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Improved Oil Recovery by Reducing Surfactant Adsorption
Improved Oil Recovery by Reducing Surfactant Adsorption
h i g h l i g h t s g r a p h i c a l a b s t r a c t
a r t i c l e i n f o a b s t r a c t
Article history: Surfactant adsorption on reservoir rock is one of the biggest challenges of chemical enhanced oil recovery
Received 21 December 2015 (cEOR) techniques. This problem can become severe in high saline brine environments. In this work, the
Received in revised form 7 February 2016 efficacy of a polyelectrolyte, polystyrene sulfonate (PSS), as a sacrificial agent for lowering surfactant
Accepted 4 March 2016
adsorption from reservoir brine that has totally dissolved solids (TDS) of over 300,000 mg/l is investi-
Available online 16 March 2016
gated. Four different molecular weight PSSs are evaluated through equilibrium and dynamic adsorption
studies carried out on Berea sandstone and Ottawa sand. Results show significant reduction in surfactant
Keywords:
adsorption after PSSs addition. The effects of surfactant/PSS addition techniques, sequential and simulta-
Chemical enhanced oil recovery
Surfactant adsorption
neous, on surfactant and/or PSS adsorptions are also studied. Sand pack studies are conducted to evaluate
High total dissolved solids the effect of PSS-minimized surfactant adsorption on oil mobilization/recovery. Results show substantial
Sacrificial agent improvement in oil recovery in the presence of PSS, suggesting a potential as a sacrificial agent in cEOR.
Polyelectrolytes © 2016 Elsevier B.V. All rights reserved.
Polystyrene sulfonates
∗ Corresponding author.
E-mail address: jharwell@ou.edu (J.H. Harwell).
1
Present address: University Technology Petronas, Bandar Seri Iskandar, 31750 Teronoh, Perak, Malaysia.
http://dx.doi.org/10.1016/j.colsurfa.2016.03.012
0927-7757/© 2016 Elsevier B.V. All rights reserved.
M. Budhathoki et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 498 (2016) 66–73 67
1. Introduction ions, and even pH, there is still a possibility of significant surfactant
loss due to adsorption.
In surfactant aided chemical enhanced oil recovery (cEOR) tech- Efforts have been made to minimize the surfactant adsorp-
niques, an injected surfactant solution mobilizes trapped oil by tion on rock or soil surfaces. Alkalis such as sodium hydroxide or
lowering the interfacial tension (IFT) of the oil-water interface sodium carbonate are typically used as a chemical agent to lower
[1–3]. This technique is proven to recover trapped oil that can- the adsorption of anionic surfactants [13,14]. Addition of alkali
not be extracted using the traditional water flooding method [4]. increases the pH, resulting in an increased net negative surface
Despite the potential of surfactant-based hydrocarbon extraction, charge, and thereby reduces the adsorption of anionic surfactants
there are still challenges that need to be addressed to make this pro- due to electrostatic repulsion. In spite of a positive influence of
cess economically feasible. Included in those challenges is the issue alkali in lowering adsorption of anionic surfactants, it is limited to
of surfactant loss due to adsorption on reservoir rock [5,6]. Surfac- reservoirs with low TDS brines; this is mainly because alkalis are
tants that are adsorbed on an oppositely charged rock surface do sensitive to divalent cations, Ca2+ and Mg2+ , and the elevated level
not lower the IFT of the oil-water interface, and therefore are not of such ions present in high TDS brine causes alkali to precipitate
available to participate in oil mobilization. This phenomenon low- and thus make it ineffective [15]. Other alternatives include using
ers the overall efficiency of surfactant based cEOR techniques and fresh water or using a water treatment plant, which also increase
increases the cost of projects. Therefore, it is necessary to mitigate process complexity and cost.
