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Colloids and Surfaces A: Physicochem. Eng.

Aspects 498 (2016) 66–73

Contents lists available at ScienceDirect

Colloids and Surfaces A: Physicochemical and


Engineering Aspects
journal homepage: www.elsevier.com/locate/colsurfa

Improved oil recovery by reducing surfactant adsorption with


polyelectrolyte in high saline brine
Mahesh Budhathoki a , Sai Hari Ram Barnee a,1 , Bor-Jier Shiau b , Jeffrey H. Harwell a,∗
a
School of Chemical, Biological, and Materials Engineering, University of Oklahoma, Norman, OK 73019, United States
b
Mewbourne School of Petroleum and Geological Engineering, University of Oklahoma, Norman, OK 73019, United States

h i g h l i g h t s g r a p h i c a l a b s t r a c t

• Surfactant adsorption is higher on


Berea sandstone reservoir rock at
high saline brine, over 300,000 mg/l
TDS.
• Addition of polyelectrolyte,
polystyrene sulfonate (PSS),
minimizes surfactant adsorption.
• Surfactant-only flooding yields
improved oil recovery from sand
packs that are pre flooded with PSSs.
• 20 KDa SSMA reduces surfactant
adsorption but negatively impacts
oil recovery.

a r t i c l e i n f o a b s t r a c t

Article history: Surfactant adsorption on reservoir rock is one of the biggest challenges of chemical enhanced oil recovery
Received 21 December 2015 (cEOR) techniques. This problem can become severe in high saline brine environments. In this work, the
Received in revised form 7 February 2016 efficacy of a polyelectrolyte, polystyrene sulfonate (PSS), as a sacrificial agent for lowering surfactant
Accepted 4 March 2016
adsorption from reservoir brine that has totally dissolved solids (TDS) of over 300,000 mg/l is investi-
Available online 16 March 2016
gated. Four different molecular weight PSSs are evaluated through equilibrium and dynamic adsorption
studies carried out on Berea sandstone and Ottawa sand. Results show significant reduction in surfactant
Keywords:
adsorption after PSSs addition. The effects of surfactant/PSS addition techniques, sequential and simulta-
Chemical enhanced oil recovery
Surfactant adsorption
neous, on surfactant and/or PSS adsorptions are also studied. Sand pack studies are conducted to evaluate
High total dissolved solids the effect of PSS-minimized surfactant adsorption on oil mobilization/recovery. Results show substantial
Sacrificial agent improvement in oil recovery in the presence of PSS, suggesting a potential as a sacrificial agent in cEOR.
Polyelectrolytes © 2016 Elsevier B.V. All rights reserved.
Polystyrene sulfonates

∗ Corresponding author.
E-mail address: jharwell@ou.edu (J.H. Harwell).
1
Present address: University Technology Petronas, Bandar Seri Iskandar, 31750 Teronoh, Perak, Malaysia.

http://dx.doi.org/10.1016/j.colsurfa.2016.03.012
0927-7757/© 2016 Elsevier B.V. All rights reserved.
M. Budhathoki et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 498 (2016) 66–73 67

