Lonking CDM856N .00 (Dongfeng Cummins & ZF)

CDM856NⅧ.
00Ⅰ
WHEEL LOADER
SPARE PARTS MANUAL

Code: 68000000428
Preface
Thank you for selecting our products.
The Spare Parts Manual is specifically for the CDM856NⅧ .00Ⅰ wheel loader with standard configuration, which
provides relevant detailed information about all systems/assemblies/parts, including Chinese/English description, part
number, specification and quantity per unit etc.
Non-standard products configured with other brand diesel engine, transmission, axles and optional parts, and modified
loaders, e.g. coal loader, rock loader and high dump loader etc, can cause some changes in the systems/assemblies/parts,
which are not listed in the Spare Parts Manual. Product improvement or supplier alteration might make parts different. If you
have any question about the manual, please contact us or your nearest dealer.
In addition to parts description, specification and quantity, the Serial Number and Manufacture Date of specified
machine should be supplied with spare parts order, so that we can deliver you correct parts in time.
Customers are sincerely requested to give us suggestions with contact information on the back cover.
Lonking Holdings Limited
Jun, 2017
Contents
1. Diesel Engine System ........................................................................ 01 8.5 Booster pump installment assembly.................................................. 75
1.1 Diesel engine system cooling parts ................................................ 03 8.6 Air cylinder pipeline installment assembly......................................... 77
1.2 Diesel engine system mounts and accessories section parts ....... 09 8.7 Air cylinder installment assembly...................................................... 79
1.2.1 Throttle control assembly ....................................................... 15 9. Emergency And Parking Brake System .............................................. 81
1.3 Diesel engine system air filter ........................................................ 17 10. Frame System ..................................................................................... 83
2. Torque Converter system ..................................................................... 19 11. Implement System ............................................................................... 93
3. Transmission System .......................................................................... 21 11.1 Bucket assembly.............................................................................. 97
4. Axle System ........................................................................................... 23 12. Cab System .......................................................................................... 99
4.1 Rear drive shaft assembly ................................................................ 25 13. Out Panel System ................................................................................ 111
4.2 Middle support................................................................................... 27 13.1 Fuel tank assembly ....................................................................... 113
4.3 Middle drive shaft assembly ............................................................. 29 13.2 Hydraulic tank assembly ............................................................... 117
4.4 Rear drive shaft assembly ................................................................ 31 13.3 Counter weight assembly .............................................................. 121
5. Control System .................................................................................... 33 13.4 Engine hood assembly.................................................................. 125
6. Hydraulic Steering System 14. Electrical System ................................................................................. 131
6.1 Steering cylinder pipeline installment assenbly................................ 35 14.1 Cabin electrical arrangement ......................................................... 133
6.2 Priority valve pipeline installment assembly..................................... 39 14.1.1 Air conditioner system assembly ........................................ 137
6.3 Steering pump pipeline installment assembly.................................. 41 14.1.1.1 Evaporator assembly ............................................. 139
6.4 Steering gear assembly ................................................................. 43 14.1.1.2 Condenser assembly ............................................. 145
7. Implement Hydraulic System 14.1.2 Front wiper assembly ......................................................... 147
7.1 Working pump pipeline assembly.................................................... 45 14.1.3 Stand-alone IP assembly .................................................... 149
7.2 Multipe valve pipeline assembly...................................................... 47 14.1.4 Central control box ............................................................. 151
7.3 Lift cylinder pipeline assembly ...................................................... 51 14.1.5 Rear wiper assembly .......................................................... 153
7.4 Bucket cylinder pipeline assembly .................................................. 55 14.2 Front frame electrical arrangement................................................ 155
7.5 Pilot control assembly ..................................................................... 59 14.3 Frame electrical arrangement........................................................ 157
7.6 Lift limit device assembly................................................................. 63 14.4 Brake valve electrical arrangement............................................... 161
7.7 Automatic leveling device assembly ............................................... 65 14.5 Oil tank electrical arrangement...................................................... 163
8. Service Brake System 14.6 Transmission electrical arrangement............................................. 165
8.1 Brake valve pipeline installment assembly ..................................... 67 14.7 Counter weight electrical arrangement.......................................... 167
8.2 Front axle pipeline installment assembly ......................................... 69 14.8 Scrubber electrical arrangement ................................................... 169
8.3 Rear axle pipeline installment assembly.......................................... 71
8.4 Relief valve pipeline installment assembly....................................... 73
Contents
Spare parts manual for axle .................................................................
171
Right steering cylinder...........................................................................
193
Left steering cylinder ............................................................................
197
Lift cylinder ...........................................................................................
201
Tilt cylinder ...........................................................................................
205
Tool Kit ..................................................................................................
209
Greasing Points Indication Layout ....................................................... 215
List of Vulnerable parts of the engine.................................................... 216
Hydraulic Principle Diagram
柴油发动机系统 DIESEL ENGINE SYSTEM
1 柴油机系统 DIESEL ENGINE SYSTEM (30801900291)
1
1 柴油机系统 DIESEL ENGINE SYSTEM (30801900291)

序号编码名称规格数量原图号 / 备注
Item Code Part Description Specification Qty Original NO./Remarks
1 散热部分 Cooling parts 1 3
2 悬置及附件部分 Mounts and accessories section 1 9

3 油浴式空滤器部分 Air filter 1 17
2
1.1 柴油机系统散热部分 DIESEL ENGINE SYSTEM COOLING PARTS (30801900291)

34
31 32
35
33
48 42
47
36 29
29
37 26
39 38 40 3
28 24
30
42
27
25
14
13
12 22
23 13
14
46
19 45
21 44 18
11
9 3 12
13
3 31
3 14
15 51 43
4 18
10 19
2 1 5 3 42
3 9 49
6 6 19
7 3 18
8 3 50 51 41
19
18
52
16 17 20
18
19
3

1 60919010019 U型胶条 U-rubber strip 1
2 30801101027 U形卡板 U-shaped lock plate 1
3 56171001001 喉箍d70(50~70) Hose clamp d70(50~70) 10 JB/T8870
4 51204081114 螺栓M6×25 Bolt M6×25 8.8 2 GB/T5783
5 51401080107 垫圈6 Washer 6 2 GB/T93
6 51421080115 垫圈6 Washer 6 4 GB/T97.1
7 51307000819 螺母M6 Nut M6 8 2 GB/T6170
8 30801000117 柴油机进水管固定 Welding of diesel engine coolant 1
架焊合 inlet pipe fixing bracket
9 60911011841 胶管 Hose 2
10 30801000118 钢管焊合 Steel pipe welding 1
11 30801000160 暖风回水三通 Air heater water return tee 1
12 51204111514 螺栓M12×45 Bolt M12×45 8.8 6 GB/T5783
13 51401110107 垫圈12 Washer 12 8 GB/T93
14 51421110115 垫圈12 Washer 12 10 GB/T97.1
15 51307001119 螺母M12 Nut M12 8 2 GB/T6170
16 30801100416 柴油机进水胶管 Engine coolant inlet hose 1
17 51204101014 螺栓M10×20 Bolt M10×20 8.8 4 GB/T5783
4

34
31 32
35
33
48 42
47
36 29
29
37 26
39 38 40
28 24
30
42
27
25
22
23
46
19 45
21 44
31
43
19 18
42
19
18 41
19
18
52
20
18
19
5

18 51401100107 垫圈10 Washer 10 14 GB/T93
19 51421100115 垫圈10 Washer 10 14 GB/T97.1
20 60101101140 双变油冷却器 Oil cooler of transmission and toque converter 1
21 30801101183 水箱拉杆 Tie rod of water tank 2
22 51204111214 螺栓M12×30 Bolt M12×30 8.8 2 GB/T5783
23 60911013717 线夹 Wire clip 1
24 60102000183 散热器总成 Radiator assembly 1
25 17272007537 胶管 Hose 1 Q/(HG4)JG20
27 60911013222 胶管 Hose 1 HG/T2184
28 60911011170 胶管 Hose 1
30 30801100402 柴油机出水管 Water outlet pipe of diesel engine 1
31 60911011845 T型弹簧强力卡箍 T-super spring clip 3
32 30801100434 中冷器进气胶管一 Intercooler intake hose 1 1
33 51401090121 垫圈8 Washer 8 2 GB/T93
34 51204091214 螺栓M8×30 Bolt M8×30 8.8 2 GB/T5783
35 51421090115 垫圈8 Washer 8 4 GB/T97.1
6
48 42
47
36
37
39 38 40
42
46
45
44
51 43
42
49
50 51 41
52
7

36 30801100419 U型管夹 U-shaped pipe clamps 1
37 51307000919 螺母M8 Nut M8 8 2 GB/T6170
38 30801100421 空空中冷出气胶管2 A/C intercooler outlet hose 2 1

39 60911011842 T型弹簧强力卡箍 T-super spring clip 2
40 30801100417 中冷器进气钢管 Air inlet steel pipe 1
41 30801101197 中冷器出气胶管一 Air outlet hose 1 1
42 60911014059 T型强力卡箍 Super T-hose clamp 3
43 30801101198 中冷器出气钢管 Steel pipe for cold air outlet 1
44 51203102614 螺栓M10×100 Bolt M10×100 8.8 1 GB/T5782
45 30801100998 线夹 Wire clip 1

46 30801100418 螺纹套 Thread bushing 1
47 60101101139 发动机风扇 Engine fan 1
48 30801100439 中冷器出气胶管二 Air outlet hose 2 1
49 30801100982 下挡风板支架 Bracket of lower windshield 2
50 30801101129 下挡风板 Lower windshield 1
51 51204101214 螺栓M10×30 Bolt M10×30 8.8 8 GB/T5783
8
1.2 柴油机系统悬置及附件部分 DIESEL ENGINE SYSTEM MOUNTS AND ACCESSORIES SECTION PARTS (30801900291)
5 7
A
6
30 A 26 32
22
24
27
14 25
23
11 9
35
34
17
13 27 36 27 37
12 27 7
19 10 6
21 1
18 2
3
7
6
20 15
31 16
33 7
28
6
29
9
2 60911013221 胶管 Hose 1
4 17601001295 过渡接头 Transition connector 1
6 60980000158 组合密封垫圈 Combination seal washer 12
8 30801100991 油门操纵总成 Throttle control assembly 1 15
9 30801001064 柴油机回油胶管 Engine oil return hose 1

10 30801001066 滤清器到燃油箱胶管 Hose from filter to fuel tank 1
11 60101101201 燃油粗滤器 Oil strainer assembly 1
12 30802100000 双头螺栓 Double-ended bolt 12
13 51309000219 螺母M10×1 Nut M10×1 8 12 GB/T6171
14 30801000130 滤清器到柴油机进油胶管 Oil inlet hose from filter to engine 1
16 51204090914 螺栓M8×16 Bolt M8×16 8.8 1 GB/T5783
17 51203122214 螺栓M14×80 Bolt M14×80 8.8 4 GB/T5782
18 51421120115 垫圈14 Washer 14 4 GB/T97.1
10
A
30 A 26 32
22
24
27
25
23
35
34
27 36 27
27
19
21
20
31
33 28
29
11
19 51401120107 垫圈14 Washer 14 4 GB/T93
20 51307001219 螺母M14 Nut M14 8 8 GB/T6170
21 60101100717 发动机前减震器 Front shock absorber of engine 2
22 51204162014 螺栓M22×70 Bolt M22×70 8.8 2 GB/T5783

23 51421160115 垫圈22 Washer 22 2 GB/T97.1
24 51421100115 垫圈10 Washer 10 4 GB/T97.1
25 51204101214 螺栓M10×30 Bolt M10×30 8.8 2 GB/T5783
26 51307001019 螺母M10 Nut M10 8 2 GB/T6170
27 51401100107 垫圈10 Washer 10 38 GB/T93
28 51401090121 垫圈8 Washer 8 1 GB/T93
29 51421090115 垫圈8 Washer 8 1 GB/T97.1
31 60101101127 柴油机总成 Diesel engine assembly 1

34 30801100781 连接筒 Transition tube 1
35 30801100780 过渡套 Sleeve 1
36 51207101318 螺栓M10×1×35 Bolt M10×1×35 10.9 12 GB/T5786
12
A
A
37
13
37 51204101418 螺栓M10×40 Bolt M10×40 10.9 12 GB/T5783
14
1.2.1 油门操纵总成 THROTTLE CONTROL ASSEMBLY (30801100991)
3
1
5
4
2 7
15
1.2.1 油门操纵总成 THROTTLE CONTROL ASSEMBLY (30801100991)

1 30801001072 油门软轴总成 Throttle flexible shaft 1
2 60101100709 软轴固定架 Flexible shaft fixed support 1
3 30801102796 软轴支架 Flexible shaft support 1
4 51401080107 垫圈6 Washer 6 5 GB/T93
5 51421080115 垫圈6 Washer 6 7 GB/T97.1
6 51307000819 螺母M6 Nut M6 8 2 GB/T6170
7 51204081014 螺栓M6×20 Bolt M6×20 8.8 5 GB/T5783
8 60200000241 油门踏板总成 Throttle pedal assembly 1
16
1.3 柴油发动机系统油浴式空滤部分 DIESEL ENGINE SYSTEM AIR FILTER (30801900291)
18
1
15
2
3
17
3
4 4 16
5
5 6 7
9
2 13
8
1 12
15
11 8
10
9 14
15
17
1.3 柴油发动机系统油浴式空滤部分 DIESEL ENGINE SYSTEM AIR FILTER (30801900291)

1 51307001119 螺母M12 Nut M12 8 10 GB/T6170
2 51401110107 垫圈12 Washer 12 8 GB/T93
3 51421110115 垫圈12 Washer 12 12 GB/T97.1
4 51204111414 螺栓M12×40 Bolt M12×40 8.8 8 GB/T5783
5 51420110121 垫圈12 Washer 12 8 GB/T96.1
6 30801000334 固定座 Fixing seat 1
7 60100001678 油浴胶管 Hose 1
8 51204091214 螺栓M8×30 Bolt M8×30 8.8 4 GB/T5783

