MF 580SLE Servo GB

BACKHOE LOADER
580 Super LE SERVOPOWER
English Version
November 1996
Training Centre
CASE Training Centre 1.S.1
CONTENTS ...................................................................................................................... Page
SERVOPOWER OPERATING INSTRUCTIONS .............................................................................................1.S.2

1) Basic operation .............................................................................................................................1.S.2
2) Loader controls .............................................................................................................................1.S.2
3) Loader operation...........................................................................................................................1.S.4
4) Backhoe controls ..........................................................................................................................1.S.5
5) Backhoe operation ........................................................................................................................1.S.6
6) Other controls ...............................................................................................................................1.S.7
7) Seat position detectors .................................................................................................................1.S.8
8) Electronic control box....................................................................................................................1.S.8
SPECIAL FEATURE FOR ENGINE STALL TESTS.........................................................................................1.S.9
Mon 0001 GB Issued 11-96 Printed in U.K.

1.S.2 Training Centre CASE
SERVOPOWER OPERATING INSTRUCTIONS

The following pages describe the SERVOPOWER controls.
S36
1) Basic operations : S35
¨ The master switch (S37) is used for switching the

electro-hydraulic circuit on or off.
¨ When the seat is turned towards the front, the loader
can be controlled using the RH control lever (S35). In
this conÞguration the LH control lever (S36) and the
backhoe are switched off.
¨ When the seat is turned towards the rear, the backhoe
H18 S37
can be controlled using the two control levers and the
loader is switched off.
¨ On the LH control lever (S36) is the selector button
(S47) which is used to select the operation of the bac-
khoe or the loader.
With the seat in the front facing position this button ena- S36
bles the backhoe to be operated using both control
levers, as if the seat was turned towards the rear of the
machine.
With the seat in the rear facing position, this button ena-
bles the loader to be operated using the RH control S47
lever (S35) as if the seat was turned towards the front
of the machine, while at the same time permitting ope-
ration of the backhoe using the LH control lever (S36)
(backhoe dipper and swing movements only).
When this button (S47) is pressed, an audible warning
is sounded (H19 located on the LH control console) .
2) Loader controls :
When the loader is operating, the green indicator lamp
S44 S49
(H18) located in the LH seat console lights up. The loader
is controlled using the RH control lever (S35). This control
lever has the following controls :
A) Button for return to a position set previously (S44) :

Push this button to make the loader return to a pre-
viously programmed position (See 3) Loader Operation
on the following pages).
S35
B) Loader "4-in-1" and backhoe Extendahoe proportio-

nal control knob (S49) :
When operating the loader, push this button upwards to
open the 4-in-1 bucket jaw and downwards to close it.

C) Transmission cut-out button (S48) :

Push this button to disengage the transmission. The
transmission will be re-engaged when the button is S44 S48
released.
This button only functions when the electro-hydraulic cir- S45
cuit is switched on.
D) Button for bucket return to dig and ßoat position

(S45) :
Press this button and at the same time push the control
S35
lever (S35) forwards to engage the bucket return to dig
and ßoat position (See 3) Loader Operation on the fol-
lowing pages). Pulling the control lever (S35) backwards
will stop loader movement.
In addition, the seat RH console has the following loader con-

trols :
A) Float position indicator lamp (H16) :
This yellow lamp lights up continuously when the arms
are in the ßoat position. It ßashes if the loader is ready to
be placed in ßoating position by pressing the bucket
S50
return to dig button (S45). S37
S39
B) Memorisation button (S50) :
Press this button to record a desired loader position in H16
memory (See 3) Loader Operation on the following
pages).
C) Return to dig control selector (S39) :

This button allows you to choose between 3 modes for the
return to dig control (See 3) Loader Operation on the fol-
lowing pages).
Anti-rollback device :
This device prevents the bucket dumping material on the cab
when the arms are raised. But this device does not function
when the machine is in emergency mode (See 6) Other Con-
trols on page 1.S.7).
Bucket levelling control :

The bucket is kept always "at the same attitude", it was left at
when the arms are raised or lowered.
This is useful in certain applications (pallet forks).


2-speed loader control :
To reduce engine resisting torque during loader work, the
controller sends two ßows to the loader control valve only
S44 S48
when the bucket is above the level of the hood.
This combined ßow is also provided when working with S45
the backhoe
3) Loader operation :
The RH control lever (S35) controls the raising of the
loader arms and the bucket. Push the control lever S35
forwards to lower the loader arms and pull backwards to
raise the arms. Tilt the control lever to the left to close the
bucket and to the right to open it.
Control to return to a position set previously :

This option enables the driver to select a loader position
and to enter that position into the electronic control box .
When this has been done, whenever the return to posi-
tion control button (S44) located on the RH control lever
is pressed, the loader will automatically return to the pre-
selected position.
The loader position can be programmed as follows : S50
S37
1) Position the loader arms and the bucket in the desired
S39
position.
Note : The conrol box will not memorize a position where H16 S38
the bucket edge is below approximately 40 cm
from the groung. If it is tried, the control box will
reset the memory to the default position. This system is controlled by the electronic control
box. It brings the bucket to the horizontal position
2) Press and release the memorisation button (S50)
regardless of the previous position of the bucket or
located on the RH seat console. The loader position is
the loader arms.
now memorised.
Every time the button (S44) located on the RH control The movement can be stopped by moving th RH
lever is pressed, the loader will automatically return to control towards you or away from you.
the memorised position.
The electronic control box is programmed with a
default position :
Whenever the electronic box or the machine's engine
is switched off, the position programmed by the opera-
tor is cancelled and the default position will be used
when the engine or the electronic control box is star-
ted again.
The default position is the transport position (bucket
closed at half the height of the hood).
The movement can be stopped by moving the RH control
lever in any direction.
Control for the bucket return to dig :

This function is activated by pressing and holding the
bucket return to dig button (S45) located on the RH
control lever and by pushing the RH control lever
forwards.
Three different modes for return to dig can be selected,
depending on the position of the loader mode selector
(S39) :
S44 S48
Mode 1 : "Ready" for return to dig
S45
Using this selection, the movements of the loader
arms and the bucket are co-ordinated to bring the
arms to a height of approximatly 60 cm, with the buc-
ket in a relatively ßat position.
In this position the yellow ßoat position indicator
lamp (H16) will ßash.
To complete the sequence and start to dig, push the S35
return to level button (S45) again, without moving
the control lever (S35) and the loader will lower to
the lowest level, placing the bucket perfectly ßat on
the ground. The loader arms are now in the ßoat
position and the ßoat position indicator lamp
(H16) will stay lit.
Mode 2 : "Auto" return to dig
As in mode 1, the movements of the loader arms
and the bucket are co-ordinated, but the bucket is
brought ßat on the ground with the loader arms in the
ßoat position. S50
As in the previous mode, the yellow indicator lamp S37
(H16) stays lit.
S39
Mode 3 : Float position
The loader arms take up the ßoat position and the H16 S38
bucket stays in its previous position. Floating can be
cancelled by pulling the control lever (S35) towards
you.
When this mode is selected the ßoat position indi-
cator lamp (H16) ßashes. S47
The bucket does not automatically land ßat in this
mode. S46
4) Backhoe controls :
¨ When the backhoe is operated, the blue indicator
lamp (H17) located on the LH seat console is lit. S36
The backhoe is controlled using both control levers
(S35 and S36).
¨ The LH control lever has a button (S46) for shaking
the bucket. Pressing this button will cause the bucket
to oscillate backwards and forwards. H18
¨ The LH seat console contains the switches for the
LH (S40) and RH (S41) stabilisers. H17
These two-position buttons retract and extend the
stabilisers.
¨ The RH seat console has the mode selector for the
backhoe (S38). This three-position button is used to S41
select from among the three backhoe operating
modes (See 5) Operating the backhoe).
S40


5) Operating the backhoe :
The RH control lever (S35) controls the boom and the
bucket.
Pull the control lever backwards to raise the boom. Push S35
it forward to lower the boom. Tilt the control lever to the
left to close the bucket. Tilt it to the right to open the
bucket.
The LH control lever (S36) controls the dipper and the S38
backhoe swing.
Pull the control lever backwards to move the dipper
towards you. Push the lever forward to move the dipper
away from you. Tilt the control lever to the left to swing
the backhoe to the left. Tilt the control lever to the right
to swing the backhoe to the right.
One of the 3 different operating modes can be

selected by the backhoe selector switch (S38) :
Mode 1 : Fine Mode
S36
This mode provides the maximum amount of control
of the backhoe by changing the ratio between the
movement of the control lever and the movement of
the backhoe.
In this mode, 100% movement of the control lever
corresponds to 40% of the backhoe's maximum
speed.
This mode is recommended for precision work, such
as positioning pipes.
Mode 2 : Smooth Mode

This mode provides the maximum control of the bac-
khoe with the Þrst half of the control lever movement,
while the second half of the control lever movement
controls the backhoe at maximum speed.
In this mode the Þrst half of the control lever move-
ment only moves the backhoe at 25% of its maxi-
mum speed. The second half moves the backhoe at Spool
its maximum speed.
This mode selection is recommended for work requi-
ring a combination of speed and precision. 100%
Mode 3 : Normal Mode

For this mode, the ratio between the movement of
the control lever and the movement of the backhoe smooth
40%
is equal. normal
50% movement of the control lever = 50% of back-
hoe working speed and 90% movement of the con-
trol lever = 100% of backhoe maximum working fine
Control
speed. Lever
This mode is recommended whenever speed is an
important factor. 15% 90%
100%


6) Other controls :
S44 S48
Emergency mode :
If the loader has a defective detector and no longer S45
responds to the controls, this mode enables the
machine to be moved from the work-site to the repair
shop.
This mode is activated in the following manner :
- Turn the master switch (S37) to the OFF (pressed)
position for at least 4 seconds. S35
- Hold down the return to position button (S44) and

the return to dig button (S45) located on the RH
control lever (S35) and move the master switch
(S37) to the ON position (released).
- Release the buttons (S44 and S45) after 5 seconds.
In this mode, there is no co-ordination of movement
between the arms and the bucket. When the arms are
raised or lowered the bucket should not move by itself.
CAUTION : The automatic anti-rollback protection sys-
tem is not operative. Only use this method with an
empty bucket and only as a temporary solution in S37
cases where the loader is no longer operative under
normal operating mode.
To show that this mode is activated, the 3 indicator
lamps (Loader (H18), Backhoe (H17) and Float posi-
tion (H16) ) ßash for 1/2 a second ON, 1/2 a second
off.
Diagnostic :
H18
A self-test device in the electronic control box indicates
that there is a malfunction and where it is located in
the system.
The purpose of this is to help in servicing the electro-
nic system.
H17 H16
The test device checks the condition of all wiring and
detectors which are connected to it, in addition to its
own internal electronic logic.
Diagnostics are coded by ßashing of the loader indi-
cator lamp (H18) and backhoe indicator lamp (H17)
located on the LH console.


7) Seat position detectors : Loader mode
"WORK" mode selector switch 168°
Backhoe mode
When the seat is in the "loader" working position and Inoperative in
nt this area
is turned slightly to the left, the switch (S42) cuts out Fro
the "loader" functions and enables the operator to
use the "backhoe" functions.
This system operates in the opposite manner when
the seat is turned from the "backhoe" position
towards the "loader" position.
S42
Safety switch
When the seat turns more than 27 degrees from the S43
"loader" position, this switch (S43) is released and
cuts out the electrical circuit of the hydraulic controls
(the BLUE indicator lamp goes out).
Once the seat is correctly locked in the "backhoe"
position, the switch (S43) is engaged and the electri-
cal circuit of the hydraulic controls is switched on
again (the BLUE indicator lamp lights up).
NOTE : When selection is manual, the switch (S42)
is inoperative.
The safety switch (S43) cuts out the electrical circuit
both for automatic selection (by the seat) and for
manual (using button (S47)).
S43 S42
8) Electronic control box :

This box (A3) is located under the seat. Its purpose
is as follows :
¨ Supply to the control levers
¨ To transmit automatic signals (anti-rollback, auto-
matic return to dig, transmission cut-out...)
¨ To maintain constant attitude up and down
¨ To interpret the position of the seat
¨ To protect and regulate the system operating vol-
tage.
A3

SPECIAL PROCEDURE FOR ENGINE STALL TESTS

Engine stall tests :
An exception which must be taken into account :
Servopower is Þtted, as standard, a solenoid
valve (Y20) for the loader's two speeds, controlled
by the electronic control box.
To perform engine stall tests the seat must be tur-
ned towards the loader and the loader arms must
be resting on the ground.
Increase the pressure in the hydraulic system by
operating the bucket or the bucket clam against
the closing stops.
Y20

TRAINEE'S NOTES

CONTENTS ...................................................................................................................... Page
LOCATION OF ELECTRICAL COMPONENTS...............................................................................................4.S.2
SERVOPOWER'S AUTOMATIC SYSTEMS ....................................................................................................4.S.4

1) Loader automatic features ............................................................................................................4.S.4
2) Backhoe work modes....................................................................................................................4.S.5
3) Transmission .................................................................................................................................4.S.6
PRINCIPLE FOR CONTROL OF PVG32 CONTROL-HEADS ........................................................................4.S.7
OPERATION OF THE ELECTRO-HYDRAULIC CONTROL-HEADS ..............................................................4.S.8
ADJUSTMENT PROCEDURE : POSITION DETECTOR NEUTRAL POINT ................................................4.S.10
ELECTRICAL SYSTEM.................................................................................................................................4.S.11
1) Electrical system identiÞcation ....................................................................................................4.S.11
2) Electrical system .........................................................................................................................4.S.12
ELECTRICAL HARNESS WIRING................................................................................................................4.S.13
FAILURE DETECTION ..................................................................................................................................4.S.14
ERROR CODE SPECIFICATIONS................................................................................................................4.S.16
FINAL SERVOPOWER INSPECTION...........................................................................................................4.S.20

1) Standard inspection ....................................................................................................................4.S.20
2) Basic operation on the control lever............................................................................................4.S.20
3) Loader detector calibration .........................................................................................................4.S.22
4) Loader operation checks.............................................................................................................4.S.23
5) Emergency mode........................................................................................................................4.S.24
PIN ASSIGNMENTS .....................................................................................................................................4.S.25

LOCATION OF ELECTRICAL COMPONENTS
S35 P7 P8
Servopower 580
Sup
er L
E
4 3 S1 G1
Description :
3. Loader solenoid valves
4. Backhoe solenoid valves
A3. Electronic control box
B1. Hydraulic Þlter clogging pressure switch
G1. Battery
H16. Float position indicator
H17. Backhoe attachment controls operation indicator
H18. Loader attachment controls operation indicator
H19. Working mode audible warning
K25. Stabiliser safety audible warning relay
P6. Fuel level gauge
P7. Loader arm potentiometer
P8. Loader bucket potentiometer
S1. Battery master switch
S35. RH control lever
S36. LH control lever
S37. Loader / Backhoe controls main switch
S38. Backhoe working mode selector switch
S39. Switch for automatic return or ßoat mode of loader attachment
S40. LH stabiliser control switch
S41. RH stabiliser control switch
S42. Working mode selector push switch
S43. Safety roller switch
S50. Loader position memorisation switch
Y10. Offset sideshift locking/unlocking solenoid valve
Y20. Flow selector solenoid valve

LOCATION OF ELECTRICAL COMPONENTS
S41 S40 S36
AAAAAAAA
Y10 H19 K25 H17
H18 B1 P6 Y20
AAAAAAAA
AAAAAAAA AAAAA
AAAAA
4
A3
AAAAAAAA
AAAAAAAA
AAAAAAAA AAAAA
AAAAA
AAAAAAAA
3 S50
S1 G1 AAAAA
H16 S39 S37 S38 S35
S43 S42

SERVOPOWER'S AUTOMATIC SYSTEMS

1) Automatic systems on the loader
:
S44
3 return-to-dig modes
S45
The electronic control box controls the return-to-dig
systems from any position of the bucket and from any
height of the arms.
The automatic movements of the arms and bucket are
made in such a way that the bucket teeth do not touch
the ground during modes 1 and 2.
Selection of modes is done by means of a 3 position
selector (S39). The position of this switch inßuences
the signal the control box sends to the valve control- S39
heads.
Once it is started, any of the modes can be cancelled H16
by moving the RH control lever towards you or away
from you.
1. "Ready" for return-to-dig Mode
This is activated by pressing the return-to-dig but-
ton (S45) while at the same time moving the control
lever forwards.
The control-heads (Y21) and (Y24) are energised
by the electronic box to an extent depending on the
signals sent by the potentiometers.
the bucket turns to the horizontal position and the
arms move to a position where the bucket is about 40
cm above the ground.
Movement then stops and the yellow indicator
lamp (H16) ßashes (See Figure 1).
When the operator presses on the same button
(S45) a second time, the arms lower and only the Figure 1
ßoating position control-head (Y22) is energised.
The yellow indicator lamp stays lit continuously.
2. Automatic return-to-dig Mode
Operation is the same as the previous mode except
that instead of stopping in the "ready" position, the
control-heads (Y21) and (Y24) are energised by the
electronic control box in such a way as to bring the
bucket directly to the ground. (See Figure 2).
As in the preceding mode, the yellow indicator
lamp (H16) is lit continuously, showing that the ßoat
position control-head (Y22) is being energised.
3. Float Mode
When this mode is selected, the yellow indicator
lamp (H16) ßashes, informing the operator that the
mode is selected. Figure 2
It is activated again when the return-to-dig button because only the ßoat position control-head
(S45) is pressed while at the same time moving the (Y22) has been energised.
control lever forwards.
The loader arms move to the ßoat position and the
bucket stays in the same position it was already in,

There is no co-ordinated movement in this mode,
so the yellow indicator lamp (H16) stays on conti-
nuously.
Return to position
Programmed by the operator who places the bucket
and arms in the desired position and then presses
the memorisation button (S50).
The default position for this selection is the "transport
position" with the bucket positioned at half the height
of the hood (See Figure 3).
This default position is activated whenever the con-
nection to the electronic control box is interrupted.
The return to position command is made by pressing
the button (S44). It is not necessary to move the Figure 3
control lever. The movement can be stopped by
moving the RH control lever in any direction.
Constant bucket angle when raising or lowering
S44 S48
This keeps the bucket angle the same as the operator
left it the last time he moved it, even if the arms are S45
raised or lowered.
The electronic control box does this by correcting the
feed to the bucket cylinders even if only the arms are
operated.
Anti-rollback
This stops the bucket turning over when the arms are
raised, so that material cannot fall onto the machine S38
from the back of the bucket. The control box corrects
S50
the feed to the bucket cylinders as the arms are
H16
raised, even if the bucket is kept closed.
Please note that this function does not operate when
the machine is in emergency mode.
2 speed control for the arms
To reduce the load on the engine during loader ope-
ration, the control box switches the solenoid (Y20)
ON only when the bucket is raised higher than the
level of the hood. This forces the small ßow to be Y20
added to the high ßow for supplying the loader control
valves.
This solenoid (Y20) is always switched on when the
backhoe is working.
2) Transmission :
Transmission cut-out control
When the button (S48) is pressed, the control box
switches the transmission cut-out relay solenoid
(K5) to earth.


3) Backhoe work modes : Spool
Variable control with ßow limitation
This is a 3 mode function which modiÞes the move- 100%
ment of the control valve spool depending on the
signal received from the control levers and on the
position of the selector (S38).
1. Fine mode
Smooth
Permits 40% movement of the spool, proportional 40%
Normal
to the movement of the control lever from 15 to
100%.
2. Smooth mode fine
Cont. Lever
Permits movement of the spool from 0 to 100%,
proportional to the square of the control lever 15% 90%
movement from 15 to 90%. 100%
3. Normal mode
Permits movement of the spool from 0 to 100%,
proportional to the movement of the control lever S47
from 15 to 90%. S46
Shaking the bucket
S36
This function shakes the backhoe bucket quickly to
help to loosen the material. The shaking frequency
should be about 2 Hz.
This manoeuvre is activated by the button (S46) and
operates by supplying alternatively the small cham-
ber and the big chamber of the bucket cylinder under
maximum pressure due to the electrical current pas-
sing to the control-head (Y22). H18
Work selection H17

Enables the backhoe to be operated when the seat is
facing the loader, or the loader to be operated when
the seat is facing the backhoe. In addition, in this last
mode the backhoe dipper and swing can be operated
168¡
at the same time as the loader.
This selection is switched on by pressing the button
(S47) located on the LH side of the LH control lever. nt
Fro
Changing the seat position
By means of the two position detectors (S42) and
(S43) located under the seat, the electronic control
box enables the control levers to control either the
loader or the backhoe :
¨ 0¡ to 2¡ Loader control S42
¨ 2¡ to 27¡ Backhoe control
¨ 27¡ to 170¡ No controls are operative
¨ 170¡ to 180¡ Backhoe control
S43

PRINCIPLE FOR CONTROL OF PVG32 CONTROL-HEADS
AA
AA
S48
S49
C
S35
AA
AA
AAAAA AAA
AAA
AA
AA
AAAAA AAA
AA
S40
AA
AA
ZB
AAAAAA
AAAA
AA
AA
AA
UP DN
AA
AA
(GND)
(GND)
(+12V/0) (0/+12V) (+12V)
S35b
T2
(1) T1 S35a (V) T2 (1) T1
(2) (2)
(3) (3)
A D F T E GMJ U N
Y15 Y24
- +
12 Volts G1
CONTROL SIGNAL FOR "PVG 32" :

"ON / OFF" control-head (on the left) :
No electrical current passes to the control-head of the control valve in question when it is at rest. When a function
is required (for example : raising a stabiliser) the switch (S40) sends a 12V electric current to one of the control-
head terminals (T1 in this case) to move the control valve spool (4d) the full length of its stroke. The second termi-
nal (T2 in this case) receives no current.
Proportional control-head (on the right) :
The electro-hydraulic proportional control module (Y24) pilots the control valve spool in such a manner that the
position of the spool corresponds to the voltage of the electrical signal coming from the control lever.
The potentiometer (S35b) sends an electrical signal (for example : to terminal J), the voltage of which is proportio-
nal to the movement of the potentiometer. The electrical control signal arrives at T2 and is converted into a hydrau-
lic signal which pilots the spool. The second terminal (T1) is constantly fed at 12V.
The position of the control valve spool is in its turn converted into an electrical signal by a position detector (C).
The internal electronics of the control-head continuously compare the instruction value (at T2) with the measured
value (measured by C). If there is a difference between them, it is corrected by a corresponding signal sent to the
electro-control valves.
If the correction has not been performed within 0.5 seconds, the control-head is found to be faulty (the red warning
lamp comes on).

OPERATION OF THE ELECTRO-HYDRAULIC CONTROL-HEADS

Circuit swit-
ched off : Y21
The four solenoid

valves (1-2-3-4)
S35
have no electric cur-
rent passing through
them. B A
Y21a 3
1 P
The spool is in the T T
neutral position. 4 ZA
2
ZB
The pilots (ZA and
ZB) are connected P
to the leak return
line.
S.M. S.P.
A3 C
Switched on : Y21
The solenoid valves
(2 and 4) receive an
electric current.
S35
The solenoid valves
(1 and 3) do not B A
receive an electric Y21a 1 3 P
current. T T
2 4 ZA
The spool is in the ZB
neutral position.
P
The pilots (ZA and
ZB) are locked.
S.M. S.P.
A3 C
The control
lever is ope- Y21
rated (in one
direction) :
S35
The solenoid valves
(1 and 2) receive an
B A
electric current Y21a 1 3
P
The solenoid valves T T
(3 and 4) do not 2 4 ZA
receive an electric ZB
current.
P
The spool is piloted
at (ZA) as long as
the "SP" signal is S.M. S.P.
not equal to the A3 C
"SM" signal.
OPERATION OF THE ELECTRO-HYDRAULIC CONTROL-HEADS

Operation :
¨ Switched off :
The solenoid valves (1-2-3-4) do not receive electric current. The spool caps (ZA and ZB) are connected to
the tank.
The spool is in the neutral position and can be operated mechanically.
¨ Switched on :
When switched on (that is, with the engine running and the pump providing ßow), the solenoid valves (2 and
4) receive electric current and close the supply lines (ZA and ZB) in the spool caps. The spool stays in the at
rest position with :
the signal from the control lever (S.M.) = about 6 volts which = the signal produced by the potentiometer (S.P.)
S.M. = U/2 (» 6 Volts) = S.P.
o Indicator lamp (Y21a) is GREEN

¨ The control lever is moved in one direction :
By operating the control lever, the signal (S.M.) changes to a voltage of between 6 and 9 volts. The electric
control-head (Y21) will cut off current to solenoid valve (3 & 4) and pass current to solenoid valves (1 & 2).
The spool moves due to the pilot pressure force at (ZA).
When the signal (S.P.) produced by the potentiometer is equal to the signal (S.M.), current to the solenoid
valve (1) is cut off and current passes to solenoid valve (4). The spool is locked in a position corresponding
to the requested ßow.
¨ The control lever is released (not shown) :
If the control lever is released (S.M. 6 volts), current passes to the solenoid valves (2 & 4) and current is cut
off to (1 & 3).
The spool returns to the neutral position, current passes to the solenoid valves (2 & 4) and current is cut off
to (1 & 3).
S.M. = U/2 (» 6 Volts) = S.P.
¨ Control lever operated in the other direction :

In the opposite pilot direction, if the voltage (S.M.) is between 6 and 3 Volts, current passes to the solenoid
valves (3 & 4) and is cut off to (1 & 2).
When the signal (S.P.) is equal to the signal (S.M.), current is cut off to the solenoid valve (3) and current
passes to (2) which locks the spool in the position corresponding to the requested ßow.
o Under normal operating conditions the indicator lamp (Y21a) should be GREEN
¨ Failures :
If the signal (S.M.) is between 6 and 9 volts and the signal (S.P.) is greater than the signal (S.M.) for more
than 0.5 seconds, this constitutes a "failure" (RED indicator lamp).
example : S.M. = 7 volts ß S.P. = 8 Volts (over 0,5 second) ß FAILURE
If the signal (S.M.) is between 6 and 3 volts and the signal (S.P.) is lower than the signal (S.M.) for more
than 0.5 seconds,
exemple : S.M. = 5 Volts ß S.P. = 4 Volts (over 0,5 second) ß FAILURE
This constitutes a "failure" (RED indicator lamp).
o The indicator lamp (Y21a) changes to RED
o The failure information is maintained
o The "failure" (electrical failure, contamination, short-circuit) must be identiÞed and repaired and the
system "reset" using the electrical circuit master switch (S37).

