MECHANICAL

COMPLETION AND
COMMISSIONING
SERVICES

MCCSI-KL-CO-PS-003 01 MAY 2017 www.mccsinternational.com

CONTENT
• MCCS Brief Introduction

• MCCS Organisation Chart

• Oil & Gas Projects Life Cycle

• Technical Preparation & Execution Phase

• MCCS Services Offshore & Onshore

• MCCS Work Track Record

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 M.C.C.S. INTERNATIONAL
► Mechanical Completion and Commissioning Services Ltd. Formed in 1994 To fill a
niche market in the area of Mechanical Completion and Commissioning
►M.C.C.S. Worldwide Ltd. Formed 2000 in the UK
►M.C.C.S. Worldwide Sdn Bhd Formed 2001 Kuala Lumpur Malaysia and
renamed to M.C.C.S. International Sdn Bhd 2007
► Branch Offices in UK, Spain and South Korea

What makes M.C.C.S. unique? Maximise cost benefits

M.C.C.S. comprises a team of people who M.C.C.S. involvement should be sought
have specialised in this difficult area for over during the early planning and design phase
23 years. of a project.

The principle spin off from this team Within schedule and under budget
approach is “The Wheel is not Reinvented” M.C.C.S. team has an enviable record of
achieving its tasks within schedule and under
budget.
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 MCCS INTERNATIONAL

CHAIRMAN

MANAGING
DIRECTOR
COMPANY
SECRETARY
GENERAL
MANAGER
QMS
KOREA
OFFICE
PROJECT ADMIN
OPERATION DOCUMENT DEPARTMENT
HSE MANAGER CONTROL
HUMAN CENTER (DCC)
BUSINESS FINANCE
RESOURCE
DEVELOPMENT DEPARTMENT
(HR)
PRE-
COMMISSIONING &
PROPOSAL COMMISSIONING
ENGINEERING MANAGER

PRE- COMMISSIONING
PROJECT SITE
COMMISSIONING
SUPPORT MANAGER
MANAGER

WAREHOUSE MULTI DISCIPLINE

(WMS) N2/He LEAK COMMISSIONING PLANNING
MACHINING
TESTING & MAINTENANCE

COMPLETION
FLANGE SYSTEM
HYDROTEST
MANAGEMENT ENGINEERING
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 OIL & GAS PROJECT LIFE CYCLE

Operation & De-

Engineering Procurement Construction Commissioning
Maintenance Comm.

MCCS Objectives: Safe Operation And Cost

Reduction Via Operational Excellence Based
On Advanced Methods

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 TECHNICAL PREPARATION &
EXECUTION PHASES
By Sub System
Basic RFC
Eng.
Detailed Eng. E
MECH By Sub System
Procurement P COMP
RFSU
Construction C
RFHO
Pre-comm. - Preparation Pre-comm. - Execution

Commissioning - Preparation
Comm. -
Execution C
STARTUP OPERATIONS

PUMA+ SOFTWARE SUPPORT

Equipment
Population
Precom -
Precom. Execution
Preparation

Com - Preparation Com - Execution

Punch List A Punch List B Punch list C

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SERVICES FOR THE ENGINEERING
STAGE
üMCCS KEY SOURCES FOR SERVICES IN ENGINEERING STAGE ARE AS
FOLLOWS :

Ø A TEAM OF QUALIFIED COMMISSIONING ENGINEERS

ØSOFTWARE SUPPORT (PUMA+)

Ø ADVANCED METHOD'S AS PER ISO 9001 AND OIL & GAS

INTERNATIONAL STANDARDS

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SERVICES FOR THE ENGINEERING
STAGE
q PLANNING: TECHNICAL PREPARATION FOR:

• PRE-COMMISSIONING EXECUTION PHASE

• COMMISSIONING EXECUTION PHASE

INCLUDING IDENTIFICATION OF SYSTEMS AND SUB SYSTEMS, ALL

CHECK LISTS, TEST SHEETS, PROCEDURES, PUNCH LIST DATA BASE,
MASTER DATA BASE (Tag No. Basis) FOR ALL TAG
NUMBERS, RFC/RFSU/RFHO DOSSIERS CREATION BASED ON SYSTEM
AND SUB-SYSTEM, etc.

