June 2023

MISKAR ESD and F&G Safety Systems

Revamping
SCOPE OF WORK
APO-ENG-08-IN-00444

Rev 1

Miskar Asset/Engineering C&A

AMILCAR PETROLEUM OPERATIONS
APO-ENG-08-IN-00444 MoC 2023-1008 SCOPE OF WORK

RACIE

RACIE Role Name Signature

Responsible
C&A Engineer Mouez Dallel Mouez Dallel Digitally signed by Mouez Dallel
Date: 2023.06.19 13:36:18 +01'00'

Accountable
Lead C&A Engineer Mehdi Karray Mehdi Karray Digitally signed by Mehdi Karray
Date: 2023.06.19 11:59:14 +01'00'

DCS Engineer Samir Dammak

Consulted C&A Engineer Mokhtar Ladjimi

PCD Engineer Ayoub Bekkey

Informed See below

Endorsed HoD Engineering Mohamed Hachicha Mohamed Digitally signed by Mohamed

HACHICHA
HACHICHA Date: 2023.06.19 14:13:31 +01'00'

Revision History

Revision Issue
Revision Description Of Change
Date Reason
A Jan-2023 First Draft First Draft

0 Mar-2023 Second issue Updated according to comments

1 June-2023 Third issue Change Upgrade wording by revamping

Distribution List (Informed)

Name Position

Majed ben Hamida OIM

Mustapha Arfa OIM

Ali Belhadj OIM

Hatem Ben Azaza Production Supervisor

Sami Jlassi Production Supervisor

Anis ben Moussa E&I Supervisor

Mohsen Mchit E&I Supervisor

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Table of Contents

1. INTRODUCTION ......................................................................................................... 3
1.1 General: ................................................................................................................. 3
1.2 Objectives: ............................................................................................................. 3
1.3 Distribution and Intended Audience:....................................................................... 4
1.4 Definitions: ............................................................................................................ 4
1.5 Abbreviations: ........................................................................................................ 5
1.6 Regulations and Standards: .................................................................................... 5
2. SCOPE OF WORK ........................................................................................................ 7
2.1 Scope of services: ................................................................................................... 7
2.2 Scope of supply: ..................................................................................................... 8
3. Existing Systems overview ....................................................................................... 10
3.1 Main Cabinets Specifications: ............................................................................... 10
3.2 Racks Configuration: ............................................................................................ 12
3.3 Field enclosures I/O modules ................................................................................ 14
3.4 F&G detectors and strobes: .................................................................................. 20
3.5 ESD Initiators and Final Elements:......................................................................... 21
3.6 Systems size: ............................................................................................................. 22
4. PROJECT EXECUTION REQUIREMENT ........................................................................ 24
4.1 Management Plan................................................................................................ 24
5. DELIVERABLES ......................................................................................................... 25
6. GUARANTEE ............................................................................................................ 26
7. ATTACHEMENTS ...................................................................................................... 26

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1. INTRODUCTION

1.1 General:

The Miskar platform located in the Tunisian offshore approximately 100 km from the
coast, in the Gulf of Gabes. The Miskar development comprises of:
• Miskar platform with basic processing facilities and accommodation
• Hannibal Onshore terminal (plant)
The working interest of the field is ETAP: 100%, with the asset being operated by
Amilcar Petroleum Operations (APO).

1.2 Objectives:

Miskar platform F&G and ESD systems currently equipped with GE-Fanuc PLC :

Fire and Gas (F&G) System is designed to protect the platform, people and facilities
from hazardous conditions such as explosion, Flame, Smoke, Toxic Gas, Combustible
gas. In case of hazardous events the F&G initiate timely actions, and alert people to
minimize the consequences of a critical event.
The Fire and Gas detection system continuously monitor all areas for abnormal
conditions.
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Emergency shutdown (ESD) System is designed to minimize the consequences of

emergency situations related to typically uncontrolled flooding, escape of
hydrocarbons, or outbreak of fire in the platform. The system is able to process input
signals and activating outputs in accordance with the Cause & Effect charts defined
for the installation.