ADJUSTMENT PROCEDURE : POSITION DETECTOR NEUTRAL POINT
Y21
Y21a
2
C
T2 T1 2.5
T3
2.5
(When the hydraulics are operative)

(This operation is to be performed only if the electric control-head has been changed
or if the circuit is still under pressure at the neutral point)
1. Connect the "PVG32" to its hydraulic circuit and its electrical circuit.
2. Start up the hydraulic circuit.
3. Apply the supply voltage by switching on the master switch (S37). The end of the mechanical control lever
should not move more than 2 mm from its neutral position (to be measured at the end of the movement lever).
4. If the lever moves excessively, adjust the detector neutral position in the following manner :
¨ Remove the plastic cap (1)
¨ Using a 2.5 mm hexagonal wrench (spanner), turn the adjusting screw (2) to the right or left.
5. Switch the system on again to check and make a Þner adjustment if necessary.

Training Centre 4.S.11
ELECTRICAL CIRCUIT IDENTIFICATION
1. LH console S49. Control knob for 4-in-1 bucket clam or Extendahoe
2. RH console S50. Loader position memorisation switch
3. Loader electro-control valve
V4. Stabiliser raising safety indicator lamp
4. Backhoe electro-control valve
V5. Stabiliser raising safety indicator lamp
6. Loader position memorisation connector
V16. RH stabiliser indicator lamp
7. Backhoe work mode connector
V17. LH stabiliser indicator lamp
8. Automatic return connector
9 RH stabiliser connector X10. RH control lever connector
10. LH stabiliser connector X11. LH control lever connector
11. Loader arm 2 speed block X12. Loader / Backhoe controls main switch connector
12. Seat harness X13. Stabiliser raising safety switch connector to standard harness, See item 40 on page 4001-24 (wire 24/52).
13. Backhoe harness X14. Connector for seat harness / backhoe electro-control valve harness
14. Loader harness X15. Diagnostic socket
15. Loader bucket potentiometer cable X16. Safety roller switch connector
16. Safety roller switch cable X17. Work mode selector push-rod switch connector
17. Work mode selector switch cable X18. Transmission cut-out connector. Connects to standard harness, See item 43 on page 4001-26
X19. Main harness / seat harness connector
A3. Electronic control box
X20. Loader bucket potentiometer connector
F20. 10 fuse X21. Loader arm potentiometer connector
F27. 10 fuse X22. Loader attachment harness connector (15) / work mode selector switch cable
X23. Seat harness / Loader / Backhoe controls main switch connector
G2. Alternator
X24. Powershift connector, if machine Þtted with Powershift
H16. "Float" position indicator lamp X25. Connector not used
H17. Backhoe controls use indicator lamp X28. 2-speed electrovalve connector
H18. Loader controls use indicator lamp X29. K25 relay connector
H19. Work mode audible warning Y13. Backhoe boom electro-hydraulic control
Y14. Backhoe dipper electro-hydraulic control
J1. Electronic control box switch (stamped "A")
Y15. LH stabiliser electro-hydraulic control
J2. Electronic control box switch (stamped "B")
Y16. Swing electro-hydraulic control
J3. Electronic control box switch (stamped "C")
Y17. RH stabiliser electro-hydraulic control
K2. N¡2 power relay Y18. Backhoe bucket electro-hydraulic control
K5. Transmission cut-out switch Y19. Extendahoe electro-hydraulic control
K8. Stabiliser safety audible warning relay Y20. 2-speed electrovalve
K17. Transmission return to neutral relay no. 1 (forwards travel) Y21. Loader bucket electro-hydraulic control
K18. Transmission return to neutral relay no. 1 (reverse travel) Y22. "Float" position electro-hydraulic control
K25. Stabiliser safety relay Y23. 4-in-1 bucket clam electro-hydraulic control
Y24. Loader arm electro-hydraulic control
P5. Engine tachometer and hourmeter
P7. Loader arm potentiometer
P8. Loader bucket potentiometer
X25
S2. Starter switch X17
S6. Transmission forward, reverse control X14
S35. RH control lever X16
S36. LH control lever
S37. Loader / Backhoe controls main switch J3
S38. Backhoe work mode selector switch J2
S39. Automatic return or loader Þlling selector switch
S40. LH stabiliser control switch 12
X12
S41. RH stabiliser control switch
S42. Work mode selector push-rod switch
S43. Safety roller switch 14
S44. Button for loader automatic return to memorised position
S45. Bucket return to dig switch 13
S46. Backhoe bucket shake button X15
S47. Loader or backhoe selector button
S48. Transmission cut-out button
4.S.12 580SLE SERVOPOWER ELECTRICAL CIRCUIT Training Centre
Starter key switch No. 2 power relay Instrument panel Transmission Potentiometers Loader and two speed loader arm electro- Electronic control box
+ alternator cut-out relay hydraulic controls
Y20 Y21 Y22 Y23 Y24
85 86
A3
85 86
S2 25 P8 P7 39 37 32 30 27 24 22 20 18 14 12 9 7 4 2
87A 87A 38 33 31 28 25 23 21 19 15 13 10 8 5 3 1
J2
BATT P5
X20 X21 248 247 241 251 245 244 264 255 10 31S 253 252 245 251 263 240 244 254 241 262
30 87 30 87 259 10 10 257 249 248 250 25 246 285 247 258 243 242 250
X28 264 246 240 242 252 249 263 243
K2 31S K5 25 258 254
3 12B 259 257 255 253 250
10 10 262
F20 F27 31S

10A 10A X22
285 219
X18
10 10 10
25 25
31S 31S
219 219
285 285
X19
Audible war- Seat and audible warning Electronic control box RH & LH control levers RH console LH console
ning relay position controls
A3
39 37 35 33 31 29 25 22 20 18 16 14 12 10 8 6 4 J1 X24
40 38 36 34 32 30 28 24 21 19 17 15 13 11 9 7 5 1 S37
K25 H19 218
238 226 221 227 223 220 229 210A 223C 235 233 201 218 203 205 217 215
239 237 230 208 224 236 225 209 202 222A 234 231 232 228 206 204 216 212 X10 256
212 N
212 U S50
215 D
216 G S38 S39 H16 H17 S40 S41 H18
217 J S35
218 A X23
X25 229 T
221 M V16 V17
226 E
24 236 227 220 F 219 7 8 6 10 9
256 52 227 202 203 203 A 250
209 T
204 G
208 M S36 X12 224 224 230 225 214 222A 223 223 223C
205 J 231 233 234 235 224 224 210 210A 214 213 210 211 210A
206 K
228 N 250
S42 S43 228 U 219
X15 224
230 X11 213
227 225 214
237 231
238 X16 233 210
239 234 24
201 223 52
202 235 211
232 222A
202 223C X14
X17 210A
24
52
256
Audible warning and transmission cut-out relay Electronic control box Backhoe attachment electro-hydraulic controls
K17
Y13 Y14 Y15 Y16 Y17 Y18 Y19
85 86
A3
40 36 29 26 21 19 17 14 12 10 J3
87A 38 30 28 24 20 18 16 13 11 8
V4 24 280 274 265 276 275 268 278 266 270 272 283 281 279 277 214 272 275 273 210 272 270 268 267 265
R 30 87 273 271 277 269 284 281 267 279 283 282 284 282 280 278 271 269
52 213 276 274 211 266
N 24
52 F K18
V5 K8 85 86
S6 87A
85 86
52 87A
30 87
24
24 30 87
24
X13

ELECTRICAL HARNESS WIRING
10 6 5 1 S47 S46 S44 S49

20 16 15 11 S45 S48
J1 30 26 25 21
40 36 A 35 31
S36 S35
CIRC. CAV CIRC. CAV CIRC. CAV CIRC. CAV
239 40 236 30 223C 20 203 10 H16
238 39 220 29 222A 19 206 9 1 S50 2
237 38 225 28 235 18 205 8 S40 228 203 S39 231
226 37 - - - - 27 234 17 204 7
S41 208
S38
230 36 - - - - 26 233 16 217 6
H17 224
221 35 229 25 231 15 216 5 S37 7 233
208 34 209 24 201 14 215 4 H18 5 A M
B 228
227 33 - - - - 23 232 13 ---- 3 C N L
224 32 210A 22 218 12 2 214 222A P U
----
223
D V K P8
223 31 202 21 228 11 212 1 223C E
R
S
T
J 8 234
213 10 F H 209
G
206 224
210A 205
10 6 5 1 224 6 235
20 16 15 11
J2 9 X11
30 26 25 21
210 210A 204 230
40 36 B 35 31
224
223 225
211 212 218
H19 221
---- 40 315 30 251 20 247 10
264 39 ---- 29 25 19 244 9 227 X10
259 38 257 28 263 18 258 8 A M
203 K25 B 212
255 37 253 27 ---- 17 254 7 C L
210 N
---- 36 ---- 26 ---- 16 - - - - 6
215 D
P
V
U
K 15
---- 35 249 25 246 15 243 5 V16 V17 R T
---- 34 252 24 240 14 241 4 X23 E S J
229
F H
G
10 33 248 23 285 13 242 3
256
X29 227
217
10 32 245 22 ---- 12 262 2 214
10 31 250 21 ---- 11 250 1
226
256 24 52 220 216
250 219 P7 X20
10 6 5 1
20 16 15 11 211 214 S43
J3 30 26 25 21
256
C
A
40 36 35 31 D E B
210 C A F 213 C A
B G 12
280 40 271 30 284 20 272 10 A3
---- 39 265 29 268 19 ---- 9 24 X14 S42 259 258 257
273 38 277 28 281 18 282 8
52 J3
---- 37 ---- 27 278 17 ---- 7 17
274 36 276 26 267 16 ---- 6
---- 35 ---- 25 ---- 15 ---- 5
---- 34 269 24 266 14 ---- 4 X25 16
---- 33 ---- 23 279 13 ---- 3
---- 32 ---- 22 270 12 ---- 2 CB B
Y19 D A J1 X17 X21 C A
---- 31 275 21 283 11 ---- 1
X16
265 11
Y18
239 227 255 254 253
Y17 238 237 J2 232 202
266 T2 T1 267
202 201 X28
T3 Y16 X15 X22 CB
X12 Y20 248 D A
Y15
268 Y21
Y14 219
Y13 T2 T1 246
4 10 250 247 259 258 257
273 277 T3
270 T2 T1 271 13 240
285 X24 264
T3
X19 Y22
269 275 T2 T1 276 279 T2 T1 280
T3 T3 14 Y23 241 T2 T1 242
274 278 24 52 31S 219 T3
272 272 281 X18 245 252
X13 Y24
211 T2 T1 210 213 T2 T1 214 283 T2 T1 284 244 T2 T1 243 251 T2 T1 249
T3 T3 T3 10 25 T3 T3
282 3 263

4.S.14 TROUBLE-SHOOTING Training Centre
NOTE: Find out if the problem arises on one single function or on all functions.
AA
S35a. Bucket control poten-
S47 S44 S48 tiometer
A- Problem arises on one single function :
AA
S35b. Lift/Boom control
It is easy to see if the trouble is of ÒELECTRICALÓ or ÒHYDRAULICÓ origin. S49 potentiometer
S36a. Dipper control poten-
¨ Cut off the electrical supply by the main switch (RED) (S37) located near the right-hand Òcontrol leverÓ. S46 S45
tiometer
¨ Move the spool of the section concerned using the mechanical lever (delivered with machine).
E S36b. Swing control poten-
¨ At full speed, the function speed should be normal and the cylinder against the stops. The pressure should reach
F tiometer
210 bar at pressure port.
¨ If after these movements, the problem persists, it is likely to be the ÒHYDRAULICÓ function which is causing
the problem:
1- Spool stroke :
Check if the manual control lever has an angular stroke 0°
of 19.5¡ from either side of the neutral position. If not, 19,5°
the stops (A) or (B) of the spool should be adjusted.
2- The cylinder : 19,5°
(Normal diagnostic procedure)
3- The Òbalance valveÓ spool (pressure compensating spool) A
Spool is jammed, spring is broken (Ref: 3n page 8.S.13).
B
4- The secondary safety valves :
Replacement if the problem arises on one side (they are not adjustable)
AAAA AAA
¨ If not, it is likely to be the ÒELECTRICALÓ supply to the function which is causing the problem.
AA AAA
S36a S36b S35a S35b
1- The control valve electrical head of the concerned element (Yxx).
2- The electrical connections between :
The electronic control box and the control valves.
The electronic control box and the Òcontrol leversÓ.
AAAAA AA
AAAA AA
AA
A
AAA
AA
AA AA
A
3- The Òcontrol leverÓ for the function concerned. (S35 or S36).
A J MG T U N K A D F T EGM J UN
AAAAAA
AAA AAAA
AAAA
AA AAAAA
4- The electronic control box (A3).
203 205 208 204 209 228 206 218 215 220 229 226 216 221 217 212
¨ There are two possible areas: either ÒBACKHOEÓ or ÒLOADERÓ
J1 - 12
J1 - 37
J1 - 29
J1 - 35
J1 - 25
J1 - 6
J1 - 4
J1 - 24
J1 - 11
J1 - 34
J1 - 1
J1 - 5
J - 10
(In both cases, tests will be made with the engine at about 1800 RPM)
J1 - 8
J1 - 9
J1 - 7
A3
In case the control LED changes from (GREEN) to (RED), the electrical supply must be set to zero using the
.
main switch (S37).
BACKHOE
ELECTRONIC CONTROL BOX
J3 - 11
J3 - 36
J3 - 16
J3 - 20
J3 - 13
J2 - 24
J3 - 24
J3 - 40
J2 - 25
J2 - 18
J3 - 38
J3 - 29
J2 - 23
J3 - 10
J2 - 22
J3 - 17
J3 - 18
J2 - 14
J3 - 26
J3 - 19
J3 - 28
J3 - 21
J3 - 30
J3 - 14
J2 - 20
J2 - 15
J2 - 10
J2 - 39
J3 - 12
J2 - 9
J3 - 8
J2 - 3
J2 - 5
J2 - 4
1- Check on the condition of the control valve electrical head concerned :
-
-
-
Disconnect the electrical plug from a function which is working correctly and connect it to the
section for the defective control valve.
Switch off and on again.
Operate the Òcontrol valveÓ (for the function which was working correctly).
AAAAA
AAAA
AAA
AAAAA
AAA
AAAAAAAA
AA AAAAAAAAAAA
AAAAAA
AAA
AAA
246 264 248 247 242 240 241 249 252 251 243 263 245 244 284 282 281 283 280 278 277 279 272 276 274 273 275 271 269 268 270 267 265 266
- If the section concerned does not function, the section electrical head must be replaced.
2a - Testing the harness between the control box and the control valve section concerned:
- Disconnect the harness of the defective control valve head and connect it to the head of a con- Y21 Y22 Y23 Y24 Y13 Y14 Y15 Y16 Y17 Y18 Y19
trol valve which functions correctly.
- If the function on that cable is correct, this means that the harness concerned is correct. 3 3 3 3 3 3
3 3 3 3 3
- If the function for that cable does not work, this means: 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
1 2 1 2
- That the control box harness is defective. OR
- That the control box is defective. OR
- That the Òcontrol leverÓ harness is defective. EV11 EV10 AV9 EV8 EV7 EV6 EV5 EV4 EV3 EV2 EV1
Bucket "Float" 4 In 1 Arm Boom Dipper LH stab. Swing RH stab. Bucket Extendahoe
position
To check these, test for continuity on the three or four wires connected to the electrical head between
the control box plug (J3) and the plug connected to the control valve concerned ( -T - -T1-T2-T3), using
the diagram beside. BACKHOE
LOADER
Training Center 4.S.15
TROUBLE-SHOOTING
2b - Testing the harness between the control box and Òcontrol leverÓ :
Gain access to the Òcontrol leverÓ electrical plugs (X10 or X11).
- Check for 12 volts on plug (U or N). S36 S35
- Check for the earth on plug (M).
- Check the signal on plug (D -for the right control lever), (G) OR (J). The signal will vary between
(3V,6V,9V) in a continuous way, depending on the angle of tilt of the lever.
If one of these three cases is incorrect, change the harness between the seat and the Òcontrol leverÓ.
3- Checking the Òcontrol leverÓ.
Using a 12 volt battery

- Connect the 12 volts to plug (U or
N)
- Connect an earth line to plug (M)
- Using the voltmeter check the
signal at (D -for the right control
lever), (G) OR (J).
If the signal is incorrect after making
a movement, change the Òcontrol
leverÓ.
A3
X11 X10
S35a X10
J3 J2
4- Checking the electronic control box A A

B
M B
M
C N L C N L
Place the seat in the BACKHOE position P U J1 P U
D V K D V K
- Disconnect the signal plug (D -for the right control lever), (G) OR (J) on the Òcontrol leverÓ E
R
S
T
J E
R
S
T
J
- Make sure that 12 volts is available at (T1) on the control valve section electrical plug, and on plug (U F
G
H F
G
H
or N) of the Òcontrol leverÓ.
- Make sure that 0 volts is found and good continuity (ohms) between the earth line of the control valve
section and terminal (M) of the Òcontrol leverÓ.
- Connect a jumper lead between the signal plug (D -for the right control lever), (G) OR (J) of the Òcontrol
leverÓ and plug (T2) of the control valve section plug.
- Move the Òcontrol leverÓ
J1
If this function works, this indicates that the electronic control box (A3) is defective.
.
If the function does not work, the control valve electrical head is defective. 10 6 5 1
LOADER 20 16 15 11
Care should be taken that the anti-roll back control potentiometer (P7) does not prevent the closing 30 26 25 21
function.
The arm should therefore be lowered to the ground and the bucket closed, after which the procedure is
40 36 A 35 31
the same as ÒBACKHOEÓ. N UAT DGMJE F

UN T MG J A K 9 8 7 6 5 24 4 11 1
For the loader bucket, do not select the Òßoating positionÓ or Òautomatic bucket return to digÓ (S44 ,
10 29 37 35 34 33 25 12 212
S45). 206
203 218
205 229
B - If the problem occurs on all functions: 204 215
208
¨ Check the electrical supplies (12 volts) on plugs (J2/1)-(J2-13)-(J2-21), and if defective, change the harness. 209
227
228
¨ Check the seat position contact switches : 216
- ÒLoader-BackhoeÓ position selector contact switch (J1/13)-(J1/21)-(J1-14) 221
217
- RED button contact switch (J2-1)-(J2-21) H19 226
220
¨ If everything is correct, check the connections and change the electronic control box (A3).

4.S.16 ERROR CODES SPECIFICATION Training Centre
The self-diagnosing feature of the electronic control Display method for detected failu- the turning to the backhoe but the error ßags
box shows the type and the location where the mal- are not erased.
res : To move the loader, power to the controller
function is arising in the system.
The purpose of this function is to assist in troubles- P7 When the electronic control box detects a failure con- needs to be turned off, then restarted in limp-
hooting the electronic control box. dition : home mode.
The controller checks the condition of all the detec- Type 4 The electronic control box is inactive; it only
a. Error codes (type 1, type 2 and type 3) are dis-
tors and wires which are connected to it and its own shows this error code. This happens when an
played repeatedly until the electronic control box is
internal components. Messages are displayed in internal failure has been detected or when a
switched off by the operator. The green "loader
code by the ßashing of the loader and backhoe indi- supply output terminal is overloaded or when
active" (H18) indicator lamp ßashes the tens of the
cator lamps (H17 and H18). a control valve output is earthed or connec-
failure code and the blue "backhoe active" (H17)
ßashes the units of the code. ted to the supply voltage, which deactivates
The types of error : the either the electronic control box or the
b. If several failures are detected, all the codes are control valve control circuits.
The purpose of the error codes is to help the mainte-
displayed in sequence (following the order of the If the error code detected is 93 (internal
nance technicians diagnose the problem in the Þeld :
memorised list). failure), the operator can see the DETAILED
1. Detector wiring. CODE by pressing the memorisation button
c. If a TYPE 4 failure occurs, only the new failure is
The codes show a detector cable is shorted to (S50).
then displayed, and if the memorisation button
earth or connected to the supply voltage. This This information is very useful as assistance
X21 (S50) is pressed, the DETAIL CODE appears (See
gives the technicians a better idea of areas where to maintenance technicians.
detailed Code SpeciÞcation).
they should look for the damaged wire.
2. Control lever wiring.
The codes show the control lever wire is shorted Types of reaction of the control box
to earth or connected to the supply voltage.
to the failures detected :
3. Battery circuit.
The codes show when the circuit voltage is out- Type 1 The operation of the electronic control box
side the authorised limits (from 8.5 V to 16.5 V). continues as before, except that the failure is
displayed.
4. Power supply output terminal defect. If the supply voltage overall is not correct, the
The codes show the number of the output termi- equipment supply switch turns off the electro-
nal and the type of defect. nic control box. If DIAGNOSTIC FAILURE
(a) No power connected (91) is activated, the regulation inputs are H18
X11 ignored.
(b) Overload or defect in the output terminal
(c) Output terminal earthed; Type 2 Operation continues as before, except that
the defective inputs are ignored (inactive H17
5. Control valve signal wiring.
The codes show the control valve cable is shorted state) and the defect is displayed until the
S40 S41
to earth or connected to the supply voltage. electronic control box is switched off by the
operator.
6. Speed (rpm). If the error displayed concerns a control lever,
The codes show if the revolution counter is not defective outputs from the control lever will
receiving the signal or if the frequency is outside be ignored.
limits. S37
The speed check starts one minute after switching Type 3 The operation of the loader arms and bucket
on. stops. This occurs when the loader arms
detector (P7) or bucket detector (P8) is S39 S38
7. Calibration. S50
defective, or if their respective cables are ear-
The codes show that the electronic control box thed or connected to the supply voltage, or if
has not been calibrated or that the calibration is K25 V16
the system is not calibrated.
incorrect. This type of failure is also caused by a speed
Caution : If a box is calibrated for a particular 8. Electronic control box internal failure. value which is outside limits or by a wrong
machine and then removed and installed on ano- Codes indicate that the feed-back or sensor reading internal reference voltage which deactivates
ther machine, this code will not be displayed even modules are faulty and the electronic control box the loader detector measurement, but leaves
if the calibration is incorrect. ignores them, or they indicate another internal fault the electronic control box in an operative con-
and the electronic control box stops working, in dition.
The error code ßashing can be interrupted by H16
which case the technician should try installing ano-
ther control box.

ERROR CODES SPECIFICATION

Failure code reading example :
Let us suppose that failures 43 and 23 are detected by the P8 15
electronic control box (A3). The (H17 and H18) indicator
lamps ßash in the following manner :
Loader H18 Backhoe H17 Duration
Ind. Lamp Ind. Lamp (seconds)
ON ON 0.36
OFF OFF 0.6
ON ON 0.36
OFF OFF 0.6 43
ON ON 0.36
OFF OFF 0.6
ON OFF 0.36
OFF OFF 2.1
ON ON 0.36
OFF OFF 0.6
ON ON 0.36 23
OFF OFF 0.6
OFF ON 0.36
OFF OFF 2.1
Note that each failure code is separated from the next by a

longer pause (OFF, OFF) (2 seconds), even if only one
failure is detected. J1 J2
This is valid for failures type 1, 2 and 3. If more failures
appear they will be displayed in the order shown on the
next page.
If the failure is type 4, the control box (A3) will cut out and
only the type 4 failure will ßash.
In the case of the example shown above the following

should be checked :
- The wiring between the LH control lever potentiometer
(S36b) (connection G) and the connector (J1-7) for
failure 43.
- The wiring between the bucket potentiometer (P8) and
the connector (J2-8-28-38) for failure 23.

