Professional Documents
Culture Documents
Cylinders
Cylinders
Cylinders
Pneumatic Cylinders
P1D Series - General Specifications
Quick Reference
Theoretical Cylinder Forces
Piston Rod at 6 Bar (N) 2
Bore Cylinder Area Dia. Area Male Cushioning Length Air Consumption 1 Connection
Size cm2 mm cm2 Thread mm litre Thread Extend Stroke Retract Stroke
32 8.0 12 1.1 M10x1.25 17 0.105 G1/8 482 414
40 12.6 16 2.0 M12x1.25 19 0.162 G1/4 754 633
50 19.6 20 3.1 M16x1.5 20 0.253 G1/4 1178 989
63 31.2 20 3.1 M16x1.5 23 0.414 G3/8 1870 1681
80 50.3 25 4.9 M20x1.5 23 0.669 G3/8 3016 2721
100 78.5 25 4.9 M20x1.5 27 1.043 G1/2 4712 4417
125 122.7 32 8.0 M27x2 30 1.662 G1/2 7363 6880
160 201.1 40 12.6 M36x2 38 2.724 G3/4 12.064 11,310
200 314.2 40 12.6 M36x2 38 4.256 G3/4 18.850 18,096
Cylinder 0mm Stroke Supplement per 10mm Stroke at 0mm Stroke Supplement per 10mm Stroke
Bore Size Standard Tie-Rod Clean Standard Tie-Rod Clean All variants All variants
32 0.55 0.54 0.60 0.023 0.022 0.047 0.13 0.009
40 0.80 0.79 0.88 0.033 0.030 0.063 0.24 0.016
50 1.20 1.20 1.32 0.048 0.048 0.094 0.42 0.025
63 1.73 1.73 1.86 0.051 0.051 0.101 0.50 0.025
80 2.45 2.47 2.63 0.075 0.079 0.142 0.90 0.039
100 4.00 4.00 4.22 0.084 0.084 0.168 1.10 0.039
125 6.87 6.73 7.01 0.138 0.129 0.248 2.34 0.063
160 — 16.19 — — 0.160 — Consult Factory Consult Factory
200 — 22.23 — — 0.185 — Consult Factory Consult Factory
1) Free air consumption per 10 mm stroke for a double stroke at 6 bar
2) The values for cylinder forces are theoretical and should be reduced to suit working conditions.
Pneumatic Cylinders
P1D Series - How to order
P1D – S 032 M C –
Continued
Piston Style Bore Size on next
Piston Material 032 32mm page
Version
Rod Lock
Fitted w/ Manual
Cylinder Fitted w/ Std Override
Body Profile None Rod Lock 7 Rod Lock 7
Standard S L N/A
Die Cast End Caps Tie Rod 4 T M N/A
Clean C D N/A
Function
Double Double
Fastener Type Rod Wiper Style Acting Rod Tandem
Standard end Std scraper M F C
cover screws Metal scraper Q R J
Stainless steel Std scraper A G N/A
end cover screws 4 Metal scraper S T N/A
9 If used for temperature above +176°F, aluminum piston required. Not available for Standard Version.
Fluorocarbon seals for Rod Lock Versions are for chemical compatibility applications only, not for high temperature.
10 Hydraulic seal option valid for Removable Gland Version only. Adjustable cushion options and Rod Lock Versions
not available.
11 Not available on Clean Version.
12 Only available on Clean Version.
Pneumatic Cylinders
P1D Series - How to order
0500 N N N N N
Stroke 1
Specify whole mm Rod End
using 4 digits, i.e. N Metric male
0500
6 Metric female
3 Special*
Rod Mountings & Plugs 2
* Please provide desired
Rod Mounting No Plugs 3 With Plugs 4
dimensions for KK, AM
Swivel rod eye S A and WH. If otherwise special,
provide dimensioned sketch.
Swivel rod eye SS T 1
Swivel rod eye with clevis
V E
bracket GA
Swivel rod eye SS with clevis
W 2 Sensors 5
bracket GA
Cable Location 6
Clevis C B
Prepared for Factory-fitted Front or Rear or Front &
Clevis SS D 3 Sensors Left Right Rear
Flexco coupling F G P1D Clean Version 6 7 8
One additional piston rod nut X P P1D all versions (except Clean)
Stainless steel piston rod nut Y 4 prepared for sensors or Clean N
Version without sensor capability 6
Acid-resistant nut Z 5
None (piston rod nut only) N R
Pneumatic Cylinders
P1D Series - Material Specifications
Pneumatic Cylinders
P1D Series - Technical Data
Pneumatic Cylinders
P1D Series - Technical Data
11 –/16
10 –/15
–/14
9
–/13
8
–/12
7 14/11
Suitable area for valve with Qn2) app 3000 l/min
Ø125 12/10
6
Ø100 5
Suitable valve Qn2) app 1000 l/min
10/8
Suitable valve Qn2) app 800 l/min
Ø80 4
Ø63 8/6
3
Ø50
Ø40 2 6/4
Ø32 5/3
Ø25
Ø20 1 4/2.7
Ø16
Ø10
1) The “equivalent throttling bore“ is a long throttle (for example a tube) or a series of throttles (for example, through a valve) converted to a short throttle which gives a
corresponding flow rate. This should not be confused with the “orifice“ which is sometimes specified for valves. The value for the orifice does not normally take account of
the fact that the valve contains a number of throttles.
2) Qn is a measure of the valve flow capacity, with flow measured in litre per minute (l/min) at 6 bar(e) supply pressure and 1 bar pressure drop across the valve.
Pneumatic Cylinders
P1D Series - Technical Data
PP
L12 EE RT
AM PL
OA
SS
ØBA
Pneumatic Cylinders
ØD
ØB
KK
TT
ØD4
DIN 439B
BG
PP L9 + 2 x S
L12 EE RT WH WH + S
AM PL
OA
SS
ØBA
ØD
ØB
KK
TT
ØD4
DIN 439B
SW VD VA R
L2 G G
E
WH L8 + S
L9 + 2 x S
Dimensions WH WH + S
EE
Cylinder AM B BA BG D D4 NPTF/ G L2 L8 L9 L12
Bore (mm) (mm) (mm) (mm) (mm) (mm) E BSPP BSPT (mm) KK (mm) (mm) (mm) (mm)
40 24 35 35 16 16 52.0 57.4 G1/4 1/4 33.0 M12x1.25 19.0 105 165 6.5
50 32 40 40 16 20 60.7 69.4 G1/4 1/4 33.5 M16x1.5 24.0 106 180 8.0
63 32 45 45 16 20 71.5 82.4 G3/8 3/8 39.5 M16x1.5 24.0 121 195 8.0
80 40 45 45 17 25 86.7 99.4 G3/8 3/8 39.5 M20x1.5 30.0 128 220 10.0
100 40 55 55 17 25 106.7 116.0 G1/2 1/2 44.5 M20x1.5 32.4 138 240 10.0
125 54 60 60 20 32 134.0 139.0 G1/2 1/2 51.0 M27x2 45.0 160 290 13.0
Cylinder OA PL PP R SS SW TT VA VD WH
Bore (mm) (mm) (mm) (mm) RT (mm) (mm) (mm) (mm) (mm) (mm)
Tolerances
Cylinder BA L8 L9 R
Bore B (mm) (mm) (mm) (mm) Stroke Tolerance
EE
PL
AM L 12 OA
ØD KK SS
Pneumatic Cylinders
ØB ØBA
TT
VD VA
P1D Series - Removable Gland Version
DIN 439B
R
ØD 4
SW L2 G G E
WH L8 + S
L9+ 2 x S
BG PP RT
PL WH WH + S
AM L 12 EE OA
ØD KK SS
ØB ØBA
TT
DIN 439B VD VA
R
ØD 4
SW L2 G G E
WH L8 + S
L9+ 2 x S
Dimensions WH WH + S
EE
Cylinder AM B BA BG D D4 E NPTF/ G L2 L8 L9 L12
Bore (mm) (mm) (mm) (mm) (mm) (mm) (mm) BSPP BSPT (mm) KK (mm) (mm) (mm) (mm)
100 40 55 55 17 25 106.7 114.5 G1/2 1/2 44.5 M20x1.5 33 138 240 10.0
125 54 60 60 20 32 134.0 140.0 G1/2 1/2 51.0 M27x2 41 160 290 13.0
Cylinder OA PL PP R SS SW TT VA VD WH
Bore (mm) (mm) (mm) (mm) RT (mm) (mm) (mm) (mm) (mm) (mm)
Tolerances
Cylinder BA L8 L9 R
Bore B (mm) (mm) (mm) (mm) Stroke Tolerance
Pneumatic Cylinders
P1D Series - Rod Lock Version R or 7
BG
EE PP
AM L 12 G1/8 PL RT 6
T
KK SS
ØB ØBA OA
ØD TT
A S ØD4 G VA R
DIN 439B
SW VD L E
P
WH H (M5 Ø32 - Ø40)
G 1/8 Ø50 - Ø125)
L 8 + Stroke
Dimensions
Cylinder A AM B BA BG D D4 E G H L L8 L12
Bore (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) EE (mm) (mm) KK (mm) (mm) (mm)
100 50 40 55 55 17 25 106.7 114.5 G1/2 44.5 132.5 M20x1.5 106.0 226 10.0
125 60 54 60 60 20 32 134.0 140.0 G1/2 51.0 145.0 M27x2 117.0 254 13.0
Cylinder OA P PL PP R RT S SS SW T TT VA VD WH
