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Master Theis Corrected
Master Theis Corrected
CHAPTER 1 INTRODUCTION
Introduction: Industrial Revolution has radically changed human life to dynamic. Human
demands have been increased beyond to limit. The unprecedented prosperity of science and
technology flourished multidimensional enrichment in human history. Packaging industry also
has become an important part in our lives to store, protect as well as transport of various goods.
In prehistoric time, it has been mainly used to carry something goods. But due to rapid growth of
industrial development, the excessive usage of numerous amounts of non-degradable synthetic
polymer has become an environmental concerning[1]. Moreover, a daily mass disposal of these
packaging films are now a serious global trash. The most common daily used packaging films
are like as plastics, glass, cardboard, aluminum foils etc. In past few decades, it has been seen a
remarkable increase in the use of plastic materials as food packaging film. Now there are several
types of plastics packaging films available in the market [1-2]. Many trading companies are
producing huge number of plastics films which are not coherent for environment. Plastic
packaging films such as plastic bag is a byproduct of petroleum crude oils that remains
unchanged and needs many centuries to decay in natural condition. Now a days, not only in food
packaging aspect but also in the field of medical, mechanical, agriculture that plastic packaging
films is using regularly in an indiscriminate manner. Synthetic plastic polymer molecules form a
strong intertwisted intermolecular bonding force that is not biodegradable at normal conditions.
So, these materials need many decades to take up by environment. Moreover, in this plastic
materials, many harmful elements are existed[1].
Further that, it creates many toxic elements when gets broken down by various influential
factors. Admittedly, the petroleum-based packaging materials cause serious environmental
impacts such as depletion of natural resources, energy crisis, global warming and ecological
problems. At present, the concern ‘white pollution’ caused by plastic waste has become a serious
global tension. Basically, packaging of goods is used to for storing, distributing, retailing,
preserving as well as tempering of the quality of commodities. But these alarming disposal rate
as well as negative impact on ecosystem compelling to think biodegradable and sustainable
packaging technology. Because these non-degrading and nonrenewable source originating
plastics and microplastics also possess hazard element like as pigments, dye, plasticizers,
aromatic compounds that can migrate air-soil-water lives[2]. Moreover, usage of old-fashioned
technology for dumping, burning or landfilling these materials contaminate ecosystem besides
creating serious health risk. At present it is about >2% as gross national product that contributes
packaging industry in developed country. As packaging materials, todays various materials are
introduced according to required features. Suppose glass is popular for its transparency, inertness
where biopolymers (protein, lipid, polysaccharides) are attracted for its safety and ecofriendly
features. On the other hand, PU, PVC, PE etc. petroleum-based polymers hold demand for its
availability and mechanical superiority. Metal oxides are also nowadays catching high appealing
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due to possessing excellent microbials property. So, many metal and its oxides such as ZnO,
TiO2, Cu, Ag, Au and other nanoparticles are incorporated with packaging materials to enhance
antibacterial characteristics and other required properties. In order to overcome these burden of
‘white pollution’ and making the world free of plastics, most scientists are now getting attracted
on biocompatible and biodegradable natural polymer for researching in the field of food
packaging technology[2-3]. In this case, many naturals polymer such as cellulose, hemicellulose,
starch, polylactide, lignocellulose are top in the choice. However, unlike many of the synthetic
polymers which are non-deteriorated, polyvinyl alcohol(PVA) is less hazard and perfectly
biodegradable both in aerobic and nonaerobic condition. Even it does not break down or shed
into microplastics at any points. So, PVA is frequently used as a typical adhesive, packaging film
or opto-sensorial devices.
Biodegradability process generally involves some important steps that influent the acceleration
of degradation. Biotic and abiotic factors associate in that case. For example, microbial action,
bio-fragmentation, enzymatic degradation, mechanical, chemical, hydrothermal, radiation or
photodegradation maintain for polymer deterioration. Figure1.0; demonstrate the factors that
are basically responsible for polymer degradation and the mechanism of PVA degradation under
hydro and acidic environments[3-4]. PVA, due to unique properties, it is being applied widely as
a food packaging film as well as adhesive materials. However, PVA shows extremely
hydrosoluble. So, it sometimes limits applicability as a packaging film[5].
Hence, many scientists are trying to improve its hydrophobicity nature
through modifying surface activity via incorporating or linking several
es
Enzy
posers
s me
ass Organic
Biom elements
Organic
Minerals compou Biodegradati
on
nds
Polymeric Depolymerization
modification
Monomers
Microorganism e rs
(Soil stock) Oligom
2
Assimilation
Figure-1.0: A workflow of polymer biodegradation
- Chitosan(CS): Chitosan is the second most abundant natural polymer after cellulose. It is
found from the derived of chitin. Chitin is a fibrous compound that obtained from cell wall of
fungi as well as outer skeleton of crustaceans. Chitosan is usually derived by deacetylation of
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Chitin. Traditionally, chitosan is synthesized from chitin of crustacean sources followed by
deacetylation reaction. However, due to having some basic advantages, at present it is
popularly produced from fungi at a commercial scale. But in some fungi such as
Mucoraceae, natural occurrence of chitosan is poorly frequent. Chitosan from fungi
demonstrates better control of lower viscosity, high degree of deacetylation. Besides fungi,
cuticles of insects also a good source of extracting chitosan.