9 51420090121 垫圈8 Washer 8 4 GB/T96.1
10 51401090121 垫圈8 Washer 8 2 GB/T93
11 30801101061 固定支架 Fixing bracket 1
12 30601101236 进气管支撑块 Support block of air intake hose 1
13 60900002411 油浴钢管 Pipe 1
14 60900002412 连接胶管 Hose 1
15 60100001680 T型强力卡箍 T-super spring clip 3
16 30601000390 进气管固定管夹 Fixed clamp of air intake hose 1
17 60100001679 T型强力卡箍 T-super spring clip 1
18 60400000948 油浴式空气滤清器总成 Air filter assembly 1
18
变矩器系统 TORQUE CONVERTER SYSTEM
2 变矩器系统 TORQUE CONVERTER SYSTEM ((30802900070)
30802900070)
4
1 3
4
3
11
9 2
4
9 8
12
10
10
7
5
5
6
19
变矩器系统 TORQUE CONVERTER SYSTEM
2 变矩器系统 TORQUE CONVERTER SYSTEM ((30802900070)
30802900070)
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
2 17272012135 胶管总成 Hose assembly 1
3 51204101314 螺栓M10×35 Nut M10×35 8.8 20 GB/T5783
4 51401100107 垫圈10 Washer 10 22 GB/T93
6 30802000098 过渡钢管焊合 Pipe weldment 1
8 36301100001 铰接螺栓 Bolt 1
9 60980000285 密封垫圈 Seal washer 2
10 60911013717 线夹40 Wire clamp 40 2
11 51204101014 螺栓M10×20 Bolt M10×20 8.8 2 GB/T5783
12 51421100115 垫圈10 Washer 10 2 GB/T97.1
20
变速箱系统 TRANSMISSION SYSTEM
3 变速箱系统 TRANSMISSION SYSTEM (30803900066)
10
2
8 7 6
11 1
12
21
变速箱系统 TRANSMISSION SYSTEM
3 变速箱系统 TRANSMISSION SYSTEM (30803900066)

Original NO. /Remarks
1 51341001120 螺母M24 Nut M24 10 2 GB/T889.1
2 51421170115 垫圈24 Washer 24 4 GB/T97.1
3 30803100127 垫板 Backing plate 2
4 60400000675 减震器 Shock absorber 2
5 30803000053 变速箱安装支架焊合 Welding of the fixing bracket of gear-box 1
6 51204151718 螺栓M20×55 Bolt M20×55 10.9 4 GB/T5783

7 51401150107 垫圈20 Washer 20 4 GB/T93
8 51421150115 垫圈20 Washer 20 4 GB/T97.1
9 51203173214 螺栓M24×160 Bolt M24×160 2 GB/T5782
10 60201000342 变速箱总成 Gearbox assembly 1
11 30803000007 变速箱加油管焊合 Welding of gearbox filler pipe 1
12 30803100049 密封垫 Seal gasket 1
22
驱动桥系统 AXLE SYSTEM
4 驱动桥系统 AXLE SYSTEM(30804900125)
4
5
17
11
6 8
7
6
7
13 16
7
6 10 15
12
14
9 2
4
18
23
4 驱动桥系统 AXLE SYSTEM(30804900125)

Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60205000012 轮胎 Type 23.5-25 L-3 16PR TT 4 GB/T2980
2 51211194214 螺栓M30 × 2 × 110 Bolt M30 × 2 × 110 8.8 8 GB/T5785
3 51211194314 螺栓M30 × 2 × 145 Bolt M30 × 2 × 145 8 8 GB/T5785
4 51342001319 螺母M30 × 2 Nut M30 × 2 8 16 GB/T889.2
5 16480500210 前驱动桥总成 Front axle assembly 1 LG50F.04000A-1Ⅱ 171
6 51207111418 螺栓M12 × 1.5 × 40 Bolt M12 × 1.5 × 40 10.9 24 GB/T5786
7 51342000420 螺母M12 × 1.5 Nut M12 × 1.5 10 24 GB/T889.2
8 17404000036 后传动轴总成 Rear drive shaft assembly 1 25
9 16480505190 后驱动桥总成 Rear axle assembly 1 LG50F.04000A-2Ⅱ 171
10 51203131714 螺栓M16 × 55 Bolt M16 × 55 8.8 4 GB/T5782

11 61100000195 尼龙螺母M14×1.5×13 M14×1.5×13 10 8 GB/T889.2
12 51401130107 垫圈16 Washer16 4 GB/T93
13 17402000016 中间支承 Middle support 1 27
14 51421130115 垫圈 16 Washer 16 4 GB/T97.1
15 17403000002 中传动轴总成 Middle drive shaft assembly 1 29
16 17404000065 后传动轴总成 Rear drive shaft assembly 1 31
17 51207121518 螺栓M14 × 1.5 × 45 Rear axle assembly M14×1.5×45 10.9 8 GB/T5786

18 60205000248 轮辋总成 Wheel rim assembly 4
24
4.1 后传动轴总成 REAR DRIVE SHAFT ASSEMBLY (17404000036)
10
8
4
5
1 2
25

37456000041
5 37424000016 花键套管 Spline sleeve tube 1 LGC855BZ-024
26
4.2 中间支承 MIDDLE SUPPORT (17402000016)
13
11
12
8
5
4
10
7
3
6
2
27
4.2 中间支承 MIDDLE SUPPORT (17402000016)

5 51401090107 垫圈8 Washer 8 12 GB/T93
13 37490000005 凸缘 Flange 1 LGC50ZZ-111
28
4.3 中传动轴总成 MIDDLE DRIVE SHAFT ASSEMBLY (17403000002)
10
5
6
1 3
29
4.3 中传动轴总成 MIDDLE DRIVE SHAFT ASSEMBLY (17403000002)

5 67411000008 密封护套总成 Sealing sleeve assembly 1 CDMC858Z-011
30
2
3
31

1 37426000006 弹性挡圈 Circlip 8 LGC855ZH-026
2 67450000005 十字轴总成 Cross axle assembly Φ45×126 2 HWT-2273-00
3 37456000039 花键轴叉 Spline shaft yoke 1 LG853DGⅠ-056
4 37411000023 密封护套总成 Seal jacket assembly 1 LG853DGⅠ-011
5 37421000052 套管叉 Bushing fork 1 LG853DGⅠ-021
6 56201000101 油杯M6 Oil cup M6 1 JB/T7940.1
7 37465000009 套管叉堵盖 Cover of bushing fork 1 LGC855ZH-065
8 37423000054 凸缘叉 Flange yoke 2 LGC855ZH-023A
32
电液变速操纵系统 ELECTROHYDRAULIC SPEED CONTROL SYSTEM
5 电液变速操纵系统 ELECTROHYDRAULIC SPEED CONTROL SYSTEM (30805900013)
1
11
4
2 3 5
6
7
8 9
CONNECT WITH THE TRANSIMMION CONTROL VALVE
10
CONNECT WITH THE HARNESS OF REAR FRAME
33
电液变速操纵系统 ELECTROHYDRAULIC SPEED CONTROL SYSTEM
5 电液变速操纵系统 ELECTROHYDRAULIC SPEED CONTROL SYSTEM (30805900013)

1 60403010029 操纵手柄 Control handle 1
2 51204091114 螺栓M8 × 25 Bolt M8 × 25 8.8 4 GB/T5783
3 51401090107 垫圈8 Washer 8 4 GB/T93
4 51421090115 垫圈8 Washer 8 4 GB/T97.1
5 60403010032 控制器 Controller 1
6 30805100248 控制器安装板 Control fixing plate 1
7 51421070119 垫圈5 Washer 5 3 GB/T97.1
8 51401070107 垫圈5 Washer 5 3 GB/T93
9 51158170304 螺钉M5 × 10 Screw M5 × 10 4.8 3 GB/T818
10 60404010117 操纵系统线束 Control system harnwss 1
11 30805100168 手柄衬套 Handle bush 2
34
转向液压系统HYDRAULIC STEERING SYSTEM
6.1 转向缸管路装配总成 STEERING CYLINDER PIPELINE INSTALLMENT ASSEMBLY (30806900094)
2
3 28 27
10
9 4
A 5
7
8 26
7
6 11 A
25
12 25
15 13
16
14
17
18
21
19
20
24
22
23
35
转向液压系统 HYDRAULIC STEERING SYSTEM

NO./Remarks
1 51204111314 螺栓M12×35 Bolt M12×35 8.8 4 GB/T5783
2 51401110107 垫圈12 Washer 12 4 GB/T93
3 51421110115 垫圈12 Washer 12 4 GB/T97.1
6 51307001019 螺母M10 Nut M10 8 1 GB/T6170

7 51421100115 垫圈10 Washer 10 3 GB/T97.1
8 30806100322 管夹固定板 Fixing plate of pipe clamp 1
9 30807100959 管夹 Tube clip 1
10 51204102014 螺栓M10×70 Bolt M10×70 8.8 1 GB/T5783

11 51401100107 垫圈10 Washer 10 2 GB/T93
12 51204101114 螺栓M10×25 Bolt M10×25 8.8 2 GB/T5783
15 56145015501 O形圈65×5.3 O-ring 65×5.3 4 GB/T3452.1

16 30806100914 转向油缸连接密封座 Sealed seat of steering cylinder 4
17 56145013301 O形圈50×5.3 O-ring 50×5.3 4 GB/T3452.1

18 16608047530 油缸Φ100/Φ55 Cylinder Φ100/Φ55 1 193
36
28 27
26
A
25
25
21
19
20
24
22
23
37

19 56900002001 O形圈18.64×3.53 O-ring 18.64×3.53 2 AS568
21 51401090107 垫圈8 Washer 8 8 GB/T93
22 51204091714 螺栓M8×55 Bolt M8×55 8.8 8 GB/T5783
24 16608047520 油缸Φ100/Φ55 Cylinder Φ100/Φ55 1 197

38
6.2 优先阀管路装配总成 PRIORITY VALVE PIPELINE INSTALLMENT ASSEMBLY (30806900094)
Flow to the working pump together
Connect with the oil inlet of steering valve 3
5
4
Connect with the ls feedback 14
Of the steering valve
6
15 Connect with the output of steering pump
13
7
11
8 2
6 3 Connect with the oil return steel tube
4
12
10
9
39
6.2 优先阀管路装配总成 PRIORITY VALVE PIPELINE INSTALLMENT ASSEMBLY (30806900094)

2 51204101314 螺栓M10 × 35 Bolt M10 × 35 8.8 8 GB/T5783
3 51401100107 垫圈10 Washer 10 8 GB/T93
4 30807100834 压板 Press plate 2
6 56145008501 O形圈 O-ring 31.5×3.55 2 GB/T3452.1
11 51203102614 螺栓M10 × 100 Bolt M10 × 100 8.8 2 GB/T5782
12 60304000043 优先阀总成 Priority valve assembly 1
40
6.3 转向泵装配 STEERING PUMP PIPELINE INSTALLMENT ASSEMBLY (30806900094)
4 7
8
12
11
9
10
14
11
13 15
16
15
41
6.3 转向泵装配 STEERING PUMP PIPELINE INSTALLMENT ASSEMBLY (30806900094)

NO./Remarks
1 51203101814 螺栓M10×60 Bolt M10×60 8.8 4 GB/T5782
2 51401100107 垫圈10 Washer 10 4 GB/T93
3 30807100834 压板 Press plate 1
4 56145010001 O形圈37.5×3.55 O-ring 37.5×3.55 4 GB/T3452.1
5 30806000123 过渡法兰块 Transition flange block 1
6 51288111404 螺柱M12×40 Stud M12×40 8.8 4 GB/T898
7 60922010004 密封垫片 Seal gasket 1
8 60301000326 齿轮泵总成 Gear pump assembly 1
9 56145012201 O形圈46.2×3.55 O-ring 46.2×3.55 1 GB/T3452.1
10 51307001119 螺母M12 Nut M12 8 4 GB/T6170
11 51401110107 垫圈12 Washer 12 8 GB/T93
12 51421110115 垫圈12 Washer 12 4 GB/T97.1
13 51204111414 螺栓M12×40 Bolt M12×40 8.8 4 GB/T5783
15 56171001001 喉箍 Hoop 2 JB/T8870
16 37205004724 胶管 Hose 1
42
6.4 全液压转向机总成 STEERING GEAR ASSEMBLY (30806000224)
2
3
43
6.4 全液压转向机总成 STEERING GEAR ASSEMBLY (30806000224)

1 60405050003 方向盘总成 Steering wheel assembly 1
2 51204101214 螺栓M10×30 Bolt M10×30 8.8 4 GB/T5783

3 51401100107 垫圈10 Washer 10 4 GB/T93
4 30806101181 调整垫 Adjusting pad 1
5 60305000002 液压转向机总成 Hydraulic steering gear assembly 1
44
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM
7.1 工作泵管路装配总成 WORKING PUMP PIPELINE ASSEMBLY (30807900277)
1
2
3 17
6
7
5 8
10
9
13
11
12 8
15
14
16
45
7.1 工作泵管路装配总成 WORKING PUMP PIPELINE ASSEMBLY (30807900277)

1 51139221205 螺钉 M10 × 70 Screw M10 × 70 4 GB/T70.1
2 51401100107 垫圈 10 Washer 10 12 GB/T93
3 30807100554 合流法兰块 Interflow flange block 1
4 56900001001 O形圈 37.69 × 3.53 O-ring 37.69 × 3.53 1 AS568
5 60301000391 齿轮泵总成 Gear pump assembly 1
7 51421110115 垫圈 12 Washer 12 4 GB/T97.1
8 51401110107 垫圈 12 Washer 12 8 GB/T93
9 51307001119 螺母 M12 Nut M12 4 GB/T6170
10 56145015401 O形圈 51.5 × 3.55 O-ring 51.5 × 3.55 1 GB/T3452.1
11 30807000357 钢管焊合 Pipe weldment 1
12 56171001001 喉箍 d70(50~70) Hoop d70(50~70) 4 JB/T8870
13 60911010186 夹布输油橡胶管 Hose 1
14 51203112314 螺栓 M12 × 85 Bolt M12 × 85 4 GB/T5782
15 30807000358 钢管焊合 Pipe weldment 1
16 37205004957 夹布输油橡胶管 Hose 1
17 60922010004 密封垫片 Sealing gasket 1
46
7.2 多路阀管路装配总成 MULIIPE VALVE PIPELINE ASSEMBLY (30807900277)
5
6
1
7 connect with the outlet of the working pump
2
8
3 9
4 4 10
2
11
29 12
33 32
30 1
2 A 27
2 3
28
31
4 14
19
6
13
5
6
15 19
16 26
6 25
18 6
24
17
21
A
20 6 26
18
25
22
6 24
23
22
47

1 51204111414 螺栓 M12×40 Bolt M12×40 8.8 8 GB/T5783
2 51401110107 垫圈 12 Washer 12 11 GB/T93
3 17601001220 法兰夹 Flange clip 2
4 56900001101 O形圈 47.22×3.53 O-ring 47.22×3.53 3 AS568
5 51204101314 螺栓 M10×35 Bolt M10×35 8.8 8 GB/T5783
6 51401100107 垫圈 10 Washer 10 22 GB/T93
9 56900001001 O形圈 37.69×3.53 O-ring 37.69×3.53 8.8 1 AS568
10 51203112414 螺栓 M12×90 Bolt M12×90 4 GB/T5782
11 30807100729 法兰块 Flange block 1
14 60911013717 线夹 Wire clamp 1
15 56145013601 O形圈 58×3.55 O-ring 58×3.55 1 GB/T3452.1