Bore (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Tolerances
Cylinder B R L8 BA Stroke-Length Tolerance
Bore (mm) (mm) (mm) (mm) (mm)
Pneumatic Cylinders
P1D Series - Rod Lock Version J with Manual Override
MOUNTING SURFACE
MR 1
L12 EE
BG PP
OA NR N HEX PL
AM
T
MR 2 KK SS
RT ØB ØBA
ØD TT
R DIN 439B A S ØD 4 G VA
L
E 6 SW
VD P (M5 Ø32 & Ø40)
(G1/8" Ø50-Ø125)
H
(M5 Ø32 & Ø40)
WH L 8 + Stroke
(G1/8" Ø50-Ø125)
Dimensions
Cylinder A AM B BA BG D D4 E G H L L8 L12 MR1 MR2
Bore (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) EE (mm) (mm) KK (mm) (mm) (mm) (mm) (mm)
32 27.0 22 30 30 16 12 45.0 46.5 G1/8 28.5 71.5 M10X1.25 56.0 137 6.0 16.0 3.0
40 27.0 24 35 35 16 16 52.0 52.0 G1/4 33.0 77.0 M12X1.25 56.0 149 6.5 16.0 3.0
50 21.5 32 40 40 16 20 60.7 63.5 G1/4 33.5 80.5 M16X1.5 62.5 153 6.5 18.5 5.5
6
63 39.0 32 45 45 16 20 71.5 76.0 G3/8 39.5 96.5 M16X1.5 74.5 178 6.5 22.0 4.0
80 48.5 40 45 45 17 25 86.7 95.5 G3/8 39.5 120.5 M20X1.5 97.0 199 10.0 15.0 19.8
100 65.0 40 55 55 17 25 106.7 114.5 G1/2 44.5 142.5 M20X1.5 116.0 226 10.0 15.0 20.8
125 71.0 54 60 60 20 32 134.0 140.0 G1/2 51.0 155.0 M27X2 127.0 254 13.0 19.0 23.0
Cylinder N NR OA P PL PP R S SS SW T TT VA VD WH
Bore (mm) (mm) (mm) (mm) (mm) (mm) (mm) RT (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Tolerances
Cylinder B R L8 BA Stroke-Length Tolerance
Bore (mm) (mm) (mm) (mm) (mm)
Pneumatic Cylinders
P1D Series - Tie-Rod Version (32-125mm)
PP PP
L12 EE RT L12 EE RT E 2 max
AM PL AM PL
OA
OA
ØD6
SS
SS
ØBA
ØBA
ØD
ØD
ØB
ØB
KK
KK
TT
TT
ØD7
ØD5
E1
DIN 439B DIN 439B
SW VD VA SW VD VA
R R
L2 G G L2 G G
E E
WH L8 + S WH L8 + S
Dimensions
Cylinder D5 D6 D7 E1 E2 max
Bore (mm) (mm) (mm) (mm) (mm)
32 36 5.3 49.6 32 5
40 45 5.3 57.3 36 6
50 55 7.1 69.3 42 6
63 68 7.1 82.3 49 5
80 85 8.9 99.3 57 5
Pneumatic Cylinders
P1D Series - Tie-Rod Version (160-200mm)
ZM + (2 x STROKE)
Y PJ + STROKE
Y PJ + STROKE
WH
WH WH + STROKE
E VD
MM MM
E TG B MM B
AM AM
VE BG EE G VD
DD VE G EE G VE
TG
G ZJ + STROKE
ZJ + STROKE
Dimensions
EE
B
Cylinder AM d11 BG DD E NPTF/ G MM TG VD VE WH Y PJ 1 ZJ 1 ZM 2
Bore (mm) (mm) (mm) (mm) BSPP BSPT (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
160 72 65 24 M16 177 G3/4 3/4 54 40 140 6 56 80 105 130 260 340
200 72 75 24 M16 214 G3/4 3/4 54 40 175 6 56 95 120 130 275 370
1 Add stroke
2 Add 2×stroke
Pneumatic Cylinders
P1D Series Duplex Cylinders
3 position: A + 2 x S
4 position: A + S1 + S2
A (mm)
Cylinder
Bore P1D-T P1D-S
32 247 256
40 277 286
50 293 306
63 323 336
80 355 373
125 461 –
S = Stroke
Cylinder Mountings
P1D Series - ALl Mountings Except MF1
Thread Style N Thread Style 6 “Special Thread”
Style 3
SW WH SW WH Special thread, extension,
WRENCH
VD
WRENCH rod eye, blank, etc are also
FLATS FLATS VD
available. To order, specify
AM “Style 3” and provide desired
dimensions for KF or KK, AM
and WH. If otherwise special,
BC NA KK D B BC NA KF D B furnish dimensioned sketch.
L12 L12
AM L2 L2
B SW
Bore D KK KF AM d11 BC across flats L12 NA VD L2 WH
Cylinder Mountings
P1D Series - MF1 Mounting
Thread Style N Thread Style 6 “Special Thread”
W
Style 3
MF W MF
Special thread, extension,
SW SW rod eye, blank, etc are also
WRENCH WRENCH
available. To order, specify
FLATS FLATS AM
“Style 3” and provide desired
dimensions for KF or KK, AM
and WH. If otherwise special,
furnish dimensioned sketch.
NA KK D NA KF D
L12 L12
AM
L2 L2
WH WH
SW
Bore D KK KF AM across flats L12 MF NA L2 W WH 6
32 12 M10x1.25 M8x1 22 10 6 10 11 18 16 26
80 25 M20x1.5 M18x1.5 40 22 10 16 24 33 30 46
ØFB
Ød1
UF
TF
Cylinder Mountings
P1D Series - Flange MF1/MF2 TG1
E
R MF MF
Intended for fixed mounting of cylinder. Flange can be fitted to front
ØFB
TF
Cylinder Mountings
AH
I7
TR
TGI
E
Intended for fixed mounting of cylinder. Foot bracket can be fitted
to front and rear end covers of cylinder.
ØAB Materials
AH
I7
TR
SA+S
TGI Supplied in pairs with mounting screws for attachment to cylinder.
E
Cylinder Mountings
P1D Series - Pivot Bracket with Rigid Bearing
EM G
ØCK
R
Intended for flexible mounting of cylinder. The pivot bracket
can be combined with clevis bracket MP2.
Ø S5
CA
Materials
Pivot bracket: Surface-treated aluminium, black
H6
K G2 Bearing: Sintered oil-bronze bushing
K2 G3
B2
B1
Cylinder Mountings
Z
EN
E
FL
B2 I2
B1
ØCN Intended for use together with clevis bracket GA
Material
Z
EN
L
E
FL
I2 XD+S Supplied complete with mounting screws for attachment to cylinder.
ØCN
According to VDMA 24 562, AFNOR
R1
CN
Bore E B1 B2 EN R1 R2 FL I2 L H7 XD
R2
L
Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Z
XD+S
P1C-4KMSA 32 45 10.5 – 14 16 – 22 5.5 12 10 142 4°
P1C-4LMSA 40 52 12.0 – 16 18 – 25 5.5 15 12 160 4°
P1C-4MMSA 50 65 15.0 51 21 21 19 27 6.5 15 16 170 4°
P1C-4NMSA 63 75 15.0 – 21 23 – 32 6.5 20 16 190 4°
P1C-4PMSA 80 95 18.0 – 25 29 – 36 10.0 20 20 210 4°
P1C-4QMSA 100 115 18.0 – 25 31 – 41 10.0 25 20 230 4°
P1C-4RMSA 125 140 25.0 – 37 40 – 50 10.0 30 30 275 4°
L075420160 160 177 30.0 – 43 44 41 55 4.0 41 35 315 16°
L075420200 200 214 30.0 – 43 48 42 60 8.0 42 35 335 16°
S = Stroke length
Cylinder Mountings
P1D Series - Clevis Bracket MP2
E
EW
Cylinder Mountings
P1D Series - Clevis Bracket MP4
E
L
EW
CD
Intended for flexible mounting of cylinder. Clevis bracket MP4 can be combined
with clevis bracket MP2.
MR
Materials
Clevis bracket: Surface-treated aluminium, black for 32-125mm bores; Cast iron
E
I2 for 160-200mm bores
L FL
XD+S
Mounting screws acc. to DIN 912: Zinc-plated steel 8.8
CD
MR Supplied complete with mounting screws for attachment to cylinder.
According to ISO MP4, VDMA 24 562, AFNOR
I2 L MR
FL
Bore E EW FL ±0.2 I2 CD H9 XD
XD+S
Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
P1C-4KME 32 45 26 22 13 5.5 10 10 142
P1C-4LME 40 52 28 25 16 5.5 12 12 160
P1C-4MME 50 65 32 27 16 6.5 12 12 170
P1C-4NME 63 75 40 32 21 6.5 16 16 190
P1C-4PME 80 95 50 36 22 10.0 16 16 210
P1C-4QME 100 115 60 41 27 10.0 20 20 230
P1C-4RME 125 140 70 50 30 10.0 25 25 275
L075410160 160 177 90 55 36 13.5 30 30 315
L075410200 200 214 90 60 41 18.0 30 30 335
S = Stroke length
C
B2
Cylinder Mountings B1
B3
C Intended for flexible mounting of cylinder. Clevis bracket
B2 FL GA can be combined with pivot bracket with swivel bearing,
L2 T
B1 L1
E swivel eye bracket and swivel rod eye.
CN
Materials
Clevis bracket: Surface-treated aluminium
B3
R1 Pin: Surface hardened steel
Locking pin: Spring steel
FL Circlips according to DIN 471: Spring steel
T
R2
L2
Now in aluminium!
L1
E
L Mounting screws acc. to DIN 912: Zinc-plated steel 8.8
CN
XD+S
Supplied complete with mounting screws for attachment
to cylinder.
