Purpose

The purpose of this document is to provide guidance in the assessment of Wall thicknes by
calculation for all pressure equipment manufactured by WGPSN under the requirements of the PED.

Scope
This form applies to the UK Region, for pressure equipment procured, manufactured or assembled
within the EU or EEA.

Glossary of Terms
References
Note: These references are subject to change. Utilise the iMAP search engine for the latest applicable references.
PED Compliance, ENG-PRC-1108
Originating,
ASME B31.3Checking, Approval and Authorisation of Engineering and Design Documentation, ENG-
Abbreviations
Bar g Gauge Pressure in Bar
deg C Degrees Celcius
ins Inch
mm Millimetre
PED Pressure Equipment Directive
psi Pressure in pounds per square inch
wt Wall thickness

Roles & Responsibilities

As per ENG-PRC-1108
UK - Pressure Equipment Directive Wall thickness Calculation

Pipe Data Pipe Size

nb Nominal Bore ins 0.50 0.75 1.00 1.50 2.00 3.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 24.00 Ref Note

D Outside Diameter mm 21.30 26.70 33.40 48.30 60.30 88.90 114.30 168.30 219.10 273.10 323.90 355.60 406.40 457.00 508.00 609.60
D Outside Diameter ins 0.84 1.05 1.31 1.90 2.37 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00
Pressure Data
P Pressure Bar g 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 7
P Pressure psi 284.2 284.2 284.2 284.2 284.2 284.2 284.2 284.2 284.2 284.2 284.2 284.2 284.2 284.2 284.2 284.2
From B31.3
S Stress Value psi 19998 19998 19998 19998 19998 19998 19998 19998 19998 19998 19998 19998 19998 19998 19998 19998 2, 7
E Quality Factor - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3
W Weld Joint Factor - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4
Y Coefficient - 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 5
t Pressure Design Thickness ins 0.01 0.01 0.01 0.01 0.02 0.02 0.03 0.05 0.06 0.08 0.09 0.10 0.11 0.13 0.14 0.17 1
t Pressure Design Thickness mm 0.15 0.19 0.24 0.34 0.43 0.63 0.81 1.19 1.55 1.93 2.29 2.51 2.87 3.23 3.59 4.31
Allowances & Tolerances
c Erosion / Corr allow mm 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
c Thread allowance mm 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Design Thickness
tm Minimum Required Thickness mm 1.15 1.19 1.24 1.34 1.43 1.63 1.81 2.19 2.55 2.93 3.29 3.51 3.87 4.23 4.59 5.31 6
Actual Thickness
Sch ANSI B36.10 - 80 80 80 80 40 40 40 40 20 20 20 20 20 20 20 20
T Wall Thickness mm 3.73 3.91 4.55 5.08 3.91 5.49 6.02 7.11 6.35 6.35 6.35 7.92 7.92 7.92 9.53 9.53
tol Negative Tolerance (wt) % 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50%
T(less tol) Wall Thickness less Tolerance mm 3.26 3.42 3.98 4.45 3.42 4.80 5.27 6.22 5.56 5.56 5.56 6.93 6.93 6.93 8.34 8.34

Wall Thickness Check (T(less tol)- tm) 2.11 2.23 2.75 3.10 2.00 3.18 3.46 4.03 3.01 2.63 2.27 3.42 3.06 2.70 3.75 3.03
Notes Legend User Input Asset Job No
1 t = PD / 2(SEW + PY) per ASME B31.3 Section 304.1.2 (a) Auto Calc
Various Various
2 ASME B31.3 Table A1 Pipe Class / 11412 (See also Note 6) Job Title
3 ASME B31.3 Table A-1B
Spec
CS, 150#, 1mm CA,Non-Sour
Various
4 ASME B31.3 Section 302.3.5(e) Title
5 ASME B31.3 Table 304.1.1
Wall Thickness Calculation
6 tm = t + c per ASME B31.3 304.1.1(a)
(Pipe Spec 11412 @ 19.6 Bar g / 150 deg C)
7 Calculation based on the following Design Conditions - C1 21/6/22 AJLH NJDP NJDP Document No. Rev

See Below
Rev Date By Chkd Appd EPC-PIP-CAL-0001-01 C1

19.6 Barg (Max Press Rating of Spec) & Allowable stress value S at 150 Deg C

Form No: ENG-FRM-1192 © 2017 Wood Group Limited

Rev/Date: C1 14-Aug-2017 This document is uncontrolled once printed. Check iMAP for the current version.
UK - Pressure Equipment Directive Wall thickness Calculation

