Professional Documents
Culture Documents
Ali Waqar, 00597957
Ali Waqar, 00597957
Declaration: By submitting this assessment (Parts 1 – 4) for marking I declare that it is entirely my own work. I understand that falsely claiming that
the work is my own is malpractice and can lead to NEBOSH imposing severe penalties (see the NEBOSH Malpractice Policy for further information).
Important note: You must refer to the document ‘Unit IG2: risk assessment – Guidance and information for learners and Learning Partners’ while
completing all parts of this assessment. Your Learning Partner should provide you with a copy, but it can also be downloaded from the relevant
resources section for this qualification on the NEBOSH website.
Part 1: Background
The company's main products are urea (Tara urea) and single super phosphate. Urea is the most
commonly used fertilizer in the country, supplying 46 percent nitrogen. Urea is one of the most
General description of the organisation reliable fertilizers, with a nitrogen content of 46%. Globally, single superphosphate is used as a
phosphorus and sulphur substitute. The SSP is considered the cheapest source of phosphorus in
Pakistan. The plants' designed capacities are 600 MTPD for ammonia and 1050 MTPD for urea.
Work is done in two shifts at Private ltd: general shift and regular shift. The general shift is
9 hours long, from 8:00 a.m. to 5:00 p.m., with Saturday and Sunday off. The regular shift
is an 8-hour day shift with three shifts per day and one day off per week.
Raw material storage, scrubbing units, prilling section, cooling towers, screening area,
Description of the area to be included in the
mechanical warehouses, factory, boiler house, power plant, and residential area were the
risk assessment
areas I assessed during this risk assessment.
* If you’re worried about confidentiality, you can invent a false name and location for your organisation but, all other information provided must be
factual.
Hazard Who might be harmed What are you already doing? What further controls/actions are Timescales
category and and how? required? for further Responsible
hazard actions to be person’s job
completed title
(within …)
Work Operators and Worker 1. Safety Guards should be HSE in
Equipment The job was given to the most installed around the mixing 14 days charge
and As worker was wearing competent worker. machine (5)
machinery loose clothing while
working on the fertiliser On the mixing machine, there 2. It should not be permitted Always
mixing machine and there was an emergency stop to work in loose clothing. Workers
Entanglement
were no safety measures button. Represent
hazards might
in place, there was a 3. For all machinery, a weekly 15 days ative
happen as
greater chance of There were safety signs. risk assessment should be (2)
worker is
entanglement, which performed.
wearing loose
might result in fractures Workshop
clothing while
or significant personal 4. Tight clothing, such as a 7 days Supervisor
operating on
injury. coverall, should be (1, 3,4,)
the fertilizer
provided
mixing
Because of the possibility
machine with
of entanglement, wearing 5. Supervisory inspections
missing guard
loose garments around should be carried out on
10 days
heavy machinery is the job.
extremely risky.
1 month
Confined Workers involved in the task 5. No further controls required in N.A N.A
spaces A certified gas tester is on hand. this activity
Confined spaces have
Maintenance limited access and egress
staff carrying and are enclosed and Low-voltage lighting is used.
out cleaning Maintenance staff were
and carrying out cleaning and Gases are being monitored.
maintenance maintenance activity inside
activity inside the reactor unit. Workers are skilled.
the reactor unit.
Working in a confined place There are communication tools
can result in asphyxiation, available.
loss of consciousness,
hazardous gas inhalation, For confined space entry, a
and even death. permit is obtained.
Isolation is done.
PPEs are available.
Load Operators and other The crane's safe load 1. Immediately stop the 1 day
Handling employees in the capacity was fulfilled. activity Activity
equipment ammonia plant Supervisor
An experienced crane 2. Overhead crane slings 1 week (1, 2, 3, 4,
With broken Welding was to be done operator was in charge. that have been 5)
slings, an on the second floor of the damaged should be
overhead ammonia plant, and an Outriggers were fully opened replaced. HSE
Health welfare Housekeeping staff, waste For identification, wear red 1. Ban on handshaking and 3 days Site Engineer
and work collector truck driver and or a brightly coloured vast. Soap should be given with a (1,2)
environment helper hand washing facility
(COVID-19) While on the work, maintain
As Covid 19 is in full swing a social distance. 2. Disposable cups and plates 1 day
Bio-Waste and a contaminated surgical should be used for eating and
Management mask and handshaking Wearing a surgical mask drinking.
workers were could potentially spread the
wearing each disease. HSE
other's 3. To prevent the transmission Two weeks Officer(3,4,5)
contaminated Covid-19 is an illness that of disease, smoking areas
masks and can be fatal also and rest areas should be kept
handshaking away from resident
employees.
Financial Arguments
Organizations suffer financial losses as a result of accidents and injuries. When we
consider the financial costs of injuries to businesses and individuals, managing health and
safety becomes even more important. Direct and indirect costs, as well as insured and
uninsured costs, are all types of costs related with injuries and accidents. First-aid
treatment for employees in the event of an accident, sick leave compensation for workers,
repairs or replacement of damaged equipment, plants, or property, lost or damaged
product, and lost production time while dealing with injuries are all direct costs.
Indirect costs include lower employee morale, which has a direct impact on productivity,
quality, and efficiency, time and money spent on hiring and training new employees,
Agritech Limited is legally obligated to create a safe working environment for all employees
and to protect their safety. It must comply to the Pakistan Factory Act of 1934 as well as
ILO conventions and recommendations.