DEVICE LIKELY FAULT Code Type
System voltage Voltage too low 48 1

System voltage Voltage too high 49 1
Controller Internal fault, diagnostic circuits 91 1
Right joystick wiring 4 in 1 potentiometer shorted to ground 32 2
Right joystick wiring 4 in 1 potentiometer shorted to power 33 2
Right joystick wiring Bucket potentiometer shorted to ground 34 2
Right joystick wiring Bucket potentiometer shorted to power 35 2
Right joystick wiring Arms potentiometer shorted to ground 36 2
Right joystick wiring Arms potentiometer shorted to power 37 2
Left joystick wiring Swing potentiometer shorted to ground 42 2
Left joystick wiring Swing potentiometer shorted to power 43 2
Left joystick wiring Dipper potentiometer shorted to ground 44 2
Left joystick wiring Dipper potentiometer shorted to power 45 2
Two-speed solenoid No connected load 51 2
Float valve section B No connected load 52 2
Float valve section A No connected load 53 2
Boom sensor wiring Signal shorted to ground 12 3
Boom sensor wiring Signal shorted to power 13 3
Bucket sensor wiring Signal shorted to ground 22 3
Bucket sensor wiring Signal shorted to power 23 3
rpm No rpm 25 3
rpm Bad frequency 26 3
Controller Internal fault, sensor reading circuits 92 3
Controller Boom not calibrated 94 3
Controller Loader bucket not calibrated 95 3
Two-speed solenoid Overload or power output fault 55 4
Float valve section B Overload or power output fault 56 4
Controller Internal fault, other 93 4

DEVICE LIKELY FAULT Code Type
Valve control wiring Loader arm signal shorted to ground 71 4

Valve control wiring Backhoe boom signal shorted to ground 72 4
Valve control wiring Loader bucket signal shorted to ground 73 4
Valve control wiring Backhoe bucket signal shorted to ground 74 4
Valve control wiring Dipper signal shorted to ground 76 4
Valve control wiring Extandahoe signal shorted to ground 77 4
Valve control wiring Swing signal shorted to ground 78 4
Valve control wiring Clam signal shorted to ground 79 4
Valve control wiring Loader arm signal shorted to power 81 4
Valve control wiring Backhoe boom signal shorted to power 82 4
Valve control wiring Loader bucket signal shorted to power 83 4
Valve control wiring Backhoe bucket signal shorted to power 84 4
Valve control wiring Dipper signal shorted to power 86 4
Valve control wiring Extandahoe signal shorted to power 87 4
Valve control wiring Swing arm signal shorted to power 88 4
Valve control wiring Clam arm signal shorted to power 89 4
Float valve section A Overload or power output fault 57 4
Stabilizer valve Power output shorted to ground 59 4
Detailed codes for internal faults

Detailed code performed Tested Module Description
0/1 Start Up Static RAM

0/3 Start Up EEPROM Erroneous Check Sum
0/4 Start Up EEPROM Accesing Error
0/5 Self calibration EEPROM Writing error
0/6 Start Up Power switch Off Monostable, D12V > 5V
0/7 Start Up Power switch On Monostable, D12V < 9V
0/8 Start Up Power switch On Monostable, D12V > 17V
0/11 Start Up Main +12V M12V > 16,5V
0/12 Start Up Main +12V M 12V < 8,5V
0/9 Continuous Driver +12V D +12V > 17V
0/10 Continuous Driver +12V D +12V < 9V

SERVOPOWER FINAL INSPECTION

Detailed below are the checks to be made on Servo
power to Þnalise the inspection. S48
1) Perform all the steps shown on

S35
the Þnal inspection check-list for a
standard machine.
2) Basic operations on the control

lever :
¨ Sit in the seat, facing the loader.
¨ Run the engine at 1200 rpm.
¨ Turn the master switch (S37) to the "ON" position
and make sure that the green loader indicator S37
lamp (H18) located on the LH seat console lights up
after 3 seconds.
S47
¨ Check the operation of the loader by moving the RH
control lever (S35) and make sure that the move- S46
ments of the loader arms, bucket and clam jaws cor-
respond correctly to the movements of the control
lever (S35 ). S36
¨ Do not check the return-to-position or return-to-dig
functions at this stage.
¨ Apply the service brakes and engage the transmis-
sion.
¨ Press the transmission cut-out button (S48) and
make sure it cuts out correctly.
H18
¨ Move the speed control lever to the neutral position.
H17
¨ Turn the seat round to the backhoe position.
¨ Make sure that the loader indicator lamp (H18) on
the LH seat console goes out and the blue back-
hoe indicator lamp (H17) comes on.
¨ Operate the backhoe by moving both control levers
(S35 and S36) and make sure that the movements
of the boom, dipper, bucket, Extendahoe and swing
correspond correctly to the movements of the con-
trol levers.
¨ Press the bucket shake button (S46) and make
sure that the backhoe bucket oscillates.
¨ Place both stabilisers (S40 and S41) Þrmly on the
ground and raise the rear wheels.
¨ Disengage the 4-wheel drive control (S22).
S40 S41


¨ Move the speed change lever to the neutral posi-
tion and engage the powershift control lever
(S6) in forward travel.
¨ Slightly raise the RH stabiliser (S41). An audible S6
warning should sound as long as the powershift
control lever (S6) is not returned to the neutral
position.
¨ Engage the powershift control lever (S6) in
reverse travel.
¨ Slightly raise the LH stabiliser (S40). Again an
audible warning should sound as long as the
powershift control lever (S6) is not returned to
the neutral position.
¨ Adjust the backhoe mode selector (S38) located
on the RH seat console, to Mode 1.
¨ Move the control lever (S35) to its full extent to
operate the bucket. The bucket should start to
move very slowly. S38
¨ Adjust the backhoe mode selector (S38) to

Mode 2 and move the control lever (S35) to its
full extent to operate the bucket. The bucket
should start to move at normal speed.
¨ Adjust the backhoe mode selector (S38) to
Mode 3 and move the control lever (S35) to its
full extent to operate the bucket. The bucket
should start to move at normal speed.
¨ Press the work selection button (S47) located
on the LH control lever (S36). An audible war-
ning sounds to show that the loader control is acti-
vated and the loader indicator lamp (H18) lights
up on the LH seat console.
¨ Move the RH control lever (S35) and make sure
that the loader operates correctly.
¨ Turn the seat a quarter turn (half-way between
front and back).
¨ Make sure that all the LH seat console indicator
lamps (H17 and H18) have gone out.
¨ Turn the seat to face the loader.
¨ Press the work selection button (S47), located
on the LH control lever. An audible warning will
sound to show that the backhoe is activated and
the backhoe indicator lamp (H17) lights up on
the LH seat console.
¨ Move both control levers (S35 and S36) and
make sure that the backhoe operates correctly.
¨ Put the backhoe in rest position and raise fully the
2 stabilizers (S40 and S41).


3) Calibrate the loader detector
(Servopower calibration) : S46 H18
To be carried out after :
¨ Initial machine build
¨ Replacement of the electronic control box
¨ Replacement of potentiometers
1. Start the engine with the master switch (S37) in

the "OFF" position (downwards).
S47
2. Hold down the work selection (S47) and bucket
shake (S46) buttons while at the same time
moving the master switch (S37) to the "ON"
position. Keep them held for 4 seconds and then
release them.
3. The loader indicator lamp (H18) should ßash as S50
follows : long, long, long,...
4. Move the loader arms to the height of the hood
and then turn the bucket completely forwards until S38
the relief valve opens. Release the control lever.
5. Press the bucket shake button (S46) and the
memory button (S50) for 4 seconds.
6. The loader indicator lamp (H18) should ßash as
follows : long, short, long, short,...
7. Turn the bucket in the other direction until the
relief valve opens. Release the control lever. S37
8. Press the bucket shake button (S46) and the

memory button (S50) for 4 seconds. 18. Calibration is completed.
follows : long, short, short, long, short, short...
Note :
10. Raise the loader arms until the relief valve opens.
Release. 1) During calibration, the controller records the
movements of the arms or the bucket to calculate
11. The loader indicator lamp (H18) should ßash as measurements.
follows : long, long, long,... For a successful calibration, it is essential to ope-
12. Press the bucket shake button (S46) and the rate only the function which is being calibrated
memory button (S50) for 4 seconds. (for example, if the bucket is being calibrated,
only the bucket should be operated).
follows : long, short, long, short,... 2) If at any time the loader indicator lamp (H18)
stops ßashing as shown, turn the master switch
14. Lower the loader arms completely down until the (S37) to the "OFF" position and start again at
relief valve opens. Release. step 1.
15. Press the bucket shake button (S46) and the 3) During calibration, the speed of the loader arms
memory button (S50) for 4 seconds. and bucket are controlled by the backhoe mode
16. The loader indicator lamp (H18) should ßash as selector (S38). They will move according to th
follows : long, short, short, long, short, short... "Þne", "soft" and "normal" curves (See P. 4.S.6)
17. Turn the master switch (S37) to the "OFF" posi-

tion for at least 4 seconds.

4) Checking the loader operation : S36 S44 S35
¨ Run the engine at 1400 rpm and turn the master
switch (S37) to the "ON" position. S45
¨ Check the positioning of the bucket by raising the

loader arms to the height of the hood and turning
the bucket completely forwards (dumping) and then
turning it completely in the opposite direction (bac-
kwards).
The bucket should contact the stops in both direc-
tions
S50 S39 H16 S37
¨ With the bucket completely turned backwards,
lower the loader arms as low as possible.
The arms should come up against the stops. ¨ Release the control lever (S35).
¨ Lower the bucket to the ground, practically horizon- The arms should lower to the ground.
tal. The bucket should be closed and positioned hori-
zontally.
¨ Raise the loader arms and observe the bucket. The yellow indicator lamp (H16) should stay lit.
The arms and the bucket should starts to move
smoothly and the bucket should remain in a more ¨ Open and close the bucket without touching the
or less horizontal position. arms.
The yellow indicator lamp (H16) should stay lit
¨ Raise the loader arms to their maximum height. all this time.
The arms should contact the stops.
The ßoat position indicator lamp (H16) should ¨ Raise the loader arms to their maximum height.
be out. ¨ The yellow indicator lamp (H16) should be out.
¨ Turn the bucket completely forwards (dumping). ¨ Turn the bucket completely forwards (dumping).
¨ Choose Mode 1 on the loader mode selector ¨ Select Mode 3 on the loader mode selector
(S39). (S39).
¨ Hold down the return-to-dig button (S45) and ¨ The yellow indicator lamp (H16) should ßash,
move the control lever (S35) forwards. showing that Mode 3 has been selected.
¨ Release the control lever (S35). ¨ Hold down the return-to-dig button (S45) and
The arms should lower until 60 cm from the move the control lever (S35) forwards.
ground.
The bucket should be closed and positioned hori- ¨ Release the control lever (S35).
zontally. ¨ When the arms are at hood height, pull back on
The yellow indicator lamp (H16) should ßash. the control lever and release it.
¨ Press the button (S45) again, without moving the The arms stop lowering and the bucket has not
control lever. changed its position.
The arms should lower to the ground and the buc- ¨ Move the bucket to about 5 cm off the ground.
ket should reach the ground in a horizontal posi- The lamp (H16) should go out.
tion.
The yellow indicator lamp (H16) should stay lit. ¨ Press on the return -to-position control (S44).
The arms will raise to about 60 cm off the ground
¨ Raise the loader arms to maximum height. and the bucket will close to 45¡.
¨ The yellow indicator lamp (H16) should be out. ¨ Raise the arms above the hood and open the
¨ Turn the bucket completely forwards (dumping). bucket half-way.
¨ Select Mode 2 on the loader mode selector ¨ Press the memory button (S50).
(S39). ¨ Raise the loader arms to maximum height.
¨ Hold down the return-to-dig button (S45) and
move the control lever (S35) forwards.

¨ Check the anti-rollback device by trying to close the
bucket.
S44
The bucket should not come up against the stop.
¨ Press the return-to-position button (S44). S45
S35
The arms and the bucket return to the position pre-
viously selected.
¨ Lower the arms and place the bucket ßat on the
ground.
¨ Raise the loader arms as quickly as possible by pul-
ling the control lever (S35) fully back.
When the bucket reaches hood level, observe a
change in the raising speed due to the action of the
two-speed solenoid valve (Y20).
¨ Lower the arms to the ground. H16
S37
¨ Run the engine at idle speed.
¨ Raise the loader arms by pulling the control lever Note : In the emergency mode, there may be some
fully back. During this period accelerate the engine slight "pulsing" of the functions that follow
and observe the increase in the speed of the arms. the frequency of the ßashing indicator
lamps.
This is normal.
5) Emergency mode :
This mode enables the loader to be controlled with a
defective position detector.
This test must be performed with an empty bucket,
because the anti-rollback system does not function.
¨ Turn the master switch (S37) to the "OFF" position
for at least 4 seconds.
¨ Hold down both the return-to-dig (S45) and return-
to-position (S44) buttons and turn the master
switch (S37) to the "ON" position.
¨ Release both buttons after 5 seconds.
The 3 indicators lamps (H16, H17 and H18) ßash
1/2 second ON, 1/2 second OFF.
¨ Lower the arms and place the bucket ßat on the
ground.
¨ Raise the loader arms and observe the bucket. The
bucket should not move in relation to the arms and
will not remain horizontal.
¨ Raise the loader arms to maximum height.
¨ Close the bucket completely.
The bucket should come up against the stops.
¨ Lower the arms and turn the master switch (S37)
to the "OFF" position for at least 4 seconds, which
will take you out of the emergency mode.
The Þnal inspection checks are now completed.

PIN ASSIGNMENTS
Nr Connector J1 Measured Theoretical value Measured value Nr wire colour
(Seat) with Rest Activ. Rest Activ. wire
1 Right joystick voltage Grd 12 212 Yellow / gray

2 Not available Grd 0
4 4 in 1/ext. potentio. signal Grd 6 3 to 9 215 Yellow / white
5 Bucket potentiom. signal Grd 6 3 to 9 216 Yellow / orange
6 Arm/boom potentio. signal Grd 6 3 to 9 217 Yellow purple
7 Swing potentio. signal Grd 6 3 to 9 204 Green / black
8 Dipper potentio. signal Grd 6 3 to 9 205 Green / gray
9 Bucket shake signal Grd 0 12 206 Green / white
10 Work selection button signal Grd 0 12 203 Green / red
11 Left joystick voltage Grd 12 228 Green / tan
12 Transmis. cut-out signal Grd 0 12 218 Yellow / brown
13 Seat position (S42) Grd 0 12 232 Gray / red
14 Seat position (S43) Grd 0 12 201 Blue / brown
15 Backhoe move. mode 1 Fine Grd 0 12 231 Gray / brown
16 Backhoe move. mode 3 Norm. Grd 0 12 233 Gray / blue
17 R t D. "ready" mode Grd 0 12 234 Orange / blue
18 R t D. "ßoat" mode Grd 0 12 235 Orange / black
19 Loader lamp signal 22 0 12 222A Brown / white
20 Backhoe lamp signal 22 0 12 223C Gray / white
21 Seat switches voltage Grd 12 202 Blue / black
22 Left console voltage Grd 12 210A Purple / red
24 Left center joystick input Grd 0 12 209 Green / purple
25 Right center joystick input Grd 0 12 229 Yellow / pink
26 Not available Grd
27 Not available Grd
28 Float lamp signal Grd 12 0 225 Blue / white
29 R t D. button signal Grd 0 12 220 Yellow / blue
30 12V Grd 12 236 Orange / red
31 Stabilizer valve voltage Grd 12 223 Blue / purple
32 Right console voltage Grd 12 224 White / red
33 Alarm and relay ground 10 0 12 227 Gray / orange
34 Left joystick ground 11 12 12 208 Green / orange
35 Right joystick ground 1 12 12 221 Yellow / tan
36 Memory signal Grd 0 12 230 Yellow
37 Return to pos. button signal Grd 0 12 226 Yellow / light blue
38 Serial data output x x x 237 White / orange
39 Serial data input x x x 238 White / black
40 Programmation 12V input x x x 239 White /gray
Abbreviations :
Ext. Extendahoe Load. Loader Move. Movement
Pos. Position Potentio. Potentiometer R t D. Return to dig
Sol. Solenoid Transmis. Transmission

PIN ASSIGNMENTS
(Loader) with Rest Activ. Rest Activ. wire
1 Battery voltage (S37) Grd 0 12 250 Orange

2 2-speed sol. valve ground 1 0 0 262 Red / gray
3 12Vßoat section(bkt shake) Grd 12 0 242 Tan / red
4 12V ßoat section (ßoat) Grd 12 0 241 Green / red
5 12V load. arm voltage Grd 12 243 White / blue
7 Load. arm potentio. signal Grd 4.5(Dn) 0.5(Up) 254 Black
8 Bucket potentio. signal Grd 4.5(Cl) 0.5(Op) 258 Black
9 Load. arm section signal Grd 6 3 to 9 244 Green / blue
10 Bucket section signal Grd 6 3 to 9 247 Green / pink
13 Unswitched power Grd 13 285 Red / black
14 Float section ground Grd 12 240 White / red
15 Bucket section voltage Grd 12 246 White / pink
18 Fault loader arm section Grd 0.8 263 Gray / blue
19 Transmis. cut-out ground Grd 13 0 25 White / gray
20 4 in 1 section signal Grd 6 3 to 9 251 Green / black
21 Battery voltage (S37) Grd 0 12 250 Orange
22 Load. arm section ground 5 12 245 Tan / blue
23 Bucket section ground 15 12 248 Tan / pink
24 4 in 1 section ground 25 12 252 Tan / black
25 4 in 1 section voltage Grd 12 249 White / black
27 Load.arm potentio.voltage Grd 5 253 Red
28 Bucket potentio. voltage Grd 5 257 Red
30 Tachometer input Grd 6.8 31S Yellow / red
31 Chassis ground Grd 0 10 Black / orange
35 Not available Grd 4.3
37 Load.arm potentio.ground 27 5 255 Clear
38 Bucket potentio. ground 28 5 259 Clear
39 Fault load. bucket section Grd 0.8 264 Gray / pink
Abbreviations :

PIN ASSIGNMENTS
(Backhoe) with Rest Activ. Rest Activ. wire

8 Fault boom section Grd 0.8 282 Brown / black
10 Stabilizer section ground Grd 0 272 Yellow / purple
11 Boom section signal Grd 6 3 to9 283 Brown / blue
12 Bucket section signal Grd 6 3 to 9 270 Orange / black
13 Dipper section signal Grd 6 3 to 9 279 Purple / black
14 Extendahoe section signal Grd 6 3 to 9 266 Tan / black
16 12V Extendahoe section Grd 12 267 Tan / red
17 Fault dipper section Grd 0.8 278 Purple / blue
18 Boom section ground 20 12 281 Brown / pink
19 Bucket section ground 30 12 268 Orange / purple
20 12V Boom section Grd 12 284 Brown / red
21 Swing section signal Grd 6 3 to 9 275 Gray / black
24 Fault backhoe bkt section Grd 0.8 269 Orange / blue
26 12V Swing section Grd 12 276 Gray / red
28 Dipper section ground 40 12 277 Purple
29 Extend. section ground 16 12 265 Tan / blue
30 12V Bucket section Grd 12 271 Orange / red
36 Fault swing section Grd 0.8 274 Gray / blue
38 Swing section ground 26 0 273 Gray / purple
40 12V Dipper section Grd 12 280 Purple / red
Abbreviations :

TRAINEEÕS NOTES

4001
Section
4001
ELECTRICAL SCHEMATIC
580LE-SLE-LSP-LPS
590LPS
Copyright  1997 Case France

Printed in U.K.
Case Cre 7-79502GB November 1997
4001-2
TABLE OF CONTENTS
SPECIAL TOOLS ..................................................................................................................................................... 3
SCHEMATIC SYMBOLS .......................................................................................................................................... 4
FUSE AND RELAY BOX .......................................................................................................................................... 5
INSTRUMENT PANEL ............................................................................................................................................. 6
INSTRUMENT PANEL CLUSTER PRINTED CIRCUIT WIRING............................................................................. 6
580LE-SLE OPERATOR'S COMPARTMENT.......................................................................................................... 7
580LPS-590LPS OPERATOR'S COMPARTMENT ................................................................................................. 7
580LSP OPERATOR'S COMPARTMENT ............................................................................................................... 7
ELECTRICAL SCHEMATIC (PLATE 1) ................................................................................................................... 8
ELECTRICAL SCHEMATIC (PLATE 2) ................................................................................................................. 10
SERVOPOWER ELECTRICAL SCHEMATIC (PLATE 7) ...................................................................................... 20
POWERSHIFT ELECTRICAL SCHEMATIC (PLATE 8) ........................................................................................ 22
580LSP ELECTRICAL HARNESS WIRING........................................................................................................... 25
580LPS-590LPS ELECTRICAL HARNESS WIRING............................................................................................. 27
CHASSIS WIRING ................................................................................................................................................. 29
SIDE CONSOLE AND FRONT CONSOLE WIRING.............................................................................................. 31
CAB WIRING.......................................................................................................................................................... 35
FRONT AND REAR LIGHTING WIRING ............................................................................................................... 37
RIDE CONTROL OPTION WIRING ....................................................................................................................... 38
Cre 7-79502GB Issued 11-97 Printed in U.K.

