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AWST18SU1403 Installation Manual
AWST18SU1403 Installation Manual
AWST18SU1403 Installation Manual
WARNING
HIGH VOLTAGE WARNING
DISCONNECT ALL POWER BEFORE SERVICING
OR INSTALLING THIS UNIT. MULTIPLE POWER
SOURCES MAY BE PRESENT. FAILURE TO DO SO THIS UNIT SHOULD NOT BE CONNECTED TO, OR USED IN
MAY CAUSE PROPERTY DAMAGE, PERSONAL CONJUNCTION WITH, ANY DEVICES THAT ARE NOT DESIGN
INJURY OR DEATH. CERTIFIED FOR USE WITH THIS UNIT OR HAVE NOT BEEN
TESTED AND APPROVED BY THE MANUFACTURER. SERIOUS
PROPERTY DAMAGE OR PERSONAL INJURY, REDUCED UNIT
PERFORMANCE AND/OR HAZARDOUS CONDITIONS MAY
RESULT FROM THE USE OF DEVICES THAT HAVE NOT BEEN
WARNING APPROVED OR CERTIFIED BY THE MANUFACTURER.
5.1 Preparation
Keep this document with the unit. Carefully read all instruc-
tions for the installation prior to installing product. Make
B10259-216
sure each step or procedure is understood and any special
witches considerations are taken into account before starting instal-
witch is
event of lation. Assemble all tools, hardware, and supplies needed
2 Shipping Inspection to complete the installation. Some items may need to be
Upon receiving the product, inspect it for damage from purchased locally. Make sure everything needed to install
shipment. Shipping damage, and subsequent investigation the product is on hand before starting.
is the responsibility of the carrier. Verify the model number,
specifications, electrical characteristics, and accessories 5.2 System Matches
are correct prior to installation. The distributor or manufac- The entire system (combination of indoor and outdoor sec-
turer will not accept claims from dealers for transportation tions) must be manufacture approved and Air-conditioning,
damage or installation of incorrectly shipped units. Heating, and Refrigeration Institute (AHRI) listed.
Note: Installation of unmatched systems is not permitted.
2
5.3 Interconnecting Tubing: Electrical Supply Wire and MOP
Give special consideration to minimize the length of refrig-
erant tubing when installing air handlers. Refer to Remote WARNING
Cooling/ Heat Pump Service Manual RS6200006, and TP-
107 Long Line Set Application R-410A for tubing guidelines. HIGH VOLTAGE
TO AVOID THE RISK OF FIRE OR EQUIPMENT
If possible, allow adequate length of tubing such that the DAMAGE, USE ONLY COPPER CONDUCTORS.
coil may be removed (for inspection or cleaning services) DISCONNECT ALL POWER BEFORE SERVICING
from the cabinet without disconnecting the tubing. OR INSTALLING THIS UNIT. MULTIPLE POWER
Note: These air handlers are designed for indoor installa- SOURCES MAYBE PRESENT. THE ELECTRICAL
POWER TO THIS UNIT MUST BE IN THE OFF
tion only at a max altitude of 10,500 feet above sea level or POSITION AND ALL POWER SUPPLIES DIS-
a min altitude of -184 feet below sea level. CONNECTED.
FAILURE TO DO SO MAY CAUSE PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.
6 Application Information
The unit is designed to be installed in conditioned space,
either recessed into a wall or hanging in a vertical WARNING
“upflow” position. If units are recessed in a wall, use
the holes along the inside of the front flange to attach
THE UNIT MUST HAVE AN UNINTERRUPTED, UNBROKEN
units to the framing studs. The vertical air handler comes ELECTRICAL GROUND TO MINIMIZE THE POSSIBILITY OF
equipped with an offset hanging bracket attached to the PERSONAL INJURY IF AN ELECTRICAL FAULT SHOULD OC-
rear of the cabinet for hanging applications. CUR. THE ELECTRICAL GROUND CIRCUIT MAY CONSIST OF
IMPORTANT: Unit must be installed level or slightly tilted AN APPROPRIATELY SIZED ELECTRICAL WIRE CONNECT-
ING THE GROUND LUG IN THE UNIT AND CONTROL BOX
back to ensure proper drainage of condensate. WIRE TO THE BUILDING’S ELECTRICAL SERVICE PANEL.