Both systems are made by GE Brand (Plc’s S-90-70 and Genius Blocks) and reported
obsolete.
This project is limited to the replacement of all PLC’s S90-70 and Genius Blocks with the
latest suitable replacement hardware. The contractor shall ensure that the systems
functionalities is not compromised by the change. The new equipment shall have a
up-to-date lifecycle and ensure that both systems won’t require further upgrade in
the coming 10 years.

Configured
System
Disc input Disc output Analog input Analog output Total I/O’s
F&G (Phase 1) 162 100 253 0 515
2109
ESD (Phase 2) 1154 714 241 0

1.3 Distribution and Intended Audience:

This document is intended to be joined to the request for offers to perform the safety
system revamping.

1.4 Definitions:

Term Definition
COMPANY Amilcar Petroleum Operations (APO)
The party(s) which manufactures and/or supplies equipment,
CONTRACTOR materials, technical Documents/drawings, and services to
perform the duties specified
Project Miskar platform F&G and ESD Safety Systems Revamping

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1.5 Abbreviations:

ACRONYM STAND-FOR

APO Amilcar Petroleum Operations

RE Responsible Engineer
MOC Management of Change
SAT Site Acceptance Test
ICSD Industrial Control System Domain
LoD2 Layer of Defense 2
ESD Emergency Shutdown
ACRONYM STAND-FOR

OS Operating System
DCS Distributed Control System
FAT Factory Acceptance Test
I/O Input/Output
QA Quality Assurance
QC Quality Control
API American Petroleum Institute
ISA Instrument Society of America
AC/DC Alternating Current / Direct Current

1.6 Regulations and Standards:

Contractor shall strictly comply with the local regulations, applicable international
rules, and standards even though these are not clearly specified in COMPANYs
documents.
Unless otherwise specified, reference shall be made to the latest editions of the
relevant rules and standards, at the time the related contract will be signed, including
but not limited to the following:

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Document No. Document Name

IEC 60079-11 / 25 Electrical Apparatus for Explosive Gas atmosphere

IEC 60529 Classification of degree of protection provided by enclosures

IEC 61131 Standardizes PLC Programming

IEC 61508 Functional Safety of Electrical / Electronic / Programmable

Electronic Safety-related Systems (E/E/PE, or E/E/PES)
IEC 61511 Safety instrumented systems for the process industry

IEC60331 FLAME PROPAGATION TESTS on electric cables under fire

conditions
IEC 62443 Cybersecurity for operational technology in automation and
control systems.
ISA S-5.2 Binary logic diagrams for process operations

APO-HASM-ENG-21-GEN-00005 Software Change Control Procedure

APO-WIDE-21-MOC-00001 Engineering Management of Change Procedure

APO-HASM-ENG-21-IN-00035 Industrial Control System Domain Policy

100809_S508C Cybersecurity Procurement Language for Control Systems
(DHS 2009)
DHS 2009 CISA Document
ESCSWG 2014 Cybersecurity Procurement Language for Energy Delivery
Systems (ESCSWG 2014)

Vendor shall be aware about the procurement languages obligations and

recommended practices.
Following a proper risk assessment / COMPANY policy and/or procedures update, the
COMPANY preserve the right to mandate the implementation of any of the listed
controls.

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2. SCOPE OF WORK

The Contractor shall design, supply, test, deliver, install, commission, and start-up of
new Safety PLC’s and associated I/O modules for the F&G and ESD systems (in full
compliance with international standards see section 1.6).

The project will be executed in two phases:

- Phase 01: New F&G system Procurement in 2023. F&G system Installation and
commissioning (Target Q3/Q4 2024 During plant Shutdown)
- Phase 02: Procurement of new ESD system (2024/2025). Installation and
commissioning of the new ESD system (Target During plant Shutdown 2026).

Note: This schedule is best estimate and will be optimized/modified based on

equipment lead time and asset scheduled turnaround.

2.1 Scope of services:

Contractor scope of services for ESD and F&G systems shall include but not limited to:

- Arrange relevant site visits as needed (During tender phase).

- Project kick-off meeting.