R1
According to VDMA 24 562, AFNOR
R2
XD+S B2 B1 FL CN
Bore C E d12 H14 T B3 R2 L1 ±0.2 I2 L F7 R1 XD
Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
6
P1C-4KMCA 32 41 45 34 14 3 3.3 17 11.5 22 5.5 12 10 11 142
Pneumatic Cylinders
P1D Series - Stainless Steel Pin Set GA
Materials
Pin: Stainless steel
Locking pin: Stainless steel
Circlips according to DIN 471: Stainless steel
32 9301054311
40 9301054312
50 9301054313
63 9301054314
80 9301054315
100 9301054316
125 9301054317
Cylinder Mountings
E
P1D Series - Head Detachable Clevis MP7
FW
E UB Intended for flexible mounting of cylinder
X
XW
MR Materials
E Clevis bracket: Cast iron for 32-63mm bores; Surface treated
aluminum, black for 80-200mm bores
Mounting screws acc. to DIN 912: Zinc-plated steel 8.8
FW CD
UB L Supplied complete with mounting screws for attachment to cylinder.
FL
XW
According to
MR ISO MP7, VDMA 24 562, AFNOR
CD E FL FW L MR UB XW
Part No. Bore (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
CD
L075400032 L 32 10 46.5 22 8 12 10 45 4
FL
L075400040 40 12 52 25 9 15 12 52 5
L075400050 50 12 63.5 27 10 15 13 60 10
L075400063 63 16 76 32 15 20 16 70 5
L075400080 80 16 95.5 36 20 20 17 90 10
L075400100 100 20 114.5 41 25 25 21 110 10
L075400125 125 25 140 50 30 35 25 130 15
L075400160 160 30 177 55 40 36 30 170 25
L075400200 200 30 214 60 40 41 30 170 35
Cylinder Mountings
P1D Series - Pivot Bracket with Swivel Bearing
EN
EU ER G
ØCN
Z
K G2
K2 G3
Swivel bearing acc. to DIN 648K: Hardened steel
CN S5 K1 G1 G2 CH
Bore H7 H13 JS14 K2 EU JS14 JS14 EN G3 JS15 H6 ER
Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Z
P1C-4KMA 32 10 6.6 38 51 10.5 21 18 14 31 32 10 16 4°
P1C-4LMA 40 12 6.6 41 54 12.0 24 22 16 35 36 10 18 4°
P1C-4MMA 50 16 9.0 50 65 15.0 33 30 21 45 45 12 21 4°
P1C-4NMA 63 16 9.0 52 67 15.0 37 35 21 50 50 12 23 4°
P1C-4PMA 80 20 11.0 66 86 18.0 47 40 25 60 63 14 28 4°
P1C-4QMA 100 20 11.0 76 96 18.0 55 50 25 70 71 15 30 4°
P1C-4RMA 125 30 14.0 94 124 25.0 70 60 37 90 90 20 40 4°
A
Cylinder Mountings MF
A E
MF TG
Mounting kit for back to back mounted cylinders, 3 and 4
position cylinders.
Material
TG
E
Mounting: Aluminium
ØBA Mounting screws: Zinc-plated steel 8.8
E ØFB
TG
Cylinder Mountings
P1D Series - Pivot Bracket for MT4
d2 fx45°
Bore B1 B2 A C d1 H13 H1 H2 min
Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
UW
TD TDTD
UWUW
Cylinder Mountings R
R
P1D Series - Center Trunnion MT4 for
L1 P1D-T
R
L1
TL TM TL L1
UW
TD
XVstd is only available for the tie-rod design of P1D. The trunnion
R XVstd
XVstd is factory-fitted in the center of the cylinder or at an optional
location. Order by specifying Mounting Style G or 7 and
Standard* L1 providing the desired XV dimension (3-digit measure in mm).
Combined with pivot bracket for MT4 for 32-125mm bores.
Material:
XVmin Trunnion: Zinc plated steel (Cast iron for 160-200mm bores)
XVmin
XVmin Trunnion with optional location
XVstd
Ordered by letter G in position 17 and desired XV-measure
Tie Rod Version (3-digit measure in mm) must be supplied.
XVmax
XVmax
XVmax
XVmin
According to ISO MT4, VDMA 24 562, AFNOR
TM TL TD XV
Bore h14 h14 e9 R UW L1 X1 min X2
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
XVmax
32 50 12 12 1.0 46 15 73.0 62.0 84.0
Cylinder Mountings TL TM TL
UW
TD
R
L1
Intended for articulated mounting of cylinder. This trunnion can be flange
mounted on the front or rear end cover of all P1D cylinders. If you choose,
you can order a complete cylinder with factory-fitted flange mounted
trunnion. Individual trunnions have part numbers as shown below.
TL TM TL XV1
L1 Material
Trunnion: zinc plated steel
Screws: zinc plated steel, 8.8
UW
TD
L1 XV1
TM TL TD
Bore h14 h14 e9 R UW L1 XV1 X 6
Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
CN
Piston Rod Mountings N
ER
KK
Materials
EN
O
Swivel rod eye: Zinc-plated steel
B A LE Swivel bearing according to DIN 648K: Hardened steel
CE
Materials
Z Z Swivel rod eye: Stainless steel
Swivel bearing according to DIN 648K: Stainless steel
KK
Use stainless steel nut with stainless steel swivel rod eye.
According to ISO 8139
EN
O
A LE
CE B B CN EN LE
Stainless Steel Bore A min max CE H9 h12 ER min N O
Part No. Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) KK (mm) (mm) (mm) Z
L075470036 C.F. 160/200 56 C.F. C.F. 125 35* 43 40 M36x2 40 50 28.0 15°
*H7 C.F. = Consult Factory
CK
ER
Clevis, clip: Galvanized steel
CL
CM
A LE
B B CK
Stainless Steel CE Bore A min max CE h11/E9 CL CM ER LE O
Part No. Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) KK (mm) (mm)
DL
Material
Z
Flexo coupling, nut: Zinc-plated steel
DL
M EI M Socket: Hardened steel
EH EL
B Supplied complete with galvanized adjustment nut.
EK
B B
Bore min max EH EI EK EL EN EO EP EQ ER M
Part No. (mm) (mm) (mm) DL (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Z
50 24 8.0 M16x1.5
9128985603 9126725406 0261109917
63 24 8.0 M16x1.5
80 30 10.0 M20x1.5
0261109911 0261109921 0261109916
100 30 10.0 M20x1.5
Accessories
P1D Series - Screw Set for MP2, MP4, MS1 and GA
Set of stainless steel screws for fitting clevis brackets MP2, MP4 and GA onto the cylinder.
The screws have an internal hexagonal head and are used in special environments, e.g. the
food industry, or where there are extra demands for protection against corrosion.
Material:
According to DIN 912, Stainless steel, A2
4 pcs per pack.
Bore
Part No. (mm)
9301054321 32
9301054321 40
9301054322 50
9301054322 63
9301054323 80
9301054323 100
9301054324 125
Accessories
P1D Series - Screw Set for MF1/MF2
Set of stainless steel screws for fitting flanges MF1/MF2 onto the cylinder. The screws
have an internal hexagonal head and are used in special environments, e.g. the food
industry, or where there are extra demands for protection against corrosion.
Material:
According to DIN 6912, Stainless steel, A2
4 pcs per pack
Bore
Part No. (mm)
9301054331 32
9301054331 40
9301054332 50
9301054332 63
9301054333 80
9301054333 100
9301054334 125
Accessories
P1D Series - Sealing Plugs
Bore
Part No. (mm)
9121742201 32
9121742201 40
9121742202 50
9121742202 63
9121742203 80
6
9121742203 100
9121742204 125
Accessories
P1D Series - Pivot Pin Sets for 160-200mm Bore Cylinder Accessories
General Description: The Parker P1A series of pneumatic cylinders are intended for use in a wide range of
applications. These cylinders are particularly suitable for lighter duties in the packaging,
food and textile industries. Hygienic design, the use of corrosion-resistant materials and
initial lubrication with our food-grade grease makes the cylinders suitable for food
industry applications.
Proven design and high quality manufacturing throughout ensure long service life and
optimum performance.
Mounting dimensions are in accordance with ISO 6432 and CETOP RP52P. This greatly
simplifies installation and world-wide interchangeability.
The Mini ISO range is available with bumpers or adjustable pneumatic cushioning.
Controlled by simple bleed screws for fine adjustment, the adjustable cushioned cylinders
can be operated with higher mass loads and at higher speeds than those with fixed end
cushioning bumpers.
The Mini ISO range is also available in an all-stainless version with piston rod, cylinder
body and end covers of stainless steel for use in extremely severe environments. Consult
the Actuator Division for more information.
A complete range of sensors for proximity sensing is available as accessories: both reed
and solid state sensors are available. Either can be supplied with flying leads or cable and
multi-pin connector.
E.g. 0025 = 25 mm
P1A-S 010 D 10 + + + + + + + + + + – – – – – –
P1A-S 012 D 12 + + + + + + + + + + + + – – – –
P1A-S 016 D 16 + + + + + + + + + + + + – – – –
P1A-S 020 D 20 + + + + + + + + + + + + + + – –
P1A-S 025 D 25 + + + + + + + + + + + + + + – –
Double Acting with adjustable end-cushioning:
P1A-S 016 M 16 + + + + + + + + + + + + + +
P1A-S 020 M 20 + + + + + + + + + + + + + + 6
P1A-S 025 M 25 + + + + + + + + + + + + + +
Single Acting:
P1A-S 010 SS 10 + + – + – + + +
P1A-S 012 SS 12 + + – + – + + +
P1A-S 016 SS(TS) 16 + + – + – + + +**
P1A-S 020 SS(TS) 20 + + – + – + + +
P1A-S 025 SS(TS) 25 + + – + – + + +
*Standard stroke lengths in mm according to ISO 4393
** Not for the TS version
Note: For sensor specifications and part numbers, please refer to the Electronic Sensors section.
