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Technical Data Sheet for 1100V Copper XLPE Insulated Armoured LT Control Cable

Client: JAKSON LIMITED


Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 04.11.2023
KEI Ref.: KEI/DS/Q-29194/Q-29825/P-41675 Rev: 00, Dated: 11.09.2023
S.No. Description (Core x mm²) Units 2C x 2.5 4C x 2.5 8C x 2.5 12C x 2.5
1.0 Make "KEI"
2.0 Country of Manufacturer INDIA
3.0 Type designation 2XWY 2XWY 2XWY 2XFY
4.0 Applicable Standard IS: 7098 (P-1) with latest amendments
5.0 Cable sizes (No. of cores x sqmm) 2C x 2.5 4C x 2.5 8C x 2.5 12C x 2.5
6.0 Rated Voltage V 1100 Volts
0
7.0 Continuous conductor temperature (Max.) Deg C 90 C
0
Short Circuit Conductor Temperature (Max.) Deg C 250 C
8.0 Frequency variation % ± 10%

9.0 Continuous current ratings for max. conductor temp. when laid
in air at ambient temperature of 50 Deg. C
a.) When armour is earth at one end Amps 32 27 19 18
b.) For unarmoured cables Not applicable
10.0 Continuous current rating for max. conductor temp. when laid
Amps 36 30 21 20
in air at temp. of 40 Deg.C

11.0 Continuous current rating for max. conductor


temperature when buried in soil having thermal
resistivity of 150 Deg .C cm/N at a depth of
1 meter at ground ambient temp.of 40 Deg C
a.) When armour is earthed at one end Amps 37 30 21 20
b.) For unarmoured cables Not applicable
Continuous current rating for max. conductor temp. when
12.0 Amps 41 34 24 22
buried in soil at ground temp. of 30 Deg.C

13.0 Short circuit withstand capacity and duration for


a.) Conductor (For one second) - Main kA 0.36 0.36 0.36 0.36
As per Formula Isc = (0.143 x A)/sqrt(t)
where, A = Cross-sectional area of conductor in sqmm, t = time in second

14.0 Conductor
a) Material Stranded Annealed Bare Copper conductor (Class-2)
b) Grade Electrolytic
c) Nominal cross sectional area (Main) sqmm 2.5 2.5 2.5 2.5
e) Number and diameter of wires (before compacting of
conductor strands. ) (Approx.)
i.) No. of wires (main) No's 7 7 7 7
iii.) Nominal Diameter of each wire in mm (before stranding)-
mm 0.67 0.67 0.67 0.67
Main
f) Shape of conductor Stranded circular
g) Diameter over conductor (mm)
i.) Fictitious (As per IS: 10462 (Part-1)-1983)- main mm 1.8 1.8 1.8 1.8
iii.) Approximate mm 2.0 2.0 2.0 2.0
h) Direction of lay of stranded layer Shall be as per IS: 8130
i ) Conductor Resistance (DC) at 20 ⁰C (max) - Main Ohm/Km 7.41 7.41 7.41 7.41

15.0 Conductor Resistance


a.) at 20 ⁰C (Max.)- main (DC) Ohm/Km 7.41 7.41 7.41 7.41
c.) at 90 ⁰C (approx.)- main (AC) Ohm/Km 9.48 9.48 9.48 9.48

16.0 Reactance per phase at 50 Hz (approx.) Ohm/Km 0.0985 0.0985 0.0985 0.0985

17.0 Capacitance at 50 Hz in (approx.) µF/km 0.18 0.18 0.18 0.18

18.0 Insulation
a.) Material & Type of insulation Extruded XLPE as per IS: 7098 P-1
b.) Nominal thickness of insulation (main) mm 0.7 0.7 0.7 0.7
Tolerance on thickness of insulation ( -ve) mm 0.1+0.1*t ( where t = nominal thickness of insulation)
d.) Filled or unfilled (for XLPE Only) Extruded
e.) Type of curing (for XLPE Only) Steam Curing (Sioplas Method)
f.) Min. Volume resistivity at
14
- 27 Deg C Ohm-cm 1 x 10 ohm-cm
12
- 90 Deg C (for XLPE Only) Ohm-cm 1 x 10 ohm-cm
For 2 cores - Red & Black. For 4 cores - Red, Yellow, Blue & Black. For 6 Cores & above - All Cores
g.) Identification of cores
Grey with core numbers printed in Black ink for identification.

Page 1 of 8
Technical Data Sheet for 1100V Copper XLPE Insulated Armoured LT Control Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 04.11.2023
KEI Ref.: KEI/DS/Q-29194/Q-29825/P-41675 Rev: 00, Dated: 11.09.2023
S.No. Description (Core x mm²) Units 2C x 2.5 4C x 2.5 8C x 2.5 12C x 2.5
"KEI"
19.0 Inner Sheath
a.) Material and Type Extruded PVC "Type ST-2" as per IS: 5831
b.) Diameter over the Laidup cores
i.) Calculated (By fictitious Calculations as per IS: 10462 (Part-
mm 6.4 7.7 11.0 13.3
1)
ii.) Approximate mm 7.0 8.5 12.1 14.0
c.) Thickness of Inner Sheath (minimum) mm 0.3 0.3 0.3 0.3
d.) Colour of Inner sheath Black
e.) Tolerance in thickness of inner sheath Thickness shall not fall below minimum value specifed at 16.c.)

20.0 Material and Type of filler (if applicable) Non-hygroscopic PVC fillers as per manufacturer's discretion.

21.0 Armour
a.) Material and Type of armour Galvanised Steel Round Wire/ Formed Wire (Strip) as per IS: 3975
b.) Formed wire /wire Round Wire Round Wire Round Wire Formed Wire
c.) Diameter over the inner sheath under the armour
i.) Calculated (By fictitious calculations as per IS:10462 (Part-
mm 7.0 8.3 11.6 13.9
1)-1983)
ii.) Approximate mm 8.6 10.1 13.7 15.6
d.) Nominal dimension of Round/Width x thickness of Formed
mm x mm 1.4 1.4 1.4 4 x 0.8
wire
e.) Minimum area of coverage of armour % 90% Coverage (Min.)
f.) No. of Round/Formed wires (Approx) No's 16 19 26 10
-6
g.) Max. Resistivity of armour Round Wire/formed Ohm-cm 14.5 x 10
wire at 20 deg. C
h.) Direction and Lay of armour As per IS: 3975
i) Short Circuit Current of amour with calculation 9Approx.) kA 1.13 1.35 1.84 1.36
As per Formula Isc = (0.046 x A)/sqrt(t),
where, A = cross-sectional area of area in sqmm, t = time in seconds

22.0 Voltage developed in armour


per 100 meter run with armour
earthed at one end when cable is carrying
(for single core cables only)
a.) Rated current (Volts) Volts Not applicable
b.) Short circuit current (Volts) Volts Not applicable

