Work shop on Process Safety

Management in Oil & Gas industry

Venue: OIDB Bhawan, Sector 73, Noida (U.P.) | Date: 30th & 31th May, 2024

Day One: May 30, 2024

Description of
Time Period Program Detail
Programme
10:00 -10:15 hrs Inaugural Session
• Principles of PSM
Principles and importance
• Importance and significance of PSM and its elements
10:30 -11:45 hrs of PSM in Oil & Gas
industry (Speaker: - N.J. Vijay Prasad, Ex DGM(P)/GM(P) ONGC,
Consultant- OISD E&P)
11:45 -12:00 hrs Tea Break
• Process for all changes in equipment, process, methods and
persons to be authorised
Management of Change • Training to all concerned about the effects of changes
procedure & SIMOPS • Documentation of changes
• Importance of SIMOPS
12:00 -13:30 hrs
Process Safety Standards • Know and understand Oil Industry Safety Directorate (OISD)
standards related to process safety, systems, equipment and
and Process Safety
appliances in oil and gas industry
Information for application
• Design information, Mechanical information, Safety manuals,
in Oil & Gas industry process operating envelops
(Speaker: - Shri. Ashish Bhushan, Director (P&E)-OISD)
13:30 -14:45 hrs Lunch Break
• Physical states of dangerous substances
Safety in handling • Meaning of Explosive, Oxidising, Flash point, Flammable
Dangerous Substance and • The effect of temp, pressure, and catalysts on rates of
effects of Reaction Hazards chemical reactions
• Meaning of Exothermal reaction, Endothermic reaction
14:45 -16:15 hrs
Safety in bulk Storage • Thermal runaway reaction
operations and in • Protective measures
handling steam generation • Hazards & Risks associated with bulk storage and steam
operations generation and their control measures
(Speaker Dr. SP Garg, Ex ED GAIL)
16:15 -16:30 hrs Tea Break
• Role, Purpose and features of Work Permit System
• Interface with contractors
• Types of Permits & formats
• Conducting Job Safety Analysis
Work Permit System and • Conducting Tool Box Talk
16:30 -17:45 hrs Emergency Response Plan • Purpose of Emergency Response Plan
• Development of Emergency Response Plan
• Content of Emergency Response Plan
• Mock Drills
(Speaker: - N.J. Vijay Prasad, Ex DGM(P)/GM(P) ONGC,
Consultant- OISD E&P)
 Work shop on Process Safety
Management in Oil & Gas industry
Venue: OIDB Bhawan, Sector 73, Noida (U.P.) | Date: 30th & 31th May, 2024

Day Two: May 31, 2024

Time Period Description of Programme Program Detail
• Importance of leadership in the process units
• Introduction to organizational learning
Leadership & Organization
• Hazard and Risk awareness of leadership team
10:00-11:30 hrs aspects of PSM
• Need to define process safety responsibilities
• Safety Policy, Safety committees and safety promotion activities
(Speaker: - Dr. SS Gupta, Advisor-CHT)
11:30 -11:45 hrs Tea Break
• Importance of adhering to SOPs and gap analysis
• Evaluate system in place for carrying out commissioning activity of
new and modified facility.
Operating Procedure • Consideration of Integrity standards for mechanical & instruments
integrity
11:45 -13:15 hrs (SOPs), PSSR and Asset
• Consequences of failing to manage the integrity of assets
Integrity Management
• Selection of equipment for the operating environment
• Risk based maintenance and inspection strategy
(Speaker: - N.J. Vijay Prasad, Ex DGM(P)/GM(P) ONGC, Consultant-
OISD E&P)
13:15 -14:00 hrs Lunch Break
• Purpose and objective of Hazard risk analysis
• Techniques of Risk Analysis
Hazard Identification & • Barrier Management
Risk Analysis in Oil & Gas • Tools, Methodology & Techniques
14:00 -15:30 hrs industry and Risk Analysis • Hazard Identification (HAZID)
techniques like HAZOP/ • Hierarchy of risk control
QRA/FTA/ETA/HAZID • Consequence Analysis
• 4) Safety inter-locks, alarms and trip and their reliability
(Speaker: - Dr. S S Gupta, Advisor-CHT)
15:30 -15:45 hrs Tea Break

• Fire Triangle and modes of heat transfer

• Typical ignition sources
• LEL & HEL
• Mechanism for handling jet fires, pool fires, BLEVE, CVCE and
UVCE
Fire Safety Management in • Leak & fire detection system
15:45 -17:15 hrs
O&G industry • Active fire protection system
• Hazardous Area Classification
• Explosion protection system
• Usage and benefits of foam system
(Speaker: - Mr. M R Dwibedy, CGM Pipelines Division, ED-HSE
Refineries Division, IndianOil)

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 Work shop on Process Safety
Management in Oil & Gas industry
Venue: OIDB Bhawan, Sector 73, Noida (U.P.) | Date: 30th & 31th May, 2024

Objective of the Workshop:

The Workshop on Process Safety Management (PSM) in the Oil & Gas industry aims to enhance
the safety expertise of industry professionals by deepening their understanding of key PSM
principles. This includes comprehensive education on hazard identification, risk assessment, and
effective safety controls.
Participants will examine case studies of past industry incidents to understand failures and
preventive strategies. A significant focus is also on ensuring compliance with the latest safety
regulations and fostering a strong safety culture within organizations.
The workshop encourages the sharing of best practices and innovations that enhance opera-
tional safety, providing a collaborative environment for networking and knowledge exchange.
Practical application through simulations and interactive sessions ensures that attendees can
implement these safety practices effectively in their work environments.
Ultimately, the workshop is designed to equip professionals with the skills and insights needed to
drive continuous improvement and safety excellence in the oil and gas industry.

