

CONCERNED
AIR CONDITIONING 02
Driver's side
a Refit the right-hand mixer motor.
a Connect the right-hand mixer motor connector.
Passenger side
61A-45
HEATING
AIR CONDITIONING 02
Driver's side
a Refit:

ment).
Passenger side
a Refit:
NAVIGATION AID 4

telematics system).


tic tool :

computer selected,
- select "Left-hand air mixing valve motor or right-
hand air mixing valve motor" in the "List of compo-
61A-46
HEATING
Distribution motor: Removal - Refitting 61A
REFITTING
Equipment required
Diagnostic tool CONCERNED
a Refit the distribution motor.
REMOVAL a Connect the distribution motor connector.
I - REMOVAL PREPARATION OPERATION II - FINAL OPERATION

a Activate the air distribution in “face” mode a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Exterior equipment).
NAVIGATION AID 4
NAVIGATION AID 4 a Refit the navigation computer (see Navigation
telematics system).
telematics system).

Refitting) (57A, Interior equipment). a Apply the after repair procedure using the Diagnos-
tic tool :
II - OPERATION FOR REMOVAL OF PART - connect the Diagnostic tool,

CONCERNED - select "Climate control computer",
computer selected,
- select "Footwell air distribution flap motor" in the
"List of components controlled by this computer"
section,
122540
a Disconnect the connector (1) from the distribution
motor.
a Remove:
- the bolts (2) from the distribution motor,
- the distribution motor.
61A-47
HEATING
OPERATION I - REMOVAL
SYSTEM COMPONENTS
135276
a
135275
Note:
a The distribution system is composed of:
If the distribution motor cannot be positioned in
- (3) : Distribution motor, « face » mode for the removal operation, it is
locked in place by the retaining plate. Please fol-
- (4) : A-pillar duct linkage bolt,
low the procedure below to remove it.
- (5) : A-pillar duct linkage,
- (6) : Distribution motor retaining plate.
Note:
When the motor is removed, both the motor and
the retaining plate must be replaced.
61A-48
HEATING
135277 135279
a Disconnect the connector (7) from the distribution a Remove the bolt (9) from the A-pillar duct linkage.
motor.
135280
135278 a Remove:
a Remove the distribution motor bolts (8) .
- the distribution motor retaining plate bolts (10) ,
- the air distribution assembly.
61A-49
HEATING
135281 135283
a Move the linkage (13) completely upwards.
a Remove the cam (11) .
II - REFITTING
Note:
To ensure that the system operates correctly, the
front and rear face-level air distribution flaps must
be open.
135282
a Turn the linkage (12) clockwise fully.
61A-50
HEATING
135285 135286
a Check that the guide fingers are visible through the
cam openings (20) and (21) .
135284
a Refit the cam (14) on the shaft (17) .
a Position: 135287
a Refit the distribution motor retaining plate.
- the guide finger (18) in its groove (15) ,
a Check that:
- the guide finger (19) in its groove (16) .
- the rectangular housing (22) of the cam and the
opening of the retaining plate (23) line up,
- the guide groove (24) of the cam appears in the
lower opening of the motor retaining plate.
61A-51
HEATING
135288
a Turn the A-pillar air distribution flap linkage (25) fully
clockwise.
61A-52
HEATING
135289 135617
a Refit the A-pillar duct linkage (26) by inserting:
- the guide finger (27) in the cam groove (29) ,
- the guide finger (28) in the groove (30) of the A-pil-

lar air distribution flap.
a Refit the A-pillar duct linkage bolt.
Note:
The new distribution motor is configured to face
mode only.
a Refit the distribution motor.
a Connect the distribution motor connector.


135287 tic tool :

computer selected,
- select "Footwell air distribution flap motor" in the

"List of components controlled by this computer"
section,

61A-53
HEATING
a
Note:
To ensure that the system operates correctly,
program all of the flap stops.
135290
a Switch on the air conditioning control panel by
pressing the « + » button (31) .
a Increase the air flow by pressing the « + » button
(31) again.
a Check that the air flow increases as the speed of the
passenger compartment fan assembly increases.
Note:
If during the check, the air flow does not increase
or the number of propeller blades on the control
panel display remains unchanged, programming
of the flap stops was not performed correctly.
It is therefore necessary to repeat the previous
assembly operations.
61A-54
HEATING
Passenger compartment temperature sensor: Removal - Refitting 61A
AIR CONDITIONING 02
CONCERNED
Equipment required
Diagnostic tool
REMOVAL
19398
a Disconnect the passenger compartment tempera-
ture sensor connector.
a Remove:
- the passenger compartment temperature sensor
bolts,
- the passenger compartment temperature sensor.
REFITTING

122523
CONCERNED
a Unclip the lower cover (1) of the interior rear-view
mirror in the direction of the arrow. a Refit the passenger compartment temperature sen-
sor.
a Connect the passenger compartment temperature
sensor connector.
a Clip on the lower cover of the interior rear-view mir-
ror.
tic tool :
selected computer,
- select "Passenger compartment temperature and
humidity detector" in the "List of components con-
trolled by this computer" section,
61A-55
HEATING
Humidity sensor: Removal - Refitting 61A
AIR CONDITIONING 02
- the humidity detector.
Equipment required
REFITTING
Diagnostic tool

REMOVAL CONCERNED
a Refit the humidity detector.
I - REMOVAL PREPARATION OPERATION a Connect the humidity detector connector.
a Clip on the lower cover of the interior rear-view mir-
ror.
tic tool :
selected computer,
- select "Passenger compartment temperature and
humidity detector" in the "List of components con-
trolled by this computer,
122523
a Unclip the lower cover (1) of the interior rear-view
mirror in the direction of the arrow.

CONCERNED
19398
a Disconnect the humidity detector connector.
a Remove:
- the humidity detector bolts,
61A-56
HEATING
Solar radiation sensor: Removal - Refitting 61A
Note:
The solar radiation sensor is integrated into the rain
and light sensor, for removal (see Rain and light
sensor: Removal - Refitting) (MR 415, 85A, Wip-
ing - Washing).
61A-57
HEATING
Toxicity sensor: Removal - Refitting 61A
AIR CONDITIONING 02
CONCERNED
Equipment required
Diagnostic tool
Note:
The toxicity sensor will be removed blind.
REMOVAL

LEFT-HAND DRIVE
122537
a Disconnect the toxicity sensor connector (1) .
a Remove the toxicity sensor by turning it a quarter of
RIGHT-HAND DRIVE a turn anti-clockwise.
a Remove the dashboard (see Dashboard: Removal a Remove the toxicity sensor.
- Refitting) (57A, Interior equipment).
61A-58
HEATING
Toxicity sensor: Removal - Refitting 61A
AIR CONDITIONING 02
REMOVAL II - FINAL OPERATION.
I - REFITTING OPERATION FOR PART LEFT-HAND DRIVE

CONCERNED
RIGHT-HAND DRIVE
a Refit the dashboard (see Dashboard: Removal -

tic tool :
122535
selected computer,
- select "Toxicity sensor" in the "List of components
controlled by this computer" section,
122536
a Refit the toxicity sensor into its housing (2) .
a Install the toxicity sensor by turning it a quarter of a
turn clockwise.
a Connect the toxicity sensor connector.
61A-59
AIR CONDITIONING
Air conditioning: Precautions for the repair 62A
I - SAFETY
IMPORTANT
IMPORTANT To prevent refrigerant from leaking, never repair a
faulty air conditioning circuit component.
The following must be worn when handling refrige-
rant: Replace all faulty components.
- gloves, It is essential to follow the routing of the connecting

pipes.
- protective goggles (with side shields if possible).
Ensure that the refrigerant connecting pipes are cor-
In the event of refrigerant fluid coming into contact
rectly fitted so that they will not come into contact with
with the eyes, rinse well with clean water continu-
metal parts in the engine compartment.
ously for 15 minutes. If possible, have an eye rinse
unit available.
If refrigerant comes into contact with your eyes, WARNING
consult a doctor immediately. Inform the doctor that In order to avoid any refrigerant leaks, do not dam-
the burns were caused by R134A refrigerant. age (deform, twist, etc.) the pipe.
In the event of contact with other unprotected parts
of the body (event though the safety advice has
been observed), rinse well with clean water continu-
ously for 15 minutes. WARNING
To avoid damaging the surface of the air condition-
ing pipes when removing the seals, do not use a
tool with a metallic end piece.
IMPORTANT
Work requiring the use of refrigerant must be car-
ried out in a well-ventilated area.
WARNING
The refrigerant must not be stored in a shaft, a pit, To prevent moisture from entering the system,
a hermetically sealed room, etc. place plugs on the cold loop components which are
Refrigerants are colourless and odourless fluids. open to the air.
Refrigerant is heavier than air. As a result there is a risk

of asphyxia for those working close to the ground and
less than 5 m away from the working area (pit, well, air WARNING
vents, etc.). To prevent any leaks, check that the seal and sur-
Switch on gas extraction systems. face of the pipe are in good condition. The seal and
the surface must be clean and free from scratches.
At temperatures above 100˚C, the refrigerant will de-
compose and produce a highly irritant gas.
WARNING
IMPORTANT Lubricants are not mutually compatible: always
It is forbidden to smoke close to an open refrigerant observe the type and quantity of oil recommended
circuit. for each compressor even when topping up as this
could damage the cold loop components.
II - GENERAL RECOMMENDATIONS Always close the oil cans again after use to keep
moisture out and never use oil contained in a can
It is possible to place components in the drying oven that has been open for a long time (viscous appear-
after painting or to carry out work near the system if the ance).
temperature does not exceed 80˚C.
62A-1
AIR CONDITIONING
Air conditioning: Parts and consumables for the repair 62A
To obtain the correct oil (see Vehicle: Parts and con-
sumables for the repair) (04B, Consumables - Prod-
ucts).
Table of vehicle refrigerant capacities according to their engines and various specifications.
Engine Compressor Type of oil Total quantity Refrigerant

of oil in circuit capacity (g)
(ml or cm3)
K9K
K4M
M4R
VALEO KC 88 L
F4R PAG - SP 10 150 ± 10 650 ± 35
M9R
V4Y
V9X ZEXEL-VALEO
Table of quantities of oil to add when replacing components:
Operation on the air conditioning circuit Quantity of oil (ml or cm3)
Circuit oil change Measure the volume recovered and add the same
quantity of new oil
Split hose or other rapid leak 100
Replacement of a condenser (integrated dehydrator Quantity recovered + 30

reservoir)
Replacement of an evaporator Quantity recovered + 30
Replacing a hose Quantity recovered + 10
Removing/refitting the compressor Quantity recovered
Replacement of a compressor None added
Standard replacement of a compressor Top up as necessary
Replacing a compressor and one or several air condi- None added

tioning circuit component(s).
Standard replacement of a compressor and replace- Top up as necessary

ment of one or several air conditioning circuit compo-
nent(s)
62A-2
AIR CONDITIONING
Air conditioning: Check 62A
Equipment required
Dual-sensor temperature measuring device
Note:
When performing RENAULT maintenance, check
the air conditioning system at the end of the vehi-
cle's maintenance program so that the engine will
be cold.
I - PREPARATION OPERATION FOR THE