1. Introduction ions, and even pH, there is still a possibility of significant surfactant
loss due to adsorption.
In surfactant aided chemical enhanced oil recovery (cEOR) tech- Efforts have been made to minimize the surfactant adsorp-
niques, an injected surfactant solution mobilizes trapped oil by tion on rock or soil surfaces. Alkalis such as sodium hydroxide or
lowering the interfacial tension (IFT) of the oil-water interface sodium carbonate are typically used as a chemical agent to lower
[1–3]. This technique is proven to recover trapped oil that can- the adsorption of anionic surfactants [13,14]. Addition of alkali
not be extracted using the traditional water flooding method [4]. increases the pH, resulting in an increased net negative surface
Despite the potential of surfactant-based hydrocarbon extraction, charge, and thereby reduces the adsorption of anionic surfactants
there are still challenges that need to be addressed to make this pro- due to electrostatic repulsion. In spite of a positive influence of
cess economically feasible. Included in those challenges is the issue alkali in lowering adsorption of anionic surfactants, it is limited to
of surfactant loss due to adsorption on reservoir rock [5,6]. Surfac- reservoirs with low TDS brines; this is mainly because alkalis are
tants that are adsorbed on an oppositely charged rock surface do sensitive to divalent cations, Ca2+ and Mg2+ , and the elevated level
not lower the IFT of the oil-water interface, and therefore are not of such ions present in high TDS brine causes alkali to precipitate
available to participate in oil mobilization. This phenomenon low- and thus make it ineffective [15]. Other alternatives include using
ers the overall efficiency of surfactant based cEOR techniques and fresh water or using a water treatment plant, which also increase
increases the cost of projects. Therefore, it is necessary to mitigate process complexity and cost.
surfactant loss on mineral rocks to make cEOR processes econom- Several authors have reported the application of polyelec-
ically viable. trolytes as sacrificial agents in reducing adsorption of ionic
The physical adsorption of ionic surfactant on oppositely surfactants on oppositely charged surfaces [16,17]. It is believed
charged mineral oxide exhibits a low surface coverage region that polyelectrolytes, when adsorbed on the surface, cover posi-
(Region “1” in Fig. 1) at low surfactant concentration [7,8] which tive sites and eliminate electrostatic-attraction driven surfactant
is described by Henry’s law [9]. At any surfactant concentration adsorption. ShamsiJazeyi et al. [16] studied the effect of sodium
above the critical admicelle concentration (CAC), the low cover- polyacrylate on adsorption of anionic surfactant. They observed
age region enters a region of sharp positive slope (Region “2” in that higher molecular weight (>4500 Da) sodium polyacrylates
Fig. 1) where the formation of surfactant aggregates such as hemim- significantly reduce the adsorption of anionic surfactant on both
icelles (monolayers), admicelles (bilayers), or mixture of both may Berea sandstone and Carlpool dolomite rock surfaces. ShamsiJazeyi
take place [8,10]. The formation of a bilayer/admicelle, which is the also claimed that the presence of surfactant does not affect the
result of surfactant hydrophobic tail-tail interaction, then starts to adsorption of polyacrylate due to its low desorption and high
slow down surfactant adsorption due to saturation of high energy surface coverage nature. Additionally, they observed that increas-
patches on the surface, and enters into the region (Region “3” in ing salinity as well as Ca2+ ions elevate surfactant adsorption on
Fig. 1) where bilayer patches are slowly filled until a complete Berea sandstone even in the presence of polyelectrolyte. Experi-
bilayer is formed [11] or the CMC is reached. This then leads to the ments performed by Weston et al. [17] showed that addition of
plateau region [12] (Region “4” in Fig. 1) where surfactant adsorp- another anionic polyelectrolyte, polystyrene sulfonate (PSS), on
tion is constant for any concentration of surfactant above the critical a positively charged metal oxide, alumina, and cationic polyelec-
micelle concentration (CMC) because the monomer concentration trolyte, polydiallyl dimethyl ammonium, on a negatively charged
of the surfactant does not change as more micelles are added to the metal oxide, silica, reduced the adsorption of anionic and cationic
solution. Although the formation of the surfactant partial bilayer surfactants, respectively. Weston also observed that a sequential
prevents additional surfactant adsorption, this is not desirable for addition methodology – addition of polyelectrolyte followed by
a cEOR process because the amount of surfactant that is required to surfactant – is more effective in reducing surfactant adsorption
form such a bilayer might be above the economical limit. Therefore, than simultaneous addition, where polyelectrolyte and surfactant
surfactants having the same charge as the reservoir rocks are gen- are added together. The hypothesis proposed for this observation is
erally used to minimize surfactant bilayer/admicelle formation. For that during sequential addition, the polyelectrolyte does not have
example, anionic surfactants are typically used for the negatively to compete with surfactant to adsorb on the metal oxide surface.
charged surfaces of sandstone reservoirs and cationic surfactants It is well known that an increase in electrolyte concentration of
should most likely be used for positively charged carbonate reser- a solution increases the adsorption of anionic surfactants [18]. Even
voirs. However, due to complexities of the reservoirs, including rock though polyelectrolytes are proposed to significantly minimize sur-
composition, the presence of clays, high brine salinity, multivalent factant adsorption on rocks or metal oxides, their effectiveness in
high electrolyte/TDS (>200,000 mg/l) reservoir brine condition is
yet to be studied. A possible explanation may be the difficulties in
developing surfactant formulations that remains stable in a very
high TDS solution. This work hopes to close such a gap and demon-
strate that polystyrene sulfonates (PSSs) can be used as a sacrificial
agent in minimizing adsorption of anionic surfactant −in a sand-
stone reservoir that has brine with total TDS of over 300,000 mg/l
and total hardness (Ca2+ and Mg2+ ) of about 13,000 mg/l.