Single Acting
P1A-S 025 SS(TS) 25 4.91 10 0.78 M10x1.25 0.58 0.025 0.0013 1) G1/8
1) Free air consumption per 10 mm stroke length for a double stroke at 87 PSI
Double Acting
Theoretical Piston Force (lbs)
at 87 PSI
Bore Size
Model No. (mm) Extension Retraction
Indicated cylinder forces are theoretical and should be reduced according to the working conditions.
Single Acting
Theoretical Piston Force (lbs) at 87 PSI
Spring Retraction Spring Extension
Model No. Stroke (lbs max) (lbs. min) (lbs. max) (lbs. min)
EW
XC AM
Pneumatic Cylinders
ØKK
P1A Series - Dimensions
ØBE
ØBE
ØCD
ZJ C
L AF
Double acting cylinders EW Double piston rod BF P WH
SW
XC AM C
ZJ
WH + stroke
ØKK
EW
XC AM AF EE
ØBE
ØBE
ØCD
ØKK
H
ØBE
ØBE
ØKK
ØCD
ØBE
H
L AF
SW
BF P WH
L AF Single Acting
SW
BF P WH
AF EE
AF EE
ØKK
ØBE
ØKK
ØBE
1) P1A-S016DS/SS/TS 2) P1A-S016MS
Cylinder Bore XC ZJ P
(mm) (mm) (mm) (mm)
10 64 + stroke 84 + stroke 46 + stroke
12 75 + stroke 99 + stroke 48 + stroke
16 82 + stroke 104 + stroke 53 + stroke
20 95 + stroke 125 + stroke 67 + stroke
25 104 + stroke 132 + stroke 68 + stroke
Cylinder Mountings
D
P1A Series - Flange MF8
A B
C Intended for fixed attachment of the cylinder. The flange is
designed for mounting on the front or rear end-covers.
Material: Surface-treated steel
D
This mounting is also available in stainless steel.
B E F Consult the Actuator Division for additional information.
C
Cylinder
Part No. Ø (mm) A B C D E F
E F
P1A-4CMB 10 4.5 30 40 22 3 13
20 6.6 50 66 40 5 19
P1A-4HMB
25 6.6 50 66 40 5 23
Cylinder Mountings
G
C
D
Cylinder Ø A B AC D E F G H I
Part No. (mm) (mm) (mm) I(mm) (mm) (mm) (mm) (mm) (mm) (mm)
F
P1A-4CMF 10 4.5 16 25 35 3 24 26.0 16 11
H
P1A-4DMF 12-16 5.5 20 32 42 4 32 32.5 20 14
20 6.5 25 40 54 5 36 45.0 25 17
P1A-4HMF
25 6.5 25 40 54 5 40 45.0 25 17
Cylinder Mountings C
B
P1A Series - Cover Trunnion ØA
ØF
D
E
B
ØA Intended for articulated mounting of the cylinder.
The flange is designed for mounting on the front
or rear end-covers.
ØF
D
E
Cylinder Ø A B h14 C D E e9 F G H
Part No. (mm) (mm) (mm) G(mm) H (mm) (mm) (mm) (mm) (mm)
P1A-4CMJ 10 12.5 26 38 20 8 4 6 10
20 22.5 46 66 30 10 6 8 16
P1A-4HMJ
25 22.5 46 66 30 10 6 8 20
6
Cylinder Mountings
P1A Series - Mounting Nut
A
Intended for fixed mounting of the cylinder.
Cylinders are supplied complete with one mounting nut.
C
Cylinder Ø A B C
Part No. (mm) (mm) (mm) (mm)
9127385101 10 16 3 M12x1.25
H
Cylinder Mountings I
D
E G + Stroke
F
J Intended for articulated mounting of the cylinder. Supplied
with shaft for mounting on the rear end cover.
H
Material:
I Bracket: surface-treated steel, black
A Pin: surface hardened steel
D
Cylinder Ø A B C D E F G H I J
Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (°) (°)
A
P1A-4CMT 10 4.5 13 8 24 12.5 20 65.3 5 160 17
C
12 5.5 18 12 27B 15.0 25 73.0 7 170 15
P1A-4DMT
16 5.5 18 12 27 15.0 25 80.0 7 170 15
Cylinder Mountings
I±J
P1A Series - Clevis
D
H
D
B
Cylinder Ø A C D E F G H I J
Part No. (mm) (mm) B A (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Cylinder Mountings A
A
J±L According to ISO 8139. Intended for articulated mounting of the
C G cylinder. This mounting is adjustable in the axial direction.
Material:
D
H
B
Swivel rod eye: Galvanized steel
I E F Ball: hardened steel
J±L
This mounting is also available in stainless steel.
C G
D
H
B
I E F
Cylinder Ø A C D E F G H I J K L
Part No. (mm) (mm) B (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Cylinder Mountings
P1A Series - Rod Nut
F
Intended for fixed mounting on the piston rod. Cylinders are supplied complete with
one rod nut. (cylinders with double piston rod are supplied with two rod nuts.)
Material: Galvanized steel
D
Cylinder Ø D F E
Part No. (mm) (mm) (mm) (mm)
0261110600 10 M4 7 2.2
0261211000 20 M8 13 4.0
Notes
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Industrial Cylinders
How to Order
Series 2A/3L Model Numbers – How to Develop Them – How to “Decode” Them
Parker Series 2A/3L cylinders can be completely and accurately represent the cylinder required, and place them in the sequence
described by a model number consisting of coded symbols. indicated below.
To develop a model number, select only those symbols that
4” C F –3L L T V S 1 4 A C 12”
Feature Description Symbol
* Required for Basic Cylinder Model Number Dark arrows indicate Basic Minimum Model Number.
† Cylinders with these mounting styles should have a minimum Cylinder serial numbers are factory production record
stroke length equal to or greater than their bore size. numbers and are assigned to each cylinder, in addition
to the model number.
Application Data
The proper application of a fluid power cylinder requires mounting attitude, the speed of stroke, and how the load in
consideration of the operating pressure, the fluid medium, motion will be stopped. Information given here provides
the mounting style, the length of stroke, the type of piston rod pressure rating data for pneumatic and hydraulic cylinders.
connection to the load, thrust or tension loading on the rod,
When specifying cylinders with long stroke and stop tube, be Group 1 FIXED Mounts which absorb force on cylinder centerline.
sure to call out the net stroke and the length of the stop tube.
Machine design can be continued without delay by laying in a
cylinder equivalent in length to the NET STROKE PLUS STOP
TUBE LENGTH, which is referred to as GROSS STROKE.
Refer to piston rod/stroke selection chart to determine stop Heavy-Duty Service
For Thrust Loads Mtg. Style TC
tube length. For Tension Loads Mtg. Styles JB, JJ, TB
Medium-Duty Service
Drawing B For Thrust Loads Mtg. Styles H
For Tension Loads Mtg. Styles J, JB
Light-Duty Service
For Thrust Loads Mtg. Style H
For Tension Loads Mtg. Style J
Heavy-Duty Service
For Thrust Loads Mtg. Style
For Tension Loads Mtg. Styles BB, D
Double piston design is supplied on air cylinders with cushion Medium-Duty Service
head end or both ends. For Thrust Loads Mtg. Style BB
For Tension Loads Mtg. Style BB
Drawing C Light-Duty Service
For Thrust Loads ———————
For Tension Loads ———————
Heavy-Duty Service
For Thrust Loads Mtg. Style C
For Tension Loads Mtg. Style C
Medium-Duty Service
For Thrust Loads Mtg. Style F
For Tension Loads Mtg. Style F
This design is supplied on all non cushion cylinders.
CONSULT FACTORY
300
200
1
BASIC LENGTH–INCHES
100
90 7
80 6
70
5
60
4
50 3
40 2
30
5 1
8
STOP TUBE
INCHES OF
20
10
100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10,000 2 3 4 5 6 7 8 9 100,000 2 3
THRUST–POUNDS
Industrial Cylinders
Series 2a Heavy duty air Cylinders/Series 3l Medium duty Hydraulic Cylinders
Styles TB, TC, TD Tie Rods Extended* (NFPA MX3)
Y P + STROKE
W LB + STROKE
E * Basic Mounting (T) — NFPA MX0
EE
1 — no tie rods extended can be
supplied upon request.
Style TB (NFPA MX3). Head Tie Rods
Extended, illustrated: Style TC (NFPA
AA
MX2), Cap Tie Rods Extended; and
E 4 2 R MM Style TD (NFPA MX1), Both Ends Tie
Rods Extended are also available.
DD All “T” styles can be dimensioned
from Style TB drawing at left.