Overhead crane slings that have been damaged should be replaced. (Hazard category “Load
Action
handling equipment”)
Specific legal arguments For Slings of Crane ILO Convention C152 Article-21 says “Every lifting appliance, every item
of loose gear and every sling or lifting device forming an integral part of a load shall be--(a) of good
design and construction, of adequate strength for the purpose for which it is used, maintained in
good repair and working order and, in the case of a lifting appliance in respect of which this is
necessary, properly installed”.
Pakistan Factory Act 1934 Article 33 says “33. Cranes and other lifting machinery. - (1) The
following provisions shall apply in respect of cranes and all other lifting machinery, other than hoists
The severity of injuries in the event of cylinders falling is Major to fatal and also very high. A
cylinder could collapse on a worker or explode, resulting in serious injuries, permanent disabilities,
and even death.
Safety Guards should be installed around the Mixing machine (Hazard category “Work
Action
Equipment “)
According to Pakistan Factory Act 1934 article 26(1) “In every factory the following shall be
Specific legal arguments
securely fenced by the safeguards of substantial construction which shall be kept in position while
the parts of machinery required to be fenced are in motion or in use, namely - (a) every moving part
of a prime mover, and every fly wheel connected to a prime mover” Similarly, According to ILO
Recommendations on occupational health and safety, (R164) states that “Dangerous parts of the
machinery during operation shall be fully guarded and shall be ensured that guards are placed in
right positions and are appropriate to machinery.”
ILO. Article 16-1 of ILO Convention C 155 states that, “Employers shall be required to ensure that
so far as is reasonably practicable, the workplaces, machinery, equipment and processes under their
control are safe and without risk to health”.
Consideration of likelihood AND severity The likelihood of entanglement of clothes in mixing machine is very high As worker was
wearing loose clothing while working on the fertiliser mixing machine and there were no
safety measures in place, there was a greater chance of entanglement, which might result
in fractures or significant personal injury.
The Severity of Entanglement of clothes in mixing machines is Major and high as Loose
garments can easily become caught in machine and wearing loose garments around
heavy machinery is extremely risky. Entanglement problems occur in a variety of forms,
with varying degrees of severity.
How effective the action is likely to be in Safety Guards should be installed around the mixing machine as the workers would not be able to
controlling the risk. This should include: come in physical contact with these machines moving parts and this will improve the safety of the
workers who are working on such machines.
the intended impact of the action;
Electrostatic precipitator should be installed to control overall dust (Hazard category: Hazardous
Action
Substance)
Specific legal arguments According to Pakistan Factory Act 1934 Article 33-L, Employers of manufacturing
industries must take all preventative measures to reduce exposure to hazardous gases and
dust. Also, according to Pakistan EPA act 1997 article-14 says that generation and
handling of hazardous gases must not exceed the provisions set by agency. Similarly,
according to Pakistan Factory Act 1934, Section 33-L says, “These laws imply that
provision of safety control measures to workers in workplaces where dust and toxic gases
are evolved is responsibility of employer.”
Also, according to Pakistan Factory Act 1934, Section 33-L says, “These laws imply that
provision of safety control measures to workers in workplaces where dust and toxic gases
are evolved is responsibility of employer
Consideration of likelihood AND severity The likelihood of dust being produced during the process, as well as the risks of inhaling it,
are extremely high. Workers were exposed to and inhaled this dust because the carding,
opening, and spindle sections produce too much dust during process.
The severity of exposure to this dust is Major and also high since workers inhale a large
amount of dust, which can harm them in a variety of ways, including skin illnesses, asthma,
eye, nose, and throat irritation, chronic bronchitis, and hypersensitivity. They will require a
hospital treatment.
This action will reduce the chances of inhaling dust however other actions should also be taken to
fully control the risk
Planned review date/period with As Agritech Limited’s policy is to review its HSE documents and Risk assessment every 12
reasoning months, I've opted to review my risk assessment on 06 June 2022. However, I will examine it
anytime I detect any major accident or changes in procedures or machinery, national or
international laws, or the number of workers on site.
How the risk assessment findings will be I'll meet with the Safety Manager to discuss the findings and observations from the site visit
communicated AND who you need to tell and to receive clearance for all of the required actions. Then I'll develop a presentation for the
line managers and site engineers to inform them of summary of the risk assessment and their
duties and roles in ensuring health and safety. To get this information about my findings to
workers, I'm going to set up a toolbox talk straight away and discuss my findings and actions
with them. A summary of the risk assessment will be emailed to all employees, and for
laborer’s, it will be posted at various areas relevant to the activities taking place in that location.
How you will follow up on the risk To ensure effective follow-up, I will create an action plan and list all of the activities to be
assessment to check that the actions completed, along with a timeframe and responsible person. A week before the closing time, I will
have been carried out make a reminder in my action plan and place sticky notes on my table, and I will contact the
relevant person to inquire about progress. If the action is taking place\, I will keep track of it in my
diary. If no action is made by the deadline, I will ask for an explanation and set a new deadline
while informing the HOD. If the task is not completed, I will meet with the responsible employee as
well as the HOD. I'll also inform the plant's HSE Manager and GM about this I'll ask for their help in
finishing up the actions in a timely manner. I'll additionally request resource allocation if a task isn't
completed because of it.