2. Experimental

2.1. Materials

Polystyrene sulfonates (PSS) with four different molecular


weights (MWs) i.e., 20 kDa (25% active), 70 kDa (30% active),
250 kDa (30% active), and 1 MDa (25% active) are the anionic
polyelectrolytes used in this study. These polyelectrolytes are com-
Fig. 1. Surfactant adsorption isotherm. mercially available and were provided by Akzo Noble Inc. Nashville,
68 M. Budhathoki et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 498 (2016) 66–73

Table 1 constant at 0.3 ml/min unless otherwise noted and the experiments
Composition of Berea sandstone and Ottawa sand. Information provided by supplier.
were carried out at room temperature.
Components Berea Sandstone Ottawa Sand

SiO2 93.13% 99.77% 2.4. Sand pack study


Al2 O3 3.86% 0.051%
Fe2 O3 0.11% 0.026% Sand pack studies were conducted at the reservoir conditions to
FeO 0.54% –
evaluate the impact of lowering surfactant adsorption due to PSS on
MgO 0.25% –
CaO 0.10% – oil mobilization from porous media. These studies were performed
using sand (Berea sand or Ottawa sand) packed glass chromatog-
raphy columns that are 6 inches long and have 1 inch diameter.
TN. The 20 kDa (SSMA) polyelectrolyte is reported by the manu- Detail explanation about the steps that were followed during sand
facturer as the copolymer of styrene sulfonates and maleic acid packing and preparing oil saturated sand packs for water flooding
(MA). The surfactant system used in this study is a mixture of and surfactant injection are reported elsewhere [20]. Oil saturated
sodium alkyl propxylate ethoxylate sulfate (extended surfactant) sand packs were first flooded with reservoir brine (pH = 6.4) until
and sodium alkyl ethoxy sulfates (SAES). A detail information on the effluent oil volume was less than one percent of each of the
surfactant system is reported elsewhere [19]. The extended surfac- collected sample’s total volume. After brine/water flooding, one PV
tant (32.2% active), C10 -(PO)4 -(EO)1 -SO4 Na from the ALFOTERRA of PSS solution was introduced into each sand pack. The concen-
surfactant series, was provided by Sasol (USA Corporation), Lake tration of PSS was varied and was based on the amount of sand.
Charles, LA and the SAES surfactant, trade name Steol Cs460 (60% After PSS injection, sand packs were flushed with one pore volume
active), was purchased from Stephan Chemical Inc. All chemicals of brine before surfactant injection. Each fluid was injected at the
were used as received without further purification. rate of 0.3 ml/min.
Adsorbents that were used in this study are F-95 grade
Ottawa sand and Berea sandstone. The F-95 grade Ottawa sand 2.5. Sand pack pore volume determination
(50–200 mesh) was purchased from Axner Pottery Supply, Oviedo,
FL and the Berea sandstone rocks were purchased from Cleveland Salinity gradient tests were carried out to determine pore vol-
Quarries, Vermilion, OH. Detail information about the composition umes (PVs) or void volume of sand packs. Sand packs were first
of each adsorbent are presented in Table 1. The Berea sandstone saturated with 2 wt% NaCl solution followed by saturation with
rock was further crushed and 35–100 mesh size was selected for reservoir brine. Effluent samples were collected immediately after
study after sieving. The reservoir fluids, brine and crude oil, were brine injection was initiated. The conductivity of each effluent sam-
collected from a well site located near Guymon, Oklahoma. Com- ples were measured and the plot of normalized conductivity against
plete analysis of both fluids are reported in our other work [20]. volume injected was constructed. Assuming that sand packs exhibit
piston drive flow with no fingering, injected fluids are immisci-
2.2. Equilibrium adsorption study ble, and negligible ion leaching from the sandstone, a breakthrough
of any conservative chemical solution that is injected into a sand
Equilibrium adsorption studies were carried out by introducing pack occurs at one PV. In accordance with this concept and from
15 g of aqueous phase, brine or 1 wt% NaCl, containing surfactant the conductivity vs. volumes injected plot, the PVs of 3 in. and 6 in.
and/or PSS into the 5 g of adsorbent, Berea or Ottawa sand, filled sand packs used in this study were determined to be 14 ± 2 ml and
vials. The initial surfactant concentration of the aqueous phase was 29 ± 2 ml, respectively.
set at 0.75 wt% while the PSS concentrations were varied from 0.1
to 0.8 wt% of sand used. All the samples were left to equilibrate 3. Results and discussions
for 24–30 h during which they were constantly shaken in a shaker
at 300 rpm. After equilibration, each sample was centrifuged and 3.1. Equilibrium adsorption of surfactant without polyelectrolyte
the aqueous phase was analyzed using high performance liquid
chromatography (HPLC). The surfactant and PSS concentration of Fig. 2 shows the result of equilibrium adsorption studies of
aqueous phase were determined using conductivity and UV detec- surfactant without polyelectrolyte on both Berea sandstone and
tors of HPLC respectively. Similar to Weston [17], two different Ottawa sand. It can be observed that the surfactant adsorption on
sample preparation methodologies, sequential addition and simul- Berea sandstone is almost 5 times higher than that on Ottawa sand
taneous addition, were employed for samples that contained both in reservoir brine (pH = 6.4). This behavior is attributed to the com-
PSS and surfactant. In the sequential addition method, PSS solutions positional contents of two different sands, which are illustrated in
were added to the sand and were allowed to equilibrate for over Table 1. As shown in Table 1, Berea sandstone contains about 93%
24 h before adding surfactant, whereas the simultaneous addition of silica and 4% of alumina. In contrast, Ottawa sand is composed of
method involved addition of both PSS and surfactant solution onto 99.8% silica and trace amount of alumina. The net surface charge of
the sand at the same time. All experiments were performed at the
room temperature and at pH 6.4 and 6.9 for systems with reservoir
6
brine and 1 wt% NaCl water, respectively.
Adsorption, mg/ g Sand