surfactant loss on mineral rocks to make cEOR processes econom- Several authors have reported the application of polyelec-
ically viable. trolytes as sacrificial agents in reducing adsorption of ionic
The physical adsorption of ionic surfactant on oppositely surfactants on oppositely charged surfaces [16,17]. It is believed
charged mineral oxide exhibits a low surface coverage region that polyelectrolytes, when adsorbed on the surface, cover posi-
(Region “1” in Fig. 1) at low surfactant concentration [7,8] which tive sites and eliminate electrostatic-attraction driven surfactant
is described by Henry’s law [9]. At any surfactant concentration adsorption. ShamsiJazeyi et al. [16] studied the effect of sodium
above the critical admicelle concentration (CAC), the low cover- polyacrylate on adsorption of anionic surfactant. They observed
age region enters a region of sharp positive slope (Region “2” in that higher molecular weight (>4500 Da) sodium polyacrylates
Fig. 1) where the formation of surfactant aggregates such as hemim- significantly reduce the adsorption of anionic surfactant on both
icelles (monolayers), admicelles (bilayers), or mixture of both may Berea sandstone and Carlpool dolomite rock surfaces. ShamsiJazeyi
take place [8,10]. The formation of a bilayer/admicelle, which is the also claimed that the presence of surfactant does not affect the
result of surfactant hydrophobic tail-tail interaction, then starts to adsorption of polyacrylate due to its low desorption and high
slow down surfactant adsorption due to saturation of high energy surface coverage nature. Additionally, they observed that increas-
patches on the surface, and enters into the region (Region “3” in ing salinity as well as Ca2+ ions elevate surfactant adsorption on
Fig. 1) where bilayer patches are slowly filled until a complete Berea sandstone even in the presence of polyelectrolyte. Experi-
bilayer is formed [11] or the CMC is reached. This then leads to the ments performed by Weston et al. [17] showed that addition of
plateau region [12] (Region “4” in Fig. 1) where surfactant adsorp- another anionic polyelectrolyte, polystyrene sulfonate (PSS), on
tion is constant for any concentration of surfactant above the critical a positively charged metal oxide, alumina, and cationic polyelec-
micelle concentration (CMC) because the monomer concentration trolyte, polydiallyl dimethyl ammonium, on a negatively charged
of the surfactant does not change as more micelles are added to the metal oxide, silica, reduced the adsorption of anionic and cationic
solution. Although the formation of the surfactant partial bilayer surfactants, respectively. Weston also observed that a sequential
prevents additional surfactant adsorption, this is not desirable for addition methodology – addition of polyelectrolyte followed by
a cEOR process because the amount of surfactant that is required to surfactant – is more effective in reducing surfactant adsorption
form such a bilayer might be above the economical limit. Therefore, than simultaneous addition, where polyelectrolyte and surfactant
surfactants having the same charge as the reservoir rocks are gen- are added together. The hypothesis proposed for this observation is
erally used to minimize surfactant bilayer/admicelle formation. For that during sequential addition, the polyelectrolyte does not have
example, anionic surfactants are typically used for the negatively to compete with surfactant to adsorb on the metal oxide surface.
charged surfaces of sandstone reservoirs and cationic surfactants It is well known that an increase in electrolyte concentration of
should most likely be used for positively charged carbonate reser- a solution increases the adsorption of anionic surfactants [18]. Even
voirs. However, due to complexities of the reservoirs, including rock though polyelectrolytes are proposed to significantly minimize sur-
composition, the presence of clays, high brine salinity, multivalent factant adsorption on rocks or metal oxides, their effectiveness in
high electrolyte/TDS (>200,000 mg/l) reservoir brine condition is
yet to be studied. A possible explanation may be the difficulties in
developing surfactant formulations that remains stable in a very
high TDS solution. This work hopes to close such a gap and demon-
strate that polystyrene sulfonates (PSSs) can be used as a sacrificial
agent in minimizing adsorption of anionic surfactant −in a sand-
stone reservoir that has brine with total TDS of over 300,000 mg/l
and total hardness (Ca2+ and Mg2+ ) of about 13,000 mg/l.
2. Experimental
2.1. Materials
Table 1 constant at 0.3 ml/min unless otherwise noted and the experiments
Composition of Berea sandstone and Ottawa sand. Information provided by supplier.
were carried out at room temperature.
Components Berea Sandstone Ottawa Sand
0.E+0
20 KDa SSMA 70 KDa 250 KDa 1 MDa 0
0 0.2 0.4 0.6 0.8 1
PSS Molecular Weight PSS concentration, wt %
Fig. 3. Equilibrium SSMA and PSS adsorption without surfactant on Berea sandstone Fig. 4. Effect of polyelectrolyte on equilibrium adsorption of surfactant on Berea
at reservoir brine. sandstone at reservoir brine. Sequential PSS/surfactant addition.
4.5
Surfactant adsorption, mg/g sand
1
Simultaneous Addition Sequential Addition
Normalized Concentration
3.0
0.5
1.5 Tracer
Surfactant, 0.75 wt %
0.0
20 KDa 70 KDa 250 KDa 1 MDa 0
0 0.5 1 1.5 2 2.5 3
PSS Molecular Weight
Pore Volume
Fig. 5. Effect of surfactant/PSS addition techniques on equilibrium adsorption of
surfactant on Berea sandstone at reservoir brine. PSS concentration is 0.4 wt% and Fig. 7. Dynamic surfactant adsorption in Ottawa sand packed bed with reservoir
is based on amount of sand used. brine.
sequential addition. However, 1 MDa PSS has high surface charge tion to breakthrough (1.9 PV) could have resulted in less surfactant
density, does not contain MA, and is still less effective during simul- adsorption.