17 60911011022 固定式卡箍 Fixing hoop 1
18 51421100115 垫圈 10 Washer 10 2 GB/T97.1
48
connect with the outlet of the working pump
29
33 32
30
A 27
28
31
19
19
26
25
24
21
A
20 26
25
22
23 24
22
49

NO./Remarks
19 51204101014 螺栓 M10×20 Bolt M10×20 8.8 1 GB/T5783

21 51203102014 螺栓 M10×70 Bolt M10×70 8.8 1 GB/T5782
22 30802100069 自制压板 Self-made press plate 2

23 60911010004 橡胶管夹 Pipe clamp 1
24 51204101214 螺栓 M10×30 Bolt M10×30 8.8 8 GB/T5783

26 56900000401 O形圈 32.92×3.53 O-ring 32.92×3.53 3 AS568
27 30807100623 固定板 Fixed board 1

28 51307001019 螺母 M10 Bolt M10 8 13 GB/T6170
29 60304000041 液控多路阀总成 Hydraulic controlled multi - way valve assembly 1

30 51421110115 垫圈 12 Washer 12 3 GB/T97.1
31 51307001119 螺母 M12 Nut M12 8 3 GB/T6170
32 51203113214 螺栓 M12×160 Bolt M12×160 8.8 1 GB/T5782
33 51203113114 螺栓 M12×180 Bolt M12×180 8.8 2 GB/T5782
50
7.3 动臂油缸管路装配总成 LIFT CYLINDER PIPELINE ASSEMBLY (30807900277)
1
B
2
13 14
A 2 9
33
3 9
30 9
8 4 3
2 12
6 30
5 3 3
3 7 12
9
11
4 10
19 20
1
30 18 21
17 2
9 22
A 3 1516 C
12 C
29 3
23 32
2 4
24 6
B 3 12 3 3
3 31 7
3 4
28 9
30
26 25
27
51

1 16608107160 油缸 Φ180/Φ100 Lift cylinder Φ180/Φ100 2 181
2 56900000401 O形圈 32.92×3.53 O-ring 32.92×3.53 4
3 51401100107 垫圈 10 Washer 10 74 GB/T93

4 51203102014 螺栓 M10×70 Bolt M10×70 8.8 16 GB/T5782
6 51421100115 垫圈 10 Washer 10 2
7 51204101214 螺栓 M10×30 Bolt M10×30 8.8 2 GB/T5783

9 30807100343 压板 Press plate 12
12 51204101314 螺栓 M10×35 Bolt M10×35 8,8 48 GB/T5783

15 51307000919 螺母 M8 Nut M8 8 2 GB/T6170

16 51401090107 垫圈 8 Washer 8 2 GB/T93
17 60922010042 橡胶垫 Rubber pad 4
18 30807100566 管夹 Tube clip 4
52
A 33
30
30
19 20
30 21
22
A C
C
29 23 32
24
B
31
28
30
26 25
27
53

NO./Remarks
19 51204091214 螺栓 M8×30 Bolt M8×30 8.8 2 GB/T5783
20 56145013701 O形圈 71×5.3 O-ring 71×5.3 4 GB/T3452.1
21 30807100341 动臂油缸连接密封座 Boom cylinder connecting seal seat 4
22 56145013901 O形圈 95×5.3 O-ring 95×5.3 4 GB/T3452.1
24 51307001019 螺母 M10 Nut M10 8 8 GB/T6170
25 30807000034 动臂钢管固定板 Boom steel pipe fixing plate 1
26 30893100009 管夹 Tube clip 4
27 51203101814 螺栓 M10×60 Bolt M10×60 8.8 8 GB/T5782
28 51204101014 螺栓 M10×20 Bolt M10×20 8.8 4 GB/T5783
29 30807000033 动臂钢管固定板焊合 Welding of the fixing plate of boom steel pipe 1
30 56900001001 O形圈 37.69×3.53 O-ring 37.69×3.53 12
33 30807000032 动臂缸支撑架 The support frame of boom cylinder 2
54
7.4 转斗油缸管路装配总成 BUCKET CYLINDER PIPRLINE ASSEMBLY (30807900277)
13 14
2
3
10
11 15
25
12 2 16
3
6
17
9
5 7 8 5
1 8 7 2
2 8 6
3 2
4
2
23
22 21
20
24 5
8 2
7
19
18
2
18
5
55

Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 51204101014 螺栓 M10×20 Bolt M10×20 8.8 2 GB/T5783
2 51401100107 垫圈 10 Washer 10 42 GB/T93
3 51421100115 垫圈10 Washer 10 14 GB/T97.1
4 30807000506 转斗油缸保护板组件总成 Guard shield of bucket cylinder assembly 1
5 51204101214 螺栓 M10×30 Bolt M10×30 8.8 24 GB/T5783
8 56900000401 O形圈 32.92×3.53 O-ring 32.92×3.53 3
9 16608112310 油缸 Φ200/Φ110 Tilt cylinder Φ200/Φ110 1 177
10 56145013901 O形圈 95×5.3 O-ring 95×5.3 6 GB/T3452.1

11 30807100361 转斗油缸连接密封座 Sealed seat of bucket cylinder 2
12 56145013801 O形圈 80×5.3 O-ring 80×5.3 2 GB/T3452.1
14 51307001019 螺母 M10 Nut M10 8 4 GB/T6170
15 30807100926 固定板 Fixing plate 2
16 51256002604 U型螺栓 33-Zn U-bolt 33-Zn 2 JB/ZQ4321
18 56900001001 O形圈 37.69×3.53 O-ring 37.69×3.53 2
56
25
23
22 21
20
24
19
57

19 30807100343 压板 Press plate 6
20 51204091214 螺栓 M8×30 Bolt M8×30 8.8 2 GB/T5783
21 51401090107 垫圈8 Washer 8 2 GB/T93
22 30807102018 管夹 Tube clip 1
23 51203102014 螺栓 M10×70 Bolt M10×70 8.8 21 GB/T5782
25 51204101114 螺栓 M10×25 Bolt M10×25 8.8 4 GB/T5783
58
7.5 先导操纵总成 PILOT CONTROL ASSEMBLY (30807000511)
1
2
A
3 4
8
7 10
9 10
8
8 A
6 5
8
9
11
8
B
16
B
18
12 19
20
13 19
13
17 14
21
17
13
14 15
59

NO./Remarks
Original NO.
1 51204101114 螺钉 M10 × 25 Bolt M10×25 8.8 6 GB/T5783
2 51401100107 垫圈 10 Washer 10 8 GB/T93
3 51421100115 垫圈 10 Washer 10 6 GB/T97.1
4 60304000194 单手柄先导操纵阀 Single-handle pilot control valve 1
12 60304000042 供油阀 Oil supply valve 1
13 51401090107 垫圈 8 Washer 8 5 GB/T93
14 51204091014 螺栓 M8 × 20 Bolt M8×20 8.8 5 GB/T5783
15 30807100624 供油阀安装支架 Mounting bracket of oil supply valve 1
18 51204091214 螺栓 M8×30 Bolt M8×30 8.8 2 GB/T5783
60
19
20
19
21
61

19 30807100566 管夹 Tube clip 4
20 60922010042 橡胶垫 Rubber pad 4
21 51307000919 螺母 M8 Nut M8 8 2 GB/T6170
62
7.6 动臂提升限位装置 BOOM LIFT LIMIT DEVICE ASSEMBLY (30807000546)
4
5
63
7.6 动臂提升限位装置 BOOM LIFT LIMIT DEVICE ASSEMBLY (30807000546)

1 51204090914 螺栓 M8×16 Bolt M8×16 8.8 2 GB/T5783
2 51401090107 垫圈 8 Washer 8 2 GB/T93
3 51421090115 垫圈 8 Washer 8 2 GB/T97.1
4 30807100970 接近开关保护罩 Protective cover of proximity switch 1
5 60400001289 接近开关 Proximity Switch 1
6 30807000547 固定板焊合 Fixing plate weldment 1
7 51204101014 螺栓 M10×20 Bolt M10×20 8.8 2 GB/T5783

8 51401100107 垫圈 10 Washer 10 2 GB/T93
64
7.7 铲斗自动放平装置 AUTOMATIC LEVELING DEVICE ASSEMBLY (30807000510)
65
7.7 铲斗自动放平装置 AUTOMATIC LEVELING DEVICE ASSEMBLY (30807000510)

1 51204090914 螺栓 M8×16 Bolt M8×16 8.8 2 GB/T5783
2 51401090107 垫圈 8 Washer 8 2 GB/T93
3 51421090115 垫圈 8 Washer 8 2 GB/T97.1
4 30807100970 接近开关保护罩 Protective cover of proximity switch 1
6 60400001289 接近开关 Proximity Switch 1
7 51401100107 垫圈 10 Washer 10 2 GB/T93
8 51204101414 螺栓 M10×40 Bolt M10×40 8.8 2 GB/T5783
66
脚制动系统 SERVICE BRAKE ASSEMBLY
8.1 制动阀管路装配总成 BRAKE VALVE PIPELINE INSTALLATION ASSEMBLY (30808900100)
2
8 3
7 4
5
6
67
8.1 制动阀管路装配总成 BRAKE VALVE PIPELINE INSTALLATION ASSEMBLY (30808900100)
1 60300000546 制动阀总成 Brake valve assembly 1
2 51204091114 螺栓M8×25 Bolt M8×25 8.8 4 GB/T5783
3 51421090115 垫圈8 Washer 8 4 GB/T97.1

68
8.2 前桥管路装配总成 FRONT AXLE PIPELINE INSTALLATION ASSEMBLY (30808900100)
1
2
3
4
6 5
10 8 7
2 5
8 7
9
1 11
2
13 3
12
8
7
6
5
8
7
5
69
8.2 前桥管路装配总成 FRONT AXLE PIPELINE INSTALLATION ASSEMBLY (30808900100)
1 51204090914 螺栓M8×16 Bolt M8×16 8.8 4 GB/T5783
2 51401090107 垫圈8 Washer 8 5 GB/T93
3 51421090115 垫圈8 Washer 8 4 GB/T97.1
4 30808100487 护板 Guard board 1
5 30808100054 垫圈 Washer 4
7 30808100012 垫圈 Washer 4
8 30893100632 管接头 Pipe joint 4
9 30893900026 钢管总成 Steel pipe assembly 1
10 51204091114 螺栓M8×25 Bolt M8×25 8.8 1 GB/T5783

11 30808100014 三通接头 Tee fitting 1
13 30808100055 护板 Guard board 1
70
8.3 后桥管路装配总成 REAR AXLE PIPELINE INSTALLATION ASSEMBLY (30808900100)
1
3 2
4
1
3
6 5 4
7
8
9
4
3
2
1
4
3
1
71
8.3 后桥管路装配总成 REAR AXLE PIPELINE INSTALLATION ASSEMBLY (30808900100)
1 30808100054 垫圈 Washer 4
3 30808100012 垫圈 Washer 4
4 30893100632 管接头 Pipe joint 4
6 30808100016 三通接头 Tee fitting 1
7 51204091114 螺栓M8×25 Bolt M8×25 8.8 1 GB/T5783
8 51401090107 垫圈8 Washer 8 1 GB/T93
72
8.4 卸荷阀管路装配总成 RELIEF VALVE PIPELINE INSTALLATION ASSEMBLY (30808900100)
10
6
7 2
9 1
2 3
1
7
8 6
5
73
8.4 卸荷阀管路装配总成 RELIEF VALVE PIPELINE INSTALLATION ASSEMBLY (30808900100)
2 56901000401 垫圈22 Washer 22 2 JB/T966
3 51203092514 螺栓M8×85 Bolt M8×85 8.8 2 GB/T5783
4 60304000049 卸荷阀总成 Relief valve assembly 1
5 51204091114 螺栓M8×25 Bolt M8×25 8.8 2 GB/T5783
6 51401090107 垫圈8 Washer 8 4 GB/T93
7 51421090115 垫圈8 Washer 8 4 GB/T97.1
9 30808100360 卸荷阀支架 Relief valve bracket 1
10 51307000919 螺母M8 Nut M8 8 2 GB/T6170
74
8.5 加力泵装配总成 BOOSTER PUMP INSTALLATION ASSEMBLY (30808900100)
4 4
5 5
6 6
1
32
3
8 7
4
5
6
8
3
3
2
9
4
5
6
10
11
75
8.5 加力泵装配总成 BOOSTER PUMP INSTALLATION ASSEMBLY (30808900100)
2 30808101089 联接螺栓 Connecting bolt 2
3 30808100054 垫圈 Washer 4
4 51204111214 螺栓M12×30 Bolt M12×30 8.8 6 GB/T5783
5 51401110107 垫圈12 Washer 12 6 GB/T93
6 51421110115 垫圈12 Washer 12 6 GB/T97.1
7 60208000030 加力泵组(90排量出口) Booster pump group （90 displacement outlet) 2

9 30808000105 后加力泵支架焊合 Welding of bracket of rear booster pump 1
10 30893900021 前加力泵出油管总成 Front booster pump oil outlet pipe assembly 1
11 60911010174 制动软管总成 Brake hose assembly 1
76
8.6 储气筒管路装配总成 AIR CYLINDER PIPELINE INSTALLATION ASSEMBLY (30808900100)
5
3
4
5
3
2
6
7
8
77
8.6 储气筒管路装配总成 AIR CYLINDER PIPELINE INSTALLATION ASSEMBLY (30808900100)
3 51204111314 螺栓M12×35 Bolt M12×35 8.8 4 GB/T5783
4 51421110115 垫圈12 Washer 12 4 GB/T97.1
5 51401110107 垫圈12 Washer 12 4 GB/T93

7 51401090107 垫圈8 Washer 8 2 GB/T93
8 51204091114 螺栓M8×25 Bolt M8×25 8.8 2 GB/T5783
78
8.7 储气筒装配总成 AIR CYLINDER INSTALLATION ASSEMBLY (30808900100)
9 10
79
8.7 储气筒装配总成 AIR CYLINDER INSTALLATION ASSEMBLY (30808900100)
1 30808000037 储气筒焊合 Air cylinder welding 1
2 60304000048 安全阀 Safety valve 1
4 60304100074 放水阀拉线 Backguy of discharge water valve 1
5 60304000431 放水阀 Water drain valve 1
6 30808100178 软轴支架 Flexible shaft support 1
7 60304000046 充气阀 Inflation valve 1
8 56901000401 垫圈22 Washer 22 1 JB/T966
80
手制动系统 EMERGENCY AND PARKING BRAKE SYSTEM
9 手制动系统 EMERGENCY AND PARKING BRAKE SYSTEM (30809900039)
1
10
2
7
11
8
9
4
81
手制动系统 EMERGENCY AND PARKING BRAKE SYSTEM
9 手制动系统 EMERGENCY AND PARKING BRAKE SYSTEM (30809900039)