More highlightly, the characteristic of chitosan tightly relates with the physicochemical
properties of polymer such as degree of deacetylation, weight of molecules etc.
- Lignocellulose(LNC): Lignocellulose also called word fibre is the first most abundant and
cheapest natural biodegradable polymer that is mainly a mixture of cellulose(40%-50%),
hemicellulose(25%-35%) and lignin(15%-20%). Lignocellulose is a natural biofuel that
mainly contains carbon, hydrogen as well as oxygen atoms which is found from several types
of woods, bamboos, grasses as well as agricultural residues. It is one of the most promising
in the production of eco-sustained biochemicals and biofuel for the utilization of the fields
such as biomedical, pharmaceutical, cosmeceutical, bio energy as well as packaging
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industries. In Lignocellulose, cellulose is the major component of that contains β1→1,4-
linked D-glucose units combined each other by glycosidic linkages, van der Waals forces and
hydrogen bonds. Admittedly, it is a hexose sugars which depicts as (C 6H10O5)n where ‘n’
represents number of glucose groups contain in a molecule. The range of the polymerization
degree of cellulose is about to 1510–5500. It is a long-chained polysaccharide commonly
comprises of glucose monomers with an often range of 7000–15,000 units. It is most
accessed renewable organic source that is about to 7.5×1010 tons of annual production in
globally. The cellulose microfibrils is the result of the aggregation of numerous cellulosic
chains with intramolecular hydrogen bonding between oxygen and hydroxyl group of the
adjacent molecules.
Hemicellulose is the second major component of lignocellulose. In hemicellulose, the main chain
contains various pentose and hexose (C5 and C6) sugars like as glucose, galactose, mannose
arabinose or xylose and sugar acids(e.g. galacturonic acid glucuronic acid). Hemicellulose is
comparatively more degradable in acidic or basic solutions than cellulose due to possessing
lower polymerization’s degree as well as amorphous nature[8].
Lignin is the 3rd major compound in lignocellulose that mainly contains coniferyl alcohol(G), p-
coumaryl alcohol(H) as well as sinapyl alcohol(S) which are non-linearly and randomly
combined by ester bond with each others . Lignin is basically obtained by polymerization of
these alcohols. In the cell wall of various plants; cellulose, hemicellulose and lignin combinedly
form a microfibril structure for structural reinforcement and it is embedded in cellulose and
hemicellulose stake through hydrogen bond as well as Ven dar Walls force.
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Figure-1.4: Structure of lignin
The amount of the compositions of lignin usually varies with variation of lignocellulosic
biomass. For example methoxyl components are the major compounds in hardwood
lignin due to containing guaiacyl and syringyl units. Contrarily, guaiacyl units (almost
90wt%) are usually found in the softwood lignin.
In lignin, phenolic compounds generally bind with phenyl propane molecules that linked as C-C
and C-O-O connection and creating brunched macromolecules. Highly weighted
molecules are basically due to high degree of crosslink, highly brunched nature of the
compounds in lignin. However, normally molecular weight of lignin depends on several
internal and external influencing factor(e.g. separation and purification method,
biochemical compositions, inherent natures. The calorific value of lignin is about to
23.3–25.6 MJ/kg which is almost 30% greater than cellulose and hemicellulose
combinedly. Due to higher degree of oxidative value of both cellulose and hemicellulose
than lignin, so lignin processes higher energy density and calorific value[8].
- Citric Acid Crosslinker(CA): Citric acid is a weak organic acid. It is a crystalline, odorless
and colorless compound that molecular formula is C 6H8O7. Citric acid is an ecofriendly
natural organic compound that found in many fruits, leaves even in food from soft drinks to
canned stuffs. It contains three carboxyl groups and one hydroxyl group in the molecule.
Citric acid is considered as good solubility, low toxicity, strong chelating ability which is
widely used in the food processing purposes as an antioxidant, souring agent, buffer and
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so on[9]. It has also popular usage in sea food, frozen fruit, oils, meat, beverages, canning
industry, detergent, fertilizer, preservation, nanomedicine, water purification and so on.
Due to having unique carboxylic structure it is widely used as an efficient crosslinker in
many polymeric compounds. Citric acid is a safe, unexpensive as well as effective
crosslinking agent[10].
