GERENCIA DE PROYECTOS

INGENIERÍA DE DETALLE

MEJORAMIENTO FUNDICION HORNO FLASH

POTENCIADO

DQ-170137 / DP-170013

0 JOOKAL 23.3.2018 AKUJAA 23.3.2018 KRITUL 23.3.2018 APPROVED FOR FURTHER ENGINEERING
C JOOKAL 8.2.2018 AKUJAA 8.2.2018 KRITUL 8.2.2018 FOR INFORMATION
Name Date Name Date Name Date Revision Text
Rev
Prepared Checked Released
Status: Original Size:
APPROVED FOR FURTHER ENGINEERING
Customer: Project Lifecycle Phase: Site No.:
CODELCO CHILE DIV. CHUQUICAMATA IMPLEMENTATION 01 S-00262
Project Name: Customer Document ID:
CHUQUICAMATA FSF N17FP11-ID-5220-ME-SP-007
Replaced by: Replaces: Language:
EN
Document Title:
DUTY SPECIFICATION
SMELTING PLANT
FLASH SMELTING
DIESEL PUMP FOR COOLING WATER
BOMBA DIESEL
Equipment No: Item No:

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:

302205 PSP01 PS01 PEC10 00008 0 1 (9)

The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, Outotec Document ID:
transfer or distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited.
OU100054343
 CHUQUICAMATA FSF
DUTY SPECIFICATION
SMELTING PLANT

TABLE OF CONTENTS

1. INTRODUCTION ................................................................................................................ 3
2. SCOPE ............................................................................................................................... 3
2.1. Engineering and Documentation ................................................................................ 4
2.2. Spare Parts and Wearing Parts .................................................................................. 4
2.3. Work Excluded ........................................................................................................... 4
2.4. Battery Limits ............................................................................................................. 4
3. OPERATION AND DESIGN CONDITIONS......................................................................... 4
3.1. General Design Conditions......................................................................................... 4
3.2. Codes and Standards................................................................................................. 5
3.3. Duty Description ......................................................................................................... 5
3.3.1. Jacket cooling water Diesel pump 5226-BOC-009 ................................................. 5
3.4. Design Characteristics ............................................................................................... 5
3.4.1. Design Values for Diesel Pump 5226-BOC-009 ..................................................... 5
4. EQUIPMENT DESCRIPTION ............................................................................................. 6
4.1. Mechanical ................................................................................................................. 6
4.2. Materials and Welding ................................................................................................ 6
4.3. Electrical .................................................................................................................... 7
4.4. Instrumentation and Automation ................................................................................. 7
4.5. Surface treatment and painting .................................................................................. 7
4.6. Shop assembly........................................................................................................... 8
4.7. Trial Assembly............................................................................................................ 8
5. COMMISSIONING AND TESTING ..................................................................................... 8
5.1. Shop Test................................................................................................................... 8
5.2. Services related to supply .......................................................................................... 8
6. ATTACHMENTS ................................................................................................................. 8

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:

302205 PSP01 PS01 PEC10 00008 0 2 (9)

The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, Outotec Document ID:
transfer or distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited.
OU100054343
 CHUQUICAMATA FSF
DUTY SPECIFICATION
SMELTING PLANT

1. INTRODUCTION
This specification covers the minimum requirements of Diesel pump to be used for
the Primary and Secondary Cooling Water System area in the Flash Smelting
process.
The equipment shall be supplied as a complete functional and operational unit
incorporating all necessary auxiliary materials except as specifically excluded in
section 1.5 of this specification.

Note 1: If the supply deviates from this specification, complete technical and
economic arguments for the alternative solutions are to be stated.
Note 2: All SI-units of volume stated in this specification refer to the temperature
of 0C and the pressure of 101,325 kPa (NTP).
Note 3: All document references included in this specification refer to the latest
revision of the document in question.

2. SCOPE
Regarding this specification the Flash Smelting Furnace refractory lining consist of
but not be limited to the following items.

EQ code Qty Description

5226-BOC-009 1 Diesel pump

The equipment shall include at least, but not be limited to the following:
 Complete pump
 Coupling
 Casing
 Motor (internal combustion engine)
 Motor starter
 Bearing box, bearings and lubrication system
 Base plate for pump and motor
 Equipment position plate and machine plate
 Mechanical seals
 Instruments
 Factory testing
 Safety guards

The above listed equipment is to be furnished as a complete package, which shall

include at least material for design, fabrication, testing and delivery.

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:

302205 PSP01 PS01 PEC10 00008 0 3 (9)

The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, Outotec Document ID:
transfer or distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited.
OU100054343
 CHUQUICAMATA FSF
DUTY SPECIFICATION
SMELTING PLANT

2.1. Engineering and Documentation

Supplier shall provide Engineering and documentation that includes at least: design
drawings, Data Sheets, Technical sheets, Part and Component list, Pump Curve,
erection instructions, IOM-manuals, diagram of statistical and dynamic loads,
electrical and instrumention plans and other requested information.

