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Platform Repair 3124078 12-1-2011 English
Platform Repair 3124078 12-1-2011 English
Boom
Lift
Models
3124078
December 1, 2011
REVISION LOG
A
Attention: Service Manager
JLG Industries, Inc. has compiled this Platform Repair Procedure Manual to assist you in
maintaining your JLG products.
When repairs can be made to a damaged platform, JLG Industries, Inc. recommends that
the repair be accomplished in accordance with the enclosed Platform Repair Procedure(s)
with the utilization of original equipment parts/components only. When repairs cannot be
made or not addressed in this manual, replacement of the platform will be necessary.
The enclosed repair procedures, parts list and illustrations are for the specified models and
platform configurations only.
The entity preforming the repairs is responsible for the quality of repairs as outlined by the
attached procedure(s) and for the determination that the component is repairable. The owner
of JLG products is responsible for the safe and proper operating condition of the product,
All JLG products must be current with the required inspections & preventative maintenance
prior to returning to service.
Sincerely,
B
REPAIR PROCEDURE GUIDELINES
GENERAL GUIDELINES:
C
THIS PAGE INTENTIONALLY LEFT BLANK
D
SECTION 1 - GENERAL PLATFORM REPAIR PROCEDURE
Personnel Required:
1. qualified JLG equipment mechanic
2. certified welder
Parts/Material Required:
1. Reference attached parts list(s)
Procedure:
1. Visually inspect all areas of the platform weldment for discrepancies (i.e., weld
cracks, base metal cracks, rail distortion, etc.).
2. Remove all foreign matter (i.e., dirt, grease, rust, paint, etc.) from the repair area(s).
Note: Piece parts are for the most commonly used platforms.
Note: “NCA” stands for Not Currently Available as a service part. Platform
replacement required. “---“ indicates part not used on listed platform.
1-1
SECTION 1 - GENERAL PLATFORM REPAIR PROCEDURE
4. Grind all cracks to form a 60o “vee” groove, with a 0” root opening. As required, weld
components using the specified weld material with types and sizes as specified on
the applicable Platform Repair Illustration(s).
5. Inspect all repair welds using a magnetic particle or dye-penetrant weld inspection
method, to assure there are no cracks or deformities and to determine the quality of
the weld. If any cracks or deformities exist, grind to remove the affected area(s) and
repeat welding and inspection procedures.
6. Ensure all platform discrepancies are corrected prior to returning the platform to
service. Clean, prime and paint affected areas as required.
1-2
-
2-1
-
ITEM DESCRIPTION PART NO. PART NO. PART NO. PART NO.
1 Top Rail - Left Hand 3640646S 3640646S 3640646S 3640646S
2 Top Rail - Right Hand 3640647S 3640647S 3640647S 3640647S
3 Vertical Rail 3640659S 3640659S 3640659S 3640659S
4 Console Rail Guard 4565081S 4565081S 4565081S 4565081S
5 Console Support 4565082S 4565082S 4565082S 4565082S
6 Console Mounting Plate L.H. 4340612 4340612 4340612 4340612
7 Console Mounting Plate R.H. 4340613 4340613 4340613 4340613
8 Mid Rail 3640539S NCA 3640539S NCA
9 Gate (includes latch) 1780250S 1780250S 1780278 1780285
10 Latch 2940006 2940006 2940006 2940006
11 Hinge Pin 2600143 2600143 2600143 2600143
12 Hinge Bushing 0961264 0961264 0961264 0961264
13 Toe Plate L.H. 3640698 3640698 3640698 ---
14 Toe Plate R.H. 3640699 3640699 3640699 ---
15 Floor Plate Assembly w/ 3510448 NCA NCA NCA
Screen (.75 x 9 GA)
Floor Plate Assembly w/o 3510449 NCA NCA NCA
Screen
16 Floor, Expanded Steel Screen 3537861 3537865 3534296 3537865
(.75 x 9 GA)
17 Side, Expanded Steel Screen --- --- --- 3538216
(.75 x 14 GA)
Back, Expanded Steel Screen --- --- --- 3538214
(.75 x 14 GA)
18 Hand Rail 3640548S 3640548S 3640548S 3640548S
19 Lanyard Attach Rod 3840732 3840732 3840732 3840732
20 Stop, Door Latch 0361471 0361471 0361471 0361471
21 Splice Coupling 4566458 4566458 4566458 4566458
(for 1 1/4”O.D. .065 w. Tubing)
Splice Coupling 4566460 4566460 4566460 4566460
(for 1 1/4”O.D. .049 w. Tubing)
Splice Coupling 4566466 4566466 4566466 4566466
(for 3/4”O.D. .065 w. Tubing)
Splice Coupling 4566459 4566459 4566459 4566459
(for 3/4”O.D. .049 w. Tubing)
FIGURE NUMBER 10-1 10-1 10-1 10-1
2-2
-
2-3
-
2-4
-
ITEM DESCRIPTION PART NO. PART NO. PART NO. PART NO.