4001-3
SPECIAL TOOLS
CM96K0025 CM96K0027
Electrical system diagnostic box CAS-2110A Digital multimeter CAS-1995

Used with multimeter instrument CAS-1995 and Used with electrical system diagnostic box CAS-
adaptor harness CAS-2524 2110A
CI97C020
Adaptor harness CAS-2524

Used with electrical system diagnostic box CAS-
2110A

4001-4
SCHEMATIC SYMBOLS Earth connection terminal
A (n) Radio/C.B.
B (n) Indicator/pressure switch/loud speakers/pressure limit switch/detectors/temperature sender/gauge Chassis earth
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators N Cable Number
H (n) Warning devices (luminous)
K (n) Relay
M (n) Motor Intersection of two cables with connection point
P (n) Instruments
R (n) Heating elements/heater plugs
S (n) Switches/master switch Intersection of two cables without connection point
V (n) Diodes
X (n) Supply line connections
Y (n) Solenoid valves, solenoids A Transfer to another plate with the same letter
NOTE : The (n) shows the number of components.
Bulbs
Test bulbs
Diodes
Harness connectors
X Shows a connection on another schematic
X Shows where the connection should be made (the circuit is then completed)

4001-5
FUSE AND RELAY BOX Fuses
20A 15A 15A 10A 10A 10A -

K28 K20 K7 K23 K8 K18 K17 F22 F23 F24 F25 F26 F27 F28
10A 10A 15A 10A 10A 10A -

F15 F16 F17 F18 F19 F20 F21
20A 10A 15A 25A 10A - -

F8 F9 F10 F11 F12 F13 F14
K26 K21
10A 10A 15A 10A 15A - -
K4 F1 F2 F3 F4 F5 F6 F7
K27 K6
F1 Rotary light (optional) F17 Option (not used)
K5 F2 Cab interior light F18 Front LH side light and rear RH side light
K16 K1 F3 Horn and hazard warning lights F19 Rear LH side light, front RH side light,
F4 Not used registration plate and fog light
K15 K19 F5 Road lights F20 Electronic control box
K24 F6 Not used F21 Not used
F7 Not used F22 Rear working lights
K9 F8 Cold start assistance F23 Front and rear windshield wiper and windshield
K22 H1 F9 Radio and C.B. (optional) washer
20A 15A 15A 10A 10A 10A F10 Not used F24 Alternator charge warning lamp for alternator,
10A 10A 15A 10A 10A 10A F11 Heating, air conditioning and ventilation direction indicator and rear RH and LH brake
20A 10A 15A 25A 10A F12 Front working lights light
10A 10A 15A 10A 15A F13 Not used F25 Sideshift carriage and return-to-dig
F14 Not used F26 Auxiliary hydraulics, radio and C.B. and ride
F15 Forward travel relay, reverse travel relay, 4WD. control
F16 Instrument panel and audible warning device F27 Electronic control box
K3 K2 F28 Not used
CM95N004
Relay
K1 N¡ 1 power relay K18 N¡ 2 relay for placing transmission in neutral
K2 N¡ 2 power relay position (via the stabilizer lock-out function)
K3 N¡ 3 power relay K19 Flasher unit
K4 Starter motor relay K20 Horn relay
K5 Transmission cut-out relay K21 Rear working light relay
K6 Neutral position safety relay K22 Air conditioning relay (option)
K7 Cold start relay K23 Option (not used)
K8 Stabilizer safety audible warning device relay K24 4th gear reverse lock-out relay (Italy option)
K9 Parking brake safety audible warning device K26 Injection pump relay (590 only)
relay K27 Direction of travel inverter lock time delay relay
K15 Transmission forward travel relay K28 Direction of travel inverter lock relay
K16 Transmission reverse travel relay H1 Audible warning device
K17 N¡ 1 relay for placing transmission in neutral
position (via the stabilizer lock-out function)

4001-6
INSTRUMENT PANEL INSTRUMENT PANEL CLUSTER PRINTED CIRCUIT WIRING

X9 Connector Instrument panel cluster
S25 E27 S29 S27

1 18
2 17
3 16
18 1
4 15 17 2
S26 5 14 16
15
3
4
6 13 14 5
13 6
7 12
B12 12 7
1 8 11 11 8
10 9
9 10
H6 S13 P3 E2 E3 E4 E7 E5 E6 E1 P5
H5 S12
S2 CM95N007
H11 S20
S24 H14 X9 Connector Instrument panel cluster connector

H12 S21
Path Going to Path Item Going to
H13 S22 N1 Rear axle temperature sender N1 B Rear axle oil temperature warning lamp (E6)
N2 F16 Fuse (3C) N2 Voltage at following points :
N3 Parking brake switch B - Rear axle oil temperature warning lamp (E6)
H10 S19 C - Hydraulic filter restriction warning lamp (E7)
N4 Fuse 24 (5D) N - Parking brake indicator lamp (E5)
H20 S51 N5 Alternator terminal (D+) E - Engine oil pressure warning lamp (E3)
P4 P2 P1 S18 S3
N6 Not used K - Fuel level indicator (P4)
N7 Engine oil pressure switch H - Coolant solution temperature indicator (P3)
CM95N006
N8 Air filter restriction pressure switch L - Battery charge indicator (P2)
N9 Fuse 16 (3C) F - Air filter restriction warning lamp (E2)
1 Heater control P1 Transmission oil temperature warning lamp N 10 Coolant solution temperature sender N3 N Parking brake indicator lamp (E5)
B12 Air conditioning temperature control P2 Battery charge indicator N4 D Voltage at alternator charge warning lamp (E4)
N 11 Transmission oil temperature sender
E1 Instrument panel lighting P3 Coolant solution temperature indicator N5 D Alternator charge warning lamp (E4)
N 12 Fuse F18 (7C) N6 O Not used
E2 Air Þlter restriction warning lamp P4 Fuel level indicator N 13 Not used
E3 Engine oil pressure warning lamp N7 E Engine oil pressure indicator lamp (E3)
P5 Engine tachometer and hourmeter N 14 Fuel indicator N8 F Air filter restriction warning lamp (E2)
E4 Alternator charge warning lamp S2 Starter switch N 15 Earth N9 I Voltage at transmission oil temperature indicator (P1)
E5 Parking brake indicator lamp S3 Cold start push button N 16 Not used N 10 H Coolant solution temperature indicator (P3)
E6 Rear axle oil temperature warning lamp S12 Main-beam headlight switch N 17 Not used N 11 I Torque converter oil temperature indicator (P1)
E7 Hydraulic Þlter restriction warning lamp S13 Fog light switch (optional) N 18 Hydraulic filter restriction pressure switch N 12 Voltage at cluster lighting bulbs
E27 Air conditioning warning lamp S18 Horn switch N 13 L Not used
H5 Headlight switch lighting S19 Rotary light switch (optional) N 14 K Fuel level indicator (P4)
H6 Fog lights switch lighting N 15 Instrument cluster lamp earth :
S20 Front working lights switch A - Not used
H10 Rotary light switch lighting S21 Rear working light switch G - Not used
H11 Front working light switch lighting S22 4 wheel drive switch J - Cluster lighting bulbs
H12 Rear working light switch lighting S24 Sideshift carriage locking/unlocking switch H - Coolant solution temp. gauge (P3)
H13 4 wheel drive switch lighting S25 Front/rear windshield washer switch I - Torque converter oil temp. gauge (P1)
H14 Sideshift carriage locking/unlocking switch S26 Front windshield wiper switch K - Fuel level indicator (P4)
lighting S27 Rear windshield wiper switch L - Battery charge indicator (P2)
N 16 G Not used
S29 Heater blower connector
N 17 A Not used
N 18 C Hydraulic filter restriction warning lamp (E7)
- P Not used
- M Tachometer and hourmeter

4001-11
INSTRUMENT PANEL Coolant WARNING ALARM
Engine Rear Air filter Torque solution
Hydraulic oil axle restriction converte tempera
fluid filter Fuel level pressure temp. pressure r temp. ture
restriction indicator switch sender switch sender sender Parking brake Warning alarm
B+ B+
GN + 3 GN +
ACC + 1 ACC + 1
ACC + 2 ACC + 2
ACC + 3 ACC + 3
L1 41D X1(B3)
31T 31T
32T 32T H1
36F 36F X1(G1)
F16 F24 B7
10A X9 36H
15A
X1(F2) X1(F1)
10 11 12 13 14 15 16 17 18
39A 39B T
36H 36H X1(D1)
K1 E7 B1 P6 B2 B3 B4 B5 B6
P1 P2 37
P
S2 P V T T
E1 A T K8
IGN S4 S5
19L BATT GRD 85 86
P3 P4 H1 24
8 87a
M 33T 30
N 23F 39B
START V2 30 87
P5 ACC
20 K9
31S E2 E3 E4 E5 E6 V3 85 86
J1 52
34 X9 9 8 7 6 5 4 3 2 1 87a
G2 31S 10
X1(C1) X2(N) B 39B 10 10
X2(M) 30 30 V14 30 87
34 36P 33T 23F V13
31S 38 X1(D2)
V15
38 36P 36P 36R
1A
31P 31P
19L 33T
F 38
23F 23F
10 10 10
30 30 30
X26 X27
CM96A018
Cable Wire section Wire colour Cable Wire section Wire colour
number mm2 number mm2
1A 8.5 Red 33T 1.5 Yellow/pink
8 1.5 Yellow/white 34 1.5 Yellow/black
10 1.5 Black/orange 36F 1.5 Yellow/brown
19L 1.5 Red/grey 36H 1.5 Yellow/purple
20 1.5 Black 36P 1.5 Yellow/brown
23F 1.5 White/orange 36R 1.5 Yellow/orange
24 1.5 White/brown 37 1.5 Yellow/white
30 1.5 Black/yellow 38 1.5 Yellow/blue
31P 1.5 Yellow/black 39A 1.5 Purple/yellow
31S 1.5 Yellow/red 39B 1.5 Purple/white
31T 1.5 Yellow 41D 1.5 Grey/white
32T 1.5 Yellow/grey 52 1.5 Blue/red

4001-12
ELECTRICAL SCHEMATIC (PLATE 3)
INSTRUMENT PANEL CHASSIS

S6 X4 E5 Parking brake indicator lamp E14 Reversing light
F15 10A fuse, forward travel relay - reverse travel H4 Reversing audible warning device
Y6
and 4 wheel drive device M1 Starter motor
F16 Fuse, 10A, instrument panel, audible warning S4 Parking brake switch
Y7 device S5 Parking brake switch
M1 H1 Audible warning device S9 Stabilizer raising safety switch
H13 4 wheel drive switch lighting S32 4th gear reverse cut-out switch (optional)
K4 Starter motor relay V8 Transmission forward solenoid valve diode
K5 Transmission cut-out relay V9 Transmission reverse solenoid valve diode
K6 Neutral position safety relay X1 Chassis harness/side console harness
K8 Stabilizer safety audible warning device relay connector
K9 Parking brake safety audible warning device X2 Chassis harness/side console harness
relay connector
K15 Transmission forward relay X4 Chassis harness/front console harness
K16 Transmission reverse relay connector
K17 Relay n¡ 1 for placing transmission in neutral X26 Earthing connector, connected to the main
position (via stabilizer cut-out function) earth screw
K18 Relay n¡ 2 for placing transmission in neutral X27 Earth connector, connected to the starter motor
S10 position (via stabilizer cut-out function) earthing strap
K24 4th gear reverse lock-out relay (optional) X31 Forward and reverse travel transmission control
K27 Time delay relay for direction of travel inverter connector
lock X32 Forward and reverse travel transmission
K28 Direction of travel locking relay solenoid valve connector
S22 4 wheel drive switch X33 4 wheel drive solenoid valve connector
S4 X27 V4 Stabilizer raising safety diode Y6 Transmission FWD solenoid valve
V5 Stabilizer raising safety diode Y7 Transmission REV solenoid valve
V6 Reversing audible warning device diode Y8 4 wheel drive solenoid valve
V13 Audible warning device diode
S9 V15 Audible warning device relay diode
S5 X3 Supply connector, battery +
F15-F16-H1-K4-K5-K6-K8-K9
E14
K15-K16-K17-K18-K24-K27- OPERATOR'S COMPARTMENT
E5-H5-H6- K28-X3-X26-V4-V5-V8-V9-
H13-S12- S6 Transmission forward, reverse control
S13-S22- S32 Y8 S11 S10 Transmission cut-out switch (gear lever)
H4 S11 Transmission cut-out switch (loader lever)
V13-V15-X1-
A1 A2 A3 X2
B1 B2 B3 B4
C1 C2
D1 D2 D3 D4
E1 E2 WIRING CONNECTION BETWEEN SCHEMATICS
F1 F2
G1 G2 G3 G4 E D C B A
B See schematic plate 2 page 11
H1 H2 R P N M L K J H G F
J1 J2 J3 J4
K J H G F R P N M L C See schematic plate 1 page 9
K1 K2 K3
E D C B A
D See schematic plate 1 page 9
X1 X2 X4
B1 See schematic plate 4 page 15
H1 See schematic plate 2 page 11

CM96A008
J1 See schematic plate 2 page 11

4001-13
FOUR-WHEEL DRIVE FORWARD TRAVEL, NEUTRAL AND REVERSE TRAVEL TRANSMISSION CONTROLS
B+ B+
IGN +
Acc + 1 Acc + 1
Acc + 2 Acc + 2
Acc + 3 Acc + 3
3
F16
10A H1 H1
S10 S11
F15
10A X1(J3)
25
K8
39A 39B 85 86
K5 23F 24
19E S32 25
87a
85 86 X18(A) X18(B)
39B
87a K9 30
21 V13 86 87
85
19E X1(K2) 52
30 87 87a
S6 X31 X4(P) X1(G2)
S22 H13 39B
R K24
X4(L) A 27A 30 87 S4 S5
D N B 85 86 J1 B
36R
X31 F C 87a
25B
25C 1D X4(E) 30 87 V15
10 X1(G3)
25B NC E5
K28 X1(D4)
X1(C2) K27 85 86 X2(N)
V4
86 87a 10 NO
M1 X2(H) 24 36P
24A S9
X4(R) 10
30 87 K17
X33 (A) 19E 52 X1(H1) V5 86
19M 85
Y8 X32 (A) Y6 X32 (B)
52 87a
26
10
21B K15 X1(D3)
K6 30 87
85 86
86 85 25A V8
X33 (B) 10 21C 87a 10
87a D 24
86 85 21A 23G 30
22 30 87
87a 87 30 K18
19M 85 86
27B
87 30 87a Y7
1B X1(A3) K16 27
K4 C
85 86 30 87 X1(B4) X32 (C) X32 (D)
1C
X3 10 87a
V9
23H E14
30 30 87 B1 51A
10 10 V6
H4
54 55 30
10
30
X26 X27
CM96A019
Cable Wire section Wire colour Wire section Wire section Wire colour Cable Wire section Wire colour Wire section Wire section Wire colour
number mm2 mm2 mm2 number mm2 mm2 mm2
1B 10 Red 21B 3 White 25A 1.5 White/black 36P 1.5 Yellow/brown
1C 3 Red 21C 1.5 White/yellow 25B 1.5 White/orange 36R 1.5 Yellow/grey
1D 3 Red/light blue 22 1.5 White/purple 25C 1.5 Orange/yellow 39A 1.5 Green/yellow
3 3 Orange/white 23F 1.5 White/orange 26 1.5 Orange/grey 39B 2 Tan
10 1.5 Black/orange 23G 1.5 White/blue 27 1.5 Orange/red 51A 1.5 Red/yellow
19E 1.5 Red/blue 23H 1.5 White/pink 27A 1.5 Orange/white 52 1.5 Blue/red
21 1.5 White/grey 24 1.5 White/brown 27B 1.5 Orange 54 1.5 Red/yellow
21A 1.5 White/red 25 1.5 White/grey 30 1.5 Black/yellow 55 1.5 Red/Green

4001-14

INSTRUMENT PANEL CAB
E19-E22 F3 20A fuse, audible warning device and hazard E8 Front LH side light
E8-E9 S15 S17 X4 E9-E10 warning lights E9 Headlight
S16-H8 F5 15A fuse, main beam headlights E10 Front RH side light
F18 10A fuse, front left-hand and rear right-hand E18 RH side direction indicator
sidelights E19 LH side direction indicator
F19 10A fuse, rear left-hand sidelight, front right- E22 Front LH direction indicator
E18-E23 hand sidelight, registration plate and fog light E23 Front RH direction indicator
F24 15A fuse, alternator charge indicator lamp, rear
CHASSIS
right-hand and rear left-hand direction indicator
light and brake light E11 LH brake light
X6 H5 Road light switch lighting E12 Rear LH side light
H6 Fog light switch lighting (optional) E13 Registration plate light
K19 Flasher unit E14 Reversing light
E13 K20 Horn relay E15 RH brake light
E17 S12 Headlight switch E16 Rear RH side light
S13 Fog light switch (optional) E17 Fog light
S18 Horn switch (instrument panel) E20 Rear LH direction indicator
V10 Hazard warning light diode E21 Rear RH direction indicator
V11 Hazard warning light diode H9 Horn
S14 Brake light switch
OPERATOR'S COMPARTMENT
H9 X1 Chassis harness/side console harness
H7 Hazard warning light indicator lamp connector
H8 Hazard warning light switch lighting X2 Chassis harness/side console harness
S15 Direction indicator switch connector
X27 S16 Hazard warning light switch X4 Chassis harness/front console harness
S17 Horn switch (steering wheel) connector
X5 X5 Chassis harness/cab front RH light harness
S14
X6 Chassis harness/cab rear RH light harness
X7 Chassis harness/chassis rear light harness
X26 Earthing connector, connected to the main
K19-K20-F3-F5-F18-
earth screw
E20 F19-F24-X26
H7 E14 X27 Earth connector, connected to the starter motor
E11-E12 earthing strap
S12-S13-S18-H5-H6-
E21 V10-V11-X1-X2-X4-X7-
E15-E16
X7
WIRING CONNECTION BETWEEN SCHEMATICS

B G K1 See schematic plate 2 page 11
C A F E D C B A
L1 See schematic plate 2 page 11
D E K J H G F
R P N M L
K J H G F R P N M L
E D C B A
A B C D
X2 X7 X4 X5-X6
CM96A011

4001-15
HEADLIGHTS AND REAR LIGHTS FLASHER UNIT - DIRECTION INDICATOR LIGHTS, HA- HORN
ZARD WARNING LIGHTS - BRAKE LIGHT CONTROL
B+ B+
ACC 1 ACC 1
ACC 2 ACC 2
ACC 3 ACC 3
E8 E9 E9 E10 E20 E21
L1 L R
H7
X6(B) E22 E23 S15 S17 S18
L R
X6(C)
X1(H2) X5(C) X5(B) X7(F)
X5(A) R F3 F24 H9
41D 45R
E18 X7(E) 20A 15A
41D X1(J1) 40A
40B
45L 45L 40B
45L
41A 41D
L 40B
40B 40B
40A
X4(H) 43 X4(G)
41E 41E 45R
E19 K1
F18 F5 F19 X4(J)
10A X1(K3) 40B
10A 15A K19 30
K20 X1(J4)
S12 H5 51A X7(C) H8 S16
X4(N) 85 86
30 64A
X7(A) X7(D) 43 87a
44 30 64B
40B
45L 45R
S14 87
X1(E2)
19B 19B
44
30 10
46
E13 E14 10 45 19L 19B
E11 E15 30 X4(F)
1D E12 E16 X4(M) X4(C)
41C 10 X2(J)
S13 H6 X4(K) 40B X1(K1)
46
40A
40A
X2(A) V10 X4(B)
41 51A 30
43 19L
41C 40B 45R V11 X2(F)

45L
B1 X2(E)
41E X7(B) 19L
47 30 40B 40B
10
40A 40A
E17
10 10 10
30 30 30
X26 X27 X26 X26
CM96A020
Number mm2 Number mm2
1D 3 Red/blue 41E 1.5 Green/yellow
10 1.5 Black/orange 43 1.5 Brown/red
19B 3 Red/black 44 2 Tan
19L 1.5 Red/grey 45 1.5 Brown/red
30 1.5 Black/yellow 45L 1.5 Dark brown/yellow
40A 3 Black 45R 1.5 Dark brown/green
40B 3 Black/white 46 1.5 Dark brown
41 2 Pink 47 1.5 Brown/white
41A 1.5 Pink/blue 51A 1.5 Red/yellow
41C 1.5 Pink/white 64A 1.5 Orange/blue
41D 1.5 Green/white 64B 1.5 Grey/black

4001-16

INSTRUMENT PANEL OPERATOR'S COMPARTMENT
M3 S28 E24 E25 M2 E25 M4 F1 10A fuse, rotary light (optional) S30 Cab interior light switch
E28 M5
F2 10A fuse, cab interior light
CHASSIS
F12 10A fuse, front working light
F22 20A fuse, rear working light M4 Front windshield washer motor
F23 20A fuse, front and rear windshield wiper and M5 Rear windshield washer motor
windshield washer S23 Bucket automatic return detector
F25 10A fuse, sideshift carriage and forced feed Y9 Bucket automatic return solenoid valve
return Y10 Sideshift carriage locking/unlocking solenoid
H10 Rotary light switch lighting valve
E26 H11 Front working light switch lighting X1 Chassis harness/side console harness
H12 Rear working light switch lighting connector
H14 Sideshift carriage locking switch lighting X2 Chassis harness/side console harness
S30 K21 Rear working light relay connector
S19 Rotary light switch (optional) X4 Chassis harness/front console harness
S20 Front working light switch connector
S21 Rear working light switch X8 Side console harness/cab harness connector
S24 Sideshift carriage locking/unlocking switch X26 Earthing connector, connected to the main
S25 Front/rear windshield washer switch earth screw
S26 Windshield wiper switch X27 Earth connector, connected to the starter motor
S27 Rear windshield wiper switch earthing strap
CAB
E24 Rotary light
E25 Front working lights
E26 Rear working lights
E28 Cab interior light
M2 Front windshield wiper motor
M3 Rear windshield wiper motor
S28 Rear windshield wiper stop switch
S23 X27
Y10 F1-F2-F12-F22-F23-F25-
K21-X26
S19-S20-S21-S24-S25-S26-
Y9 S27-H10-H11-H12-H14-X1-
A1 A2 A3 X2-X4-X8
B1 B2 B3 B4
C1 C2
D1 D2 D3 D4
E1 E2
F1 F2 E K R
J E D C B A
G1 G2 G3 G4 D P
H1 H2 C H N K J H G F
J1 J2 J3 J4 R P N M L G
B M R P N M L
K J H G F
K1 K2 K3 A F L
E D C B A
X1 X2 X8 X4
CM96A012

4001-17
ROTARY LIGHT, WORKING LIGHT CAB INTERIOR LIGHT BUCKET AUTOMATIC SIDESHIFT CARRIAGE WIPERS - WASHERS
RETURN LOCKING
B+ B+
ACC 1 ACC 1
ACC 2 ACC 2
ACC 3
S28
12B 12C
F22 F12 F1
20A 10A 10A M2 M3
E24
F2 F25 F23
S19 H10 10A 10A 20A 80
X8(D) H H
42F L
19D L
10 E25
63 63
48
S30
67 66 69 81 82
S20 H11 90 E28 S23
40A 40B
19A E26 X4(A) NC
48 S24 H14
42F
X8(F) X8(N) X8(M) C NO 63
49 S26 S27
10 X1(A2)
S21 H12 30 63
40A 53
61B
S25 M4
Y9 72
19C K21 42C
53 19F 19F 10 63 M M
30
85 86
19H 40B X1(J2) X1(E1) X8(B) 30
87a Y10 X2(L) M5
19C
48 65
30
30
X8(E) 62
87 X8(K)
90 10 X8(H) X8(A) X2(K)
40B 40B 40B
40A
40A 40A 40A
10 10 10 10 10
30 30 30 30
X26 X26 X26 X27
CM96A021
10 1.5 Black/orange 49 1.5 Grey
12B 3 Red/white 53 1.5 Purple/red
12C 3 Red 61B 1.5 Grey/black
19A 2 Red 62 1.5 Orange/grey
19C 3 Red/white 63 2 Orange/purple
19D 1.5 Red/yellow 65 1.5 Orange/brown
19H 1.5 Red/violet 66 1.5 Green
19F 1.5 Red/Green 67 1.5 Red
30 1.5 Black/yellow 69 1.5 Yellow
40A 3 Black 72 1.5 Grey/brown
40B 3 Black/white 80 2 Black
42C 3 Blue/orange 81 1.5 Grey
42F 1.5 Dark blue 82 1.5 White
48 1.5 Light brown/white 90 1.5 Black

4001-7
580LE-SLE OPERATOR'S COMPARTMENT 580LSP OPERATOR'S COMPARTMENT
S16 H8
S30 S6 S30 S15 S17 S10 S44 S49
S15 S17 S10
S6
S11
S47 S46
S48
S16 H8 S45
S38
H7
CM95N005 H7 S35
H7 Direction indicator lamp S11 Transmission cut-out switch
H8 Hazard warning light switch lighting S15 Direction indicator switch
S6 Transmission forward/reverse travel control S16 Hazard warning light switch S36 S50
S10 Transmission cut-out switch S17 Horn switch H17
S30 Cab interior light switch S37
S39
H18
580LPS-590LPS OPERATOR'S COMPARTMENT
H16
S16 H8 S40 S41

S30
CM96K001
S15 S17 A4
H7 Direction indicator lamp S39 Loader attachment automatic return to Þlling
H8 Hazard warning light switch lighting selector switch
S53 H16 ÒFloatingÓ position indicator lamp S40 Lef-hand stabilizer control switch
S11
H17 Loader control use green indicator lamp S41 Right-hand stabilizer control switch
H18 Backhoe control use blue indicator lamp S44 Loader attachment automatic return to a
S6 Transmission forward/reverse travel control memorized position button
S10 Transmission cut-out switch S45 Loader attachment automatic return-to-dig
S11 Transmission cut-out switch button
S15 Direction indicator switch S46 Backhoe bucket shaking button
S16 Hazard warning switch S47 Loader or backhoe attachment selector button
S17 Horn switch S48 Transmission cut-out button
S30 Cab interior light switch S49 4-in1 bucket clam or telescopic dipper control
S35 Right-hand control lever knob
S36 Left-hand control lever S50 Loader attachment position memorization
H7 S37 Attachment control main switch switch
S38 Backhoe attachment working mode selector
CM97E002
switch
A4 Powershift controller S16 Hazard warning light switch
H7 Direction indicator lamp S17 Horn switch
H8 Hazard warning light switch lighting S30 Cab interior light switch
S11 Transmission cut-out switch (580LPS only) S53 Gear lever, direction of travel inverter and kick
S15 Direction indicator switch down

4001-8

INSTRUMENT PANEL CHASSIS
F8 Fuse, 20A, cold start assistance G1 Battery
K1 N¡ 1 power relay S1 Battery master switch
R1 Y1 K2 N¡ 2 power relay
K3 N¡ 3 power relay
K4 Starter motor relay
K6 Neutral position safety relay
K7 Cold start relay
S3 Cold start push button
X1 Chassis harness/side console harness connec-
G2 tor
X26 Earthing connector, connected to the main
earth screw
X27 Earth connector, connected to the starter motor
earthing strap
X3 Supply connector + battery
S2 Starter switch
ENGINE
G2 Alternator
M1 Starter motor
R1 Pre-heat plug
Y1 Fuel injection pump solenoid valve

M1
A See schematic plate 2 page 11
C See schematic plate 3 page 13
D See schematic plate 3 page 13
E See schematic plate 2 page 11

