BILFINGER PLANT EQUIPMENTS PVT.

LTD
PROCEDURE QUALIFICATION RECoRD(PQR)
As oer ASME Section
Procedure Qualification Record No : BPE-0102-5A.5A-PQR-77 Dated 27.08.1'4

wPS No (Draft) : BPE-0102-5A.5A-WPS-12 Dated: 1.2.08.1.4

Welding Process(es) : GTAW + SMAW

Types (Manual, Automatic, Semi-Auto) : MANUAL

30.1mm SMAW
| 1-? mrn Rtx:t
$rutr
8 mm GTAW

2-3 mm
BASE METAT (QW4o3) POST WELD HEAT TREATMENT (QW407)

MaterialSpec. : SA 335 Loading Temperature

Type or Grade :P22 Heating Rate : 65'ClHrllnch
P.&G.No :5A&1 toP.&G.No :5A&1 Soaking Temperature :720L15' C
Thickness of Test Coupon : 38.1mm SoakingTime :2Hours
Diameter of Test Coupon : 20" Sch 120 ing Rate : S0'C/Hrllnch
Other : NONE Unloading Temperature
FTLLER METALS (QW-404)
GTAW Gas o/,,Composition Flow Rate

SFA Specification
. 6?R Shieldinl : ARGON 99.99% 15 LPM

AWS Classification : ERr*U, Trailing : NONE NONE NONE

Filler Metal F.No. : ARGON

Weld Metal Analysis A.No ELECTRICAL CHARACTERISTICS (QW-409)

Size of Filler Metal DC

Other : Natc2 Polarity EN(GTAW) & EP (SMAW)

Weld Metal Thickness mm

8 30.10 mm Amps. See attch. data record sheet

Max. weld reinforcement : NONE 3 mm Volts See attch. data record sheet

Brand Name and : TIGFIL 90S 83 of

Manufacturer Nname Ador of Ador Tungsten Electrode Size 2.5mm dia & 2%thoriated
POSTTTON (QW-40s)
Position of Groove :3C TECHNTQUE (QW-410)
Weld Progression (Uphill /Downhill) :Uphill ravel Speed : See attch. data record sheet

Other : NONE ing or Weave Bead : Stringer (See Note 1)

PREHEAT (Qw - 406) illation : NA

Multipass or Single Pass (per side)
Single or Multiple Electrodes
Other
 BILFINGER PLANT EQUIPMENTS PVT. LTD
PROCEDURE QUALIFICATION RECORD(PQR)
As per ASME Section
Procedure Qualification Record No : BpE-0102-5A.5A-peR-72 Dated:27.0g.14
TENSILE STRENGTH (QW

width Thickness Area

Ultimate Tensile
Specimen No tlltimate Load Type of Failure &
(mm) (mm) Strength
(mm ) (N) Location
(N/mm'?)

T1 20.04 20.01
Ductile Fracture; broken
401.0 178,120 4M.19
Parent Metal

T2 20.06 20.02
Ductile Fracture; broker
401.6 176,472 439.27
on Parent Metal
T3 20.01 20.05 407.2 176,127 Ductile Fracfure; broker
438.98
on Parent Metal
T4 20.01 20.03 400.8 779,476 Ductile Fracture; broker
M7.64
on Parent Metal
GUTDED-BEND TEST (QW_160)
Type and Figure No. 'Mandrel Dia Angle of Bend Result
Side Bend test (SB-1) 76mm 190
0
Satisfactory
Side Bend test (SB-2) 76 mm 190
0
Satisfactory
Side Bend test (SB-3) 76 mm 190
0
Satisfactory
Side Bend test (SB-4) 76 mm 180
0
Satisfactory

TOUGHNESS TEST (QW -170) :

Test Average
Notch Spec. Impact Value(Joules) "
Specimen No Temp. floules)
Location Size Remarks
('c) 7 2 J
1 Weld 10x5 -300 c 78 86 84 82.67
2 Haz. 10x5 -30" c 84 oo 72 81.33
3 Parent 10x5 -300 c 116 102 112 110.00
FTLLET WELD TEST (QW _180)
Result Satisfactory YES /NO/ NA
Penetration into Parent Metal YES /NO/ NA
Macro Result NA

Hardness Test ,Hutdn"m Vulru,- W"ld,t86 BHN, HAZ,192 BHM

Macro Test
Welder : Mr Rameshwar Chaurasilza p No: W-498
Test Conducted by : M/s ADVANCE METAL Laboratory Test No. WQT-778,78A &7788 dtd26.08.14
Note(s): 1. Weaving not exceeding 3 times electrode dia .
2. X factor s 15 & J factor < 100 for Welding coruumable.
We certifythat the statements in this record are correct and that the test welils were prepareil, weldeil and
in accordance with the requirements of section lX of the ASME Coite.
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Chart No : BPE-PQR-;'7

Identification : BPE-01011-P5r\.P5A-PQR-77
Dite : 13 AUG 2014
' EndingTime :06:30 PIvt

r€s6. s

.C

Process

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Rate of Heatulg

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Socking Time

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Date : 13 AUC,2013
StartingTime Aivl
: 1:30

|ob No : BPE-CI-134

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