Item Coding Part Description Specification Qty NO./Remarks
1 60900001445 手控制动阀总成 Manual control brake valve assembly 1
4 30809000059 制动气室固定支架 Fixing bracket of brake air chamber 1
6 60208000047 驻车制动气室总成 Air chamber assembly of parking brake 1
7 51421150115 垫圈20 Washer 20 2 GB/T97.1
8 51401150107 垫圈20 Washer 20 2 GB/T93
9 51204151818 螺栓M20×60 Bolt M20×60 10.9 2 GB/T5783
82
车架系统 FRAME SYSTEM
10 车架系统 FRAME SYSTEM (30810900364)
A 21 17
16
20 31 15
10 12
11
10 74
19 11 75
18 29 13 76
9 73
8 17
7 17 10
6 16 28 34 11
16 32
15 B
25 26 27 33
22 30 15 35
16 37 36
23
10 24 54
14 38
11
13 77
52 33
26
A 51 58
53 55
35 50 56
B 11
33
3 4 57
5 13
C
22 60
2 71 49
61 34 20 C
70 39
11 32 40
13 13 48
72 42
26 47
69 66 62
1 18 59
63 41
64 46
67 13
68 65
45
7
44 8
9
43
83
1 30810000893 前车架焊合 Front frame welding 1
2 30810001082 盖板总成 Cover plate assembly 1
3 51204101014 螺栓M10×20 Bolt M10×20 8.8 4 GB/T5783
4 51421100115 垫圈10 Washer 10 6 GB/T97.1
5 51401100107 垫圈10 Washer 10 6 GB/T93
6 30810000738 翻斗缸后销轴焊合 Welding of rear pin shaft of bucket cylinder 1
7 30811101305 套筒 Sleeve 3
8 51420150121 垫圈20 Washer 20 3 GB/T96.1
9 51204151414 螺栓M20×40 Bolt M20×40 8.8 3 GB/T5783
10 30893100787 通油螺栓 Oil Bolt 12
11 60980000179 垫圈10 Washer 10 28
12 30810000754 翻斗缸销轴注油管焊合 Welding of filler pipe of pin shaft of bucket cylinder 1
13 56201000301 油杯M10×1 Oil cup M10×1 11 JB/T7940.1
14 60911010971 注油管夹总成 Filler pipe clip assembly 2
15 51421090115 垫圈8 Washer 8 6 GB/T97.1
16 51401090107 垫圈8 Washer 8 6 GB/T93
17 51204091014 螺栓M8×20 Bolt M8×20 8.8 6 GB/T5783
18 52324001301 轴承32215 Bearing 32215 4 GB/T297
84
A 21
20 31
19
29
28 34 32
B
25 26 27 33
22 30 35
36
23
24
33
A
C
22
34 20 C
32
26
85
NO./Remarks
19 56161012401 密封圈FB75×100×12 Seal ring FB75×100×12 2 GB/T13871.1
20 30810100703 上轴承盖 Upper bearing cover 2
21 51307001119 螺母M12 Nut M12 8 16 GB/T6170
22 51401110107 垫圈12 Washer 12 32 GB/T93
23 51203112714 螺栓M12×110 Bolt M12×110 8.8 16 GB/T5782
24 51401130107 垫圈16 Washer 16 12 GB/T93
25 51204133314 螺栓M16×50 Bolt M16×50 8.8 4 GB/T5783
26 51421130115 垫圈16 Washer 16 4 GB/T97.1
27 30810000562 油箱固定座焊合 Welding of oil tank fixing seat 2
28 60903000037 铰接销 Articulated pin 2
29 30810100704 压板 Press plate 2
30 30810000705 副车架注油管二焊合 Welding of oil inlet pipe 2 of subframe 1
31 30810102361 蜂鸣器固定板 Buzzer fixing plate 1
32 60980000166 后车架橡胶护套 Rubber jacket of rear frame 4
33 51204153714 螺栓M20×35 Bolt M20×35 8.8 8 GB/T5783
34 30810000704 副车架注油管一焊合 Welding of oil inlet pipe 1 of subframe 1
35 51401150107 垫圈20 Washer 20 4 GB/T93
36 51421150115 垫圈20 Washer 20 2 GB/T97.1
86
车架系统 FRAME SY STEM
37
54
38
52
A 51
53
50
B
49
C
39
40
48 42
47
41
46
45
44
43
87
37 30810000449 摆动架销焊合 Welding of swing span pin 2
38 30810001178 后车架焊合 Rear frame welding 1
39 30810101358 摆动架调整垫 Swing span adjusting shim 1
40 30810101445 铜垫 Copper gasket 2
41 30863900215 摆动架焊合 Welding of swing span 1
42 60905000048 副车架销轴套 Auxiliary frame pin shaft sleeve 2
43 30810100702 下轴承盖 Lower bearing cover 2
44 30810100984 下轴套 Lower shaft sleeve 1
45 60980000191 调整垫圈 Adjusting washer 1
46 60980000184 调整垫 Adjusting pad 2
47 56161006501 密封圈FB85×110×12 Seal ring FB85×110×12 2 GB/T13871.1
48 30810100983 上轴套 Upper shaft sleeve 1
49 51204111214 螺栓M12×30 Bolt M12×30 8.8 12 GB/T5783
50 30810101356 转向缸后垫套 Rear sleeve for steering cylinder 2
51 30890900237 后转向销轴焊合 Rear steering pin shaft welding 2
52 51204132514 螺栓M16×35 Bolt M16×35 8.8 4 GB/T5783
53 30810100705 端盖 End cover 1
54 30890000009 动臂上销轴焊合 Welding of boom upper pin shaft 2
88
A 58
55
B 56
57
C
60
71 C
61
70
72
69 66 62
59
63
67 64
68 65
89
NO./Remarks
55 30810000816 动臂上销轴注油管焊合(左) Welding of filler pipe of pin shaft of boom(left) 1
56 30810000817 动臂上销轴注油管焊合(右) Welding of filler pipe of pin shaft of boom(right) 1
57 30810102330 油嘴螺栓 Flow nipple bolt 2
59 30890000011 动臂缸后销轴焊合 Welding of boom cylinder rear pin shaft 2
60 30810100797 下端盖 Lower end cover 1
61 56202000301 油杯45°M10×1 Oil cup 45°M10×1 2 JB/T7940.2
62 30888100154 销轴 Pin shaft 1
63 51453270107 挡圈30 Circlip 30 1 GB/T894.1
64 30861000156 固定杆焊合 Fixing rod welding 1
65 51536000101 双层复式弹簧开口销4×44 Double layer compound spring cotter pin 4×44 1 DIN11024
66 30890900232 销轴焊合 Pin shaft welding 1
67 30810000720 左前转向销注油管焊合 Welding of the filler pipe of left front steering pin 1
68 30810000719 右前转向销注油管焊合 Welding of the filler pipe of right front steering pin 1
69 30890900239 前转向销轴焊合 Front steering pin shaft welding 2
70 51421110115 垫圈12 Washer 12 4 GB/T97.1
71 51204111514 螺栓M12×45 Bolt M12×45 8.8 4 GB/T5783
72 30807100953 多路阀固定板 Fixing plate of multiple unit valve 1
90
74
75
76
73
77
91
73 30810100600 电源总开关固定板 Fixing palte of the main power switch 1
74 51204081014 螺栓M6×20 Bolt M6×20 2 GB/T5783
75 51420080121 垫圈6 Washer 6 2 GB/T96.1
76 51401080107 垫圈6 Washer 6 2 GB/T93
77 30810102412 洗涤器安装板 Syringe mounting plate 1
92
工作装置系统 IMPLEMENT SYSTEM
11 工作装置系统 IMPLEMENT SYSTEM (30811900253)
19
18
17 8
9
4
14
20
16 7
13
15
8
9
4
8 4
9
5 14
6
1 10
9
3
8
1
12
5 7
7
2 11
3
9
5 8
6
7
93

1 30811101421 拉杆轴套 Tie rod shaft sleeve 2
2 30811001362 动臂焊合 Boom welding 1 配两联阀用Used with 2-ways valve
30811001363 动臂焊合 Boom welding 1 配三联阀用Used with 3-ways valve
3 30811100292 动臂下轴套 Boom lower shaft sleeve 4
4 30890000012 铲斗上销轴焊合 Welding of bucket upper pin shaft 3
5 60980000185 O型密封圈 O-sealing ring 8 GB/T13871.1
6 30890000013 铲斗下销轴焊合 Bucket lower pin weldment 2

7 56201000301 油杯M10×1 Oil cup M10×1 8 JB/T7940.1
8 51204151414 螺栓M20×40 Bolt M20×40 8.8 7 GB/T5783
9 51420150121 垫圈20 Washer 20 7

10 30872900000 拉杆焊合 Pull rod weldment 1
11 30811101305 套筒 Sleeve 7
12 30890000015 动臂缸上销轴焊合 Welding of boom upper pin shaft 2
13 60916010029 摇臂中轴套 Rocker arm middle shaft sleeve 2
14 30811100208 动臂上轴套 Boom upper shaft sleeve 2
15 30874900000 摇臂焊合 Rocker arm welding 1
16 56176009601 密封圈B120×150×12 Sealing ring B120×150×12 2 GB/T13871.1
17 30811101307 套筒 Sleeve 1
94
19
18
20
95

18 51420170121 垫圈24 Washer 24 1 GB/T96.1
19 51204171514 螺栓M24×40 Bolt M24×40 8.8 1 GB/T5783
20 30890000014 摇臂中销轴焊合 Welding of rocker arm middle pin shaft 1
96
11.1 铲斗总成 BUCKET ASSEMBLY(30871900077)
2
3
3
5
6
6
5
7 3
9 10
8
3
11 2
97
11.1 铲斗总成 BUCKET ASSEMBLY(30871900077)

1 30871000769 铲斗焊合 Bucket Welding 1
2 51204172014 螺栓M24×70 Bolt M24×70 8.8 8 GB/T5783
3 51421170115 垫圈24 Washer 24 8 GB/T97.1
4 30871101565 右侧切削刃 Right cutting lip 1
5 51401170107 垫圈24 Washer 24 8 GB/T93
6 51307001719 螺母M24 Nut M24 8 8 GB/T6170
7 30871101722 销 Pin 9
8 30871101724 齿套 Tooth sleeve 8630 9
9 30871100193 齿座 Tooth holder 8630 9
10 30871101723 挡圈 Circlip 9
11 30871101554 左侧切削刃 Left cutting lip 1
98
驾驶室系统 CAB SYSTEM
12 驾驶室系统 CAB SYSTEM(30812900358)
8
9 2
1 29
7
A
A 3
4
39 5
40 6
10
11
38
13 36
15 14 37
35
16 33
34 5
4
30
12 31
32
17 26
18 28
22
19
19 27
20
21 23
24
25
99

1 30812000912 驾驶室焊合 Cab welding 1
2 60900001621 右后玻璃 Right rear glass 1
3 30812000861 碰锁安装架焊合 Spring lock bracket welding 1
4 51204091214 螺栓M8×30 Bolt M8×30 8.8 4 GB/T5783
5 51401090107 垫圈8 Washer 8 4 GB/T93
6 51420090121 垫圈8 Washer 8 2 GB/T96.1
7 30812101127 线束保护套 Harness protective sleeve 5

8 30812102011 右门玻璃 Right door glass 1
9 30881000601 右门拉窗 Sliding window of right door 1 选装Optional
10 30812102274 蒸发器罩壳 Evaporator housing 1
12 30812000885 新外观驾驶室门锁总成 Door lock assembly 1
14 60900001613 右门胶条总成 Right door strip assembly 1
15 60900001617 右前玻璃 Right front glass 1
16 60900001619 前玻璃 Front windscreen 1
17 60900001620 左前玻璃 Left front glass 1
18 30812000627 底座焊合 Pedestal welding 1
100
29
A
A
39
40
38
36
37
35
33
34
30
31
32
26
28
22
19
19 27
20
21 23
24
25
101

19 51420170121 垫圈24 Washer 24 10 GB/T96.1
20 51401170107 垫圈24 Washer 24 6 GB/T93
21 51204171814 螺栓M24×60 Bolt M24×60 8.8 6 GB/T5783
22 51210173014 螺栓M24×2×140 Bolt M24×2×140 8.8 4 GB/T5785
23 60900001615 减震器总成 Shock absorber assembly 4
25 51341001819 螺母M24×2 Bolt M24×2 8 4 GB/T889.1
26 30812102055 防护扣 Guard buckle 2
27 30881000610 航空座椅 Aero seat 1
28 30812102109 左门下玻璃 Left door glass 1
29 51142260208 螺钉M20 Screw M20 4 GB/T825 A
30 30812102012 左门玻璃 Left door glass 1
31 30881000600 左门拉窗 Sliding window of left door 1 选装 Optional
32 60900001606 左门胶条总成 Left door strip assembly 1
33 51421090115 垫圈8 Washer 8 2 GB/T97.1
34 60917010022 倒车镜 Reverse mirror 2
35 30812000623 左碰锁总成 Left spring lock assembly 1
36 60980000168 安全锤 Hammer 1
102
A
A
39
40
38
37
103

37 60900001616 左后玻璃 Left rear glass 1
38 30881101706 衣帽勾 Hat-and-coat hook 1
39 30812102010 后玻璃 Rear window glass 1
40 60900001622 后玻璃 Rear window glass 1 Optional with electric heating rear window
104
32
33
2 1
6
7
8 31
40
3 41
4 38 30
5 39
9
10 36
37
34
11 35
16
12
13 17
14 26
15 27
18 29
28
20 23
22 24 25
21
19
105

