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Chapter 04 Powerplant
Chapter 04 Powerplant
EMB-145/EMB-135
135. Allison originally developed the AE3007. It is a 5:1 high bypass Chapter 4:
ratio engine.
SSG The AE3007 utilizes a two-spool axial flow design. The Powerplant
main features include a single stage fan, a 14-stage axial flow
Chapter 4:
compressor, a variable-geometry inlet guide vane and stator system, a
two-stage high-pressure turbine to drive the compressor, a three-stage
low-pressure turbine to drive the fan, two independent Full Authority
General
Digital Electronic Control (FADEC) computers to control each engine,
an accessory gearbox, and a pneumatic system for pressurization, Flat Rated Engines
anti-icing, and engine starting. Clamshell thrust reversers are installed When an engine is flat
on all ExpressJet Embraer aircraft. ExpressJet operates the rated, it means the
AE3007A1/3, AE3007A1P, and AE3007A1E engine models. engine output is
artificially restricted to
a lower rating. The
Maximum Takeoff Flat engine is capable of
Engine Aircraft producing more power,
Thrust Rated
but the manufacturer
has limited the engine
AE3007A1 power output for
EMB-135LR 7,426 lbs ISA+30°C
/3 reasons such as
airframe structural
AE3007A1 EMB-145EP & EMB- limits and to provide
8,169 lbs ISA+19°C more consistent
P 145LR
performance over a
wide range of
AE3007A1 conditions.
For example, the
AE3007A1E engine
produces 8,810 lbs.
The engine could
produce more thrust,
but the engine was flat
rated to ISA+19°C.
What this means is the
AE3007A1E will
produce 8,810 lbs up to
the point where the air
Main Components
Low-Pressure Spool
The low-pressure spool is composed of the fan assembly and a three-stage low-pressure
turbine. The fan is driven by the three-stage turbine. Both the fan and the three-stage
turbine rotate at the same rate and are represented on the EICAS by the N 1 gauge. The
shaft that connects the fan and turbine section runs through the center of the high-
High-Pressure Spool
The high-pressure spool is composed of a 14-stage compressor and a two-stage high-
pressure turbine. Each compressor stage includes a row of stator vanes and a row of
compressor vanes. The purpose of the stator vanes are to align the air to the proper
angle for the following stage of rotator vanes. The the compressor is driven by the two-
stage turbine. Both the compressor and the two-stage turbine rotate at the same rate
and are represented on the EICAS by the N2 gauge. The shaft that connects the
compressor section and turbine section is hollow to allow the low-pressure spool shaft
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EMB-145/EMB-135 Chapter 4:
SSG Powerplant
Combustion Chamber
Only about 20% of the air that enters
the combution chamber passes
through the combustor opening for
combustion. After the combustor
opening, fuel is added to the air and
the mixture is slowed from about 500
feet per second to 80 feet per second
in order for the fuel and air mixture to
burn. The rest of the air passes
through perferations in the combustor
for cooling. The flame temperatures
can reach up to 2,200°C so there must
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Engine Subsystems
Fuel Pump and Metering Unit (FPMU)
The FPMU is an electro-mechanical device powered by the accessory gearbox and
controlled by the engine FADECs. It pressurizes, filters, and removes air from the fuel
before it enters the engine. First, the fuel enters a low-pressure centrifugal fuel pump.
After the low-pressure fuel pump, the fuel enters the fuel cooled oil cooler (FCOC) and
then the main fuel filter. The fuel filter can be bypassed if it gets clogged. When the
filter is bypassed, the E1 (2) FUEL IMP BYP advisory message is displayed on the EICAS.
After, the fuel enters the high-pressure geared fuel pump and then a fuel-metering
valve that is controlled by the active FADEC. After the fuel-metering valve, the fuel
passes through a pressurizing valve (PVR), which gets the fuel to the proper pressure
for the main metering valve and the CVG actuator. The PVR also provides the primary
means for fuel shut off the fuel supply to the engine (commanded through the latching
shutoff valve).
