Proportional solenoid relief valves

EPCG2-03/06/10

Functional Symbol

This valve utilizes a proportional solenoid actuator to provide

Ｐ Ｔ
proportional control of hydraulic circuit pressure.
Ｘ
Ｙ

J
Model Code 2-1
ＥＰＣＧ２-０６-２１０-Ｙ-Ｌ-１３

Proportional Solenoid Control Valves

1 2 3 4 5 6

1 Proportional solenoid relief valve 4 Drain

2 Size Y: external drain (standard)
3 Pressure adjustment range 5 Manual adjustment knob
Refer to “Specifications”. Omit: front, L: left
6 Design no.

Specifications
Model Code EPCG2 Connector 2
Size 03 06 10
Max. working pressure MPa 21
２

Max. flow L/min 80 200 400 1

Solenoid

35 3.5
１

２
range code
adjustment

Max. adjustable 70 7 ３
Pressure

pressure 140 14 ３ 2
１

MPa 175 17.5 Connector 1

210 21 * No polarity for terminal 1, 2
Rated current A 1 Proportional solenoid
Coil resistance Ω 14 DIN connector pin layout electrical wiring diagram
Hysteresis Less than 3%*
Repeatability Less than 1%*
Weight kg 7 10 15
Note: * indicates the value when using controller P-X-20 or equivalent.
 Characteristics Curve (at 20 mm2/s) (typical examples)
Input Current–Pressure Characteristics
EPCG2-03 EPCG2-06 EPCG2-10
２０ ２１０ ２０ ２１０ ２０ ２１０
Pressure MPa

Pressure MPa

Pressure MPa
１６ １６ １６
圧 １４０ 圧 １４０ 圧 １４０
力 １２ 力 １２ 力 １２

ＭＰａ ８ ７０ ＭＰａ ８ ７０ ＭＰａ ８ ７０

４ ３５ ４ ３５ ４ ３５

０ ０ ０

２０
１６ １７５ １６ １７５
Pressure MPa

Pressure MPa
１６ １７５

Pressure MPa
圧 １２ 圧 圧 １２
力 力 １２ 力
８ ８
ＭＰａ ＭＰａ ８ ＭＰａ
４ ４
４
０ ２００ ４００ ６００ ８００ ０ ２００ ４００ ６００ ８００
０ ２００ ４００ ６００ ８００
入力電流
Input current ｍＡ
mA Input
入力電流current ｍＡ
mA
Input
入力電流currentｍＡ
mA