1 30812000608 中面板焊合 Middle surface welding 1
2 30812000613 控制器座 Controller seat 1
3 51777000101 碟形螺钉 Butterfly bolt 2
4 51401080107 垫圈6 Washer 6 4 GB/T93
5 51420080121 垫圈6 Washer 6 4 GB/T96.1
6 51204091014 螺栓M8×20 Bolt M8×20 8.8 40 GB/T5783
7 51401090107 垫圈8 Washer 8 42 GB/T93
8 51420090121 垫圈8 Washer 8 14 GB/T96.1
9 30881000612 先导操纵箱 Pilot control housing 1 Use for single-lever control
10 30881000607 先导操纵箱 Pilot control housing 1 Use for dual-lever control
11 30881000365 遮阳帘 Shade 1
12 30812102020 玻璃压板 Glass press plate 8
13 51158170304 螺钉M5×10 Screw M5×10 4.8 16 GB/T818
14 51421070115 垫圈5 Washer 5 16 GB/T97.1
15 51401070107 垫圈5 Washer 5 16 GB/T93
16 60900001625 内视镜总成 Inner mirror assembly 1
17 30881101819 纸垫 Paper gasket 1
18 30812000630 地垫 Ground pad 1
106
32
33
31
30
36
34
35
26
27
29
28
20 23
22 24 25
21
19
107

19 30881101707 密封垫 Seal gasket 1
20 30881000614 驾驶室处吸音海绵总成 Cab sound absorption spronge assembly 1
21 60900001602 底座密封盖 sealed cover of base 4
22 30812102051 左活动面板 Left movable faceplate 1
23 60900001600 空调管道组件 A/C air duct assembly 1
24 60900001596 前围板 Front boarding 1
25 60900001597 左前围板 Left front boarding 1
26 60900001607 左门饰板 Left door trim 1
27 60900001608 左门上盖板 Left door upper cover 1
28 60900001609 左门锁盖板 Cover of left door lock 1
29 60900001604 左后围板 Left rear boarding 1
30 60900001603 后围板 Rear boarding 1 Optional with air conditioner
31 60900001624 扣钉总成 Clamp assembly 36
32 60900001623 内顶饰 Inner ceiling decoration 1
33 30881101705 内顶饰 Inner ceiling decoration 1 Optional with MP3 player
34 60900001598 右前围板 Right front boarding 1
35 60900001599 出风口盖板 Air outlet cover 1
36 60900001605 右后围板 Right rear boarding 1
108
40
41
38
39
37
109

NO./Remarks
Original NO.
37 30881101708 右后围板 Right rear boarding 1 配空调用Optional with air condition
38 51166450211 自攻螺钉ST 4.8×13 Tapping screw ST 4.8×13 45 GB/T845
39 51166450411 自攻螺钉ST4.8×19 Tapping screw ST4.8×19 8 GB/T845
40 60900001611 右门饰板 Right door trim 1

41 60900001612 右门上盖板 Right door upper cover 1
110
覆盖件系统 OUT PANEL SYSTEM
13 覆盖件系统 OUT PANEL SYSTEM (30813900386)
10
12
15
8
9
7
6 13
5
1
11
14
111
13 覆盖件系统 OUT PANEL SYSTEM (30813900386)

Item Code Part Description Specification NO./Remarks
Qty Original NO./Remarks
1 30884000830 前左挡泥板总成 Front left mudguard assembly 1
2 30884000831 前右挡泥板总成 Right front mudguard assembly 1
3 30813000535 组合灯左支架焊合 Welding of combination lamp left support 1
4 30813000536 组合灯右支架焊合 Welding of combination lamp right support 1
5 51204111214 螺栓M12×30 Bolt M12×30 8.8 4 GB/T5783
6 51401110107 垫圈12 Washer 12 4 GB/T93
7 51421110115 垫圈12 Washer 12 4 GB/T97.1
8 30816000000 左随机三角铁 Left attached angle iron 1

9 30816000001 右随机三角铁 Right attached angle iron 1
10 30885900024 后右挡泥板总成 Right rear mudguard assembly 1
11 30885900029 后左挡泥板总成 Left rear mudguard assembly 1
12 30888900017 燃油箱总成 Fuel tank assembly 1 113
13 30889900027 液压油箱总成 Hydraulic oil tank assembly 1 117
14 30887900063 平衡重总成 Counter weight assembly 1 121
15 30886900121 机罩总成 Engine hood assembly 1 125
112
13.1 燃油箱总成 FUEL TANK ASSEMBLY (30888900017)
23 21
20 22 20
19
19
18
24 17
25
26
27
16
A
28
A 15
12
10
13
9 14
29
30
8 9
10
11
7
6
4
3
1 2
113

NO./Remarks
51204101114
114
23 21
20 22 20
19
19
24
25
26
27
A
28
29
30
115

NO./Remarks
51401090107
116
13.2 液压油箱总成 HYDRAULIC TANK ASSEMBLY (30889900027)
1
11 2
3
12
13
14
15
16
17
10
18
22
23 A
A 24 9
8
7
19
9 25
23
8 24
20 26 6
17
21 5
27
29 4
3
2
1
28 14
13
12
117

NO./Remarks
51401090107
118
22
23 A
A 24
19
25
23
24
20 26
21 27
29
28
119

NO./Remarks
120
13.3 平衡重总成 COUNTER WEIGHT ASSEMBLY (30887900063)
23
25
12 7
13
16 14
15 21
22
24
1 8
3
9
11 10
15 2 4
19
20
17 18
121

Item Code Part Description NO./Remarks
Specification Qty Original NO./Remarks
1 51307000919 螺母M8 Nut M8 8 2 GB/T6170
2 30887100042 电瓶拉丝 Battery drawing 2
3 51420090121 垫圈8 Washer 8 2 GB/T96.1
4 30887000573 平衡重焊合 Counter weight welding 1
5 51309002519 螺母M36×2 Nut M36×2 8 8 GB/T6171
6 30887100156 平衡重螺栓 Counterweight bolt 4
7 30887100709 垫圈 Washer 20
8 51204111214 螺栓M12×30 Bolt M12×30 8.8 8 GB/T5783
9 51421110115 垫圈12 Washer 12 8 GB/T97.1
10 51401110107 垫圈12 Washer 12 8 GB/T93
11 60919010041 平衡重胶条 Counterweight rubber strip 2
12 30887000345 电瓶盖锁 Battery cover lock 2
13 51204091014 螺栓M8×20 Bolt M8×20 8.8 8 GB/T5783

14 51421090115 垫圈8 Washer 8 8 GB/T97.1
15 51401090107 垫圈8 Washer 8 10 GB/T93
16 30887100429 橡胶套 Rubber sleeve 2
17 30887000456 牵引销 Kingpin 1
18 51536000101 双层复式弹簧开口销4×44 Double layer compound spring cotter pin 4×44 1
122
23
25
21
24 22
19
20
123

19 30887100936 角铁总成 Angle iron assembly 1
20 60922010024 电瓶胶垫 Battery rubber pad 4
21 51204171814 螺栓M24×60 Bolt M24×60 9 2 GB/T5783
22 51420170121 垫圈24 Washer 24 2 GB/T96.1
23 30887000388 电瓶箱左盖总成 Left cover assembly of battery box 2
24 30887101312 左扶手焊合 Left armrest welding 1
25 30887101228 右扶手焊合 Right armrest welding 1
124
13.4 机罩总成 ENGINE HOOD ASSEMBLY (30886900121)

2
3
4 2
3
4
1 5 A
7 34
35
8
36
9
37
38
33 10
11
7 41
31 42
32 4
24
17 37 24 23
26
30
40
29
12
27
28 24 13
14
23 16 39
15
22 43
44 18
6 45 20
46
2
25 3 47 19
21 4
125
1 30886001031 前罩上盖焊合 Upper cover welding of front hood 1
2 51204091114 螺栓M8×25 Bolt M8×25 8.8 28 GB/T5783
3 51401090107 垫圈 Washer 8 30 GB/T93
4 51420090121 垫圈 Washer 8 30 GB/T96.1
5 30886000777 合页总成 Hinge assembly 4
6 30886102870 减轻板上缓冲垫 Buffer shim 4
7 51307000919 螺母M8 Nut M8 8 10 GB/T6170
8 30886000802 机罩门架焊合 Welding of engine hood door frame 1
9 30886000961 上罩焊合 Upper cover welding 1
10 30886000962 后罩焊合 Rear hood welding 1
11 30886000818 机罩吸音海绵总成 Sound-absorbing sponge assembly for engine hood 1
12 51204111214 螺栓M12×30 Bolt M12×30 8.8 12 GB/T5783

13 51401110107 垫圈12 Washer 12 12 12 GB/T93
14 51420110119 垫圈12 Washer 12 12 8 GB/T96.1
15 51512081401 开口销3.2×32 Cotter pin 3.2×32 1
16 30886102777 支撑杆 Brace strut 1
17 51307001119 螺母M12 Nut M12 8 8 GB/T6170

18 30886000862 后盖板焊合 Rear cover plate welding 1
126
A
34
35
36
33
31
32
24
26 24 23
30
29
27
28 24
23
22
20
25 19
21
127
19 30886000988 机罩后门锁总成 Door lock assembly 1
20 51341000719 螺母M12 Nut M12 8 1 GB/T889.1
21 30886102425 锁挡铁锁板 Plate of iron block of lock 2
22 30886000901 固定杆焊合 Fixing rod welding 2
23 30886000790 减震垫 Shock pad 6
24 51307001019 螺母M10 Nut M10 8 8 GB/T6170
25 30886102871 减轻板下缓冲垫 Buffer shim 4
26 30886102693 机罩门支撑杆 Brace strut of hood door 2
27 30886000786 右下侧板焊合 Welding of the lower right side plate 1
28 30886000787 左下侧板焊合 Welding of the lower left side plate 1
29 60701010145 机罩门锁总成 Hood lock assembly 2
30 51569000801 抽芯铆钉5×12 Rivet 5×12 8 GB/T12618.1
31 30886000797 左机罩门焊合 Welding of the frame of left hood door 1
32 30886000798 右机罩门焊合 Welding of the frame of right hood door 1
33 30886000887 前罩焊合 Front hood welding 1
34 30886102879 缓冲垫二 Bumper shim 4
35 30886102876 缓冲槽钢二 Bumper steel channel 2
36 51420100121 垫圈10 Washer 10 4 GB/T96.1
128
37
38
41
42
37
40
39
43
44
45
46
47
129
37 51401100107 垫圈10 Washer 10 6 GB/T93
38 51204101014 螺栓M10×20 Bolt M10×20 8.8 4 GB/T5783
39 51421110115 垫圈12 Washer 12 4 GB/T97.1
40 51421100115 垫圈10 Washer 10 2 GB/T97.1
41 30886102930 加水口盖板 Cover plate 1
42 51354001804 螺母M8 Nut M8 1 GB/T62.1
43 30886102569 橡胶尖块 Rubber block 4
44 30886000846 左后罩门焊合 Rear hood door welding (left) 1
45 30886000847 右后罩门焊合 Rear hood door welding (right) 1
46 30886000848 后罩侧门锁 Rear hood door lock 2
47 51204080814 螺栓M6×12 Bolt M6×12 8 GB/T5783
130
电气系统 ELECTRICAL SYSTEM
14 电气系统 ELECTRICAL SYSTEM (30815000277)
2
5
7
4 8 6
131
14 电气系统 ELECTRICAL SYSTEM (30815000277)

1 驾驶室电气布置 Cabin electrical arrangement 1 133
2 前车架电气布置 Front frame electrical arrangement 1 155
3 车架电气布置 Electrical layout of frame 1 157
4 制动阀电气布置 Brake valve electrical arrangement 1 161
5 油箱电气布置 Oil tank electrical arrangement 1 163

6 变速箱电气布置 Transmisson electrical arrangement 1 165
7 平衡重电气布置 Counter weight electrical arrangement 1 167
8 洗涤器电气布置 Electrical wiring of scrubber 1 169
132
14.1 驾驶室电气布置 CABIN ELECTRICAL ARRANGEMENT (30815900277)
27
26
28
30
24
25
13
1 22
23
29
20 21
19
2
3 5
4 18
17
6
16
7
15
3
8
12
9
13
10 14
11
133

1 60404011580 拖方大灯 Head lights 4
2 51204090914 螺栓M8×16 Bolt M8×16 8.8 6 GB/T5783
3 51421090115 垫圈8 Washer 8 8 GB/T97.1
4 51401090107 垫圈8 Washer 8 8 GB/T93
5 60400000751 后窗加热开关 Rear window heater switch 1 选装 Optional
6 60400000628 空调总成 A/C assembly 1 137

7 60400000569 前雨刮器总成 Front windscreen wiper assembly 1 147
8 51204091114 螺栓M8×25 Bolt M8×25 8.8 2 GB/T5783
9 51421110115 垫圈12 Washer 12 4 GB/T97.1
10 51401110107 垫圈12 Washer 12 4 GB/T93
11 51204111214 螺栓M12×30 Bolt M12×30 8.8 4 GB/T5783
12 51420080121 垫圈6 Washer 6 4 GB/T96.1
13 51401080107 垫圈6 Washer 6 7 GB/T93
14 51204080814 螺栓M6×12 Bolt M6×12 8.8 4 GB/T5783
15 60400000643 独立仪表台总成 Stand-alone IP assembly 1 149
16 60403010079 中央控制盒 Central control box 1 151

17 60405030122 继电器 Relay 2
18 60400000703 操作台线束 Control console harness 1
134
27
26
28
30
24
25
22
23
29
20 21
19
135

19 60400000706 翘板开关组 Panel switch combination 1
20 60400000734 预热开关 Preheat switch 1 选装 Optional
21 60400000670 12V充电座 12V charging rack 1
22 60402050240 吸顶灯 Ceiling lamp 1
23 60401050021 电风扇 Electric fan 1
24 51158190704 螺钉M6×25 Screw M6×25 4.8 3 GB/T818
25 51421080115 垫圈6 Washer 6 3 GB/T97.1
26 60400000727 MP3播放器 MP3 Player 1

27 60400000701 驾驶室线束 Cab harness 1
28 60400000553 警示灯 Warning lamp 1
29 60400000572 后雨刮器总成 Rear windscreen wiper assembly 1 153
30 60400000752 后窗加热连接线 Rear window heater cable 1 选装 Optional
136
电气系统ELECTRIAL SYSTEM
14.1.1 空调总成 AIR CONDITION ASSEMBLY(60400000628)
7
11
8
9
12
2
1
10
137
14.1.1 空调总成 AIR CONDITION ASSEMBLY(60400000628)
1 60900003002 蒸发器总成 Evaporator assembly 1 050109002 139
2 60100002686 蒸发器固定板 Evaporator fixed plate 1 041509003

