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FOCUS ON R&D 专注研发与制造焊管整厂设备

THE HIGH-TECH WELDED TUBE MACHINERY

电子画册 官网二维码 Website

地址:广东省佛山市南海区狮山镇招大创业 Add: Zhaoda Industrial Park,Shishan Town,


园创业北路 Nanhai Distrrict, Foshan City,52800, China.
电话:0757-81082366 Tel: +86-0757-81082366
传真:0757-81082377 Fax: +86-0757-81082377
邮箱:info@itubemill.com Email: sales@itubemill.com
网址:www.jopar279.com Web: www.joparr.com 佛山市中牌机械有限公司
全国服务热线:400-8383-818 Mob: +86-139 2992 2994 Contact:Eric Xiao Foshan Jopar Machinery Co.,Ltd.
全新自动化升级
Brand New Automatic Upgrade
实现更高效更便捷的使用操作
电动调节 模具共用 省时高效
Achieve More EffIcient And Convenient Operation
Electrical Control Mould Sharing High EffIciency
FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

CONTENTS
产品目录
通用型制管机
STANDARD TUBE MILL
07
加强型制管机
STRONGER TUBE MILL
09
精密型制管机
PRECIOUS TUBE MILL
11
不锈钢工业制管机
INDUSTRIAL TUBE MILL
13
大口径制管机
LARGE DIAMETER TUBE MILL
15
高频直缝焊管机
ERW/HF TUBE MILL
17
在线内焊缝去除装置
INSIDE BEAD REMOVE MACHINE
19
在线光亮退火
IN-LINE ANNEALING MACHINE
20
圆管抛光机
ROUND TUBE POLISHING MACHINE
21
方/矩形管抛光机
SQUARE & RECTANGLE TUBE POLISHING MACHINE
22
制管机模具
PIPE MOULD
23
钢管压花机
PIPE / TUBE EMBOSSING MACHINE
24
自动上料-切管机
PIPE CUTTING MACHINE WITH AUTOMATIC UPLOADING SYSTEM
25
管端倒角机
PIPE CHAMFERING MACHINE
26

P01 www.jopar279.com www.jopar279.com P02


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

COMPANY PROFILE
公司简介
佛山市中牌机械有限公司是一家集研发、设计、生产、销售,配套服务于一体的专业不锈钢管整厂设备制造商。
公司实行现代化管理,引进精密型机械加工设备,不断创新,产品质量和完善的售后服务为公司赢得了大批忠实客
户,产品销售于南美、东欧、印度、印尼、日本、韩国、马来西亚、泰国等国家和地区的装饰、汽车、卫浴、管输等送行业中等到
广泛的运用。
主打产品:不锈钢制管机、在线焊缝内整平设备、在线光亮退火设备、抛光机、高频机、压花机、焊管模具等,为客户提
供专业的建厂规划解决方案以及钥匙工程。
秉承“创新共赢”的企业理念,中牌机械努力打造具有国际竞争力的综合性不锈钢厂设备综合型公司,期待与您的合
作。

Foshan Jopar Machinery Co., Ltd. is a professional manufacturer of stainless steel tube equipment,concentrating
on the research and development, design, production, sales and supporting service.

Focus on continuous innovation, product quality and after-sales service, and it let us gain the large number
of loyal customers. Our products are sold to South America, Eastern Europe, India, Indonesia, Japan, Korea,
Malaysia, Thailand and other countries and regions of decoration, automobile, sanitary ware, pipe and industries
medium to a wide range of application.

Main products : Tube Mill, Stainless Steel Pipe Making Machine, Inside Bead Remove Machine, In-line Bright
Annealing Machine, Polishing Machine, ERW Tube Mill, Pipe Embossing Machine,Roll Sets & Mould, etc., Providing
customers with professional factory planning solutions and turnkey project.

We have always insisted on the company of "Innovation and win-win".Jopar Machinery Co., Ltd. strives to build a
comprehensive stainless steel plant equipment company with international competitiveness and looks forward
to cooperating with you.

P03 www.jopar279.com www.jopar279.com P04


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

HONOR CERTIFICATE
荣誉证书

P05 www.jopar279.com www.jopar279.com P06


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY
细节展示 PRODUCT DETAILS

STANDARD TUBE MILL 高 高 高


通用型制管机 精度 效率 节能

应用范围 APPLICATION
主要适用于装饰、工业制品、家电用不锈钢及碳钢(圆管、方管、异型管)的生产中。
Mainly used for the production of decoration,industrial products,appliances stainless steel and carbon steel tube(round tube,
square tube,special tube).

性能优势 PRODUCT ADVANTAGES


技术参数 TECHNICAL PARAMETERS
专业用材:外观采用优质不锈钢工程材质,持久耐用。
精细结构:采用高科技精细电机结构设计,性能稳定,节能环保。 直径
型号 水平轴直径 立轴直径 厚度 主电机 尺寸
使用便捷:人性化操作系统设计,轻松易学,操作简便。 Out Diameter
Model Horizontal Shaft Size Vertical Shaft Size Thickness Drive Motor Dimension
Range
品质保障:产品通过ISO9001国际质量管理体系认证,高品质,名牌保障。
Professional material:its appearance is made up of superior stainless steel engineering material,having the advantage of durability. ZP-40S 40mm 25mm Φ6-32mm 0.2-1.0mm 5.5kW 20m*1.0m