Workshop Methodology:
• Expert-Led Sessions
• Interactive Discussions
• Presentations
• Case Studies
• Panel Discussions
• Workshops and Exercises
• Networking Opportunities
• Participant Engagement

Training Schedule:
• One day classroom training to all attendees on 30.05.2024
• Second day classroom training on 31.05.2024
 Trainers of the workshop

Shri N. J. Vijay Prasad Dr. Saumitra Shankar Gupta

Experience: Shri N. J. Vijay Prasad, a retired Chief
General Manager with 34 years of distinguished ser-
vice at ONGC, has also served as a seasoned Consult-
ant (E&P) at OISD. With a BE in Mechanical Engineer-
ing and international diplomas, he excels in Work
Over operations, HSE, and project management. His
expertise in training, audits, and accident investiga-
tions is widely recognized, making him a sought-after
authority. Vijay Prasad’s leadership in developing
HSE protocols and innovative indices has significantly
influenced the industry.
Experience: Accomplished former Executive
Director at IOCL with 35+ years in the energy
sector. Presently, a Technical Advisor at the
Centre for High Technology (MOP&NG), lead-
ing hydrogen transportation initiatives and
contributing to OISD’s Hydrogen Standards
development. Active participation in ISO-
193-TG panels, advising on H2 blend limits in
CNG pipelines showcases expertise in shaping
industry standards.

Shri S P Garg Ashish Bhushan

Experience: Shri S P Garg, Qualified Fire & Safety
Engineer having experience of more than 38 years
in upstream (M/s Oil India) and downstream /
midstream (M/s GAIL India Ltd) Oil and Gas com-
panies. Superannuated from GAIL. Doctorate in
Safety Management from University of Petroleum
& Energy Studies, Dehradun
Worked in close Association with OISD (Oil Indus-
try Safety Directorate, Ministry of Petroleum and
Natural Gas, Government of India)
Experience: Shri Ashish Bhushan, a Chemical
Engineer with a Post Graduate Diploma in
Business Management, brings 27 years of Oil
& Gas industry experience. He has worked in
various departments of two refineries of India’s
largest Oil company and has extensive experience
in petrochemicals. Ashish is a certified OHSMS
ISO 45001:2018 Lead Auditor and serves as
Director (Process & Engineering) at OISD,
overseeing safety initiatives and operations
under the Ministry of Petroleum & Natural Gas.

Mr Manas Ranjan Dwibedy

Experience: Shri Manas Ranjan Dwibedy has rich experi-
ence in Oil and Gas industry specially in Health, safety &
Environment. He is working with Indian Oil since 1991.
Assessment & Certification:
• Workshop will be concluded with the Assessment based on the content shared and delivered
during the training program
• Training Certificate will be provided to the Participants

Who Should Attend

• Executives who have joined including from capmus
• Executive’s working in oil & gas segment
• Executive’s working in petrochemical industry
• Process Safety Engineers
• Process Safety Technician
• Process Safety Managers
• Process Safety Compliance Officers
• Process Safety Operations team
• Freshers / trainees / operators may also join to gain detail insight

Outcome of the workshop:

The two-day workshop on Process Safety Management (PSM) in the Oil & Gas industry is designed
to equip participants with the knowledge, skills, and tools necessary to enhance safety standards
and mitigate risks in their respective workplaces. The workshop outcomes include:
• Enhanced Understanding of PSM Principles: Participants will gain a comprehensive
understanding of the principles of PSM, including its importance, significance, and elements
within the context of the Oil & Gas industry.
• Improved Management of Change Procedures: Attendees will learn effective procedures
for managing changes in equipment, processes, methods, and personnel, ensuring proper
authorization, training, documentation, and adherence to Oil Industry Safety Directorate
(OISD) standards.
• Proficiency in Handling Dangerous Substances: Participants will acquire knowledge of the
physical states of dangerous substances, the effects of reaction hazards, and safety measures
for bulk storage and steam generation operations, thereby minimizing risks associated with
chemical reactions.
• Competence in Work Permit Systems and Emergency Response Plans: Workers will
demonstrate proficiency in implementing work permit systems, conducting job safety
analyses, toolbox talks, and developing emergency response plans, enabling them to respond
effectively to emergencies and ensure a safe working environment.
• Strengthened Leadership and Organizational Culture: Attendees will understand the
importance of leadership in promoting a culture of safety, hazard and risk awareness, and
defining process safety responsibilities within their organizations.
• Adherence to Operating Procedures and Asset Integrity Management: Participants will
adhere to standard operating procedures (SOPs), pre-startup safety reviews (PSSR), and asset
integrity management practices, ensuring the safe operation of facilities and equipment.
• Proficiency in Hazard Identification and Risk Analysis Techniques: Workers will demonstrate
proficiency in hazard identification and risk analysis techniques such as HAZOP, QRA, FTA, ETA,
and HAZID, facilitating effective risk management and control measures.
• Competence in Fire Safety Management: Attendees will acquire knowledge of fire safety
management principles, including fire triangle concepts, ignition sources, fire detection
and protection systems, hazardous area classification, and explosion protection measures,
ensuring the safety of personnel and assets.
Overall, the workshop outcomes will contribute to the development of a safety-conscious
workforce, capable of promoting a culture of safety, mitigating risks, and ensuring the safe and
efficient operation of Oil & Gas facilities.