X1 F See schematic plate 2 page 11
K1-K2-K3-K4
K6-K7-X3
M See schematic plate 2 page 11
A1 A2 A3
B1 B2 B3 B4 N See schematic plate 2 page 11
C1 C2
D1 D2 D3 D4
E1 E2 S3-S2-X1 S1 G1
F1 F2 X26-X27
G1 G2 G3 G4
H1 H2
J1 J2 J3 J4
K1 K2 K3
CM96A007

4001-9
BATTERY ALTERNATOR POWER RELAY ENGINE STARTER KEY STARTER RELAY COLD START ASSISTANCE
BATTERY MASTER SHUT DOWN SWITCH
SWITCH
1D B+
1 3 IGN +
M
S1 N
34 K1 12B Acc + 1
86 #1 12A Acc + 2
85
87a
12A 12C 12C Acc + 3
31S
12B
3 K4
30 87 Y1 S3
1D 86 85 3
1 K6
G2 85 86 #2 F8
87a
86 85 20A
+ 87a X1(A1) 22 21C D
K2 87a
S2 87 30
G1 30 87 IGN
- 10 BATT GRD 87 30 3
85 86
1D 8 A 73
87a K7
START 85 86
4 30 87 20 ACC 10
#3 10 10 21A 87a R1
K3 X1(G1)
F 4
28
1E E 30 87
X3
1A 1B 1C 1C 19K
21B
0
X1(A3) 21A 21A C 19K
10
10 10
M1
30 30
X26 X27
CM96A016
Cable Wire section Wire Cable Wire section Wire

Number mm2 colour Number mm2 colour
0 ST None 12C 3 Red
1 0 Red 19K 1.5 Red/brown
1A 8.5 Red 20 1.5 Black
1B 10 Red 21A 1.5 White/red
1C 3 Red 21B 3 White
1D 3 Red/light blue 21C 1.5 White/yellow
1E 3 Red 22 1.5 White/purple
3 3 Orange/white 28 2 Grey/orange
4 1.5 Orange/black 30 1.5 Black/yellow
8 1.5 Yellow/white 31S 1.5 Yellow/red
10 1.5 Black/orange 34 1.5 Yellow/dark blue
12A 3 Red/black 73 1.5 Green/grey
12B 3 Red/orange

4001-10

INSTRUMENT PANEL ENGINE
E1 Instrument panel lighting B2 Engine oil pressure switch
E2 Air Þlter restriction warning lamp B4 Air Þlter restriction pressure switch
P6 B4 B2 B7 B6 G2 X27 E3 Engine oil pressure warning lamp B6 Coolant solution temperature sender
E4 Alternator charge warning lamp B7 Coolant solution temperature switch
E5 Parking brake indicator lamp G2 Alternator
E6 Rear axle oil temperature warning lamp CHASSIS
E7 Hydraulic Þlter restriction warning lamp
F16 Fuse, 10A, instrument panel and audible B1 Oil Þlter restriction pressure switch
warning device B3 Rear axle oil temperature sender
F24 15A fuse, alternator charge indicator lamp, rear B5 Transmission oil temperature sender
right-hand and rear left-hand direction indicator P6 Fuel level indicator
light and brake light S4 Parking brake switch
H1 Audible warning device S5 Parking brake switch
K8 Stabilizer safety audible warning device relay X1 Chassis harness/side console harness
K9 Parking brake safety audible warning device connector
relay X2 Chassis harness/side console harness
P1 Transmission oil temperature indicator connector
P2 Battery charge indicator X26 Earthing connector, connected to the main
P3 Engine coolant solution temperature indicator earth screw
B5 P4 Fuel level indicator X27 Earth connector, connected to the starter motor
P5 Engine tachometer and hourmeter earthing strap
S2 Starter switch
V2 Oil Þlter restriction diode
V3 Air Þlter restriction diode
V15 Audible warning device relay diode
X9 Instrument panel connector
S4
B3
S5
X1 B1 E1-E2-E3-E4-E5-E6- A See schematic plate 1 page 9
E7-P1-P2-P3-P4-P5-
S2-V2-V3-V13 F16-F24-H1- B See schematic plate 3 page 13
V14-V15-X1-X2- K8-K9-X26
A1 A2 A3
B1 B2 B3 B4 X9 F See schematic plate 1 page 9
C1 C2
D1 D2 D3 D4 M See schematic plate 1 page 9
E1 E2 X2 X9
F1 F2
T1 T18 N See schematic plate 1 page 9
G1 G2 G3 G4 T2
H1 H2 R P N M L T3
J1 J2 J3 J4 T4 T15 H1 See schematic plate 3 page 13
K J H G F T5 T14
K1 K2 K3 E D C B A
T7 T12 J1 See schematic plate 3 page 13
T8 T11
T9 T10
K1 See schematic plate 4 page 15
L1 See schematic plate 4 page 15
CM96A013

4001-18

INSTRUMENT PANEL CAB
B12 Air conditioning temperature control A1 Radio (option)
B10 B11 R3-M6 B14 B15 B13
E27 Air conditioning warning lamp A2 C.B. (optional)
F9 10A fuse, radio and C.B. B10 LH loud speaker
F11 10A fuse, heater, air conditioning and fan B11 RH loud speaker
F26 15A fuse, auxiliary hydraulics, radio and C.B. B14 Air conditioning low pressure switch
K22 Air conditioning relay H15 Auxiliary hydraulics switch lighting
S29 Heater blower switch H20 Ride control switch lighting
M6 Heater blower motor
ENGINE
R3 Heater blower motor supply resistor
B15 Air conditioning compressor electro-magnetic S33 Auxiliary hydraulics control pedal
clutch S34 Auxiliary hydraulics switch
S51 Ride control switch
CHASSIS
B13 Air conditioning high pressure switch
X2 Chassis harness/side console harness
connector
H15 X8 Side console harness/cab harness connector
S34 X26 Earthing connector, connected to the main
earth screw
X27 Earth connector, connected to the starter motor
earthing strap
Y11 Rear auxiliary hydraulics solenoid valve
Y25 Ride control solenoid valve (accumulator)
Y26 Ride control solenoid valve (return to reservoir)
X27
Y11
S33
B12-S29-E27 K22-F9-F11-F26-X26
X2-X8 H20-S51
Y25-Y26
A1-A2
E K R
J
D P
R P N M L C H N
G
K J H G F B M
E D C B A A F L
X2 X8
CM96A010

4001-19
RIDE CONTROL AUXILIARY HYDRAULICS RADIO - C.B. AIR CONDITIONING - HEATING
B+
ACC 1
ACC 2
12B 1F 12A
M6
88 M 40A
F26 F9 F11
15A 10A 10A B15
X2(D) P 60B
R3 B14
57
X8(R)
X2(B)
X8(P)
61
57 B13 P
56 60A
S51 H20 S34 H15 A1
B+ 88 87 86 E27
GRD3C 4D 6F
X8(C)
ACC+ 5E
70
X2(C)
6F S29 H M L
5E B10 85 86
40B 40A
87a
401 400 4D
B11 10
3C OFF B12
59 30 87
K22 60
B C
Y11 57 T
2B A2
85 X8(G)
71 70
10
S33
Y25 Y26
40B 40B
40A 40A
400
10 10
X27 X26 X26 X26
CM96A022
1F 3 Red 60B 1.5 Orange/Green
10 1.5 Black/orange 61 2 Grey/white
12A 3 Red/black 70 1.5 Black
12B 3 Red/orange 71 1.5 Blue/white
40A 3 Black 85 2 Orange/Green
40B 3 Black/white 86 2 Light blue
56 1.5 Red/grey 87 2 Blue
57 1.5 Orange/yellow 88 2 Light blue/white
59 1.5 Orange/black 400 1.5 Black
60 1.5 Orange/brown 401 1.5 Red
60A 1.5 Orange/black

4001-20
SERVOPOWER ELECTRICAL SCHEMATIC (PLATE 7)

6 Backhoe attachment position memorization LEFT-HAND CONSOLE
V16-V17 connector H17 Backhoe attachment control use indicator
X11-X29 7 Backhoe attachment working mode connector lamp
K25-H19 8 Attachment automatic return or Þlling connector H18 Loader attachment control use indicator lamp
S36 S37-S38 9 Right-hand stabilizer connector
S40-S41 S46 S39-S50 S44-S45 H19 Working mode audible warning device
10 Left-hand stabilizer connector K25 Stabilizer safety relay
H17-H18 S36 S47 H16 S48-S49 S35 P7 G2 P8
S42 INSTRUMENT PANEL S36 Left-hand control lever
S40 Left-hand stabilizer control switch
F20 10A fuse, electronic control box S41 Right-hand stabilizer control switch
F27 10A fuse, electronic control box
S43 S46 Backhoe bucket shaking button
K2 N¡ 2 power relay S47 Loader or backhoe attachment selector button
K5 Transmission cut-out relay V16 Right-hand stabilizer diode
K8 Stabilizer safety audible warning device relay V17 Left-hand stabilizer diode
J1-J2 K17 No. 1 transmission neutral positioning relay X11 Left-hand control lever
J3 (forward travel) X29 K25 relay base
K18 No. 2 transmission neutral positioning relay
X14 (reverse travel) CHASSIS
P5 Engine tachometer and hourmeter P7 Loader arm potentiometer
S2 Starter switch P8 Loader bucket potentiometer
S6 Transmission forward, reverse control X13 Stabilizer raising safety switch, connecting to the
V4 Stabilizer raising safety diode standard harness, see item 40 on page 4001-24
V5 Stabilizer raising safety diode (cable 24-52)
X25 SEAT X18 Transmission cut-out connector, connecting to
the standard harness, see Item 43 on page
A3 Electronic control box 4001-26
J1-J2-J3Electronic control box connectors X19 Main harness/seat harness connector
S42 Working mode selector reed switch X20 Loader bucket potentiometer connector
S43 Safety roller switch X21 Loader arm potentiometer connector
A
X12 Attachment control main switch X22 Loader attachment harness/working mode
X14 Linking connector. Seat harness/backhoe selector connector cable connector
solenoid valve harness
X20 X15 Diagnostic plug (not used)
X24 Connector for Powershift, if Þtted on machine
X26 Earthing connector, connected to the main earth
X27 X16 Safety roller switch connector
screw
X17 Working mode selector reed switch connector
X22 X25 Connector - not used X27 Earthing connector, connected to the starter
motor earthing
RIGHT-HAND CONSOLE X28 Flow selector solenoid valve connector
X21 H16 ÒFloatingÓ position indicator lamp Y13 Backhoe boom electro-hydraulic control
S35 Right-hand control lever Y14 Backhoe dipper electro-hydraulic control
S37 Attachment control main switch Y15 Left-hand stabilizer electro-hydraulic control
Y20 S38 Backhoe attachment working mode selector Y16 Swing electro-hydraulic control
X28 switch Y17 Right-hand stabilizer electro-hydraulic control
S39 Loader attachment automatic return or Þlling Y18 Backhoe bucket electro-hydraulic control
switch Y19 Extendahoe electro-hydraulic control
F20-F27 S44 Loader attachment automatic return to a Y20 Flow selector solenoid valve
Y13-Y14 memorized position button Y21 Loader bucket electro-hydraulic control
Y15-Y16 K2-K5-K8
S45 Bucket return-to-dig button Y22 Commande Žlectro-hydraulique de position Çßot-
Y17-Y18 K17-K18-V4 S48 Transmission cut-out button tanteÈ
Y19 V5-X26 S49 4-in-1 bucket clam or extendahoe control knob Y23 4-in-1 bucket clam electro-hydraulic control
S50 Loader attachment position memorization switch Y24 Loader arm electro-hydraulic control
X10 Right-hand control lever connector
ENGINE
X23 Seat harness/attachment control main switch
connector G2 Alternator
X15 X12 X17 X16 X13 A3 X19 X18 X24 S2 Y21-Y22 X10
P5 Y23-Y24 X23
CM96K024

4001-21
Starter key switch Power relay No. 2 Hourmeter Transmission cut-out relay Potentiometers Loader attachment and two-speed loader arm Electronic control box
+ alternator transmission electro-hydraulic controls
Y20 Y21 Y22 Y23 Y24
85 86
A3
85 86
S2 87A
25 P7 P8 39 37 32 30 27 24 22 20 18 14 12 9 7 4 2 J2
87A 38 33 31 28 25 23 21 19 15 13 10 8 5 3 1
BATT P5
X20 X21 248 247 241 251 245 244 264 255 10 31S 253 252 245 251 263 240 244 254 241 262
30 87 30 87 259 10 10 257 249 248 250 25 246 285 247 258 243 242 250
X28 264 246 240 242 252 249 263 243
K2 31S K5 25 258 254
3 12B 259 257 255 253 250
10 10 262
F20 F27 31S

10A 10A X22
G2
285 219
X26
X27
X18
10 10 10
25 25
31S 31S
219 219
285 285
X19
Audible war- Seat position and audible Electronic control box Right-hand and left- Right-hand console Left-hand console
ning device warning device controls hand control levers
relay A3 X24
39 37 35 33 31 29 25 22 20 18 16 14 12 10 8 6 4 J1
40 38 36 34 32 30 28 24 21 19 17 15 13 11 9 7 5 1 S37
218
K25 H19 238 226 221 227 223 220 229 210A 223C 235 233 201 218 203 205 217 215
239 237 230 208 224 236 225 209 202 222A 234 231 232 228 206 204 216 212 X10 256
212 N
212
215
U S50
D
216 G S38 S39 H16 H17 S40 S41 H18
217 J S35
218 A X23
229 T
X25 221 M V16
226 E V17
24 X29 236 227 220 F 219 7 8 6 10 9
256 52 227 202 203 203 A 250
209 T
204 G
208 M S36 X12 224 224 230 225 214 222A 223 223 223C
205 J 231 233 234 235 224 224 210 210A 214 213 210 211 210A
206 K
228 N 250
S42 S43 228 U 219
X15 224
230 X11 213
227 225 214
237 231
238 X16 233 210
239 234 24
201 223 52
202 235 211
232 222A
202 223C X14
X17 210A
24
52
256
Audible warning device and Electronic control box Backhoe attachment electro-hydraulic controls
transmission cut-out relay K17
Y13 Y14 Y15 Y16 Y17 Y18 Y19
85 86
A3
40 36 29 26 21 19 17 14 12 10 J3
87A 38 30 28 24 20 18 16 13 11 8
V4 24 280 274 265 276 275 268 278 266 270 272 283 281 279 277 214 272 275 273 210 272 270 268 267 265
R 30 87 273 271 277 269 284 281 267 279 283 282 284 282 280 278 271 269
52 213 276 274 211 266
N 24
52 F K18
V5 K8 85 86
S6 87A
85 86
52 87A
30 87
24
24 30 87
24
X13
CM96J003

4001-22
POWERSHIFT ELECTRICAL SCHEMATIC (PLATE 8)

CHASSIS
INSTRUMENT PANEL
B16 Brake system pressure switch
S52 E5 Parking brake indicator lamp B17 Brake system pressure switch
X35 X32 2 H21 S53 X34 X31 A4 Y27 F15 Fuse, 10A, forward-reverse travel and 4 wheel E14 Reversing light
drive device relay H4 Reversing audible warning device
F16 Fuse, 10A, instrument panel, audible warning S4 Parking brake switch
device S5 Parking brake switch
X4 H1 Audible warning device S9 Stabilizer raising safety switch
K5 Transmission cut-out relay X1 Chassis harness/side console harness
K8 Stabilizer safety audible warning device relay connector
K9 Parking brake safety audible warning device relay X2 Chassis harness/side console harness
J4 K15 Transmission forward relay connector
S9
K16 Transmission reverse relay X4 Chassis harness/front console harness
K17 Transmission neutral positioning relay No. 1 (via connector
stabilizer cancellation function) X18 Transmission cut-out connector
K18 Transmission neutral positioning relay No. 2 (via X24 Powershift harness connector
S4 stabilizer cancellation function) X26 Earthing connector, connected to the main earth
K24 4th gear reverse lock-out relay screw
K26 Injection pump relay (590 only) X27 Earthing connector, connected to the main earth
K27 Direction of travel inverter lock time delay relay strap
K28 Direction of travel inverter lock relay X31 Front console harness/powershift harness
S2 Starter switch connector
V4 Stabilizer raising safety diode X32 Main chassis harness/Powershift harness
V5 Stabilizer raising safety diode connector
AA
V6 Reversing audible warning device diode X33 Main chassis harness/Powershift harness
V13 Audible warning device diode connector
V15 Audible warning device relay diode X34 Gear lever, direction of travel inverter and kick-
down connector
X27 OPERATOR'S COMPARTMENT
X35 Gearbox connector
A4 Powershift controller X36 Brake pressure switch connector
S11 H21 4 wheel drive switch lighting X37 Brake pressure switch connector
J4 Powershift controller connector Y27 Injection pump solenoid valve
F15-F16-H1 S11 Transmission cut-out switch
1 Servopower harness
K5-K8-K9 S52 4 wheel drive switch
2 Powershift harness
K15-K16-K17 S53 Gear lever, direction of travel inverter and kick-
3 Main chassis harness
K18-K24-K26 down
K27-K28-V4
V5-V6-V13
V15-X26
WIRING LINK BETWEEN SCHEMATICS
A See schematic plate 1 page 8

X33
B See schematic plate 2 page 11
3
E5-S2-X1 D See schematic plate 1 page 9

X2
B17 X37 S5 B16 E14 X36 H4 1 X18 X24 E See schematic plate 1 page 8
CM97E005

4001-23
K26 KD A4
E S53 28 26 24 22 20 18 16 14 12 10 8 6 4 2
S2 85 86 F N R F N R 27 25 23 21 19 17 15 13 11 9 7 5 3 1 J4
ACC 21A 10 1 4 1 4
START 87a 2 3 2 3
BATT
Y27 321 317 314 25C 311 308 304 302 30
X35
324 316 315 218 312 309 307 306 305 303 301 21
B+ 8 A 2 30 30
H
GRD 30 87 301
G
7 8 5 6 2 3 4 302
20 IGN 1G X34 303 D
304 B
322 21 323 21C 312 311 321 C
X1(A1) 305
F
306
E
307
3 309 J
314 K
H1 L
F16 316
A
F15 10A K8 317
M
10A
21C
322
323
21
K5 85 86
39A 39B 24
23F 87a S11
85 86 X31 D B C A
39B
87a K9 30
21 V13 86 87
X4(P) 85
X1(K2) X4(L) 52 X18
30 87 87a 21 A 25
K24 39B
25B B 10
30 87 S4 S5
85 86 B
19E 36R X24
X4(R) 87a
218
X1(G2) 30 87 V15 324 B17
X1(G3) E5 324
S52 H21 NC
X4(E) X36 P
X2(N) A
V4 B 325
25A 10 NO X2(H) 24
S9 36P 325
X1(H1) 10 X37 B16
K17 A 325
X1(C2) V5 B
10 85 86 P
25A 52 X32
87a 30
25C X1(D4) 26 A 308
K15 B
30 87 X1(D3) C 315
K28
85 86 D
85 86 25A
K27 21C 87a 10
87a D 24
Timer 24A 23G
30 87 30 25C 30
30 87 K18
19M 85 86
27B
87a
K16 27
85 86 30 87 X1(B4) E14 X33 A B
87a B1 51A
23H
30 87
V6
H4
54 55
10
X26 10
X27 30
CM97E004

4001-24
10 6 5 1 S47 S46 S44 S49

20 16 15 11
J1 S45 S48
30 26 25 21
40 36 A 35 31
S36 S35
239 40 236 30 223C 20 203 10 H16
238 39 220 29 222A 19 206 9 1 S50 2
237 38 225 28 235 18 205 8 S40 228 203 S39 231
226 37 - - - - 27 234 17 204 7
S41 208 S38
230 36 - - - - 26 233 16 217 6
H17 224
221 35 229 25 231 15 216 5 S37 7 233
208 34 209 24 201 14 215 4 H18 5 A M
B 228
227 33 - - - - 23 232 13 ---- 3 C N L
224 32 210A 22 218 12 2 214 222A P U
----
223
D V K P8
223 31 202 21 228 11 212 1 223C E
R
S
T
J 8 234
213 10 F H 209
G
206 224
210A 205
10 6 5 1 224 6 235
20 16 15 11
J2 9 X11
30 26 25 21
210 210A 204 230
40 36 B 35 31
224
223 225
211 212 218
H19 221
---- 40 315 30 251 20 247 10
264 39 ---- 29 25 19 244 9 227 X10
259 38 257 28 263 18 258 8 A M
203 K25 B 212
255 37 253 27 ---- 17 254 7 C L
210 N
---- 36 ---- 26 ---- 16 - - - - 6
215 D
P
V
U
K 15
---- 35 249 25 246 15 243 5 V16 V17 R T
---- 34 252 24 240 14 241 4 X23 E S J
229
F H
G
10 33 248 23 285 13 242 3
256
X29 227 217
10 32 245 22 ---- 12 262 2 214
10 31 250 21 ---- 11 250 1
226
256 24 52 220 216
250 219 P7 X20
10 6 5 1
20 16 15 11 211 214 S43
J3 30 26 25 21
256
40 36 C 35 31 D E B
210 213 C A
AAA
C A F
B G 12
280 40 271 30 284 20 272 10 A3
---- 39 265 29 268 19 ---- 9 24 X14 S42 259 258 257
273 38 277 28 281 18 282 8
52 J3
---- 37 ---- 27 278 17 ---- 7 17
274 36 276 26 267 16 ---- 6
---- 35 ---- 25 ---- 15 ---- 5
---- 34 269 24 266 14 ---- 4 X25 16
---- 33 ---- 23 279 13 ---- 3
---- 32 ---- 22 270 12 ---- 2 CB B
Y19 D A J1 X17 X21 C A
---- 31 275 21 283 11 ---- 1
X16
265 11
Y18
239 227 255 254 253
Y17 238 237 J2 232 202
266 T2 T1 267
202 201 X28
T3 Y16 X15 X22 CB
X12 Y20 248 D A
Y15
268 Y21
Y14 219
Y13 247 T2 T1 246
273 277 4 10 250 259 258 257
T3
270 T2 T1 271 13 240
285 X24 264
T3
X19 Y22
269 275 T2 T1 276 279 T2 T1 280
T3 T3 14 Y23 241 T2 T1 242
274 278 24 52 31S 219 T3
272 272 281 X18 245 252
Y24
X13
218
211 T2 T1 210 213 T2 T1 214 283 T2 T1 284 244 T2 T1 243 251 T2 T1 249
T3 T3 T3 10 25 T3 T3
282 3 263
CM96J002
4001-25
580LSP (Servopower) ELECTRICAL HARNESS WIRING NumŽro