2.3. Dynamic adsorption study 4 Brea Sand Ottawa Sand

Glass chromatography columns packed with sand (Berea sand or


Ottawa sand) are used for dynamic adsorption studies. The dimen- 2
sions of each sand pack bed are 3 inches long and 1 inches diameter.
Each sand pack was flushed with at least two pore volume of
reservoir brine before injecting surfactant and/or PSS. In addition, 0
Brine 1 wt % Nacl
sequential addition and simultaneous addition methods were also
employed in this study for cases that involved injection of both PSS Fig. 2. Equilibrium surfactant adsorption without polyelectrolyte in two different
and surfactant in to sand packs. The fluid injection rate was kept salinity environment.
M. Budhathoki et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 498 (2016) 66–73 69

PSS Adsorption. µ mol/ g sand


3.E-2 6

Adsorption, mg/g sand


2.E-2 20 KDa SSMA 70 KDa PSS
4
250 KDa PSS 1 MDa PSS
No PSS
1.E-2 2

0.E+0
20 KDa SSMA 70 KDa 250 KDa 1 MDa 0
0 0.2 0.4 0.6 0.8 1
PSS Molecular Weight PSS concentration, wt %

Fig. 3. Equilibrium SSMA and PSS adsorption without surfactant on Berea sandstone Fig. 4. Effect of polyelectrolyte on equilibrium adsorption of surfactant on Berea
at reservoir brine. sandstone at reservoir brine. Sequential PSS/surfactant addition.