3 G J K
BB F
R
R 2 4 E
3
FB
XF F TF 4 HOLES
UF
UF 4 2 R TF
3 F
FB
R
8 HOLES
TF
1 1/2 2.02 1 3/4 .501 1/2 1/4-28 2 3/8** 6# 3/8 5/16 1 1/2 1 1/4 3/4 3/4 1/2 5/8
2 2.6 1 1/8 3/4 .501 1/2 5/16-24 2 1/2 3/8** 6 3/8 3/8 1 1/2 1 5/16 3/4 3/4 1/2 5/8
2 1/2 3.1 1 1/8 3/4 .501 1/2 5/16-24 3 3/8** 6 3/8 3/8 1 1/2 1 5/16 3/4 3/4 1/2 5/8
3 1/4 3.9 1 3/8 1 1/4 .751 5/8 3/8-24 3 3/4 1/2 10 5/8 7/16 1 3/4 1 1/4 3/8 1 1/4 1 3/4 15/16
4 4.7 1 3/8 1 1/4 .751 5/8 3/8-24 4 1/2 1/2 10 5/8 7/16 1 3/4 1 1/4 3/8 1 1/4 1 3/4 15/16
1 1/2 1/4-20 1.43 7/16 1/2 15/16 3/8 1.000 2 3/4 1 5/8 2 3/4 3 3/8 3 1/2 4 4 2 1/4 2 1/4 2 7/8
2 5/16-18 1.84 7/16 1/2 15/16 3/8 1.000 3 3/8 1 7/8 3 1/4 4 1/8 4 4 1/2 4 2 1/4 2 1/4 2 7/8
2 1/2 3/8-16 2.19 7/16 1/2 15/16 3/8 1.000 3 7/8 1 1 1/4 3 3/4 4 5/8 4 1/2 5 4 1/8 2 3/8 2 3/8 3
3 1/4 1/2-13 2.76 9/16 3/4 1 1/4 1/2 1.000 4 11/16 1 1 1/2 4 3/4 5 1/2 5 3/4 5 3/4 4 7/8 2 5/8 2 5/8 3 1/4
4 1/2-13 3.32 9/16 3/4 1 1/4 1/2 1.000 5 7/16 1 2 1/16 5 1/2 6 1/4 6 1/2 6 1/2 4 7/8 2 5/8 2 5/8 3 1/4
** On 1 / ”, 2” and 2 / ” bore sizes, the head-end (only) pipe thread is not full depth on
1 2 1 2
3
4
MM B MM B MM B MM B MM B MM B
D WRENCHD WRENCH
NA NA NA NA FLATS FLATS
NA NA
D WRENCHD WRENCH D WRENCHD WRENCH
FLATS FLATS 1 1 FLATS FLATS 1 1 C VC V
8 8 8 8 W W
A high strength rod end stud is supplied on thread style 4 through style 4 rod ends are recommended through 2” piston rod diameters Used on 11/2” bore cap
2” diameter rods. Larger sizes or special rod ends are cut threads. and style 8 rod ends are recommended on larger diameters. Use end and on head end
Style 4 rod ends are recommended where the workpiece is secured style 9 for applications where female rod end threads are required. of 11/2” bore with Code
against the rod shoulder. When the workpiece is not shouldered, If rod end is not specified, style 4 will be supplied. 2 rod.
Industrial Cylinders
Series 2a Heavy duty air Cylinders/Series 3l Medium duty Hydraulic Cylinders
Style F Side Tapped (NFPA MS4)
Y P + STROKE
W LB + STROKE
E
EE
1
AA
E 4 2 MM
E -.005
2 -.010
3 G J K
F
TN
NT THREAD, ND DEEP XT SN + STROKE
4 TAPPED MTG. HOLES
PIVOT PIN
CD 1
2 4
MR
LR
L M 3
CW CB CW
US
1
E 4 2
E -.005
2 -.010
ST
3
SB
SW E SW 4 HOLES SW SU SU SW
SW TS SW
XS SS + STROKE
UT
1
1R
8
E 4 2 TD
3
TL E TL
XG
1 1/2 2.02 1 3/4 .501 1/2 1/4-28 2 3/8** 6# 3/8 5/16 1 1/2 1 1/4 3/4 3/4 1/2 5/8
2 2.6 1 1/8 3/4 .501 1/2 5/16-24 2 1/2 3/8** 6 3/8 3/8 1 1/2 1 5/16 3/4 3/4 1/2 5/8
2 1/2 3.1 1 1/8 3/4 .501 1/2 5/16-24 3 3/8** 6 3/8 3/8 1 1/2 1 5/16 3/4 3/4 1/2 5/8
3 1/4 3.9 1 3/8 1 1/4 .751 5/8 3/8-24 3 3/4 1/2 10 5/8 7/16 1 3/4 1 1/4 3/8 1 1/4 1 3/4 15/16
4 4.7 1 3/8 1 1/4 .751 5/8 3/8-24 4 1/2 1/2 10 5/8 7/16 1 3/4 1 1/4 3/8 1 1/4 1 3/4 15/16
1 1/2 1/4-20 1.43 7/16 1/2 15/16 3/8 1.000 2 3/4 1 5/8 2 3/4 3 3/8 3 1/2 4 4 2 1/4 2 1/4 2 7/8
2 5/16-18 1.84 7/16 1/2 15/16 3/8 1.000 3 3/8 1 7/8 3 1/4 4 1/8 4 4 1/2 4 2 1/4 2 1/4 2 7/8
2 1/2 3/8-16 2.19 7/16 1/2 15/16 3/8 1.000 3 7/8 1 1 1/4 3 3/4 4 5/8 4 1/2 5 4 1/8 2 3/8 2 3/8 3
3 1/4 1/2-13 2.76 9/16 3/4 1 1/4 1/2 1.000 4 11/16 1 1 1/2 4 3/4 5 1/2 5 3/4 5 3/4 4 7/8 2 5/8 2 5/8 3 1/4
4 1/2-13 3.32 9/16 3/4 1 1/4 1/2 1.000 5 7/16 1 2 1/16 5 1/2 6 1/4 6 1/2 6 1/2 4 7/8 2 5/8 2 5/8 3 1/4
** On 11/2”, 2” and 21/2” bore sizes, the head-end (only) pipe thread is not full depth on
cylinders with No. 2 rods. Minimum of three full threads available.
* Series 3L only: SAE straight thread ports are indicated by port number. 6
# Straight thread ports on 11/2” bore cap end, and head end with Code 2 rod, require an
† Series 3L only: NPTF ports will be furnished as standard unless SAE straight thread adapter fitting. (See “Straight Thread Port Adapter” drawing on bottom of page.)
ports are specified. Adapters are furnished as standard.
3
4
MM B MM B MM B MM B MM B MM B
D WRENCHD WRENCH
NA NA NA NA FLATS FLATS
NA NA
D WRENCHD WRENCH D WRENCHD WRENCH
FLATS FLATS 1 1 FLATS FLATS 1 1 C VC V
8 8 8 8 W W
A high strength rod end stud is supplied on thread style 4 through style 4 rod ends are recommended through 2” piston rod diameters Used on 11/2” bore cap
2” diameter rods. Larger sizes or special rod ends are cut threads. and style 8 rod ends are recommended on larger diameters. Use end and on head end
Style 4 rod ends are recommended where the workpiece is secured style 9 for applications where female rod end threads are required. If of 11/2” bore with Code
against the rod shoulder. When the workpiece is not shouldered, rod end is not specified, style 4 will be supplied. 2 rod.
Notes
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Industrial Cylinders
How to Order
* Required for Basic Cylinder Model Number Dark arrows indicate Basic Minimum Model Number.
† Cylinders with these mounting styles should have a minimum stroke length equal to or Cylinder serial numbers are factory production record
greater than their bore size.
numbers and are assigned to each cylinder, in addition
to the model number.
Industrial Cylinders
Series 2h Heavy duty Hydraulic Cylinders
Styles TB, TC, TD Tie Rods Extended* (NFPA MX3)
Y P + STROKE
W LB + STROKE K
* Basic Mounting (T) — NFPA MX0
E EE
— no tie rods extended can be
1
supplied upon request.
Style TB (NFPA MX3). Head Tie Rods
Extended, illustrated: Style TC (NFPA
AA MX2), Cap Tie Rods Extended; and
E 4 2 R MM Style TD (NFPA MX1), Both Ends Tie
Rods Extended are also available.
All “T” styles can be dimensioned
from Style TB drawing at left.
3 DD
R BB F G J
3
3 1/4 3000 3000 3000
F
FB
TF
4 HOLES 4 3000 3000 3000
* Maximum pressure rating - pull application.
3
3 1/4 1800 1300 1400
FB F
TF 4 HOLES 4 1800 1300 1700
WF
* Maximum pressure rating - push application.
WF LG + STROKE
A
UF KB
WF
1
RT
C
KK
E 4 2 R RD MM B
NA
1
8
D WRENCH
FLATS
3
FB RT
TF 4 HOLES
Add Stroke
Bore FB G J K R TF UF LB LG P
1 1/2 7/16 1 3/4 1 1/2 3/8 1.63 3 7/16 4 1/4 5 4 5/8 2 7/8
2 9/16 1 3/4 1 1/2 7/16 2.05 4 1/8 5 1/8 5 1/4 4 5/8 2 7/8
2 1/2 9/16 1 3/4 1 1/2 7/16 2.55 4 5/8 5 5/8 5 3/8 4 3/4 3
3 1/4 11/16 2 1 3/4 9/16 3.25 5 7/8 7 1/8 6 1/4 5 1/2 3 1/2
4 11/16 2 1 3/4 9/16 3.82 6 3/8 7 5/8 6 5/8 5 3/4 3 3/4
6
† NPTF ports are available at no extra charge.
* Dimension CD is pin diameter.