MEASUREMENT DEVICE
a Check that the measurement device functions prop-
erly (see the device's instruction manual).
a Set units to ˚C.
119358
a Set the device's sensitivity to 0.1˚C.
a Check the two sensors T1 and T2 in order to calcu-
late the correction (∆) to be applied to the measure-
ment (T1 - T2). the two sensors must indicate the
same measurement under the same conditions.
Check the sensors by:
- bringing the ends of the 2 sensors together until

they touch,
- placing the sensors in the air flow of an air vent,
- setting the passenger compartment fan assembly

to top speed.
- waiting for the value to become stable.
- recording the correction value (∆).
Note:
It is not necessary to start the vehicle. The
device display is in mode (∆T) = (T1 - T2).
119360
a Set the reading mode to (∆T) = (T1 - T2)
WARNING
Note the difference and sign as soon as the tem-
perature becomes stable.
Calculate the correction (∆) = - (T1 - T2) to be
applied to the measurement (∆T).
Examples:
If (T1 - T2) = - 0.3˚C, correct the measurement
(∆T) by (∆) = + 0.3˚C
If (T1 - T2) = + 0.3˚C, correct the measurement
(∆T) by (∆) = - 0.3˚C
62A-3
AIR CONDITIONING
II - VEHICLE PREPARATION OPERATION - wait for the value to become stable.
a Put the vehicle in the shade, where the temperature - record the T3 temperature value.
is greater than or equal to 15˚C minimum.
- close the bonnet if it was opened.
a Close the bonnet.
a Open the front windows.
a Start the engine and let it idle.
a Set the air conditioning controls with:
- recirculation mode in the external position,
- the ventilation distribution in "face" mode,
- the temperature control to coldest temperature set-
ting in front (and at the back, if it exists),
- the speed of the passenger compartment fan as-
sembly set to maximum (switch off the rear control
if it exists),
- the front side and centre air vents open with the
vanes in a neutral position,
- the air conditioning system must be turned on (indi-
cator light illuminated).
a Wait 5 minutes with the engine idling before tak-
ing any measurements. 119357
a Record the air temperature at the left air vent (T1),
III - MEASUREMENTS and at the right air vent (T2).
- fit sensor T1 in the left air vent (1) .
- fit sensor T2 in the right air vent (2) .
a Record the differences in temperature once the (∆T)
value has stabilised:
- between T3 and the higher of values T1 or T2, (T3
- highest value).
- record this difference in temperature.
- between T1 and T2 (read the (∆T) value (T1-T2)
display mode).
- record the difference in temperature (∆T) accord-
ing to the correction (∆) to be applied to the mea-
surement.
a If the (∆T)=(T1-T2) measurement is unstable, follow
the procedure below:
Note:
119359 Depending on the vehicle's air conditioning sys-
a Record the air temperature at the scuttle panel grille tem programming, this check method may not be
(T3). applicable because the engine cooling fan
assembly has been activated. Its operation ren-
- open the bonnet, depending on the vehicle, to ac- ders the (∆Τ) value between T1 and T2 unstable.
cess the scuttle panel grille. To eliminate this error, the fan assembly must be
- place the sensor where air is drawn through the activated for the entire period over which temper-
scuttle panel grille. ature T1 and T2 measurements are recorded.
62A-4
AIR CONDITIONING
a Activate the engine cooling fan assembly operation
by modifying the engine speed.
- stabilise the engine speed at 2000 rpm while T1
and T2 temperature measurements are being re-
corded.
- check that the engine cooling fan assembly operat-
ing.
- record the temperatures by following the instruc-
tions given in the paragraph MEASUREMENTS.
IV - FAULT FINDING PROCEDURE

a The following two following conditions must be met:
- the difference between T3 and the higher of the two
values T1 or T2, must be greater than or equal to
5˚C,
- the difference between T1 and T2 must be less
than or equal to 2˚C.
Note:
If one of these two conditions is not met, then the
air conditioning system is not working properly.
Should this be the case, refer to the fault finding
procedure for the air conditioning system for the
vehicle concerned.
62A-5
AIR CONDITIONING
Refrigerant circuit: Check 62A
a Check the sealing of the refrigerant circuit using the
electronic trace detector (follow the trace of the cir-
Equipment required
cuit as closely as possible, to limit variations due to
Diagnostic tool other gases).
Note:
IMPORTANT
If replacing a defective part (see 62A, Air condi-
Consult the safety and cleanliness advice and oper- tioning).
ing: Precautions for the repair, page 62A-1) . 2 - Trace detectors
a
WARNING
Note:
After any work on air conditioning circuit leaks on incorrect use.
the Laguna II, Vel Satis and Espace IV, check that
filling fault DF033 Refrigerant is not present, using
the Diagnostic tool. If it is present, clear it. The WARNING
compressor cannot operate until the fault is cleared. To avoid damaging the cold loop components
(corrosions, etc.), do not use dye if the traces
There are several types of detector: reveal that some product has already been
injected.
- electronic detectors,
a Check for dye on the cold loop components with the
- trace detectors.
ultraviolet light.
a Inject the dye.
Note: a Start the engine.
To carry out an after repair check, use the proce- a Let the air conditioning system run for 15 minutes.
dure for the electronic detector (1). To carry out a
more thorough check for leaks, use a trace detector a Switch off the engine.
(2). a Check the refrigerant circuit sealing by scanning the
circuit with the ultraviolet light.
Check that the air conditioning system is operating cor-
rectly (see 62A, Air conditioning, Air conditioning:
Check, page 62A-3) . Note:
If replacing a defective part (see 62A, Air condi-
REFRIGERANT CIRCUIT SEALING CHECKING tioning).
OPERATION
a Affix a label (supplied with the dye capsule), to indi-
cate that dye has been used (as close as possible to
1 - Electronic detectors: the filler valves).
WARNING
incorrect use.
a Switch on the electronic detector.
a Start the engine.
a Let the air conditioning system run for 15 minutes.
a Switch off the engine.
62A-6
AIR CONDITIONING
Refrigerant circuit: Draining - Filling 62A
Equipment required
IMPORTANT
WARNING
incorrect use.
WARNING
To avoid damaging the cold loop components (cor-
rosions, etc.), do not use dye if the traces reveal
that some product has already been injected.
Note:
A summary table gives the quantities of refrigerant
in the system according to the engine type (see
62A, Air conditioning, Air conditioning: Parts
and consumables for the repair, page 62A-2) .
62A-7
AIR CONDITIONING
I - RECOVERING REFRIGERANT FLUID - drain for the first time (note down the value),
a - wait 15 minutes,
Note: - run the engine until the cooling fan is triggered
twice,
- If the air conditioning circuit is fitted with a sin-
gle filler valve, some filling equipment only - Switch off the engine,
requires the use of the high pressure pipe (refer
to the filling station instructions). - drain for the second time (note down the value),
- Depending on the situation, run the system for - repeat the cycles until the relative pressure is equal
a few minutes before recovering the coolant to to or less than 0 bar,
improve drainage.
- add together the values of the various draining op-
erations; the fill is confirmed as being correct if the
Note: volume of refrigerant fluid is the specified fill +35g
or -100g.
It is essential to follow these procedures to pre-
vent: Scenario C:
- gas escaping when the circuit is opened, - drain for the first time (note down the value),
- pollution of the environment through the release
- wait 2 hours,
of gas into the atmosphere when the circuit is
opened or when a vacuum is created. - repeat the cycles until the relative pressure is equal
to or less than 0 bar,
When draining or checking the refrigerant fill load,
three scenarios are to be taken into account: - add together the values of the various draining op-
- the engine is running and the air conditioning is in
volume of refrigerant fluid is the specified fill +35g
operation (A),
or -100g.
- the engine is running but the air conditioning is not
in operation (B),
II - CREATING A VACUUM
- the engine is not running nor is the air conditioning
in operation (C). a It is essential to carry out vacuum extraction correct-
ly before loading, otherwise the air conditioning will
a Scenario A: not work properly.
- Operate the air conditioning until the cooling fan There are two scenarios to consider:
assembly is triggered twice,
- vacuum created immediately after discharge (sce-
- Switch off the engine,
nario A),
- drain for the first time (note down the original val-
ue), - vacuum created after an interval of several hours
or days (scenario B).
- wait 15 minutes,
Scenario A:
- check that the relative pressure is no more than 0
bar, - creation of a vacuum takes 20 minutes.
- repeat the cycles until the relative pressure is equal Scenario B:
to or less than 0 bar,
- creation of a vacuum takes 45 minutes to elimi-
- add together the values of the various draining op-
nate any trace of moisture.
volume of refrigerant fluid is the specified fill +35g a Test the seal once the vacuum has been created
or -100g. (some stations do this automatically).
Scenario B:
- run the engine until the cooling fan is triggered III - FILLING
twice,
a Fill up the refrigerant circuit using the refrigerant
- Switch off the engine, charging station.
62A-8
AIR CONDITIONING
a Top up the oil with the recommended type and vol-
ume of oil and refrigerant, depending on the work
carried out (see 62A, Air conditioning, Air condi-
tioning: Parts and consumables for the repair,
page 62A-2) .
a Check there are no leaks using the electronic de-
tector (see 62A, Air conditioning, Refrigerant cir-
cuit: Check, page 62A-6) .
WARNING
After injecting dye into the refrigerant, be sure to
indicate this on a label (supplied with the dye
capsule), and the date of the operation.
Position the label so it is visible near to the cold
loop filler valve.

62A-9
AIR CONDITIONING
Condenser: Removal - Refitting 62A
F4R or K4M or K9K or M4R or M9R, and AIR CONDITIONING 01 or AIR CONDITIONING 02
- the headlights (see Headlight: Removal - Refit-
ting) (80B, Headlights),
Equipment required
- the front end panel (see Front end panel: Remov-
refrigerant charging station al - Refitting) (42A, Upper front structure).

Tightening torquesm
CONCERNED
connecting pipe nuts 8 N.m
IMPORTANT
Note:
used to plug a fuel circuit.
WARNING 122871
To prevent moisture from entering the system, a Unclip the right-hand air deflector.
open to the air.
WARNING
In order to avoid any refrigerant leaks, do not dam-
age (deform, twist, etc.) the pipe.
REMOVAL

a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Drain the refrigerant circuit using the refrigerant
charging station (see 62A, Air conditioning, Re-
frigerant circuit: Draining - Filling, page 62A-7) .
a Remove:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
62A-10
AIR CONDITIONING
122867 122870
122869 122872
a Remove the nuts from the condenser connecting a Unclip:
pipes (1) and (2) .
- the air pipe from the left-hand deflector (3) ,
a Disconnect the condenser connecting pipes (1) and
- the left-hand air deflector (3) .
(2) .
a Insert the blanking plugs.
62A-11
AIR CONDITIONING
REFITTING

a Always replace the seals on the condenser connect-
ing pipes.
WARNING
Do not remove the blanking plugs from each
component until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehi-
cle.