23.0 Outer Sheath


a.) Material and Type Extruded FR-LSH PVC "Type ST-2" as per IS: 5831 (UV protected)
b.) Diameter under the outer sheath
i.) Calculated (By fictitious calculations as per IS: 10462 (Part-
mm 9.8 11.1 14.4 15.5
1)-1983)
ii.) Approximate mm 11.4 12.9 16.5 17.2
c.) Minimum thicknes of outer sheath mm 1.24 1.24 1.24 1.4
d.) Negative tolerance on Minimum mm As per IS: 7098 P-1
thickness of outer sheath (mm.)
e.) Colour of Outer sheath Grey

24.0 Min. Oxygen Index of Outer sheath % Minimum Oxygen Index 29 as per IS: 10810 (Part-58)
25.0 Max. acid gas generation by weight % 20% max (by weight) as per IEC: 60754-1
26.0 Max. Smoke Density rating % 60% (max) as per ASTM D-2843
27.0 Flammability test on complete cable As per IEC: 60332 P-1

28.0 a.) Overall diameter of cable (approx) mm 14.4 15.9 19.5 20.6
b.) Tolerance on overall diameter mm ±2 ±2 ±2 ±2

29.0 Approx. weight of Metallic and Non-metallic


items of each cable size
- Metallic (approx) Kg/Km 238 318 492 518
- Non Metallic (approx) kg/km 139 167 232 289

30.0 Weight per 1000 meters (approx.)* Kg/Km 376 486 724 807

31.0 Recommended Min. Installation radius mm 12 x Overall diameter of cable

Page 2 of 8
Technical Data Sheet for 1100V Copper XLPE Insulated Armoured LT Control Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 04.11.2023
KEI Ref.: KEI/DS/Q-29194/Q-29825/P-41675 Rev: 00, Dated: 11.09.2023
S.No. Description (Core x mm²) Units 2C x 2.5 4C x 2.5 8C x 2.5 12C x 2.5
"KEI"
32.0 Safe Pulling force when pulled by N 50 x Actual Conductor area in Sq mm.
pulling eye on the conductor (N)

33.0 Cable Drums


a.) Type (Wooden/Steel) In Non Returnable Wooden Drum as per IS: 10418

b.) Dimensions* (approx) for 1000 meters Length (unpacked)

i.) Flange diameter (mm.) mm As per IS: 10418


ii.) Barrel diameter (mm.) mm As per IS: 10418
iii.) Traverse (mm.) mm As per IS: 10418

34.0 Weight of cable drum with cable (approx)* Kg As per Plant Standard

Max. /Standard length per drum for each size of cable (single
35.0 meters 1000 with +/- 5% tolerance
length with tolerance ) (m) %
(One non standard drum length may be provided to complete
the order quantity)
36.0 Overall ordered Quantity Tolerance % +/- 5%

37.0 Embossing on Outer Sheath KEI Cable Electric, Voltage Grade, Cable Size, Year of Mfg., "FR-LSH" at every 5 meters

38.0 Sequential marking on Outer Sheath


Printed on the Outer sheath at every one meter
* Dimensions and weights are for transportation purpose only.
**As per latest amendments of IS: 7098 (P-1) terminology FRLS changed to FR-LSH.

(for KEI Industries Limited)

Page 3 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 04.11.2023
KEI Ref.: KEI/DS/Q-29194/Q-29825/P-41675 Rev: 00, Dated: 11.09.2023
S.No. Description (Core x mm²) Units 3C x 6 3C x 10
1.0 Make "KEI"
2.0 Country of Manufacturer INDIA
3.0 Type designation A2XWY A2XWY
4.0 Applicable Standard IS: 7098 (P-1) with latest amendments
5.0 Cable sizes (No. of cores x sqmm)- Main/Neutral Sq.mm. 3C x 6 3C x 10
6.0 Rated Voltage Volts 1100 Volts
0
7.0 Continuous conductor temperature (Max.) Deg C 90 C
0
Short Circuit Conductor Temperature (Max.) Deg C 250 C
8.0 Frequency variation % ± 10%

9.0 Continuous current ratings for max. conductor


temp. when laid in air at ambient temperature
of 50 Deg.C
a.) When metallic armour is earthed at one end 37 48
b.) For unarmoured cables Amps Not applicable
Continuous current rating for max. conductor temp. when laid in
10.0 Amps 42 54
air at temp. of 40 Deg.C

11.0 Continuous current rating for max. conductor


temperature when buried in soil having thermal
resistivity of 150 Deg .C cm/N at a depth of
1 meter at ground ambient temp.of 40 Deg C
a.) When armour is earthed at one end 41 51
b.) For unarmoured cables Amps Not applicable
Continuous current rating for max. conductor temp. when buried in
12.0 Amps 46 57
soil at ground temp. of 30 Deg.C

13.0 Short circuit withstand capacity and duration for


a.) Conductor (For one second) - Main kA 0.56 0.94
As per Formula Isc = (0.094 x A)/sqrt(t)
where, A = Cross-sectional area of conductor in sqmm, t = time in second

14.0 Conductor
a.) Material Stranded Aluminium conductor (Class-2)
b.) Grade Grade H2 (as per Clause 3.1 of IS: 8130)
c.) Nominal cross sectional area Sqmm 6 10
d.) Number and diameter of wires before
compacting of conductor strands.
i.) No. of wires (approx) 7 7
ii.) Nominal diameter of each wire (Before stranding) mm 1.04 1.35
e.) Shape of conductor Stranded Non-Compacted circular
f.) Diameter over conductor
i.) Fictitious (as per IS: 10462 (Part-1)) mm 2.8 3.6
ii.) Approximate mm 3.1 4.1
g.) Direction of lay of stranded layer Shall be as per IS: 8130
h.) Conductor resistance (DC) at 20 Deg.C (maximum) Ohm/km 4.61 3.08

15.0 Conductor Resistance


a.) at 20 Deg. C (approx.) D.C Ohm/km 4.61 3.08
b.) at 90 Deg. C (approx.) A.C Ohm/km 5.90 3.94
16.0 Reactance per phase at 50 Hz. (approx.) Ohm/km 0.0884 0.0837
17.0 Capacitance at 50 Hz (approx.) uF/km 0.25 0.31

18.0 Insulation
a.) Material and Type of insulation Extruded XLPE as per IS: 7098 P-1
b.) Nominal thickness of insulation mm 0.7 0.7
c.) Tolerance on thickness of insulation -ve mm 0.1+0.1*t ( where t = nominal thickness of insulation)
d.) Min. volume resistivity at
14
- 27 Deg C Ohm-cm 1 x 10 Ohm-cm
12
- 90 Deg C Ohm-cm 1 x 10 Ohm-cm
e.) Identification of cores For 3 Cores Red, Yellow & Blue.