- Perform all necessary works related to detailed engineering, procurement,
installation, and testing in compliance with APO standards, HSSE and ICSD
Policies and APO MoC procedures.
- Convert the actual program to new PLCs program by keeping the same
functionalities.
- Validate the existing C&E.
- Check the I/O digital and analogue compatibility between old and new
proposed I/O modules in term of wiring and configuration.
- Conduct required constructability, safety, and operability reviews to confirm
adequacy of new design.
- Provide all required documentations, listed in the attached Vendor Document
Requirement List (VDRL)
- Perform all procurement and equipment assembly.
- Factory Acceptance Test (FAT)

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- Decommissioning of existing system and integration of the new system.

- Rewiring the I/O terminations and prepare all necessary tools and consumables
(wires, wire tips …)
- Revamping of any damage found in the Field I/O cabinets affecting the panel
IP Rating (sealing rubbers, locks...).
- Pre-commissioning, Commissioning, and testing.
- The contractor shall employ effective strategies to optimize field work and
minimize platform shutdowns necessary for the integration and commissioning of
the new systems. The goal is to reduce the total shutdown time to the lowest
practical and reasonable level. This may include conducting thorough planning
and risk assessments, utilizing efficient work processes. The company scheduled
shutdown duration is 10 days in 2024 (gas on/ gas off) for F&G system
implementation and 24 days in 2026 (gas on/ gas off) for ESD system
implementation.
- Site Acceptance Test (SAT): including Test of all loop’s functionality (APO will
provide all required resources for the field instrument testing part)
- Handover
- On-site training of maintenance and operation team
- Submit all documentation electronic copies. All final project documents must be
submitted in original format processing. All final drawings and diagrams must be
submitted in AutoCAD format as well.

2.2 Scope of supply:

Contractor scope of supply for ESD and F&G systems shall include but not limited to:

- SIL-2 rated or greater safety PLCs and I/O modules.

- Redundant CPU, Power Supplies and communication modules with remote
I/O.
- All required materials in terms of hardware and software, network equipment,
accessories, tools and fittings to conduct the required revamping to ensure
ESD and F&G systems performance.
- All equipment’s Exe (terminal blocks, relays, fuses …) to be added or
replaced in the existing field cabinet to fit the area classification.

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- All new wires and cables to be added or replaced in the existing field cabinet
(compliant to IEC 60331). The company will take in charge the procurement
and installation of communication cables between PLC CPUs and Remote
I/O field enclosure (ex: Fiber optic) after receiving the cable specification
from contractor.
- Spare parts for commissioning / start-up and 2 years operation.
- One engineering workstation for systems diagnostics, I/O override,
engineering modification and systems Sequence of events.
- One operator station for systems diagnostics, systems Sequence of events
and F&G operator graphics showing only F&G zones with detectors status.
(the existing system include around 40 graphics)
- Identical redundant RS-485 Modbus communication to interact with DeltaV
DCS system (For I/O monitoring and status, Override from DCS with
confirmation)
- Any special tools or license required for the system maintenance activities.

Important notes:

- The contractor shall propose an optimal technical solution that will minimize
the time required for field enclosure I/O modules decommissioning and
commissioning. For example, this could involve the replacement of all panel
doors containing the I/O modules (Rittal Swing frame SR2342.200). Ultimately,
the proposed solution should result in a streamlined process that minimizes
downtime, while maintaining the highest level of safety and quality.
- Contractor shall ensure that all new equipment’s will remain for 10 years on
their preferred lifecycle phase.

The Contractor shall provide all components, accessories and services required for
proper operation of the complete F&G and ESD systems with the requirements of this
specification and international standards (see section 1.5).

The Contractor shall include all necessary items for the safe and satisfactory testing,
commissioning and operation of the F&G and ESD systems.

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CONTRATCOR allocated resources shall be OPITO BOSIET/ T-BOSIET certified to be able

to work on the offshore platform.