CONCERNED
a
122873 WARNING
a Lubricate the seals using recommended air condi-

tioning oil (see 62A, Air conditioning, Air condi-
tioning: Parts and consumables for the repair,
page 62A-2) to make fitting easier.
a Fit new seals on the condenser connecting pipes.
a Refit the condenser.

a Clip:
- the condenser,
- the left-hand air deflector,
- the air pipe onto the left-hand deflector.

a Connect the connecting pipes to the condenser.
122875
a Torque tighten the connecting pipe nuts (8 N.m).
a Unclip the condenser.
a Clip on the right-hand air deflector.
a Remove the condenser in the direction of the arrows
(5) and (6) .
a Refit:
al - Refitting) (42A, Upper front structure),
ting) (80B, Headlights).
62A-12
AIR CONDITIONING
a Use the electronic sensor (see 62A, Air condi-
tioning, Refrigerant circuit: Check, page 62A-6)
to check that there are no leaks.
a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (55A, Exterior protection).
a Adjust the headlight beams (see Headlight: Adjust-
ment) (80B, Headlights).
62A-13
AIR CONDITIONING
V4Y or V9X, and AIR CONDITIONING 01 or AIR CONDITIONING 02
- the engine undertray,
Equipment required - the upper cover on the cooling radiator,
refrigerant charging station - the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the front wheel arch liners (see Front wheel arch
Tightening torquesm liner: Removal - Refitting) (55A, Exterior protec-
tion),
connecting pipe nuts 8 N.m
IMPORTANT - the headlights (see Headlight: Removal - Refit-

ting) (80B, Headlights),
ation recommendations before carrying out any - the bonnet catch (see Bonnet lock: Removal -
repair (see 62A, Air conditioning, Air condition- Refitting) (52A, Non-side opening element mecha-
ing: Precautions for the repair, page 62A-1) . nisms),
- the horn (see Audible warning: Removal - Refit-
ting) (82B, Horn),
Note: - the front end panel (see Front end panel: Remov-
al - Refitting) (42A, Upper front structure).
any openings exposed to the open air. They must II - OPERATION FOR REMOVAL OF PART
be clean. Do not use any which have already been CONCERNED
WARNING
open to the air.
REMOVAL

WARNING
incorrect use.
134208
a Drain the refrigerant circuit using the refrigerant a Unclip the air deflectors (1) .
a Remove:
- the engine cover,
- the engine undertray bolts,
62A-14
AIR CONDITIONING
134209 122873
a Remove the nut (2) from the « compressor - a Unclip the condenser at (4) .
condenser » connecting pipe.
a Remove the nut (3) from the « expansion valve -
condenser » connecting pipe.
WARNING
a Disconnect the following from the condenser:

- the « compressor - condenser » connecting pipe,
- the « expansion valve - condenser » connecting
pipe.
122875
a Remove the condenser following the direction ar-
rows (5) and (6) .
62A-15
AIR CONDITIONING
REFITTING a Check the air conditioning system is operating cor-

rectly (see 62A, Air conditioning, Air condition-
ing: Check, page 62A-3) .
a Refit:
a parts always to be replaced: refrigerant pipe seal
(30,02,02,52).
al - Refitting) (42A, Upper front structure),
- the audible warning (see Audible warning: Re-
WARNING moval - Refitting) (82B, Horn),
- the bonnet catch (see Bonnet lock: Removal -
component until the last moment. Refitting) (52A, Non-side opening element mecha-
Also, do not remove the components from their nisms),
packaging until they are to be fitted to the vehi- - the headlights (see Headlight: Removal - Refit-
cle. ting) (80B, Headlights),
WARNING
To avoid any leaks, check that the pipe surface is - the front wheel arch liners (see Front wheel arch
sound before positioning the new seal. The sur- liner: Removal - Refitting) (55A, Exterior protec-
face must be clean and scratch free. tion),
- the front wheels (see Wheel: Removal - Refitting)
a Remove the blanking plugs. (35A, Wheels and tyres),
a Lubricate its new seals using recommended air con- - the upper cover on the cooling radiator,
ditioning oil to make fitting easier (see 62A, Air con-
ditioning, Air conditioning: Parts and - the engine undertray,
consumables for the repair, page 62A-2) . - the engine cover.
a Fit new seals to the refrigerant connecting pipes. a Adjust the headlight beams (see Headlight: Adjust-
CONCERNED
a Refit the condenser.
a Couple the connecting pipes to the condenser.
a Torque tighten the connecting pipe nuts (8 N.m).

a Clip on the air deflectors.

a Consult the amount of refrigerant and oil required

before filling the refrigerant circuit (see 62A, Air
conditioning, Air conditioning: Parts and con-
sumables for the repair, page 62A-2) .
a Perform the following operations:
- refill the refrigerant circuit using the refrigerant

frigerant circuit: Draining - Filling, page 62A-7) ,
- a leakage test (see 62A, Air conditioning, Refrig-
erant circuit: Check, page 62A-6) .
62A-16
AIR CONDITIONING
Dehydrator reservoir: Removal - Refitting 62A
IMPORTANT
Note:
The dehydrator reservoir cannot be separated
from the condenser.
a If replacing the dehydrator reservoir filter (see 62A,

Air conditioning, Dehydrator reservoir filter: Re-
moval - Refitting, page 62A-18) .
a If removing or replacing the dehydrator reservoir
(see 62A, Air conditioning, Condenser: Removal
- Refitting, page 62A-10) .
62A-17
AIR CONDITIONING
Dehydrator reservoir filter: Removal - Refitting 62A
II - REMOVAL OPERATION FOR PART
CONCERNED
Equipment required
IMPORTANT
Note:
Always replace the dehydrator filter kit.
REMOVAL

a Position the vehicle on a two-post lift (see Vehicle: 122890
Towing and lifting) (MR 415, 02A, Lifting equip- a Screw a type M5 bolt a few turns on the dehydrator
ment). reservoir cap.
a Remove:
Refitting) (MR 416, 55A, Exterior protection),
ting) (MR 415, 80B, Headlights),
al - Refitting) (MR 416, 42A, Upper front struc-
ture),
- the condenser (see 62A, Air conditioning, Con-
denser: Removal - Refitting, page 62A-10) .
122890
a Push the bolt using a screwdriver to push the dehy-
drator reservoir cap downwards to detach the circlip.
62A-18
AIR CONDITIONING
122882 122883
a Remove the circlip using circlip pliers. a Remove the filter element using adjustable pliers.
REFITTING
I - REFITTING PREPARATIONS OPERATION
122881
a Clamp the M5 bolt using long-nosed pliers.
a Strike the long-nosed pliers from underneath to re-
move the cap from the dehydrator reservoir.
a Remove the cap from the dehydrator reservoir. 122887
a Fit new seals to the new dehydrator reservoir cap.

CONCERNED
a Refit the new filter element in the opening of the de-
hydrator reservoir
62A-19
AIR CONDITIONING
a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (MR 416, 55A, Exterior protection).
a Adjust the headlights (see Headlight: Adjustment)
(MR 415, 80B, Headlights).
122886
a Refit the cap to the dehydrator reservoir.
a Push the cap in as far as possible.
a Refit the circlip.
Note:
When pressurising the air conditioning circuit, the
dehydrator reservoir filter and cap will automati-
cally fit in place.
a Refit the condenser (see 62A, Air conditioning,

Condenser: Removal - Refitting, page 62A-10) .
a Fill the refrigerant circuit using the refrigerant


a Refit:

al - Refitting) (MR 416, 42A, Upper front struc-
ture),

ting) (MR 415, 80B, Headlights).

62A-20
AIR CONDITIONING
Compressor: Removal - Refitting 62A
a Remove:
Equipment required - the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
- the front right-hand wheel arch liner (see Front
Diagnostic tool wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
- the accessories belt (see Accessories belt: Re-
Tightening torquesm moval - Refitting) (11A, Top and front of engine).
compressor bolts 25 N.m
bolts for the connecting 8 N.m

pipe brackets
IMPORTANT
Note:
122876
a Remove the bolts from the compressor connecting
pipes (1) .
WARNING
a Uncouple the compressor connecting pipes
age (deform, twist, etc.) the pipe. a Insert the blanking plugs.
WARNING
open to the air.
REMOVAL

62A-21
AIR CONDITIONING
REFITTING

a Always replace the compressor connecting pipe
seals,
WARNING
cle.
Note:
When replacing the compressor due to damage,
it is essential to replace the filter for the dehydra-
tor reservoir (see 62A, Air conditioning, Dehy-
122879 drator reservoir filter: Removal - Refitting,
a Disconnect the compressor connectors (2) . page 62A-18) .

Note:
CONCERNED
For the quantity of oil to add when replacing a
compressor (see 6 2 A , Air conditioning, Air
conditioning: Parts and consumables for the
repair, page 62A-2) .

CONCERNED
a Refit the compressor.
a Torque tighten the compressor bolts (25 N.m).

a Connect the compressor connectors.
WARNING
122878
a Remove:
- the compressor bolts (3) ,
- the compressor from below.
62A-22
AIR CONDITIONING
a Lubricate the seals using recommended air condi- a Apply the after repair procedure using the Diagnos-
tioning oil to make fitting easier (see 62A, Air condi- tic tool :
t i o n i n g , Air conditioning: Parts and
consumables for the repair, page 62A-2) .
WARNING - go to repair mode,

To avoid any leaks, check that the pipe surface is - display the "Before/after repair procedure" for the
sound before positioning the new seal. The sur- computer selected,
- select "Compressor clutch" in the "List of compo-
a Fit new seals to the compressor connecting pipes.
a Connect the connecting pipes to the compressor.
a Torque tighten the bolts for the connecting pipe
brackets (8 N.m).
a Refit the accessories belt (see Accessories belt:
Removal - Refitting) (11A, Top and front of engine).
a In the event of replacement, apply the after repair
procedure:
- Switch on the ignition,
- Check that the air conditioning is off,
- Switch the ventilation to speed 2,
- Put the temperature setting at minimum,
- Select the air recirculation position,
- Start the engine.
- Run the air conditioning in manual mode (in the
case of climate control do not press auto),
- Run the engine at idle speed for 3 minutes with air
conditioning,
- Switch off the engine.
a Refit:
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
- the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
62A-23
AIR CONDITIONING
REMOVAL
Equipment required
refrigerant charging station I - REMOVAL PREPARATION OPERATION

Tightening torquesm

WARNING
compressor bolts 55 N.m Consult the device's operating manual to avoid
incorrect use.
« compressor - 8 N.m a Drain the refrigerant circuit using the refrigerant

condenser» connect- charging station (see 62A, Air conditioning, Re-
ing pipe bracket bolt on frigerant circuit: Draining - Filling, page 62A-7) .
the compressor
a Remove:
« intermediate pipe - 8 N.m
compressor» connect- - the front right-hand wheel (see Wheel: Removal -
ing pipe bracket bolt on Refitting) (35A, Wheels and tyres),
the compressor
terior protection),
IMPORTANT
To avoid all risk of damage to the systems, apply - the accessories belt (see Accessories belt: Re-
the safety and cleanliness instructions and opera- moval) (11A, Top and front of engine).
tion recommendations before carrying out any
ing: Precautions for the repair, page 62A-1) . V4Y
Note:
WARNING
open to the air.
134987
a Remove:
- the bolt (1) from the « compressor - condenser »

connecting pipe bracket on the compressor,
62A-24
AIR CONDITIONING
- the bolt (2) of the bracket for the « intermediate II - OPERATION FOR REMOVAL OF PART
pipe - compressor » connecting pipe on the com- CONCERNED
pressor.
V4Y
V9X
134986
a Disconnect the compressor connectors (5) .
135263
a Remove:
- the bolt (3) from the « compressor - condenser »

connecting pipe bracket on the compressor,
- the bolt (4) of the bracket for the « intermediate

pipe - compressor » connecting pipe on the com-
pressor.
WARNING
a Disconnect:
- the « compressor - condenser » connecting pipe

from the compressor,
- the « intermediate pipe - compressor » connecting

pipe from the compressor.
a Remove the connecting pipe seals.
62A-25
AIR CONDITIONING
V9X
133870
135262
a Unclip the electrical wiring on the compressor at (8) .
133871
a Remove:
- the compressor bolts (6) and (7) ,
- the compressor.
134122
a Disconnect the compressor connectors (9) .
a Remove:
- the compressor bolts (10) ,
- the compressor.
62A-26
AIR CONDITIONING
REFITTING
V4Y
(30,02,02,52).
a
WARNING
cle.
WARNING

a Lubricate the new seals using recommended air 133870
conditioning oil to make fitting easier (see 62A, Air
conditioning, Air conditioning: Parts and con-
a Fit new seals to the compressor connecting pipes.