1 Top Rail - Left Hand 3640651 3640651 3640651 3640667
2 Top Rail - Right Hand 3640652 3640652 3640652 3640668
3 Vertical Rail 3640659S 3640659S 3640659S 3640659S
4 Console Rail Guard 4565081S 4565081S 4565081S 4565081S
5 Console Support 4565082S 4565082S 4565082S 4565082S
6 Console Mounting Plate L.H. 4340612 4340612 4340612 4340612
7 Console Mounting Plate R.H. 4340613 4340613 4340613 4340613
8 Mid Rail 3640566 NCA NCA NCA
9 Gate (includes latch) 1780250S 1780250S 1780285 1780250S
10 Latch 2940006 2940006 2940006 2940006
11 Hinge Pin 2600143 2600143 2600143 2600143
12 Hinge Bushing 0961264 0961264 0961264 0961264
13 Toe Plate L.H. 3640702 3640702 --- 3640735
14 Toe Plate R.H. 3640703 3640703 --- 3640736
15 Floor Plate Assembly w/ Screen (.75 NCA NCA NCA NCA
x 9 GA)
Floor Plate Assembly w/o Screen NCA NCA NCA NCA
16 Floor, Expanded Steel Screen (.75 x 3537862 3537866 3537866 3537858
9 GA)
17 Side, Expanded Steel Screen (.75 x --- --- 3538960 ---
14 GA)
Back, Expanded Steel Screen (.75 x --- --- 3538214 ---
14 GA)
18 Hand Rail 3640548S 3640548S 3640548S 3640372S
19 Lanyard Attach Rod 3840732 3840732 3840732 3840732
20 Stop, Door Latch 0361471 0361471 0361471 0361471
21 Splice Coupling (for 1 1/4”O.D. .065 4566458 4566458 4566458 4566458
w. Tubing)
Splice Coupling (for 1 1/4”O.D. .049 4566460 4566460 4566460 4566460
w. Tubing)
Splice Coupling (for 3/4”O.D. .065 w. 4566466 4566466 4566466 4566466
Tubing)
Splice Coupling (for 3/4”O.D. .049 w. 4566459 4566459 4566459 4566459
Tubing)
FIGURE NUMBER 10-1 10-1 10-1 10-1
2-5
-
2-6
SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)
3-1
SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)
3-2
SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)
3-3
SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)
3-4
SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)
3-5
SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)
3-6
SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)
3-7
SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)
3-8
SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)
3-9
SECTION 3 - PLATFORM REPAIR PARTS LIST (H/HX MODELS)
3-10
SECTION 4 - PLATFORM REPAIR PARTS LIST (HAX MODELS)
4-1
THIS PAGE INTENTIONALLY LEFT BLANK
4-2
SECTION 5 - PLATFORM REPAIR PARTS LIST (e-boom & ic
MODELS)
5-1
SECTION 5 - PLATFORM REPAIR PARTS LIST (e-boom & ic
MODELS)
5-2
SECTION 6 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY)
(450A/AJ MODELS)
6-1
THIS PAGE INTENTIONALLY LEFT BLANK
6-2
SECTION 7 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY)
(601S MODELS)
7-1
SECTION 7 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY)
(400S & 800S MODELS)
7-2