3. Existing Systems overview

The existing Miskar F&G and ESD systems is composed of 02 redundant GE S-90-70
Control Plc, communication cards and Genius block I/O modules as listed below :

F&G
Item Qty
Racks 02
S90-70 controller 2 PLCs in a redundant configuration
24VDC 30A Power supply 2 redundant power supplies
Genius blocks 65 blocks
Main cabinet 02

ESD
Item Qty
Racks 02
S90-70 controller 2 PLCs in a redundant configuration
24VDC 30A Power supply 2 redundant power supplies
Genius blocks 151 blocks
Main cabinet 02

3.1 Main Cabinets Specifications:

F&G
Item Spec
Equipment room • PLC room, Miskar A level 3 control room
• System panel tag N° 00307
• PLC A tag N° 00316
• PLC B tag N° 00317
Cable entry • From top
• Spare entry available

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Cabinet design • Dimensions (HxWxD mm): 2000x800x800 (2

panels)
• RITTAL model PS4808.600 with 40 U 180 Swing
frame SR2342.200 (see drawing)
• S/N: 002788 TS 8808 Rittal
• Front Access
• Double right opening door (cabinet is 2 panels
combined)
• Color: Grey
Cabinet arrangement • GE PLCs A and B S90-70 with expansion modules
• Power: 220VAC redundant
• 2 fans, working, located at the bottom.
• No cabinet lights.
• Nameplate: JB-ESD/F&G
• Door cutouts: no lamp indication nor push
buttons.
• Earthing: One earth bar on the top of mounting
plate
Wiring • Color Philosophy: Red and Black for AC and DC.
Yellow and Black for Genius communication

ESD
Item Spec

Equipment room • PLC room, Miskar A level 3 control room

• System panel tag N° 00313
• PLC A tag N° 00314
• PLC B tag N° 00315

Cable entry • From top

• Spare entry available

Cabinet design • Dimensions (HxWxD mm): 2000x800x800 (2

panels)
• RITTAL model PS4808.600 with 40 U 180 Swing
frame SR2342.200 (see drawing)
• S/N: 118038 Rittal
• Front Access
• Double right opening door (cabinet is 2 panels
combined)
• Color: Grey

Cabinet arrangement • GE PLCs A and B S90-70 with expansion modules

• Power: 220VAC redundant
• 2 fans, working, located at the bottom.
• No cabinet lights.
• Nameplate: JB-ESD/F&G
• Door cutouts: no lamp indication nor push
buttons.

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• Earthing: One earth bar on the top of mounting

plate

Wiring • Color Philosophy: Red and Black for AC and DC.

Yellow and Black for Genius communication

Note: control room ambient conditions as follows

✓ Temperature (normal): 25° C ± 1° C
✓ Relative humidity: 70 % non-Condensing
✓ Dust particles: Normal dust
✓ Classification: Safe area (unclassified)

3.2 Racks Configuration:

The below tables summarize the rack configuration of the F&G PLC. The PLC is
redundant. Therefore, the configuration in the following table shall be the same for
PLCs A and B.

F&G
Reference item
IC697CHS791 9 Slot front mount rack (Main)
IC697PWR711 Power Supply
IC697CPX935 CPU
IC697BEM713 Bus transmitter
IC697CMM742 Ethernet Controller
IC697CMM711 Communications Coprocessor
IC697BEM731 Genius Bus Controller
IC697CHS791 9 Slot front mount rack (Expansion)
IC697BEM711 Bus Receiver

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F&G MAIN CONTROL PANNEL

ESD
Reference item
IC697CHS791 9 Slot front mount rack (Main)
IC697PWR711 Power Supply
IC697CPX935 CPU
IC697BEM713 Bus transmitter
IC697CMM742 Ethernet Controller
IC697CMM711 Communications Coprocessor
IC697BEM731 Genius Bus Controller
IC697ACC722 Blank Slot Interrupt Jumper
IC697CHS791 9 Slot front mount rack (Expansion)
IC697BEM711 Bus Receiver

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ESD MAIN CONTROL PANNEL

3.3 Field enclosures I/O modules

All remote I/O modules (genius blocks) are installed in Field cabinets as shown in
the bellow table:
F&G system: 08 field enclosures
ESD system: 32 field enclosures

F&G
Field Panel
Location Genius Blocks
Identifier
09 I/O Modules
SBA1/…/9
FGP-6101 SUB-CELLAR DECK
AIN DIN AOUT DOUT RTD TDIN
37 2 00 07 00 00
10 I/O Modules
SBA13/…/22
FGP-6102 CELLAR DECK SOUTH
AIN DIN AOUT DOUT RTD TDIN
41 04 00 06 00 00