CONCERNED.
a Refit the compressor.
V9X
a Torque tighten the compressor bolts (25 N.m).
133871
a Fit the compressor bolts without tightening.
a Tighten to torque and in order:
- the compressor bolts (55 N.m) (11) ,
- the compressor bolts (61 N.m) (12) .
62A-27
AIR CONDITIONING
- Run the engine at idle speed for 3 minutes with air
conditioning,
V9X
- Switch off the engine.
a Clip the electrical wiring onto the compressor.
a Check for leaks (see 62A, Air conditioning, Refrig-
erant circuit: Check, page 62A-6) .
a Check the air conditioning system is operating cor-
a Connect the compressor connectors. rectly (see 62A, Air conditioning, Air condition-
ing: Check, page 62A-3) .
III - FINAL OPERATION a Refit:
a Connect: - the front right-hand wheel arch liner (see Front

- the « compressor - condenser » connecting pipe to terior protection),
the compressor,
- the front right-hand wheel (see Wheel: Removal -
- the « intermediate pipe - compressor » connecting Refitting) (35A, Wheels and tyres).
pipe to the compressor.
a Refit:
- the bolt of the « compressor - condenser » con-
necting pipe bracket on the compressor,
- the bolt of the « intermediate pipe - compressor »
connecting pipe bracket on the compressor.
a Torque tighten:
- the « compressor - condenser » connecting
pipe bracket bolt on the compressor (8 N.m),
- the « intermediate pipe - compressor » con-
necting pipe bracket bolt on the compressor (8
N.m).
a Refit the accessories belt (see Accessories belt:
Removal) (11A, Top and front of engine).
a Consult the required refrigerant quantities before fill-
ing the circuit (see 62A, Air conditioning, Air con-
ditioning: Parts and consumables for the repair,
page 62A-2) .

a In the event of replacement, apply the after repair
procedure:
- Switch on the ignition,
- Check that the air conditioning is off,
- Switch the ventilation to speed 2,
- Put the temperature setting at minimum,
- Select the air recirculation position,
- Start the engine.
- Run the air conditioning in manual mode (in the
case of climate control do not press auto),
62A-28
AIR CONDITIONING
Expansion valve: Removal - Refitting 62A
K4M or K9K or M4R or M9R, and AIR CONDITIONING 01 or AIR CONDITIONING 02
Special tooling required fitting) (MR 415, 80A, Battery).
Car. 1363 Set of trim removal levers. a Remove:
Equipment required - the front wiper arms (see Windscreen wiper arm:
Removal - Refitting) (MR 415, 85A, Wiping -
refrigerant charging station Washing),

Tightening torquesm equipment),
expansion valve bolts 6 Nm
bolt securing the bracket 8 N.m
of the expansion valve -
compressor connecting a Unclip the heat shield.
pipe on the expansion
valve
WARNING
of the expansion valve - To prevent the surrounding components from
condenser connecting overheating, do not damage (tear, pierce bend
pipe on the expansion etc.) a heat shield.
valve All damaged heat shields must be replaced.

IMPORTANT
WARNING
repair (see 62A, Air conditioning, Air condition- To prevent moisture from entering the system,
ing: Precautions for the repair, page 62A-1) . place plugs on the cold loop components which
are open to the air.
a Remove:
Note:
- the bolt securing the bracket of the expansion valve
Always replace the expansion valve each time it is - compressor connecting pipe on the expansion
removed (After-Sales part kit). valve,

- condenser connecting pipe on the expansion
Note: valve.
Use blanking plugs for the fuel circuits with part no. a Disconnect:
77 01 208 229 or 77 01 476 857 to plug any open-
ings exposed to the open air. They must be clean. - the expansion valve - compressor connecting pipe
Do not use any which have already been used to on the expansion valve,
plug a fuel circuit.
on the expansion valve.
a Remove:
REMOVAL
a Drain the coolant circuit (see 62A, Air conditioning, on the expansion valve.
Refrigerant circuit: Draining - Filling, page 62A-7)
. a Insert the blanking plugs.
62A-29
AIR CONDITIONING
a Unclip the high and low pressure refrigerant fluid
connecting pipes from the four clips along the front
wing and under the ABS unit.
WARNING

CONCERNED
122570
a Fit the first threaded rod (2) (M5 X 80, 80 mm long)
in place of the bolt (1) .
a Remove the bolt (3) from the expansion valve.
122569
122571
a Fit the second threaded rod (4) (M5 X 80, 80 mm
long) in place of the bolt (2) .
62A-30
AIR CONDITIONING
CONCERNED
122572
a Remove:
122573
- the expansion valve,
a Position the (Car. 1363).
- the seals (5) of the refrigerant fluid connecting
pipes.
Note:
REFITTING Do not damage the sealing foam seal.
a Remove the sealing foam seal.

a
WARNING
Fit the new seals on the refrigerant fluid connecting

pipes.
a Oil the seals using air conditioning oil to make fitting
easier.
122574
a Position the expansion valve on the threaded rods.
62A-31
AIR CONDITIONING
122575 122577
a Push on the expansion valve and pull on the thread- a Remove the second threaded rod (4) (M5 X 80, 80
ed rods to fit the expansion valve on the evaporator mm long).
connecting pipes.
a Refit the bolt corresponding to the expansion valve.
a Remove the (Car. 1363).
a Torque tighten the expansion valve bolts (6 Nm).
WARNING
Fit the new seals on the high and low pressure re-
frigerant fluid connecting pipes.

122576 easier.
a Remove the first threaded rod (2) (M5 X 80, 80 mm a Clip the high and low pressure refrigerant fluid con-
long). necting pipes into the four clips along the front wing
a Refit the bolt corresponding to the expansion valve. and under the ABS unit.
a Fit


62A-32
AIR CONDITIONING
a Connect: a Refit the front wiper arms (see Windscreen wiper
arm: Removal - Refitting) (MR 415, 85A, Wiping -
Washing).
a Refit:
- compressor connecting pipe on the expansion
valve,
- condenser connecting pipe on the expansion
valve.
a Tighten to torque:
- the bolt securing the bracket of the expansion
valve - compressor connecting pipe on the ex-
pansion valve (8 N.m),
valve - condenser connecting pipe on the ex-
pansion valve (8 N.m).
a Fill the refrigerant circuit using the refrigerant
a Check that there are no leaks using the electronic
sensor (see 62A, Air conditioning, Refrigerant
circuit: Check, page 62A-6) .
Note:
To ensure that the check is performed correctly,
bring the end of the sensor tool closer to the
retaining bracket by moving aside the sealing
foam seal using tool (Car. 1363).

a Fit the heat shield.
a Clip on the heat shield.
a Refit:
equipment),
62A-33
AIR CONDITIONING
F4R, and AIR CONDITIONING 01 or AIR CONDITIONING 02
a Remove:
Car. 1363 Set of trim removal levers. er arm: Removal - Refitting) (MR 415, 85A, Wip-
ing - Washing),
Equipment required - the scuttle panel grille (see Scuttle panel grille:
refrigerant charging station equipment),
Tightening torquesm under the scuttle panel grille: Removal - Refit-
expansion valve bolts 6 N.m
expansion valve - com- 8 N.m WARNING

pressor connecting pipe To prevent the surrounding components from
bracket bolt on the overheating, do not damage (tear, pierce bend
expansion valve etc.) a heat shield.
expansion valve - con- 8 N.m All damaged heat shields must be replaced.
bracket bolt on the a Unclip the upper heat shield.
expansion valve
a Remove the upper heat shield.
a Unclip the lower heat shield.
IMPORTANT a Move the lower heat shield to one side.
repair (see 62A, Air conditioning, Air condition- WARNING
ing: Precautions for the repair, page 62A-1) . To prevent moisture from entering the system,
place plugs on the cold loop components which
Note:
be clean. Do not use plugs which have already
been used to plug a fuel circuit.
REMOVAL

a Drain the coolant circuit (see 62A, Air conditioning,
Refrigerant circuit: Draining - Filling, page 62A-7)
.
123633
a Remove:
- the bolt (1) for the expansion valve - compressor
connecting pipe bracket on the expansion valve,
62A-34
AIR CONDITIONING
- the bolt (2) for the expansion valve - condenser II - OPERATION FOR REMOVAL OF PART
connecting pipe bracket on the expansion valve. CONCERNED
a Disconnect:
WARNING
a Remove:
from the expansion valve,
from the expansion valve.
122569
123634
a Unclip the refrigerant low pressure and high pres-
sure connecting pipes at (3) .
122570
a Position the first threaded rod (5) M5 X 80 length =
80 mm in place of the bolt (4) .
62A-35
AIR CONDITIONING
REFITTING

a
WARNING
cle.
Always replace:
- the expansion valve each time it is removed (after-
sales part kit),
- the new expansion valve connecting pipe seals.
122571
a Position the second threaded rod (7) M5 X 80 length
= 80 mm in place of the bolt (6) .
122572
a Remove:
- the expansion valve,
- the seals (8) of the refrigerant connecting pipes.
62A-36
AIR CONDITIONING
CONCERNED
122574
122573
a
WARNING
a Fit new seals to the expansion valve connecting

pipes.
easier (see 62A, Air conditioning, Air condition-
ing: Parts and consumables for the repair, page
62A-2) .
a Fit the (Car. 1363).
Note:
Do not damage the foam seals.
a Move the foam seals to one side. 122575

a Push the expansion valve and pull the threaded rods
to fit the expansion valve to the evaporator connect-
ing pipes.
62A-37
AIR CONDITIONING
WARNING
a Fit new seals to the high pressure and low pressure

refrigerant connecting pipes.

easier.
a Clip the high pressure and low pressure refrigerant

connecting pipes to the four clips along the front
wing and under the braking hydraulic unit.
a Fit:
122576
a Remove the second threaded rod (7) M5 X 80 on the expansion valve,
(length = 80 mm).
a Refit the bolt (6) on the expansion valve. on the expansion valve.
a Connect:


a Refit:

bracket bolt on the expansion valve,

bracket bolt on the expansion valve.
a Torque tighten:
- the expansion valve - compressor connecting

pipe bracket bolt on the expansion valve (8
N.m),
122577 - the expansion valve - condenser connecting

a Remove the first threaded rod (5) M5 X 80 (length = N.m),
80 mm).
a Refit the bolt (4) on the expansion valve. ting) (MR 415, 80A, Battery).
a Remove the (Car. 1363). a Fill up the refrigerant circuit using the refrigerant
a Torque tighten the expansion valve bolts (6 N.m). frigerant circuit: Draining - Filling, page 62A-7) .
62A-38
AIR CONDITIONING
a Fit the (Car. 1363).
Note:
To carry out the check correctly, place the end
piece of the detector tool as close to the retaining
bracket as possible by removing the foam seals
using the (Car. 1363).

a Fit the lower heat shield.
a Clip on the lower heat shield.
a Refit the upper heat shield.
a Clip on the upper heat shield.
a Refit:
equipment),
ing - Washing).
62A-39
AIR CONDITIONING
Car. 1363 Set of trim removal levers.
Tightening torquesm
expansion valve bolts 6 N.m
connecting pipe bracket 8 N.m

bolt for the « expansion
valve - intermediate
pipe »
connecting pipe bracket 8 N.m

134985
bolt for the « condenser
- expansion valve » a Unclip the heat shield.
WARNING
IMPORTANT
To avoid all risk of damage to the systems, apply overheating, do not damage (tear, pierce, bend,
the safety and cleanliness instructions and opera- etc.) a heat shield.
repair (see 62A, Air conditioning, Air condition- Any damaged heat shields must be replaced.
Note:
WARNING
open to the air.
REMOVAL

a Remove the engine and gearbox assembly (see En-
gine - gearbox assembly: Removal - Refitting)
(10A, Engine and peripherals).
62A-40
AIR CONDITIONING
CONCERNED
123633
a Remove:
122569
- the « condenser - expansion valve » connecting
pipe bracket bolt (2) ,
- the « expansion valve - intermediate pipe » con-
necting pipe bracket bolt (3) .
WARNING
a Disconnect:
pipe from the expansion valve,
necting pipe from the expansion valve.
a Remove the connecting pipe seals.
a Remove:
pipe, 122570
- the « expansion valve - intermediate pipe » con- a Position the first threaded rod (5) M5 X 80 length =
necting pipe. 80 mm in place of the bolt (4) .
62A-41
AIR CONDITIONING
a parts always to be replaced: Expansion valve
(30,02,02,07).
a
WARNING
cle.
WARNING

122571 easier (see 62A, Air conditioning, Air condition-
a Position the second threaded rod (7) M5 X 80 length 62A-2) .
= 80 mm in place of the bolt (6) .
a Fit new seals to the refrigerant connecting pipes.
a Remove the expansion valve.