** SAE straight thread ports are standard and are indicated by port number.
Table 3 – Envelope
and Mounting
Table 2 – Rod Dimensions Dimensions
Thread Rod Extensions and Pilot Dimensions
Rod Style Style +.000
Rod Dia. 8 4&9 -.002
Bore No. MM CC KK A B C D KB LA NA V W RD RT WF Y
1(Std.) 5/8 1/2-20 7/16-20 3/4 1.124 3/8 1/2 0 1 3/8 9/16 1/4 5/8 2 1/8 3/8 1 2
111/2
1/2
2 1 7/8-14 3/4-16 1 1/8 1.499 1/2 7/8 0 2 1/8 15/16 1/2 1 2 1/2 3/8 1 3/8 2 3/8
1(Std.) 1 7/8-14 3/4-16 1 1/8 1.499 1/2 7/8 0 1 7/8 15/16 1/4 3/4 2 1/2 3/8 1 3/8 2 3/8
2
2 1 3/8 1 1/4-12 1-14 1 5/8 1.999 5/8 1 1/8 1/4 2 5/8 1 5/16 3/8 1 3 3/8 1 5/8 2 5/8
1(Std.) 1 7/8-14 3/4-16 1 1/8 1.499 1/2 7/8 0 1 7/8 15/16 1/4 3/4 2 1/2 3/8 1 3/8 2 3/8
221/2
1/2 2 1 3/4 1 1/2-12 1 1/4-12 2 2.374 3/4 1 1/2 1/4 3 1/4 1 11/16 1/2 1 1/4 3 1/2 3/8 1 7/8 2 7/8
3 1 3/8 1 1/4-12 1-14 1 5/8 1.999 5/8 1 1/8 1/4 2 5/8 1 5/16 3/8 1 3 3/8 1 5/8 2 5/8
1(Std.) 1 3/8 1 1/4-12 1-14 1 5/8 1.999 5/8 1 1/8 1/4 2 1/2 1 5/16 1/4 7/8 3 3/8 1 5/8 2 3/4
331/4
1/4 2 2 1 3/4-12 1 1/2-12 2 1/4 2.624 7/8 1 11/16 1/8 3 1/2 1 15/16 3/8 1 1/4 4 5/8 2 3 1/8
3 1 3/4 1 1/2-12 1 1/4-12 2 2.374 3/4 1 1/2 1/4 3 1/8 1 11/16 3/8 1 1/8 3 1/2 3/8 1 7/8 3
1(Std.) 1 3/4 1 1/2-12 1 1/4-12 2 2.374 3/4 1 1/2 1/4 3 1 11/16 1/4 1 3 1/2 3/8 1 7/8 3
4 2 2 1/2 2 1/4-12 1 7/8-12 3 3.124 1 2 1/16 1/4 4 3/8 2 3/8 3/8 1 3/8 4 1/2 5/8 2 1/4 3 3/8
3 2 1 3/4-12 1 1/2-12 2 1/4 2.624 7/8 1 11/16 1/8 3 3/8 1 15/16 1/4 1 1/8 4 5/8 2 3 1/8
Industrial Cylinders
Series 2h Heavy duty Hydraulic Cylinders
Style F Side Tap (NFPA MS4)
Y P + STROKE
W LB + STROKE K
E EE
1
AA
E 4 2 MM
E -.005
2 -.010
3
TN F G J
NT THREAD, ND DEEP XT SN + STROKE
4 TAPPED MTG. HOLES
PIVOT PIN
CD
1
2 4
MR
LR
3
L M CW CB CW
US
1
4 2
E-.005
2-.010
ST
3
SB
SW SU SU SW
SW E SW 4 HOLES
XS SS + STROKE
SW TS SW
Maximum Pressure
UT Rating - PSI
1
Bore Size PSI
1
8R 1 1/2 3000
2 3000
4 2 TD
2 1/2 3000
3 1/4 2800
3 4 1800
TL E TL XG
+.000
-.001 Add Stroke
Bore NT SB ST SU SW TD TL TN TS US UT LB P SN SS
1 1/2 3/8-16 7/16 1/2 15/16 3/8 1.000 1 3/4 3 1/4 4 4 1/2 5 2 7/8 2 7/8 3 7/8
2 1/2-13 9/16 3/4 1 1/4 1/2 1.375 1 3/8 15/16 4 5 5 3/4 5 1/4 2 7/8 2 7/8 3 5/8
2 1/2 5/8-11 13/16 1 1 9/16 11/16 1.375 1 3/8 1 5/16 4 7/8 6 1/4 6 1/4 5 3/8 3 3 3 3/8
3 1/4 3/4-10 13/16 1 1 9/16 11/16 1.750 1 3/4 1 1/2 5 7/8 7 1/4 8 6 1/4 3 1/2 3 1/2 4 1/8
4 1-8 1 1/16 1 1/4 2 7/8 1.750 1 3/4 2 1/16 6 3/4 8 1/2 8 1/2 6 5/8 3 3/4 3 3/4 4
General Description: Cylinder Accessories – Parker offers a complete range of cylinder accessories to
assure you of the greatest versatility in present and future cylinder applications.
Rod End Accessories – Accessories offered for the rod end of the cylinder include
Rod Clevis, Eye Bracket, Knuckle, Clevis Bracket, and Pivot Pin. To select the proper
part number for any desired accessory, refer to the table below or on the opposite page
and look in the row to the right of the rod thread in the first column. For economical
accessory selection, it is recommended that rod end style 4 be specified on your
cylinder order.
Accessory Load Capacity – The various accessories have been load rated for your
convenience. The load capacity in lbs. is the recommended maximum load for that
accessory based on a 4:1 design factor in tension. (Pivot Pin is rated in shear).
Before specifying, compare the actual load or the tension (pull) force at maximum
operating pressure of the cylinder with the load capacity of the accessory you plan to
use. If load or pull force of cylinder exceeds load capacity of accessory, consult factory.
Cylinder Mountings
Rod Clevis - Mounting Plate/Eye Bracket
* Cylinder accessory dimensions conform to NFPA recommended standard NFPA/T3.6.8 R1-1984, NFPA recommended standard fluid power systems – cylinder – dimensions for
accessories for cataloged square head industrial cylinders.
Cylinder Mountings
Rod Clevis
Dimensions
CW CB CW
ER
CE CL
A
+.001
CD -.002
KK THREAD
Cylinder Mountings
Mounting Plate/Eye Bracket
CB
MR
M 25˚
DD DIA CD + .004 1. When used to mate with the Rod Clevis, select Eye Bracket
LR
4 HOLES + .002 by thread size in table on opposite page.
FL 2. When used to mount the Style BB Cylinders, select
F Mounting Plate by bore size below.
R R
E E
General Description: Cylinder Accessories – Parker offers a complete range of cylinder accessories to
assure you of the greatest versatility in present and future cylinder applications.
Rod End Accessories – Accessories offered for the rod end of the cylinder include
Rod Clevis, Eye Bracket, Knuckle, Clevis Bracket, and Pivot Pin. To select the proper
part number for any desired accessory, refer to the table below or on the opposite page
and look in the row to the right of the rod thread in the first column. For economical
accessory selection, it is recommended that rod end style 4 be specified on your
cylinder order.
Accessory Load Capacity – The various accessories have been load rated for your
convenience. The load capacity in lbs. is the recommended maximum load for that
accessory based on a 4:1 design factor in tension. (Pivot Pin is rated in shear).
Before specifying, compare the actual load or the tension (pull) force at maximum
operating pressure of the cylinder with the load capacity of the accessory you plan to
use. If load or pull force of cylinder exceeds load capacity of accessory, consult factory.
Cylinder Mountings
Knuckle - Clevis Bracket
Cylinder Mountings
Knuckle
Dimensions
ER +.004
CD +.002 Pivot Pin Dimensions
A FULL
CD THREAD CL
+.001
CD -.002
CD
KK THREAD
CD CA CB
Cylinder Mountings
Clevis Bracket
Dimensions
CW CB CW
MR
M 25˚
DD DIA CD + .004
4 HOLES + .002
LR
FL
F
R R
E E
Part No. CB CD CW DD E F FL LR M MR R
0740760000 15/32 7/16 3/8 17/64 2 1/4 3/8 1 5/8 3/8 1/2 1.75
0692050000 3/4 1/2 1/2 13/32 3 1/2 1/2 1 1/2 3/4 1/2 5/8 2.55
0692060000 1 1/4 3/4 5/8 17/32 5 5/8 1 7/8 1 3/16 3/4 29/32 3.82
0692070000 1 1/2 1 3/4 21/32 6 1/2 3/4 2 1/4 1 1/2 1 1 1/4 4.95
0692080000 2 1 3/8 1 21/32 7 1/2 7/8 3 2 1 3/8 1 21/32 5.73
0692090000 2 1/2 1 3/4 1 1/4 29/32 9 1/2 7/8 3 5/8 2 3/4 1 3/4 2 7/32 7.50
0692100000 2 1/2 2 1 1/2 1 1/16 12 3/4 1 4 1/4 3 3/16 2 1/4 2 25/32 9.40
0692110000 3 2 1/2 1 1/2 1 3/16 12 3/4 1 4 1/2 3 1/2 2 1/2 3 1/8 9.40
Cylinder accessory dimensions conform to NFPA recommended standard NFPT/T3.6.8 R1-1984, NFPA recommended standard fluid
power systems – cylinder – dimensions for accessories for cataloged square head industrial cylinders.