SECTION 8 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY)
(E300, E/M45A, 400S, E/M400A/AJP, E/M450A, & E/M600 MODELS)
8-1
SECTION 8 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY)
(E300, E/M45A, 400S, E/M400A/AJP, E/M450A, & E/M600 MODELS)
8-2
SECTION 8 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY)
(E300, E/M45A, 400S, E/M400A/AJP, E/M450A, & E/M600 MODELS)
8-3
SECTION 8 - PLATFORM REPAIR PARTS LIST (FRONT ENTRY)
(E300, E/M45A, 400S, E/M400A/AJP, E/M450A, & E/M600 MODELS)
8-4
SECTION 9 - PLATFORM REPAIR PARTS LIST (SIDE ENTRY)
(400S, 450A/AJ Series II, 460SJ, 510AJ, 600A/AJ, 600S/SJ/SkySaw,
600SC/SJC, E/M600/J/JP, 601S, 660SJ, 660SJC, 800A/AJ, 800S,
860SJ, 1200SJP & 1350SJP MODELS)
9-1
SECTION 9 - PLATFORM REPAIR PARTS LIST (SIDE ENTRY)
(400S, 450A/AJ Series II, 460SJ, 510AJ, 600A/AJ, 600S/SJ/SkySaw,
600SC/SJC, E/M600/J/JP, 601S, 660SJ, 660SJC, 800A/AJ, 800S,
860SJ, 1200SJP & 1350SJP MODELS)
9-2
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE
10-1 Standard Front Entry Platforms With Kickplates (H, HA & HX Models) . . . . . . . . . . . . . 10-2
10-2 Standard Front Entry Platforms With Kickplates (HA Models) . . . . . . . . . . . . . . . . . . . . . 10-3
10-3 Standard Front Entry Platforms Without Kickplates (H, HA, HAX & HX Models) . . . . . 10-4
10-4 Standard Front Entry Platforms With Soft-Touch Option (H & HA Models) . . . . . . . . . . 10-5
10-5 Low Mount Front Entry Platform (3510231 Platform Only)(H & HX Models) . . . . . . . . . 10-6
10-6 Standard Front Entry Platforms With Kickplates (HAX Models). . . . . . . . . . . . . . . . . . . . 10-7
10-7 Low Mount Front Entry Platforms (HAX Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10-8 Standard Front Entry Platforms With Kickplates (H & HX Models) . . . . . . . . . . . . . . . . . 10-9
10-9 Standard Front Entry Platform (3510585 Platform Only)(HX Models) . . . . . . . . . . . . . . 10-10
10-10 Standard Front Entry Platforms With Kickplates (e-Boom & ic Models) . . . . . . . . . . . . 10-11
10-11 Standard Front Entry Platforms With Kickplates (e-Boom & ic Models) . . . . . . . . . . . . 10-12
10-12 Standard Front Entry Platforms (3510598 Platform Only) (e-Boom & ic Models) . . . . 10-13
10-13 Standard Front Entry Platforms (3510601 Platform Only) (e-Boom & ic Models) . . . . 10-14
10-14 Standard Front Entry Platforms (450A/AJ Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
10-15 Standard Front Entry Platforms (400S, 601S & 800S Models) . . . . . . . . . . . . . . . . . . . . 10-16
10-16 Standard Front Entry Platforms (E300, E/M45, 400S, E/M400A, E/M450A & E/M600
Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-17 Standard Front Entry Platforms (E300, E/M45, 400S, E/M400A, E/M450A & E/M600
Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10-18 Standard Front Entry Platforms (E300 & E/M45 Models) . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-19 Standard Side Entry 30” Platforms (400S, 450A/AJ Series II, 460SJ, 510AJ, 600S/SJ
660SJ, M/E600/J/JP, 601S, 800S & 860SJ Models). . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10-20 Standard Side Entry 36” Platforms (400S, 460SJ, 600A/AJ, 600S/SJ/SkySaw,
600SC/SJC, 660SJ/SJC, 800A/AJ, 800S, 860SJ, 1200SJP & 1350SJP Models) . . 10-26
10-1
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
6
3
9
1 8
TYP
1/16 ALL
RAILS
19
TYP
SIDE
1/16 1/4-3 AND
FLOOR
SCREEN
14
17
TYP
1/16 1/4-3 TOE
PLATE
16 15 NOTE:
10 MAINTAIN 1/16
13 CLEARANCE
BETWEEN
PLATFORM ITEMS #11 & #12
& PLATFORM
WELD WELDMENT
ITEM #12 1/8
CHAMFER THIS TO DOOR WELDMENT
CORNER IF REQ’D. PLATFORM
FOR SMOOTH
30°
45°
WELD
OPERATION 1/8 1 ITEM #11
OF LATCH TO DOOR
1 6
1/16 1/8 3/
1/4
11
PLATFORM STOP
20 1/2
12
DOOR
0.045
1/4
10-2
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
6 3
9
1 8
TYP
1/16 ALL
RAILS
19
TYP
SIDE
1/16 1/4-3 AND
FLOOR
SCREEN
14
17
TYP
1/16 1/4-3 TOE
PLATE
16 15 NOTE:
10 MAINTAIN 1/16
13 CLEARANCE
BETWEEN
PLATFORM ITEMS #11 & #12
& PLATFORM
WELD WELDMENT
ITEM #12 1/8
CHAMFER THIS TO DOOR WELDMENT
CORNER IF REQ’D. PLATFORM
FOR SMOOTH
30°
45°
WELD
OPERATION 1/8 1 ITEM #11
OF LATCH TO DOOR
16
1/16 1/8 3/
1/4
11
PLATFORM STOP
20 1/2
12
DOOR
0.045
1/4
10-3
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
29* 1” TYP
22*
30*
26*
22*
1/16 TYP
10-4
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
TYP 1/8
23
24 25
25
/8
25
30°
1 5/16
25
2 1/4
23 TYP
24 1/8
10-5
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
1/8 TYP
22
1/16 TYP
3/32
21 VIEW A
2
10
1
18 TYP
9 1/16 ALL
RAILS
17
20 11
TYP
1/16 SIDE
1/4-3 AND
FLOOR
3 SCREEN
16 TYP
1/16
15
NOTE:
MAINTAIN 1/16
12 CLEARANCE
BETWEEN
PLATFORM ITEMS #13 & #14
& PLATFORM
WELD WELDMENT
VIEW A ITEM #13 1/8
TO DOOR WELDMENT
PLATFORM
30°
45°
WELD
1/8 1 ITEM #14
TO DOOR
16
1/8 2-4
TYP 23 3/
13
1/4
TYP
1/8
G
1/16 TYP
TYP 1/16 STOP
SPLICE REPAIR
14
7
8 DOOR
PLATFORM
0.045
1/8 TYP-2
1/2 TYP
10-6
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
7
5 8
6
19 3
TYP
SIDE
AND 1/16 1/4-3
FLOOR 9
SCREEN 1/16
10 25
17
14
TYP
1/16 1/4-3 TOE
PLATE
NOTE: MAINTAIN 1/16
CLEARANCE BETWEEN
ITEMS #11 & #12
& PLATFORM WELDMENT
PLATFORM
16
DOOR
WELDMENT
13 WELD
ITEM #12 1/8
CHAMFER THIS TO
PLATFORM
30°
WELD
4 5°
1/8
11
1/2 STOP
20
5 REF
USE ON
BOTTOM 12
HINGE ONLY
DOOR
PLATFORM
0.045
3/4 23
1/4
10-7
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
27
2
1/8
CONSOLE
RAILGUARD
PLATFORM
TOP RAIL REF.