NOTE: The fuel temperature indication on the EICAS refers to the left wing
Lubrication System
The AE3007 uses a dry sump oil system. The major components include the oil tank,
lube and scavenge pump, oil filter unit, Air-Cooled Oil Cooler (ACOC), and Fuel-Cooled
Oil Cooler (FCOC).
Oil leaves the pressurized tank and enters the lube and scavenge pump. A pressure-
regulating valve controls oil pressure before it goes through the oil filter. After the oil
filter, the oil is cooled by two heat exchangers (ACOC and FCOC). The oil is then
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distributed to the accessory gearbox, fan, forward, center, and aft sumps. Scavenge
EMB-145/EMB-135 Chapter 4:
SSG Powerplant
Oil Tank
A tank-pressurizing valve maintains positive pressure in the tank via the breather
gear to ensure there is an adequate oil supply to the lube and scavenge pump and
proper oil pressure at high altitudes. A separate tank vent valve protects the oil
tank from over-pressurization. The oil tank holds 12 quarts of oil. There is an oil
level sight gauge and an oil level/low level warning sensor. Information from the
oil level/low level warning sensor is displayed on the MFD takeoff page. The low
level warning sensor is activated when there are 5 quarts or less of usable oil in
the tank which causes MFD oil quantity indicator to turn amber. A screen and chip
Ignition System
Each engine has a two-channel ignition system. Each ignition system is composed of
an ignition exciter, a high-tension igniter lead, and an igniter. Each ignition channel is
controlled by a separate FADEC and powered by a separate winding of the PMA. The
FADECs turn the ignition system on during an engine start or when a flameout is
detected. A selector knob on the powerplant control panel controls each engine
ignition system. The selectors can be set to OFF, AUTO, or ON. Both ignition channels
must be used during an engine start if the engine has been shut down for more than
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Engine
Engine Indicating System (EIS)
Drain System
The Engine
Various Indicating
drains System
throughout the (EIS) is collect
engine a network of engine sensors that provide oil,
fuel, and mechanical engine system information
into a sight glass and drain holes at the to the EICAS.
bottom of the enginesensor
An oil temperature casing.andIf the
an sight glass sensor are mounted into a single unit
oil pressure
contains fluid and
on the FCOC. there
Some is evidence
aircraft of fluid
oil pressure sensors are designed to mask erroneously
exiting the drain holes around the sight glass,
high oil pressure indications. When oil pressure is between 90.5 psi and 155 psi on
maintenance
aircraft withshould be contacted
these sensors, to
the EICAS will show 90 psi for two minutes. After two
determine the cause. It is best to view
minutes, the oil pressure indication will thejump to the actual value.
A low oil pressure sensor is also mounted on the FCOC and causes the E1 (2) OIL LOW
PRESS warning message to be displayed on the EICAS when oil pressure drops below
34 psi while the engine is running.
A transducer in the oil tank measures oil quantity. It provides accurate readings
from 3 to 12 quarts. When oil quantity falls below 6 quarts, the oil quantity indicator
on the MFD takeoff page turns amber.
The oil tank contains a magnetic indicator plug. The contacts are normally open but
close when enough conductive material collects on the plug to connect the
contacts.
NOTE: Fluid in the sight glass alone does
The oil filter
not mean assembly contains
maintenance needs toan
beelectric oil filter impending-bypass indicator.
When the oil filter is bypassed, the
contacted. There must also be evidence E1 (2) OIL IMP BYP advisory message is displayed on
the EICAS.
of fluid exiting the drain holes.
Fuel temperature is measured from a fuel temperature sensor on the FCOC. The fuel
temperature sensor has a range of -54°C to 176°C. When the fuel temperature sensor
detects fuel temperatures below 5°C, the E1 (2) FUEL LO TEMP caution message is
displayed on the EICAS.
The FPMU contains an electric fuel-filter impending-bypass indicator. When the filter
is bypassed, the E1 (2) FUEL IMP BYP advisory message is displayed on the EICAS.