Precise structure:it uses the high tech design of elaborate motor structure,having the advantage of stable performance,energy ZP-40 40mm 25mm Φ8-51mm 0.3-1.8mm 7.5kW 21.5m*1.1m
conservation and environment protection.
ZP-40L 40mm 25mm Φ12-64mm 0.3-2.0mm 11kW 21.5m*1.1m
Easy operation:its humanizing design of operating system makes it have advantage of learn ability and easy operation.
Quality assurance:the products have passed the ISO9001 international quality management system certification, having the ZP-50 50mm 30mm Φ25-76mm 0.3-2.0mm 11kW 24m*1.2m
advantage of high quality and prestige.
ZP-60 60mm 40mm Φ50-114mm 0.3-2.5mm 15kW 26m*1.4m
生产流程 PRODUCTION PROCESS ZP-80 80mm 50mm Φ89-168mm 0.8-3.5mm 18.5kW 32m*2.3m
专业采用全自动化生产流程:经开卷、打商标、成型、焊接、打磨、定径、校直、定尺、切断、接料等连续成型工艺。
ZP-100 100mm 60mm Φ114-219mm 1.0-5.0mm 22kW 36m*2.5m
Automatic production processes:After the technology of decoiling, branding, molding, welding, grinding, sizing, alignment, cut-to-
length, abscission, splicing and so on. OFFERING THE PROFESSIONAL WELDED TUBE SOLUTIONS

P07 www.jopar279.com www.jopar279.com P08


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY
细节展示 PRODUCT DETAILS

STRONGER TUBE MILL 高 高 高


加强型制管机 精度 效率 节能

生产流程 PRODUCTION PROCESS


应用范围 APPLICATION 自动化生产流程:经开卷、清洗装置、进料导向、成型、焊接、外焊缝打磨、整形定径、定径、校直、定尺、切断(盘卷)等连续成型工艺。
主要适用于生产不锈钢管。 在化工、医药、酒厂、石油、食品、汽车、造纸、空调等诸多行业得到广泛应用。 Uncoiling, cleaning, guidance, molding, welding, outside welded grinding, sizing, alignment, cut off, run out table.
Mainly used for the production of stainless steel tube, be widely used in many areas, such as:chemical engineering, medicine,
petroleum, food, automobile, paper-making industry, air conditioning and so on.
技术参数 TECHNICAL PARAMETERS

性能优势 PRODUCT ADVANTAGES 直径


型号 水平轴直径 立轴直径 厚度 主电机
Out Diameter 尺寸 Dimension
专业用材:外观采用优质不锈钢工程材质,持久耐用。 Model Horizontal Shaft Size Vertical Shaft Size Thickness Drive Motor
Range
精细结构:采用高科技精细电机结构设计,性能稳定,节能环保。
ZP-S40 40mm 30mm Φ8-51mm 0.3-2.2mm 7.5kW+7.5kW 29m*1.5m
使用便捷:人性化操作系统设计,轻松易学,操作简便。
品质保障:产品通过ISO9001国际质量管理体系认证,高品质,名牌保障。 ZP-S50 50mm 30mm Φ25-76mm 0.4-2.5mm 11kW+11kW 32m*1.5m
Material:
its appearance is made up of superior stainless steel engineering material,having the advantage of durability.
ZP-S60 60mm 40mm Φ50-114mm 0.5-3.0mm 15kW+15kW 35m*1.8m
Precise structure:it uses the high-tech design of elaborate motor structure, haing the advantage of stable performance, energy
conservation and environment protection. ZP-S80 80mm 50mm Φ89-168mm 0.8-4.0mm 18.5kW+18.5kW 40m*2.5m
Easy operation:its humanizing design of operating system makes it have the advantage of learn ability and easy operation. ZP-S100 100mm 60mm Φ114-219mm 1.0-6.0mm 30kW+30kW 43m*2.5m
Quality assurance:the products have passed the ISO9001 international quality management system certification, having the
advantage of high quality and prestige. OFFERING THE PROFESSIONAL WELDED TUBE SOLUTIONS

P09 www.jopar279.com www.jopar279.com P10


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY
细节展示 PRODUCT DETAILS

PRECIOUS TUBE MILL 高 高 高


精密型制管机 精度 效率 节能

应用范围 APPLICATION
生产流程 PRODUCTION PROCESS
主要适用于生产不锈钢管。 在化工、医药、酒厂、石油、食品、汽车、造纸、空调等诸多行业得到广泛应用。 自动化生产流程:经开卷、清洗装置、进料导向、成型、焊接、外焊缝打磨、整形定径、定径、校直、定尺、切断(盘卷)、等连续成型工艺。
Mainly used for the production of industrial stainless steel tube, be widely used in many areas, such as:chemical engineering, After the technology of continuous formation including decoiling, cleaning equipment, feed orientation, molding, welding, in-line
medicine, winery, petroleum, food, automobile, paper-making industry, air conditioning and so on. inside welded bead controlling , outside welded grinding , shaping and sizing, solution treatment , final sizing, alignment , flaw
detection, spraying code, cut-to-length, abscission (pony roll), splicing and so on.
性能优势 PRODUCT ADVANTAGES
专业用材:外观采用优质不锈钢工程材质,持久耐用。
技术参数 TECHNICAL PARAMETERS
精细结构:采用高科技精细电机结构设计,性能稳定,节能环保。
直径
使用便捷:人性化操作系统设计,轻松易学,操作简便。 型号 水平轴直径 立轴直径 厚度 主电机
Out Diameter 尺寸 Dimension
品质保障:产品通过ISO9001国际质量管理体系认证,高品质,名牌保障。 Model Horizontal Shaft Size Vertical Shaft Size Thickness Drive Motor
Range
Professional material:its appearance is made up of superior stainless steel engineering material,having the advantage of durability.
ZP-P40 40mm 25mm Φ8-51mm 0.5-2.0mm 7.5kW+7.5kW 29m*1.5m
Precise structure:it uses high-tech the design of elaborate motor structure, having the advantage of stable performance, energy
conservation and envizronment protection. ZP-P50 50mm 30mm Φ25-76mm 0.5-3.0mm 11kW+11kW 32m*1.5m
ZP-P60 60mm 40mm Φ50-114mm 0.6-3.5mm 15kW+15kW 35m*1.8m
Easy operation:its humanizing design of operating system makes it have the advantage of learn ability and easy operation.
ZP-P80 80mm 50mm Φ89-168mm 1.0-4.5mm 18.5kW+18.5kW 40m*2.5m
Quality assurance:the products have passed the ISO9001 international quality management system certification, having the
advantage of high quality and prestige. ZP-P100 100mm 60mm Φ114-219mm 1.0-5.0mm 22kW+22kW 43m*3.0m
OFFERING THE PROFESSIONAL WELDED TUBE SOLUTIONS