- Zinc oxide-Activated Brick Clay (ZnO-ABC) catalyst: After iron, ZnO is the second most
plenty metal oxide int the world[11]. ZnO is a white powder that almost insoluble in water.
On the owing of unique feature (high photochemical stability, wider range of the absorption
of radiation, higher electrochemical coupling coefficient) it is used in diversified fields. It is
less expensive, safe usually applied as a plethora of materials. It has a wider usage such as
glass, ceramic, cement, paints, lubricants, rubber, food, batteries, ointments, pigments,
sealant, adhesive, fire retardant as well as ferrites. ZnO generally found three different
polymorphs. These are Zinc blende, wurtzite and rock salt. In materials science, it is also
categorized as a (II-VI) semiconductor due to possession in 2nd (Zn) and 6 th(O) group in the
periodic tables[12].
As metal oxide, ZnO shows active catalytic activities such as acting both of hydrogenating and
dehydrating agent. It is found that ZnO can act as an oxidative agent of some selective
electrochemical reaction (e.g. water oxidation to H 2O2)[13]. Catalyst functions are basically to
accelerate the reactions by reducing activation energy of the overall reaction’s environment.
Catalysts makes reaction facile through physisorption and chemosorption of reactants onto its
surface that can alter reaction conditions by altering physical configuration of the reactants after
sorption(figure 1.5). Basically, transitional metal and its oxides are widely used as a catalyst for
various chemical reactions. As a dehydrating agent, various series of catalysts are used according
to reaction conditions, selectivity, yield as well as conversion. To catalytically dehydrate
alcoholic compounds, many homogenous or heterogenous catalysts are used. For example,
Gabriel J. B., et al. [14] have applied Niobium based catalyst to dehydrate Xylose to
2-Furfuraldehyde. Many inorganic based catalyst such as Pd(II), Si, Fe(II), Mg, Zn, Al and their
oxide are popular as a dehydrating catalyst. Again, zeolites and some other organic dehydrant
such as Acetonitrile are also used for dehydrating amino or alcoholic compounds [15].
ZnO also known as calamine or zinc white uses as a sunscreen for skin protection that one of a
very unique catalyst which can act both dehydrating and dehydrogenating agent. The catalytic
activity to dehydrogenate alcohol almost simile to alumina which catalytic activity basically
depends on its applicational conditions. It is found better dehydrating catalysicity for secondary
and tertiary alcohol (isobutanol) than n-alcohol above 300 0C at atmospheric pressure[16].
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As a catalytic activity brick clay basically red brick clay also found excellent dehydrating
activity for alcoholic compounds. Actually activated brick clay (ABC) shows superior
dehydrating catalytic properties on many selective alcoholic dehydrating reactions[17]. The
major chemical compositions of ABC catalyst often are SiO 2(48.7%), Al2O3(13.7%),
CaO(9.99%), Fe2O3(5.67%), MgO(3.74%), K2O(2.51%)[18]. Madduluri V. R. and
coresearchers[16] have found more superiority of the ABC catalyst then commercial silica
and α-Fe2O3 catalysts for the selective conversion of cyclohexanol to cyclohexene and 1-
phenylethanol to styrene at high temperature(~400 0C). Admittedly, ABC catalyst offers
good synergistic acidic properties as well as a combinatorial Lewis-Bronsted acidic sites[16].
So, over all consideration, in my research I intended to use ZnO as a catalytic promoter of
ABC catalyst.
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to extract from several plant’s bark and leave. Nicholas Appert who was the troop of Napoleon
was regarded the first cane inventor to serve food shield to preserve[19-20].
On the other hand, metal was first started to use in the region of Bohemia during 1200AD. They
discovered tin plating techniques on Iron materials during 14 th century. Plastic packaging
materials are regarded first availability during 1800s but after discovered of cellphone since 19 th
century, plastic was began widely used as packaging materials. The prevailing of ‘LEVELs and
TRADEMARKs’ which means information of contents and company is an interesting history. In
1660s, the importers of England were often cheated. Impure and low-grade products were
disguised as solids to uniformed importers. So, they became unhappy for frequent deception with
them. And then began to mark their wares as “Let the buyer beware” to alert potential customers.
After decades of remarkable development, the industry of packaging film is now seeking to back
to primitive pattern where sustainable glass materials were used as packaging of various
goods[19-20].
Monomer
polymer
Depolymerization process
Oligomer (Reversible)
Thermal, chemical,
(Irreversible)
mechanical, enzyme, hv,
photon
9
Degraded elements
10
i
ii
iii
Figure 3.1 Mechanochemical degradation of cellulose fibre(i. first step structural distress of main fibre ii. Separation
of polymeric structure iii. Breakdown and reorganization of fragmented elements of cellulose polymer
(Figure 3.1) where due to mechanical shearing force cellulose fibre undergoes deformation
physically. Afterword it is separated into single fibre. Gradually the cellulose polymer getting
deteriorate and fragmented in to two or more lower molecules and reorganization occurred
individually to make stable physically and chemically[21-22].