19.0 Inner Sheath


a.) Material and Type Extruded PVC "Type ST-2" as per IS: 5831

b.) Diameter over the Laidup cores

i.) Calculated (by fictitious calculations as per IS: 10462 (Part-1)) mm 9.1 10.8

ii.) Approximate mm 9.9 12.1


c.) Thicknes of Inner Sheath (minimum) mm 0.3 0.3

Page 4 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 04.11.2023
KEI Ref.: KEI/DS/Q-29194/Q-29825/P-41675 Rev: 00, Dated: 11.09.2023
S.No. Description (Core x mm²) Units 3C x 6 3C x 10
d.) Colour of Inner sheath "KEI"
Black
e.) Tolerance in thickness of inner sheath Thickness Shall not fall below minimum value specifed at 15 (c)

20.0 Material and Type of filler Non Hygroscopic PVC fillers shall be provided (if applicable)

21.0 Armour
a.) Material and Type of armour Galvanised Steel Round Wire as per IS: 3975
b.) Formed wires/wires Round Wire Round Wire
c.) Diameter over inner sheath (under the armour)
i.) Calculated (by fictitious calculations as per IS: 10462 (Part-1)) mm 9.7 11.4

ii.) Approximate mm 11.5 13.7


d.) Dimension of Formed wire/wire mm 1.4 1.4
e.) Minimum coverage of armour % 90% (Min.)
f.) No. of Formed wire/wire (approx.) Nos. 22 26
-6
g.) Max. Resistivity of armour formed wire/wire at 20 ⁰C Ohm-cm 14.5 x 10
h.) Direction of armour As per IS: 3975

22.0 Outer Sheath


a.) Material and Type Extruded FR-LSH PVC "Type ST-2" as per IS: 5831 (UV protected)
b.) Diameter under the outer sheath
i.) Calculated (by fictitious calculations as per IS: 10462 (Part-1)) mm 12.5 14.2

ii.) Approximate mm 14.3 16.5


c.) Thickness of Outer sheath (Minimum) mm 1.24 1.24

d.) Negative tolerance on Nominal thickness of outer sheath mm Thickness Shall not fall below minimum value specifed at 18 (c)

e.) Colour of Outer sheath Black

23.0 Min. Oxygen Index of Outer sheath % Minimum Oxygen Index 29. (as per IS: 10810 (P-58)
24.0 Max. acid gas generation by weight % 20% max (by weight) as per IEC: 60754-1
25.0 Max. Smoke Density rating % Maximum 60% (as per ASTM D-2843)
26.0 Flammability test on complete cable As per IEC: 60332 P-1

27.0 a.) Overall diameter of cable (approx) mm 17.3 19.5


b.) Tolerance on overall diameter mm ±2 ±2

Approx. weight of metallic and non-metallic items of each cable


28.0
size
- Metallic Kg/km 310 391
- Non Metallic Kg/km 185 216

29.0 Weight per 1000 meters (approx.) Kg/Km 495 607

30.0 Recommended min. installation radius mm 12 x Overall diameter of cable

31.0 Safe Pulling force when pulled by pulling eye on the conductor N 30 x Actual conductor area in sqmm

32.0 Cable Drums


a.) Type (Wooden/Steel) In Non-returnable Wooden drums as per IS: 10418
b.) Dimensions (approx)
i.) Flange diameter mm As per IS: 10418
ii.) Barrel diameter mm As per IS: 10418
iii.) Traverse mm As per IS: 10418

33.0 Weight of cable drum with Cable* Kg As Per Plant Standard


(for Standard Length) (approx.)

Max. / standard length per drum for each size of cable (single
34.0 1000 with +/- 5% tolerance
length with tolerance) (m) %
Overall Quantity Tolerance % +/- 5%

35.0 Embossing on Outer Sheath KEI Cable Electric, Voltage Grade, Cable Size, Year of Mfg., "FR-LSH" at every 5 meters

36.0 Sequential marking on Outer Sheath Printed on the Outer sheath at every one meter

* Dimensions and weights are for transportation purpose only.


**As per latest amendments of IS: 7098 (P-1) terminology FRLS changed to FR-LSH.

(for KEI Industries Limited)

Page 5 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 04.11.2023
KEI Ref.: KEI/DS/Q-29194/Q-29825/P-41675 Rev: 00, Dated: 11.09.2023
S.No. Description (Core x mm²) Units 3C x 35 3C x 50 3C x 95 3C x 185 3.5C x 630
1.0 Make "KEI"
2.0 Country of Manufacturer INDIA
3.0 Type designation A2XFY A2XFY A2XFY A2XFY A2XFY
4.0 Applicable Standard IS: 7098 (P-1) with latest amendments
5.0 Cable sizes (No. of cores x sqmm)- Main/Neutral 3C x 35 3C x 50 3C x 95 3C x 185 3.5C x 630
6.0 Rated Voltage V 1100 Volts
0
7.0 Continuous conductor temperature (Max.) Deg C 90 C
0
Short Circuit Conductor Temperature (Max.) Deg C 250 C
8.0 Frequency variation % ± 10%

9.0 Continuous current ratings for max. conductor temp. when laid
in air at ambient temperature of 50 Deg. C
a.) When armour is earth at one end Amps 101 123 192 293 634
b.) For unarmoured cables Not applicable
Continuous current rating for max. conductor temp. when laid
10.0 Amps 114 138 216 329 712
in air at temp. of 40 Deg.C

11.0 Continuous current rating for max. conductor


temperature when buried in soil having thermal
resistivity of 150 Deg .C cm/N at a depth of
1 meter at ground ambient temp.of 40 Deg C
a.) When armour is earthed at one end Amps 102 118 174 249 478
b.) For unarmoured cables Not applicable
Continuous current rating for max. conductor temp. when
12.0 Amps 114 134 197 282 542
buried in soil at ground temp. of 30 Deg.C

13.0 Short circuit withstand capacity and duration for


a.) Conductor (For one second) - Main kA 3.29 4.70 8.93 17.39 59.22
As per Formula Isc = (0.094 x A)/sqrt(t)
where, A = Cross-sectional area of conductor in sqmm, t = time in second

14.0 Conductor
a) Material Stranded Aluminium conductor (Class-2)
b) Grade Grade H2 (as per Clause 3.1 of IS: 8130)
c) Nominal cross sectional area (Main) sqmm 35 50 95 185 630
d) Nominal cross sectional area (Neutral) sqmm NA NA NA NA 300
e) Number and diameter of wires (before compacting of
conductor strands. )
i.) No. of wires (main) No's 7 7 19 37 89
ii.) No. of wires (neutral) No's NA NA NA NA 37
iii.) Nominal Diameter of each wire in mm (before stranding)-
mm 2.58 2.98 2.58 2.54 3.03
Main
iv.) Nominal Diameter of each wire in mm (before stranding)-
mm NA NA NA NA 3.28
Neutral
f) Shape of conductor Stranded compacted sector shaped
g) Diameter over conductor (mm)
i.) Fictitious (As per IS: 10462 (Part-1)-1983)- main mm 6.7 8.0 11.0 15.3 28.3
ii) Fictitious (As per IS: 10462 (Part-1)-1983)- Neutral mm NA NA NA NA 19.5
iii.) Approximate mm Not applicable for sector shaped condutor
h) Direction of lay of stranded layer Shall be as per IS: 8130
i ) Conductor Resistance (DC) at 20 ⁰C (max) - Main Ohm/Km 0.868 0.641 0.32 0.164 0.0469
j) Conductor Resistance (DC) at 20 ⁰C (max) - Neutral Ohm/Km NA NA NA NA 0.100