Each engine has two identical FADECs: FADEC A and FADEC B. Only one FADEC is in
control of the engine at any given time. The other FADEC is in standby mode and acts as
a cross check and a backup to the active FADEC. The cross-channel data link allows
FADEC A and FADEC B to communicate with each other. The cross-channel data link
makes it possible for each FADEC to crosscheck each other, automatically alternate the
active FADEC, and to activate both ignition units when required. The inter-nacelle data
bus connects each FADEC on one engine to one of the two FADECs on the other engine
to coordinate the Automatic Takeoff Thrust Control System (ATTCS) in the event of an
engine failure. The inter-nacelle data bus is also used for thrust reverser activation. If
both thrust levers are requesting reverse thrust, but the thrust reverser doors on one
engine fail to fully deploy, the FADECs will not allow reverse thrust out of either engine.
If only one thrust lever is requesting reverse thrust and the associated thrust reverser
doors are fully open, the FADEC on that engine commands reverse thrust.
The active FADEC can be manually selected by the crew or automatically selected by
the FADEC selection logic. If the manually selected FADEC is not capable of effectively
controlling the engine, the system will not allow the crew to select that FADEC.
Automatic FADEC selection can occur due to a FADEC fault or during engine starts. If a
fault is detected, the active FADEC will attempt to maintain control by using borrowed
data from the standby FADEC. The FADECs will only switch if the faulty FADEC leads to
degraded engine performance or an inability to control the engine. At the beginning of
each flight, the active FADEC is automatically switched from the last FADEC used to
start that engine to ensure both FADECs are operational. The FADEC selection logic
only monitors what FADEC was used on the previous start, not what FADEC was used in
flight. For example, if FADEC A was used to start the engine on the first flight but the
Acceleration/Deceleration Limiting
To prevent engine surges and lean blowouts caused by rapid engine acceleration
When the fan speed signal is lost, amber dashes replace the N 1 EICAS gauge. The
response time of the engine may be slower, the maximum thrust may be less, and
the idle speed may be higher than normal while operating in N1 reversionary control
Engine Operation
Thrust Ratings
There are several thrust settings and several ways to set thrust for the AE3007. The
primary method to control engine thrust is with the thrust levers. The thrust levers allow
you to control the engine from maximum reverse thrust to go around thrust. The THRUST
SET position on the control pedestal sets thrust to N1TARGET. N1TARGET can be
adjusted with the thrust-rating mode buttons on the bottom of the control pedestal. The
thrust-rating buttons can adjust N1TARGET to takeoff, maximum continuous, maximum
climb, or maximum cruise thrust.
Going past the THRUST SET position commands the FADECs to produce the maximum
amount of thrust permitted. Maximum thrust is dependent on the engine model and the
Takeoff Thrust
There are several ways to set takeoff thrust. Takeoff thrust is initially set on the MFD
takeoff page. The takeoff thrust mode can be altered by pressing the takeoff thrust-
rating button. Advancing the thrust levers past the THRUST SET position will also
alter the thrust mode. For A1E engines, going past the THRUST SET position will have
different results depending on if the ATTCS is triggered or not. The GO AROUND
buttons on the thrust levers are another way takeoff thrust can be adjusted on A1E
NOTE: The maximum amount of time any takeoff mode can be used
Takeoff Phase
Embraer defines the takeoff phase as the period of time beginning when the power
levers are advanced to the THRUST SET position on the ground to the time the
aircraft reaches 1,700 feet above the takeoff pressure altitude, or five minutes after
the power levers are advanced to the THRUST SET position during takeoff,
NOTE: Use T/O RSV or E T/O RSV requires notation in the aircraft
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‘’’
NOTE: Use of T/O RSV or E T/O RSV requires notation in the aircraft
Other Thrust Modes – All Engines
Maximum Continuous (CON)
This is the highest level of thrust the engine is able to produce for an extended
period of time. It is used after an engine failure.
To select the CON thrust mode, press the CON thrust-rating button. The CON mode
is enabled when the landing gear is up and the aircraft is greater than 300 feet
above the takeoff pressure altitude, or when the aircraft is greater than 1,700 feet
above the takeoff altitude regardless of the gear position.