3.3. Equilibrium adsorption of surfactant with polyelectrolyte


mineral oxides strongly depends on solution pH; that is, at certain
pH below the point of zero charge (pHpzc ) of the mineral oxide, The effectiveness of PSSs in lowering surfactant adsorption
the net surface charge is positive and at pH above pHpzc , the net is evaluated by conducting an equilibrium surfactant adsorption
surface charge is negative [21]. A typical pHpzc of silica and alu- study in the presence of all four PSSs. These experiments are car-
mina is around 3.7 [22] and 9.1 [23] respectively. Therefore, Berea ried out in reservoir brine using Berea sandstone as an adsorbent. In
sandstone, which contains about 4% of alumina, shows increased addition, both sequential and simultaneous surfactant/PSS addition
surfactant adsorption due to electrostatic attraction drive surfac- techniques are employed.
tant adsorption on positively charge alumina surface compared to Fig. 4 shows the equilibrium surfactant adsorption data obtained
negligible alumina-containing Ottawa sand. by employing sequential PSS/surfacant addition technique. It is
Fig. 2 also shows that the surfactant adsorption on Berea Sand- observed that adding 0.1% PSSs, regardless of their MW, reduces
stone in reservoir brine is about three times more than that in the surfactant adsorption from 5 mg/g sand to less than 2 mg/g
1% NaCl solution (pH = 7). In addition, extremely high surfactant sand. In spite of this, most noticeable observation can be made in
adsorption of about 5 mg/g on Berea sandstone is observed in the the case of 20 kDa SSMA. According to Fig. 3, 20 kDa SSMA shows
reservoir brine. These observations can be explained due to the higher adsorption on adsorbent compared to other PSSs. Nor-
fact that the TDS of reservoir brine is extremely high and that it mally, higher adsorption of negatively charged polyelectrolyte on
contains a substantial concentration of divalent ions. Increase in oppositely charged adsorbent results in less adsorption of anionic
brine TDS/electrolyte generally increases the adsorption of anionic surfactant due to increased electrostatic repulsion [25]. However,
surfactant [18,24]. This is mainly due to the adsorption of cations, results shown in Fig. 4 do not correspond to such a theory as 20 kDa
especially Ca2+ and Mg2+ present in high TDS brine, onto the neg- SSMA is found to be the least effective PSS compound in minimizing
atively charged sand surface, which results in more positively surfactant adsorption. Two possible explanations are proposed to
charged sites for anionic surfactant to adsorb. Similar behavior is explain this observation. First, the surface charge density of 20 kDa
also observed in the case of Ottawa sand even though the difference SSMA is much lower compared to high MW PSSs. This may have
is not as prominent compared to Berea sandstone. decreased the overall effectiveness [16] of 20 kDa SSMA. Second,
20 kDa SSMA is a copolymer that consists of styrene sulfonate (SS)
and Maleic acid (MA) segments. MA is a strong acid (pKa = 1.91 and
3.2. Equilibrium adsorption of polyelectrolytes without surfactant 6.33 [26]) and if added to the solution might decrease the solu-
tion pH. To verify this, 2000 ppm of 20 kDa SSMA was added in
Ability of a polyelectrolyte to reduce surfactant adsorption Brine. The result showed that the brine pH dropped from 6.4 to
depends on its tendency to adsorb onto sand or metal oxides 5.6. Adsorption of anionic surfactant on oppositely charged min-
[16,25]. To understand such phenomenon, the equilibrium adsorp- eral oxide, alumina (pHpzc = 9.1), increases with the decrease in pH
tions of four different MW PSSs are studied on reservoir brine [15,18]. Therefore, the presence of solution pH lowering MA block of
(pH = 6.4) using Berea sandstone as an adsorbent. These results are a copolymer may have lowered the overall effectiveness of 20 kDa
presented in Fig. 3. It can be observed in Fig. 3 that the adsorption SSMA by enhancing surfactant adsorption. Fig. 4 also shows that
of 20 kDa SSMA on Berea sandstone is about 1.95E–2 ␮mol/g sand in spite of low adsorption of 250 kDa PSS and 1 MDa PSS on Berea
and the adsorption decreases with the increasing PSS MW. This sandstone, as shown in Fig. 3, these two polymers are as effective
behavior is attributed to the difference in charge density of each as 70 kDa PSS in decreasing surfactant adsorption. This behavior is
MW PSS. The higher MW PSS being densely charged may require attributed to the high charge density of high MW polyelectrolytes.
larger oppositely charged surface area to adsorb than less densely The effects of surfactant/PSS addition techniques, sequential and
charged low MW PSS. Since Berea sandstone is mostly composed simultaneous, on equilibrium adsorption of surfactant are shown
of negatively charged silica (93%) and very few positively charged in Fig. 5. The results used for comparison are obtained at 0.4 wt% of
alumina sites (4%), it has very limited adsorption sites for PSS to PSSs. It is observed that the surfactant adsorption in the presence of
adsorb compared to pure alumina. Therefore, low MW PSSs that each MW PSS is higher in the cases of simultaneous addition com-
require less charged surface area on sand to adsorb may have been pared to sequential addition. This observation may be explained
favored for adsorption over larger surface area requiring high MW due to the fact that during sequential addition, polymers do not
PSSs. Even though 1 MDa PSS adsorbs less compared to other lower have to compete with surfactant to adsorb on solid surfaces. A sim-
MW PSSs, one should be careful in assuming that the effectiveness ilar phenomenon is also reported in the literature [17]. Fig. 5 also
of 1 MDa in minimizing surfactant adsorption will be also be less shows that during simultaneous addition, 20 kDa SSMA and 1 MDa
compared to other PSSs. In fact such activity of a polyelectrolyte are found to be least effective in lowering surfactant adsorption.
depends on number of charged groups present per molecule. This Such behavior of 20 kDa SSMA can be interpreted using simi-
phenomenon is further discussed in following Sections 3.3 and 3.7. lar explanations that are proposed for the observations made in
70 M. Budhathoki et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 498 (2016) 66–73

4.5
Surfactant adsorption, mg/g sand
1
Simultaneous Addition Sequential Addition

Normalized Concentration
3.0

0.5
1.5 Tracer
Surfactant, 0.75 wt %

0.0
20 KDa 70 KDa 250 KDa 1 MDa 0
0 0.5 1 1.5 2 2.5 3
PSS Molecular Weight
Pore Volume
Fig. 5. Effect of surfactant/PSS addition techniques on equilibrium adsorption of
surfactant on Berea sandstone at reservoir brine. PSS concentration is 0.4 wt% and Fig. 7. Dynamic surfactant adsorption in Ottawa sand packed bed with reservoir
is based on amount of sand used. brine.