15.0 Conductor Resistance


a.) at 20 ⁰C (Max.)- main (DC) Ohm/Km 0.868 0.641 0.32 0.164 0.0469
b.) at 20 ⁰C (Max.)- neutral (DC) Ohm/Km NA NA NA NA 0.100
c.) at 90 ⁰C (approx.)- main (AC) Ohm/Km 1.11 0.82 0.41 0.21 0.0600
d.) at 90 ⁰C (approx.)- neutral (AC) Ohm/Km NA NA NA NA 0.128

16.0 Reactance per phase at 50 Hz (approx.) Ohm/Km 0.08 0.078 0.074 0.072 0.07

17.0 Capacitance at 50 Hz in (approx.) µF/km 0.47 0.5 0.61 0.63 0.75

18.0 Insulation
a.) Material & Type of insulation Extruded XLPE as per IS: 7098 P-1
b.) Nominal thickness of insulation (main) mm 0.9 1.0 1.1 1.6 2.4
c.) Nominal thickness of insulation (neutral) mm NA NA NA NA 1.8
Tolerance on thickness of insulation ( -ve) mm 0.1+0.1*t ( where t = nominal thickness of insulation)
d.) Filled or unfilled (for XLPE Only) Extruded
e.) Type of curing (for XLPE Only) Steam Curing (Sioplas Method)

Page 6 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 04.11.2023
KEI Ref.: KEI/DS/Q-29194/Q-29825/P-41675 Rev: 00, Dated: 11.09.2023
S.No. Description (Core x mm²) Units 3C x 35 3C x 50 3C x 95 3C x 185 3.5C x 630
f.) Min. Volume resistivity at "KEI"
14
- 27 Deg C Ohm-cm 1 x 10 ohm-cm
12
- 90 Deg C (for XLPE Only) Ohm-cm 1 x 10 ohm-cm
g.) Identification of cores For 3 cores - Red, Yellow & Blue. For 3.5 cores - Red, Yellow, Blue & neutral core Black colour.

19.0 Inner Sheath


a.) Material and Type Extruded PVC "Type ST-2" as per IS: 5831
b.) Diameter over the Laidup cores
i.) Calculated (By fictitious Calculations as per IS: 10462 (Part-
mm 18.4 21.6 28.5 40.0 74.1
1)
ii.) Approximate mm 16.8 19.2 25.2 36.5 67.5
c.) Thickness of Inner Sheath (minimum) mm 0.3 0.3 0.4 0.5 0.7
d.) Colour of Inner sheath Black
e.) Tolerance in thickness of inner sheath Thickness shall not fall below minimum value specifed at 16.c.)

20.0 Material and Type of filler (if applicable) Not applicable for Sector Shaped

21.0 Armour
a.) Material and Type of armour Galvanised Steel Formed Wire (Strip) as per IS: 3975
b.) Formed wire /wire Formed Wire Formed Wire Formed Wire Formed Wire Formed Wire
c.) Diameter over the inner sheath under the armour
i.) Calculated (By fictitious calculations as per IS:10462 (Part-
mm 19.0 22.2 29.3 41.0 75.5
1)-1983)
ii.) Approximate mm 17.4 19.8 26.0 37.5 68.9
d.) Nominal dimension of Round/Width x thickness of Formed
mm x mm 4 x 0.8 4 x 0.8 4 x 0.8 6.1 x 1.4 6.1 x 1.4
wire
e.) Minimum area of coverage of armour % 90% Coverage (Min.)
f.) No. of Round/Formed wires (Approx) No's 11 13 17 16 30
-6
g.) Max. Resistivity of armour Round Wire/formed Ohm-cm 14.5 x 10
wire at 20 deg. C
h.) Direction and Lay of armour As per IS: 3975
i) Short Circuit Current of amour with calculation 9Approx.) kA 1.50 1.77 2.31 5.87 11.01
As per Formula Isc = (0.046 x A)/sqrt(t),
where, A = cross-sectional area of area in sqmm, t = time in seconds
j) Armour Resistance (Max.) Ohms/km 4.16 3.64 2.75 1.11 0.571

22.0 Voltage developed in armour


per 100 meter run with armour
earthed at one end when cable is carrying
(for single core cables only)
a.) Rated current (Volts) Volts Not applicable
b.) Short circuit current (Volts) Volts Not applicable

23.0 Outer Sheath


a.) Material and Type Extruded FR-LSH PVC "Type ST-2" as per IS: 5831 (UV protected)
b.) Diameter under the outer sheath
i.) Calculated (By fictitious calculations as per IS: 10462 (Part-
mm 20.6 23.8 30.9 43.8 78.3
1)-1983)
ii.) Approximate mm 19.0 21.4 27.6 40.3 71.7
c.) Minimum thicknes of outer sheath mm 1.4 1.4 1.56 1.88 3.0
d.) Negative tolerance on Nominal mm Thickness shall not fall below minimum value specifed at 20.c.)
thickness of outer sheath (mm.)
e.) Colour of Outer sheath Black

24.0 Guaranteed value of Min. Oxygen Minimum Oxygen Index 29 as per IS: 10810 (Part-58)
Index of outer sheath

25.0 Max. acid gas generation by 20% max (by weight) as per IEC: 60754-1
weight (%age) (outer sheath)

26.0 Max. Smoke Density rating (outer sheath) 60% (max) as per ASTM D-2843
27.0 Flammability test on complete cable As per IEC: 60332 P-1

28.0 a.) Overall diameter of cable (approx) mm 22.2 24.6 31.1 44.7 78.3
b.) Tolerance on overall diameter mm ±2 ±2 ±2 ±2 ±3

Page 7 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 04.11.2023
KEI Ref.: KEI/DS/Q-29194/Q-29825/P-41675 Rev: 00, Dated: 11.09.2023
S.No. Description (Core x mm²) Units 3C x 35 3C x 50 3C x 95 3C x 185 3.5C x 630
29.0 Approx. weight of Metallic and Non-metallic "KEI"
items of each cable size
- Metallic (approx) Kg/Km 539 708 1165 2402 7517
- Non Metallic (approx) kg/km 256 296 434 762 1954

30.0 Weight per 1000 meters (approx.)* Kg/Km 795 1004 1599 3164 9471

31.0 Recommended Min. Installation radius mm 12 x Overall diameter of cable

32.0 Safe Pulling force when pulled by N 30 x Actual Conductor area in Sq.mm
pulling eye on the conductor (N)

33.0 Cable Drums


a.) Type (Wooden/Steel) In Non Returnable Wooden Drum as per IS: 10418

b.) Dimensions* (approx) for 1000 meters Length (unpacked)

i.) Flange diameter (mm.) mm As per IS: 10418


ii.) Barrel diameter (mm.) mm As per IS: 10418
iii.) Traverse (mm.) mm As per IS: 10418

34.0 Weight of cable drum with cable (approx)* Kg As per Plant Standard

Max. /Standard length per drum for each size of cable (single 1000 with +/- 5% 1000 with +/- 5% 1000 with +/- 5% 1000 with +/- 5% 250 with +/- 5%
35.0 meters
length with tolerance ) (m) % tolerance tolerance tolerance tolerance tolerance
(One non standard drum length may be provided to complete
the order quantity)
36.0 Overall ordered Quantity Tolerance % +/- 5%

37.0 Embossing on Outer Sheath KEI Cable Electric, Voltage Grade, Cable Size, Year of Mfg., "FR-LSH" at every 5 meters

38.0 Sequential marking on Outer Sheath


Printed on the Outer sheath at every one meter
* Dimensions and weights are for transportation purpose only.
**As per latest amendments of IS: 7098 (P-1) terminology FRLS changed to FR-LSH.