Flow–Pressure Characteristics

EPCG2-03-35 EPCG2-06-35 EPCG2-10-35

５ ５ ５

４ ４ ４
Pressure MPa

Pressure MPa

Pressure MPa
圧 圧 圧
３ ３ ３
力 力 力
２ ２ ２
ＭＰａ ＭＰａ ＭＰａ
１ １ １

J ０
EPCG2-03-70
０
EPCG2-06-70
０
EPCG2-10-70
2-2 ８ ８ ８
７ ７ ７
Pressure MPa

Pressure MPa

Pressure MPa
Proportional Solenoid Control Valves

６ ６ ６
圧 ５ 圧 ５ 圧 ５
力 ４ 力 ４ 力 ４

ＭＰａ ３ ＭＰａ ３ ＭＰａ ３

２ ２ ２
１ １ １

０ ０ ０
EPCG2-03-140 EPCG2-06-140 EPCG2-10-140
１６ １６ １６
１４ １４ １４
Pressure MPa

Pressure MPa

Pressure MPa

１２ １２ １２
圧 １０ 圧 １０ 圧 １０
力 ８ 力 ８ 力 ８

ＭＰａ ６ ＭＰａ ６ ＭＰａ ６

４ ４ ４
２ ２ ２

０ ０ ０
EPCG2-03-175 EPCG2-06-175 EPCG2-10-175
２０ ２０ ２０
Pressure MPa

Pressure MPa

Pressure MPa

１６ １６ １６
圧 圧 圧
力 １２ 力 １２ 力 １２
８ ８ ８
ＭＰａ ＭＰａ ＭＰａ
４ ４ ４

０ ０ ０
EPCG2-03-210 EPCG2-06-210 EPCG2-10-210
２４ ２４ ２４
２０ ２０ ２０
Pressure MPa

Pressure MPa

Pressure MPa

圧 １６ 圧 １６ 圧 １６
力 １２ 力 １２ 力 １２

ＭＰａ ８ ＭＰａ ８ ＭＰａ ８

４ ４ ４

０ ２０ ４０ ６０ ８０ ０ ５０ １００ １５０ ２００ ０ １００ ２００ ３００ ４００

流Flow
量 ＬL/min
／ｍｉｎ 流Flow
量 ＬL/min
／ｍｉｎ 流Flow
量 ＬL/min
／ｍｉｎ
Characteristics Curve (at 20 mm2/s) (typical examples)
Minimum Control Pressure
EPCG2-03 EPCG2-06 EPCG2-10
１．
２ １．
２ ２１０ １．
２
１７５ ２１０ １７５ ２１０
１．
０ １．
０ １．
０
１４０
Pressure MPa

Pressure MPa

Pressure MPa
圧 １４０
１７５ １４０
０．
８ 圧 ０．
８ 圧 ０．
８
力
７０ 力 ０． ７０
０．
６ ６ 力 ０．
６ ７０
ＭＰａ ３５
３５
０．
４ ＭＰａ ０．
４ ＭＰａ ０．
４ ３５

０．
２ ０．
２ ０．
２

０ ２０ ４０ ６０ ８０ ０ ５０ １００ １５０ ２００ ０ １００ ２００ ３００ ４００

流Flow
量 ＬL/min
／ｍｉｎ 流Flow
量 ＬL/min
／ｍｉｎ 流Flow
量 ＬL/min
／ｍｉｎ

Step Response Characteristics

EPCG2-03-210 EPCG2-06-210 EPCG2-10-210

２１０
． ２１０
． ２１０
．
Pressure MPa

Pressure MPa

Pressure MPa
圧 圧 圧
力 力 力
ＭＰａ ＭＰａ ＭＰａ
１０５
． １０５
． １０５
．
Signal
シグナル Signal
シグナル Signal
シグナル
Oil volume
油量 1L
１Ｌ Oil volume
油量 2L
２Ｌ Oil volume
油量 4L
４Ｌ
０． １ｓｅｃ Oil temperature 45°C ０．ｓ１ ｅｃ Oil temperature 45°C ０．ｓ１ ｅｃ Oil temperature 45°C
油温 ４５ ℃ 油温 ４５ ℃ 油温 ４５ ℃
Controller: P-X-20
コントローラ：Ｐ－Ｘ－２０ Controller: P-X-20 Controller: P-X-20
コントローラ：Ｐ－Ｘ－２０
コントローラ：Ｐ－Ｘ－２０
(Ramp time delay employed) (Ramp time delay employed) (Ramp time delay employed)
（ランプ形時間遅れ使用） （ランプ形時間遅れ使用） （ランプ形時間遅れ使用）

Notes on Operation Mounting Bolts (JIS B 1176, Strength Class 12.9)

• Air bleed

J
Hex Socket Bolts
六角穴付きボルト
For stable pressure control, loosen the air bleed plug and bleed Valve
弁形式Model Qty
本数
Metric
メ－トルねじ Thread Unified Thread
ユニファイねじ
air completely out of the valve prior to use.
2-3
• Manual adjustment EPCG2-03 M12×80 1/2-13UNC×82.5 4
In case there is no input current to the solenoid during initial EPCG2-06 M16×85 5/8-11UNC×82.5 4
adjustment or electric malfunction, pressure may be set EPCG2-10 M20×100 3/4-10UNC×101.6 4