Maximum Climb (CLB)
This thrust setting should be used after the takeoff phase while the aircraft is
climbing (except on the EMB-145XR).
To select the CLB thrust mode, press the CLB thrust-rating button. The CLB mode is
enabled when the landing gear is up, the aircraft is greater than 500 feet above the
takeoff pressure altitude, and both engines are operating. The CLB mode is also
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enabled when the aircraft is greater than 1,700 feet above the takeoff altitude with
both engines operating regardless of the gear position.
EMB-145/EMB-135 Chapter 4:
SSG Powerplant
ALT T/O-1, T/O, or E T/O thrust modes are selected and the aircraft is on the ground.
TLA is 45° or higher.
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The TLA on the opposite engine is reduced below 38°.
Either FADEC for the on-side engine receives an opposite engine or on-side engine
inoperative condition, or a TLA limited to idle signal.
EMB-145/EMB-135 Chapter 4:
The SSG
opposite engine ATTCS does not arm within two seconds after thePowerplant
on-side
engine ATTCS has armed.
The ATTCS
The is triggered
opposite engineunder
ATTCSthe following
disarms andconditions:
the on-side engine does not disarm within
When ATTCS is triggered, thrust on the operating engine increases according to the
following table:
Both thrust levers are reduced below 42° after the ATTCS is armed.
The ATTCS is triggered on either engine.
No capable ATTCS takeoff thrust mode is selected.
If the FADECs determine an engine does not have sufficient ITT or N 2 margins to produce
the increased thrust the ATTCS would command in the event of an engine failure, the E1
(2) ATTCS NO MRGN warning message is displayed on the EICAS.
If the anti-ice system is not configured as entered during the takeoff data process and
either the parking brake is released or the TLA is greater than 45°, the ENG REF A/I DISAG
REF A-ICE: ON
By selecting the REF A-ICE to ON, you are informing the FADECs that the thermal
anti-icing system may be activated below 1,700 feet AGL. Since the thermal anti-
icing system places a large demand on the engine bleed system, the FADECs
reduce the takeoff thrust. That way, if the anti-ice system does activate during
the takeoff phase there will not be any loss of thrust because the FADECs can
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Engine Start
The FADEC commands and controls the engine start process when the START/STOP
selector knob is moved to the START position.
When an engine start is commanded, the FADEC selection logic alternates the active
FADEC from the FADEC that performed the previous start. The active FADEC opens the
SCV to activate the ATS. As the ATS begins to rotate the high-pressure spool, N 2 begins
to rise. Since the oil pump is attached to the accessory gearbox, it begins to pump as
the tower shaft is rotated causing the oil pressure to rise.
If the ignition selector was set to AUTO, the ignition system associated with the active
FADEC activates at approximately 14% N2. If the ignition selector was set to ON, both
ignition systems are activated at 10% N2. At approximately 28.5% N2 or 12 seconds after
the ignition system is activated, the fuel solenoid valve opens. Lightoff should occur
shortly after the fuel is introduced and the ITT should rise to reflect this. If the ITT
begins to exceed the ITT limits, the FADEC will reduce the fuel flow to zero if necessary.
As the combustion exhaust passes through the turbine section, N 1 will rise. When the
start cycle is complete, the FADEC deactivates the ignition system and commands the
SCV to close. If a flameout is detected during the start, the FADEC activates both
ignition systems until the engine is restarted as long as the ignition selector is in the
NOTE: The minimum oil temperature required prior to an engine start is -40°C.
NOTE: The oil pressure may exceed 110 psi during an engine start if the oil
temperature is below 21°C. If this happens, the engine must be kept at idle until
NOTE: If the engine has been shut down for more than 90 minutes (‘cold
engine’), power cannot be increased above taxi thrust for a period of four
minutes after the engine has started. If the engine was shut down for a period
of 90 minutes or less (‘warm engine’), the engine only needs to be run for two
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Engine Dry Motoring
If an engine start is terminated, the engine must be dry motored for a minimum of
30 seconds to remove possible unburned fuel and to reduce the ITT. The engine
can be dry motored for a maximum of five minutes. If the engine is dry motored
for 60 seconds or less, a one-minute cooling period is required before the starter
can be engaged again. If the engine is dry motored for more than 60 seconds, a
five-minute cooling period is required.