3 60100002687 密封板 Sealing plate 1 041009003
4 60100002618 控制面板 Control panel 1 012400017
5 60100002345 冷凝器 Condenser 1 050200013 145
6 60100002597 压缩机 Compressor 1 01010018 / 5H14 24V单B槽
7 60100002638 KC管 KC tube 1 050609011
8 60100002653 FE管 FE tube 1 050609009
9 60100002662 EK管 EK tube 1 050609010
10 60100002665 暖风水管 Heater water pipe Φ16 × 7 m 1 020502002
11 60100002629 管扣 Pipe fastener 12-27 4 020600033
12 60100002632 水阀 Water valve NTP3/8 2 010803005
138
14.1.1.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)

35
36
13 37
20
5 B
25
12
9 11 23
14 22
10
15
19
16
17
18 A
8
29 24
31
32
33 26
27
28
7
A
6
3 21
2
28
1
B 4 34
30
139

NO./Remarks
Original NO.
1 60100002677 蒸发箱体 Evaporation box 1 040709002
2 60100002688 温控夹子 Temperature control clip 1 041700017
3 60900003025 温控探头 Temperature control probe 1
4 60100002614 风门轴座 Throttle shaft seat 1 041900016

5 60100002615 风门 Wind door 1 041909001
6 60100002617 棉纸滤网 Filter paper 125.5 × 75 × 17 1 021001007
7 60100002611 执行器 Actuator 24V 1 012400019 / ZXQ-24-10
8 60100002612 鼓风机 Blower ZHF283502L 1 011900016
9 60900003027 鼓风机线束 Blower wire harness 1
10 60100002681 风机座 Fan base 1 041509002
11 60100002609 连接管 Connecting pipe 1 0205030004
12 60100002672 盖板 Cover plate 1 041009002
13 60900003013 继电器总成 Relay assembly 1
14 60900003015 密封圈 O-ring seal Φ8.1 × 1.8 1 021300006
15 60900003016 密封圈 O-ring seal Φ14 × 1.8 1 021300005
16 60100002624 膨胀阀 Expansion valve H型 1 010801007
17 60900003017 密封圈 O-ring seal Φ11.2 × 1.8 2 021300004
18 60100002605 蒸发器芯体 Evaporator core 1 80200500-0
140

35 36
20
B
25
23
22
19
A
24
29
31
32
33 26
27
28
A
21
28
B 34
30
141

19 60100002623 暖风水箱 Amolile radiator 1 80401700-0
20 60900003024 护套 Sheath Φ12 1 020910005
21 60100002689 连接管固定板 Connecting pipe fixing plate 1 041709001
22 60100002616 风门轴 Throttle shaft 1 100100502
23 60900003021 滤水网 Water strainer 316 × 200 1
24 60100002690 挡水板 Dash plate 1 041009000

25 60100002691 水箱封板 Wanter tank seal plate 1 041009005
26 51204080914 外六角螺栓 Hexagon bolts M6 × 16 1
27 51421080115 平垫 Plane pad M6 1
28 60900003042 外六角螺栓 Hexagon bolts M6 × 12 three-piece 3
29 60900003035 圆头十字螺栓 Round cross bolt M4 × 12 three-piece 7
30 60900003043 圆头十字螺栓 Round cross bolt M4 × 16 three-piece 2
31 60900003033 圆头十字螺栓 Round cross bolt M4 × 25 3
32 51421060115 平垫 Plane pad M4 3
33 51401060107 弹垫 Spring pad M4 3
34 60900003037 自攻螺丝 Self tapping screw M4 × 12 1
35 60900003030 内六角螺栓 Inside hexagonal bolt M6 × 12 2
36 60900003032 大头圆十字螺栓 Round cross bolt M4 × 12 11
142
37
143

NO./Remarks
37 60900003036 加大平垫 Larger pad M4 11
144
14.1.1.2 冷凝器总成 CONDENSER ASSEMBLY (60100002345)
7
9
10
11
1
6
7 4
9
145
14.1.1.2 冷凝器总成 CONDENSER ASSEMBLY (60100002345)

NO./Remarks
Original NO.
1 60100002693 冷凝器支架 Condenser support 1 040902014
2 60100002602 冷凝器芯体 Condenser core 1 81200900-1B
3 60100002598 冷凝风机 Cooling fan 1 011100010
4 60100002633 干燥瓶 Drying bottle 1 010400010
5 60900003026 压力开关 Pressure switch 1 011300006
6 60100002644 CF管 CF tube 1 050600085
7 51204081014 外六角螺栓 Hexagon bolts M6 × 20 5
8 60900003042 外六角螺栓 Hexagon bolts M6 × 12 three-piece 4
9 51421080115 平垫 Washer M6 5
10 51401080107 弹垫 Washer M6 4
11 60900003031 螺母 Nut M6 4
146
电气系统 ELECTRIAL SYSTEM
14.1.2 前雨刮器总成 FRONT WIPER ASSEMBLY (60400000569)
147
14.1.2 前雨刮器总成 FRONT WIPER ASSEMBLY (60400000569)

1 60400000570 刮水电机 Wiper motor ZD2530-49 1 LG855DS.15.32.02
2 60400000658 雨刮 Wiper 550 × 750 1 LG855DS.15.32.01
148
14.1.3 独立仪表台总成 STAND-ALONE IP ASSEMBLY ((60400000643)

60400000643)
1
15
2
14
12 13
11
3
10
7
149
14.1.3 独立仪表台总成 STAND-ALONE IP ASSEMBLY ((60400000643)

60400000643)
NO./Remarks
1 60400000448 组合仪表 Instrument assembly 1 CDM856DIII.15.19
2 60400000612 仪表框 Instrument frame 1 LG855DS.15.60.15
3 60405020346 组合开关JK369K Combination switchJK369K 1 CDM835E.I.15.42
4 60405020343 电锁开关JK4004 Electric lock switchJK4004 1 CDM835E.I.15.14
5 60400000619 右上壳 Right lower cover 1 LG855DS.15.60.17
6 60400000616 后壳 Rear cover 1 LG855DS.15.60.20
7 60400000614 右下壳 Right upper cover 1 LG855DS.15.60.19
8 60400000644 线束总成 Harness assembly 1 CDM856DIII.15S.60.01
9 60400000613 内支架总成 Inner support assembly 1 LG855DS.15.60.22
10 60400000615 左下壳 Left Lower cover 1 LG855DS.15.60.18
11 60404011588 外接电源24V 120W External power supply 24V 120W 1 LG855BII.15.33
12 60400000608 翘板开关 Panel switch 1 LG855DS.15.60.11
13 60400001219 拨动开关手柄 Handle of toggle switch 1
14 60403010029 电控手柄 Electric handle 1 CDM858A.05.01
15 60400000617 左上壳 Left upper cover 1 LG855DS.15.60.16
150
14.1.4 中央控制盒 CENTRAL CONTROL BOX (60403010079)
7 8
6
10
9
1
2
3
4
5
13
12
11
14
151
14.1.4 中央控制盒 CENTRAL CONTROL BOX (60403010079)

1 60900002951 保险丝 Fuse 1A 1
2 60900002952 保险丝 Fuse 5A 4
3 60900002953 保险丝 Fuse 10A 13
4 60900002954 保险丝 Fuse 20A 1
5 60900002955 保险丝 Fuse 30A 1
6 60900002956 继电器 Relay HFV4 024-1Z1GR 7 24V
7 60900002957 蜂鸣器 Buzzer RTD-FM 1
8 60900002958 闪光器 Flasher RTD-SG-A 1
9 60900002959 继电器 Relay HFV7 024-HTM-R 1 24V
10 60900002960 机壳 Housing 10位 1
11 60900002961 垫片 Shim M5 2
12 60900002962 碟母 Nut M5 2
13 60900002963 保险丝 Fuse ATM/60A 1
14 60900002964 支架 Bracket 10位 1
152
14.1.5 后雨刮器总成 REAR WIPER ASSEMBLY(60400000572)
153
14.1.5 后雨刮器总成 REAR WIPER ASSEMBLY(60400000572)

1 60400000573 刮水电机 Wiper motor ZD2230-90 1 LG855DS.15.34.02
2 60400000659 雨刮片 Wiper blade 400 1 LG855DS.15.34.01
154
14.2 前车架电气布置 FRONT FRAME ELECTRICAL ARRANGEMENT (30815900277)
8
1 7
6
9
4 7
8
6
155
14.2 前车架电气布置 FRONT FRAME ELECTRICAL ARRANGEMENT (30815900277)

1 60401050113 右电喇叭(低音) Right electrical horn (sackbut) 1
2 60400000843 右前组合大灯 Right combination headlamp 1
3 60400000729 前车架线束 Front frame harness 1
4 60400000844 左前组合大灯 Left combination headlamp 1
5 60401050112 左电喇叭(高音) Left electrical horn (althorn) 1
6 51421090115 垫圈8 Washer 8 6 GB/T97.1
7 51401090107 垫圈8 Washer 8 6 GB/T93
8 51204090914 螺栓M8×16 Bolt M8×16 8.8 6 GB/T5783
9 60911013718 线夹 Wire clamp 4
156
14.3 车架电气布置 FRAME ELECTRICAL ARRANGEMENT (30815900227)
13
10 14
10 15
129
11
10
9 8
7
6
5
4
3
2 16
1
17
18
19
20
22
21
157

NO./Remarks
1 60402020207 转速传感器 Rotary transducer 1
2 60400000557 压力传感器 Pressure sensor 1
3 30815100321 空调管支撑架 Support frame of air-conditioning pipe 1
4 60911011044 连教条喉箍Φ25（钢带宽20mm） Hose clamp Φ25 ( steel bandwidth 20mm) 2
5 51401090107 垫圈8 Washer 8 2 GB/T93

6 51421090115 垫圈8 Washer 8 2 GB/T97.1
7 51204091114 螺栓M8×25 Bolt M8×25 8.8 1 GB/T5783
8 30815000265 空调压缩机支架焊合 Air Compressor bracket bonding 1
9 51401100107 垫圈10 Washer 10 7 GB/T93

10 51421100115 垫圈10 Washer 10 10 GB/T97.1
11 51204101214 螺栓M10×30 Bolt M10×30 8.8 4 GB/T5783
12 51307001019 螺母M10 Nut M10 8 4 GB/T6170
13 51203102914 螺栓M10×130 Bolt M10×130 8.8 2 GB/T5782
14 30815000106 张紧装置焊合 Tensioning device weldment 1
15 60400000040 普通V带(B-1422) Conventional V-belt (B-1422) 1 GB/T11544

16 60402020050 温度传感器 Temperature sensor 1
17 60400001103 发动机线束 Engine harness 1 L5N-12-06

158
19
20
22
21
159

NO./Remarks
19 60400000733 预热线束 Preheat harness 1 选装 Optional
20 60402020017 压力式发讯器 Pressure type message sender 1
21 51204090914 螺栓M8×16 Bolt M8×16 1
22 60400001034 搭铁线 Grounding wire 1
160
14.4 制动阀电气布置 BRAKE VALVE ELECTRICAL ARRANGEMENT (30815900227)
161
14.4 制动阀电气布置 BRAKE VALVE ELECTRICAL ARRANGEMENT (30815900227)

1 60400000557 压力传感器 Pressure sensor 1
162
14.5 油箱电气布置 OIL TANK ELECTRICAL ARRANGEMENT(30815900227)

ARRANGEMENT(30815900227)
163
14.5 油箱电气布置 OIL TANK ELECTRICAL ARRANGEMENT(30815900227)

ARRANGEMENT(30815900227)
NO./Remarks
1 51118170604 螺钉M5 × 16 Screw M5 × 16 5.8 4 GB/T67
2 51401070107 垫圈5 Washer 5 4 GB/T93
3 60400000607 燃油传感器 Sensor of fuel level 1
164
14.6 变速箱电气布置 TRANSMISSON ELECTRICAL ARRANGEMENT (30815900277)
3
1
2
4
165
14.6 变速箱电气布置 TRANSMISSON ELECTRICAL ARRANGEMENT (30815900277)

NO./Remarks
Original NO.
1 60400000606 温度传感器 Temperature sensor 1
2 60400000564 变速压力开关 Variable speed pressure switch 1
3 60400000561 压力开关 Pressure switch 1
4 30815100341 插接件支架 Bracket 1
166
14.7 平衡重电气布置 COUNTER WEIGHT ELECTRICAL ARRANGEMENT (30815900227)
15
14
13
1
16
12
2 11
17 3
4
9
5
6
10
3
4
8
18
167
14.7 平衡重电气布置 COUNTER WEIGHT ELECTRICAL ARRANGEMENT (30815900227)

1 60400001102 后车架线束 Rear frame harness 1
2 60911011044 连教条喉箍 Hose clamp 10
3 60402050248 牌照灯 License plate lamp 1
4 51401090107 垫圈8 Washer 8 16 GB/T93
5 51421090115 垫圈8 Washer 8 16 GB/T97.1
6 51204091014 螺栓M8×20 Bolt M8×20 8.8 2 GB/T5783
7 60400000650 电瓶线 Battery harness 1
8 51204091114 螺栓M8×25 Bolt M8×25 8.8 14 GB/T5783
9 60402050183 后尾灯 Taillamp 2
10 60980000190 尼龙扎带 Nylon strip 50
11 60405020184 电源总开关 Master power switch 1
12 60980000164 倒车蜂鸣器 Reverse buzzer 1
13 51401080107 垫圈6 Washer 6 2 GB/T93
15 51204081014 螺栓M6×20 Bolt M6×20 8.8 4 GB/T5783
14 51420080121 垫圈6 Washer 6 2 GB/T96.1
16 30815100341 插接件支架 Connector bracket 1

17 60911012317 固定式卡箍 Fixing hoop 4
18 60401030001 蓄电池 Battery 2
168
14.8 洗涤器电气布置 SCRUBBER ELECTRICAL ARRANGEMENT (30815900227)
3
4
169
14.8 洗涤器电气布置 SCRUBBER ELECTRICAL ARRANGEMENT (30815900227)

NO./Remarks
1 60400000574 洗涤器 Scrubber 1
2 51420080121 垫圈6 Washer 6 2 GB/T96.1
3 51401080107 垫圈6 Washer 6 2 GB/T93
4 51204080814 螺栓M6×12 Bolt M6×12 8.8 2 GB/T5783
170
LG50F.04000AⅡ驱动桥配件图册 SPARE PARTS MANUAL FOR AXLE
前/后驱动桥总成 FRONT / REAR AXLE ASSEMBLY(前 16480500210/后 16480505190)
171