P11 www.jopar279.com www.jopar279.com P12


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY
细节展示 PRODUCT DETAILS

INDUSTRIAL TUBE MILL 高 高 高


不锈钢工业制管机 精度 效率 节能

技术参数 TECHNICAL PARAMETERS

产品描述 PRODUCT DESCRIPTION 直径


型号 水平轴直径 立轴直径 厚度 主电机
Out Diameter 尺寸 Dimension
不锈钢工业制管机主要用于生产工业用不锈钢管,由于不锈钢焊管技术的成熟,很多领域已经取代无缝管。
其在化工、医药、酒厂、石油、食品、 Model Horizontal Shaft Size Vertical Shaft Size Thickness Drive Motor
汽车、造纸、空调等行业运用广泛。
Range
Front7.5kW
The machine is manufacturing stainless steel industrial pipes/tubes widely applied in Mechanical Structure, Construction, Medical ZP-I40 40mm 25mm Φ8-51mm 0.5-2.0mm 29m*1.5m
use, Refrigeration, Food and Beverage handling equipment, Heating elements/Heat exchange, Drilling and Exploration platforms. Rear7.5kW
Aerospace and Nuclear industry etc. Front11kW
ZP-I50 50mm 30mm Φ25-63mm 0.5-3.0mm 32m*1.5m
Rear11kW
自动化生产流程 PRODUCT PROCESSES ZP-I60 60mm 40mm Φ50-114mm 0.6-3.5mm
Front15kW
35m*1.8m
Rear15kW
开卷、进料导向、成型、焊接、内焊缝处理、外焊缝打磨、整形定径、固垎处理、终定径、校直、探伤、喷码、定尺、切断、下料等连续成型工艺。 结构 Front18.5kW
ZP-I80 80mm 50mm Φ89-168mm 1.0-4.5mm 40m*2.5m
精细,操作简便,专业制造,高品质。 Rear18.5kW
Single or double side uncoiler- leveling section -forming section-welding stage -in-line inside weld bead remove section Front22kW
ZP-I100 100mm 60mm Φ114-219mm 1.0-5.0mm 43m*3.0m
-outside welding bead grind section -first sizing section -in-line annealing section - final sizing section and straightening section Rear22kW
-nondestructive testing -marking stage- fixed length-cut off-end-product upload stage. OFFERING THE PROFESSIONAL WELDED TUBE SOLUTIONS

P13 www.jopar279.com www.jopar279.com P14


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY
细节展示 PRODUCT DETAILS

LARGE DIAMETER TUBE MILL 高 高 高


大口径制管机 精度 效率 节能

技术参数 TECHNICAL PARAMETERS

直径
型号 水平轴直径 立轴直径 厚度 主电机 尺寸
应用范围 APPLICATION Model Horizontal Shaft Size Vertical Shaft Size
Out Diameter
Thickness Drive Motor Dimension
Range
主要适用于工业管道,在食品管道、饮料厂、酒厂、天然气、污水处理管、石油、通风用管、建筑、桥梁、航空等诸多行业得到广泛应用。
ZP-S100 100mm 50 Φ127-219mm 2.0-6.0mm 30(kW)*2 36m*2.6m
Mainly used for industrial pipes. They are widely used in food pipes, beverage factory, winery, natural gas, sewage treatment pipe,
oil pipe, ventilation pipe, construction, bridge, aviation and many other industries. ZP-S110 110mm 70 Φ219-325mm 3.0-8.0mm 45(kW)*2 45m*4.0m

自动化生产流程 PRODUCT PROCESSES


ZP-S120 120mm 75 Φ273-355mm 4.0-10.0mm 55(kW)*2 48m*4.5m

开卷→成型→内焊缝整平→外焊缝处理→在线黑退火→定径调直→涡轮探伤→切割→成品料架。 ZP-S130 130mm 80 Φ325-426mm 5.0-12.0mm 75(kW)*2 55m*5m


Double Uncoiler →Forming Section → Outside Weld Grinding Machine → Black Annealing → Sizing Unit And Straightener → In-Line
Eddy Current Flaw Detector → Cutting Unit → Run-Out Table. ZP-S150 150mm 85 Φ377-530mm 5.0-12.0mm 95(kW)*2 59m*5.5m