CONCERNED
122572
a Remove the seals (8) from the expansion valve con-

necting pipes.
122573
REFITTING
Note:
Do not damage the foam seals.
(30,02,02,52). a Remove the foam seal.
62A-42
AIR CONDITIONING
122574 122576
a Remove the first threaded rod (5) M5 X 80 length =
80 mm.
a Refit the corresponding bolt to the expansion valve.
122575
a Push the expansion valve and pull the threaded rods
to fit the expansion valve to the evaporator connect-
ing pipes.
122577
a Remove the second threaded rod (7) M5 X 80

length = 80 mm.
a Refit the corresponding bolt to the expansion valve.
a Remove the tool (Car. 1363).
a Torque tighten the expansion valve bolts (6 N.m).
62A-43
AIR CONDITIONING
a Clip:
necting pipe,
pipe.
a Connect:
necting pipe to the expansion valve,
pipe to the expansion valve.
a Refit:
necting pipe bracket bolt,
pipe bracket bolt.
- the connecting pipe bracket bolt for the
« expansion valve - intermediate pipe » (8
N.m),
- the connecting pipe bracket bolt for the
« condenser - expansion valve » (8 N.m).
a Refit the heat shield.
a Refit the engine - gearbox assembly (see Engine -
gearbox assembly: Removal - Refitting) (10A,
Engine and peripherals).
62A-44
AIR CONDITIONING
Evaporator: Removal - Refitting 62A
IMPORTANT
Note:
The evaporator cannot be separated from the
distribution unit.
a If removing or replacing the evaporator (see 61A,

Heating, Distribution unit: Removal - Refitting,
page 61A-5) .
62A-45
AIR CONDITIONING
Evaporator: Cleaning 62A
IMPORTANT
CLEANING
a Unclip the left trim from the centre console.
a Remove the evaporator sensor (see 62A, Air condi-
tioning, Evaporator sensor: Removal - Refitting,
page 62A-78) .
a Apply antibacterial cleaner (see Vehicle: Parts and
consumables for the repair) (04B, Consumables -
Products).
a Leave the product to work for 15 minutes.
a Refit the evaporator sensor (see 62A, Air condi-
tioning, Evaporator sensor: Removal - Refitting,
page 62A-78) .
a Clip the left trim onto the centre console.
a Activate the low speed motor-driven fan assembly
for 5 min.
62A-46
AIR CONDITIONING
Condenser - expansion valve connecting pipe: Removal - Refitting 62A
K9K or M9R, and AIR CONDITIONING 01 or AIR CONDITIONING 02
REMOVAL
Equipment required
Tightening torquesm
bolt securing the bracket 8 N.m charging station (see 62A, Air conditioning, Re-
of the condenser - frigerant circuit: Draining - Filling, page 62A-7) .
expansion valve con-
necting pipe on the
expansion valve
a Remove:
nut securing the bracket 8 N.m
for the condenser - - the engine undertray,
necting pipe on the con- - the front bumper (see Front bumper: Removal -
denser Refitting) (55A, Exterior protection),
- the right-hand headlight (see Headlight: Removal

engine tie-bar bolt on 115 N.m
- Refitting) (80B, Headlights).
the body
IMPORTANT
Note:
WARNING
To prevent moisture from entering the system, 122871
place plugs on the cold loop components which are a Unclip the front right-hand air deflector at (1) .
open to the air.
a Unclip the fuel hoses.
WARNING WARNING
In order to avoid any refrigerant leaks, do not dam- To prevent the surrounding components from
age (deform, twist, etc.) the pipe. overheating, do not damage (tear, pierce bend
All damaged heat shields must be replaced.
a Remove the expansion bottle bolt.
a Remove the expansion bottle.
62A-47
AIR CONDITIONING
- the engine tie-bar from the right-hand suspended
engine mounting.
M9R
123637
a Remove:
- the heat shield clips (2) ,
- the heat shield partially.
123697
K9K a Remove:
- the bolt (5) from the engine tie-bar on the body,
- the bolt (6) from the engine tie-bar on the cover,
engine mounting.
123519
a Remove:
- the bolt (4) from the engine tie-bar on the cover,
62A-48
AIR CONDITIONING
CONCERNED
123633
122869
a Remove the bolt (8) securing the bracket for the con-
denser - expansion valve connecting pipe to the ex-
a Remove the nut (7) securing the bracket of the con- pansion valve.
denser - expansion valve connecting pipe to the
condenser. a Disconnect the condenser - expansion valve con-
a Disconnect the condenser - expansion valve connecting pipe from the expansion valve.
necting pipe from the intermediate pipe.
123634
a Unclip the condenser - expansion valve connecting

pipe at (9) .
a Remove the condenser - expansion valve connect-

ing pipe.
62A-49
AIR CONDITIONING
REFITTING - the nut securing the bracket for the condenser -

expansion valve connecting pipe on the con-
denser (8 N.m).
a Always replace the seals on the refrigerant fluid con- III - FINAL OPERATION.
necting pipes.
K9K
WARNING a Refit:
- the engine tie-bar to the right-hand suspended en-
gine mounting,
- the engine tie-bar bolt on the body,
cle. - the engine tie-bar bolt on the cover.
a Remove the blanking plugs from the cold loop open- a Tighten the engine tie-bar bolt on the cover.
ings. a Torque tighten the engine tie-bar bolt on the body
(115 N.m).
CONCERNED
a
M9R
WARNING
To avoid any leaks, check that the pipe surface is a Refit:
sound before positioning the new seal. The sur- - the engine tie-bar to the right-hand suspended en-
face must be clean and scratch free. gine mounting,
a Fit the new seals on the refrigerant fluid connecting - the engine tie-bar bolt on the body,
pipes. - the engine tie-bar bolt on the cover.
a Lubricate the seals using air conditioning oil to make a Tighten the engine tie-bar bolt on the cover.
fitting easier.
a Torque tighten the engine tie-bar bolt on the body
a Refit the condenser - expansion valve connecting (115 N.m).
pipe.
a Clip on the condenser - expansion valve connecting

pipe.
a Connect the condenser - expansion valve connect- ting) (80A, Battery).
ing pipe to the expansion valve. a Fill up the refrigerant circuit using the refrigerant
a Refit the bolt securing the bracket for the condenser
- expansion valve connecting pipe on the expansion
valve. a Use the electronic sensor (see 62A, Air condi-
a Connect the condenser - expansion valve connect-
ing pipe to the condenser.
a Refit the nut securing the bracket for the condenser correctly (see 62A, Air conditioning, Air condi-
- expansion valve connecting pipe on the condens- tioning: Check, page 62A-3) .
er.
a Refit:
- the heat shield,
- the bolt securing the bracket of the condenser -
- the heat shield clips.
expansion valve connecting pipe on the expan-
sion valve (8 N.m), a Position the expansion bottle.
62A-50
AIR CONDITIONING
a Refit the expansion bottle bolt.
a Clip on the fuel hoses.
a Clip on the front right-hand air deflector.
a Refit:
- Refitting) (MR 415, 80B, Headlights),
- the engine undertray.
62A-51
AIR CONDITIONING
K4M or M4R, and AIR CONDITIONING 01 or AIR CONDITIONING 02
Equipment required
refrigerant charging station a Disconnect the battery (see Battery: Removal - Re-
a Remove:
Tightening torquesm
- the engine undertray,
of the condenser - - the front bumper (see Front bumper: Removal -
necting pipe on the - the right-hand headlight (see Headlight: Removal
expansion valve - Refitting) (80B, Headlights).

of the condenser -
necting pipe on the con-
denser
IMPORTANT
Note:
be clean. Do not use any which have already been 122871
used to plug a fuel circuit. a Unclip the front right-hand air deflector at (1) .
WARNING
To prevent moisture from entering the system, a Remove the expansion bottle.
open to the air.
WARNING
REMOVAL

62A-52
AIR CONDITIONING
CONCERNED
123637
a
122869
WARNING a Remove the nut (3) securing the bracket for the con-
To prevent the surrounding components from denser - expansion valve connecting pipe on the
overheating, do not damage (tear, pierce bend condenser.
a Disconnect the condenser - expansion valve con-
All damaged heat shields must be replaced. necting pipe from the intermediate pipe.
a Remove: a Insert the blanking plugs.

62A-53
AIR CONDITIONING
REFITTING

a Always replace the seals of the condenser - expan-
sion valve connecting pipe.
WARNING
cle.
a Remove the plugs from the cold loop openings.

CONCERNED
123633 a Lubricate the seals using air conditioning oil to make
fitting easier.
a Remove the bolt (4) securing the bracket for the con-
denser - expansion valve connecting pipe to the ex-
pansion valve. WARNING
a Disconnect the condenser - expansion valve con- To avoid any leaks, check that the pipe surface is
necting pipe from the expansion valve. sound before positioning the new seal. The sur-
a Fit new seals onto the « condenser - expansion
valve » connecting pipes.
a Refit the condenser - expansion valve connecting
pipe.
a Clip on the condenser - expansion valve connecting
pipe.
a Connect:
- the condenser - expansion valve connecting pipe
to the expansion valve,
- the condenser - expansion valve connecting pipe
to the condenser.
- the bolt securing the bracket of the condenser -
expansion valve connecting pipe on the expan-
sion valve (8 N.m),
- the nut securing the bracket of the condenser -
expansion valve connecting pipe on the con-
123634 denser (8 N.m).
a Unclip the condenser - expansion valve connecting
pipe at (5) . III - FINAL OPERATION.
a Remove the condenser - expansion valve connect- a Connect the battery (see Battery: Removal - Refit-
ing pipe. ting) (80A, Battery).
62A-54
AIR CONDITIONING
a Refit:
- the heat shield,
a Position the expansion bottle.
a Refit:
- Refitting) (80B, Headlights),
a Adjust the headlight beam (see Headlight: Adjust-
62A-55
AIR CONDITIONING
Equipment required
Tightening torquesm a Remove:
"condenser - expansion 8 Nm - the engine undertray,

valve" connecting pipe
bracket bolt on the - the front bumper (see Front bumper: Removal -
expansion valve Refitting) (MR 415, 55A, Exterior protection),
nut for the "condenser - 8 Nm - the right-hand headlight (see Headlight: Removal
expansion valve" con- - Refitting) (MR 415, 80B, Headlights).
necting pipe bracket on
the condenser
IMPORTANT
Note:
be clean. Do not use plugs which have already
been used to plug a fuel circuit.
122871
WARNING a Unclip the right-hand front air deflector at (1) .

place plugs on the cold loop components which are a Detach the fuel hoses.
open to the air.