Pipe Data Pipe Size

nb Nominal Bore ins 16.00 18.00 20.00 24.00 30.00 36.00 42.00 48.00 Ref Note

D Outside Diameter mm 406.40 457.00 508.00 610.00 762.00 914.00 1067.00 1219.00
D Outside Diameter ins 16.00 18.00 20.00 24.02 30.00 35.98 42.01 47.99
Pressure Data
P Pressure Bar g 19.6 19.6 19.6 19.6 19.6 19.6 19.6 19.6 7
P Pressure psi 284.2 284.2 284.2 284.2 284.2 284.2 284.2 284.2
From B31.3
S Stress Value psi 21700 21700 21700 21700 21700 21700 21700 21700 2, 7
E Quality Factor - 1 1 1 1 1 1 1 1 3
W Weld Joint Factor - 1 1 1 1 1 1 1 1 4
Y Coefficient - 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 5
t Pressure Design Thickness ins 0.10 0.12 0.13 0.16 0.20 0.23 0.27 0.31 1
t Pressure Design Thickness mm 2.65 2.98 3.31 3.97 4.96 5.95 6.95 7.94
Allowances & Tolerances
c Erosion / Corr allow mm 1 1 1 1 1 1 1 1
c Thread allowance mm 0 0 0 0 0 0 0 0
Design Thickness
tm Minimum Required Thickness mm 3.65 3.98 4.31 4.97 5.96 6.95 7.95 8.94 6
Actual Thickness
Sch ANSI B36.10 - 20 20 20 20 10 10 STD STD
T Wall Thickness mm 7.92 7.92 9.53 9.53 7.92 7.92 9.53 9.53
tol Negative Tolerance (wt) % 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50%
T(less tol) Wall Thickness less Tolerance mm 6.93 6.93 8.34 8.34 6.93 6.93 8.34 8.34

Wall Thickness Check (T(less tol)- tm) 3.28 2.95 4.03 3.37 0.97 -0.02 0.39 -0.60
Notes Legend User Input Asset Job No
1 t = PD / 2(SEW + PY) per ASME B31.3 Section 304.1.2 (a) Auto Calc
Various Various
2 ASME B31.3 Table A1 Pipe Class / 11412 (See also Note 6) Job Title
3 ASME B31.3 Table A-1B
Spec
CS, 150#, 1mm CA,Non-Sour
Various
4 ASME B31.3 Section 302.3.5(e) Title
5 ASME B31.3 Table 304.1.1
Wall Thickness Calculation
6 tm = t + c per ASME B31.3 304.1.1(a)
(Pipe Spec 11412 @ 19.6 Bar g / 38 deg C)
7 Calculation based on the following Design Conditions - C1 21/6/22 AJLH NJDP NJDP Document No. Rev

See Below
Rev Date By Chkd Appd EPC-PIP-CAL-0001-02 C1

19.6 Barg (Max Press Rating of Spec) & 38 deg C ( Max Temp for given value of 'S')

Form No: ENG-FRM-1192 © 2017 Wood Group Limited

Rev/Date: C1 14-Aug-2017 This document is uncontrolled once printed. Check iMAP for the current version.
UK - Pressure Equipment Directive Wall thickness Calculation

Pipe Data Pipe Size

nb Nominal Bore ins 16.00 18.00 20.00 24.00 30.00 36.00 42.00 48.00 Ref Note

D Outside Diameter mm 406.40 457.00 508.00 610.00 762.00 914.00 1067.00 1219.00
D Outside Diameter ins 16.00 18.00 20.00 24.02 30.00 35.98 42.01 47.99
Pressure Data
P Pressure Bar g 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 7
P Pressure psi 229.1 229.1 229.1 229.1 229.1 229.1 229.1 229.1
From B31.3
S Stress Value psi 20586 20586 20586 20586 20586 20586 20586 20586 2, 7
E Quality Factor - 1 1 1 1 1 1 1 1 3
W Weld Joint Factor - 1 1 1 1 1 1 1 1 4
Y Coefficient - 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 5
t Pressure Design Thickness ins 0.09 0.10 0.11 0.13 0.17 0.20 0.23 0.27 1
t Pressure Design Thickness mm 2.25 2.53 2.81 3.38 4.22 5.06 5.91 6.75
Allowances & Tolerances
c Erosion / Corr allow mm 1 1 1 1 1 1 1 1
c Thread allowance mm 0 0 0 0 0 0 0 0
Design Thickness
tm Minimum Required Thickness mm 3.25 3.53 3.81 4.38 5.22 6.06 6.91 7.75 6
Actual Thickness
Sch ANSI B36.10 - 20 20 20 20 10 10 STD STD
T Wall Thickness mm 7.92 7.92 9.53 9.53 7.92 7.92 9.53 9.53
tol Negative Tolerance (wt) % 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50% 12.50%
T(less tol) Wall Thickness less Tolerance mm 6.93 6.93 8.34 8.34 6.93 6.93 8.34 8.34

Wall Thickness Check (T(less tol)- tm) 3.68 3.40 4.52 3.96 1.71 0.87 1.43 0.59
Notes Legend User Input Asset Job No
1 t = PD / 2(SEW + PY) per ASME B31.3 Section 304.1.2 (a) Auto Calc
Various Various
2 ASME B31.3 Table A1 Pipe Class / 11412 (See also Note 6) Job Title
3 ASME B31.3 Table A-1B
Spec
CS, 150#, 1mm CA,Non-Sour
Various
4 ASME B31.3 Section 302.3.5(e) Title
5 ASME B31.3 Table 304.1.1
Wall Thickness Calculation
6 tm = t + c per ASME B31.3 304.1.1(a)
(Pipe Spec 11412 @ 15.8 Bar g / 150 deg C)
7 Calculation based on the following Design Conditions - C1 21/6/22 AJLH NJDP NJDP Document No. Rev

See Below
Rev Date By Chkd Appd EPC-PIP-CAL-0001-03 C1

15.8 Barg ( Press Rating of Spec at 150 deg C) & 150 deg C (Max Temp for given value of 'S')

Form No: ENG-FRM-1192 © 2017 Wood Group Limited

Rev/Date: C1 14-Aug-2017 This document is uncontrolled once printed. Check iMAP for the current version.