序号编码名称规格数量原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36401000002 前桥壳总成 Front axle housing assembly 1 LG50F.04500A
36401000012 后桥壳总成 Rear axle housing assembly 1 LG50F.04800A
2 51401120107 垫圈 14 Washer 14 14 GB/T93
3 51207121318 螺栓 M14×1.5×35 Bolt M14×1.5×35 10.9 10 GB/T5786
4 51522131703 销 12×30 Pin 12×30 2 GB/T119.1
5 36403000010 主减速器总成（前桥） Front main reducing assembly (front axle) 1 LG50F.04300A
36403000044 主减速器总成（后桥） Rear main reducing assembly (rear axle) 1 LG50F.04600A
6 51210120415 螺栓 M14×1.5×60 Bolt M14×1.5×60 10.9 2 GB/T5785
7 51207121518 螺栓 M14×1.5×45 Bolt M14×1.5×45 10.9 2 GB/T5786
8 36400100043 螺栓 M20×1.5×56 Bolt M20×1.5×56 16 LG853.04.01-020
9 51401150107 垫圈 20 Washer 20 16 GB/T93
10 36402100365 螺栓销 Pin 8 LG853.04.01.03-003
11 51401100107 垫圈 10 Washer 10 8 GB/T93
12 36480000006 制动片 Brake disc 8 LG853.04.01.03.02
13 36402000043 钳盘式制动器总成 Caliper disc brake assembly 4 LG853.04.01.03
14 36400100017 半轴 Half-axle 2 LG50F.04002A
15 36402000002 轮边减速器总成 Wheel-side reducing assembly 2 LG50F.04400A
16 36400100023 轮辋螺母 Rim Nut 20 LG853.04.01-002
172
173

17 36404100005 油管 Oil tube 1 LG853.04.01.04B-003
18 36404100004 螺母 Nut 1 LG853.04.01.04B-002
19 36404100003 接头体 Adapter 1 LG853.04.01.04B-001
20 36480000008 螺塞 Plug screw 2 LG853.04.01.05
174
前/后主减速器总成 FRONT / REAR MAIN REDUCING ASSEMBLY(前 36403000010/后
36403000044)
175
前/后主减速器总成 FRONT / REAR MAIN REDUCING ASSEMBLY(前 36403000010/后 36403000044)

1 36403100039 锁紧螺母 Lock nut 1 LG50F.04301A
2 36403100040 垫圈 Washer 1 LG50F.04302A
3 36403000032 输入法兰总成 Input flange assembly 1 LG50F.04303A-304A
4 51210111615 螺栓 M12×1.5×50 Bolt M12×1.5×50 10.9 1 GB/T5785
5 51210120315 螺栓 M14×1.5×55 Bolt M14×1.5×55 10.9 1 GB/T5785
6 51401110107 垫圈12 Washer 12 1 GB/T93
7 51401120107 垫圈14 Washer 14 7 GB/T93
8 56177007502 密封圈 FB80×100×10 O-ring seal FB80×100×10 2 GB/T9877.1
9 36403100043 密封盖 Seal cover 1 LG50F.04305A
10 52323002401 轴承31313/P6X Bearing 31313/P6X 1 GB/T297
11 36403100045 轴承座 Bearing seat 1 LG50F.04308A
12 36403100066 调整垫 Adjusting pad 1组 LG50F.04331A
13 36403100067 调整垫 Adjusting pad 1组 LG50F.04332A
14 36403100044 轴承隔套 Spacer sleeve of bearing 1 LG50F.04307A
15 52323002501 轴承31314/P6X Bearing 31314/P6X 1 GB/T297
16 36480100001 主动螺旋锥齿轮（前） Driving auger tapered gear (front) 1 LG50F.04309A
36403100046 主动螺旋锥齿轮（后） Driving auger tapered gear (rear) 1 LG50F.04311A
17 52304020601 轴承 NJ2307X9VNR Bearing NJ2307X9VNR 1 GB/T283
176
前/后主减速器总成 FRONT / REAR MAIN REDUCING ASSEMBLY(前 36403000010/后
36403000044)
177
前/后主减速器总成 FRONT / REAR MAIN REDUCING ASSEMBLY(前 36403000010/后 36403000044)

18 36403100048 托架 Support bracket 1 LG50F.04313A
19 36403100049 调整螺母 Adjusting nut 2 LG50F.04314A
20 60980000232 轴承 47620A/47686 Bearing 47620A/47686 2 ISO355
21 36403100059 轴承盖 Bearing cover 2 LG50F.04324A
22 51512082301 开口销 3.2×26 Pin 3.2×26 12 GB/T91
23 51331000622 螺母 M14×1.5 Nut M14×1.5 10 12 GB/T9457
24 36403000033 差速器总成 Differential mechanism assembly 1 LG50F.04315A-323A
25 36480100002 被动螺旋锥齿轮（前） Passive auger tapered gear (front) 1 LG50F.04310A
36403100047 被动螺旋锥齿轮（后） Passive auger tapered gear (rear) 1 LG50F.04312A
26 36403100149 被动螺旋锥齿轮螺栓 Bolt of passive auger tapered gear 12 LGQ856AL.03-008
27 51227101014 螺栓 M10×1×20 Bolt M10×1×20 8.8 2 GB/T32.3
28 51401100107 垫圈 10 Washer 10 2 GB/T93
29 36403100062 锁紧片 Lock disc 2 LG50F.04327A
30 36403100060 螺栓 Bolt 4 LG50F.04325A
31 36403100061 铁丝 16#×500 Iron wire 16#×500 2 LG50F.04326A
178
轮边减速器总成 WHEEL REDUCING ASSEMBLY( 36402000002)
179
轮边减速器总成 WHEEL REDUCING ASSEMBLY ( 36402000002)

1 51204111114 螺栓 M12×25 Bolt M12×25 7 GB/T5783
2 51401110107 垫圈12 Washer 12 7 GB/T93
3 51204101114 螺栓 M10×25 Bolt M10×25 1 GB/T5783
4 51401100107 垫圈10 Washer 10 3 GB/T93
5 36402100028 轮边端盖 Wheel-side end cover 1 LG50F.04410B
6 36402100026 密封垫 Seal gasket 1 LG50F.04408A
7 36402100031 挡块 Link stopper 1 LG50F.04413A
8 51453400107 挡圈50 Retaining ring 50 1 GB/T894.1
9 36402100030 半轴堵头 Half shaft plug 1 LG50F.04412A
10 36402100032 太阳轮 Sun wheel 1 LG50F.04414A
11 36402100037 隔套 Distance sleeve 1 LG50F.04419A
12 36402100040 O 形密封圈 O-sealing ring 1 LG50F.04422A
13 51139220305 螺钉 M10×25 Screw M10×25 2 GB/T70.1
14 36402100404 圆螺母 Round nut 1 LG50F.04431A
15 36402000069 内齿圈总成 Annular gear assembly 1 LG50F.04428A-1/04421A-1
16 52326002401 轴承32026 Bearing 32026 1 GB/T297
17 36402100044 轮辋螺栓 Rim bolt 10 LG50F.04427A
18 36402100041 轮毂 Wheel hub 1 LG50F.04423A
180
181

19 51401150107 垫圈20 Washer 20 20 GB/T93
20 51309001020 螺母 M20×1.5 Nut M20×1.5 10 GB/T6171
21 52326002301 轴承32024 Bearing 32024 1 GB/T297
22 36402100042 挡油板 Oil baffle 1 LG50F.04425A
23 56177010301 密封圈 FB150×180×15 Sealing ring FB150×180×15 1 GB/T9877.1
24 36402100043 轴套 Shaft sleeve 1 LG50F.04426A
25 36400100039 制动盘螺栓 Bolt of brake disc 10 LG853.04.01-016
26 36400100042 制动盘 Brake disc 1 LG853.04.01-019
27 36402100019 行星轮架 Planetary carrier 1 LG50F.04401A
28 36402100029 垫圈 Washer 3 LG50F.04411A
29 36402100034 螺塞 Plug screw 1 LG50F.04416A
30 36402100023 隔套 Spacer sleeve 4 LG50F.04405A
31 36402100024 滚针 Rolling needle 216 LG50F.04406A
32 36402100033 行星轮 Planetary gear 4 36402100033
33 36402100027 行星轮轴 Planetary axletree 4 LG50F.04409A
34 36402100025 挡圈 Retaining ring 8 LG50F.04407A
35 36402100036 油塞 Oil plug 1 LG50F.04418A
36 36402100035 垫圈 Washer 1 LG50F.04417A
182
差速器总成 DIFFERENTIAL ASSEMBLY(36403000033)
183
差速器总成 DIFFERENTIAL ASSEMBLY(36403000033)

1 36403100057 差速器螺栓 Differential bolt 8 LG50F.04322A
2 36403100051 差速器壳Ⅱ Differential casing II 1 LG50F.04316A
3 36403100053 半轴齿轮垫片 Half axle gear gasket 2 LG50F.04318A
4 36403100052 半轴齿轮 Half axle gear 2 LG50F.04317A
5 36403100055 锥齿轮垫片 Tapered gear gasket 4 LG50F.04320A
6 36403100054 锥齿轮 Tapered gear 4 LG50F.04319A
7 36403100056 十字轴 Cross axle 1 LG50F.04321A
8 36403100050 差速器壳Ⅰ Differential housing I 1 LG50F.04315A
9 51331000722 螺母 M16×1.5 Nut M16×1.5 10 8 GB/T9457
10 51512170101 销3×30 Pin 3×30 8 GB/T91
184
前桥壳总成 REAR AXLE HOUSING ASSEMBLY (36401000002)
185
前桥壳总成 REAR AXLE HOUSING ASSEMBLY(36401000002)

1 36401100004 桥壳 Axle housing 1 LG50F.04501B
2 36401100005 端轴 End axle 2 LG50F.04502A
3 36401100006 制动钳支架 Caliper bracket 2 LG50F.04503A
4 36401100007 后桥油管固定块 Fixing block of rear axle oil pipe 4 LG50F.04504A
5 36401100016 后桥油管固定块 Fixing block of rear axle oil pipe 1 LG853.04.04.01-001
186
后桥壳总成 FRONT AXLE HOUSING ASSEMBLY (36401000012)
187
后桥壳总成 FRONT HOUSING ASSEMBLY(36401000012)

1 36401100004 桥壳 Axle housing 1 LG50F.04501B
2 36401100016 后桥油管固定块 Rear axle tubing fixed block 1 LG853.04.04.01-001
3 36401100005 端轴 End axle 2 LG50F.04502A
4 36401100006 制动钳支架 Caliper bracket 2 LG50F.04503A
188
输入法兰焊合 INPUT FLANGE WELDING PUT (36403000032)
189
输入法兰焊合 INPUT FLANGE WELDING PUT (36403000032)

1 36403100041 输入法兰 Input flange 1 LG50F.04303A
2 36403100042 输入法兰护盖 Protecting cover of input flange 1 LG50F.04304A
190
内齿圈总成 ANNULAR GEAR ASSEMBLY (36402000069)
191
内齿圈总成 ANNULAR GEAR ASSEMBLY (36402000069)

1 36402100357 隔圈 Spacer ring 1 LG50F.04421A-1
2 36402100355 整体式内齿圈 Integral annular gear 1 LG50F.04428A-1
192
油缸配件图册 SPARE PARTS MANUAL FOR CYLINDER
右转向油缸 RIGHT STEERING CYLINDER(16608047530)
193

Item Code Parts Description Specification Qty Original
No./Remarks
1 52555000201 关节轴承 GE50ES-C3 Joint bearing GE50ES-C3 2 JB/T8879
3 36608040680 活塞杆 Piston rod 1 LG856.630001A
4 56900004603 0形圈53.57×3.53 O-ring 53.57×3.53 1 AS568
5 36608020030 活塞 Piston 1 ZL50F-630005C
6 52900000502 钢球6 Steel ball 6 1 GB/T308
7 51106211107 螺钉 M8×10 Screw M8×10 45H 1 GB/T77
8 51106211407 螺钉 M8×16 Screw M8×16 45H 1 GB/T77
9 56199000301 支承环95×100×9.7 Support ring 95×100×9.7 2
10 56189000101 活塞密封圈100×84.5×6.3 Piston seal 100×84.5×6.3 1
LG50CK
11 36608012710 缸体右 Cylinder right 1
Ⅰ.06.01.16.01
12 56185000501 防尘圈55×63×6 Dust ring 55×63×6 1
13 56187001001 轴用密封圈55×65×11 Shaft seal 55×65×11 1
14 56199002301 支承环55×60×9.7 Support ring 55×60×9.7 2
15 56188000502 缓冲圈55×70.5×6.3 Buffer ring 55× 70.5×6.3 1
17 36608080060 环 Ring 1 ZL50F-630001B
18 36608110040 弹簧挡圈 Spring retainer 1 ZL50F-630002A
194
195

19 36608030390 导向套 Guide sleeve 1 ZL50F-630003D
20 56145019704 0形圈95×2.65 O-ring 95×2.65 1 GB/T3452.1
Retainer ring
21 56192003901 挡圈91.3×100×1.5 1
91.3×100×1.5
22 56900005603 0形圈88.27×5.33 0-ring 88.27×5.33 1 AS568
36608990680 密封包 Seal bag 1 LG856.06.15/16
196
左转向油缸 LEFT STEERING CYLINDER(16608047520)
197

3 36608040680 活塞杆 Piston rod 1 LG856.630001A
4 56900004603 O 形圈53.57×3.53 O-ring 53.57×3.53 1 AS568
5 36608020030 活塞 Piston 1 ZL50F-630005C
6 52900000502 钢球6 Steel ball 6 1 GB/T308
7 51106211107 螺钉 M8×10 Screw M8×10 45H 1 GB/T77
8 51106211407 螺钉 M8×16 Screw M8×16 45H 1 GB/T77
9 56199000301 支承环95×100×9.7 Support ring 95×100×9.7 2
10 56189000101 活塞密封圈100×84.5×6.3 Piston seal 100×84.5×6.3 1
11 36608012700 缸体左 Left cylinder 1 LG50CKⅠ.06.01.15.01
12 56185000501 防尘圈55×63×6 Dust ring 55×63×6 1
13 56187001001 轴用密封圈55×65×11 Shaft seal 55×65×11 1
14 56199002301 支承环55×60×9.7 Support ring 55×60×9.7 2
15 56188000502 缓冲圈 55×70.5×6.3 Buffer ring 55× 70.5×6.3 1

17 36608080060 环 Ring 1 ZL50F-630001B
18 36608110040 弹簧挡圈 Spring retainer 1 ZL50F-630002A
198
199

20 56145019704 O 形圈95×2.65 O-ring 95×2.65 1 GB/T3452.1
Retainer ring
21 56192003901 挡圈91.3×100×1.5 1
91.3×100×1.5
22 56900005603 O 形圈88.27×5.33 O-ring 88.27×5.33 1 AS568
36608990680 密封包 Seal bag 1 LG856.06.15/16
200
动臂油缸 LIFT CYLINDER (16608107160)
201

