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Iron Roughneck/ �t�I Iron Roughneck/ �t�I

�_ -�

Pa rame te rs / �1&
3 1/2"-9 5/8"
LM-120 I ro n Roug hneck is w idely used du ring la nd and mar ine pe troleum d rill ing ope ra tio n, LM-120 I ro n Roug hneck is a
Max · b reakout to rque / �::kftPJ:Dm� 163kN · m (120kft · lbs)
wellhead ins trume nt fo r ope rati ng makeup and b reakout o n dr ill ing s tring (d rill p ipe, colla r, casi ng a nd var ious tool jo in ts) w ith cal ibe r
Max · makeup to r�ue / �::k...tJ:Dm� 140kN · m (103kft · lbs)
si ze of 3 1/2" -9 5/8" . It can g reatly reduce labor in te ns ion of worke rs w hile operat ing t rip out and t rip in o n d rill ing platform, a nd
?Or/m in
also improve t he ope ration safe ty and effic ie ncy.
T he I ro n Roug hneck is i nstalled o n the d rilli ng platfo rm a nd adopts the mode of ma nual cont rol, con trol of wais t pane l box o r Max · ho rizo ntal mov ing d ista nce of w rench port / tl:1 □ 1.J(Sjl�i;JJ�::k�e� 1390mm(55")
PLC touc h cont rol in d rille r's cab in to extend its mec ha nical a rm free ly towards t he pos it ion of well head o r mousehole. T his i ro n x · vertical mov ing d istance of w re nc h o 670mm(27.5")
roug hneck ca n tu rn late rally t he w ho le clamp extended out, adjust t he ro tat ing a ngle, alig n itself wi th offse t d rill ing st ri ng in e w re nch rotat ing ang"'le
....i_...
n ..,th---=
e..,.h""'
o"'"
ri' z= ==� '-"-'-'-==--- ±45 °
=-:��';""""
'--=
· ==
mousehole, a nd the refo re reali ze makeup and b reakout of d rilli ng st ri ng in mouse ho le. e in the vertic ±10°
T his roug hneck uses t he hydrau lic sys tem as its powe r sou rce, and uses any of t he t hree modes to implemen t the moveme nt 27 °
of ru n of e levat ing mecha nism, extens io n of a rm assembly a nd clampi ng a nd sp inn ing of torque w re nc h. T he sp inne r assembly
4070N · m (2900ft · lbs)
adopts the sp ri ng mount support to allow vertical moveme nt of rolle r along w ith tur ning in a nd out of too l joi nt sc rew, so that
82" x 63" x 160"(2090mm x 1590mm x 4050mm)
guaran tee t he no rmal operat ion of makeup a nd b reakout. The function of mai n clamp is to ac t fo r fina l pre-tighte ni ng in makeup of
5.9t(13000Ibs)
d rilling str ing, and p re-loosen ing of sc rew i n breakout. The fu nct io n of back-up jaw is to g rip t he too l jo int of d rilli ng stri ng for the

operat ion of makeup and b reakou t by spi nne r and ma in clamp. 17.5-21MPa(2540-3047psi)
80Um in [17.6Callon/m in(UK)]
AC 110/230V,1 OA,50/60Hz

LM-120t�ttiI�i;�@ffl'f:WmL ;f\L.tEi!Etti#Di't', x1��2R"1"i':E3 1/2" -9 5 /8" �fti� ( ttilf, ttifil, ��;&,g.fil]ffl�) illfi'...t, Lm120 Iron Roughneck functions: / Lm120�t�Ilbfl!lf§.:
ftPJ:□fl=��# □ I�, i:iJ::k::k,�mo#S!Zi:l-...tIAx1tti�illfi'@, ""Fttif'l=�fl1�'Hi;JJ@�, m�7 f'l=����•lif□i:iJ@tL
1. T he wrench head fea tu res angle deflect ion 10 ° , wh ic h ach ieves t he makeup&breakout in t he mouse ho le.
�ttiI��i':E tti#S!li:l-...t, *ffl-¥i;JJt�lM, fllfsJlmt&��tU�ctlto@'t' PLCffi'RtlM¥J¥;t�tUnil'.;, fie;tettJ1,ffil\ffi:iJ§�Df$[o]# □ o *�ttiifig�
j 2. It would br ing less damage to tool jo int wi th three cyli nde rs clamp st ructu re.
i*9l��-N1:l�illfi'®$�, ��®$�M�o 3. The re are 3 ways to ope rate t he iron roug hneck: remote box,touc h sc ree n a nd valve ba nks.