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09 I/O Modules
CELLAR DECK NORTH MCC SBA1/…/9
FGP-6103
& GEN ROOM AIN DIN AOUT DOUT RTD TDIN
35 05 00 09 00 00
09 I/O Modules
MAIN DECK / MEZZ LEVEL SBA13/…/21
FGP-6104
COMPRESSOR MODULE AIN DIN AOUT DOUT RTD TDIN
39 00 00 09 00 00
10 I/O Modules
SBA1/…/09 and SBA20
FGP-6105 CELLAR DECK
AIN DIN AOUT DOUT RTD TDIN
27 00 00 07 00 00

12 I/O Modules

SBA10/…/26
FCP-6110 CONTROL ROOM
AIN DIN AOUT DOUT RTD TDIN

40 44 00 36 00 00

04 I/O Modules
SBA16/…/19
FCP-6100 MD-CONTROL ROOM
AIN DIN AOUT DOUT RTD TDIN
32 66 00 05 00 00
02 I/O Modules
CONTROL Room Mimic SBA24/25
FCP-6106
Panel AIN DIN AOUT DOUT RTD TDIN
00 41 00 21 00 01

ESD

Field Panel
Location Genius Blocks / Configured IO’s
Identifier
05 I/O Modules
SBA19/…/23
CP-0001 MISKAR A CELLAR DECK - WELLBAY
AIN DIN AOUT DOUT RTD TDIN
06 18 00 04 00 00
03 I/O Modules
SBA24/…/26
CP-0002 MISKAR A CELLAR DECK - WELLBAY
AIN DIN AOUT DOUT RTD TDIN
18 00 00 00 00 00

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02 I/O Modules
MISKAR B LEVEL 1 - PLQ CONTROL SBA24/25
FGP-6106
ROOM AIN DIN AOUT DOUT RTD TDIN
00 23 00 10 00 03
07 I/O Modules
SBA4/…/7
ITP-WCP-1 MISKAR A CELLAR DECK - WELLBAY
AIN DIN AOUT DOUT RTD TDIN
24 00 00 00 00 00
03 I/O Modules
SBA21/…/23
ITP-WCP-2 MISKAR A CELLAR DECK - WELLBAY
AIN DIN AOUT DOUT RTD TDIN
18 00 00 00 00 00
02 I/O Modules
MISKAR A SUBCELLAR DECK - SBA1/2
JB-013-1
COOLING WATER AIN DIN AOUT DOUT RTD TDIN
06 11 00 04 00 00
03 I/O Modules
MISKAR A SUBCELLAR DECK - SAND SBA1/2/3
JB-050-1
FILTER SKID AIN DIN AOUT DOUT RTD TDIN
12 13 00 03 00 00
03 I/O Modules
MISKAR A CELLAR DECK - SBA6/7/27
JB-100-1
PRODUCTION COOLERS AIN DIN AOUT DOUT RTD TDIN
06 28 00 04 00 00
06 I/O Modules
MISKAR A CELLAR DECK - SBA8/9/10/11/12/28
JB-100-2
PRODUCTION SEPARATORS AIN DIN AOUT DOUT RTD TDIN
24 11 00 04 00 00
03 I/O Modules
MISKAR A SUBCELLAR DECK - SBA3/4/5
JB-200-1
SEAWATER/JOCKEY PUMPS AIN DIN AOUT DOUT RTD TDIN
12 11 00 06 00 00
11 I/O Modules:
MISKAR A MAIN DECK -
SBA1/…/11
JB-202-20 PRODUCTION COMPRESSOR
AIN DIN AOUT DOUT RTD TDIN
UTILITIES
18 75 00 35 06 00
07 I/O Modules
MISKAR A MAIN DECK - SBA12/…/18
JB-280-01
COMPRESSOR FUEL GAS UTILITIES AIN DIN AOUT DOUT RTD TDIN
12 48 00 15 06 00