taneous addition. This behavior may be the result of enormous The result of dynamic adsorption study conducted on Ottawa
difference between the molecular weights of 1 MDa PSS and sur- sand is shown in Fig. 7. As shown in Fig. 7, the surfactant break-
factant. Generally, the smaller molecules diffuse faster than bigger through is observed at 1.3 PV. This suggests that the surfactant loss
molecules [27]. Therefore, during simultaneous addition, the slow on Ottawa sand is 0.3 PV (0.49 mg/g sand) and is about 4 times
diffusion rate of 1 MDa PSS may have prevented it from reaching less compared to the equilibrium surfactant adsorption on Berea
the solid surfaces ahead of surfactant to block the adsorption sites sandstone that is shown in Fig. 6. A similar trend, lower surfac-
for surfactant. tant adsorption on Ottawa sand than on Berea sandstone, is also
observed in equilibrium adsorption experiments and is shown in
3.4. Dynamic adsorption of surfactant without polyelectrolyte Fig. 2. Moreover, the dynamic surfactant adsorption on Ottawa
sand is 0.49 mg/g sand and is about half the equilibrium surfactant
Fig. 2 shows that the equilibrium adsorption of surfactant with- adsorption of 1.10 mg/g sand in reservoir brine. This further sug-
out polyelectrolyte is severe on Berea sandstone from reservoir gests that the short surfactant-sand contact time in dynamic study
brine. This observation is further evaluated by conducting dynamic may not be sufficient for surfactant adsorption to reach completion.
adsorption studies of surfactant without polyelectrolytes in packed
beds of both crushed Berea sandstone and Ottawa sand. All the 3.5. Dynamic adsorption of surfactant with polyelectrolyte
experiments are conducted under reservoir brine, fluid injection
rate is 0.3 ml/min, and the injected surfactant concentration is Efficiency of PSS as a sacrificial agent in lowering surfactant
0.75 wt%. adsorption is further evaluated through dynamic adsorption exper-
Fig. 6 shows the result of dynamic surfactant adsorption study iments. These tests are performed in crushed Berea sandstone
performed on Berea sandstone. It can be seen that the surfactant packed beds with reservoir brine by employing both sequential
breakthrough is at 1.9 PV indicating a total of 0.9 PV surfactant and simultaneous surfactant/PSS addition techniques. Moreover,
loss on solid surfaces. The 0.9 PV delay in surfactant breakthrough the 70 kDa PSS that showed excellent result in equilibrium adsorp-
corresponds to 1.81 mg/g sand of surfactant absorbed on Berea tion experiments is chosen as a test polyelectrolyte for dynamic
sandstone. This result is less than the equilibrium adsorption study tests.
that shows surfactant loss on Berea sandstone of about 5 mg/g Figs. 8 and 9, shows the result of dynamic adsorption study
sand. A possible explanation for such observation is the equilibra- that was carried out by sequentially injecting PSS followed by sur-
tion time. Several authors have studied the effect of equilibration factant. The injected concentration of both PSS and surfactant is
time on surfactant adsorption and found that surfactant solution 0.75 wt%. It is observed in Fig. 8 that both PSS and surfactant exhibit
should be in contact with solid surface for at least 1 day to allow delayed breakthrough at 1.3 PV and 1.5 PV compared to tracer at
adsorption to reach completion [17,28]. Therefore, during dynamic 1 PV. This behavior is caused by the adsorption of both PSS and
adsorption study, short surfactant-sand contact time of about 2 h
(24–30 h in equilibrium adsorption study) from surfactant injec-
1
1
Normalized Concentration
Normalized Concentration
0.5
0.5 Tracer
Surfactant, 0.75 wt %
Surfactant, 0.75 wt %
0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 0 0.5 1 1.5 2 2.5 3 3.5
Pore Volume Pore Volume
Fig. 6. Dynamic surfactant adsorption in Berea sandstone packed bed with reservoir Fig. 8. Effect of 70 kDa PSS on dynamic surfactant adsorption in Berea sandstone
brine. packed bed at reservoir brine. PSS and Surfactant were injected sequentially.
M. Budhathoki et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 498 (2016) 66–73 71
2
Adsorption, mg/g sand
0
No PSS Sequential Addition Simultaneous Addition
1.8
$1/lb surfactant
$3/lb Surfactant
1.0
Fig. 12. Effect of 70 kDa PSS (1 PV, 0.4 wt%) on oil mobilization in Berea sand- 0.3
stone packed bed at reservoir condition (52◦ C). Surfactant injection protocol: 1 PV, 1 2 3 4 5 6 7
0.75 wt%. PSS price, $/lb
Fig. 14. Economic analysis based on oil recoveries before and after incorporating
PSS.
4. Economic analysis
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