1.W�iffiu$�:rJJfjg, i:iJi'£1J,�,;llj]ft'iiillfi'...tftPJ:□;
21StHoI��:.lil5:llli*mf'f=i;JJ:;/J;ml,' ffl3fltlt�';fjU7Ji\'.;f:E�-Mi*�J5t:rHftM�mf' �ff,�,JSti$mi&W�fl�:S��lill, fiJHD�i;JJf'I= ii$t�ififfl� 0

2.*ffl-=iltl:l�t�, x1to�H���f95��1.J,;
���fi!Eillfi!Etl:lrm...t, ""F�i;JJ, M.rmi�iiE...t, ftPJ:D�IEm@fi'o :±t1:t�:rJJfjg�x1#mo��...tfl�ffl�...tma11l&�l§ssrilimJElill, �:.t& ftPJ:DB1rili
3.-=Ml�f'l=ni\'.;, iiJ���f'I=, ffi'Rtlmtif'l=f □:±tn�m�M'l=o
f ffl o �&i:W�:rJJfjgR�ffl*l�#Dto�H���lill, �:.lfl!!fiiEJ:D�,�,JStfD:±il:IL ftPJ:□f'l=�o
:t'Jli�Bs'l=

Pagei!] Page[ii
Mud Pump (LGF500-LGF1600) Parameters
Mud Pump Technical Specifications � jffl�l� ( LGF500-LGF1600) �B
_�

LGF-500 Displacement VS Pressure


LGF-500ilE�iJAt4�iii!liffit.J
Cylinder Liner ID
ffil�:!1l:1£(mm) 6 3/4" 5 1/2" 4"

Rated WP ( MPa )
1lm5:Efft.J (Mpa) 9.3 13.7 26.8

Strokes Power/ lJJ$


PerMinute
Flow Rate (US)
(spm) 1--------,------1
;ij,,).:(,).:/B")
u�:m,fl-lt.J>
KW HP

165 373 500 36.28 24.10 12.73

140 316 424 30.79 20.44 10.79

110 249 334 24.16 16.09 8.52

Assuming the mechanical efficiency=90%.


Fill factor=100%. Volumetric Efficiency=100%
IIJ(fJUii\lj/j($ 17 =90%, ±i!in*�a =100%, g;i:.Rt-1($=100%

LGF-800 Displacement VS Pressure LGF-1000 Displacement VS Pressure


LGF-800ilE�iJAmiii!:!liBi.t.J LGF-1000 ilE�iJAt4�iii!liffit.J
Cylinder Liner ID Cylinder Liner ID
6 1/2" 5 1/2" 4" 6 3/4" 6" 4 1/2"
ffil�:!1l:fHmm) ffil�:!1l:1£(mm)
Rated WP ( MPa ) Rated WP ( MPa )
1lm5:Efft.J (Mpa) 14.9 20.4 34.3 ®5:Efft.l(Mpa) 16.4 20.7 34.5