(For KEI Industries Limited)

Page 8 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 05.07.2023
KEI Ref.: KEI/DS/Q-29194/P-41042 Rev: 01, Dated: 01.08.2023
S.No. Description (Core x mm²) Units 4C x 6 4C x 10
1.0 Make "KEI"
2.0 Country of Manufacturer INDIA
3.0 Type designation A2XWY A2XWY
4.0 Applicable Standard IS: 7098 (P-1) with latest amendments
5.0 Cable sizes (No. of cores x sqmm)- Main/Neutral Sq.mm. 4C x 6 4C x 10
6.0 Rated Voltage Volts 1100 Volts
0
7.0 Continuous conductor temperature (Max.) Deg C 90 C
0
Short Circuit Conductor Temperature (Max.) Deg C 250 C
8.0 Frequency variation % ± 10%

9.0 Continuous current ratings for max. conductor


temp. when laid in air at ambient temperature
of 50 Deg.C
a.) When metallic armour is earthed at one end 37 48
b.) For unarmoured cables Amps Not applicable
Continuous current rating for max. conductor temp. when laid in
10.0 Amps 42 54
air at temp. of 40 Deg.C

11.0 Continuous current rating for max. conductor


temperature when buried in soil having thermal
resistivity of 150 Deg .C cm/N at a depth of
1 meter at ground ambient temp.of 40 Deg C
a.) When armour is earthed at one end 41 51
b.) For unarmoured cables Amps Not applicable
Continuous current rating for max. conductor temp. when buried in
12.0 Amps 46 57
soil at ground temp. of 30 Deg.C

13.0 Short circuit withstand capacity and duration for


a.) Conductor (For one second) - Main kA 0.56 0.94
As per Formula Isc = (0.094 x A)/sqrt(t)
where, A = Cross-sectional area of conductor in sqmm, t = time in second

14.0 Conductor
a.) Material Stranded Aluminium conductor (Class-2)
b.) Grade Grade H2 (as per Clause 3.1 of IS: 8130)
c.) Nominal cross sectional area Sqmm 6 10
d.) Number and diameter of wires before
compacting of conductor strands.
i.) No. of wires (approx) 7 7
ii.) Nominal diameter of each wire (Before stranding) mm 1.04 1.35
e.) Shape of conductor Stranded Non-Compacted circular
f.) Diameter over conductor
i.) Fictitious (as per IS: 10462 (Part-1)) mm 2.8 3.6
ii.) Approximate mm 3.1 4.1
g.) Direction of lay of stranded layer Shall be as per IS: 8130
h.) Conductor resistance (DC) at 20 Deg.C (maximum) Ohm/km 4.61 3.08

15.0 Conductor Resistance


a.) at 20 Deg. C (approx.) D.C Ohm/km 4.61 3.08
b.) at 90 Deg. C (approx.) A.C Ohm/km 5.90 3.94
16.0 Reactance per phase at 50 Hz. (approx.) Ohm/km 0.0884 0.0837
17.0 Capacitance at 50 Hz (approx.) uF/km 0.25 0.31

18.0 Insulation
a.) Material and Type of insulation Extruded XLPE as per IS: 7098 P-1
b.) Nominal thickness of insulation mm 0.7 0.7
c.) Tolerance on thickness of insulation -ve mm 0.1+0.1*t ( where t = nominal thickness of insulation)
d.) Min. volume resistivity at
- 27 Deg C Ohm-cm 1 x 1014 Ohm-cm
- 90 Deg C Ohm-cm 1 x 1012 Ohm-cm
e.) Identification of cores For 4 Cores Red, Yellow, Blue & Black.

19.0 Inner Sheath


a.) Material and Type Extruded PVC "Type ST-2" as per IS: 5831

b.) Diameter over the Laidup cores

i.) Calculated (by fictitious calculations as per IS: 10462 (Part-1)) mm 10.2 12.1
ii.) Approximate mm 11.1 13.6
c.) Thicknes of Inner Sheath (minimum) mm 0.3 0.3

Page 1 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 05.07.2023
KEI Ref.: KEI/DS/Q-29194/P-41042 Rev: 01, Dated: 01.08.2023
S.No. Description (Core x mm²) Units 4C x 6 4C x 10
d.) Colour of Inner sheath "KEI"
Black
e.) Tolerance in thickness of inner sheath Thickness Shall not fall below minimum value specifed at 15 (c)

20.0 Material and Type of filler Non Hygroscopic PVC fillers shall be provided (if applicable)

21.0 Armour
a.) Material and Type of armour Galvanised Steel Round Wire as per IS: 3975
b.) Formed wires/wires Round Wire Round Wire

c.) Diameter over inner sheath (under the armour)

i.) Calculated (by fictitious calculations as per IS: 10462 (Part-1)) mm 10.8 12.7
ii.) Approximate mm 12.7 15.2
d.) Dimension of Formed wire/wire mm 1.4 1.4
e.) Minimum coverage of armour % 90% (Min.)
f.) No. of Formed wire/wire (approx.) Nos. 24 28
-6
g.) Max. Resistivity of armour formed wire/wire at 20 ⁰C Ohm-cm 14.5 x 10
h.) Direction of armour As per IS: 3975

22.0 Outer Sheath


a.) Material and Type Extruded FR-LSH PVC "Type ST-2" as per IS: 5831 (UV protected)

b.) Diameter under the outer sheath

i.) Calculated (by fictitious calculations as per IS: 10462 (Part-1)) mm 13.6 15.5
ii.) Approximate mm 15.5 18.0

c.) Thickness of Outer sheath (Minimum) mm 1.24 1.4

d.) Negative tolerance on Nominal thickness of outer sheath mm Thickness Shall not fall below minimum value specifed at 18 (c)
e.) Colour of Outer sheath Black

23.0 Min. Oxygen Index of Outer sheath % Minimum Oxygen Index 29. (as per IS: 10810 (P-58)
24.0 Max. acid gas generation by weight % Maximum 20% (by weight) (as per IEC: 754-1)
25.0 Max. Smoke Density rating % Maximum 60% (as per ASTM D-2843)
26.0 Flammability test on complete cable As per IEC: 60332 P-1

27.0 a.) Overall diameter of cable (approx) mm 18.5 21.4


b.) Tolerance on overall diameter mm ±2 ±2

28.0 Approx. weight of metallic and non-metallic items of each cable


- Metallic Kg/km 353 451
- Non Metallic Kg/km 207 264

29.0 Weight per 1000 meters (approx.) Kg/Km 560 716

30.0 Recommended min. installation radius mm 12 x Overall diameter of cable

31.0 Safe Pulling force when pulled by pulling eye on the conductor N 30 x Actual conductor area in sqmm

32.0 Cable Drums


a.) Type (Wooden/Steel) In Non-returnable Wooden drums as per IS: 10418
b.) Dimensions (approx)
i.) Flange diameter mm As per IS: 10418
ii.) Barrel diameter mm As per IS: 10418
iii.) Traverse mm As per IS: 10418

33.0 Weight of cable drum with Cable* Kg As Per Plant Standard


(for Standard Length) (approx.)