Cable Section
Wire section
du Þl Wire
Couleur
colour Cable Wire section Wire colour
1 Left-hand console S50 Loader attachment position memorization Number
de Þl mm2 du Þl Number mm2
2 Right-hand console switch 10 1.5 Black/orange 244 1.5 Green/blue
3 Loader attachment solenoid valve V16 Right-hand stabilizer diode 24 1.5 White/brown 245 1.5 Light/blue
4 Backhoe attachment solenoid valve V17 Left-hand stabilizer diode 25 1.5 White/grey 246 1.5 White/pink
5 Indicator lamp X10 Right-hand control lever connector 31S 1.5 Yellow/red 247 1.5 Green/pink
6 Backhoe attachment position memorization X11 Left-hand control lever 52 1.5 Blue/red 248 1.5 Pink/light
connector X12 Attachment control main switch 201 1.5 White
Blue/brown 249 1.5 White/black
7 Backhoe attachment working mode connector X13 Stabilizer raising safety switch, connecting to 202 1.5 White/yellow
Blue/black 250 1.5 Orange
8 Attachment automatic return or Þlling connector the standard harness, see item 40 on page
203 1.5 White/brown
Green/red 251 1.5 Green/black
9 Right-hand stabilizer connector 4001-24 (cable 24-52)
204 1.5 White/grey
Green/black 252 1.5 Tan/black
10 Left-hand stabilizer connector X14 Linking connector. Seat harness/backhoe
solenoid valve harness 205 1.5 White/black
Green/grey 253 1.5 Red
11 Loader arm two-speed block
X15 Diagnostic socket 206 1.5 White/orange
Green/white 254 1.5 Black
12 Seat harness
X16 Safety roller switch connector 208 1.5 Orange/yellow
Green/orange 255 1.5 Transparent
13 Backhoe attachment harness
14 Loader attachment harness X17 Working mode selector reed switch connector 209 1.5 Orange/grey
Green/purple 256 1.5 Brown/black
X18 Transmission cut-out connector, connecting to 210 1.5 Orange/red
Yellow/red 257 1.5 Red
15 Loader bucket potentiometer cable
the standard harness, see Item 43 on page 201A 1.5 Orange/white
Purple/red 258 1.5 Black
16 Safety roller type switch cable 4001-26 211 1.5 Grey/orange
Yellow/black 259 1.5 Transparent
17 Working mode selector switch cable X19 Main harness/seat harness connector 212 1.5 Black/yellow
Yellow/grey 262 1.5 Red/grey
A3 Electronic control box X20 Loader bucket potentiometer connector 213 1.5 Yellow/black
Green/brown 263 1.5 Grey/blue
G2 Alternator X21 Loader arm potentiometer connector
214 1.5 Yellow/red
Green/blue 264 1.5 Grey/pink
H16 ÒFloatingÓ position indicator lamp X22 Loader attachment harness/working mode
215 1.5 Yellow
Yellow/white 265 1.5 Tan/blue
H17 Backhoe attachment control use indicator lamp selector connector cable connector
X23 Seat harness/attachment control main switch 216 1.5 Yellow/green
Yellow/orange 266 1.5 Tan/black
H18 Loader attachment control use indicator lamp
H19 Working mode audible warning device connector 217 1.5 Yellow/pink
Yellow/purple 267 1.5 Tan/red
J1-J2-J3Electronic control box connectors X24 Connector for Powershift, if Þtted on machine 218 1.5 Yellow/dark
Yellow/brownblue 268 1.5 Orange/purple
K25 Stabilizer safety relay X25 Connector - not used 219 1.5 Yellow/orange
Red 269 1.5 Orange/blue
P7 Loader arm potentiometer X28 Flow selector solenoid valve connector 220 1.5 Yellow/purple
Yellow/blue 270 1.5 Orange/black
P8 Loader bucket potentiometer X29 K25 relay base 221 1.5 Yellow/brown
Yellow/tan 271 1.5 Orange/red
S35 Right-hand control lever Y13 Backhoe boom electro-hydraulic control 222A 1.5 Yellow/white
Brown/white 272 1.5 Yellow/purple
S36 Left-hand control lever Y14 Backhoe dipper electro-hydraulic control 223 1.5 Yellow/blue
Blue/purple 273 1.5 Grey/purple
S37 Attachment control main switch Y15 Left-hand stabilizer electro-hydraulic control 223C 1.5 Pink/blue
Grey/white 274 1.5 Grey/blue
S38 Backhoe attachment working mode selector Y16 Swing electro-hydraulic control
224 1.5 Green/white
White/red 275 1.5 Grey/black
switch Y17 Right-hand stabilizer electro-hydraulic control
225 1.5 Green/yellow
Blue/white 276 1.5 Grey/red
S39 Loader attachment automatic return or Þlling Y18 Backhoe bucket electro-hydraulic control
Y19 Extendahoe electro-hydraulic control 226 1.5 Brown/red
Yellow/blue 277 1.5 Purple
switch
Y20 Flow selector solenoid valve 227 1.5 Tan
Grey/orange 278 1.5 Purple/blue
S40 Lef-hand stabilizer control switch
S41 Right-hand stabilizer control switch Y21 Loader bucket electro-hydraulic control 228 1.5 Dark
Green/tan
brown/yellow 279 1.5 Purple/black
S42 Working mode selector reed switch Y22 ÒFloatingÓ position electro-hydraulic control 229 1.5 Dark
Yellow/pink
brown/green 280 1.5 Purple/red
S43 Safety roller switch Y23 4-in-1 clam electro-hydraulic control 230 1.5 Dark
Yellowbrown 281 1.5 Brown/pink
S44 Loader attachment automatic return to a Y24 Loader arm electro-hydraulic control 231 1.5 Brown/white
Grey/brown 282 1.5 Brown/white
memorized position button 232 1.5 Red/yellow
Grey/red 283 1.5 Brown/blue
S45 Bucket return to dig button 233 1.5 Blue/red
Grey/blue 284 1.5 Brown/red
S46 Backhoe bucket shaking button 234 1.5 Purple/red
Orange/blue 285 1.5 Red/black
S47 Loader or backhoe attachment selector button 235 1.5 Orange/brown
Orange/black
S48 Transmission cut-out button 236 1.5 Orange/black
Orange/red
S49 4-in-1 bucket clam or extendahoe control knob
237 1.5 Grey/black
White/orange
238 1.5 Orange/grey
White/black
239 1.5 Orange/blue
White/grey
240 1.5 Green/red
White/red
241 1.5 Orange/brown
Green/red
242 1.5 Green/brown
Red/light
243 1.5 Orange/grey
White/blue

4001-26
CI97E023
4001-27
580LPS - 590LPS (POWERSHIFT) ELECTRICAL HARNESS WIRING Cable Wire section Wire colour
1 Servopower harness (See page 24) Number mm2
2 Powershift harness 10 1.5 Black/orange
3 Main chassis harness (See page 28) 21 1.5 White/green
4 Gearbox 21C 1.5 White/yellow
25 1.5 White/grey
A4 Powershift switch 25C 1.5 Orange/yellow
B16 Brake system pressure switch 30 1.5 Black/yellow
B17 Brake system pressure switch 218 1.5 Yellow/brown
J4 Powershift controller connector 301 1.5 White/blue
S53 Gear lever, direction of travel inverter and kick-down 302 1.5 Red/grey
X18 Transmission cut-out connector, connecting to the Servopower harness (See page 4001-24) or to the side 303 1.5 Red/blue
console harness (See page 4001-30) 304 1.5 White/brown
X24 Powershift harness connector, connecting to the Servopower harness (See page 4001-24) 305 1.5 White/red
X31 Powershift harness connector, connecting to the front console harness (See page 4001-30) 306 1.5 Orange/blue
X32 Powershift harness connector, connecting to the main chassis harness (See page 4001-28) 307 1.5 Black/orange
X33 Powershift harness connector, connecting to the main chassis harness (See page 4001-28) 308 1.5 White/black
X34 Gear lever, direction of travel inverter and kick-down connector 309 1.5 Green/brown
X35 Gearbox connector 311 1.5 Red/yellow
X36 Brake pressure switch connector 312 1.5 Red/black
X37 Brake pressure switch connector 314 1.5 Yellow/green
315 1.5 White/orange
316 1.5 Yellow
317 1.5 Green/red
321 1.5 Red
322 1.5 Tan/black
323 1.5 Tan/orange
324 1.5 Brown/green
325 1.5 Brown/white

4001-28
X30 62 30 30 65
50
60
60B
25 30 12 X4 60A
3 45 11 30 15 16 18
31T
13 14 17 37 19 49
45L C B 41A 38
D A 28 64B
44 53 30
X6 30
20
10
41D 40A 30
31P 9
ÒAÓ 8 ÒAÓ
X1 7
36F
6
X2 5
33T 21B
4
30
21
36H
2 3 32T 22
34
36P 30 1 24
1A
25
23
26 31S
X33
27
28 30 25C
C B
29 D A X32
30 X5 D
C B
A
47 34 33 32 31
35 45R 41E 40A 41A
43 30 27 30 26
36 19F 53
X7
42 46 47
X13 37
44 45L
38
41 27A 25B 26
D E 30
41D C A F 45R
40 B G 30 34P
51A 47 30 30 27
39 41E
72 30 52 24 51A 30
CM96A002
4001-29
CHASSIS WIRING Cable Wire section Wire colour

1 Parking brake connector 27 Transmission forward, reverse connector Number mm2 Coming from Going to
2 Rear axle oil temperature connector 28 X5 chassis harness/cab harness, headlight, sidelight 3 3 Orange/white Starter switch (cont.) Fuel cut-off sol., cold start switch
Fuse block 2C, 4C, 6C & 12C
3 Hydraulic filter connector, see front and rear lighting wiring on page
19B 3 Red/black Fuse block 5A Hazard warning light switch, horn relay T85, T30
4 Hydraulic filter restriction switch 4001-37
19F 1.5 Red/Green Fuse block 7D Solenoid for loader return to dig, sideshift, locking switch
5 X2 chassis harness/side console harness 29 Diodes
19L 1.5 Red/grey Fuse block 5D Hazard warning light switch, brake light switch, instrument panel T4
connector, see side console wiring on page 4001-31 30 4th gear reverse lock-out (option)
21 1.5 White/green Clutch relay T87a FWD - N -REV lever (+)
6 X1 chassis harness/side console harness 31 Negative battery cable
21B 3 White Starter motor relay T87 Starter motor solenoid
connector, see side console wiring on page 4001-31 32 Battery master switch
21C 1.5 White/yellow FWD - N - REV lever (neu.) Neutral relay T85
7 Fuel level indicator harness 33 Bucket automatic return connector
24 1.5 White/brown Stabilizer lever switch Neutral 1 locking relay, T85, T87, neutral 2 locking relay, T85, T87,
8 X6 chassis harness/cab, headlight, sidelight and 34 Chassis main harness audible warning locking relay T85
direction indicator light harness, see front and rear 35 Parking brake connector 25 1.5 White/grey Clutch relay T86 4th gear clutch locking switches
lighting wiring on page 4001-37 36 X7 chassis harness/brake light, fog light, direction REV clutch locking relay T30 (4th)
9 Transmission temperature sender indicator light, rear sidelight and registration plate 25A 1.5 White/black FWD - N - REV (FRT) lever FWD relay T85, diode
10 Transmission cut-out connector harness connector, see front and rear lighting wiring To cables 25G & 25J
11 Cold start cable on page 4001-37 25B 1.5 White/orange FWD - N - REV (REV) lever T85 reverse travel relay, diode, Opt, 4th gear reverse micro-switch
12 Air filter harness 37 Reversing light connector (+) 25C 1.5 Orange/yellow 4 wheel drive cont. switch 4WD solenoid
13 Windshield pump connector 38 Reverse audible warning device connector 26 1.5 Orange/grey Neutral 1 locking relay, T87 FWD solenoid and diode
14 Windshield pump connector 39 Reverse audible warning device 27 1.5 Orange/red Neutral 2 locking relay, T87 51A forward travel solenoid and diode cable
15 X4 chassis harness/front console harness, see front 40 X13 stabilizer raising safety connector 27A 1.5 Orange/white REV 4th gear micro-switch T85 4th gear reverse clutch locking relay
console wiring on page 4001-26 41 Sideshift carriage locking/unlocking connector 28 2 Grey/orange Cold start switch Cold start pre-heating plug
16 Starter motor earth strap 42 Sideshift carriage locking/unlocking solenoid valve 30 1.5 Black/yellow Accessories Earth
17 Starter motor 43 Stabilizer raising safety switch 31P 1.5 Yellow/black Instrument cluster T7 Oil pressure and diode pressure switch
18 Coolant solution temperature pressostat 44 Engine oil pressure cable 31S 1.5 Yellow/red Tach. alt. output Servo, tach. Instrument cluster
19 Coolant solution temperature sender 45 Injection pump solenoid valve cable 31T 1.5 Yellow Instrument cluster T10 Oil cooler temp. sender
20 Horn 46 Transmission forward travel solenoid valve diode 32T 1.5 Yellow/green Instrument cluster T11 Transmission temp. sender
21 Alternator (V8) 33T 1.5 Yellow/pink Instrument cluster T1 Rear axle temp. switch
22 Cable, starter motor solenoid 47 Transmissionreverse travel solenoid valve diode 34 1.5 Yellow/dark blue Alternator Instrument cluster T5
23 Starter motor/alternator positive cable (V9) 36F 1.5 Yellow/orange Instrument cluster T14 Fuel level sender
24 Battery positive cable 48 Starter motor/fuse block positive cable 36H 1.5 Yellow/purple Instrument cluster T18 Hydraulic Þlter restriction switch and diode
25 Bucket automatic return harness 49 Air conditioning high pressure pressostat connector 36P 1.5 Yellow/brown Instrument cluster T3 Parking brake switch and diode
26 4 wheel drive connector 50 Air conditioning low pressure pressostat connector 37 1.5 Yellow/white Audible warning device (-), cable 39B Oil cooler temperature switch
38 1.5 Yellow/blue Instrument cluster T8 Air Þlter restriction switch and diode
41A 1.5 Pink/blue Fuse block 10A FRT road lights
41D 1.5 Green/white Fuse block 7C T12 instrument panel, left-hand front sidelight and right-hand rear sidelight
41E 1.5 Green/yellow Fuse block 9C Fog light, right-hand front sidelight and left-hand rear brake light
switch
43 1.5 Brown/red Flasher unit relay T49A Direction indicator and hazard warning light switches
44 2 Tan Brake light switch Brake lights
45L 1.5 Dark brown/yellow Direction indicator switch Diodes, ßasher ind. lamp, frt. & rear ßashers, LH side mounted light
45R 1.5 Dark brown/green Direction indicator switch Diodes, direction indicator lamp, front and rear direction indicators,RH
side light
46 1.5 Dark brown Hazard warning light switch Flasher unit relay T49
47 1.5 Brown/white Fog light switch Fog light
51A 1.5 Red/yellow Cable 27 and diode REV : Audible warning device (+) and light or cable 54
52 1.5 Blue/red Diodes Audible warning device relay T85, stabilizer CONT. lever switch
53 1.5 Purple/red Loader return-to-dig solenoid valve Return-to-dig limit switch (NC)
60 1.5 Orange/brown Air conditioning thermostat Air conditioning relay T30 and air conditioning control
60B 1.5 Orange/black Air conditioning relay T86, T87 High and low pressure air conditioning pressostats
61B 1.5 Grey/black Cab interior light Interior light switch
62 1.5 Orange/grey Washer switch (front) Windshield washer pump (front)
64A 1.5 Orange/blue Horn relay T86 Horn switches front and rear
64B 1.5 Green/red Horn relay T87 Horn
65 1.5 Orange/brown Washer switch (rear) Rear washer pump
72 1.5 Green/brown Sideshift locking switch Sideshift carriage locking solenoid valve
85 2 Orange/grey Blower switch Air conditioning thermostat

4001-30
45 43 30 64A 30
3 45R 45L 12 41 41C
21 25
30 1D 31
30 10 47
45L 43 10
25A D
61B 19B 46 19L 10
C 10 9
2 19C 41E
B
21C A 1 6 11
16 15 14 13 22
25B
X31 19H 10
54 4
X4 23 24 25
5 31S
43
53 30 59
10
29 19L
21C 61B 23F
7 19A 26 10 27 1D
E D C B A 52 30 25
44 K J H G F
42F 17
R P N M L
45R 19B 51 25C 28
18
25A 21 10 19 4 3
25B 46 19E 21A
45L 64A 20
8 10
30
29
219 9 19D
21
31S 35
50 39A 48 34
45R 45 285
39B 32
55
X19 45
45 45L 58 X18 33
73
37 36 3
49 42
57 33T 36H
10
48
X30 47
23F
36P
T1
T2
T18
3 61B 21B 41 40 39 38
T3
34 31T 56 19F 19L T4 T15 10
46 34 T5 T14 36F
31S 27
44 T7 T12
44 30 31P
A1 A2 A3
25C X2 72 31P T8
T9
T11
T10
41D
38 26 43 38 32T
B1 B2 B3 B4 21C
19L 25 37 23F 31T
C1 C2 43 33T 36P
72 64B 42C V2
D1 D2 D3 D4 V3
X1 36F
25B
E1 E2
36H
52
65
63 60A 8 V13 V15 V4 38
F1 F2 V14 V5
R P N M L K 60
32T G1 G2 G3 G4 28 48 E R
62 K J H G F 19L J 40B 36H 8
25A H1 H2 41D 10 D P
41A J1 J2 J3 J4 64A 47
E D C B A
46
10
61 C H
G
N 49 X8 39A 25B
K1 K2 K3 54A B M 23F 52
19F 25 65 F 61B
60B 60A 60 A L 31P 25A
40A 39B 52
24 27A 62 36P 36R
19B 21 41E 25 42F
CM96A005
4001-31
SIDE CONSOLE AND FRONT CONSOLE WIRING

1 Cab lighting connector 44 X2 chassis harness/side console harness
2 Horn and direction indicator lamp connector connector, see chassis wiring on page 4001-29
3 Horn and direction indicator control 45 Earth wire
4 Cab lighting switch 46 X1 chassis harness/side console harness
5 Hazard warning light switch connector, see chassis wiring on page 4001-29
6 Hazard warning light connector 47 Transmission cut-out harness
7 Transmission cut-out switch 48 X30 transmission cut-out connector (gear lever)
8 Relay 49 Brake light switch harness
9 Audible warning device 50 Hazard warning light diodes (V10, V11)
10 Direction indicator lamp connector 51 X4 front console harness/chassis harness
11 Direction indicator lamp connector, see chassis wiring on page 4001-28
12 Transmission cut-out switch 52 Front console harness
13 Main-beam headlight switch connector 53 Transmission forwards - reverse travel connector
14 Main-beam headlight switch 54 Connector - not used
15 Front working lights switch 55 Connectors (options) (must be connected)
16 4 wheel drive switch 56 Cable (option)
17 Front working light connector 57 Connector (option)
18 4 wheel drive connector 58 X19 connecting the main harness to the
19 Rotary light switch Servopower seat harness
20 Rotary light connector 59 Fuse cables (option)
21 Instrument panel
22 Rear working light switch
23 Fog light switch
24 Rear working light connector
25 Fog light connector
26 Tachometer and hourmeter connector
27 Starter switch
28 Starter switch connector
29 Lamp test control cable
30 X3 supply voltage cable
31 Relay
32 Earth connector
33 Cold start connector
34 Cold start push button
35 Sideshift carriage locking switch
36 X9 Instrument panel connector
37 Sideshift carriage locking connector
38 Diodes:
V2 oil Þlter restriction
V13 audible warning device
V14 audible warning device
V15 audible warning device relay
V5 stabilizer raising safety system
V4 stabilizer raising safety system
V3 air Þlter restriction
39 X8 Cab harness connector
40 Reverse horn connector
41 Reverse horn switch
42 Main harness
43 X18 connector - transmission cut-out harness
(loader lever)

4001-32
45 43 30 64A 30
3 45R 45L 12 41 41C
21 25
30 1D 31
30 10 47
45L 43 10
25A D
61B 19B 46 19L 10
C 10 9
2 19C 41E
B
21C A 1 6 11
16 15 14 13 22
25B
X31 19H 10
54 4
X4 23 24 25
5 31S
43
53 30 59
10
29 19L
21C 61B 23F
7 19A 26 10 27 1D
E D C B A 52 30 25
44 K J H G F
42F 17
R P N M L
45R 19B 51 25C 28
18
25A 21 10 19 4 3
25B 46 19E 21A
45L 64A 20
8 10
30
29
219 9 19D
21
31S 35
50 39A 48 34
45R 45 285
39B 32
55
X19 45
45 45L 58 X18 33
73
37 36 3
49 42
57 33T 36H
10
48
X30 47
23F
36P
T1
T2
T18
3 61B 21B 41 40 39 38
T3
34 31T 56 19F 19L T4 T15 10
46 34 T5 T14 36F
31S 27
44 T7 T12
44 30 31P
A1 A2 A3
25C X2 72 31P T8
T9
T11
T10
41D
38 26 43 38 32T
B1 B2 B3 B4 21C
19L 25 37 23F 31T
C1 C2 43 33T 36P
72 64B 42C V2
D1 D2 D3 D4 V3
X1 36F
25B
E1 E2
36H
52
65
63 60A 8 V13 V15 V4 38
F1 F2 V14 V5
R P N M L K 60
32T G1 G2 G3 G4 28 48 E R
62 K J H G F 19L J 40B 36H 8
25A H1 H2 41D 10 D P
41A J1 J2 J3 J4 64A 47
E D C B A
46
10
61 C H
G
N 49 X8 39A 25B
K1 K2 K3 54A B M 23F 52
19F 25 65 F 61B
60B 60A 60 A L 31P 25A
40A 39B 52
24 27A 62 36P 36R
19B 21 41E 25 42F
CM96A005
4001-33
Side console and front console wiring (continued)
Cable Wire Wire Cable Wire Wire
Number section colour Coming from Going to Number section colour Coming from Going to
mm2 mm2
1C 3 Red Supply terminal Starting relay T30 36R 1.5 Yellow/grey Audible warning device T87 Diode
1D 3 Red/light blue Supply terminal Key switch (batt.), 2A, 4A, 6A, 8A fuse block and road lighting switch 37 1.5 Yellow/white Audible warning device (-), cable 39B Oil cooler temperature switch
1E 3 Red Supply terminal Supply relay 1, 2, 3, T30 38 1.5 Yellow/blue Instrument cluster T8 Air Þlter restriction switch and diode
1F 3 Red Supply terminal Fuse block 2B, 4B, & 6B 39A 1.5 Purple/yellow Diode Audible warning device (+)
3 3 Orange/white Starter switch (cont.) Fuel cut-out sol., cold start assistance switch - Fuse block 2C, 4C, 6C & 12C 39B 1.5 Purple/white Audible warning device (-) Audible warning device T30, diode, cable 37, neutral locking audible warning T30
4 1.5 Orange/black Starter switch (acc.) Supply relay 1, 2, 3, T85 40A 3 Black Road lighting, working lights, front Earth
8 1.5 Yellow/white Momentary earth Diodes direction indicators, front wiper, blower
10 1.5 Black/orange Accessories Earth 40B 3 Black/white Working lights, side lights, rear direction Earth
indicators, rear fog light, rear wiper
12A 1.5 Red/black Supply relay 1, T87 Fuse block 8B & 10B switch, air conditioning lamp, registration
12B 1.5 Red/orange Supply relay 2, T87 Fuse block 6D, 8D, 10D, 12D plate lighting
12C 1.5 Red Supply relay 3, T87 Fuse block 2D & 4D 41 2 Pink Front road lighting switch Fuse block 9A
19A 2 Red Fuse block 9B Front working light switch 41A 1.5 Pink/blue Fuse block 10A FRT road lights
19B 3 Red/black Fuse block 5A Hazard warning light switch, horn relay T85, T30 41C 1.5 Pink/white Road lighting switch Fuse block 8C & 10C
19C 3 Red/white Fuse block 1D Rear working light switch and relay T30 41D 1.5 Green/white Fuse block 7C T12 instrument panel, left front sidelight and right rear sidelight
19D 1.5 Red/yellow Fuse block 1A Rotary light switch 41E 1.5 Green/yellow Fuse block 9C Fog light, right front sidelight and left rear brake light
19E 1.5 Red/blue Fuse block 1C Clutch relay T85 &T30/FWD & REV travel relay T30 42C 3 Dark blue/orange Rear working light relay. T87 Rear working lights
4WD control switch 4RM 42F 1.5 Dark blue Front working light switch Front working lights
19F 1.5 Red/Green Fuse block 7D Loader return-to-dig sol., sideshift. Locking switch 43 1.5 Brown/red Flasher unit relay T49A Direction indicator and hazard warning light switches
19H 1.5 Red/purple Rear working lights switch Rear working light relay T85 44 2 Tan Brake light switch Brake lights
19K 1.5 Red/brown Fuse block 1B Cold start relay T30 45 1.5 Dark brown/red Hazard warning light switch Diodes
19L 1.5 Red/grey Fuse block 5D Hazard warning light switch, brake light switch. T4 instrument panel 45L 1.5 Dark brown/ Direction indicator switch Diodes, ßasher ind. lamp, frt. & rear ßashers, LH side mounted light
19M 1.5 Red/tan Direction of travel inverter lock time delay T30 forward travel relay and T30 reverse travel relay yellow
relay 45R 1.5 Dark brown/ Direction indicator switch Diodes, direction indicator lamp, front and rear direction indicators,RH side light
21 1.5 White/green Clutch relay T87a (+) FWD - N - REV green
21A 1.5 White/red Starter switch (Start) Neutral position relayT30 wire93 46 1.5 Dark brown Hazard warning light switch Flasher unit relay T49
21B 3 White Starter motor relay T87 Starter motor solenoid 47 1.5 Brown/white Fog light switch Fog light
21C 1.5 White/yellow FWD - N - REV lever (neu.) Neutral relay T85 48 1.5 Light brown/white Rotary light switch Rotary light
22 1.5 White/purple Neutral relay T87 Starter motor relay T85 49 1.5 Grey 3A Fuse block Cab interior light
23F 1.5 White/orange Fuse box 3C Instrument cluster T2/T9, diode, tach. 52 1.5 Blue/red Diodes Audible warning device relay T85, stabilizer CONT. lever switch
23G 1.5 White/blue FWD relay T87 Neutral 1 locking relay , T30 56 1.5 Red/grey 3B Fuse block Radio or C.B. option (BATT)
23H 1.5 White/pink REV relay T87 Neutral 2 locking relay , T30 57 1.5 Orange/yellow 9D Fuse block Radio (+) and/or rear auxiliary hydraulics
24 1.5 White/brown Stabilizer lever switch Neutral 1 locking relay, T85, T87 58 1.5 Orange Fuse block 5B Free
Neutral 2 locking relay, T85, T87 59 1.5 Orange/black Fuse block 7A Free
Horn locking relay T85
60 1.5 Orange/brown Air conditioning thermostat Air conditioning relay T30, high/low pressure switches
25 1.5 White/grey Clutch relay T86 4th gear clutch locking switches
REV clutch locking relay T30 (4th) 60A 1.5 Orange/black Air conditioning relays T86 & T87 Air conditioning high/low pressure switches, air conditioning lamp
25A 1.5 White/black FWD - N - REV (FWD) lever FWD relay T85, diode/to cables 25G & 25J 60B 1.5 Orange/Green Air conditioning relays T87a Air conditioning compressor clutch
25B 1.5 White/orange FWD - N - REV (REV) lever T85 reverse , diode /Opt, reverse travel micro-switch, 4th gear relay 61 2 Grey/white Fuse block 7B Fan switch (+)
26 1.5 Orange/grey Neutral 1 locking relay, T87 Forward travel solenoid and diode 61B 1.5 Grey/black Cab interior light Interior light switch
25C 1.5 Orange/yellow 4 wheel drive cont. switch 4WD solenoid 62 1.5 Orange/grey Washer switch (front) Windshield washer pump (front)
27 1.5 Orange/red Neutral 2 locking relay, T87 Fil 51A sol. MAV & diode 63 2 Orange/purple Fuse block 3D Front/rear wiper switches, motors, washer switch
27A 1.5 Orange/white REV 4th gear micro-switch T85 4th gear reverse locking clutch relay 64A 1.5 Orange/blue Horn relay T86 Horn switches front and rear
28 2 Grey/orange Cold start switch Cold start pre-heating plug 64B 1.5 Green/red Horn relay T87 Horn
29 1.5 Yellow Control switch for creep speed 1,2 creep speed relay T85 & motor 65 1.5 Orange/brown Washer switch (rear) Rear washer pump
30 1.5 Black/yellow Accessories Earth 72 1.5 Green/brown Sideshift locking switch Sideshift carriage locking solenoid valve
31P 1.5 Yellow/black Instrument cluster T7 Oil pressure and diode pressure switch 85 2 Orange/grey Blower switch Air conditioning thermostat
31S 1.5 Yellow/red Tach. alt. output Servo, tach. Instrument cluster 73 1.5 Green/grey Cold start switch Cold start relay T85
31T 1.5 Yellow Instrument cluster T10 Oil cooler temp. sender 91 1.5 Green/pink Fuse block 5C Aux. backhoe hyd. foot switch
32T 1.5 Yellow/green Instrument cluster T11 Transmission temp. sender 94 1.5 Green/purple Diode T85 & T87 auxiliary backhoe cutting arm switch relay T85 & T87
33T 1.5 Yellow/pink Instrument cluster T1 Rear axle temp. switch 95 1.5 Green/tan Relay T87c, aux. backhoe hyd. Aux. backhoe hyd. solenoid valve
34 1.5 Yellow/dark blue Alternator Instrument cluster T5
36F 1.5 Yellow/orange Instrument cluster T14 Fuel level sender
36H 1.5 Yellow/purple Instrument cluster T18 Hyd. Þlter restriction switch & diode
36P 1.5 Yellow/brown Instrument cluster T3 Parking brake switch and diode