Strokes Power/ lJJ$ Strokes Power/ lJJ$


Model/��� PerMinute
(spm)
Flow Rate (US)
11�:m: fl-/fy
PerMinute
(spm) 1--------,------1
Flow Rate (US)
u�:m,fl-lt.J>
Description KW HP KW HP
;ij,,).:(,).:/�') ;ij,,).:(,).:/)J")
rm� LGF-500 LGF-800 LGF-1000 LGF-1300 LGF-1600 LGF-1600HL
150 588 800 36.76 26.32 13.92 140 735 1000 41 32.42 18.2
Rated Input Power 370kW ( 500HP) 590kW ( 800HP) 746kW ( 1000HP) 960kW ( 1300HP) 1193kW ( 1600HP) 1193kW ( 1600HP)
iii1Si>-.JJJ!$! 130 509.6 693.3 31.85 22.81 12.06 120 630 857 35.14 27.77 15.6
Rated Strokes 165SPM 150SPM 140SPM 120SPM 120SPM 120SPM
iilEi'lli7-! 110 431.2 586.7 26.95 19.3 10.21 100 525 714 29.28 23.14 13
Stroke Length 191mm(7.5" ) 228.6mm(9" ) 254mm(10") 304.8mm(12") 304.8mm(12") 304.8mm(12") Assuming the mechanical efficiency=90%. Assuming the mechanical efficiency=90%.
;iti �
Fill factor=100%. Volumetric Efficiency=100% Fill factor=100%. Volumetric Efficiency=100%
Gear Ratio 4.286:1 4.185:1 4.207:1 4.206:1 4.31:1 4.31:1 IIJ(fJUiil\5&$17 =90%, ±i!i3't*�a =100%, g;i:.R5&$=100% IIJ(fJUiil\5&$17 =90%, ±i!i3't*�a =100%, g;i:.R5&$=100%
ta�i�iht�
Valve Chamber Size API 5# APl6# APl6# API 7# API 7# API 7# LGF-1300 Displacement VS Pressure LGF-1600 Displacement VS Pressure
lfili�R-! LGF-1300 ilE�iJAt4�iii!liffit.J LGF-1600 ilE�iJAt4�iii!liffit.J
Liner ID 6 3/4" 6 3/4" 6 3/4" 7" 7" 7 1/4" Cylinder Liner ID Cylinder Liner ID
l;l;:ilffffi:12 ffil�:!1l:1£(mm) 7" 6 1/2" 5" 7" 6 1/2" 5"
ffil�:!1l:1£(mm)
Rated WP 34.5Mpa 34.5Mpa 34.5Mpa 34.5Mpa 34.5Mpa 51.9Mpa Rated WP ( MPa ) 19.2 22.2 34.5 Rated WP ( MPa )
1lm5:Efft.J (Mpa) ®5:Efft.l(Mpa) 23.6 27.4 34.5
i�ffiffi
Suction Connection Size 203mm ( 8" ) 254mm ( 10" ) 305mm ( 12" ) 305mm ( 12" ) 305mm ( 12" ) 305mm ( 12" ) Strokes Power/ lJJ$ Strokes Power/ lJJ$
11.!l>-.'� □ PerMinute Flow Rate (US) PerMinute Flow Rate (US)
Discharge Connection Size 4 1/16"fiange 35Mpa
(spm) 11�-: fl-/fy (spm) u�:m,fl-lt.J>
5 1/8"fiange 35Mpa 5 1/8"fiange 35Mpa 5 1/8"fiange 35Mpa 5 1/8"fiange 35Mpa 5 1/8''flange 52Mpa ;ij,,).:(,).:/)J") KW HP ;ij,,).:(,).:/�') KW HP
HH!l� □
Pinion Shaft Diameter 139.7mm(51/2") 177.8mm(7") 196.85mm(7 3/4") 215.9mm(8 1/2*) 215.9mm(8 1/2") 215.9mm(8 1/2") 120 1049 1408 45.41 39.15 23.16 120 1293 1733 45.41 39.15 23.16
1J1ta�!ibffii2
Keys 31.75x31.75mm 44.45x44.45mm 50.8 x 50.8mm(2" x 2") 50.8 x 50.8mm(2" x 2") 50.8 x 50.8mm(2" x 2") 50.8 x 50.8mm(2" x 2") 100 807 1083 37.84 32.63 19.31 100 992 1333 37.84 32.63 19.31
I (11/4" X 11/4" ) (13/4" X 13/4")
Outline 3685 x 2709 x 1543mm 3963 x 3024 x 1694mm 4269 x 3167 x 1818mm 4615 x 3260 x 2004mm 4615 x 3260 x 2004mm 5200 x 2503 x 2032mm 70 565 758 26.49 22.84 13.51 70 695 932 26.49 22.84 13.51
9Hl�R-! (145" x1005/8" x603/4") (156" x119" x66 3/4") ( 168" x 124 5/8" x70 9/16") (181" 11/16"x 128 3/8"x787/8") ( 181" 11/16" x 128 318"x78 7/8") (181' 11116" x1283/8" x)87/8')
Assuming the mechanical efficiency=90%. Assuming the mechanical efficiency=90%.
Weight 9770kg ( 215391b) 14500kg ( 319371b) 18790kg ( 41420lb) 25850kg ( 569591b) 26100kg ( 57540lb) 28400kg ( 617821b) Fill factor= 100%. Volumetric Efficiency= 100% Fill factor= 100%. Volumetric Efficiency= 100%
&l(:j:J1.fiili5&* 11 =90%, J-Ji;1t�'U& a = 100%, gfR5&*= 100% &l(1'™iili5&* 11 =90%, J-Jl;1t*�a = 100%, gfR5&* = 100%

Page(m] Page[!E
Fluid End Upgrading /Hi:t.Jtift-tl
-�

LGF-1600HL Displacement VS Pressure / LGF-1600HU��J.iU��.m.!:§iffi:t.J

Diameter of Cylinder Liner and ratedPressure/ ng�JHi:IW!�lli:t.J


Cylinder
Strokes Liner ID
PerMinute
(spm)
num 7 1/4" 7" 6 3/4" 6 1/2" 6 1/4" 6" 6 1/2" 5" 4 1/2"
LGF- (mm)
,<j,,).:(,).:JB)
1600HL Rated WP
( MPa )
ilii�ffjJ 22.04 23.6 25.4 27.4 29.66 32.2 38.2 46.3 51.7
(Mpa)

Power/ Wi¥
KW HP
Flow Rate (US)/ mm: ft-If'.))