34.0 Max. / standard length per drum for each size of cable (single 1000 with +/- 5% tolerance
Overall Quantity Tolerance % +/- 5%

35.0 Embossing on Outer Sheath KEI Cable Electric, Voltage Grade, Cable Size, Year of Mfg., "FR-LSH" at every 5 meters

36.0 Sequential marking on Outer Sheath Printed on the Outer sheath at every one meter

* Dimensions and weights are for transportation purpose only.


**As per latest amendments of IS: 7098 (P-1) terminology FRLS changed to FR-LSH.

(for KEI Industries Limited)

Page 2 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 05.07.2023
KEI Ref.: KEI/DS/Q-29194/P-41042 Rev: 01, Dated: 01.08.2023
S.No. Description (Core x mm²) Units 4C x 16
1.0 Make "KEI"
2.0 Country of Manufacturer INDIA
3.0 Type designation A2XFY
4.0 Applicable Standard IS: 7098 (P-1) with latest amendments
5.0 Cable sizes (No. of cores x sqmm)- Main/Neutral 4C x 16
6.0 Rated Voltage V 1100 Volts
0
7.0 Continuous conductor temperature (Max.) Deg C 90 C
0
Short Circuit Conductor Temperature (Max.) Deg C 250 C
8.0 Frequency variation % ± 10%

9.0 Continuous current ratings for max. conductor temp. when laid
in air at ambient temperature of 50 Deg. C
a.) When armour is earth at one end Amps 61
b.) For unarmoured cables Not applicable
Continuous current rating for max. conductor temp. when laid
10.0 Amps 69
in air at temp. of 40 Deg.C

11.0 Continuous current rating for max. conductor


temperature when buried in soil having thermal
resistivity of 150 Deg .C cm/N at a depth of
1 meter at ground ambient temp.of 40 Deg C
a.) When armour is earthed at one end Amps 66
b.) For unarmoured cables Not applicable
Continuous current rating for max. conductor temp. when
12.0 Amps 74
buried in soil at ground temp. of 30 Deg.C

13.0 Short circuit withstand capacity and duration for


a.) Conductor (For one second) - Main kA 1.50
As per Formula Isc = (0.094 x A)/sqrt(t)
where, A = Cross-sectional area of conductor in sqmm, t = time in second

14.0 Conductor
a) Material Stranded Aluminium conductor (Class-2)
b) Grade Grade H2 (as per Clause 3.1 of IS: 8130)
c) Nominal cross sectional area (Main) sqmm 16
d) Nominal cross sectional area (Neutral) sqmm N/A
e) Number and diameter of wires (before compacting of
conductor strands. )
i.) No. of wires (main) No's 7
ii.) No. of wires (neutral) No's N/A
iii.) Nominal Diameter of each wire in mm (before stranding)-
mm 1.74
Main
iv.) Nominal Diameter of each wire in mm (before stranding)-
mm N/A
Neutral
f) Shape of conductor Stranded compacted sector shaped
g) Diameter over conductor (mm)
i.) Fictitious (As per IS: 10462 (Part-1)-1983)- main mm 4.5
ii) Fictitious (As per IS: 10462 (Part-1)-1983)- Neutral mm N/A
iii.) Approximate mm Not applicable for sector shaped condutor
h) Direction of lay of stranded layer Shall be as per IS: 8130
i ) Conductor Resistance (DC) at 20 ⁰C (max) - Main Ohm/Km 1.91
j) Conductor Resistance (DC) at 20 ⁰C (max) - Neutral Ohm/Km N/A

15.0 Conductor Resistance


a.) at 20 ⁰C (Max.)- main (DC) Ohm/Km 1.91
b.) at 20 ⁰C (Max.)- neutral (DC) Ohm/Km N/A
c.) at 90 ⁰C (approx.)- main (AC) Ohm/Km 2.44
d.) at 90 ⁰C (approx.)- neutral (AC) Ohm/Km N/A

16.0 Reactance per phase at 50 Hz (approx.) Ohm/Km 0.0808

17.0 Capacitance at 50 Hz in (approx.) µF/km 0.36

18.0 Insulation
a.) Material & Type of insulation Extruded XLPE as per IS: 7098 P-1
b.) Nominal thickness of insulation (main) mm 0.7
c.) Nominal thickness of insulation (neutral) mm N/A
Tolerance on thickness of insulation ( -ve) mm 0.1+0.1*t ( where t = nominal thickness of insulation)
d.) Filled or unfilled (for XLPE Only) Extruded
e.) Type of curing (for XLPE Only) Steam Curing (Sioplas Method)

Page 3 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 05.07.2023
KEI Ref.: KEI/DS/Q-29194/P-41042 Rev: 01, Dated: 01.08.2023
S.No. Description (Core x mm²) Units 4C x 16
f.) Min. Volume resistivity at
14
- 27 Deg C Ohm-cm 1 x 10 ohm-cm
12
- 90 Deg C (for XLPE Only) Ohm-cm 1 x 10 ohm-cm
g.) Identification of cores For 4 cores - Red, Yellow, Blue & Black colour.

19.0 Inner Sheath


a.) Material and Type Extruded PVC "Type ST-2" as per IS: 5831
b.) Diameter over the Laidup cores
i.) Calculated (By fictitious Calculations as per IS: 10462 (Part-
mm 14.3
1)
ii.) Approximate mm 14.2
c.) Thickness of Inner Sheath (minimum) mm 0.3
d.) Colour of Inner sheath Black
e.) Tolerance in thickness of inner sheath Thickness shall not fall below minimum value specifed at 16.c.)

20.0 Material and Type of filler (if applicable) Not applicable for Sector Shaped

21.0 Armour
a.) Material and Type of armour Galvanised Steel Formed Wire (Strip) as per IS: 3975
b.) Formed wire /wire Formed Wire
c.) Diameter over the inner sheath under the armour
i.) Calculated (By fictitious calculations as per IS:10462 (Part-
mm 14.9
1)-1983)
ii.) Approximate mm 14.8
d.) Nominal dimension of Round/Width x thickness of Formed mm x mm 4 x 0.8
e.) Minimum area of coverage of armour % 90% Coverage (Min.)
f.) No. of Round/Formed wires (Approx) No's 10
g.) Max. Resistivity of armour Round Wire/formed Ohm-cm 14.5 x 10 -6
wire at 20 deg. C
h.) Direction and Lay of armour As per IS: 3975
i) Short Circuit Current of amour with calculation (Approx.) kA 1.36
As per Formula Isc = (0.046 x A)/sqrt(t),
where, A = cross-sectional area of area in sqmm, t = time in seconds
j) Armour Resistance (Max.) Ohms/km 4.32

22.0 Voltage developed in armour


per 100 meter run with armour
earthed at one end when cable is carrying
(for single core cables only)
a.) Rated current (Volts) Volts Not applicable
b.) Short circuit current (Volts) Volts Not applicable