ZP-S160 160mm 90 Φ426-630mm 6.0-14.0mm 110(kW)*2 63m*6m

P15 www.jopar279.com www.jopar279.com P16


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY
细节展示 PRODUCT DETAILS

ERW/HF TUBE MILL 高 高 高


高频直缝焊管机 精度 效率 节能

技术参数 TECHNICAL PARAMETERS


产品描述 PRODUCT DESCRIPTION
水平轴直径 立轴直径 直径
高频直缝焊管机主要用于生产普碳钢管的生产,运用在家具、建筑、装潢、汽车、造纸、空调等行业运用广泛。 型号 Model 厚度 Thickness
Horizontal Shaft Size Vertical Shaft Size Out Diameter Range
Mainly used for the production of stainless steel tube, be widely used in many areas,such as:chemical engineering, medicine,
petroleum, food, automobile, paper-making industry, air conditioning and so on. ERW25 7-25mm 0.2-1.0mm 20*20mm 0.6mm

自动化生产流程 PRODUCT PROCESSES


ERW32 7-32mm 0.25-1.2mm 25*25mm 0.8mm

ERW38 8-38mm 0.3-1.5mm 30*30mm 1.0mm


经开卷、进料导向、成型、高频焊接、外焊缝去除、冷却、定径、校直、定尺、电脑飞锯切断、下料等连续成型工艺。 结构精细、操作简便、专业制造、
高品质。 ERW52 8-52mm 0.4-1.8mm 40*40mm 1.5mm
Single or double side uncoiler -leveling section -forming section -HF welding stage -outside weld bead remove section -sizing
section and straightening section -cut off -end product upload section. ERW64 10-64mm 0.4-2.2mm 50*50mm 1.8mm

ERW76 16-76mm 0.5-2.5mm 60*60mm 2.0mm

ERW114 38-114mm 0.6-3.5mm 100*100mm 2.5mm

OFFERING THE PROFESSIONAL WELDED TUBE SOLUTIONS

P17 www.jopar279.com www.jopar279.com P18


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

INSIDE BEAD REMOVE MACHINE IN-LINE ANNEALING MACHINE


在线内焊缝去除装置 在线光亮退火
高 高 高 高 高 高
精度 效率 节能 精度 效率 节能

应用范围
应用范围 APPLICATION
APPLICATION

主要适用于生产工业用不锈钢管。
主要适用于不锈钢无缝管生产,并广泛应用于饮用水水管、石油、化工、核电、锅炉、视频、医药等行业。
Mainly used for the production of industrial stainless steel tube.
Mainly used for the production of industrial stainless steel seamless tube, be widely used in many areas,such as:petroleum,
chemical, engineering, nuclear power, boiler,food, medicine and so on.
性能优势
性能优势 PRODUCT ADVANTAGES
PRODUCT ADVANTAGES
专业用材:外观采用优质不锈钢工程材质,持久耐油,抗腐蚀性强。
专业用材:外观采用优质不锈钢工程材质,持久耐用。 精细结构:采用高科技精细电机结构设计,性能稳定,节能环保,极好地解决了在线黑色固溶再酸洗或是离线光亮固溶带来的环境危害。
精细结构:采用高科技精细电机结构设计;性能稳定,节能环保。 使用便捷:人性化操作系统,轻松易学,操作简便。
使用便捷:人性化操作系统设计,轻松易学,操作简便。 品质保障:产品通过ISO9001国际质量管理体系认证,高品质,名牌保障。
品质保障:产品通过ISO9001国际质量管理体系认证,高品质,名牌保障。
Professional material:its appearance is made up of superior stainless steel engineering materials,having the advantage of durability
Professional materials :its appearance is made up of superior stainless steel engineering materials, having the advantage of and corrosion resistance.It can solve the environmental harm of repickling of in-line black solid solution or off-line bright annealing.
durability.
Precise structure :it uses the high-tech elaborate motor structure,having the advantage of stable performance,energy conservation
Precise structure :it uses the high-tech design of elaborate motor structure, having the advantage of stable performance,energy and environment protection.
conservation and environment protection.
Easy operation :its humanizing design of operating system makes it have the advantage of learn ability and easy operation.
Easy operation :its humanizing design of operation system makes it have the advantage of learn ability and easy operation.
Quality assurance:the products have passed the ISO9001 international quality management system certification, having the advantage
Quality assurance :the products have passed the ISO9001 international quality management system certification, having the of high quality and prestige.
advantage of high quality and prestige.

生产流程 生产流程 PRODUCTION PROCESS


PRODUCTION PROCESS
专业采用全自动化生产流程:即内置芯棒利用轧辊对不锈钢焊管进行滚压的往复式自动滚压装置,通过控制滚压强度和道次,使不锈钢焊管 将不锈钢焊管用感应加热线圈加热到固溶所需温度,完成奥氏体的均质化即固溶过程。 经水套1进口端石墨冷却夹具极冷,将温度降至800℃下,
内外焊缝整平,彻底去除内外焊缝余高,达到与母材平齐的要求。 防止碳,铬析出以保住固溶化效果。经水套1在550~750℃之间进行保温,给铬提供充足的扩散时间,有效消除贫铬区。同时,550℃~750℃虽为
Automated production processes :the built-in mandrel utilizes roller to make stainless welded pipe roll and stitch automatically and 不锈钢敏化区,但水套2石墨冷却夹具对焊管的急速冷却阻断了不锈钢敏化的时间效应,避免出现敏化结果。经水套2冷却后的钢管温度应低于
circularly. In order to meet the abreast requirement with parent metal,it controls the strength and frequency of rolling for in -line 130℃。
inside welded bead controlling and outsize welded grinding of the stainless steel welded pipe and completely removing surplus It employs induction heating coil to make the stainless steel welded pipe achieve the required temperature of solid solution and
height of seam. complete the homogenizing solution of austenite .In order to prevent carbon or chromium from separating out and keep solutionizing
result , its fixture will cold snap by the first water jacket graphite cooler to cool to below 800℃. The first water jacket keeps the
temperature 500℃ and 750℃ is weld decay area of stainless steel, but the second water jacket and graphite cooler can stop its time
effect and avoid sensitizing results. The temperature of steel tube after cooling of the second water jacket must below 130℃.