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06 I/O Modules
MISKAR A CELLAR DECK - GAS SBA19/…/24
JB-301-1
FILTER SEP & FUEL GAS SKID AIN DIN AOUT DOUT RTD TDIN
06 47 00 14 06 00
03 I/O Modules
MISKAR A CELLAR DECK - GLYCOL SBA12/13/14
JB-320-1
SEPARATORS AIN DIN AOUT DOUT RTD TDIN
12 13 00 03 00 00
05 I/O Modules
MISKAR A CELLAR DECK - GLYCOL SBA15/…/19
JB-320-2
REBOILERS AIN DIN AOUT DOUT RTD TDIN
10 09 00 08 06 01
01 I/O Modules
MISKAR A SUBCELLAR DECK - GAS SBA2
JB-450-1
METERING AIN DIN AOUT DOUT RTD TDIN
00 13 00 02 00 00
03 I/O Modules
MISKAR A SUBCELLAR DECK - SBA03/04/05
JB-500-1
WATER TREATMENT AIN DIN AOUT DOUT RTD TDIN
11 15 00 02 00 00
02 I/O Modules
MISKAR B SUBCELLAR DECK - QTRS SBA08/09
JB-570-1
SUMP SKID AIN DIN AOUT DOUT RTD TDIN
06 15 00 01 00 00
01 I/O Modules
MISKAR B CELLAR DECK - SBA06
JB-710-1
FIREWATER PUMP 1 AIN DIN AOUT DOUT RTD TDIN
00 10 00 01 00 00
01 I/O Modules
MISKAR B CELLAR DECK - SBA07
JB-711-1
FIREWATER PUMP 2 AIN DIN AOUT DOUT RTD TDIN
00 10 00 01 00 00
01 I/O Modules
MISKAR A SUBCELLAR DECK - CHEM SBA01
JB-740-1
INJECTION SKID AIN DIN AOUT DOUT RTD TDIN
00 09 00 06 00 00
05 I/O Modules
MISKAR A CELLAR DECK - POWER SBA20/…/24
JB-800-1
MODULE AIN DIN AOUT DOUT RTD TDIN
06 27 00 51 00 00

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02 I/O Modules
MISKAR B CELLAR DECK - EMER GEN SBA10/11
JB-810-1
SWITCH ROOM AIN DIN AOUT DOUT RTD TDIN
00 14 00 17 00 00
02 I/O Modules
SBA1/2
JB-999-1 MISKAR B LEVEL 4 - COMMS ROOM
AIN DIN AOUT DOUT RTD TDIN
06 12 00 03 00 00
07 I/O Modules
MISKAR A COMPRESSION MODULE - SBA11/12/13/14/15/16/17/18/19/27
JB-A00-2-01
SWITCH ROOM AIN DIN AOUT DOUT RTD TDIN
06 16 00 57 00 00
04 I/O Modules
MISKAR A COMPRESSION MODULE - SBA01/07/25/26
JB-A00-2-02
CONTROL ROOM AIN DIN AOUT DOUT RTD TDIN
00 39 00 10 00 00
06 I/O Modules
MISKAR A CELLAR DECK - SBA13/…/18
JB-ENC-01
METHANOL SKID AIN DIN AOUT DOUT RTD TDIN
18 23 00 23 00 00
02 I/O Modules
MISKAR B LEVEL 1 - PLQ CONTROL SBA3/4
JB-FGP-1
ROOM AIN DIN AOUT DOUT RTD TDIN
00 26 00 08 00 00
06 I/O Modules
MISKAR A CELLAR DECK - GLYCOL SBA6/…/11
JB-GCP-1
CONTROL PANEL AIN DIN AOUT DOUT RTD TDIN
00 128 00 62 00 00
14 I/O Modules
MISKAR A CELLAR DECK - MASTER SBA13/…/26
JB-MCP-1
CONTROL PANEL AIN DIN AOUT DOUT RTD TDIN
00 259 00 158 00 00
01 I/O Modules
MISKAR B LEVEL 1 - PLQ CONTROL SBA5
JB-PLC-1
ROOM AIN DIN AOUT DOUT RTD TDIN
00 11 00 02 00 00
10 I/O Modules
SBA5
JB-WCP-1 MISKAR A CELLAR DECK - WELLBAY
AIN DIN AOUT DOUT RTD TDIN
00 200 00 143 00 00