Item Code Parts Description Specificatio Qty Original No./Remarks
n
3 36608012720 缸体 Cylinder body 1 ZL50F-721000C
4 56900006103 O 形圈170.82×5.33 O-ring 170.82×5.33 1 AS568
5 56192001601 挡圈171.3×180×1.5 Retainer ring 171.3×180×1.5 1
6 56908001804 O 形圈179.4×3.1 O-ring 179.4×3.1 1 JISB2401
8 56199000101 支承环100×105×15 Support ring 100×105×15 2
9 56188000102 缓冲圈100×115.5×6.3 Buffer ring 100×115.5×6.3 1
10 56187000101 轴用密封圈100×115×10 Shaft seal ring 100×115×10 1
11 56185001001 防尘圈100×110×7 Dust ring 100 × 110 × 7 1
12 51401150107 垫圈20 Washer 20 12 GB/T93
13 51210151714 螺栓 M20×1.5×55 Bolt M20×1.5×55 8.8 12 GB/T5785
Contaminant exclusion seal
14 56200008101 纳污环180×172×6.2 1
180×172×6.2
15 56199001501 支承环 175×180×15 Support ring 175×180×15 2
16 56189002601 活塞密封圈180×159×8 Piston seal 180×159×8 1
17 36608020010 活塞 Piston 1 ZL50F-720002D
18 56900000903 O 形圈98.02×3.53 O-ring 98.02×3.53 1 AS568
202
203

19 52900000401 钢球8 Steal ball 8 2 GB/T308
20 51106233007 螺钉 M12×28 Screw M12×28 45H 1 GB/T77
21 51106232907 螺钉 M12×18 Screw M12×18 45H 1 GB/T77
22 36608042100 活塞杆 Piston rod 1 ZL50F-720003E
23 51106231607 螺钉 M12×10 Screw M12×10 45H 2 GB/T77
24 36608240180 拉杆头 Tie rod end 1 ZL50F-720005B
36608990600 密封包 Seal bag 1 ZL50F-720000B
204
转斗油缸 TILT CYLINDER (16608112310)
205

Item Code Parts Description Specificati Qty Original No./Remarks
on
1 36608011640 缸体 Cylinder body 1 ZL50F-711000BA
4 36608260100 压块 Press block 1 ZL50F-710003A
5 51204090914 螺栓 M8×16 Bolt M8×16 8.8 4 GB/T5783
Contaminant exclusion seal
6 56200001301 纳污环200×192×6.2 2
200×192 × 6.2
7 56199001601 支承环 195×200×15 Support ring 195×200×15 2
8 56189001601 活塞密封圈200×179×8 Piston seal 200×179×8 1
9 36608020020 活塞 Piston 1 ZL50F-710001F
10 52900000402 钢球8 Steal ball 8 1 GB/T308
11 51106233107 螺钉 M12×44 Screw M12×44 45H 1 GB/T77
12 51106231607 螺钉 M12×10 Screw M12×10 45H 1 GB/T77
13 56900005103 O 形圈110.72×3.53 O-ring110.72×3.53 1 AS568
14 36608260010 导板 Guide board 1 ZL50F-710005
15 56199030701 支承环 110×115×20 Support ring 110×115×20 2
16 56188004802 缓冲圈110×125.5×6.3 Buffer ring 110×125.5×6.3 1
17 56900006203 O 形圈189.87×5.33 O-ring 189.87×5.33 1 AS568
18 56187005301 轴用密封圈110×125×10.6 Shaft seals 110×125×10.6 1
206
207

19 56185003301 防尘圈110×120×7 Dust ring 110 × 120 × 7 1
20 56194010501 O 形圈195×3 O-ring 195×3 1 JISB2401
21 36608030820 导向套 Guide sleeve 1 ZL50F-710002EHJ
22 51401150107 垫圈20 Washer 20 12 GB/T93
23 51210151715 螺栓 M20×1.5×55 Bolt M20×1.5×55 10.9 12 GB/T5785
24 36608041710 活塞杆组件 Piston rod groupware 1 ZL50F-712000DHJ
25 56186000501 防尘圈80×95×5 Dust ring 80 × 95 × 5 2
26 36608090230 轴套 Shaft sleeve 1 ZL50F-710004B
36608990630 密封包 Seal bag 1 LG855.07.01
208
随机工具 TOOL KIT
14 20
12 13 19
10 11 17 18
9 15 16
28 27 25 24 23 22 21
31 30 29 26
32
8 36 34
4 5 1 6 7
3
2
35 33
37
209

1 80803103366 活动扳手 Shifting spanner 375mm 1
2 80803103367 活动扳手 Shifting spanner 200mm 1
3 80803300139 一字螺丝刀 Flat screw driver 250mm 1
4 80803300140 一字螺丝刀 Flat screw driver 125mm 1
5 80803300142 十字螺丝刀 Cross screw driver 125mm 1
6 80803300055 钢丝钳 Pliers 200mm 1
7 80803300056 短接杆 Short connecting rod 120mm 1
8 80803900316 双向吉轮柄 Ratchet handle 250mm 1
9 80803103369 双头梅花扳手 Offset ring spanner 10-12 1
15 80803103375 双头呆扳手 Non-shifting spanner 13-15 1
210
19 20
28 27 25 24 23 22 21
31 30 29 26
32
36 34
35 33
37
211

21 80803200155 套筒 Socket Φ32 1
22 80803200156 套筒 Socket Φ27 1
23 80803200157 套筒 Socket Φ24 1
24 80803200158 套筒 Socket Φ22 1
25 80803200159 套筒 Socket Φ19 1
26 80803200160 套筒 Socket Φ18 1
27 80803200161 套筒 Socket Φ17 1
28 80803200162 套筒 Socket Φ16 1
29 80803200163 套筒 Socket Φ14 1
30 80803200164 套筒 Socket Φ13 1
31 80803200165 套筒 Socket Φ11 1
32 80803900320 套筒 Socket Φ12 1
33 60911011668 测压接头 Pressure connector 1
34 68080000044 压力表 Pressure gauge Y60-25mpa 1
35 60911011667 压力表接头 Pressure gauge connector 1
36 80803900317 滑行柄 Sliding handle 250mm 1
212
37
213

37 60911010174 制动软管 Brake hose 1
214
润滑点分布图 GREASING POINTS INDICATION LAYOUT
GREASING POINTS INDICATION LAYOUT 润滑点分布图
215
发动机易损件清单 LIST OF VULNERABLE PARTS OF THE ENGINE
发动机易损件清单 LIST OF VULNERABLE PARTS OF THE ENGINE

序号名称数量原图号 / 备注
Item Part Description Qty /Remarks
NO./Remarks
Original NO.
1 燃油滤清器位置组 Location fuel filter 1 FF 9340
2 燃油滤清器 Filter fuel 1 3930942
3 燃油滤清器 Filter fuel 1 3931063
4 全流式机油滤清器组 Filter fuel flow oil 1 LF 9093
5 起动机 Motor starting 1 ST 9540
6 发电机组 Alternator 1 EE 9342
7 附件驱动皮带轮组 Pulley accessory drive 1 PA 9001
216
5
11
12
6
1 吸油滤芯 1 Oil suction filter element
2 转向泵 2 Steering pump
3 优先阀总成 3 Priority valve assembly
4 转向器总成 4 Steering assembly
5 转向油缸总成 5 Steering cylinder assembly
4
6 多路阀总成 6 Multiple unit valve assembly
7 7 先导阀总成 7 Pilot control valve assembly
8 供油阀总成 8 Oil valve assembly
9 工作泵 9 Working pump
3 10 冷却器模块 1 0 Cooler module
11 转斗油缸总成 1 1 Tilt cylinder assembly
12 动臂油缸总成 1 2 Boom cylinder assembly
8 13 回油滤芯 1 3 Oil return filter element
14 液压油箱总成 1 4 Hydraulic oil tank assembly
2 9
10
1 13
14 Hydraulic Principle Diagram

12V Charger
Power main switch Rear wiper
Battery
Ignition relay Power switch
Front&rear
wiper Front wiper
flameout solenoid valve coil
Generator
Starting motor
Ignition switch
Scrubber
Sound system MP3 radio
Contact code Cold-start Alternator
(Optional) Left speakerRight speaker Antenna
OFF lock
On gear
Q start
Y electrify Regulator
A/C system Air conditioning
Air conditioning switchmain part
Power relay
Air conditioning compressor
Front headlight switch Front headlight Rear headlight

Front&rear headlight
Preheat indicator
Reversing buzzer
Charging indicator
Reversing buzzer
Parking air pressure

Reversing alarm relay
Gearbox pressure alarm light

Reversing signal
Engine oil pressure indicator

Dashboard assembly
Water temperature table

Start the chain relay
Transmission controller
Gearbox oil temperature
table
Pressure alarm indicator
Left turn indicator

Right turn indicator
Oil quantity indicator
Parking lights
Electronic control
table
Parking air pressure Sensor
Tachometer
transmission
Dashboard assembly Water temperature sensor

Backlight
Oil Pressure Sensor
Freewheeling diode Gear solenoid valve

Rotating speed sensor
Gearbox hydraulic alarm switch

Brake light switch Brake relay
Power cut off switch
Torque converter oil temperature sensor
Low pressure alarm switch Brake signal
Brake&charger power
24V Charger
Parking brake switch

Left combination headlight Left combination headlightSignal light Signal light
Fuel level sensor
Joystick control solenoid
Rocker switch light Rocker switch
small light instrument
High limit proximity switch High limit joystick control solenoid light power
Combination switch
Joystick control solenoid
The bucket flattened the Front distance&dipped
proximity switch headlight power Relay
Flatten the joystick to manipulate Rocker light switch
the electromagnet
Turn light power
Warning light switch Flash relay
Warning light, Dome switch Dome light Paking light switch

Dome light power
Pressure transmitter
Horn relay Horn switch
Electric horn power

Left loudspeaker
Right loudspeaker

Lonking CDM856N .00 (Dongfeng Cummins & ZF)

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SPARE PARTS MANUAL

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1 柴油机系统 DIESEL ENGINE SYSTEM (30801900291)

1 柴油机系统 DIESEL ENGINE SYSTEM (30801900291)

2 悬置及附件部分 Mounts and accessories section 1 9

1.1 柴油机系统散热部分 DIESEL ENGINE SYSTEM COOLING PARTS (30801900291)

1.1 柴油机系统散热部分 DIESEL ENGINE SYSTEM COOLING PARTS (30801900291)

架焊合 inlet pipe fixing bracket

1.1 柴油机系统散热部分 DIESEL ENGINE SYSTEM COOLING PARTS (30801900291)

1.1 柴油机系统散热部分 DIESEL ENGINE SYSTEM COOLING PARTS (30801900291)

1.1 柴油机系统散热部分 DIESEL ENGINE SYSTEM COOLING PARTS (30801900291)

1.1 柴油机系统散热部分 DIESEL ENGINE SYSTEM COOLING PARTS (30801900291)

38 30801100421 空空中冷出气胶管2 A/C intercooler outlet hose 2 1

45 30801100998 线夹 Wire clip 1

9 30801001064 柴油机回油胶管 Engine oil return hose 1

22 51204162014 螺栓M22×70 Bolt M22×70 8.8 2 GB/T5783

31 60101101127 柴油机总成 Diesel engine assembly 1

32 56171002301 喉箍d25(16~25) Hose clamp d25(16~25) 1 JB/T8870

34 30801100781 连接筒 Transition tube 1

35 30801100780 过渡套 Sleeve 1

36 51207101318 螺栓M10×1×35 Bolt M10×1×35 10.9 12 GB/T5786

1.2.1 油门操纵总成 THROTTLE CONTROL ASSEMBLY (30801100991)

1.2.1 油门操纵总成 THROTTLE CONTROL ASSEMBLY (30801100991)

5 51421080115 垫圈6 Washer 6 7 GB/T97.1

6 51307000819 螺母M6 Nut M6 8 2 GB/T6170

7 51204081014 螺栓M6×20 Bolt M6×20 8.8 5 GB/T5783

8 60200000241 油门踏板总成 Throttle pedal assembly 1

1.3 柴油发动机系统油浴式空滤部分 DIESEL ENGINE SYSTEM AIR FILTER (30801900291)

1.3 柴油发动机系统油浴式空滤部分 DIESEL ENGINE SYSTEM AIR FILTER (30801900291)

7 60100001678 油浴胶管 Hose 1

8 51204091214 螺栓M8×30 Bolt M8×30 8.8 4 GB/T5783

12 30601101236 进气管支撑块 Support block of air intake hose 1

13 60900002411 油浴钢管 Pipe 1

14 60900002412 连接胶管 Hose 1

15 60100001680 T型强力卡箍 T-super spring clip 3

16 30601000390 进气管固定管夹 Fixed clamp of air intake hose 1

17 60100001679 T型强力卡箍 T-super spring clip 1

18 60400000948 油浴式空气滤清器总成 Air filter assembly 1

2 17272012135 胶管总成 Hose assembly 1

3 51204101314 螺栓M10×35 Nut M10×35 8.8 20 GB/T5783

4 51401100107 垫圈10 Washer 10 22 GB/T93

5 17601001241 过渡接头 Transition connector 2

6 30802000098 过渡钢管焊合 Pipe weldment 1

7 17272011859 胶管总成 Hose assembly 1

8 36301100001 铰接螺栓 Bolt 1

9 60980000285 密封垫圈 Seal washer 2

10 60911013717 线夹40 Wire clamp 40 2

11 51204101014 螺栓M10×20 Bolt M10×20 8.8 2 GB/T5783

12 51421100115 垫圈10 Washer 10 2 GB/T97.1

3 变速箱系统 TRANSMISSION SYSTEM (30803900066)

3 变速箱系统 TRANSMISSION SYSTEM (30803900066)

4 60400000675 减震器 Shock absorber 2

5 30803000053 变速箱安装支架焊合 Welding of the fixing bracket of gear-box 1

6 51204151718 螺栓M20×55 Bolt M20×55 10.9 4 GB/T5783

11 30803000007 变速箱加油管焊合 Welding of gearbox filler pipe 1

12 30803100049 密封垫 Seal gasket 1

4 驱动桥系统 AXLE SYSTEM(30804900125)

4 驱动桥系统 AXLE SYSTEM(30804900125)

10 51203131714 螺栓M16 × 55 Bolt M16 × 55 8.8 4 GB/T5782

17 51207121518 螺栓M14 × 1.5 × 45 Rear axle assembly M14×1.5×45 10.9 8 GB/T5786

4.1 后传动轴总成 REAR DRIVE SHAFT ASSEMBLY (17404000036)