sequential addition. However, 1 MDa PSS has high surface charge tion to breakthrough (1.9 PV) could have resulted in less surfactant
density, does not contain MA, and is still less effective during simul- adsorption.
taneous addition. This behavior may be the result of enormous The result of dynamic adsorption study conducted on Ottawa
difference between the molecular weights of 1 MDa PSS and sur- sand is shown in Fig. 7. As shown in Fig. 7, the surfactant break-
factant. Generally, the smaller molecules diffuse faster than bigger through is observed at 1.3 PV. This suggests that the surfactant loss
molecules [27]. Therefore, during simultaneous addition, the slow on Ottawa sand is 0.3 PV (0.49 mg/g sand) and is about 4 times
diffusion rate of 1 MDa PSS may have prevented it from reaching less compared to the equilibrium surfactant adsorption on Berea
the solid surfaces ahead of surfactant to block the adsorption sites sandstone that is shown in Fig. 6. A similar trend, lower surfac-
for surfactant. tant adsorption on Ottawa sand than on Berea sandstone, is also
observed in equilibrium adsorption experiments and is shown in
3.4. Dynamic adsorption of surfactant without polyelectrolyte Fig. 2. Moreover, the dynamic surfactant adsorption on Ottawa
sand is 0.49 mg/g sand and is about half the equilibrium surfactant
Fig. 2 shows that the equilibrium adsorption of surfactant with- adsorption of 1.10 mg/g sand in reservoir brine. This further sug-
out polyelectrolyte is severe on Berea sandstone from reservoir gests that the short surfactant-sand contact time in dynamic study
brine. This observation is further evaluated by conducting dynamic may not be sufficient for surfactant adsorption to reach completion.
adsorption studies of surfactant without polyelectrolytes in packed
beds of both crushed Berea sandstone and Ottawa sand. All the 3.5. Dynamic adsorption of surfactant with polyelectrolyte
experiments are conducted under reservoir brine, fluid injection
rate is 0.3 ml/min, and the injected surfactant concentration is Efficiency of PSS as a sacrificial agent in lowering surfactant
0.75 wt%. adsorption is further evaluated through dynamic adsorption exper-
Fig. 6 shows the result of dynamic surfactant adsorption study iments. These tests are performed in crushed Berea sandstone
performed on Berea sandstone. It can be seen that the surfactant packed beds with reservoir brine by employing both sequential
breakthrough is at 1.9 PV indicating a total of 0.9 PV surfactant and simultaneous surfactant/PSS addition techniques. Moreover,
loss on solid surfaces. The 0.9 PV delay in surfactant breakthrough the 70 kDa PSS that showed excellent result in equilibrium adsorp-
corresponds to 1.81 mg/g sand of surfactant absorbed on Berea tion experiments is chosen as a test polyelectrolyte for dynamic
sandstone. This result is less than the equilibrium adsorption study tests.
that shows surfactant loss on Berea sandstone of about 5 mg/g Figs. 8 and 9, shows the result of dynamic adsorption study
sand. A possible explanation for such observation is the equilibra- that was carried out by sequentially injecting PSS followed by sur-
tion time. Several authors have studied the effect of equilibration factant. The injected concentration of both PSS and surfactant is
time on surfactant adsorption and found that surfactant solution 0.75 wt%. It is observed in Fig. 8 that both PSS and surfactant exhibit
should be in contact with solid surface for at least 1 day to allow delayed breakthrough at 1.3 PV and 1.5 PV compared to tracer at
adsorption to reach completion [17,28]. Therefore, during dynamic 1 PV. This behavior is caused by the adsorption of both PSS and
adsorption study, short surfactant-sand contact time of about 2 h
(24–30 h in equilibrium adsorption study) from surfactant injec-
1

1
Normalized Concentration
Normalized Concentration

0.5
0.5 Tracer

Tracer 70 KDa PSS, 0.75 wt %

Surfactant, 0.75 wt %
Surfactant, 0.75 wt %

0 0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 0 0.5 1 1.5 2 2.5 3 3.5
Pore Volume Pore Volume

Fig. 6. Dynamic surfactant adsorption in Berea sandstone packed bed with reservoir Fig. 8. Effect of 70 kDa PSS on dynamic surfactant adsorption in Berea sandstone
brine. packed bed at reservoir brine. PSS and Surfactant were injected sequentially.
M. Budhathoki et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 498 (2016) 66–73 71

2
Adsorption, mg/g sand

Surfactant 70 KDa PSS

0
No PSS Sequential Addition Simultaneous Addition

Fig. 9. Effect of PSS/surfactant addition techniques on dynamic adsorption of sur-


factant and 70 kDa PSS in Berea sandstone packed bed at reservoir temperature.