Proportional Solenoid Control Valves

manually with the pressure adjustment knob. Return knob to
• Mounting bolts must be ordered separately.
counterclockwise direction upon electro-magnetic control.
• Mounting bolt tightening torque
• Minimum control flow
EPCG2-03: 72 to 88 N·m
Pressure setting may be unstable in the case of low flow.
EPCG2-06: 90 to 110 N·m
Maintain minimum flows above values shown in the table
EPCG2-10: 180 to 220 N·m
below.
Valve
弁形式Model Minimum
最小制御流量 L/min
Control Flow L/min
EPCG2-03 2.5
EPCG2-06 5
EPCG2-10 10
• Drain piping
Subplate
Y port (drain) allowable back pressure is 0.2 MPa. Drain piping
should be directly returned to tank. Ensure that end of the Connection
接続口径 Port Dia.
Valve
弁形式Model Subplate
サブプレ－ト形式
Rc
Rc
piping is always below the fluid level.
• Tank piping EPCG2-03 TCGMT-03-10-JA-J 3/8
Do not connect with piping of other tanks, each should be EPCG2-06 CGM-06-10-JA-J 3/4
directly returned to tank. Ensure that end of the piping is always EPCG2-10 CGM-10-10-JA-J 1-1/4
below the fluid level.
• Vent piping • Subplate must be ordered separately.
Care should be paid when the vent line piping is long as the • Hex socket bolts for mounting valve included. (Unified thread)
large volume of fluid in the pipes may cause instability in • See page R6-2 for dimensions.
pressure control. Note: When using subplate, care should be paid to working flow and piping
resistance in order to avoid high minimum pressures and poor flow-
• Zero adjustment pressure override characteristics.
This is adjusted at factory before shipment. Readjustment is
not necessary.
• Main valve setting pressure
The main valve is set at the maximum adjustable pressure
plus 2.5 MPa as safety valve (flow is set at 1/2 of max. flow).
• When using the valve mounted on subplate, connect drain
from main valve cover Y-port (Rc 1/4).
 Dimensions

ＥＰＣＧ２－０３
２－φ４ ８５
● Mounting dimensions 4-M12, 21 deep １５．
５
φ7.1, 8 deep

５
１１．
０ Ｘ Ｙ
Wiring port (DIN43650 connector) ２２．
２

８１
Ｐ
４７．
６
Cable gland Pg. 11 Max. 219 ５４ Ｔ
Wire diameter φ6 to 9 Air bleed plug (4 locations) １６５．
８ ２－φ１４
５０．
２ Hex socket, 2.5 across flats Approx. 163

５４
２７
２
０
１４．
Manual pressure
４８
control knob
Y port

Ｒｃ１／４
X port
Lock screw
(vent) Y port
５
２２６．
２１５

P port (drain)
Min. pressure adjustment shaft
１５７

(Adjusted and locked before shipment

１３２

１１３
from factory. Consult Tokyo Keiki if
５４
４８

adjustment is required.)
φ6.4
５
１５．

Pressure gauge port ２７ locating pin

Ｒｃ１／４ ５４ 4-φ13.5 hole ６１．
５
T port ８５ ２ φ19.8 counterbore depth ８０ ６．
４

J ＥＰＣＧ２－０６ Wiring port (DIN43650 connector)

2-4 Cable gland Pg. 11 Max. 233.5

Wire diameter φ6 to 9 Air bleed plug (4 locations) １８０．
６
Proportional Solenoid Control Valves

５０．
２ Hex socket, 2.5 across flats Approx. 179

４６．
３
Manual pressure Y port (drain)
X port control knob Ｒｃ１／４
(vent)
263.5 (L type 253.5)
252 (L type 242)

Lock screw
Pressure gauge port Y port

Ｒｃ１／４ (drain)
Min. pressure adjustment shaft
５
１９４．

(Adjusted and locked before

１６９．

５
１３９．

shipment from factory. Consult

７
６６．

Tokyo Keiki if adjustment is required.)