2.2. Spare Parts and Wearing Parts

The supply shall include a list for recommended spare and wearing parts for:
 Commissioning and start –up
 2 years operation (minimum)

2.3. Work Excluded

All work and equipment required for a complete operating unit shall be included
except as specifically excluded below:
 Foundation, support steelwork
 Field erection and installation
 Electrical wiring and controls, cabling, cable trays and conduits not integral to
the units
 External piping
 Supply of utilities
 External fuel tank for Diesel
 Anchor bolts

2.4. Battery Limits

 Fastening on foundation/supporting steels

 Inlet flange of the feed pipe
 Outlet flange of discharge pipe
 Connection terminals of electric devices and motors
 Connection terminals in a connection box that is factory-cabled to instruments

3. OPERATION AND DESIGN CONDITIONS

3.1. General Design Conditions

Design criteria for utilities and site conditions are presented in document Process
Design Criteria 302205_PSP01_PS01_PEC02_00001_OU100049388_R0.
The equipment will be installed indoors.
Special consideration shall be given to the industrial atmospheric corrosive
conditions of the site.
The equipment noise shall not exceed the design levels of 85 dBA, based on 8
hours time-weighted average exposures.
Please see more detailed noise levels requirement in Criteria for Mechanical
Design_Codelco_SGP-GI-ME-CDI-001r0, chapter 27 Noise levels.

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:

302205 PSP01 PS01 PEC10 00008 0 4 (9)

The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, Outotec Document ID:
transfer or distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited.
OU100054343
 CHUQUICAMATA FSF
DUTY SPECIFICATION
SMELTING PLANT

Diesel pump goes into operation in an emergency situation, when the power supply
is cut off.

3.2. Codes and Standards

Drawings:
 All the supplier design and drawings shall be done in Spanish language, using
metric system and SI-units and projection shall be according to first angle
projection.

Mechanical desing, work and materials shall be in compliance to these main codes
and standards used for Diesel pump:
 ANSI, ASME, ASTM, ISO, DIN and NEMA standards.
More in details please see the requirements in Technical Specification of horizontal
centrifugal pumps Codelco SGP-GI-ME-ESP-002r0.

3.3. Duty Description

3.3.1. Jacket cooling water Diesel pump 5226-BOC-009

Diesel engine operated pump 5226-BOC-009 is for pumping cooling water from
cooling water storage tank to cooling system when electric power is not available.

3.4. Design Characteristics

3.4.1. Design Values for Diesel Pump 5226-BOC-009

Type Horizontal centrifugal pump,

Pumped liquid Water

Design Capacity 1050 m3/h
Head pressure 420 kPa
Desing Head pressure 540 kPa
NPSHa 8.0 m
Density, about 1000 kg/ m3

Temperature max. 60 C
Pump is powered with diesel engine.

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:

302205 PSP01 PS01 PEC10 00008 0 5 (9)

The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, Outotec Document ID:
transfer or distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited.
OU100054343
 CHUQUICAMATA FSF
DUTY SPECIFICATION
SMELTING PLANT

4. EQUIPMENT DESCRIPTION
Equipment shall be a complete unit including all the equipment with necessary
accessories listed earlier in section 1.2, ready to be erected on supporting steels
supplied by others.
Equipment shall be manufacturer's standard type ("heavy duty type"), modern and
reliable.
Equipment shall have lifting lugs for handling of subassemblies.

4.1. Mechanical

Diesel pump 5226-BOC-009 shall be equipped with a diesel engine drive with all
accessories.
Flanges
Pipe flanges and flange fittings according to ASME B 16.5:2009; NPS ½ Through
24, Class 150 if not otherwise agreed.
Rotating Parts
All shafts shall be adequately sized to prevent whip under load and shall be of such
stiffness that the first critical shaft speed is higher than the rotation speed of the
driver.
The shaft and coupling assemblies shall be dynamically balanced at the factory.
All moving parts shall be arranged to be readily accessible for inspection,
maintenance and repairs.
Removable safety protection shall be supplied for moving parts to avoid accidental
contact during operation.
Bearings
Bearings shall be provided with adequate cooling as required for proper operation.

Lubrication
All moving parts shall be provided with sufficient lubrication.
The parts that require periodic lubrication shall be provided with lubrication nipples,
which shall be easily accessible.

Sealing
The Supplier shall describe the sealing type.