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Field enclosures (marshalling cabinets) specs as shown in the bellow table:

Material Enclosure & Door: 2mm thick 316 Stainless Steel Sheet
Gland plates: 3 mm Thick 316 Stainless Steel Sheet
Plinths: 3 mm thick 316 Stainless Steel Sheet
Finish Enclosure, Door, Plinths & gland plate Natural
Ingress protection IP66 (NEMA 4X)

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Field cable entry is through either side of cabinet

Refer to SILVERTECH technical standards STL/TSTD/004

Note: Platform outdoor ambient conditions as follow:

The atmosphere is highly saliferous (salty) and corrosive. Outdoor equipment
is subject to wind driven salt spray and rain. Air contamination can occur from
sand blasting dust and dry salt at low relative humidity
✓ Summer maximum temperature +55°C
✓ Winter minimum temperature - 5°C
✓ Maximum relative humidity 100% @ 36°C
✓ Average relative humidity 76% @ 19°C
✓ Classification: Zone 01

3.4 F&G detectors and strobes:

Item Description Ref / Model

Flame Detectors Det-Tronics Multispectrum IR Flame detectors / model X3301
H2 Detectors Drager H2 detectors / model Polytron 2 XP Ex
H2S Detectors Detcon H2S detectors / model TP-700
Heat Detectors MEDC-Hawco detectors / model HD1
LOS Detectors Drager polytron line of site detectors / model pulsar 2
Point CGD Drager Polytron IR / model 340
Strobes Federal Signal strobe lights / model 151XST

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3.5 ESD Initiators and Final Elements:

Main ESD initiators are field transmitters 4-20 mA (LT, TT, PT …), Switches, call point ..

Main ESD final elements are boundaries valves (ESD, BDV), pumps, compressors …

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3.6 Systems size:

The below table summarizes the F&G and ESD systems size including the number
of Genius blocks, inputs, and outputs.
F&G
Item Qty
S90-70 controller 2 PLCs in a redundant configuration
24VDC 30A Power 2 redundant Power supplies
supply
SLR 02 redundancy 1 Redundancy Module
Module
Genius blocks 65 blocks
Input and Output cards No input or Output cards
Signal Configured Available Total
Type spare
Remote I/O DI 162
26 288
DO 100
AI 253 35 288
AO 0 0 0
Total I/O count 515 Configured I/O
576 Total size

ESD
Item Qty
S90-70 controller 2 PLCs in a redundant configuration
24VDC 30A Power 2 redundant Power supplies
supply
SLR 02 redundancy 1 Redundancy Module
Module
Genius blocks 65 blocks
Input and Output cards No input or Output cards

Signal Type Configured Available Total

spare
Remote I/O DI 1154 244 2112
DO 714
AI 241 71 312
AO 0 0 0
Total I/O count 2109 configured I/O
2424 Total size

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Notes: the new system shall keep the same I/O count including spare I/O.
F&G (total size 576)
ESD (total size 2424)
System Architecture:
Miskar is composed of the following systems:
✓ Emerson Dcs: DeltaV V12.3.1
✓ Safety PLC: Redundant GE Fanuc 90-70 with redundant Genius Blocks,
✓ F&G PLC: Redundant GE Fanuc 90-70 with redundant Genius Blocks,
✓ Control PLC: Simplex GE Fanuc 90-70 with simplex Genius Blocks,
✓ Power Generators PLCs: 3 identical Simplex GE Fanuc 90-70 with
simplex Genius Blocks,
✓ Emergency Diesel Generator PLC: Simplex GE Fanuc 90-70 with
simplex Genius Blocks,
✓ HVAC PLC: Redundant GE Fanuc 90-30 with 2 Versa Max Blocks.

The below Figure represents the overall GE system architecture of Miskar and the
communication between the different sub-systems:

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Note:
1- New proposed PLCs shall provide ethernet interface.
2- New proposed PLCs shall provide identical redundant RS-485 Modbus
communication to interact with DCS system (Input/output reading, input
override,…). Spare Modbus interface to be considered.
3- Any new communication mode between I/O remote modules and Plc’s
changes shall be mentioned and highlighted. Any required hardware or
new cabling shall be specified in the proposal.