PK PK PR Hi-Load
Piston Seal Kits Piston Seal Kits Piston Ring Kits Piston Seal Kits
Series 2A Only Series 2HL & 3LL Series 2H & 3L Series 2H
Bore Contains 2 ea. Sym.: Contains 2 ea. Sym.: Contains 2 ea. Sym.: Contains 2 ea. Sym.:
Size 42, 44 & 47 42, 44 & 47 47 & 48 47, 119, 120 & 121
1 PK1002A001 PK102HLL01 PR102H0001 –
1 1/2 PK1502A001 PK152HLL01 PR152H0001 PK152HK001
2 PK2002A001 PK202HLL01 PR202H0001 PK202HK001
2 1/2 PK2502A001 PK252HLL01 PR252H0001 PK252HK001
3 1/4 PK3202A001 PK322HLL01 PR322H0001 PK322HK001
4 PK4002A001 PK402HLL01 PR402H0001 PK402HK001
5 PK5002A001 PK502HLL01 PR502H0001 PK502HK001
6 PK6002A001 PK602HLL01 PR602H0001 PK602HK001
7 PK7002A001 PK702HLL01 PR702H0001 PK702HK001
8 PK8002A001 PK802HLL01 PR802H0001 PK802HK001
10 PK9002A001 PK902HLL01 PR902H0001 PK902HK001
12 PK9202A001 PK922HLL01 PR922H0001 PK922HK001
14 PK9402A001 – – –
Seal Kits/group 5
series 2a, 3L, 2h cylinders
45
47 PK PK PR Hi-Load
47
Piston Seal Kits Piston Seal Kits Piston Ring Kits Piston Seal Kits
Series 2A Only Series 2HL & 3LL Series 2H & 3L Series 2H
47
48
Bore Contains 2 ea. Sym.: Contains 2 ea. Sym.: Contains 2 ea. Sym.: Contains 2 ea. Sym.:
Size 42, 44 & 47 42, 44 & 47 47 & 48 47, 119, 120 & 121
48
47 1 PK1002A005 PK102HLL05 PR102H0005 –
1 1/2 PK1502A005 PK152HLL05 PR152H0005 PK152HK005
Piston Seal Options
47
2 PK2002A005 PK202HLL05 PR202H0005 PK202HK005
2 1/2 PK2502A005 PK252HLL05 PR252H0005 PK252HK005
Ring Type Piston 3 1/4 PK3202A005 PK322HLL05 PR322H0005 PK322HK005
(as shown above) 4 PK4002A005 PK402HLL05 PR402H0005 PK402HK005
Supplied on series 2H & 3L 5 PK5002A005 PK502HLL05 PR502H0005 PK502HK005
hydraulic cylinders. 42 6 PK6002A005 PK602HLL05 PR602H0005 PK602HK005
7 PK7002A005 PK702HLL05 PR702H0005 PK702HK005
Lipseal Type Piston 8 PK8002A005 PK802HLL05 PR802H0005 PK802HK005
44 10 PK9002A005 PK902HLL05 PR902H0005 PK902HK005
12 PK9202A005 PK922HLL05 PR922H0005 PK922HK005
42
14 PK9402A005 – – –
42
44 CB Cylinder Body Seal Kits Tie Rod Torque Specifications*
Series 2A Series 2H & 3L Series 2A & 3L Series 2H
Supplied on series 2A air Bore Contains 2 ea. Contains 2 ea. Cylinder Body Material Cylinder Body Material
44
cylinders and series 2H & Size Symbol 47 Symbol 47 Steel Steel
121
3L hydraulic cylinders. 1 CB102HL005 CB102HL005 35 in.-lbs. 41 cm-kg – –
120 1 1/2 CB152HL005 CB152HL005 60 in.-lbs. 69 cm-kg 18 ft.-lbs. 24 N.m
119 2 CB202HL005 CB202HL005 11 ft.-lbs. 15 N.m 45 ft.-lbs. 61 N.m
Hi-Load Type Piston
2 2 1/2 CB252HL005 CB252HL005 11 ft.-lbs. 15 N.m 45 ft.-lbs. 61 N.m
20
3 1/4 CB322HL005 25 ft.-lbs. 34 N.m 120 ft.-lbs. 163 N.m
2 4 USE CB402HL005 25 ft.-lbs. 34 N.m 131 ft.-lbs. 178 N.m
5 (PK) CB502HL005 60 ft.-lbs. 81 N.m 312 ft.-lbs. 423 N.m
20
6 PISTON CB602HL005 60 ft.-lbs. 81 N.m 528 ft.-lbs. 716 N.m
7 SEAL CB702HL005 90 ft.-lbs. 122 N.m 800 ft.-lbs. 1085 N.m
8 KITS CB802HL005 110 ft.-lbs. 149 N.m 1168 ft.-lbs. 1584 N.m
Optional on series 2H FOR
10 CB902HL005 148 ft.-lbs. 201 N.m – –
hydraulic cylinders. Not THESE
12 SIZES CB922HL005 172 ft.-lbs. 233 N.m – –
available on series 2A & 3L
cylinders. 14 – 275 ft.-lbs. 373 N.m – –
*(-0%, +5% tolerance). When assembling the cylinder, be sure to torque the tie rods evenly.
WARNING: Failure of the cylinder, its parts, its mounting, its connections to other objects, or its
controls can result in:
• Unanticipated or uncontrolled movement of the cylinder or objects connected to it.
• Falling of the cylinder or objects held up by it.
• Fluid escaping from the cylinder, potentially at high velocity.
These events could cause death or personal injury by, for example, persons falling from high
locations, being crushed or struck by heavy or fast moving objects, being pushed into dangerous
equipment or situations, or slipping on escaped fluid.
Before selecting or using Parker (The Company) cylinders or related accessories, Piston rods or machine members attached to the piston rod may move
it is important that you read, understand and follow the following safety information. suddenly and without warning as a consequence of other conditions
Training is advised before selecting and using The Company’s products. occurring to the machine such as, but not limited to:
1.0 General Instructions • Unexpected detachment of the machine member from the piston rod.
1.1 Scope – This safety guide provides instructions for selecting and using • Failure of the pressurized fluid delivery system (hoses, fittings, valves,
(including assembling, installing, and maintaining) cylinder products. This pumps, compressors) which maintain cylinder position.
safety guide is a supplement to and is to be used with the specific Company • Catastrophic cylinder seal failure leading to sudden loss of pressurized
publications for the specific cylinder products that are being considered for use. fluid.
1.2 Fail Safe – Cylinder products can and do fail without warning for many • Failure of the machine control system.
reasons. All systems and equipment should be designed in a fail-safe mode Follow the recommendations of the “Piston Rod Selection Chart and Data”
so that if the failure of a cylinder product occurs people and property won’t be in the publication for the series of cylinders of interest. The suggested piston
endangered. rod diameter in these charts must be followed in order to avoid piston rod
1.3 Distribution – Provide a free copy of this safety guide to each person buckling.
responsible for selecting or using cylinder products. Do not select or use The Piston rods are not normally designed to absorb bending moments or loads
Company’s cylinders without thoroughly reading and understanding this safety which are perpendicular to the axis of piston rod motion. These additional
guide as well as the specific Company publications for the products considered loads can cause the piston rod to fail. If these types of additional loads are
or selected. expected to be imposed on the piston rod, their magnitude should be made
1.4 User Responsibility – Due to a very wide variety of cylinder applications known to our engineering department.
and cylinder operating conditions, The Company does not warrant that any The cylinder user should always make sure that the piston rod is securely
particular cylinder is suitable for any specific application. This safety guide attached to the machine member.
does not analyze all technical parameters that must be considered in selecting
On occasion cylinders are ordered with double rods (a piston rod extended
a product. The hydraulic and pneumatic cylinders outlined in this catalog are
designed to The Company’s design guidelines and do not necessarily meet from both ends of the cylinder). In some cases a stop is threaded onto one
of the piston rods and used as an external stroke adjuster. On occasions
the design guideline of other agencies such as American Bureau of Shipping,
ASME Pressure Vessel Code etc. The user, through its own analysis and spacers are attached to the machine member connected to the piston rod
and also used as a stroke adjuster. In both cases the stops will create a pinch
testing, is solely responsible for:
point and the user should consider appropriate use of guards. If these
• Making the final selection of the cylinders and related accessories. external stops are not perpendicular to the mating contact surface, or if debris
• Determining if the cylinders are required to meet specific design is trapped between the contact surfaces, a bending moment will be placed
requirements as required by the Agency(s) or industry standards covering on the piston rod, which can lead to piston rod failure. An external stop will
the design of the user’s equipment. also negate the effect of cushioning and will subject the piston rod to impact
loading. Those two (2) conditions can cause piston rod failure. Internal stroke
• Assuring that the user’s requirements are met, OSHA requirements are met, adjusters are available with and without cushions. The use of external stroke
and safety guidelines from the applicable agencies such as but not limited to adjusters should be reviewed with our engineering department.
ANSI are followed and that the use presents no health or safety hazards.
The piston rod to piston and the stud to piston rod threaded connections
• Providing all appropriate health and safety warnings on the equipment on are secured with an anaerobic adhesive. The strength of the adhesive
which the cylinders are used. decreases with increasing temperature. Cylinders which can be exposed to
1.5 Additional Questions – Call the appropriate Company technical service temperatures above +250°F (+121°C) are to be ordered with a non studded
department if you have any questions or require any additional information. piston rod and a pinned piston to rod joint.
See the Company publication for the product being considered or used, or call
847-298-2400 for the appropriate technical service department. 2.3 Cushions – Cushions should be considered for cylinder applications
when the piston velocity is expected to be over 4 inches/second.
2.0 Cylinder and Accessories Selection Cylinder cushions are normally designed to absorb the energy of a linear
2.1 Seals – Part of the process of selecting a cylinder is the selection of applied load. A rotating mass has considerably more energy than the same
seal compounds. Before making this selection, consult the “seal information mass moving in a linear mode. Cushioning for a rotating mass application
page(s)” of the publication for the series of cylinders of interest. should be reviewed by our engineering department.