surfactant on sand surfaces. Most notable, in the presence of PSS,


Fig. 11. Sand pack studies in the presence of PSSs (1 PV, 0.4 wt%) and surfactant
the surfactant breakthrough is 0.4 PV earlier compared to without
(1 PV, 0.75 wt%) in Berea sandstone packed beds. Studies performed with reservoir
PSS as shown in Figs. 6 and 8. This earlier surfactant breakthrough brine at reservoir temperature of 52 ◦ C.
indicates a reduction in adsorption and is attributed to the effec-
tiveness of PSS in reducing surfactant adsorption by adsorbing on
solid surfaces towards the exit of the packed bed with the surfactant injection.
Fig. 9 also shows the effect of surfactant/PSS addition tech- Eventually, a clean sand pack is observed after post chemical water
niques, sequential and simultaneous, on dynamic adsorptions of flooding, indicating mobilization of a majority of the trapped oil.
both surfactant and PSS. It is observed that the PSS adsorption However, a similar phenomenon in not observed in the case of the
is almost 2 times higher in sequential addition, about 0.50 mg/g Berea sand packed bed. As shown in Fig. 10B, even though the for-
sand, than in simultaneous addition, about 0.26 mg/g sand. This is mation of an oil bank is observed in Berea sand packed bed, it is not
because in sequential addition PSS may not have to compete with as distinct as the one observed in Ottawa sand packed bed and the
surfactant to adsorb on metal oxides. Normally, we expect higher oil bank stops moving towards the end of surfactant injection and
PSS adsorption to lower surfactant adsorption and this corresponds doesn’t move even after post surfactant water flooding. Moreover,
very well with the observation made in Fig. 9. It is observed that the the amount of oil in effluents of each test is quantified. The results
surfactant adsorption is about 1 mg/g sand in sequential addition show about 60% and 27% oil recovery from Ottawa bed and Berea
and about 1.2 mg/g sand in simultaneous addition. bed respectively. Such difference in oil mobilization in two differ-
ent sand packed beds is credited to the severe surfactant adsorption
3.6. Oil mobilization in sand pack studies without polyelectrolytes in Berea sandstone compared to Ottawa sand, which has been veri-
fied by both equilibrium and dynamic adsorption studies. Increased
Two sand pack studies are conducted at reservoir conditions surfactant adsorption on soil/metal oxides negatively impacts oil
without polyelectrolyte in Ottawa and Berea packed beds to evalu- displacement from porous media because the adsorbed surfactant
ate the effect of surfactant adsorption on oil mobilization. The tests is not available to participate at oil-water interfaces to lower the
include surfactant injection protocol of 1 PV, 0.75 wt%. Fig. 10A and IFT, which is the basis of cEOR.
B compares the oil mobilization processes during surfactant injec-
tion in both Ottawa and Berea sand beds. It can be observed in Fig. 3.7. Sand pack studies with polyelectrolytes
10A that in the Ottawa sand packed bed, a distinct oil bank is formed
after injecting 0.25 PV of surfactant. The oil bank continues to move The effect of PSSs on oil displacement by lowering surfactant
adsorption is demonstrated through sand pack studies conducted
in Berea packed beds. All four MW PSSs are evaluated and the
sequential PSS/surfactant addition technique is employed for two
reasons. First, both equilibrium and dynamic adsorption studies
showed the sequential addition technique to be more effective in
lowering surfactant adsorption. Second, to avoid any interference
between PSS and surfactant formulation. PSS is a hydrophilic com-
pound and its addition to optimized surfactant formulation that
is designed to form Type III microemulsion at reservoir condi-
tions may shift the system towards Type I microemulsion which
is not desirable for cEOR. Therefore, after injecting PSS slug of 1
PV, 0.4 wt%, sand packed beds are flushed with 1 PV of brine before
injecting Surfactant slug of 1 PV, 0.75 wt%.
Fig. 11 shows the effect of PSS addition on cumulative oil recov-
ery. It can be observed that in the case of 70 kDa PSS, the cumulative
oil recovery is about 50% which is almost two times more than the
test without PSS. The observation made during oil displacement
process of the test that includes 70 kDa PSS is shown in Fig. 12. As
observed in Fig. 12, the formed oil bank continues to move with
the surfactant injection and ultimately reaches the exit of the sand
packed bed after post surfactant water flooding. This behavior is
Fig. 10. Sand pack studies conducted in (A) Ottawa sand and (B) Berea sandstone
packed beds at the reservoir conditions (52◦ C) without polyelectrolyte. Surfactant attributed to the role of 70 kDa PSS as a sacrificial agent in lower-
injection protocol: 1 PV, 0.75 wt%. ing surfactant adsorption. It can also be observed in Fig. 12 that
72 M. Budhathoki et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 498 (2016) 66–73

1.8

$1/lb surfactant

($/bbl without PSS)/($/bbl with PSS)


$2/lb Surfactant

$3/lb Surfactant

1.0

Fig. 12. Effect of 70 kDa PSS (1 PV, 0.4 wt%) on oil mobilization in Berea sand- 0.3
stone packed bed at reservoir condition (52◦ C). Surfactant injection protocol: 1 PV, 1 2 3 4 5 6 7
0.75 wt%. PSS price, $/lb

Fig. 14. Economic analysis based on oil recoveries before and after incorporating
PSS.