WARNING
In order to avoid any refrigerant leaks, do not dam- WARNING
overheating, do not damage (tear, pierce bend
REMOVAL
I - REMOVAL PREPARATION OPERATION a Remove:

a Position the vehicle on a two-post lift (see Vehicle: - the heat shield clips,
Towing and lifting) (MR 415, 02A, Lifting equip-
ment). - the heat shield (partially).
62A-56
AIR CONDITIONING
CONCERNED
123175
a Remove:
122869
a Remove the nut (4) from the "condenser - expansion
- the bolt (3) from the engine tie-bar on the cover, valve" connecting pipe bracket on the condenser.
- the engine tie-bar from the right-hand suspended a Uncouple the "condenser - expansion valve" con-
engine mounting. necting pipe from the intermediate pipe.
62A-57
AIR CONDITIONING
REFITTING

a Always replace the seals for the refrigerant connect-
ing pipes.
WARNING
cle.
a Remove the blanking plugs from the cold loop open-

ings.

123633 CONCERNED
a Remove the bolt (5) from the "condenser - expan- a

sion valve" connecting pipe bracket on the expan-
WARNING
sion valve.
a Uncouple the "condenser - expansion valve" con- sound before positioning the new seal. The sur-
necting pipe from the expansion valve. face must be clean and scratch free.
a Insert the blanking plugs. a Fit new seals to the refrigerant connecting pipes.
a Lubricate the seals using the air conditioning oil to

make fitting easier.
a Refit the "condenser - expansion valve" connecting

pipe.
a Clip on the "condenser - expansion valve" connect-

ing pipe.
a Couple the "condenser - expansion valve" connect-

ing pipe to the expansion valve.
a Refit the "condenser - expansion valve" connecting

pipe bracket bolt on the expansion valve.
a Couple the "condenser - expansion valve" connect-

ing pipe to the condenser.
a Refit the nut to the "condenser - expansion valve"

connecting pipe bracket on the condenser.
a Torque tighten:
123634 - the "condenser - expansion valve" connecting

a Unclip the "condenser - expansion valve" connect- Nm),
ing pipe at (6) .
- the nut for the "condenser - expansion valve"
a Remove the "condenser - expansion valve" connect- connecting pipe bracket on the condenser (8
ing pipe. Nm).
62A-58
AIR CONDITIONING




a Refit:
- the engine tie-bar on the right-hand suspended en-

gine mounting,
- the bolt mounting the engine tie-bar on the body,
- the bolt mounting the engine tie-bar on the cover,
a Tighten:
- the bolt mounting the engine tie-bar on the cover,
- the bolt mounting the engine tie-bar on the body,
a Refit:
- the heat shield,
a Clip on the right-hand front air deflector.
a Refit:



62A-59
AIR CONDITIONING
Tightening torquesm
« condenser - expan- 8 N.m

sion valve » connecting
pipe bracket bolt on the
expansion valve
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
ing: Precautions for the repair, page 62A-1) . 134985
a Unclip the heat shield at (1) .
Note: WARNING
Use blanking plugs for the fuel circuits with part To prevent the surrounding components from
numbers 77 01 208 229 or 77 01 476 857 to plug overheating, do not damage (tear, pierce, bend,
any openings exposed to the open air. They must etc.) a heat shield.
be clean. Do not use any which have already been Any damaged heat shields must be replaced.
a Remove:
- the heat shield,
WARNING - the expansion bottle (see Expansion bottle: Re-
To prevent moisture from entering the system, moval - Refitting) (19B, Cooling).
open to the air.
REMOVAL

a Remove the engine - gearbox assembly (see En-
(10A, Engine - gearbox assembly).
62A-60
AIR CONDITIONING
CONCERNED
123634
123633
a Unclip the « condenser - expansion valve » connect-
ing pipe at (3) .
a Remove the bolt (2) from the « condenser - expan-
sion valve » connecting pipe bracket on the expan- a Remove the « condenser - expansion valve » con-
sion valve. necting pipe.
WARNING
REFITTING
a Disconnect the « condenser - expansion valve »
connecting pipe from the expansion valve. a parts always to be replaced: refrigerant pipe seal
(30,02,02,52).
a Remove the seals from the « condenser - expansion
valve » connecting pipe.
a Insert the blanking plugs. WARNING
place plugs on the cold loop components which
WARNING

62A-2) .
a Fit new seals on the refrigerant connecting pipes.
62A-61
AIR CONDITIONING
CONCERNED
a Refit the « condenser - expansion valve » connect-
ing pipe.
a Clip the « condenser - expansion valve » connecting
pipe.
a Connect the « condenser - expansion valve » con-
necting pipe to the expansion valve.
a Refit the bolt for the « condenser - expansion
valve » connecting pipe bracket on the expansion
valve.
a Torque tighten the «condenser - expansion
valve » connecting pipe bracket bolt on the ex-
pansion valve (8 N.m).

a Refit:
- the expansion bottle (see Expansion bottle: Re-
moval - Refitting) (19B, Cooling),
- the heat shield.
a Refit the engine - gearbox assembly (see Engine -
Engine - gearbox assembly).
62A-62
AIR CONDITIONING
Expansion valve - intermediate pipe connecting pipe at the expansion valve outlet: Removal - Refitting
62A
M4R, and AIR CONDITIONING 01 or AIR CONDITIONING 02
REMOVAL
Equipment required
Tightening torquesm ment).
of the expansion valve - frigerant circuit: Draining - Filling, page 62A-7) .
intermediate pipe con-
necting pipe to the a Disconnect the battery (see Battery: Removal - Re-
expansion valve fitting) (MR 415, 80A, Battery).
of the intermediate pipe a Remove the expansion bottle bolt.
- compressor connect-
ing pipe to the interme-
diate pipe
WARNING
IMPORTANT overheating, do not damage (tear, pierce bend
Consult the safety and cleanliness advice and oper- etc.) a heat shield.
ing: Precautions for the repair, page 62A-1) . a Remove:
- the heat shield clips,
Note:
WARNING
open to the air.
WARNING
62A-63
AIR CONDITIONING
62A
CONCERNED
123633
122550
a Remove the bolt (2) securing the bracket of the ex-
pansion valve - intermediate pipe connecting pipe
a Remove the nut (1) securing the bracket of the inter- from the expansion valve.
mediate pipe - compressor connecting pipe to the in-
termediate pipe. a Disconnect the expansion valve - intermediate pipe
a Disconnect the intermediate pipe - compressor con- connecting pipe from the expansion valve.
123634
a Unclip the expansion valve - intermediate pipe con-

necting pipe at (3) .
a Remove the expansion valve - intermediate pipe

connecting pipe.
62A-64
AIR CONDITIONING
62A
REFITTING III - FINAL OPERATION.

I - REFITTING PREPARATION OPERATION ting) (MR 415, 80A, Battery).
a Always replace the seals on the refrigerant fluid con- a Fill up the refrigerant circuit using the refrigerant
necting pipes. charging station (see 62A, Air conditioning, Re-
WARNING
Do not remove the blanking plugs from each to check that there are no leaks.
Also, do not remove the components from their correctly (see 62A, Air conditioning, Air condi-
packaging until they are to be fitted to the vehi- tioning: Check, page 62A-3) .
cle.
a Refit:
a Remove the plugs from the cold loop openings. - the heat shield,
CONCERNED a Position the expansion bottle.
a a Refit the expansion bottle bolt.

WARNING
a Lubricate the seals using air conditioning oil to make

fitting easier.
a Fit the new seals on the refrigerant fluid connecting
pipes.
a Refit the expansion valve - intermediate pipe con-
necting pipe.
a Clip on the expansion valve - intermediate pipe con-
necting pipe.
a Connect the expansion valve - intermediate pipe
connecting pipe to the expansion valve.
a Refit the bolt securing the bracket of the expansion
valve - intermediate pipe connecting pipe to the ex-
pansion valve.
a Connect the intermediate pipe - compressor con-
necting pipe to the intermediate pipe.
a Refit the nut securing the bracket of the intermediate
pipe - compressor connecting pipe to the intermedi-
ate pipe.
valve - intermediate pipe connecting pipe to the
expansion valve (8 N.m),
- the nut securing the bracket of the intermediate
pipe - compressor connecting pipe to the inter-
mediate pipe (8 N.m).
62A-65
AIR CONDITIONING
62A
K4M or K9K or M9R, and AIR CONDITIONING 01 or AIR CONDITIONING 02
REMOVAL
Equipment required

Tightening torquesm
ment).
of the expansion valve - a Drain the refrigerant circuit using the refrigerant
intermediate pipe con- charging station (see 62A, Air conditioning, Re-
necting pipe on the frigerant circuit: Draining - Filling, page 62A-7) .
expansion valve
nut securing the bracket 8 N.m fitting) (MR 415, 80A, Battery).
of the intermediate pipe
- compressor connect- a Unclip the fuel hoses.
ing pipe on the interme-
diate pipe a Remove the expansion bottle bolt.
engine tie-bar bolt on 115 N.m a Remove the expansion bottle.

the body
IMPORTANT
Note:
WARNING
123637
place plugs on the cold loop components which are a
open to the air.
WARNING
overheating, do not damage (tear, pierce bend
WARNING
age (deform, twist, etc.) the pipe. All damaged heat shields must be replaced.
a Remove:
- the clips on the heat shield at (1) ,
62A-66
AIR CONDITIONING
62A
K9K M9R
123519 123697
a Remove: a Remove:
- the bolt (2) from the engine tie-bar on the body, - the bolt (4) from the engine tie-bar on the body,
- the bolt (3) from the engine tie-bar on the cover, - the bolt (5) from the engine tie-bar on the cover,
- the engine tie-bar from the right-hand suspended - the engine tie-bar from the right-hand suspended
engine mounting. engine mounting.
62A-67
AIR CONDITIONING
62A
CONCERNED
123633
122550
a Remove the bolt (7) securing the bracket for the ex-
pansion valve - intermediate pipe connecting pipe to
a Remove the nut (6) securing the bracket of the inter- the expansion valve.
mediate pipe - compressor connecting pipe to the in-
termediate pipe. a Disconnect the expansion valve - intermediate pipe
a Disconnect the intermediate pipe - compressor con- connecting pipe from the expansion valve.
123634
a Unclip the expansion valve - intermediate pipe con-

a Remove the expansion valve - intermediate pipe

connecting pipe.
62A-68
AIR CONDITIONING
62A
REFITTING III - FINAL OPERATION.
I - REFITTING PREPARATION OPERATION K9K

a Always replace the seals on the refrigerant fluid con- a Refit:
necting pipes.
gine mounting,
WARNING - the engine tie-bar bolt on the body,
component until the last moment. - the engine tie-bar bolt on the cover.
Also, do not remove the components from their a Tighten the engine tie-bar bolt on the cover.
packaging until they are to be fitted to the vehi- a Torque tighten the engine tie-bar bolt on the body
cle. (115 N.m).