4001-34
40A 69 63
80
2 82 D C
A B
81
7 63
42F 67 66
8
A
AA
1 6 11
40A
A
AA
42F 4 12
AAA
AA
3 13
40B
AA
48
15
40A
5
36 80
10
61B 40B
49 14
15
9
16
AAA
40B
AA
AAA
42C
48 69
AA
22
40B 17
40B 21
67
35 35 22
42F 20 18
34 40A 63 66
42F
88
AA
23
87
19
D
CB
A 65 63 62
33
32
40A AA
AA
AA 24
61 86
82
40A 88
86 87 31 37
63 81
60A 42F
38 62
85 60 40B
65 61B
A L
26 F 40A
B G M
30 29 28 25 61 C N 49
27 D
H
P
X8
J 40B
48 E K R 60
63 60A
42C 45R
CM96A003
4001-35
CAB WIRING
1 Front right-hand working light
2 Front left-hand working light Cable Wire section Wire colour
3 Front right-hand working light harness Number Þl mm2 Coming from Going to
4 Front left-hand working light harness 40A 3 Black Road lighting, working lights, front direction Earth
5 Rotary light harness indicators, front wiper, blower
6 Front windshield wiper motor 40B 3 Black/white Working lights, side lights, rear direction Earth
indicators, rear fog light, rear wiper switch, air
7 Front windshield wiper motor connector conditioning lamp, registration plate lighting
8 Windshield wiper harness
42C 3 Dark blue/orange Rear working light relay. T87 Rear working lights
9 Cab interior lighting
10 Cab interior lighting harness 42F 1.5 Dark blue Front working light switch Front working lights
11 Rear windshield wiper connector 48 1.5 Light brown/white Rotary light switch Rotary light
12 Rear windshield wiper connector 49 1.5 Grey Fuse block 3A Cab interior light
13 Rotary light (optional) 60 1.5 Orange/brown Air conditioning thermostat Air conditioning relay T30, high/low pressure
14 Rear windshield wiper stop switch harness switches
15 Rear rotary light harness (option) 60A 1.5 Orange/black Air conditioning relays T86 & T87 Air conditioning high/low pressure switches, air
16 Rear windshield wiper stop switch conditioning lamp
17 Rear right-hand working light 61 2 Grey/white Fuse block 7B Fan switch (+)
18 Front windshield wiper connector 61B 1.5 Grey/black Cab interior light Interior light switch
19 Heater blower connector 62 1.5 Orange/grey Washer switch (front) Windshield washer pump (front)
20 Rear right-hand working light
63 2 Orange/purple Fuse block 3D Front/rear wiper switches, motors, washer
21 Rear right-hand working light harness switch
22 Rear windshield wiper motor 65 1.5 Orange/brown Washer switch (rear) Rear washer pump
23 Rear left-hand working light
66 1.5 Green Front windshield wiper switch (slow) Front windshield wiper - slow
24 Rear windshield wiper connector
25 Heater blower connector 67 1.5 Red Front windshield wiper switch (fast) Front windshield wiper - fast
26 Cab harness 69 1.5 Yellow Front windshield wiper switch - brake Front windshield wiper - brake
27 X8 cab harness/side console harness 85 2 Orange/grey Blower switch Air conditioning thermostat
connector, see side console and front wiring on 80 2 Black Windshield wiper (earth) Rear windshield wiper motor stop switch
page 4001-31 81 1.5 Grey Rear windshield wiper switch (slow) windshield wiper - slow
28 Rear windshield wiper switch
82 1.5 White Rear windshield wiper switch (fast) windshield wiper - fast
29 Front windshield wiper switch
30 Front/rear windshield washer switch 86 2 Light blue Blower switch (slow) Resistance panel - slow
31 Front/rear windshield washer connector 87 2 Blue Blower switch (medium) Resistance panel - medium
32 Rear left-hand working light 88 2 Light blue/white Blower switch (fast) Resistance panel - fast/blower
33 Rear left-hand working light harness
34 Heater blower connector
35 Heater blower
36 Rotary light
37 Air conditioning temperature control harness
38 Air conditioning warning lamp harness

4001-36
51A
A B C D
30 A
B
C
47 D
41A 40A
41E
1
30 47 41E
41E
X7
AA
47 30 45L
41E 41E
AA
16
2 3
B G
AA
30 41D C A F 45R
47 D E
4
45A
30 44 45L
41A 40A
41D
45R
AAA
41D
44
AAA
45R
5 17 7
41D 6
30
44
51A 18 AAA
45L
30 X6
41E
51A 13
8
A B C D
X5
12 30 15
40A 45R / 45L
14
C B 11 44
D A
51A 30
41E 47 30 51A 10
45L A B C D
9
41E
41A 41D / 41E
44
CM96A004
4001-37
FRONT AND REAR LIGHTING WIRING

1 Registration plate lamp
2 Registration plate and fog light connector
3 Registration plate and fog light connector
4 Fog light
5 Brake light, side light and left-hand rear direction indicator
6 Brake light, side light and left-hand rear direction indicator connector
7 X7 rear lighting harness/chassis harness, see chassis wiring on page 4001-29
8 Reversing light
9 Brake light, side light and right-hand rear direction indicator
10 Brake light, side light and right-hand rear direction indicator
11 Reversing light connector (+)
12 Reversing light connector (+)
13 Headlight, direction indicator and front right-hand side light
14 X5 headlight, direction indicator and right front side light harness /chassis harness connector, see chassis
wiring on page 4001-29
15 X6 headlight, direction indicator and left front side light harness/chassis harness connector, see chassis
wiring on page 4001-29
16 Headlight, direction indicator and front left-hand side light
17 Rear lighting harness
18 Reversing audible warning device and reversing light connector (+).
Cable Wire section Wire colour

Number mm2 Coming from Going to
30 1.5 Black/yellow Accessories Earth
41A 1.5 Pink/blue Fuse block 10A Front road lights
41D 1.5 Green/white Fuse block 7C T12 instrument panel, left front side light and
right rear side light
41E 1.5 Green/yellow Fuse block 9C Fog light, right front side light and left rear brake
light
44 2 Tan Brake light switch Brake lights
45L 1.5 Dark brown/yellow Direction indicator switch Diodes, ßasher ind. lamp, frt. & rear ßashers, LH
side mounted light
45R 1.5 Dark brown/green Direction indicator switch Diodes, direction indicator lamp, front and rear
direction indicators,RH side light
47 1.5 Brown/white Fog light switch Fog light
51A 1.5 Red/yellow Cable 27 and diode REV : Audible warning device (+) and light or
cable 54

4001-38
RIDE CONTROL OPTION WIRING

1 Ride control switch
400
2 Ride control switch connector
3 Ride control solenoid valve switch coil connector (accumulator)
401 4 Ride control solenoid valve coil connector (return to reservoir)
5 Ride control solenoid valve (accumulator)
6 Ride control solenoid valve (return to reservoir)
7 Ride control harness
8 Cable not used
1 2 X27 Main earth connector
Cable Wire section Wire colour

Number mm2
57 1.5 Orange/yellow
400 1.5 Black
401 1.5 Red
57
400
X27
7
A B 5
3
401 400
A B
6
401 400
CM97E009

CONTENTS .................................................................................................................... Pages
STEERING SYSTEM ......................................................................................................................................5.S.2
FLOW DIVIDER...............................................................................................................................................5.S.3

STEERING SYSTEM
STEERING NOT BEING USED
2 20 (Engine running) Loader arms
●
below hood height :
●
Flow Q2 (36 l/mn) goes through the
divider (9) to join up with the solenoid
9b valve (20) and then return to the tank
14 via the Þlter (19).
L
● ●
)(
●
175 b
●
● 235 b
P ● ● ●
●
)(
●
EF )(
● LS
T
)(
R
● ● 8
9 9d 9e
STEERING IS BEING USED (Engine
2 20 running) :
●

●
divider (9) to supply Þrst the STEE-

RING. The ÒLSÓ signal enables the divi-
der (9) to regulate the oil ßow to the
9b
14 STEERING depending upon the speed
L
that the steering wheel is turned.
● ●
)(
●
175 b
)(
●
● 240 b ●
P ● ● ●
●
●
●
EF )(
LS
T
●
8
)(
●
● ●
R
9 9d 9e
2 20 (Engine running) Loader arms
●
above hood height or work with the

backhoe :
●
9b divider (9) to join up with ßow Q1 (104

14 l/mn) because solenoid valve (20) is
L
● ● switched to earth. So the 2 oil ßows
supply the two ÒBACKHOEÓ and ÒLOA-
)(
●
175 b
● DERÓ attachment functions.
PÕ ● 235 b
P ● ● ●
●
)(
●
EF )(
● LS
T
)(
R
●
● ● 8
9 9d 9e
FLOW DIVIDER
9a 9b 9c P PÕ LS 9d 9e
R
L
EF EF
9a 9b 9c P PÕ LS 9d 9e Description :
P. Q2 ßow inlet from feed pump
PÕ. Q2 ßow outlet to the STEE-
RING
EF. Flow not used by the STEE-
RING is sent via this port to
the attachments or the tank
T. Flow used by the STEERING
returns to tank
L. Left-hand steering supply
R. Right-hand steering supply
LS. Steering control valve signal
inlet
9a. Divider body
EF 9b. OriÞce
9c. Divider spool
9d. OriÞce
STEERING IS BEING USED 9e. Spring
© The steering system consists of a priority ßow divider valve (9) and a ÒLoad SensingÓ (8) type steering control
valve.
© The steering always has priority.
© When the steering wheel is turned, the ßow is divided by the valve (9) which sends the necessary quantity of oil
to the steering control valve.
Excess quantities are available for other hydraulic functions at the outlet (EF).
© Appropriate distribution of the hydraulic oil is regulated by the ÒLSÓ signal coming from the steering control valve
so that the oil ßow, which it receives, is always in relation to the speed that the steering wheel is turned (there-
fore of the dispensing mechanism).

TRAINEEÕS NOTES

CONTENTS ...................................................................................................................... Page
LOCATION OF HYDRAULIC COMPONENTS ................................................................................................8.S.2
580 SLE SERVOPOWER GENERAL SPECIFICATIONS .............................................................................. 8.S.3
580 SLE SERVOPOWER HYDRAULIC SYSTEM.......................................................................................... 8.S.4
"PVG32" LOADER CONTROL VALVE BLOCK (3) ......................................................................................... 8.S.6
"PVG32" BACKHOE CONTROL VALVE BLOCK (4) ...................................................................................... 8.S.7
"PVG32" CONTROL VALVE .......................................................................................................................... 8.S.8

1) BACKHOE (4a) "open centre" inlet plate ......................................................................................8.S.8
2) LOADER (3a) "closed centre" inlet plate.....................................................................................8.S.10
3) LOADER Section (3b) / BACKHOE Section (4c, 4e, 4g, 4h) ......................................................8.S.12
4) LOADER Section (3b) / BACKHOE Section (4b) ........................................................................8.S.14
5) LOADER Section (3e) .................................................................................................................8.S.16
6) LOADER Section (3c) / BACKHOE Section (4d, 4f) ...................................................................8.S.18
7) Electro-hydraulic controls............................................................................................................8.S.20
8) Outlet plate (3i, 4i).......................................................................................................................8.S.21
9) Hydraulic operation .....................................................................................................................8.S.22
FLOW SELECTOR ELECTRO-VALVE (20)...................................................................................................8.S.24

LOCATION OF HYDRAULIC COMPONENTS
21 15 19 20 17 6 2
AAAAAAA
10 14
AAAAAAA AAAAA
4
5
AAAAAAA
AAAAAAA AAAAA
AAAAA
12
13
11
AAAAAAAA
AAAAAAAA AAAAA
AAAAA
AAAAAAAA AAAAA
22 16 3 1 18 9 8 7
Description :
1. Hydraulic reservoir
2. Two-body hydraulic pump
3. "Front loader" control valve
4. "Rear backhoe" control valve
5. Sequential swing valve
6. Hydraulic system pressure test point
7. Hydraulic oil cooler
8. Steering box
9. Steering ßow separator
10. Offset locking electrovalve
11. Offset locking cylinders
12. Swing cylinder
13. Swing cylinder
14. Steering cylinder
15. LH stabiliser cylinder
16. RH stabiliser cylinder
17. Brake ßuid reservoir (supplied with hydraulic ßuid)
18. Hydraulic reservoir breather
19. Hydraulic return Þlter
20. Two-speed electrovalve
21. LH piloted safety check valve
22. RH piloted safety check valve

580 SLE SERVOPOWER GENERAL SPECIFICATIONS
Diagram showing ßow corresponding to pilot signal :

HYDRAULIC RESERVOIR
Reservoir capacity .................................................................................................... 54 litre
Total system capacity................................................................................................ 125 litre
Reservoir pressurisation ........................................................................................... 0.6 bar
Q
HYDRAULIC PUMP
P ➟ A P ➟ B
AA AAA
l/mn
Displacement : Q1 .................................................................................................... 52.3 cm3/r 100
cm3/r
AA AAA
Displacement : Q2 .................................................................................................... 17.9
Pump driven speed................................................................................................... 2200 rpm
E 90 E
Rated ßow for stage Q1 at 2200 rpm and 207 bar.................................................... 104 litre/min
AA 80
AAA
AA AAA
Rated ßow for stage Q2 at 2200 rpm and 207 bar.................................................... 36 litre/min
70
MAIN RELIEF VALVE
D AA AAAD
AA AAA
60
Main relief valve pressure setting ............................................................................. 210 bar
C AAA
AA AAAA
AAAC
Steering relief valve pressure setting........................................................................ 175 bar 50
AAA AAAA
40
SECONDARY SAFETY VALVES (with manual pump)
AAA AAAA
Front loader bucket secondary relief valves pressure setting .................................. 230 bar 30
Backhoe secondary relief valves pressure setting :
20
- on LH and RH swing.............................................................................................. 230 bar
- on boom lowering .................................................................................................. 230 bar 10
- on boom raising ..................................................................................................... 300 bar
0
- on extending and retracting dipper ........................................................................ 230 bar
- on opening and closing bucket .............................................................................. 230 bar 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 mm
SEQUENTIAL SWING VALVE (with manual pump) U

High pressure safety valve setting ............................................................................ 300 bar 3 3,5 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 volts
REAR BACKHOE BOOM CYLINDERS

Pressure setting for valve in piston (not adjustable) ................................................. 345 bar
Movement of cylinders corresponding to Control Lever Signal :
DIMENSIONS OF FRONT LOADER CYLINDERS (PIST dia x ROD dia x STROKE)
Bucket cylinders........................................................................................................ 76 x 38 x 522 mm
Loader arm cylinders ................................................................................................ 89 x 44 x 766 mm
"4-in-1" bucket cylinders ........................................................................................... 76 x 44 x 229 mm CLS between 6 and 3 Volts CLS between 6 and 9 Volts
LOADER BUCKET OPENING (65 l/min) CLOSING (65 l/min)
DIMENSIONS OF BACKHOE CYLINDERS (PIST dia x ROD dia x STROKE)
LOADER ARMS LOWERING (25 l/min) RAISING (100 l/min)
Boom cylinder ........................................................................................................... 127 x 57 x 842 mm
Dipper cylinder.......................................................................................................... 127 x 63,5 x 583 mm BACKHOE BUCKET OPENING (100 l/min) CLOSING (100 l/min)
Bucket cylinder.......................................................................................................... 89 x 63,5 x 872 mm
DIPPER EXTENDING (100 l/min) RETRACT (65l/min)
Extendahoe cylinder ................................................................................................. 76 x 44 x 1068 mm
Sideshift stabiliser cylinders...................................................................................... 76 x 51 x 688 mm SWING RH (40 l/min) LH (40 l/min)
Sideshift swing cylinders........................................................................................... 114 x 57 x 190.5 mm
BOOM LOWERING (65 l/min) RAISING (100 l/min)
STEERING BOX EXTENDAHOE EXTENDING (100 l/min) RETRACT (100 l/min)

Type ......................................................................................................................... Closed centre 4-IN-1 OPENING (40 l/min) CLOSING (40 l/min)
Displacement ........................................................................................................... 160 ml/rev
Dimension of steering cylinder (4WD) ..................................................................... 63 x 38 x 211 mm
NOTE :
The Control Box (A3) can give a loader bucket opening signal if the arm raising control is operated (bucket axis more than
approximately 50 cm from the ground).

8.S.4 580 SLE SERVOPOWER HYDRAULIC SYSTEM Training Centre
●3,5 bar
● ● 18 17 1,4 bar 19
● ●
● ● ● ●
7 ●
● ● 4
● 3,1 bar
● ●
● ● ● ●
4i
T 4x )(
4y
19 bar
4u
6
()
✕ ●
4w
1 ● ● ●
● ●
4m
●
2 ● 4v
()
●
●
●
●
●
● 4s ●
4t
20
LS A7 30
() ()
● ● ● ●
●
4l 4j/4k
9 ● ●
4j/4k ● ● B7
L
● ● 4n/4p
● ● 4h
)(
● ● 230 b
300 b
175 b ● ● ● ● ●
)(
●
29
() ()
● ●
B6
P ● ● ●
14 ● ● ●
● ●
●
●
4l 4j/4k A6
4j/4k ● ●
EF )( ● ●
●
●
● 235 b
8 4n/4p 21
● ● ● ● 4g
R 230 b
230 b
● ● ● ● ● ●
● ● ●
●
() ()
3i 3y )(
3x B5
3w ● ● ●
19 b
)(
●
4l A5 15
3u
●
T ●
3m
3v
● ●
4n/4p
5
3 ● )( ● 12
●
●
● ● 4f ● ● ● ●
3t 3s
● ● ●
B11
)( )(
() ()
● ● ● ● ●
B4
●
23 ● ● ●
●
3l
● ● ●
● ●
S3
A11 4l 4j/4k ● S4
● ● A4 ●
4j/4k ● S2
● ●
3n/3p B4 A4 S1
3j
● ●
4n/4p 13
3j 3e ● ● 4e
● ● ● 190b● 190b
● ● ● ●
B10
() ()
)( )(
● B3
● ● ● ● ● ●
24 ●
3l 4l
A10 A3
● 22
3n/3p 4n/4p
● ● ● ● 4d
3d
● ● ● ● ●
A9 B2
16
)( )(
() ()
● ● ● ● ● ●
●
B9 3l 4l A2
4j/4k ● ●
● ● 4k
4n/4p
3c ● ● ●
4j
4c
230b● 230b 28
● ● ● ● ● ● ●
() ()
A8
)( )(
● ● ● ●
B1
● ● ● ●
25 ●
B8 ●
3l 4l A1
● ●
3k ● ●
3k
3n/3p 4n/4p
3j 3b ● ● ● ● 4b
230b 3j 230b
● ● ● ● ● ● ● ● 27
P2 P1 11
● ● )( ● ● ●
)( ● ● 10
● 3z )( 4z ● 4q
● ● ● ●
3h
210 b
210 b
3q
● ●
)(
● ● ● ●
3r T2 T1 4r
3a ● ● 4a
●
● ● ●
M LS M

COMPONENTS OF 580 SLE HYDRAULIC SYSTEM

1. Hydraulic reservoir 5. Sequential swing valve
6. Hydraulic system pressure test point
2. Two-body hydraulic pump
7. Hydraulic oil cooler
Q1 ßow = 104 litres/min
8. Steering box
Q2 ßow = 36 litres/min
9. Steering ßow separator
3. "Front loader" control valve 10. Offset locking electrovalve
3a. Inlet plate (open centre) 11. Offset locking cylinders
3b. Bucket section 12. Swing cylinder
3c. Floating position "loader" section 13. Swing cylinder
3d. 4-in-1 bucket section 14. Steering cylinder
3e. Arm section 15. LH stabiliser cylinder
3h. Plugged 16. RH stabiliser cylinder
3i. Outlet plate (ßow regeneration) 17. Brake ßuid reservoir (supplied with hydraulic ßuid)
3j. Forced-feed check valve 18. Hydraulic reservoir breather
3k. Secondary valve 19. Hydraulic return Þlter
3l. "Load sensing" pressure selector 20. Flow selector electrovalve
3m. Plugged 21. LH piloted safety non-return check valve
3n. "Balance" spool 22. RH piloted safety non-return check valve
3p. Load holding check valve 23. Loader arm cylinders
3q. Flow selector (inlet plate) 24. "4-in-1" bucket cylinders
3r. Main relief valve (not used) 25. Loader bucket cylinders
3s. Pressure reducing valve 27. "Extendahoe" cylinder
3t. Pilot pressure test point check valve 28. Bucket cylinder
3u. Pilot pressure limiter 29. Dipper cylinder
3v. Pilot line Þlter 30. Boom cylinder
3w. Calibrated oriÞce
3x. Calibrated oriÞce
3y. Regeneration check valve
3z. Port
4. "Rear backhoe" control valve
4a. Inlet plate (closed centre)
4b. "Extendahoe" section
4c. Bucket section
4d. RH stabiliser section
4e. Swing section
4f. LH stabiliser section
4g. Dipper section
4h. Boom section
4i. Outlet plate (ßow regeneration)
4j. Forced-feed check valve
4k. Secondary valve
4l. "Load Sensing" pressure selector
4m. Plugged
4n. "Balance" spool
4p. Load holding check valve
4q. Flow selector (inlet plate)
4r. Main relief valve
4s. Pressure reducing valve
4t. Pilot pressure test point check valve
4u. Pilot pressure limiter
4v. Pilot line Þlter
4y. Regeneration check valve
4z. Plugged
"PVG32" LOADER CONTROL VALVE BLOCK
3. "LOADER" CONTROL
VALVES
3a. Inlet plate (open centre)
3b. Bucket section
3c. Float position "loader"
section
3d. 4-in-1 bucket section
3e. Arm section
3i. Outlet plate (ßow
regeneration)
3i
3a 3b 3c 3d 3e
The "PVG32" control valve block (3) consists of four parallel type sections, three spools of which (3b, 3d, 3e) are Þt-
ted with "passive" proportional electro-hydraulic controls.
The gradual operation of these controls is provided by a variable voltage supplied by the control lever (S35) and
transmitted to the electrical control box (A3) which in turn transmits them to the electrical control-heads (Y21 and
Y24) of the "PVG32" control valve block (3).
The section spool (3c) has direct (ON / OFF) electro-hydraulic control. It is controlled by a switch (S45).
"Loader" supply ports :