P19 www.jopar279.com www.jopar279.com P20


FOCUS ON R&D 专注研发与制造焊管整厂设备

SQUARE & RECTANGLE


THE HIGH-TECH WELDED TUBE MACHINERY

ROUND TUBE POLISHING MACHINE TUBE POLISHING MACHINE


圆管抛光机 方/矩形管抛光机
高 高 高 高 高 高
精度 效率 节能 精度 效率 节能

细节展示 PRODUCT DETAILS


细节展示 PRODUCT DETAILS

技术参数 TECHNICAL PARAMETERS


技术参数 TECHNICAL PARAMETERS

磨头轴轴径 抛管范围 磨头轴轴径 抛管范围


磨头电机功率 总功率 抛光速度 主机尺寸 磨头电机功率 总功率 抛光速度 主机尺寸
型号 Model Diameter Of Head Polishing 型号 Model Diameter Of Head Polishing
Driving Motor Total Power Speed (L*W)Dimension Driving Motor Total Power Speed (L*W)Dimension
Spindle Range Spindle Range
8 磨头圆抛光机 32 磨头方管抛光机
0-20 F10*F10- 0-30
8 Heads Round Tube 4kW*8 29.5kW Φ36mm Φ8-Φ51mm 5300*1250mm 32 Heads Square Polishing 4kW*32 130.2kW Φ36mm 11700*1550mm
m/min F90*F90 m/min
Polishing Machine Machine
10 磨头圆抛光机 36 磨头方管抛光机
0-20 F10*F10- 0-30
10 Heads Round Tube 4kW*10 45.5kW Φ36mm Φ12-Φ76mm 6500*1300mm 36 Heads Square Polishing 4kW*18+5.5kW*18 175kW Φ36mm 13100*1550mm
m/min F90*F90 m/min
Polishing Machine Machine
10 磨头大圆抛光机 12 磨头钢管拉丝抛光机
0-18 F10*F10- 0-30
10Heads Big Tube 5.5kW*10 60.5kW Φ36mm Φ38-Φ114mm 7200*1550mm 12 Heads Tube Hair Line 5.5kW*12 68.2kW Φ36mm 6500*1550mm
m/min F90*F90 m/min
Round Polishing Machine Polishing Machine
10 磨头工业管抛光机 32 磨头水蜡方管抛光机
0-15 F10*F10- 0-30
10 Heads Industrial Round 7.5kW*10 82.5kW Φ36mm Φ89-Φ219mm 7500*1600mm 32 Heads Liquid Wax 4kW*32 130.2kW Φ36mm 11700*1550mm
m/min F90*F90 m/min
Tube Polishing Machine Square Polishing Machine
10 磨头水蜡抛光机
0-18
10 Heads Liquid Wax 5.5kW*10 60.5kW Φ36mm Φ38-Φ114mm 7200*1550mm
m/min
Polishing Machine

P21 www.jopar279.com www.jopar279.com P22


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

PIPE MOULD 高 高 高 PIPE / TUBE EMBOSSING MACHINE


制管机模具 精度 效率 节能 钢管压花机

高 高 高
精度 效率 节能

技术参数 TECHNICAL PARAMETERS

规格 材质 公差范围 硬度
型号 Model
Specification Material Tolerance ranges Hardness
圆管 Round Tube Φ5 - 630mm Cr12MoV/SKD11/D2 圆度:±0.05mm Roundess:±0.05mm 60-65HRC 性能优势 PRODUCT ADVANTAGES
方管 Square Tube S10*10 - 450*450mm Cr12MoV/SKD11/D2 平面度:±0.04mm Flatness:±0.04mm 60-65HRC
不锈钢设备压花机又称不锈钢花管成型机、对不锈钢、铁、铝等管材进行各种加工扁花、圆形花、工艺花、大头花、鸡蛋花等花型。
扁管 Rectangle Tube R20*10 - 400*100mm Cr12MoV/SKD11/D2 圆度:±0.04mm Flatness:±0.04mm 60-65HRC
可加工的管径范围( 6-114毫米)
,厚度(0.2-3.0毫米)。
该不锈钢压花机具有加工质量好、成本低、效率高的特点,是加工各种管材花管的理想选择。
应用范围 APPLICATION
Stainless steel embossing machine, also known as stainless steel flower pipe forming machine,is mainly used for embossing
stainless steel pipe,iron pipe, aluminum pipe and so on. The embossing machine can variety of flower shapes,such as flat flower,
包括圆管、方管、梅花管、扁管、椭圆管、扇形管、多角形管、单双槽型管、门框管、异型管等模具。 round flower, craft flower,bulk flower, egg flower,etc.
Including round pipe, square pipe, torx pipe, oblate tube, oval tube, polygon tube, single and double groove tube, frame tube, Workable diameter of pipe range from (6-114)mm, pipe Thickness from (0.2-3.0)mm. With good processing quality, lower cost and
special pipe and so on. high efficiency, the embossing machine is an ideal choice for clients to process various kinds of flower pipes.