23.0 Outer Sheath


a.) Material and Type Extruded FR-LSH PVC "Type ST-2" as per IS: 5831 (UV protected)
b.) Diameter under the outer sheath
i.) Calculated (By fictitious calculations as per IS: 10462 (Part-
mm 16.5
1)-1983)
ii.) Approximate mm 16.4
c.) Minimum thicknes of outer sheath mm 1.4
d.) Negative tolerance on Nominal mm Thickness shall not fall below minimum value specifed at 20.c.)
thickness of outer sheath (mm.)
e.) Colour of Outer sheath Black

24.0 Guaranteed value of Min. Oxygen Minimum Oxygen Index 29 as per IS: 10810 (Part-58)
Index of outer sheath

25.0 Max. acid gas generation by 20% max (by weight) as per IEC: 60754-1
weight (%age) (outer sheath)

26.0 Max. Smoke Density rating (outer sheath) 60% (max) as per ASTM D-2843
27.0 Flammability test on complete cable As per IEC: 60332 P-1

28.0 a.) Overall diameter of cable (approx) mm 19.6


b.) Tolerance on overall diameter mm ±2

29.0 Approx. weight of Metallic and Non-metallic


items of each cable size
- Metallic (approx) Kg/Km 405
- Non Metallic (approx) kg/km 214

Page 4 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 05.07.2023
KEI Ref.: KEI/DS/Q-29194/P-41042 Rev: 01, Dated: 01.08.2023
S.No. Description (Core x mm²) Units 4C x 16
30.0 Weight per 1000 meters (approx.)* Kg/Km 619

31.0 Recommended Min. Installation radius mm 12 x Overall diameter of cable

32.0 Safe Pulling force when pulled by N 30 x Actual Conductor area in Sq mm.
pulling eye on the conductor (N)

33.0 Cable Drums


a.) Type (Wooden/Steel) In Non Returnable Wooden Drum as per IS: 10418
b.) Dimensions* (approx) for 1000 meters Length (unpacked)
i.) Flange diameter (mm.) mm As per IS: 10418
ii.) Barrel diameter (mm.) mm As per IS: 10418
iii.) Traverse (mm.) mm As per IS: 10418

34.0 Weight of cable drum with cable (approx)* Kg As per Plant Standard

Max. /Standard length per drum for each size of cable (single
35.0 meters 1000 with +/- 5% tolerance
length with tolerance ) (m) %
(One non standard drum length may be provided to complete
the order quantity)
36.0 Overall ordered Quantity Tolerance % +/- 5%

37.0 Embossing on Outer Sheath KEI Cable Electric, Voltage Grade, Cable Size, Year of Mfg., "FR-LSH" at every 5 meters

38.0 Sequential marking on Outer Sheath


Printed on the Outer sheath at every one meter
* Dimensions and weights are for transportation purpose only.
**As per latest amendments of IS: 7098 (P-1) terminology FRLS changed to FR-LSH.

(For KEI Industries Limited)

Page 5 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 05.07.2023
KEI Ref.: KEI/DS/Q-29194/P-41042 Rev: 01, Dated: 01.08.2023
S.No. Description (Core x mm²) Units 3.5C x 35 3.5C x 50 3.5C x 95 3.5C x 185 3.5C x 400
1.0 Make "KEI"
2.0 Country of Manufacturer INDIA
3.0 Type designation A2XFY A2XFY A2XFY A2XFY A2XFY
4.0 Applicable Standard IS: 7098 (P-1) with latest amendments
5.0 Cable sizes (No. of cores x sqmm)- Main/Neutral 3.5C x 35 3.5C x 50 3.5C x 95 3.5C x 185 3.5C x 400
6.0 Rated Voltage V 1100 Volts
0
7.0 Continuous conductor temperature (Max.) Deg C 90 C
0
Short Circuit Conductor Temperature (Max.) Deg C 250 C
8.0 Frequency variation % ± 10%

9.0 Continuous current ratings for max. conductor temp. when laid
in air at ambient temperature of 50 Deg. C
a.) When armour is earth at one end Amps 101 123 192 293 468
b.) For unarmoured cables Not applicable
Continuous current rating for max. conductor temp. when laid
10.0 Amps 114 138 216 329 526
in air at temp. of 40 Deg.C

11.0 Continuous current rating for max. conductor


temperature when buried in soil having thermal
resistivity of 150 Deg .C cm/N at a depth of
1 meter at ground ambient temp.of 40 Deg C
a.) When armour is earthed at one end Amps 102 118 174 249 371
b.) For unarmoured cables Not applicable
Continuous current rating for max. conductor temp. when
12.0 Amps 114 134 197 282 420
buried in soil at ground temp. of 30 Deg.C

13.0 Short circuit withstand capacity and duration for


a.) Conductor (For one second) - Main kA 3.29 4.70 8.93 17.39 37.60
As per Formula Isc = (0.094 x A)/sqrt(t)
where, A = Cross-sectional area of conductor in sqmm, t = time in second

14.0 Conductor
a) Material Stranded Aluminium conductor (Class-2)
b) Grade Grade H2 (as per Clause 3.1 of IS: 8130)
c) Nominal cross sectional area (Main) sqmm 35 50 95 185 400
d) Nominal cross sectional area (Neutral) sqmm 16 25 50 95 185
e) Number and diameter of wires (before compacting of
conductor strands. )
i.) No. of wires (main) No's 7 7 19 37 59
ii.) No. of wires (neutral) No's 7 7 7 19 37
iii.) Nominal Diameter of each wire in mm (before stranding)-
mm 2.58 2.98 2.58 2.54 2.95
Main
iv.) Nominal Diameter of each wire in mm (before stranding)-
mm 1.74 2.18 2.98 2.58 2.54
Neutral
f) Shape of conductor Stranded compacted sector shaped
g) Diameter over conductor (mm)
i.) Fictitious (As per IS: 10462 (Part-1)-1983)- main mm 6.7 8.0 11.0 15.3 22.6
ii) Fictitious (As per IS: 10462 (Part-1)-1983)- Neutral mm 4.5 5.6 8.0 11.0 15.3
iii.) Approximate mm Not applicable for sector shaped condutor
h) Direction of lay of stranded layer Shall be as per IS: 8130
i ) Conductor Resistance (DC) at 20 ⁰C (max) - Main Ohm/Km 0.868 0.641 0.32 0.164 0.0778
j) Conductor Resistance (DC) at 20 ⁰C (max) - Neutral Ohm/Km 1.91 1.20 0.641 0.32 0.164

15.0 Conductor Resistance


a.) at 20 ⁰C (Max.)- main (DC) Ohm/Km 0.868 0.641 0.32 0.164 0.0778
b.) at 20 ⁰C (Max.)- neutral (DC) Ohm/Km 1.91 1.20 0.641 0.32 0.164
c.) at 90 ⁰C (approx.)- main (AC) Ohm/Km 1.11 0.82 0.41 0.21 0.0996
d.) at 90 ⁰C (approx.)- neutral (AC) Ohm/Km 2.44 1.54 0.82 0.41 0.21