P2. Flow intake
T2. Return to reservoir
LS. LS info goes to back-
hoe control valve
A8. Bucket cylinders
LS
large chambers
B8. Bucket cylinders
small chambers
A9. Float position small T2 T
chambers B8 B9 B10 B11
B9. Float position large
chambers
A10. 4-in-1 cylinders small A8 A9 A10 A11
chambers P2
B10. 4-in-1 cylinders
large chambers
A11. Arm cylinders small
chambers
B11. Arm cylinders large
chambers
T. Return to reservoir

"PVG32" BACKHOE CONTROL VALVES BLOCK

4. "REAR BACKHOE"
CONTROL VALVE
4a. Inlet plate (closed cen-
tre) T1
4b. Extendahoe section
4c. Bucket section
4d. RH stabiliser section
4e. Swing section
4f. LH stabiliser section
4g. Dipper section
4h. Boom section P1
4i. Outlet plate (ßow rege-
neration) 4a
4i
4b 4c 4d 4e 4f 4g 4h
The "PVG32" control valve block (3) consists of seven parallel type closed centre sections, Þve spools of which (4b,
4c, 4e, 4g, 4h) are Þtted with "passive" proportional electro-hydraulic controls.
The gradual operation of these controls is provided by a variable voltage supplied by the control levers (S35 + S36)
and transmitted to the electrical control box (A3) which in turn transmits them to the electrical control-heads (Y13 to
Y19) of the "PVG32" control valve block sections (4).
The section spool (4d, 4f) has direct (ON / OFF) electro-hydraulic control. It is controlled by a switch (S40, S41).
"Backhoe" supply ports :

B1 B2 B3 B4 B5 B6 B7
P1. Flow intake
T1. Return to reservoir
A1. Extendahoe cylinder T LS
large chamber
B1. Extendahoe cylinder
small chamber
A2. Bucket cylinder small
chamber
B2. Bucket cylinder large
chamber
A3. RH stabiliser small
chamber A1 A2 A3 A4 A5 A6 A7
B3. RH stabiliser large
chamber
A4. Swing cylinders
B4. Swing cylinders
A5. LH stabiliser small
chamber
B5. LH stabiliser large
chamber A7. Boom cylinder large chamber
A6. Dipper cylinder small B7. Boom cylinder small chamber
chamber LS. LS signal inlet from loader
B6. Dipper cylinder large T. Return to reservoir
chamber

BACKHOE "OPEN CENTRE" INLET PLATE (4A)
6
18
16
6 17 360¡ Û 100 bar
14 4r
12
6
13
15
4r
1/4ÕÕ 10
(ou 6) 11
4z
2.5
21
20
19
1/4ÕÕ (ou 6)
2.5
4a
8
7 2
3
6 5
4q 9
Description :
4a. Body
Flow selector (4q) Main relief valve (4r)
2. Flow selector spool 12. Check valve
3. Calibrated oriÞce screw 13. Valve seat (2.5 ± 0.3 mdaN)
4z. Screw (0.8 ± 0.1 mdaN) 14. Spring
5. Sealing plug 15. Filter
6. O-ring 16. Pressure setting screw
7. Assembling dowel 17. O-ring
8. Spring 18. Plug
9. Cover 19. Plug (4.0 ± 0.3 mdaN)
10. Plug (4.0 ± 0.3 mdaN) 20. O-ring
11. O-ring 21. Calibrated oriÞce screw (0.8 ± 0.1 mdaN)

"OPEN CENTRE" BACKHOE INLET PLATE (4A)
4a P1 4r T1
➟
➟
AA
M
4z
AAAAAAAAAAA
A
AAAAAAAAAAA
AAAAAAAAAAALS
AAAAAAAAAAA
AAAAAAAAAAA
4q
U1
The "open centre" inlet plate is ßanged onto the control valve block which controls the "BACKHOE" functions.
This inlet plate is Þtted with :
¨ Main relief valve (4r)
This valve controls the maximum "backhoe" and "loader" working pressure.
¨ Flow selector (4q)
It regulates the supply ßow corresponding to the demand from the attachments.
¨ The highest of the pressures in the various functions is selected by "shuttle balls" (3l or 4l, See page 8.S.22) in
the sections and transmitted by the "Load Sensing" (LS) channel to the inlet plate. This LS pressure pilots the clo-
sing of the selector (4q) at its spring end.
On the opposite side, by its action on the LH end of the selector (4q), the supply pressure at (P1) causes the
selector to open.
¨ When all the function spools are in the neutral position, the LS pressure is equal to the pressure of the return to
reservoir. All the ßow which arrives at (P1) returns freely to the reservoir, because the selector (4q) can easily be
pushed to the right.
The pressure at (P1) depends on the inlet ßow, and also on the value of the spring and the pressure drop on the
return.
¨ When one or more function spools are actuated, the highest of the LS pressures pilots the selector (4q), on the
spring end. The selector only opens partially to evacuate the unused ßow to the reservoir at (T1).
The intake pressure at (P1) is at a slightly higher pressure than the LS pressure.
¨ The main relief valve (4r) limits the LS pressure and thus the intake pressure at (P1).
"CLOSED CENTRE" LOADER INLET PLATE (3A)
18
16
6 17
14 3r
12
13
6
1/4ÕÕ 10 11
(ou 6)
3h
3z
21 2.5
20
19
1/4ÕÕ (ou 6)
4 2.5
3a
8
7 2
3
6 5
3q 9
Description :
3a. Body
Flow selector (3q) Main relief valve (3r)
2. Flow selector spool 12. Check valve
3. Calibrated oriÞce screw 13. Valve seat (2.5 ± 0.3 mdaN)
3h. Plug (0.8 ± 0.1 mdaN) 14. Spring
3z. Screw with calibrated ori- 16. Pressure setting screw
Þce (0.8 ± 0.1 mdaN) 17. O-ring
5. Sealing plug 18. Plug
6. O-ring 19. Plug (4.0 ± 0.3 mdaN)
7. Assembling dowel 20. O-ring
8. Spring 21. Calibrated oriÞce screw (0.8 ± 0.1
9. Cover mdaN)
10. Plug (4.0 ± 0.3 mdaN)
11. O-ring

"CLOSED CENTRE" LOADER INLET PLATE (3A)
P2 T2
3a 3r
➟
➟ A
M
3z
AAAAAAAAAAA
3h
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA➟ LS
AAAAAAAAAAA
AAAAAAAAAAA
3q
U1
This inlet plate (closed centre) is ßanged onto the control valve block which controls the "LOADER" functions.
¨ Main relief valve (3r)
This valve is set to the same pressure as the main valve which is located in the backhoe inlet plate (4a). It there-
fore never functions (See below).
¨ Flow selector (3q)
Because the operation of this valve is subject to that of valve (3r), it also never functions.
¨ In the case of a "closed centre" inlet plate, the spool of the selector (3q) cannot be piloted by the inlet pressure
(P2) because the pressure is the same on both sides of the spool + the value of the spring. It therefore cannot
open.
¨ If all the spools are at neutral, the ßow selector (3q) does not open. The ßow which arrives at (P2) goes to the
"open centre" inlet plate (4a) of the "BACKHOE" control valve block.
¨ If there is a demand from one or more functions, the ßow which arrives at (P2) is directed to the functions via
(U1). The inlet plate (4a) ßow selector (4q) will regulate the supply ßow to correspond with demand.
¨ The pressure will be controlled by the inlet plate (4a) main valve (4r).

"PVG32" CONTROL VALVE SECTION (3B, 4C, 4E, 4G, 4H)
13 18
19
17
3k
3j
15
7
6
2 14
4
3
3l
4
6
5
13
3n
3b 10 3p
3l
9
8
12
11
Description :
3b. Body
Spool : Pressure balance (3n, 3p) : Secondary safety / forced-feed
2. 3 position spool 8. Balance spool valve (3j, 3k) :
3. Spring for return to neutral 9. Spring 14. Safety check valve
4. Front/Rear spool stops 10. Spring 15. Safety spring
5. Pushrod for mechanical control 11. Sealing plug 16. Forced-feed check valve
6. O-ring 12. O-ring 17. Forced-feed spring
7. Plug 13. Assembly dowel 18. Plug
19. O-ring
LS pressure selector :
3l. Pressure selector

"PVG32" CONTROL VALVE SECTION (3B, 4C, 4E, 4G, 4H)
Y21
B A 3k
A
A
3j
A 2
AAAAA AAA
A
AAA T T 23
AAAA AAA
ZA
AA ZB
AA
AAAAA
AAA
A
A
A 24
PP U1 3n 3p LS 3l
For the LOADER function, this type of section feeds the BUCKET cylinders.
For the BACKHOE function, this type of section feeds the BUCKET, SWING, DIPPER and BOOM cylinders
(CAUTION : The backhoe sections have two additional holes for the pilot pressure return - See page 8.S.22-).
This is a "parallel" type closed centre section. It is Þtted with :

¨ A "passive" proportional electro-hydraulic control (Y21 for example).
¨ A three position spool (2), with spring-operated return to neutral (the spool stroke can be limited by the screws
(23/24)). It can be mechanically controlled by means of a lever (M).
¨ A "pressure balance" (3n) which also acts as a load-holding check valve (3p).
¨ Two secondary safety valves (3k) with forced-feed check valves (3j).
¨ An LS pressure selector (3l).

"PVG32" CONTROL VALVE SECTION (3D, 4B)
7
6
2
4
3l 3
4
6
5
13
3n
3d 3p
3l 10
9
8
12
11
Description :
3d. Body
Spool :
2. 3 position spool
3. Spring for return to neutral
4. Front/Rear spool stops
5. Pushrod for mechanical control
6. O-ring
7. Plug
Pressure balance (3n, 3p) :
8. Balance spool
9. Spring
10. Spring
11. Sealing plug
12. O-ring
13. Assembly dowel

"PVG 32" CONTROL VALVE SECTION (3D, 4B)
Y23
PP
B A
AA
AA AAA
AAA
AA
2
T T
AAAAA
AAA AAA
AA
AAA
23
A ZA
A ZB
AAAAA
AAAAA
AA
AA
AA 24
U1 3n 3p LS 3l
On the LOADER function, this type of section feeds the 4-in-1 cylinders.
On the BACKHOE function, this type of section feeds the EXTENDAHOE cylinders (CAUTION : this section
has two extra holes for the pilot pressure return - See page 8.S.22-).

¨ A "passive" proportional electro-hydraulic control (Y23 for example).
(23 / 24)). It can be mechanically controlled by means of a lever (M).

"PVG32" CONTROL VALVE SECTION (3E)
Y24
3j
3e
3l

"PVG32" CONTROL VALVE SECTION (3E)
Y24
TPil. TPil.
B A
A
A
3j
A 2
AAAAA AAA
A
AAA T T
AAAA AAA
23
ZA
AA ZB
AA
AAAAA
AAA
A
A
A 24
PP U1 3n 3p LS 3l
On the LOADER function, this type of section feeds the ARM cylinders.

¨ A "passive" proportional electro-hydraulic control (Y24).
¨ Two forced-feed check valves (3j).
¨ NOTE 1 : The two orifice plugs shown in the tank ports (T) are actually located in the 4-in-1 section (3d).
These two orifices create back pressure in the return fluid from the loader arm cylinder. This pre-
vents cavitation in the arm cylinders by redirecting this return fluid to the inlet side of the cylinder.
¨ NOTE 2 : Because the tank ports (T) may be pressurised, 2 additionnal ports (T Pil.) provide a zero pressure
return directly to the outlet plate (3i) for the pilot pressure return.
See also the operation of the outlet plate (3i) on page 8.S.21.

"PVG32" CONTROL VALVE SECTION (3C, 4D, 4F)
7
6
2
4
3l 3
4
6
5
13
3n
3d 3p
3l 10
9
8
12
11
Description :
3d. Body
Spool : Pressure balance (3n, 3p) :
2. 3 position spool 8. Balance spool
3. Spring for return to neutral 9. Spring
4. Front/Rear spool stops 10. Spring
5. Pushrod for mechanical control 11. Sealing plug
6. O-ring 12. O-ring
7. Plug 13. Assembly dowel

"PVG32" CONTROL VALVE SECTION (3C, 4D, 4F)
Y15 PPilot TPilot

B A
AA
AA
AA AAA 2
AAA
A
AAA
A
T T
23
AA
AA
AA
ZB ZA
AA
AA
24
U1 3n 3p LS 3l
On the LOADER function, this type of section feeds the FLOAT POSITION. (Caution : this section has no
pressure balance (3n, 3p)).
On the BACKHOE function, this type of section feeds the RH STABILISER and LH STABILISER cylinders.

¨ An "ON / OFF" electro-hydraulic control (open or closed, no intermediate position) (Y15 for example).

ELECTRO-HYDRAULIC CONTROLS
P 1 2
T
ZB
C
ZA
4 3
The electronics, detectors and the control mechanisms are incorporated in a single assembly which is directly con-
nected to the proportional control valve body.
The electro-hydraulic control has an integrated detector (C) which translates the position of the control valve spool
into an electric voltage which is used as a control signal.
The purpose of the electronics is to check the position of the proportional control valve spool in relation to the signal
produced by the control lever (S35 or S36). The position of the spool is continuously monitored by an inductive
linear position detector (C). The signal produced by that detector acts as a measurement signal for the closed loop
control.
The position of the spool is monitored by a pilot ßow sent to one or other of the ends of the spool (ZA or ZB), using
4 electrovalves (1,2,3,4) installed in bridge formation.
These valves can open and close up to 40 times a second in certain cases. the relationship between the time of
opening and of closing determines the pilot ßow. The passage diameter of the electrovalves is of 1.7 mm.
In practical terms, an electro-hydraulic valve cannot be repaired. It must be replaced.

OUTLET PLATE (3I, 4I)
Description :
3i. Outlet plate (ßow regeneration)
3s. Pressure reducing valve
3t. Pilot pressure test point check valve
3i 3u. Pilot pressure limiter
3v. Pilot line Þlter
T 3y. Regeneration check valve
This plate, which is ßanged onto the end of a set of PVG32 control valves, includes a regeneration check valve (3y) and the
pilot pressure reducer / limiter valves (3s and 3u).
Regeneration Check Valve (3y) :

3t When the loader arm or any backhoe section is used, the return ßuid from that section enters ports (RA and RB) then returns
to tank via the regeneration check valve (3y).
The regeneration check valve (3y) is unseated by pump supply pressure (P) via oriÞce (3w). This allows the return ßuid in
ports (RA and RB) to return to tank (T) unrestricted.
If a cylinder piston moves quicker than the pump can supply the chamber (e.g. boom lowering), the pump supply pressure will
T pilot RA RB reduce and the check-valve (3y) will be closed by its spring.
P pilot
P pilot The cylinder return ßuid at (RA and RB) cannot return to tank (T) and is redirected to the other side of the cylinder piston via
AA
anti-cavitation check valves in the operating section.
AA
Note : This plate has two addtionnal ports (Tpilot) which provides a pressure-free return for the pilot pressure circuitt.
Pilot pressure reducer / limiter valves (3s and 3u) :

Pump supply at (P) ßows to the centre of the pressure reducer valve (3s) then to the pilot pressure circuit via check valve (3t).
3x 3u 3s 3v When the pilot pressure increases the pilot pressure valve (3s) moves against its spring closing the inlet and stabilizing the
LS pressure. The pressure limit valve (3u) will unseat if the pressure increases above 19 bar in the pilot circuit.
3w 1/4ÕÕ (ou 6)
1/4ÕÕ (ou 6)
3x
3y 3
3u
11 3s
3v

P1 T1
➟
8.S.22
4a AA
Mon 0008 GB
M
4r
AAAAAAAAAAAAA
AA
AAAAAAAAAAAAA
AAAAAAAAAAAAA LS
AAAAAAAAAAAAA
AAAAAAAAAAAAA
U1
4q
LS
4b PP
B1
B A1
A
AA
AA
AA TPil.
AAAA T
AA AAAA
AA T
AA
AAAAA AAAA
AA
AAAA
AAAAA
ZA
ZB
AA
AA
AAAAAA
AAAA
AA
AA
"PVG32" CONTROL VALVE (HYDRAULIC OPERATION)
AA
U1 LS 4l
PP
4c
➟
➟
B
B2 A
A2
AA
AA
AA TPil.
AAA
AAA T T
AA
AAAAAA AAA
AA
AAAAAA AAA
AA
➟ ZA
AA ZB➟
AAAA
AA
AAAA
AA
AA ➟
AA
AA
AA LS
4l
PP U1 4n LS
T
PP
4i
T pilot RA RB
P pilot
P pilot
AA
AA
LS
P
Issued 11-96
Training Centre
Printed in U.K.
"PVG32" CONTROL VALVE (HYDRAULIC OPERATION)

The supply ßow enters the backhoe inlet plate (4a) via port (P1). The pressure is applied in the manifold (U1).
¨ NO SECTION IS BEING PILOTED :

1) Because the supply manifold (U1) is closed (by the neutral position of the spools), the pressure is applied to
the LH section of the inlet selector spool (4q) via the internal oriÞce.
2) On the manifold (LS) side there is no pressure, so there is no counterpressure on the spring side of the inlet
plate (4q).
3) The inlet selector spool (4q) moves to the right, compressing the spring.
4) The pump ßow returns to the reservoir via the outlet port (T1).
¨ PILOTING THE SECTION (4c) : (See drawing opposite page)

In the section (4c) :
1) The section electro-hydraulic control-head (4c) directs the pilot pressure to (ZB), which causes the control
valve spool to move to the right.
2) The cylinder supply pressure at (B2) is applied in the LS line via the internal passage of the control valve
spool.
3) The LS pressure is applied in the section's chamber (4c) to the spring end of the "balance" spool (4n).
This counterpressure (LS) balances out the opening of the "balance" spool (4n) which on this occasion acts
as a load holding valve.
In the inlet plate (4a) :
4) The LS pressure pilots the selector (4l), moves to the inlet plate (4a) and closes the return to the reservoir
(T1) by pushing the selector (4q) back to the left.
5) The manifold (U1) is open, the ßow from the pump can feed the cylinder via port (B2).
6) The cylinder feed pressure at (B2) is applied to the left side of the inlet selector spool (4q).
7) The (LS) pressure balances out the opening of the inlet selector spool (4q) and provides the required ßow to
the function (4c).
8) When the cylinder comes up against the stop the LS pressure increases up to the pressure setting value of
the main relief valve (4r) which then opens.
The ßuid ßow from the pump arriving at P1 can no longer exit via the control valve and so it pushes back the
inlet selector (4q) and returns to the reservoir via (T1).

TWO-SPEED ELECTROVALVE (20)

Description :
20a. Body
20b. Non-return check valve
Y20 20c. Sleeve
20d. Pushrod
20e. Pilot check valve spring
20d 20f. Pilot check valve
20g. Main check valve
20h. Restrictor
20i. Gauze Þlter
20c Y20. Locking/unlocking sole-
20e noid
P1. Arrival of ßow from stee-
20f 20b
ring control valve
P2. Arrival of pressure from
20a 20g pump main body
LDR. Control valve feed
B.H. Return to reservoir
Operation :
This function is supplied from the
P1 pump high ßow (Q1) and from
the return (EF) of the steering
control valve (8, 9).
The ßuid arrives in the electro-
20i 20h valve block (20a) :
B.H. - via the pump port marked
"P2" and leaves freely via the
port marked "LDR".
- via the steering port marked
P2 "P1", and then returns directly
LDR to the reservoir via the port
marked "B.H." when the sole-
noid (Y20) is not energised.
High speed :
If the solenoid (Y20) is energised, the electrovalve closes the return to reservoir (B.H.) so the ßuid then pushes past
the check valve (20b) and joins with the main ßow for the loader high speed function.
The solenoid (Y20) is energised by the electronic control box (A3) when the arms are above the level of the hood or
when the backhoe is being used.
Operating principles :
If the solenoid (Y20) is energised, the pushrod will press on the 2 check valves to close the passage.
If the supply ßow is cut off, the spring (20e) pushes back the piloted check valve (20f). The pressure which was
applied behind the main check valve (20g) rapidly falls via port (20h).
Because the pressure acting on the bottom of check valve (20g) is higher, the check valve lifts and allows all the
ßuid to escape from (P1) to (B.H.). In this manner there is more than one ßow at (LDR) to feed the loader (with the
arms above the level of the hood).

Training Centre
RN 330 Penchard
77122 MONTHYON
Tel : (33) 01.64.36.54.70
Fax : (33) 01.64.36.54.89

MF 580SLE Servo GB

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BACKHOE LOADER

580 Super LE SERVOPOWER

CONTENTS ...................................................................................................................... Page

SERVOPOWER OPERATING INSTRUCTIONS .............................................................................................1.S.2

SPECIAL FEATURE FOR ENGINE STALL TESTS.........................................................................................1.S.9

Mon 0001 GB Issued 11-96 Printed in U.K.

SERVOPOWER OPERATING INSTRUCTIONS

¨ The master switch (S37) is used for switching the

A) Button for return to a position set previously (S44) :

B) Loader "4-in-1" and backhoe Extendahoe proportio-

Mon 0001 GB Issued 11-96 Printed in U.K.

SERVOPOWER OPERATING INSTRUCTIONS

C) Transmission cut-out button (S48) :

D) Button for bucket return to dig and ßoat position

In addition, the seat RH console has the following loader con-

C) Return to dig control selector (S39) :

Bucket levelling control :

Mon 0001 GB Issued 11-96 Printed in U.K.

SERVOPOWER OPERATING INSTRUCTIONS

Control to return to a position set previously :

Control for the bucket return to dig :

Mon 0001 GB Issued 11-96 Printed in U.K.

SERVOPOWER OPERATING INSTRUCTIONS

One of the 3 different operating modes can be

Mode 2 : Smooth Mode

Mode 3 : Normal Mode

Mon 0001 GB Issued 11-96 Printed in U.K.

SERVOPOWER OPERATING INSTRUCTIONS

- Hold down the return to position button (S44) and

Mon 0001 GB Issued 11-96 Printed in U.K.

SERVOPOWER OPERATING INSTRUCTIONS

8) Electronic control box :

Mon 0001 GB Issued 11-96 Printed in U.K.

SPECIAL PROCEDURE FOR ENGINE STALL TESTS

Mon 0001 GB Issued 11-96 Printed in U.K.

Mon 0001 GB Issued 11-96 Printed in U.K.

CONTENTS ...................................................................................................................... Page

LOCATION OF ELECTRICAL COMPONENTS...............................................................................................4.S.2

SERVOPOWER'S AUTOMATIC SYSTEMS ....................................................................................................4.S.4

PRINCIPLE FOR CONTROL OF PVG32 CONTROL-HEADS ........................................................................4.S.7

OPERATION OF THE ELECTRO-HYDRAULIC CONTROL-HEADS ..............................................................4.S.8

ADJUSTMENT PROCEDURE : POSITION DETECTOR NEUTRAL POINT ................................................4.S.10

ELECTRICAL HARNESS WIRING................................................................................................................4.S.13

FAILURE DETECTION ..................................................................................................................................4.S.14

ERROR CODE SPECIFICATIONS................................................................................................................4.S.16

FINAL SERVOPOWER INSPECTION...........................................................................................................4.S.20

PIN ASSIGNMENTS .....................................................................................................................................4.S.25

Mon 0004 GB Issued 11-96 Printed in U.K.

LOCATION OF ELECTRICAL COMPONENTS

Mon 0004 GB Issued 11-96 Printed in U.K.

LOCATION OF ELECTRICAL COMPONENTS

S41 S40 S36

Mon 0004 GB Issued 11-96 Printed in U.K.

SERVOPOWER'S AUTOMATIC SYSTEMS

SERVOPOWER'S AUTOMATIC SYSTEMS

Mon 0004 GB Issued 11-96 Printed in U.K.

SERVOPOWER'S AUTOMATIC SYSTEMS

Work selection H17

Mon 0004 GB Issued 11-96 Printed in U.K.

PRINCIPLE FOR CONTROL OF PVG32 CONTROL-HEADS

CONTROL SIGNAL FOR "PVG 32" :

Mon 0004 GB Issued 11-96 Printed in U.K.

OPERATION OF THE ELECTRO-HYDRAULIC CONTROL-HEADS