The air handler also has a bottom and front return. Large OTHER METHODS OF GROUNDING ARE PERMITTED IF PER-
chassis installations should be installed as front return FORMED IN ACCORDANCE WITH THE “NATIONAL ELECTRIC
only. If the small chassis air handler is to be installed in CODE” (NEC)/”AMERICAN NATIONAL STANDARDS INSTI-
TUTE” (ANSI)/”NATIONAL FIRE PROTECTION ASSOCIATION”
a bottom return application, discard the drain access (NFPA) 70 AND LOCAL/STATE CODES.
panel in the bottom of the unit. If the air handler is to be IN CANADA, ELECTRICAL GROUNDING IS TO BE IN ACCOR-
installed in a front return application, remove and discard DANCE WITH THE CANADIAN ELECTRIC CODE CSA C22.1.
the front access panel with insulation. The unit is shipped FAILURE TO OBSERVE THIS WARNING CAN RESULT IN
ELECTRICAL SHOCK THAT CAN CAUSE PERSONAL INJURY
with a filter rack and filter. Remember to inspect, clean OR DEATH.
and/or replace the filter monthly.
Units are equipped with both a bottom primary and second- INSPECTION OF THE BUILDING ELECTRICAL SERVICE
ary drain. Both drains must be trapped, unless emergency This unit is designed for single-phase electrical supply.
condensate switch is install in the secondary drain. Failure DO NOT OPERATE ON A THREE-PHASE POWER
to install a trap could result in condensation overflowing SUPPLY.
the drain pan resulting in substantial water damage to the Measure the power supply to the unit. The supply volt- age
nearby area. must be in agreement with the unit nameplate power
The connectors required are 3/4” NPT male, either PVC or requirements and within the range shown in Table 1.
metal pipe, CPVC piping is not approved, and should be
Nominal Input Minimum Voltage Maximum Voltage
hand tightened to a torque of no more than 37 in-lbs. to
prevent damage to the drain pan connection. 208/230 187 253
To prevent potential sweating and dripping on to finished Table1
space, it may be necessary to insulate the condensate
drain line located inside the building. Use Armaflex® or 6.1 Wire Sizing
similar material. Wire size is important to the operation of your equipment.
Use the following check list when selecting the appropriate
NOTE: If you intend to install this unit with a “WAD” wire size for your unit.
door it must be mounted 1/4” behind front edge of
• Wire size must carry the Minimum Circuit
stud. Ampacity (MCA).
• Wire size allows for no more than a 2% voltage
drop from the building breaker/fuse panel to the
unit.
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7.3 Thermal Expansion Valve System Adjustment
Run the system at Cooling for 15 minutes until refrigerant
pressures stabilize. Use the following guidelines and
methods to check unit operation and ensure the refrigerant
charge is within limits. Charge the unit on low stage.
WARNING
THIS PRODUCT IS FACTORY-SHIPPED WITH R410A AND DRY
NITROGEN MIXTURE GAS UNDER PRESSURE. USE APPRO-
PRIATE SERVICE TOOLS AND FOLLOW THESE INSTRUC-
TIONS TO PREVENT INJURY.
8 Maintenance
Periodic Checkup and Service
This unit is designed to provide many years of dependable,
trouble-free comfort when properly maintained. Proper
maintenance will consist of annual checkups and cleaning
of the internal electrical and heat transfer components by
a qualified service technician. Failure to provide periodic
checkup and cleaning can result in excessive operating
cost and/or equipment malfunction.
5
9 Wiring Diagrams and Air Flow Data CABINET DIMENSIONS
CABINET DIMENSIONS
LARGE CHASSIS SMALL CHASSIS
ELECTRICAL POWER
SUPPLY
REMOVABLE E 15 7/8 11
REMOVABLE
SERVICE DOOR
D 19 7/8 16
SERVICE DOOR
E 15 7/8 11
A
LOWER FRONT
ACCESS PANEL
AIR FILTER
SMALL CHASSIS
NOTE: SPECIFICATIONS & PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE
NOTE: SPECIFICATIONS & PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE
NOTE: THERMOSTAT HEAT ANTICIPATOR SETTING IS 0.2.
NOTE: Thermostat heat anticipator setting is 0.2.
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HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WIRING DIAGRAM
WIRING DIAGRAM
8
5
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
AWST18SU14**
AWUF19**16
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WIRING DIAGRAM
WIRING DIAGRAM
OPTIONAL
CONNECTION
NOTES:
FIELD CONNECTIONS
UNUS ED WIRES MUST HAVE THEIR ENDS TAPED OR
1. RED WIRE TO BE ON TRANSFORMER SEE NOTE 2 CA PPED
TERMINAL "3" FOR 230 VOLTS A ND ON USE N.E.C CLASS 2 WIRE
9
SEE NOTE # 3
L2 RD
4. COLOR CODES: RD
BK - BLACK
DISC RD
BL - BLUE
BR - BROWN
GR - GREEN
PU - PURPLE
RD - RED
WH - WHITE
BL
YL - YELLOW BL RD
PK - PINK
RD
RD L2 T2 RD
5. WIRING CODE: RD
BK BK
FACTORY WIRING: BK L1 T1 BK
HIGH VOLTAGE BK
SEE NOTE 7
LOW VOLTAGE C
FIELD WIRING: WH WH
HIGH VOLTAGE BR F
BK
6. COMPONENT CODE:
C- CONTACTOR PU SEE NOTE 1
DISC - DISCONNECT SWITCH GR PK WH BK RD
EM - EVAPORATER MOTOR 1 2 3
1 23 4 5
F- FUSE 240V
BK
HTR - HEATER ELEMENT EM TR
R- RELAY C L GN 5 24V 4
GR/YL
SEQ - SEQUENCER BL RD
BL BL
TL - THERMAL LIMIT BK RD
TR - TRANSFORMER WIRE CO LOR BTUh
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
PURPL E 18000
7. FOR UNITS USING 3KW AND 5KW HEAT ERS, PINK 24000 BK
WHITE WIRE W ILL BE CONNECTED TO
TERMINAL 4.