16.0 Reactance per phase at 50 Hz (approx.) Ohm/Km 0.08 0.078 0.074 0.072 0.07

17.0 Capacitance at 50 Hz in (approx.) µF/km 0.47 0.5 0.61 0.63 0.67

18.0 Insulation
a.) Material & Type of insulation Extruded XLPE as per IS: 7098 P-1
b.) Nominal thickness of insulation (main) mm 0.9 1.0 1.1 1.6 2.0
c.) Nominal thickness of insulation (neutral) mm 0.7 0.9 1.0 1.1 1.6
Tolerance on thickness of insulation ( -ve) mm 0.1+0.1*t ( where t = nominal thickness of insulation)
d.) Filled or unfilled (for XLPE Only) Extruded
e.) Type of curing (for XLPE Only) Steam Curing (Sioplas Method)

Page 6 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 05.07.2023
KEI Ref.: KEI/DS/Q-29194/P-41042 Rev: 01, Dated: 01.08.2023
S.No. Description (Core x mm²) Units 3.5C x 35 3.5C x 50 3.5C x 95 3.5C x 185 3.5C x 400
f.) Min. Volume resistivity at "KEI"
14
- 27 Deg C Ohm-cm 1 x 10 ohm-cm
12
- 90 Deg C (for XLPE Only) Ohm-cm 1 x 10 ohm-cm
g.) Identification of cores For 3.5 cores - Red, Yellow, Blue & neutral core Black colour.

19.0 Inner Sheath


a.) Material and Type Extruded PVC "Type ST-2" as per IS: 5831
b.) Diameter over the Laidup cores
i.) Calculated (By fictitious Calculations as per IS: 10462 (Part-
mm 19.0 22.6 30.0 41.6 59.5
1)
ii.) Approximate mm 18.5 21.7 29.3 39.2 55.7
c.) Thickness of Inner Sheath (minimum) mm 0.3 0.3 0.4 0.5 0.7
d.) Colour of Inner sheath Black
e.) Tolerance in thickness of inner sheath Thickness shall not fall below minimum value specifed at 16.c.)

20.0 Material and Type of filler (if applicable) Not applicable for Sector Shaped

21.0 Armour
a.) Material and Type of armour Galvanised Steel Formed Wire (Strip) as per IS: 3975
b.) Formed wire /wire Formed Wire Formed Wire Formed Wire Formed Wire Formed Wire
c.) Diameter over the inner sheath under the armour
i.) Calculated (By fictitious calculations as per IS:10462 (Part-
mm 19.6 23.2 30.8 42.6 60.9
1)-1983)
ii.) Approximate mm 19.1 22.3 30.1 40.2 57.1
d.) Nominal dimension of Round/Width x thickness of Formed
mm x mm 4 x 0.8 4 x 0.8 4 x 0.8 6.1 x 1.4 6.1 x 1.4
wire
e.) Minimum area of coverage of armour % 90% Coverage (Min.)
f.) No. of Round/Formed wires (Approx) No's 13 15 20 17 25
g.) Max. Resistivity of armour Round Wire/formed Ohm-cm 14.5 x 10 -6
wire at 20 deg. C
h.) Direction and Lay of armour As per IS: 3975
i) Short Circuit Current of amour with calculation 9Approx.) kA 1.77 2.04 2.72 6.24 9.18
As per Formula Isc = (0.046 x A)/sqrt(t),
where, A = cross-sectional area of area in sqmm, t = time in seconds
j) Armour Resistance (Max.) Ohms/km 3.6 3.28 2.48 1.03 0.71

22.0 Voltage developed in armour


per 100 meter run with armour
earthed at one end when cable is carrying
(for single core cables only)
a.) Rated current (Volts) Volts Not applicable
b.) Short circuit current (Volts) Volts Not applicable

23.0 Outer Sheath


a.) Material and Type Extruded FR-LSH PVC "Type ST-2" as per IS: 5831 (UV protected)
b.) Diameter under the outer sheath
i.) Calculated (By fictitious calculations as per IS: 10462 (Part-
mm 21.2 24.8 32.4 45.4 63.7
1)-1983)
ii.) Approximate mm 20.7 23.9 31.7 43.0 59.9
c.) Minimum thicknes of outer sheath mm 1.4 1.4 1.56 2.04 2.52
d.) Negative tolerance on Nominal mm Thickness shall not fall below minimum value specifed at 20.c.)
thickness of outer sheath (mm.)
e.) Colour of Outer sheath Black

24.0 Guaranteed value of Min. Oxygen Minimum Oxygen Index 29 as per IS: 10810 (Part-58)
Index of outer sheath

25.0 Max. acid gas generation by 20% max (by weight) as per IEC: 60754-1
weight (%age) (outer sheath)

26.0 Max. Smoke Density rating (outer sheath) 60% (max) as per ASTM D-2843
27.0 Flammability test on complete cable As per IEC: 60332 P-1

28.0 a.) Overall diameter of cable (approx) mm 23.9 27.1 35.2 47.7 65.5
b.) Tolerance on overall diameter mm ±2 ±2 ±2 ±2 ±3

Page 7 of 8
Technical Data Sheet for 1100V Aluminium XLPE Insulated Armoured LT Power Cable
Client: JAKSON LIMITED
Project: NTPC - VINDHYANCHAL
LOI No: E-Mail dated 05.07.2023
KEI Ref.: KEI/DS/Q-29194/P-41042 Rev: 01, Dated: 01.08.2023
S.No. Description (Core x mm²) Units 3.5C x 35 3.5C x 50 3.5C x 95 3.5C x 185 3.5C x 400
29.0 Approx. weight of Metallic and Non-metallic "KEI"
items of each cable size
- Metallic (approx) Kg/Km 629 822 1370 2822 5310
- Non Metallic (approx) kg/km 284 339 506 924 1619

30.0 Weight per 1000 meters (approx.)* Kg/Km 913 1161 1876 3746 6929

31.0 Recommended Min. Installation radius mm 12 x Overall diameter of cable

32.0 Safe Pulling force when pulled by N 30 x Actual Conductor area in Sq.mm
pulling eye on the conductor (N)

33.0 Cable Drums


a.) Type (Wooden/Steel) In Non Returnable Wooden Drum as per IS: 10418

b.) Dimensions* (approx) for 1000 meters Length (unpacked)

i.) Flange diameter (mm.) mm As per IS: 10418


ii.) Barrel diameter (mm.) mm As per IS: 10418
iii.) Traverse (mm.) mm As per IS: 10418

34.0 Weight of cable drum with cable (approx)* Kg As per Plant Standard

Max. /Standard length per drum for each size of cable (single
35.0 meters 1000 with +/- 5% tolerance
length with tolerance ) (m) %
(One non standard drum length may be provided to complete
the order quantity)
36.0 Overall ordered Quantity Tolerance % +/- 5%

37.0 Embossing on Outer Sheath KEI Cable Electric, Voltage Grade, Cable Size, Year of Mfg., "FR-LSH" at every 5 meters

38.0 Sequential marking on Outer Sheath


Printed on the Outer sheath at every one meter
* Dimensions and weights are for transportation purpose only.
**As per latest amendments of IS: 7098 (P-1) terminology FRLS changed to FR-LSH.

(For KEI Industries Limited)

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