性能优势 PRODUCT ADVANTAGES 技术参数 TECHNICAL PARAMETERS


专业用材:选用优质模具钢Cr12MoV/SKD11/D2为原材料、耐磨性高、韧性强、抗高压、高硬度、淬透性强。
精细做工:采用日本数控系统加工、精密极高、有效解决方管成型面不平、角度差、制管过程中产生的拉伤、起皱、指纹、机械纹、对角、凹角等现象; 型号 Model EM25 EM50 EM76 EM114
并使形位公差圆度在0.05mm以内;方管对角不超出±0.05mm。
品质保障:产品通过ISO9001国际质量管理体系认证,高品质,名牌保障。 模具尺寸 Mould Dimension(mm) 35*300*55 50*300*75 70*400*60 90*650*70
Professional Material: it is made up of superior die steel Cr12MoV/SKD11/D2, having the advantage of abrasive resistance, tenacity,
crushing resistance, hardness and hardenability. 加工范围 Process Scope(mm) Φ12-Φ25 Φ16-Φ51 Φ25-Φ76 Φ38-Φ114

Precise Structure: it employs Japanese numerical control system to process products and has high precision, effectively solving 工件壁厚 Process Thickness(mm) 0.2-1.5 0.2-2.0 0.4-7.5 0.7-3.0
the phenomenon of irregular die land, differential seat angle, pulling, corrugation, fingerprint, mechanical texture, opposite angle,
concave angle during tubulation. It can keep the geometric tolerance below 0.05mm and opposite angle less than ±0.05mm. 成型长度 Process Lenth(mm) 290 290 360 600
Quality Assurance: the products have passed the ISO9001 international quality management system certification, having the 成型时间 Time Of Forming (Second) 3-12 3-20 8-30 10-40
advantage of high quality and prestige.

生产流程
主电机 Main Motor Power(kw) 3 4 7.5 11
PRODUCTION PROCESS
主轴转速 Rotation Rate Of Axis(Rpm) 300 200 200 200
经原材采集、材料检测、锻炼、锯床、车床、钻床、车床、数控精车、磨床、淬火、硬度检测、内外磨加工、试验、装箱等制造工序。
After the manufacturing process of raw materials collection, materials testing, exercise, turning lathe, drilling, CNC precision turning, 设备总量 Gross Weight (kg) 1500 2000 3000 5000
grinding, quenching, hardness test, internal and external grinding, test, boxing and so on.

P23 www.jopar279.com www.jopar279.com P24


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

PIPE CUTTING MACHINE WITH


AUTOMATIC UPLOADING SYSTEM PIPE CHAMFERING MACHINE
自动上料-切管机 管端倒角机
高 高 高 高 高 高
精度 效率 节能 精度 效率 节能

技术参数 TECHNICAL PARAMETERS

型号 Model 76CNC 100CNC


送料伺服马达 Pipe Feeding Servo Motor 1.5kW 1.5kW

尾料伺服马达 Pipe Pulling Servo Motor 0.75kW 0.75kW

主轴驱动马达 Spindle Driving Motor 3kW 4kW


上料架上料减速马达
1.1kW 1.1kW
Uploading Gear Motor For Uploading Table
上料架上料减速马达
0.75kW 0.75kW
Feeding Gear Motor For Uploading Table
液压驱动马达 Hydraulic Drive Motor NO 2.2kW

切削液马达 Cutting Liquid Motor 0.15kW 0.15kW


滚珠丝杆和伺服马达 滚珠丝杆和伺服马达
送料驱动方式 Method Of Feeding System
Ball Screw And Servo Motor Ball Screw And Servo Motor
滚珠丝杆和伺服马达 滚珠丝杆和伺服马达
尾料驱动方式 Method Of Pulling System
Ball Screw And Servo Motor Ball Screw And Servo Motor
主轴转速 Speed Of The Spindle 52-104r/min 30-130r/min

锯片尺寸 Size Of Saw Blade HSSΦ250-Φ325mm HSSΦ250-Φ375mm

锯片参数 Parameter Of Saw Blade 2*Φ11*PCD63mm 2*Φ11*PCD63mm 技术参数 TECHNICAL PARAMETERS


原材料长度 Raw Material Length 6000mm or Customized 6000mm or Customized

送料长度 Feeding Length 30-1000mm Per Trip, Can Feeding Many Trip 30-1000mm Per Trip, Can Feeding Many Trip 型号 Model EM25 EM114

料头损耗 Waste Of Before Cutting 10-20mm 10-20mm 模具尺寸 Mould Dimension 2HP*4P 2HP*4P

料头损耗 Waste Of Before Cutting 20-30mm 20-30mm 加工范围 Process Scope(mm) Φ12-Φ55mm Φ55-Φ100mm

Hydraulic System 5-8kg/cm2 25-35kg/cm2 工件壁厚 Process Thickness(mm) 5-8kg/cm 2


5-8kg/cm2
1. 标准刀头 :Φ20-Φ51mm
Weight Of Machine 1500kg 2050kg Standard Tool Bit For Range:Φ12-Φ55mm
成形长度 Process Lenth(mm)
2. 小刀头 :Φ9-Φ18mm
Machine Size 7500*2200*1550mm 8200*2500*1900mm Small Tool Bit For Range :Φ9-Φ18mm