To dry motor the engine, set the ignition selector to OFF and move the
START/STOP selector to START. In the OFF position, the FADEC does not activate
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4. Takeoff data set control – This allows the takeoff data variables to be adjusted during
the takeoff data setting process.
5. START/STOP selector knob – This knob starts and stops the engine.
STOP: Commands the engine to close the fuel latching valve only if the associated
thrust lever is the IDLE position.
RUN: Allows normal engine operation.
START: This position initiates the engine start process. The selector is spring loaded
to the RUN position when released from this position. If the selector is held in the
START position for more than three seconds, the selector becomes inoperative and a
NOTE: When starting an engine, hold the START/STOP selector in the RUN
position for two seconds before moving the selector to the START position.
Quickly moving from the STOP to the START position can cause the FADEC to
NOTE: If a START/STOP selector is held in the START position for more than
three seconds, the knob becomes inoperative and a FADEC reset is required to
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8
1
0
9
Limitations
Powerplant
The minimum oil temperature required to start the AE3007 is -40°C.
Engine starter limits:
Start Maximum
Required
Attem Starter
Cooling
pt Engagement
1st 60 seconds 60 Period
seconds
2nd 60 seconds 60 seconds
3rd 60 seconds 60 seconds
4th 60 seconds 60 seconds
5th 60 seconds 5 minutes
The maximum amount of time the engine can be dry motored is five minutes.
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EMB-145/EMB-135 Chapter 4:
o ASSG Powerplant
five-minute cooling period is required before the starter can be engaged again
after the engine has been dry motored for greater than 60 seconds.
The maximum ITT during an engine start is 800°C.
An engine is considered ‘cold’ if it has been shut down for more than 90 minutes.
o A cold engine must be run for four minutes before engine thrust can be increased
above taxi thrust.
An engine is considered ‘warm’ if it has been shut down for 90 minutes or less.
o A warm engine has to be run for two minutes before engine thrust can be increased
above taxi thrust.
Oil pressure limits
o Minimum oil pressure: 34 psi
o Maximum oil pressure: 110 psi
Maximum oil pressure may be exceeded during an engine start if the oil
temperature is below 21°C.
The engine must remain at IDLE until the oil pressure is less than 110 psi.
Oil pressures between 111 psi and 115 psi are permitted for up to five
minutes.
Oil pressures between 116 psi and 155 psi are permitted for only two minutes,
but the maximum total time the oil pressure can be above 110 psi is five
minutes.
o To increase power above 83% N2, one of the following conditions must be met:
The oil temperature must be at least 40°C.
The engine must have been running for at least eight minutes.
Complete a static run-up to 88% N2 until the oil pressure is at or below 83 psi.
o Above 88% N2 (A1/3 and A1P engines):
Minimum oil pressure: 50 psi
Minimum oil pressure is reduced to 34 psi during takeoff and go arounds.
Maximum oil pressure: 110 psi
o Above 88% N2 (A1E engines):
Minimum oil pressure: 48 psi
Minimum oil pressure is reduced to 34 psi during takeoff and go arounds.
Maximum oil pressure: 110 psi
Takeoff thrust ratings and ITT limits are limited to a maximum of five minutes.
Takeoff thrust ratings for A1E engines:
o ITT up to 970°C is limited to five minutes.
o ITT between 971°C and 992°C is limited to 90 seconds.
The low-pressure and high-pressure spools can vibrate up to but not including 2.5 ips for
up to five minutes only during takeoff and go arounds.
o At all other times, the low-pressure and high-pressure spools can vibrate up to but
not including 2.5 ips for only 10 seconds.
Maximum N1: 100%
An engine must run for at least two minutes at IDLE or taxi thrust before the engine can
be shut down.
o ExpressJet recommends letting the engine run for three to five minutes at IDLE or
taxi thrust before shutting the engine down.
Any engine limit that is reached or exceeded must be monitored and logged by the
crew.
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