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degradation. Polymers such as polythene(PE), Polystyrene(PS), polyurethane(PU), polyvinyl
acetate(PVAs), polypropylene(PP) or polyvinyl alcohol(PVA) and so on that associate two
distinctive microscopic reaction mechanism which may occurs simultaneously during
thermal deterioration-
i. A random scission of bonded chains of polymer that occurs a weight loss of reduced
polymers
ii. β scission or chain end cleavage of C-C bonds whether volatile compounds are
basically generated.
It is explained[21] that the thermal cleavage which starts at backbone of the polymer usually
seen to get volatized compound with higher temperature. But if a cleavage starts between
backbone and side branch promotes to form crosslink or unsaturated bonds in the polymeric
chains. And the highly crosslinked polymeric compounds tend to form honeycomb like figure
during heat transformation.
Any thermal degradation, it involves three basic steps (Initiation of reaction, propagation of
reaction and termination of reaction[21]. For example- cellulose thermally degrades and
combusts upon 200-300 oC (figure-3.2).
Figure 3.2 a schematic figure of basic three steps of thermal degradation of polymer
12
- Chemical degradation:The synthesis polymers which are non-biodegradable are the major
hazard on environment. It remains unchanged long decade and, in many cases, produce
various toxic elements by interacting with several environmental influencers. Chemically
alteration or degradation is basically fragmenting of big polymeric molecules into its
precursors such as monomers or oligomers. Chemically degrading process basically seen to
induced by four common types chemical degradation processes (adidolysis, alcoholysis,
aminolysis, hydrolysis as well as glycolysis). But for the environmentally friendly
management of these non-degradable synthetic polymer, either recycling or increase of the
use of ecofriendly polymer is the potential solution. Alcoholysis is one of the chemical
method to degrade and recycle of the polymer adding alcoholic element to the polymer for
chemically conversion in to monomer or oligomer which is similar to hydrolysis or
acidolysis process[23]. But in many conditions alcoholysis and acidolysis is faster than
hydrolysis degradation. Literally, hydrolysis is to split water by reacting with polymer. In the
time of hydrolysis the bonds onto the monomers of the polymer break down in presence of
water molecules. Again in acidiolysis degradation, acid dissociates to hydronium ion in
presence of moister in the cellulose polymer which breaks the β-1,4 glycosidic bonds to form
glucose monomer(figure-3.3). Then this monomer degrades to
hydroxymethylfurfural(Furan), formic acid or levulinic acid and other acidic compounds[23].
13
The cleavage of β-1,4 glycosidic bond occurs very random manner in acidic solution. Actually
degradation which develop rapidly with the ability of chemical modification of cellulose with
reducing groups[24]. But it is found that in 40% hydrochloric acid solution, cellulose gets
fragmented first into oligosaccharides at 30 0C which produce glucose molecules after successive
dehydrolyzation[24].
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ii. Endo-impurities
- Carbonyl groups, hydroperoxides, incoherent hybridized and unsaturation of chemical
bonds, transfer of charge, residue of catalyst
Photochemical reaction can take place in the present of oxygen (photooxidation) as well as
absent of oxygen such as crosslinking or breaking of chains. The mechanism of
photochemical reaction is basically stated by Norrish’s reaction (I & II). First photoinduced
ionization of polymer and transformation(Norrish’s reaction-I) and later Scission of the
polymeric chain (Norrish’s reaction-II)[29]. A Norrish’s photochemical degradation of poly
lactic acid(PLA) are demonstrated (figure-3.5) below-
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Figure-3.4(ii) Mechanism of UV light induced photochemical degradation of poly-L-lactide (PLLA)
In Norrish’s reaction-II, the main chain scission of polymer decreases the molecular weight
and chain length of the fragmented polymer. Geuskens G.[30] demonstrated the
mathematical model to count the average scission number of particular chain. Suppose, if
average number of initial molecular weight of a chain is M nW° and Mnw is the average number
of molecular weight of polymeric chain after scission by photoradiation then average number
of scission produced per chain-
N = ¿/ M wn ¿ – 1
Again, after cleaving randomly the relationship between average number of molecular
weight and viscosity of average molecular weight still a proportional. So, if initial viscosity
of average molecular weight is M °V and after scission that is Mv then it is described as-
N= ¿/Mv) -1
Afterwards, intrinsic viscosity of polymer ,µ is directly proportional to the power of average
viscosity Mv. So, it can be stated as follows-
[µ]= K M αv
[µ ° ]
Or, N= { }−1
[ µ]
17
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