5/8
5/8
28
10-8
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
TYP 1/8
1 1/2
18
VIEW OF HANDRAIL TYP 1/8 TYP-2
1/16
TYP-2 1/16
1/16 TYP
TYP-2 1/16
1/16 TYP-2 1
4 7
TYP-2 1/16
5
6
19
TYP-2 18
1/16
1/16 8
2
9
3
11
17 14
13
1/16 TYP-2
10
TYP
1/16 1/4-4 16 1/16 1/4-3 TYP
1/8 TYP 12
15
11 3
TYP
3/16 2-5 1/16
14
4 3/4
10-9
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
6
3
9
1 8
TYP
1/16 ALL
RAILS
19
TYP
SIDE
1/16 1/4-3 AND
FLOOR
SCREEN
14
17
TYP
1/16 1/4-3 TOE
PLATE
16 15 NOTE:
10 MAINTAIN 1/16
13 CLEARANCE
BETWEEN
ITEMS #11,23 & #12
& PLATFORM
PLATFORM WELDMENT
11 23
20 1/2
12 STOP 12
0.045
0.045
1/4
TOP HINGE BOTTOM HINGE
10-10
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
1 9/16
16
18 10
TYP
1/8 TYP
1/16 1/4-2
1/8 TYP
20 TYP-4 1/8
5
15 TYP 1/16 1/4-3
TYP
1/16
SPLICE REPAIR
3 2
4
7 TYP
18 ALL
1/16 RAILS
TYP-2
1/16 1/2-4
1
3 1/4
3
13
6 11
TYP
1/4-3 1/16 TOE
PLATE
10
19
12 4 PL 7
1/8 9
8
1/8
POSITION # 9 3/4
14 1/4
WITH CAPTIVE
END OF HINGE
17 1/2 PIN UP AND
WELD TO DOOR
9 7
1/8 3-6
7 17A
1/4 ALTERNATE VIEW
10-11
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
20
1 9/16
16
18
TYP
1/8
TYP
1/16
SPLICE REPAIR
1/8 TYP
5
15
2
3
4
1A
TYP
18 ALL
TYP-2 1/16 RAILS
1/16 1/2-4
1
7
3 1/4
3
13
6 11
TYP
1/16 1/4-3 TOE
PLATE
10
21 19
12
22
TYP-4 1/8
10-12
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
3 1/4
13
NOTE: BEND ITEM 16
IN 15° TO CLEAR MESH 16 14
TYP
1/8 TYP 1/16 1/4-3
TYP
18
20 1/8
TYP-4 1/8
5
15 TYP 1/16 1/4-3
TYP
1/16 3 1/4
SPLICE REPAIR
3
14B 2
4
7
18
TYP-2 TYP
1/16 1/2-4
ALL
1/16 RAILS
1
13
3
6 11
14A
TYP
1/16 1/4-3 TOE
PLATE
10
12 3/4 - REF
8
POSITION # 9
CHAMFER THIS WITH CAPTIVE
CORNER OF ITEM
7
1/16 OF LATCH
POSITION # 9
WITH CAPTIVE
END OF HINGE
PIN DOWN AND
WELD TO DOOR
1/8 7
3/4
17 1/2
9 7
1/8 3-6 17A
1/4
10-13
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
3 1/4
13
NOTE: BEND ITEM 16
IN 15° TO CLEAR MESH 16 14
TYP
1/8 TYP
1/16 1/4-3
TYP
18
20 1/8
TYP-4 1/8
5
15 TYP 1/16 1/4-3
TYP
1/16 3 1/4
SPLICE REPAIR
3
14B 2
4
7
18
TYP-2 TYP
1/16 1/2-4
ALL
1/16 RAILS
1
13
3
6 11
14A
TYP
1/16 1/4-3 TOE
PLATE
10
12 3/4 - REF
8
POSITION # 9
CHAMFER THIS WITH CAPTIVE
CORNER OF ITEM
7
1/16 OF LATCH
POSITION # 9
WITH CAPTIVE
END OF HINGE
PIN DOWN AND
WELD TO DOOR
1/8 7
3/4
17 1/2
9 7
1/8 3-6 17A
1/4
10-14
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
21
23 8
26 10
17 7
3
27 25
13 1/8 FLOORS
TO BARS
14 26 & TUBE
5 20 24 4
19
22 1/16 TYP.
6 1/16 .5 - 4 TYP.
1/16 .5 - 3 TYP.
18 5.813
30.000
1
8.701
2 14.375
HINGE REF
TYP 2
6.375
PLACES TYP 2
7.875
1/8 PLACES
1/8
1.500 TYP.
LATCH REF
3.750
16.190
21.000
20° .375
3.563
3.500
3.875
1.875
.625 7.125
1.500
ITEMS
5.875
1/8 16 & 17
TO ITEM 9 15
44.690
TYP 4
STUD WELD
TYP 1/16
7.309
1.250
.188
1.250 11.438
10-15
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
10
9 12
1/16 TYP
14
15 TYP 30
1/8 TUBE
16 TO
TUBE
11 13 JOINTS
2
20
4
5 19
1/16 TYP.