TABLE- 1
AWST24SU14**
AWUF25**16
0140A 00544-A
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WIRING
OPTIONAL
CONNECTION
NOTES:
DIAGRAM
WIRINGDIAGRAM
10
PU - PURPLE
RD - RED
WH - WHITE
BL
YL - YELLOW BL RD
RD
5. WIRING CODE: RD L2 T2 RD
FACTORY WIRING: RD
BK BK
HIGH VOLTAGE BK L1 T1 BK
LOW VOLTAGE BK
FIELD WIRING: C
HIGH VOLTAGE WH WH
BR F
6. COMPONENT CODE: BK
C - CONTACTOR
AWUF31**16, AWUF32**16,
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
0140A 00542-A
AWUF32**16
AWUT31**16,AWST36LU14**
10 Expansion Valve Troubleshooting
1. Bulb location: Must be tightly secured to the suction line upstream of the equalizer connection.
2. Insulation: Bulb must be properly insulated.
3. Equalizer: Must be connected to the 1/4” SAE connection on the suction line.
4. Charge: Ensure the system is properly charged. There MUST be a minimum of 10°F Sub-Cooled liquid at the
valve inlet.
If the system appears to be “starving” (low suction pressure but insufficient cooling):
1. Check the Superheat (SH) at the evaporator outlet. If SH is between 5°F - 12°F, the TXV is controlling
properly.
-Verify that there is proper airflow to the evaporator (fan is operating and filter is unrestricted).
2. If SH is above 12°F, the setting of the TXV may be too high.
- Adjust the SH by turning counter-clockwise to decrease SH.
- Wait 20 minutes for the system to balance and adjust again, as required.
- If adjusting the valve has no effect on the SH, the valve may be stuck because of dirt or debris or it may
have lost the Power Element charge.
i. i. After properly reclaiming the refrigerant, remove the TXV and check for dirt and debris.
Clean, if possible, or replace the TXV and filter/drier.
If the system appears to be “flooding” (compressor frosting or moisture is condensing at the suction
connection):
1. Check the SH at the evaporator outlet. If SH is between 5°F - 12°F, the TXV is controlling properly.
2. If SH is less than 5°F, the SH adjustment may be too low.
- Adjust the SH by turning the adjustment stem clock- wise to increase the SH.
- Wait 20 minutes for the system to balance and ad- just again as required.
- If adjusting the valve has no effect on the SH, the valve may be stuck open because of dirt or debris or
moisture in the refrigerant.
i. After properly reclaiming the refrigerant, remove the TXV and check for dirt and debris. Clean,
if possible, or replace the TXV and filter/drier. Add a moisture indicator to allow checking of
moisture if this is believed to be a probable cause.
11
SPLIT SYSTEMS
AIR CONDITIONING AND HEAT PUMP HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS
We strongly recommend a biannual maintenance checkup be performed before the heating and cooling seasons begin by a qualified servicer.
Compressor WARNING
The compressor motor is hermetically sealed and does not require
additional oiling. HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE SERVICING
OR INSTALLING THIS UNIT. MULTIPLE POWER
Motors SOURCES MAY BE PRESENT. FAILURE TO DO SO
Indoor and outdoor fan motors are permanently lubricated and do not MAY CAUSE PROPERTY DAMAGE, PERSONAL
require additional oiling. INJURY OR DEATH.
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You can also scan the QR code on the right for the product brand you purchased
to be directed to the feedback page. AMANA® BRAND
PRODUCT REGISTRATION
Thank you for your recent purchase. Though not required to get the protection of the
standard warranty, registering your product is a relatively short process, and entitles you
to additional warranty protection, except that failure by California and Quebec residents
to register their product does not diminish their warranty rights. AMANA® BRAND
NOTE: SPECIFICATIONS AND PERFORMANCE DATE LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE.
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