130 1292 1733 52.71 49.21 45.74 42.4 39.2 36.15 30.35 25.11 20.3

*120 1193 * 1600* 48.69 45.42 42.21 39.18 36.2 33.37 28.01 23.15 18.7

110 1094 1467 44.60 41.64 38.67 35.90 33.2 30.60 25.68 21.26 17.2

100 995 1334 40.55 37.85 35.2 32.62 30.2 27.82 23.34 19.31 15.6

90 895 1200 36.49 34.07 31.67 29.34 27.1 25.05 21.01 17.35 14.1

80 796 1067 32.44 30.28 28.14 26.12 24.1 22.27 18.67 15.46 12.5

70 696 933 28.38 26.5 24.61 22.84 21.1 19.43 16.34 13.5 11.0

1 0.41 0.3785 0.352 0.326 0.3 0.2782 0.2334 0.1931 0.156


Our company has provided the fluid end upgrading service ( changing F1600 5000PSI to F1600HL 7500PSI) since 2012.
Note: 1.Calculated on the basis of 100% volumetric efficiency and 90% mechanical efficiency. The pumps that have been modified include CSF1600, Borneo F1600 and HHF1600.
2.* Recommernded number of strokes and input power at continuous operation.
ft� EJ El 2012i:J= :rt �3 x1� jJ iliffi itH"r rl-t& H& � ( �t F1600 5000PSIrl-t&� F1600HL 7500PSI) , ml Brl-t& � /Jx; � � fil �
;.i, 1, lsigf��100%f□�J1.fifx3o(�90%it�o
2, *}iH¥B�,rp�f□��i�$�B1�$®A:cJJ� o CSF1600 , 3i'.EF1600l.iU���HHF1600o

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Pulsation Dampener & Six ways Block(7500psi)
��@,,�,Jil&1'il,�,Jil(7500psi) ,�_ ·-�
Mud Pump Unit / iffl�Jili ■

1 Nut:1 1/8" I t,&i::1 1/8"


2 Stud:1 1/8" I .ti:1 1/8"
3 Blind Flange/ �;!==
4 Welded Neck Flange / mmt==
5 Sealing Ring BX 169 / Wi1m11'BX169
6 Strainer/ iIB�
7 Six Way Block / 1\@
8 Sealing Ring BX 154 / Wi1m11'BX 154
9 Pressure Gauge Set/ ffjJ��
10 Stud:1" / .ti1
11 Nut:1" / •a1
12 Sealing Ring BX 152 / WHmI-1'BX 152
13 Stud:3/4" / .ti :3/4"
14 Nut:3/4" / •&i::3/4" Pump Unit Driven By Variable Frequency Motor/ �Jjllftfft!llibtl9j!jiffl.
15 Pulsation Dampener/ ��fil
16 Safety Valve Set Assembly/ ��flt.l�,'is',/Jx
17 Sealing Ring BX 155 / Wi1�BX 155

Pump Unit Driven By Diesel Engine A/ llilbfft91&ibj!jiffl.A�

1 Gauge Cover/ ffJJ��


2 Bolt: 8/5 /•n: 8/5
3 Globe Valve/ tt.1Uij
4 Top Cover/ ..t�
5 Diaphragm/ �ii
6 O-Ring/ 0�111
7 Transition/ i1;Ji;!==
8 Bolt:1 1/4 / •n:1 1/4
9 Nut:1 1/8"/ •a :11/8"
10 Stud:1 1/8"/ .ti:1 1/8"
11 Shell/ �it
12 Stud:1 7/8" t,ti/ :1 7/8"
13 Nut:1 7/8".&l:/ 1: 7/8"
14 T-Joint/ =@ Pump Unit Driven By Diesel Engine B / �idltJtijli!i11J�ffl.B�
15 Gauge/ ffjJ�

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