TYP 1/16
3
18 1/16 TYP.
8
1/16 .5 - 4 TYP.
6
17 1/16 .5 - 3 TYP.
5.813
1 30.000
8.825
FLOORS 14.375
TO TYP 2
BARS TACK .2x4 PLACES
1/8
7.875
& TUBE
1.500 TYP.
3.750
21.000
.625
3.563
20°
1.875
.625 7.125
3.500
3.875
1.500
5.375
5.875
(TYP 4
ITEMS
1/8 15 & 16 TYP 4 PLACES)
TO STUD
ITEM 7 WELD
44.690
.250
11.375
7.309
1.250
.188
10-16
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
TYP 30 TUBE
DETAIL
1/8 TO TUBE
A 7 JOINTS
12
10
1/16 TYP.
ITEMS 15 & 16 TO ITEM 9
1/8
9
TYP TYP 30
1/16 TUBE
NOTE: SOME RAILS 15 1/8 TO TUBE
SHOWN CUT JOINTS
AWAY FOR CLARITY.
13 5
1/16 TYP.
16 22
24 20
26 21 4
11 19
14
18 3
TYP 1/16
23
25
2
DETAIL
8 A
1/16 .5 - 3 TYP.
6
17 1/16 .5 - 4 TYP.
5.875
36.000
8.825
FLOORS
TO 5.375 TYP. 4
BARS TACK .2x4
& TUBE TYP 2
PLACES
1/8 7.875
1.500 TYP.
3.750
21.000
.625
1.875
20°
7.125 .625
3.500
3.875
1.500
5.375
5.875
1/8 ITEMS
15 & 16 TYP 4
TO ITEM 7
TYP 4
STUD
44.690
WELD
.250
24.940
11.375
1.250
7.372
.188
36.688
10-17
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
27 1/8 TYP.
1/8 .5 - 4 TYP.
PLACES 1/8
6.375
7.875
1.500 TYP.
3.750
LATCH REF
16.190
21.000
20° 25 .625
3.563
3.500
3.875
1.875
.625 7.125
1.500
ITEMS
5.875
1/8 16 & 17
TO TYP 4 19
44.690
ITEM 9 STUD
WELD
TYP 1/8
11.375
1.250
7.309
.188
10-18
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
TYP 30 TUBE
DETAIL
1/8 TO TUBE
A 9 JOINTS
10
12
1/16 TYP.
ITEMS 16 & 17 TO ITEM 11
1/8
11 5
TYP TYP 30
1/16 TUBE
TYP 2 16 1/8 TO TUBE
PLACES
1/8 JOINTS
26
8
1/16 TYP.
17 23
20 7
32 10
22 25 4
12 14
15
30 31 2
TYP 1/16
24
21
1
DETAIL
A
1/16 .5 - 3 TYP.
27
18 1/16 .5 - 4 TYP.
8.77 5
FLOORS
TO 5.375 TYP. 4
BARS TACK .2x4
& TUBE TYP 2
PLACES
1/8
7.875
TYP 2
1.500 TYP.
PLACES
1/8
3.750
21.000
.625
1.875
20°
43.477
7.125 .625
3.500
3.875
1.500
5.375
5.875
1/8 ITEMS
16 & 17 TYP 4
TO ITEM 9
TYP 4
STUD
WELD
.188
19
9.813
6.122
36.688
10-19
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
27 1/8 TYP.
1/8 .5 - 4 TYP.
PLACES 1/8
6.375
7.875
1.500 TYP.
3.750
LATCH REF
16.190
21.000
20° 25 .625
3.563
3.500
3.875
1.875
.625 7.125
1.500
ITEMS
5.875
1/8 16 & 17
TO TYP 4 19
44.690
ITEM 9 STUD
WELD
TYP 1/8
11.375
1.250
7.309
.188
10-20
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
TYP 30 TUBE
DETAIL
1/8 TO TUBE
A 9 JOINTS
10
12
1/16 TYP.
ITEMS 16 & 17 TO ITEM 11
1/8
11 5
TYP TYP 30
1/16 TUBE
TYP 2 16 1/8 TO TUBE
PLACES
1/8 JOINTS
26
8
1/16 TYP.