７６

１６

P port ３４．
９ 4-φ16.7 hole ６２ φ6.4 locating pin

T port ６９．
８ φ25.4 counterbore depth ８５ ６．
４

１０２
１０２
２－φ２３ ２－φ５ １６

２３．
８
４
３５．

● Mounting dimensions Ｘ Ｙ
０
１１．
１
１１８

Ｐ
３３．
４
Ｔ
５５．
６
６６．
７

4-M16, 26 deep
φ7.1, 8 deep
８

９
９
０
３４．
５．
６９．
Dimensions

ＥＰＣＧ２－１０
Wiring port (DIN43650 connector)

Cable gland Pg. 11 Max. 216

Wire diameter φ6～9 Air bleed plug (4 locations) １６２．
８
５０．
２ Hex socket, 2.5 across flats Approx. 161

５０．
８ Y port (drain)

Manual pressure Ｒｃ１／４

X port
control knob
(vent)

Lock screw
282.5 (L type 284.5)

Pressure gauge port Y port

294 (L type 296)

Ｒｃ１／４ (drain)
２２５

Min. pressure adjustment shaft

２００

１７９
(Adjusted and locked before
９
８８．

shipment from factory. Consult

９５

Tokyo Keiki if adjustment is required.)

１９

P port ４１．
３ 4-φ21 hole ７１.５ φ6.4 locating pin

T port ８２．
６ １９ φ32 counterbore depth ９８．
４ ６．
４

１２１
１２１

２－φ２９ ２－φ５ １９

Ｙ
３１．
８

５
４４．
● Mounting dimensions Ｘ

J
０
１２．
７
５
１５２．
Ｐ
４４．
４
Note: Consult Tokyo Keiki for dimensional details in
case of left orientation (L type) manual
Ｔ ７６．
２ 2-5
８８．
９
adjustment knob.

Proportional Solenoid Control Valves

4-M20, 32 deep
φ7.1, 8 deep
６

３
３
０
８２．

４１．
６．
 Construction

１８

１７

１６

※１ １２
１５ *1 *1 14 seat is press-fitted into 19 body.
１４ *2 24 seat is press-fitted into 30 body.
１３

１１

１０
９
８
７
１９ ６
２０ ５
４
３
２１ ２
１
２２

２３
*2
※２
２４
２５ O-ring

J
２６ EPCG2-03
２７
No.
照号 Part No.
部品番号 Standard
規 格 Qty
個数

2-6 6 007901217 AS568-012(NBR,Hs70) 1

16 007901217 AS568-012(NBR,Hs70) 2
Proportional Solenoid Control Valves

20 007900919 AS568-009(NBR,Hs90) 1
２８
３１ 21 007912219 AS568-122(NBR,Hs90) 1
25 007900919 AS568-009(NBR,Hs90) 1
２９ 26 007901119 AS568-011(NBR,Hs90) 1
３０ 27 007901119 AS568-011(NBR,Hs90) 1
28 007911519 AS568-115(NBR,Hs90) 2

EPCG2-06
Spring
No.
照号 Part No.
部品番号 Standard
規 格 Qty
個数
EPCG2-03
6 007901217 AS568-012(NBR,Hs70) 1
Code
記号 ⑨ 22
16 007901217 AS568-012(NBR,Hs70) 2
35 VP2280 VA24150 20 007900819 AS568-008(NBR,Hs90) 1
70 VA15049 VA15401 21 VA11168 1
140～210 VP2281 VA15401 25 007901219 AS568-012(NBR,Hs90) 1
EPCG2-06 26 007911019 AS568-110(NBR,Hs90) 1
Code
記号 ⑨ 22 27 007901219 AS568-012(NBR,Hs90) 1
35 VP2280 VA29663 28 007921619 AS568-216(NBR,Hs90) 2
70 VA15049 VA14894
140～210 VP2281 VA14894 EPCG2-10
No.
照号 Part No.
部品番号 Standard
規 格 Qty
個数
EPCG2-10
6 007901217 AS568-012(NBR,Hs70) 1
Code
記号 ⑨ 22
16 007901217 AS568-012(NBR,Hs70) 2
35 VP2280 VA28580 20 007901219 AS568-012(NBR,Hs90) 1
70 VA15049 VA15105 21 007922419 AS568-224(NBR,Hs90) 1
140～210 VP2281 VA15105 25 007901219 AS568-012(NBR,Hs90) 1
26 007901419 AS568-014(NBR,Hs90) 1
27 007901219 AS568-012(NBR,Hs90) 1
28 007922019 AS568-220(NBR,Hs90) 2
Note: For L type, 007901219 used for 26 O-ring.