P25 www.jopar279.com www.jopar279.com P26


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

OUR SERVICE
服务项目
THE MOST PROFESSIONAL PROVIDER OF INDUSTRY APPLICATION SOLUTIONS EXAMINATION & INSPECTION
最专业的行业应用解决方案提供商 检测、检验
厂房规划 PROJECT FOR FACTORY
压扁试验:
是用以检验金属管压扁到规定尺寸的变形性能,并显示其缺陷的一种试验方法。将试样放在两个平行板之间,用压力机或其他方法,均匀地压至
厂房选择:为您的厂房设计提供科学建议。 有关的技术条件规定的压扁距,检查试样弯曲变形处,如无裂缝、裂口或焊缝开裂,即认为合格。
机组排列方式:机组采用纵向排列方式,流水线生产,提高生产效率,节省空间。 扩口试验:
相关辅助设备:装运手推车、供水系统、抽风系统、补焊机、切割机、包装台架子、钢带架存放架、水泵、手动打磨机、电子吊称、电子地称、仓库料 是检验金属管端扩口工艺的变形性能的一种方法。在进行扩口试验时,将具有一定锥度的顶芯压入金属管试样一端,使其均匀地扩张到有关技术
架、空压机、航车。 条件规定的扩口率,然后检查扩口处是否有裂纹等缺陷,以判定合格与否。
Plant design: We can provide scientific advice for your design of plant. 无损探伤:
Arrangement for machine: we suggest the machines to be arranged lengthwise, helping you realize assembly line production, 无损探伤是在不损坏工件或原材料工作状态的前提下,对被检查部件的表面和内部质量进行检查的一种测试手段。
improve production efficiency and save space. 水压试验:
Relevant auxiliary equipment should be provided in the factory such as follows: Wheel barrow, water supply system, ventilation 水压试验是利用水压进行精力测定岩石变形特性指标的一种方法。在岩体中开挖一圆形试侗,在试侗试验段一端部以混凝土盖板封闭起来,用高
systems, complement welder, cutter, packing table shelf, steel tape storage racks, water pump, manual grinding machine, electronic 压水泵将水压入试侗内,使试侗岩体表面受到均匀的水压力而引起岩石变形,测试试侗半径或直径的变化,然后根据压力和变形的关系,计算出
hanging said, warehouse rack, air compressor, crane. 岩石的变形模量和弹性抗力系数。

生产服务
侵蚀试验:
PRODUCTION SERVICES 经双方规定和协议的侵蚀方法,进行钢管和焊缝的侵蚀检验,不得有晶间侵蚀倾向。
翻边试验:
为您提供科学的生产管理制度。 Scientific system for production. 利用模具使金属管的边缘形成有一定角度的直壁或凸缘的成型方法翻边,检验其缺陷的方法。
为您提供专业的生产规划。 Professional production planning. 其他类型的检验:
为您提供专业的生产经验。 Professional production experience. 根据客户特殊要求进行试验。
为您培训专业的技术人员。 Professional technical staff training.
为您推荐专业的制管专家及厂长。 Flattening Test:
Acquaint yourself with tube expert and factory director. It is atest method of tube/pipe defects by flattening process.the sample was placed between two parallel plates,use the press machine
提供我司(客户)工厂不锈钢管生产线参观机会。
A visit to stainless steel pipe production line. or other methods,even pressure to the relevant tecnical requirements of flattening distance,to check sample of bending deformation,
其他不锈钢项目事项。 if no cracks,nicks cracking,or weld cracking,that the samples are qualified.
Other items about stainless steel.
销售服务 SALE SERVICES
Flaring Test:
It is a test method of tube/pipe defects of deformation properties of the metal tubes and flaring process. Put the taper core ressed into
one end of the metal tube, it evenly expansion to the relevant technical requirements of the flaring rate, then check flared at the cracks
为您提供专业的行业知识与销售技巧。 Professional industrial knowledge and sales skill.
and other defects, in order to determine whether are qualified or not.
为您提供成熟的销售经验。 Proven sales experience.
Nondestructive Testing:
为您解决生产过程中的疑问及难题。 Solutions for questions and problems encountered by the production. It is a test method of tube/pipe defects and cracks of the inside metal tubes. The NDT is a test of inspecting the surface and internal
如有需要,可协助您申请佛山营业执照,也可为您联系佛山本 We can apply business license and the manufacturer for stainless steel quality premise by not damaging the workpiece or the working state of raw materials.
地不锈钢厂家,授权您在当地生产与销售佛山牌不锈钢管。 in Foshan if necessary that you are authorized to manufacture and sales
stainless steel pipe. Hydrostatic Pressure Test:
售后服务 AFTER-SALES SERVICE
It is a test method of tube/pipe defects of the metal tubes water press test. Using the high pressure water inject the water into the
specimen, so that the surface of the metal tube is subjected to a uniform water pressure caused by rock deformation, test the radius
and diameter change of the test sample, in order to determine whether are qualified or not according to the relationship between
负责设备的安装与调试。 Installation and debugging for equipment. pressure and deformation.
提供机械安装、操作、维护等方面的技术文件及技术支持。 Technical support for installation, operation and maintain, etc.
Erosion Test:
提供设备的主要元件清单。 Main part lists for machine are offered. It is a test method of tube/pipe defects of the metal tubes by chemical attack. Erosion test of metal tube and weld inspection, the tubes
提供一年保修期(设备保修范围内、人为损坏不保、易损件不保)。 A year's guarantee is provided(Man-made damage and wearing shall not have the erosion tendency to intergranular.
提供保修期后的有偿维护与检修。 parts can no be maintained during the warranty).
Flange Test:
Compensation for maintenance and repair. It is a test method of tube/pipe defects of the metal tubes and flange process. Process the edge of the metal tube/pipe for forming a
certain angle straight-wall or flange, in order to determine whether are qualified or not.
THEORETICAL METHOD TO CALCULATE THE WEIGHT OF STAINLESS STEEL
常用不锈钢理论重量的计算方法
Other Types Of Testing:
Tested in accordance with the special requirements of the customers.