17 23
32 20 7
25 10
22 4
12 14
15
30 31 2
TYP 1/16
24
21
1
DETAIL
A
1/16 .5 - 3 TYP.
27
18 1/16 .5 - 4 TYP.
8.77 5
FLOORS
TO 5.375 TYP. 4
BARS TACK .2x4
& TUBE TYP 2
PLACES
1/8
7.875
TYP 2
1.500 TYP.
PLACES
1/8
3.750
21.000
.625
1.875
20°
43.477
7.125 .625
3.500
3.875
1.500
5.375
5.875
1/8 ITEMS
16 & 17 TYP 4
TO ITEM 9
TYP 4
STUD
WELD
.188
19
9.813
6.122
36.688
10-21
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
7
ITEMS 16 & 17 TO ITEM 9
1/8
6.500 (4 FT. PLAT.)
12.500 (5 FT. PLAT.) TYP 26 TUBE TO TUBE JOINTS
1/8
9 12
TACK ALL
16 ENDS OF
10 TACK MESH
TYP 26 TUBE TO
14 1/8 TUBE JOINTS
13
17 8 NOTE: SOME RAILS
SHOWN CUT AWAY
20 FOR CLARITY.
11
15 TACK 0.2x4 FLOORS
TO BARS
13 & TUBE
5 4
3
1/8 TYP.
6 1/8 .5 - 4 TYP.
1/16 .5 - 3 TYP.
18 5.813
30.000
2
8.763
1 14.375
TYP 2
PLACES TYP 2
1/8 PLACES 7.875
1/8
1.500 TYP.
3.750
21.000
20° .625
3.563
3.500
3.875
1.875
.625 7.125
1.500
ITEMS
5.875
16 & 17
TO ITEM 9 19
44.690
TYP 4
STUD WELD
TYP 1/16
7.309
1.250
.188
10-22
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
10-23
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
10
B
20
12
13
1/8 TYP TUBE JOINTS
14
20
21 10 DETAIL
18 A
4
A 11
21 2 1/8 1-2 TYP.
3 C
1
1 NOTE: SOME RAILS
SHOWN CUT AWAY
FOR CLARITY.
8
6 FLOORS TO
BARS & TUBE
TACK 1-4
6 11
17
5.813
30.000
1/8 1- 4 TYP.
8.498
(WELD INSTRUCTION
TO ATTACH #6 TO #17) 23.188
7
DETAIL 19
7.438
B 1/8
1/8 1-4
1/8 TYP
14.375 5
1.625
3.313
1/8 TYP
6.625
5.875
3.875
1/8 1” EA.
DETAIL
7.125 END
44.875
2.125
.313
TYP 1/8
10-24
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
DETAIL
12 B
1/8 TYP.
13 NOTE: SOME RAILS
10
SHOWN CUT AWAY
FOR CLARITY.
14
10
21 16 20
18
4 A
11
C
21 2
3
1
FLOORS TO
8 TACK 1-4 BARS & TUBE
6 11
6
5.813
17 30.000
8.518
1/8 1- 4 TYP. 23.188
(WELD INSTRUCTION
TO ATTACH #6 TO #17)
7.438
7 6.250 17.500
DETAIL 19
B 1/8
21.093
1/8 TYP
1/8
5
1/8 TYP 1/8 1-4
2.375
1.625
1.188
TYP 3.313
1/8
6.625
1/8 TYP
5.875
3.875
.688
DETAIL 15
7.125
44.875
2.125
TYP 1/8
10-25
SECTION 10 PLATFORM REPAIR ILLUSTRATIONS
8
A
10 NOTE: SOME RAILS
11 SHOWN CUT AWAY
FOR CLARITY.
7 5.813
A 36.000
1/8 1- 4 TYP.
8.518
(WELD INSTRUCTION 6.375 23.188
TO ATTACH #6 TO #17)
24
7.438
DETAIL 22
B
1/8
21.093
1/8 TYP
1/8
TYP 5
1/8 1/8 1-4
1.625
2.375
1.188
TYP 3.313 17
1/8
6.625
1/8 TYP
5.875
3.875
.688
2.250
TYP 1/8
10-26
3124078
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031
www.jlg.com