4. PROJECT EXECUTION REQUIREMENT

4.1 Management Plan

Management
The CONTRACTOR shall assign Responsible Engineer/Project Manager that will
be responsible for the delivery of the agreed project outputs.
The CONTRACTOR shall notify the COMPANY of any conflict between this
specification, the related data sheets, the Codes and Standards and any other
specifications noted herein. Agreement to deviations from the specifications,
data sheets or industry standards shall be required from COMPANY prior to
manufacture.
Schedule
The CONTRACTOR shall comply with the COMPANY planning to deliver and
address the given time frame. The system installation and site testing shall be
considered during Miskar shutdown.
Reporting
During project phase the CONTRACTOR project responsible shall provide a bi-
weekly progress report.
During project implementation the CONTRACTOR project responsible shall
provide a daily progress versus plans and how to take the unexpected events
if any.
Quality Assurance and Quality Control
Quality assurance and quality control should comply with the requirements of

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the reference scope of work and the contract requirements.

- All documentation, certification, test results, reports and any other
communications should be in the English language.
- The work should be conducted in accordance with an Inspection and Test
Plan ( ITP)
which describes all of the testing and inspection activities to be performed and
includes “witness”, “hold”, “review”, and “monitor” points agreed with the
Company.
- The Manufacturing Record Book (MRB) index shall be issued to the Company
prior to commencement of manufacture. The (MRB) shall be available at the
time of final inspection.
- Any document prepared by the contractor should be reviewed and
approved by Company before issued for use.

5. DELIVERABLES

All deliverables shall adhere to the COMPANY quality assurance (QA) and quality
control (QC).
The COMPANY will ensure that all delivered documents are checked and authorized
before formal issue and to ensure achievement of technically adequate design.
The Contractor shall submit its proposal which contains technical and commercial
offers.
5.1 Supplier Document Submittals

The contractor shall provide all documents listed in the attached Vendor Document
Requirement List (VDRL). All documents shall be supplied in English.
It should be noted that deliverables submitted by the CONTRACTOR without the
appropriate, correctly titled and numbered Document Front Sheets or Drawing Title
Blocks could be deemed unacceptable by APO and returned un-reviewed for
correction. Refer to the attached VDRL.

Contractor shall include all the following listed document but not limited to:
o Functional Design Specification,
o I/O List,
o System Architecture,
o Cable block Diagram,

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o Design Calculation notes for all supplied equipment,

o Power consumption,
o Heat dissipation,
o Hardware life cycle certification
o Hardware manual, data sheets, certification, calculation notes
o Bill of material,
o Technical data sheets/ specification / part numbers for all equipment,
o Loop diagram
o Dismantling and construction method statement
o QA/QC Manual and specific quality plan for this Project
o Operating Manuals and Maintenance manual (Including Start Up / Operating
/ Shutdown Procedures / Spare Parts Interchangeability List)
o Certifications (SIL, Ex …)

6. GUARANTEE

Contractor shall guarantee that equipment and related accessories will give proper
service under the operating and design conditions as specified, for a period of 12
months after system commissioning.

The period of 12 months, which is specified above, shall be extended by any period(s)
during which the installation is out of action due to any defect covered by this
guarantee.

In the event of defects covered by this guarantee, Company shall notify Contractor
as soon as possible and Contractor shall without delay remedy or repair free of charge
(cost of labor and transportation not excluded) the installation having such defects
or authorize Company to do so. In the latter event, Contractor shall reimburse to
Company the actual out of pocket costs, excluding overheads and similar
administrative costs.

Remedying and repairing may be executed by Company without prior approval by

Contractor in cases where it would be unreasonable to demand that prior approval
be obtained.

7. ATTACHEMENTS

C&E diagram ESD

C&E diagram F&G

Loop diagrams ESD

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Loop diagrams F&G

Marshalling cabinets hook-ups

Field enclosures heat and power dissipation calculation APO-MIS-IN-06-61-00001

Fire and Gas detection equipment data sheets APO-MIS-IN-07-61-00006

GE-Fanuc PLC configuration file

VDRL

operating manual

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