4. Economic analysis

An economic analysis is performed to determine the effect of


PSS’s price on profitability of a surfactant flooding project that
incorporates PSS at the different price of surfactant. This analysis
is done based on the results of sand pack studies (Figs. 11 and 13)
i.e., the surfactant only injection (1 PV, 0.75 wt%) recovers 27 per-
centage of residual oil while after incorporating 1 PV, 0.4 wt% of
PSS (optimum), similar surfactant slug recovers about 50 percent
of residual oil. The dimensionless number, cost per barrel of oil pro-
duced before incorporating PSS divided by the cost per barrel of oil
produced after incorporating PSS, is determined and plotted against
the PSS’s price as shown in Fig. 14. A surfactant/PSS flooding is con-
Fig. 13. Effect of PSS (70 kDa) concentration on oil recovery from Berea sand- sidered profitable when the dimensionless number is greater than
stone packed beds at reservoir condition (52◦ C). Surfactant injection protocol: 1 1. It is observed in Fig. 14 that the dimensionless number decreases
PV, 0.75 wt%. for each price of surfactant as the PSS’s price increases, which indi-
cates that the price of PSS strongly affects the economics of the
project.
Fig. 14 also shows that the price of PSS at which the dimension-
the movement of oil bank is not uniform. Incorporating mobil- less number is equal to 1 increases with the increase in surfactant
ity controls agents, polymers, together with surfactant slug may price. This indicates that one can afford to spend more on PSS, up
have resulted better sweeping efficiency. However issues such to $4.8/lb, when the surfactant price is $3/lb. and less, up to $1.6/lb.
as phase separation, precipitation, and loss of viscosity limit the on PSS, for surfactant price of $1/lb. Considering the fact that PSSs
use of polymers as a mobility control agent in high salinity brine are one of the cheapest polymer available in the market, there is
[29–31]. a possibility that incorporating PSS might still be beneficial even
Fig. 11 also shows that both 250 kDa and 1 MDa PSSs are nearly when the surfactant price is as low as $1/lb.
as effective as 70 kDa PSS in positively impacting oil recovery. These
observations are consistent with equilibrium adsorption studies 5. Conclusions
where all three PSSs lowered the surfactant adsorption by similar
quantities as shown in Fig. 5. In addition, Fig. 11 shows that 20 kDa This work demonstrates the polyelectrolyte, polystyrene sul-
SSMA negatively impacts oil recovery. This behavior is unusual fonate, to be a promising sacrificial agent for reservoirs containing
because equilibrium adsorption studies show that 20 kDa SSMA extremely high TDS brine. The equilibrium surfactant adsorption
lowers surfactant adsorption even though it is not as effective as studies without PSS show severe surfactant adsorption on Berea
other three MW PSSs. A possible explanation may be the wetta- sandstone under high saline environment. However, after adding
bility alteration. Addition of a thousand ppm of 20 kDa SSMA in PSS, the surfactant adsorption is decreased by more than half.
brine is found to decrease brine pH from 6.5 to 5.6. It is reported Among four different MW PSSs, the 70 kDa is found to be the most
that decrease in pH makes sandstone rock more oil wet which effective while 20 kDa SSMA is the least effective in decreasing sur-
negatively impacts oil recovery [32]. Therefore, the pH decreasing factant adsorption. The presence of MA block in 20 kDa SSMA is
tendency of 20 kDa SSMA may have made sandstone rock more oil thought to decrease its overall effectiveness by lowering the solu-
wet and thus may have negatively affected oil recovery. tion pH. The equilibrium adsorption studies also illustrate that even
The effect of PSS concentration on oil recovery is also studied though 250 kDa and 1 MDa PSSs adsorb less on Berea sandstone
and is shown in Fig. 13. It is observed that the oil recovery increases compared to 70 kDa PSS, they are as effective as 70 kDa PSS in low-
with the 70 kDa PSS concentration. However, no significant differ- ering surfactant adsorption. High surface charge density of high
ence in oil recovery is observed in the cases of 0.4 wt% and 0.8 wt%. MW polymers is attributed for such observation.
This suggest that injecting PSS slug that contains more than 0.4 wt% The dynamic adsorption tests show lower surfactant adsorp-
of PSS does not make a significant difference in lowering surfac- tion compared to equilibrium adsorption studies. This could be
tant adsorption. A similar observation is also made in equilibrium the result of short surfactant-sand contact time of about 2 h in
adsorption studies. dynamic tests. Additionally, the sequential surfactant/PSS addi-
M. Budhathoki et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 498 (2016) 66–73 73

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