The application of cylinders may allow fluids such as cutting fluids, wash down 2.4 Cylinder Mountings – Some cylinder mounting configurations may have
fluids etc. to come in contact with the external area of the cylinder. These fluids certain limitations such as, but not limited to, minimum stroke for side or foot
may attack the piston rod wiper and or the primary seal and must be taken into mounting cylinders or pressure de-ratings for certain mounts. Carefully review
account when selecting and specifying seal compounds. the catalog for these types of restrictions.
Dynamic seals will wear. The rate of wear will depend on many operating Always mount cylinders using the largest possible high tensile alloy steel
factors. Wear can be rapid if a cylinder is mis-aligned or if the cylinder has been socket head cap screws that can fit in the cylinder mounting holes and torque
improperly serviced. The user must take seal wear into consideration in the them to the manufacturer’s recommendations for their size.
application of cylinders.
2.5 Port Fittings – Hydraulic cylinders applied with meter out or deceleration
2.2 Piston Rods – Possible consequences of piston rod failure or separation circuits are subject to intensified pressure at piston rod end.
of the piston rod from the piston include, but are not limited to: The rod end pressure is approximately equal to:
• Piston rod and or attached load thrown off at high speed.
operating pressure x effective cap end area
• High velocity fluid discharge.
effective rod end piston area
• Piston rod extending when pressure is applied in the piston
retract mode. Contact your connector supplier for the pressure rating of individual
connectors.
3.0 Cylinder and Accessories Installation and Mounting 4.2 Cylinder Trouble Shooting
3.1 Installation 4.2.1 – External Leakage
3.1.1 – Cleanliness is an important consideration, and cylinders are 4.2.1.1 – Rod seal leakage can generally be traced to worn or
shipped with the ports plugged to protect them from contaminants damaged seals. Examine the piston rod for dents, gouges or score
entering the ports. These plugs should not be removed until the piping is marks, and replace piston rod if surface is rough.
to be installed. Before making the connection to the cylinder ports, piping
should be thoroughly cleaned to remove all chips or burrs which might Rod seal leakage could also be traced to gland wear. If clearance is
have resulted from threading or flaring operations. excessive, replace rod bushing and seal. Rod seal leakage can also
be traced to seal deterioration. If seals are soft or gummy or brittle,
3.1.2 – Cylinders operating in an environment where air drying materials check compatibility of seal material with lubricant used if air cylinder, or
are present such as fast-drying chemicals, paint, or weld splatter, or operating fluid if hydraulic cylinder. Replace with seal material, which is
other hazardous conditions such as excessive heat, should have shields compatible with these fluids. If the seals are hard or have lost elasticity,
installed to prevent damage to the piston rod and piston rod seals. it is usually due to exposure to temperatures in excess of 165°F.
3.1.3 – Proper alignment of the cylinder piston rod and its mating (+74°C). Shield the cylinder from the heat source to limit temperature
component on the machine should be checked in both the extended and to 350°F (+177°C) and replace with fluorocarbon seals.
retracted positions. Improper alignment will result in excessive rod gland 4.2.1.2 – Cylinder body seal leak can generally be traced to loose
and/or cylinder bore wear. On fixed mounting cylinders attaching the tie rods. Torque the tie rods to manufacturer’s recommendation for
piston rod while the rod is retracted will help in achieving proper alignment. that bore size.
3.1.4 – Sometimes it may be necessary to rotate the piston rod in order Excessive pressure can also result in cylinder body seal leak.
to thread the piston rod into the machine member. This operation must Determine maximum pressure to rated limits. Replace seals and
always be done with zero pressure being applied to either side of the retorque tie rods as in paragraph above. Excessive pressure can
piston. Failure to follow this procedure may result in loosening the piston also result in cylinder body seal leak. Determine if the pressure
to rod-threaded connection. In some rare cases the turning of the piston rating of the cylinder has been exceeded. If so, bring the operating
rod may rotate a threaded piston rod gland and loosen it from the cylinder pressure down to the rating of the cylinder and have the tie rods
head. Confirm that this condition is not occurring. If it does, re-tighten the replaced.
piston rod gland firmly against the cylinder head. Pinched or extruded cylinder body seal will also result in a leak.
For double rod cylinders it is also important that when attaching or Replace cylinder body seal and retorque as in paragraph above.
detaching the piston rod from the machine member that the torque be Cylinder body seal leakage due to loss of radial squeeze which
applied to the piston rod end of the cylinder that is directly attaching to the shows up in the form of flat spots or due to wear on the O.D. or I.D.
machine member with the opposite end unrestrained. If the design of the
machine is such that only the rod end of the cylinder opposite to where
– either of these are symptoms of normal wear due to high cycle
rate or length of service. Replace seals as per paragraph above.
6
the rod attaches to the machine member can be rotated, consult the
factory for further instructions. 4.2.2 – Internal Leakage
3.2 Mounting Recommendations 4.2.2.1 – Piston seal leak (by-pass) 1 to 3 cubic inches per minute
3.2.1 – Always mount cylinders using the largest possible high tensile alloy leakage is considered normal for piston ring construction. Virtually
steel socket head screws that can fit in the cylinder mounting holes and no static leak with lipseal type seals on piston should be expected.
torque them to the manufacturer’s recommendations for their size. Piston seal wear is a usual cause of piston seal leakage. Replace
seals as required.
3.2.2 – Side-Mounted Cylinders – In addition to the mounting bolts, 4.2.2.2 – With lipseal type piston seals excessive back pressure
cylinders of this type should be equipped with thrust keys or dowel pins due to over-adjustment of speed control valves could be a direct
located so as to resist the major load. cause of rapid seal wear. Contamination in a hydraulic system
3.2.3 – Tie Rod Mounting – Cylinders with tie rod mountings are can result in a scored cylinder bore, resulting in rapid seal wear. In
recommended for applications where mounting space is limited. The either case, replace piston seals as required.
standard tie rod extension is shown as BB in dimension tables. Longer 4.2.2.3 – What appears to be piston seal leak, evidenced by the
or shorter extensions can be supplied. Nuts used for this mounting style fact that the cylinder drifts, is not always traceable to the piston. To
should be torqued to the same value as the tie rods for that bore size. make sure, it is suggested that one side of the cylinder piston be
3.2.4 – Flange Mount Cylinders – The controlled diameter of the rod gland pressurized and the fluid line at the opposite port be disconnected.
extension on head end flange mount cylinders can be used as a pilot to Observe leakage. If none is evident, seek the cause of cylinder drift
locate the cylinders in relation to the machine. After alignment has been in other component parts in the circuit.
obtained, the flanges may be drilled for pins or dowels to prevent shifting.
4.2.3 – Cylinder Fails to Move the Load
3.2.5 – Trunnion Mountings – Cylinders require lubricated bearing blocks
with minimum bearing clearances. Bearing blocks should be carefully 4.2.3.1 – Pneumatic or hydraulic pressure is too low. Check the
aligned and rigidly mounted so the trunnions will not be subjected to pressure at the cylinder to make sure it is to circuit requirements.
bending moments. The rod end should also be pivoted with the pivot pin in 4.2.3.2 – Piston Seal Leak – Operate the valve to cycle the cylinder
line and parallel to axis of the trunnion pins. and observe fluid flow at valve exhaust ports at end of cylinder
stroke. Replace piston seals if flow is excessive.
3.2.6 – Clevis Mountings – Cylinders should be pivoted at both ends with
centerline of pins parallel to each other. After cylinder is mounted, be sure 4.2.3.3 – Cylinder is undersized for the load – Replace cylinder with
to check to assure that the cylinder is free to swing through its working arc one of a larger bore size.
without interference from other machine parts.
4.3 Erratic or Chatter Operation
4.0 Cylinder and Accessories Maintenance, Troubleshooting 4.3.1 – Excessive friction at rod gland or piston bearing due to load
and Replacement misalignment – Correct cylinder-to-load alignment.
4.1 Storage – At times cylinders are delivered before a customer is ready to 4.3.2 – Cylinder sized too close to load requirements – Reduce load or
install them and must be stored for a period of time. When storage is required install larger cylinder.
the following procedures are recommended.
4.3.3 – Erratic operation could be traced to the difference between
4.1.1 – Store the cylinders in an indoor area which has a dry, clean and static and kinetic friction. Install speed control valves to provide a back
noncorrosive atmosphere. Take care to protect the cylinder from both pressure to control the stroke.
internal corrosion and external damage.
4.1.2 – Whenever possible cylinders should be stored in a vertical position 4.4 Cylinder Modifications, Repairs, or Failed Component – Cylinders
(piston rod up). This will minimize corrosion due to possible condensation as shipped from the factory are not to be disassembled and or modified.
which could occur inside the cylinder. This will also minimize seal damage. If cylinders require modifications, these modifications must be done at
company locations or by The Company’s certified facilities. The Cylinder
4.1.3 – Port protector plugs should be left in the cylinder until the time of Division Engineering Department must be notified in the event of a
installation. mechanical fracture or permanent deformation of any cylinder component
4.1.4 – If a cylinder is stored full of hydraulic fluid, expansion of the fluid (excluding seals). This includes a broken piston rod, tie rod, mounting
due to temperature changes must be considered. Installing a check valve accessory or any other cylinder component. The notification should include
with free flow out of the cylinder is one method. all operation and application details. This information will be used to provide
an engineered repair that will prevent recurrence of the failure.
4.1.5 – When cylinders are mounted on equipment that is stored outside It is allowed to disassemble cylinders for the purpose of replacing seals or
for extended periods, exposed unpainted surfaces, e.g. piston rod, must seal assemblies. However, this work must be done by strictly following all the
be coated with a rust-inhibiting compound to prevent corrosion. instructions provided with the seal kits.
Notes
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________