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 FM SERVICES FOR THE
CONSTRUCTION STAGE
q FLANGE MANAGEMENT SERVICES

• DATA MANAGEMENT BY SPECIALIST SOFTWARE

• MANUAL BOLT TORQUE
• HYDRAULIC BOLT TORQUE
• HYDRAULIC BOLT TENSIONING
• FLANGE BREAKOUT / DISASSEMBLY
• VENDOR SCOPE / SPECIAL PACKAGES

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 FLANGE MANAGEMENT SERVICES
OVERVIEW

• PRE-ENGINEERING
§ JOINT REGISTER
§ PREPARATION OF WORK PACKS
ü DATA SHEET
ü DATA RECORDS
ü JOINT COMPLETION CERTIFICATE (JCC)

§ FLANGE PREPARATION AND INSPECTION

ü INTERNAL LINE WALK
ü FLANGE ALIGNMENT, SURFACE AND CLEANLINESS
ü FASTENERS MATERIALS AND CLEANLINESS
ü GASKET MATERIALS AND CLEANLINESS

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N2/He LEAK TESTING SERVICES

FOR ALL PROCESS PLANTS ONSHORE & OFFSHORE

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SERVICES FOR THE PRE-COMMISSIONING
STAGE

PHASE ACTIVITIES MILESTONE

CONFORMITY CHECKS MECHANICAL

PRE-COMMISSIONING STATIC TESTING COMPLETION
N2/He LEAK TESTING (MC & RFC)

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 SERVICES FOR THE PRE-
COMMISSIONING STAGE

q PRE-COMMISSIONING EXECUTION PHASE (MULTIDISCIPLINE)

ü Visual inspection of Equipment ( PG , Motors , Cables...).Quality of
installation Compliance with Project Specifications , Safety rules,
codes,...
ü« Cold Testing » : Calibration of Instruments, Machinery alignement
, Setting of safety valves,...(De-energised Tests)
üChemical Cleaning & Lube Oil Flushing

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THE PRE-COMMISSIONING DOSSIER

Combined RFC Certificate

One Dossier Per

Sub-System

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SERVICES FOR THE COMMISSIONING
STAGE

PHASE ACTIVITIES MILESTONE

ENERGISATION READY FOR START-UP

COMMISSIONING DYNAMIC TESTS

EQUIPMENT RUNNING-IN (RFSU)

PRESTART-UP ACTIVITIES

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 MCCS SERVICES FOR THE
COMMISSIONING STAGE
q COMMISSIONING EXECUTION PHASE
ü Electrical motors coupled runs , instrument loops test , electrical
breakers operation .......
üRunning-in and on-line tests of plant utilities, and main process
equipment in closed loop (wherever applicable)
üPipes and Vessels N2/He Leak Testing (Mainly Hydro-carbon Systems)
ü START-UP ASSISTANT (Electrical, Instrument, Mechanical)
üCompany / Client Assistance and support for One Year Warranty
and Project Handover.

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 THE COMMISSIONING DOSSIER
RFSU Dossier Index

RFSU Certificate

One Dossier Per

Sub-System

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WARRANTY SUPPORT DURING THE INITIAL
OPERATION & MAINTENANCE PHASES

☞ 1: TO ARRANGE THE MULTI DISCIPLINE

MAINTENANCE TEAM FOR ROUTINE, PREVENTIVE &
SHUTDOWN MAINTENANCE BY DAY & NIGHT SHIFTS
INCLUDED;
qELECTRICAL,
qTELECOM,
qINSTRUMENT,
qMECHANICAL (FIX & ROTARY)

BASED ON COMPUTERIZED MAINTENANCE

MANAGEMENT SYSTEM.(CMMS)

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 PRESERVATION SERVICES
1. Preservation Management can be managed and performed
in line with the Client Preservation Management System
(PMS), Project Scope Of Work, Project Quality Management
Plan (PQMP) And General Preservation Maintenance
Requirement (PMR)

2. Provision Of all Hand Tools and Equipment, Engineers &

Technicians (Electrical, Instrument, Mechanical and
Piping)by MCCS.

Consumables can be provided by MCCS or Client depending on

Client preference.
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 THANK YOU

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