4.2. Materials and Welding

Main construction material recommendations below

Casing: Cast iron ASTM A48 Class 35B
Impeller: Duplex ASTM A 890 Grade 3A
Shaft: Duplex SS 2324

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:

302205 PSP01 PS01 PEC10 00008 0 6 (9)

The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, Outotec Document ID:
transfer or distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited.
OU100054343
 CHUQUICAMATA FSF
DUTY SPECIFICATION
SMELTING PLANT

The Seller shall recommend suitable materials of construction compatible with the
material being handled.
Welding shall be done either by metal-arc welding or corresponding welding
method.
The properties of filler metal have to correspond to the values of the basic material.
4.3. Electrical

All motors and other electrical equipment necessary for operation and control of the
equipment supplied shall be furnished. Requirements for motors and related items
in more details please see attached specification low voltage motors
302205_PSP01_PS01_EEC06_00001_OU100051880.

The manufacturer is responsible for derating the motors correctly, Motors shall not
be derated by the buyer. For this derating the motor equipment plate shall indicate
the nominal power rating at site altitude.

Heavy conditions must be taken in consideration when selecting electrical

components.
Diesel engines shall be furnished with an automatic starting system, which shall
comprise a control unit for indoor mounting, completely assembled, wired, and shop
tested.

4.4. Instrumentation and Automation

All controls and instrumentation equipment (field instruments) necessary for opera-
tion and control of the equipment shall be furnished.
Fan bearings, motor bearings, and motor windings shall be provided with
temperature measurements. The instruments shall be factory-cabled to a
connection box.
Heavy conditions must be taken in consideration when selecting instrument
components.
Requirements for instrumentation and related items in details please see attached
specification Instrumentation and controls for the mechanical equipment
302205_PSP01_PS01_EEC01_00002_EN_OU100048300.

4.5. Surface treatment and painting

All cleaning, painting or finishing will be done in full accordance with the latest
edition of SSPC standard and in accordance with standard practices of the supplier.
Supplier shall recommend if other painting options are their standard in use but
minimum requirements are specified in attached specification of horizontal
Centrifugal Pumps on Chapter 6.7 Painting and Finishing.
Insulated steel structures shall have transport protection.
Surface treatment and painting of standard components shall be according to
manufacturer’s standard practice.
Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:

302205 PSP01 PS01 PEC10 00008 0 7 (9)

The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, Outotec Document ID:
transfer or distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited.
OU100054343
 CHUQUICAMATA FSF
DUTY SPECIFICATION
SMELTING PLANT

Stainless steel surfaces shall be pickled.

4.6. Shop assembly

Components and installation shall be shop assembled to the maximum extent

regarding the fabrication, transportation and installation. Seller is responsible to
consult with the Client about the timing and extent of the shop assembly.
4.7. Trial Assembly

All motors, drives, linings, lubrications etc. shall be trial assembled and shop tested
for operation. Seller is responsible to consult with the Client about the extent of the
trial assembly

5. COMMISSIONING AND TESTING

5.1. Shop Test

Seller shall provide a description and prices of tests normally provided in the shop.
Also the standard pump tests shall be listed which manufacturer carries out without
additional price. If any additional tests required by the buyer those shall be
performed before the shipment.
Standard testing by the manufacturer or Seller shall include, but not be limited to the
following equipment:
 Construction materials
 Welded structures
 Rotating and moving parts
 Electric motors

5.2. Services related to supply

 Technical assistance for testing and start-up
 Technical assistance for supervision and assembly

6. ATTACHMENTS

1. Specification_Instrumentation and controls for the mechanical

equipment_302205_PSP01_PS01_EEC01_00002_EN_OU100048300_R0A
2. Specification low voltage motors
302205_PSP01_PS01_EEC06_00001_OU100051880_RB
3. Technical Specification of horizontal centrifugal pumps Codelco
SGP-GI-ME-ESP-002r0
4. Process Design Criteria
302205_PSP01_PS01_PEC02_00001_OU100049388_R0

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:

302205 PSP01 PS01 PEC10 00008 0 8 (9)

The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, Outotec Document ID:
transfer or distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited.
OU100054343
 CHUQUICAMATA FSF
DUTY SPECIFICATION
SMELTING PLANT

5. Process Flow Diagram_Cooling Water System

302205_PSP01_TC01_PFB01_00001_OU100051867
6. Criteria for Mechanical Design_Codelco_SGP-GI-ME-CDI-001r0
7. Duty specification of electrically operated primary cooling water horizontal
centrifugal pumps
302205_PSP01_PS01_PEC10_00005_OU100054340

Project ID: Plant Code: Plant Unit Code: Document Type: Running No: Revision: Sheet of Sheets:

302205 PSP01 PS01 PEC10 00008 0 9 (9)

The contents of this document are the sole property of Outotec Oyj. Any rights not expressly granted herein are reserved. Reproduction, Outotec Document ID:
transfer or distribution of part or all of the contents in any form without the prior written permission of Outotec is prohibited.
OU100054343