CONCERNED M9R
a a Refit:
WARNING - the engine tie-bar to the right-hand suspended en-
To avoid any leaks, check that the pipe surface is gine mounting,
sound before positioning the new seal. The sur- - the engine tie-bar bolt on the body,
- the engine tie-bar bolt on the cover.
fitting easier. a Tighten the engine tie-bar bolt on the cover.
a Fit the new seals on the refrigerant fluid connecting a Torque tighten the right-hand suspended engine
mounting engine tie-bar bolt on the body (115
pipes.
N.m).
necting pipe.
necting pipe. a Connect the battery (see Battery: Removal - Refit-
connecting pipe to the expansion valve. a Fill up the refrigerant circuit using the refrigerant
a Refit the bolt securing the bracket of the expansion frigerant circuit: Draining - Filling, page 62A-7) .
valve - intermediate pipe connecting pipe to the ex-
pansion valve. a Use the electronic sensor (see 62A, Air condi-
a Connect the intermediate pipe - compressor con- to check that there are no leaks.
a Refit the nut securing the bracket of the intermediate correctly (see 62A, Air conditioning, Air condi-
pipe - compressor connecting pipe to the intermedi- tioning: Check, page 62A-3) .
ate pipe.
a Refit:
- the heat shield,
valve - intermediate pipe connecting pipe on - the heat shield clips.
the expansion valve (8 N.m), a Position the expansion bottle.
- the nut securing the bracket of the intermediate
pipe - compressor connecting pipe on the inter-
mediate pipe (8 N.m). a Clip on the fuel hoses.
62A-69
AIR CONDITIONING
62A
REMOVAL
Equipment required

Tightening torquesm
ment).
for the expansion valve - a Drain the refrigerant circuit using the refrigerant
intermediate pipe con- charging station (see 62A, Air conditioning, Re-
necting pipe to the frigerant circuit: Draining - Filling, page 62A-7) .
expansion valve
nut securing the bracket 8 N.m fitting) (MR 415, 80A, Battery).
for the intermediate pipe
- compressor connect- a Unclip the fuel hoses.
diate pipe a Remove the expansion bottle bolt.
a Remove the expansion bottle

IMPORTANT
Note:
WARNING
open to the air.
123637
WARNING WARNING
In order to avoid any refrigerant leaks, do not dam- To prevent the surrounding components from
age (deform, twist, etc.) the pipe. overheating, do not damage (tear, pierce bend
a Remove:
62A-70
AIR CONDITIONING
62A
CONCERNED
123175
a Remove:
122550
a Remove the nut (4) securing the bracket for the in-
- the bolt (3) from the engine tie-bar on the cover, termediate pipe - compressor connecting pipe on
the intermediate pipe.
engine mounting. a Disconnect the intermediate pipe - compressor con-
62A-71
AIR CONDITIONING
62A
REFITTING

a Always replace the seals on the refrigerant fluid con-
necting pipes.
WARNING
cle.

CONCERNED
123633 a
a Remove the bolt (5) securing the bracket of the ex- WARNING
pansion valve - intermediate pipe connecting pipe to
the expansion valve.
a Disconnect the expansion valve - intermediate pipe face must be clean and scratch free.
connecting pipe from the expansion valve.
a Insert the blanking plugs. fitting easier.
pipes.
necting pipe.
necting pipe.
a Refit the bolt securing the expansion valve - interme-
diate pipe connecting pipe to the expansion valve.

a Refit the nut securing the bracket for the intermedi-
ate pipe - compressor connecting pipe to the inter-
mediate pipe.
123634 - the bolt securing the bracket for the expansion

valve - intermediate pipe connecting pipe to the
a Unclip the expansion valve - intermediate pipe con- expansion valve (8 N.m),
- the nut securing the bracket for the intermedi-
a Remove the expansion valve - intermediate pipe ate pipe - compressor connecting pipe to the
connecting pipe. intermediate pipe (8 N.m).
62A-72
AIR CONDITIONING
62A
a Refit:
gine mounting,
- the engine tie-bar bolt on the body,
- the engine tie-bar bolt on the cover.
a Tighten:
- the engine tie-bar bolt on the cover,
- the engine tie-bar bolt on the body.
a Refit:
- the heat shield,
62A-73
AIR CONDITIONING
62A
Tightening torquesm
bolt for the « expansion 8 N.m

valve - intermediate
pipe » connecting pipe
bracket on the interme-
diate pipe
« expansion valve - 8 N.m

intermediate pipe » con-
necting pipe bracket bolt
on the expansion valve
134985
IMPORTANT
a Unclip the heat shield at (1) .
tion recommendations before carrying out any WARNING
repair (see 62A, Air conditioning, Air condition- To prevent the surrounding components from
ing: Precautions for the repair, page 62A-1) . overheating, do not damage (tear, pierce, bend,
Any damaged heat shields must be replaced.
note:
a Remove:
numbers 77 01 208 229 or 77 01 476 857 to plug - the heat shield,
any openings exposed to the open air. They must - the expansion bottle (see Expansion bottle: Re-
be clean. Do not use any which have already been moval - Refitting) (19B, Cooling).
WARNING
open to the air.
REMOVAL

a Remove the engine - gearbox assembly (see En-
(10A, Engine - gearbox assembly).
62A-74
AIR CONDITIONING
62A
CONCERNED
123633
a Remove the bolt (3) from the « expansion valve - in-
122550 termediate pipe » connecting pipe bracket on the ex-
a Remove the nut (2) from the « expansion valve - in- pansion valve.
termediate pipe » connecting pipe bracket on the in-
termediate pipe.
WARNING
WARNING damage (deform, twist, etc.) the pipe.
damage (deform, twist, etc.) the pipe. a Disconnect the « expansion valve - intermediate
pipe » connecting pipe from the expansion valve.
a Disconnect the « expansion valve - intermediate
pipe » connecting pipe from the intermediate pipe.
62A-75
AIR CONDITIONING
62A
62A-2) .
a Fit new seals to the refrigerant connecting pipes.

CONCERNED
a Refit the « expansion valve - intermediate pipe »

connecting pipe.
a Clip the « condenser - expansion valve » connecting

pipe.
a Connect the « expansion valve - intermediate pipe »

connecting pipe to the intermediate pipe.
123634 a Refit the bolt from the « expansion valve - intermedi-

ate pipe » connecting pipe bracket on the intermedi-
a Unclip the « expansion valve - intermediate pipe »
ate pipe.
connecting pipe at (4) .
a Remove: a Connect the « expansion valve - intermediate pipe »

necting pipe, a Refit the bolt from the « expansion valve - intermedi-
ate pipe » connecting pipe bracket on the expansion
valve.
necting pipe seals.
REFITTING
- the bolt for the « expansion valve - intermediate
pipe » connecting pipe bracket on the interme-
I - REFITTING PREPARATION OPERATION diate pipe (8 N.m),
a parts always to be replaced: refrigerant pipe seal - the « expansion valve - intermediate pipe »
(30,02,02,52).
connecting pipe bracket bolt on the expansion
a valve (8 N.m).
WARNING
Do not remove the blanking plugs from each III - FINAL OPERATION
a Refit:
packaging until they are to be fitted to the vehi- - the expansion bottle (see Expansion bottle: Re-
cle.
moval - Refitting) (19B, Cooling),
- the heat shield.

WARNING
To avoid any leaks, check that the pipe surface is a Clip the heat shield.
face must be clean and scratch free. a Refit the engine - gearbox assembly (see Engine -
a Remove the blanking plugs. Engine - gearbox assembly).
62A-76
AIR CONDITIONING
Pressure sensor: Removal - Refitting 62A
CONCERNED
Tightening torquesm
a Disconnect the pressure sensor connector.
pressure sensor 9 N.m a Remove the pressure sensor.
III - REFITTING OPERATION FOR PART

IMPORTANT CONCERNED
Consult the safety and cleanliness advice and oper- a Refit the pressure sensor.
repair (see 62A, Air conditioning, Air condition- a Torque tighten the pressure sensor (9 N.m).
ing: Precautions for the repair, page 62A-1) . a Connect the pressure sensor.
IV - FINAL OPERATION.
Note: a Refit the right-hand air deflector.
An automatic shut-off valve isolates the circuit from a Refit the front bumper (see Front bumper: Remov-
the outside during removal; do not drain the refrig- al - Refitting) (MR 416, 55A, Exterior protection).
erant from the circuit.
REMOVAL

ment).
a Remove the front bumper (see Front bumper: Re-

moval - Refitting) (MR 416, 55A, Exterior protec-
tion).
122871
a Remove the right-hand air deflector.
62A-77
AIR CONDITIONING
Evaporator sensor: Removal - Refitting 62A
REFITTING
Equipment required
Diagnostic tool CONCERNED
IMPORTANT
REMOVAL

a Unclip the left trim from the centre console.

CONCERNED
122534
122565
a Disconnect the evaporator sensor connector. (1)
a Remove the evaporator sensor by rotating it a quar-
ter of a turn.
122564
a Remove the evaporator sensor. a Refit the evaporator sensor in its housing (2) .
a Fit the evaporator sensor by rotating it a quarter of a
turn.
a Connect the evaporator sensor connector.
a Clip the left trim onto the centre console.
62A-78
AIR CONDITIONING
Evaporator sensor: Removal - Refitting 62A
tic tool :
selected computer,
- select "Evaporator sensor" in the "List of compo-
62A-79
AIR CONDITIONING
Exterior air temperature sensor: Removal - Refitting 62A
REMOVAL

a Remove:
- the right-hand door mirror glass (see Door mirror
glass: Removal - Refitting) (MR 416, 56A, Exteri-
or equipment),
- the right-hand door mirror cover (see Door mirror
casing: Removal - Refitting) (MR 416, 56A, Exte-
rior equipment).
124689
a Remove the bolts (2) from the electric motor.
a Disconnect the electric motor connector.

a Remove the electric motor.

CONCERNED
124688
a Unclip the right-hand door mirror trim piece by
pressing on the lugs (1) .
101624
a Unclip the external air temperature sensor (3) from

its support.
a Remove the exterior air temperature sensor (see
Wiring: Repair) (Technical Note 6015A, 88A, Wir-
ing).
62A-80
AIR CONDITIONING
Exterior air temperature sensor: Removal - Refitting 62A
REFITTING

CONCERNED
a Refit the exterior air temperature sensor (see Wir-
ing: Repair) (Technical Note 6015A, 88A, Wiring).
a Clip the external air temperature sensor onto its sup-
port.
a Connect the electric motor connector.
a Refit:
- the electric motor,
- the electric motor bolts.
a Clip the right-hand door mirror trim piece.
a Refit:
- the right-hand door mirror cover (see Door mirror
casing: Removal - Refitting) (MR 416, 56A, Exte-
rior equipment),
- the right-hand door mirror glass (see Door mirror
glass: Removal - Refitting) (MR 416, 56A, Exteri-
or equipment).
62A-81
AIR CONDITIONING
Compressor - condenser connecting pipe: Removal - Refitting 62A
Equipment required
refrigerant charging station a Remove the engine undertray.
Tightening torquesm
a Remove:
of the compressor - con-
to the compressor - the right-hand headlight (see Headlight: Removal
- Refitting) (MR 415, 80B, Headlights).
of the compressor - con-
to the condenser
IMPORTANT
Note:
122871
a Unclip the front right-hand air deflector.
WARNING
open to the air.
WARNING
REMOVAL

ment).
62A-82
AIR CONDITIONING
CONCERNED
122876
a Remove the bolt (2) securing the bracket for the
122867 compressor - condenser connecting pipe from the
a Remove the nut (1) securing the bracket of the com- compressor.
pressor - condenser connecting pipe from the con-
Disconnect the compressor - condenser connecting
denser.
pipe from the compressor.
a Disconnect the condenser - compressor connecting
pipe from the condenser.
a Remove the compressor - condenser connecting
pipe from underneath.
REFITTING

a Always replace the seals on the refrigerant fluid con-
necting pipes.
WARNING
cle.
62A-83
AIR CONDITIONING
II - REFITTING OPERATION FOR PART a Refit the engine undertray.
CONCERNED
a (MR 415, 80B, Headlights).
WARNING

fitting easier.
pipes.
a Refit the compressor - condenser connecting pipe.
a Connect the compressor - condenser connecting
pipe to the compressor.
a Refit the bolt securing the bracket of the compressor
- condenser connecting pipe to the compressor.
a Connect the compressor - condenser connecting
pipe to the condenser.
a Refit the nut securing the bracket of the compressor
- condenser connecting pipe to the condenser.
- the bolt securing the bracket of the compressor
- condenser connecting pipe to the compressor
(8 N.m),
- the nut securing the bracket of the compressor
- condenser connecting pipe to the condenser
(8 N.m).