不锈钢板分条计算方式: Stainless steel strips


圆管: (外径-厚度)×3.14159+厚度 Round tube: (Size-Wall thickness)×3.14159+Wall Thickness
方管:边长×4-(厚度×2) Square tube: Side length×4-(Wall Thickness×2)
301、304、321等铬镍不锈钢管: Chromium nickel stainless steel tube/pipe like 301/304/321
(外径-壁厚)×壁厚×0.02491×长度=kg (Size-Wall thickness)×Wall thickness×0.02491×length=kg
316、316L等铬镍钼不锈钢管: Chromium nickel stainless steel tube/pipe like 316/316L
(外径-壁厚)×壁厚×0.02507×长度=kg (Size-Wall Thickness)×Wall Thickness×0.02507×length=kg
不锈钢板理论重量: THeoretical weight for stainless steel strips

FOCUS ON R&D 专注研发与制造焊管整厂设备


重量=壁厚×宽度×长度×密度值 Weight=Wall Thickness×width×length×density
密度和钢种 Density and grade of steel.

密度 Density(kg/cm3) 钢种 Grade Of Steel THE HIGH-TECH WELDED TUBE MACHINERY


7.93 201/202/301/302/304/304L/305/321
7.75 405/410/420
7.98 309S/310S/316S/316L/347

P27 www.jopar279.com www.jopar279.com P28


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

OUR ADVANTAGE
我们的优势

PROFESSIONAL SERVICE TEAM


专业服务团队
黄工,拥有20年以上的制管调机以及出国安装调试经验,目前负责海外地区机器安装,调试以及培训工作。
Mr.Huang, he has more than 20 years experience of running tube mills and installation, now in charge of our international
installation, debugging, and teaching.
魏工,拥有15年以上的制管调机以及出国安装调试经验,目前负责海外地区机器安装,调试工作。
Mr.Wei, he has more than 15 years running experience of running tube mills and installation, now in charge of our international
installation, debugging.
张工,拥有20年以上的制管调机以及国内安装调试经验,目前负责国内地区机器安装,调试以及培训工作。
Mr. Zhang, he had more than 20 years experience of running tube mills and installation, now in charge of our domestic installation,
debugging, and teaching.
陈工,拥有15年以上的制管调机以及国内安装调试经验,目前负责国内地区机器安装,调试工作。
Mr. Chen, he has more than 15 years running experience of running tube mills and installation, now in charge of our domestic
installation, debugging.
蓝工,拥有10年以上的制管调机以及国内安装调试经验,目前负责国内地区机器安装,调试工作。
Mr. Lan, he has more than 10 years running experience of running tube mills and installation, now in charge of our domestic
installation, debugging.

CORPORATION WITH THE ZHUHAI CAMPUS, BEIJING INSTITUTE OF TECHNOLOGY


我司与北京理工大学珠海学院展开校企合作。
学校推荐部分优秀学生过来我公司学习和实践,我们的团队也同时学习其理论以及调研能力,大家一起共同成长。
Some recommended students came our company to learn and practice, our team also can learn each other and grow up together.

CUSTOMER RESPONSIVENES
客户响应能力
我们一直以来把应用先进的技术实现客户需求作为自己不懈的奋斗目标。 对于客户的各种需求与问题都将予以高度重视,并努力帮助客户实
现和解决。
We are committed to Committed to application of advanced technology to achieve the customer demand, we are also pay attention
our customer request and the problem, and try our best to help customers achieve and solve the problem.
PRODUCTS AND TECHNOLOGY RESEARCH AND DEVELOPMENT CAPABILITIE
产品和技术研发能力
我们有自己的研发团队5人,不断的改进产品设计,同时也为客户的厂房排布提供专业的设计。
We have our own R&D team 5 persons, Continuously improve product design, also work out the best solutions for our customer’s
workshop arrangement.

WE HAVE PROFESSIONAL QUALITY CONTROL PERSONNEL AND ELECTRICAL ENGINEER


我们有专业的质检人员和电气工程师
机器的每个加工部件和外购产品都必须经过质检人员的检查方可入库,我们采用产品质量负责制度来约束质检人员,产品不合格予以报废或
者退货,每季度按时清理报废产品。
Each processing machine parts and outsourcing products must inspected by QC personnel before storage, and we constrained our
QC personnel by the responsibility system, the substandard products will be go back to scrap or return to the supplier, we cleaning
discarded products on time quarterly.
CUSTOMER CASE
每一台机器发货前都必须试机,及时发现问题以及配件缺失的,可以最大程度避免问题出现。 客户案例
Each machine must be try running and test before delivery, and find out the problem and missing parts in time, and maximize to
avoid the problems arised in our customer’s factory.
RESOURCE INTEGRATION ABILITY
资源整合能力
我们有丰富的为客户提供交钥匙工程的经验,大部分的合作伙伴都有五年以上的合作经验,我们清楚如何让每个环节工作完美衔接,对于整
个项目我们统筹全部服务。
We had many experiences to offer our customer with the Turn-Key Project, and we cooperate with most our parners more than 5
years, we know each section work perfectly, and we will take responsible to every item of this protects.

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FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

PARTNER
合作伙伴

品质值得信赖
助您提升经济效益 降低成本
QUALITY IS TRUSTWORTHY
HELP YOU IMPROVE ECONOMIC EFFICIENCY
AND REDUCE THE COSTS

兴中成不锈钢
XINGZHONGCHENG STAINLESS STEEL

P31 www.jopar279.com www.jopar279.com P32


FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

CUSTOMERS
客户见证

GLOBAL
全球

PARTNER
伙伴

VALUE
价值

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FOCUS ON R&D 专注研发与制造焊管整厂设备
THE HIGH-TECH WELDED TUBE MACHINERY

PRODUCTS
SHOW
专业引领未来 产品展示
Look To The Future

全国服务热线
400-8383-818

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