a Refit:
Refitting) (MR 416, 55A, Exterior protection).
62A-84
AIR CONDITIONING
V4Y or V9X
a Drain the coolant circuit refrigerant charging sta-
tion (see 62A, Air conditioning, Refrigerant cir-
Equipment required
cuit: Draining - Filling, page 62A-7) .
refrigerant charging station a Remove the engine undertray.
Tightening torquesm
a Remove:
« compressor - 8 N.m - the front bumper (see Front bumper: Removal -
condenser» connect-
ing pipe bracket nut on
the compressor - the right-hand headlight (see Headlight: Removal
- Refitting) (80B, Headlights).
« compressor - 8 N.m
condenser» connect-
ing pipe bracket nut on
the condenser
IMPORTANT
Note:
134208
a Unclip the front right-hand air deflector (1) .
WARNING
open to the air.
REMOVAL

WARNING
incorrect use.
62A-85
AIR CONDITIONING
V4Y or V9X
CONCERNED
V9X
122867
135263
a Remove the nut (2) from the « compressor -
condenser » connecting pipe bracket on the con- a Remove the bolt (3) securing the bracket for the
denser. « compressor - condenser » connecting pipe to the
compressor.
WARNING
WARNING
damage (deform, twist, etc.) the pipe. In order to avoid any refrigerant leaks, do not
a Disconnect the « compressor - condenser » con-
necting pipe from the condenser. a Disconnect the « compressor - condenser » con-
necting pipe from the compressor.
62A-86
AIR CONDITIONING
V4Y or V9X
V4Y
135765
134987
a Remove the bolt (6) securing the bracket for the

« compressor - condenser » connecting pipe to the
compressor.
WARNING
a Disconnect the « compressor - condenser » con-

necting pipe from the compressor.
a Remove the « compressor - condenser » connect-

135766 ing pipe.
a Unclip the connecting pipe at (4) and (5) .
a Remove the « compressor - condenser » connect-
ing pipe seals.
REFITTING

(30,02,02,52).
62A-87
AIR CONDITIONING
V4Y or V9X
a III - FINAL OPERATION
WARNING a Unclip the right-hand front air deflector.

Do not remove the blanking plugs from each a Connect the battery (see Battery: Removal - Refit-
component until the last moment. ting) (80A, Battery).
Also, do not remove the components from their a Consult the amount of refrigerant and oil required
packaging until they are to be fitted to the vehi- before filling the refrigerant circuit (see 62A, Air
cle. conditioning, Air conditioning: Parts and con-
a Perform the following operations:
WARNING
- refill the refrigerant circuit using the refrigerant
To avoid any leaks, check that the pipe surface is charging station (see 62A, Air conditioning, Re-
frigerant circuit: Draining - Filling, page 62A-7) ,
- a leakage test (see 62A, Air conditioning, Refrig-
a Remove the blanking plugs. erant circuit: Check, page 62A-6) .
a Lubricate the new seals using recommended air a Check the air conditioning system is operating cor-
conditioning oil to make fitting easier (see 62A, Air rectly (see 62A, Air conditioning, Air condition-
conditioning, Air conditioning: Parts and con- ing: Check, page 62A-3) .
sumables for the repair, page 62A-2) . a Refit:
a Fit the new seals on the « compressor - condenser » - the right-hand headlight (see Headlight: Removal
connecting pipe. - Refitting) (80B, Headlights),
II - REFITTING OPERATION FOR PART Refitting) (55A, Exterior protection).
CONCERNED
a Refit the engine undertray.
a Refit the « compressor - condenser » connecting
pipe.
a Connect the « compressor - condenser » connec-

ting pipe:
- to the compressor,
- to the condenser.
a Refit the nut to the « compressor - condenser » con-

necting pipe bracket:
- on the condenser,
- on the compressor.

pipe bracket nut on the compressor (8 N.m),

pipe bracket nut on the condenser (8 N.m).
V9X
a Clip on the « compressor - condenser » connecting

pipe.
62A-88
AIR CONDITIONING
Compressor - intermediate pipe connecting pipe: Removal - Refitting 62A
REMOVAL
Equipment required
Tightening torquesm ment).
of the intermediate pipe frigerant circuit: Draining - Filling, page 62A-7) .
ing pipe to the compres- a Disconnect the battery (see Battery: Removal - Re-
sor fitting) (MR 415, 80A, Battery).

of the intermediate pipe
CONCERNED
diate pipe
IMPORTANT
Note:
122550
WARNING a Remove the nut (1) securing the bracket of the inter-
To prevent moisture from entering the system, mediate pipe - compressor connecting pipe from the
place plugs on the cold loop components which are intermediate pipe.
open to the air. a Disconnect the intermediate pipe - compressor con-
WARNING
62A-89
AIR CONDITIONING
Compressor - intermediate pipe connecting pipe: Removal - Refitting 62A
CONCERNED
WARNING

fitting easier.

pipes.
a Refit the intermediate pipe - compressor connecting

pipe.

necting pipe to the compressor.
122876
a Refit the bolt securing the bracket of the intermedi-
a Remove the bolt (2) securing the bracket of the inter- ate pipe - compressor connecting pipe to the com-
mediate pipe - compressor connecting pipe from the pressor.
compressor.
a Disconnect the intermediate pipe - compressor con- a Connect the intermediate pipe - compressor con-
necting pipe from the compressor. necting pipe to the intermediate pipe.
a Fit anti-contamination caps. a Refit the nut securing the bracket of the intermediate
pipe - compressor connecting pipe to the intermedi-
a Remove the intermediate pipe - compressor con-
ate pipe.
necting pipe upwards.
REFITTING
- the bolt securing the bracket of the intermedi-
ate pipe - compressor connecting pipe to the
I - REFITTING PREPARATION OPERATION compressor (8 N.m).
a Always replace the seals on the refrigerant fluid con- - the nut securing the bracket of the intermediate
necting pipes. pipe - compressor connecting pipe to the inter-
mediate pipe (8 N.m).
WARNING
Do not remove the blanking plugs from each III - FINAL OPERATION.
Also, do not remove the components from their a Connect the battery (see Battery: Removal - Refit-
packaging until they are to be fitted to the vehi- ting) (MR 415, 80A, Battery).
cle.
a Remove the plugs from the cold loop openings. charging station (see 62A, Air conditioning, Re-


62A-90
AIR CONDITIONING
Air conditioning computer: Removal - Refitting 62A
Equipment required
Diagnostic tool
IMPORTANT
REMOVAL

122533
a Remove:
CONCERNED - the bolt (2) on the climate control computer,
III - REFITTING OPERATION FOR PART

CONCERNED
a Refit the climate control computer.
a Connect the climate control computer connectors.
IV - FINAL OPERATION.



tic tool :
122539
a Disconnect the connectors (1) from the climate con-
trol computer. - select "Climate control computer",

selected computer,

62A-91
AIR CONDITIONING
Equipment required
Diagnostic tool
IMPORTANT
REMOVAL

126797
a Move the glovebox refrigerant pipe to one side away
from the mounting
126796
a Remove:
- the bolt (2) from the glovebox mounting. 126800
a Remove:
- the passenger side front footwell air distribution

duct pin (3)

duct (4) ,
- the soundproofing (5) .
62A-92
AIR CONDITIONING
CONCERNED
126798
a Unscrew the under-dashboard light (6) .
126801
a Move aside the under-dashboard light.
a Disconnect the connectors (8) from the climate con-
a Remove: trol computer.
- the bolts (7) from the passenger compartment fuse
and relay box mounting,
- the passenger compartment fuse and relay box
mounting.
a Unclip the passenger compartment fuse and relay
box.
a Move aside the passenger compartment fuse and
relay box.
126802
a Remove the bolts (9) from the climate control com-
puter mounting unit.
a Move aside the climate control computer mounting
unit.
62A-93
AIR CONDITIONING
126805 126808
a Unclip the connector (10) for the passenger com- a Remove the climate control computer.
partment fan assembly control unit from the climate
control computer mounting unit.
REFITTING

CONCERNED
a Refit the climate control computer.
a Clip the connector for the passenger compartment
fan assembly control unit to the climate control com-
puter mounting unit.
a Refit the climate control computer mounting unit.
a Connect the climate control computer connectors.
a Fit the passenger compartment fuse and relay box.
a Clip on the passenger compartment fuse and relay
box.
a Refit the passenger compartment fuse and relay box
mounting.
126807
a Fit the under-dashboard light.
a Unclip the climate control computer from its mount-
ing. a Screw on the under-dashboard light.
a Refit:
- the soundproofing,
duct.
- the glovebox mounting.
a Refit the glovebox refrigerant pipe on its mounting.
62A-94
AIR CONDITIONING
tic tool :
selected computer,
62A-95

MR415LAGUNA6 Air Conditioning

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6 Air conditioning

62A AIR CONDITIONING

AUGUST 2009 EDITION ANGLAISE

© Renault s.a.s 2007

LAGUNA III - Section 6

61A HEATING 61A HEATING

Cabin filter: Removal - Mixing motor: Removal -

Rear air distribution duct: Distribution motor: Removal -

Distribution unit: Removal - Passenger compartment

Heating resistors: Removal -

62A AIR CONDITIONING

Dehydrator reservoir filter:

Expansion valve: Removal -

Evaporator: Cleaning 62A-46

Condenser - expansion valve

Pressure sensor: Removal -

Evaporator sensor: Removal

Exterior air temperature

Air conditioning computer:

I - REMOVAL PREPARATION OPERATION

I - REFITTING PREPARATIONS OPERATION

III - FINAL OPERATION.

REMOVAL 2 - Rear right-hand air distribution duct

- the driver's seat (see Complete front seat: Re-

- the carpet retaining clip.

a Partially fold back the carpet towards the rear of the

- the rear left-hand air distribution duct clip (1) ,

- the rear left-hand air distribution duct.

3 - Central air distribution duct

ELECTRONIC PARKING BRAKE

- the central air distribution duct clip (3) ,

I - REFITTING OPERATION FOR PART

1 - Rear left-hand air distribution duct

- the rear left-hand air distribution duct,

- the rear left-hand air distribution duct clip,

- the carpet retaining clip,

Ms. 583 Pipe clamps. I - REMOVAL PREPARATION OPERATION

air filter unit air outlet 5.5 N.m

a Fit the (1) (Ms. 583) on the heater matrix pipes.

a Disconnect the heater matrix pipes.

- the windscreen wiper arms (see Windscreen wip-

- the scuttle panel grille (see Scuttle panel grille:

a Fit the (4) (Ms. 583) on the heater matrix pipes.

a Fit the tool (5) (Ms. 583) on the coolant pipes.

135420 a Insert the blanking plugs.

a Remove the bolt (7) from the max fuse box.

a Remove the heat shield.

a Fit the tool (8) (Ms. 583) on the coolant pipes.

a Disconnect the heater matrix pipes.

I - REFITTING PREPARATION OPERATION

a Disconnect the connector (10) .

a Refit: F4R or K4M or K9K or M4R or M9R

- the dashboard (see Dashboard: Removal - Refit-

a Connect: a Connect the heater matrix pipes.

- the expansion valve - compressor connecting pipe

air pipe clip on the throt- 5.5 N.m

I - REMOVAL PREPARATION OPERATION

F4R or K4M or K9K or M4R or M9R

- the heater matrix rigid pipes retaining bracket.

a Put a protective cover on the floor carpet.

I - REFITTING PREPARATION OPERATION

a Always replace the heater matrix rigid pipe clips

a Refit the accelerator pedal (see Accelerator pedal: