Professional Documents
Culture Documents
ADP-233600-019 R1 MS of Air Curtain (A)
ADP-233600-019 R1 MS of Air Curtain (A)
Method Statement for Testing and Commissioning of Air Curtain Page 2 of 23 Rev 001
Hold
Para. Description of Hold
No.
Page 2 of 23
1
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019
Method Statement for Testing and Commissioning of Air Curtain Page 3 of 23 Rev 001
Item
Comments On Rev.000 Contractor’s Response
No.
1 Comply
2 Comply
3 Comply
4 Comply
6 Comply
Page 3 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019
Method Statement for Testing and Commissioning of Air Curtain Page 4 of 23 Rev 001
Table of Contents
1.0 Purpose
3.0 References
4.0 Definitions
5.1 Competency
5.2 Commissioning Engineer
5.3 Foreman
5.4 QC Engineer
7.1 Preparation
7.2 Procedures for Air Curtain Commissioning
9.1 Induction
9.2 PPE
9.3 Hazard Identification, Risk Assessment & Control
9.4 Toolbox Talks
9.5 Permit to Work
9.6 Training of Personnel
10.0 Attachments
Page 4 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019
Method Statement for Testing and Commissioning of Air Curtain Page 5 of 23 Rev 001
1.0 PURPOSE
The main purpose of this method statement is to demonstrate procedure for Air Curtain test &
commissioning and to ensure that it complies with Project Specification Requirements.
This Commissioning Method Statement is applicable for Air Curtains installed in all assets in Abu Dhabi
Plaza. The objective is to put in operation, test & commission than record all the necessary parameters
which validates the good functionality of the Air Curtains in Abu Dhabi Plaza.
3.0 REFERENCES
4.0 DEFINITIONS
The Commissioning Manager will individually assess the manpower requirements required for Air Curtain
Commissioning to meet the schedule. Typically these will include:
Commissioning Engineer
Foreman
QC Engineer
HSE Supervisor
Mechanical Technician
Labour
Page 5 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019
Method Statement for Testing and Commissioning of Air Curtain Page 6 of 23 Rev 001
5.1 Competency
The competency of all construction personnel shall be controlled in accordance with the
Competent Persons Designation Procedure Ref: ADP-013529-066.
Commissioning Engineer will be in charge of all operations during commissioning of Air Curtains
following HSE requirements and Project Quality Plans.
Maintains work permits with coordination of the HSE Supervisor.
Coordinates with QC Engineer for inspections and raise RFIT if applicable.
Ensures that only trained and competent personnel are involved commissioning process.
Ensures that all plant & equipment are certified, maintained and used correctly.
Ensures that all the required documents and related drawings to execute the Works are up to
date.
Shall prepare open front for his crew and liaise with planning department for progress reporting
and schedule monitoring.
5.3 Foreman
The foreman will carry out his duties by maintaining continuous coordination with the
Commissioning Engineer on daily basis, and ensure proper distribution of the workforce in the
required and planned locations.
To ensure that his assistant foreman/ charge hand are aware of the job requirements and they
have enough information to carry out their duties properly.
To ensure in consultation with the site engineer that the manpower involved in the works are
moving as agreed and planned for the work.
To ensure that the daily work is progressing as planned and advice the Commissioning Engineer
of any requirement for additional resources.
To ensure full coordination with the safety officer to maintain safe working and proper
housekeeping of the site, following the approved safety measures and further ensure that all his
working team are aware of the same to prevent accident and losses.
To inform the Commissioning Engineer and of the areas ready for inspection.
5.4 QC Engineer
Ensure that all inspection and test reports pertaining to everyday work activities are submitted to
the QC inspection.
Prevent the use of equipment that could cause improper functioning of Air Curtain relative to
project Specifications.
Stop any work that is not being done in accordance with the specified requirements and
approvals.
Ensure that commissioning have been done in accordance with approved drawings, approved
method statement , manufacturer recommendation and materials prior to offer for CSC’s & CxA’s
inspection.
Assist the Site Engineer in conducting Tool box talks prior to starting the activity.
Ensure PPE shall be worn as appropriate according to the nature of job.
Page 6 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019
Method Statement for Testing and Commissioning of Air Curtain Page 7 of 23 Rev 001
Ensure safety precautions shall be followed as per established project HSE requirements and
Project Quality Plans safety plan
The following tools & equipment will be used during the Test & Commissioning of Air Curtains.
Electro - Mechanical Complete Hand Tools Box
Clamp Meter / Multimeter
Thermometer
Infrared Remote Controller
1 RH Meter
Sound meter
Movable Step ladders
PPE( Hand Gloves, Safety Goggles)
Safety harness while working in high level in ladders or scaffolding
Note: All tools and equipment’s will be inspected and colour coded before use at site.
7.1 Preparation
Ensure that all approved shop drawings, necessary documents, tools, instruments and other
materials involved are available prior for doing such activities.
Check if work locations / areas are ready for commissioning of Air Curtain.
Ensure that the DB Panel and electrical cables serving the Air Curtain were tested and approved
by CSC and CxA (Commissioning authority).
Heating Water System was flushed, balanced and approved by CSC and CxA (where applicable)
Before starting the work, check that all Safety precautions are in place. Safety Team / Officers
shall be available for monitoring safety measures.
Layout drawing showing the position, ID and other necessary information regarding the unit(s) to
be tested.
Isolation of the areas, Safety Permits, PPE's and warning signs to be displays for carrying out
activities for testing the Air Curtain.
Ensure adequate of manpower, lightings, electrical power supply and drainage provision are
provided in the works areas in order to execute the task activities properly.
The Air Curtains used on ADP Project are three types: with electrical heating coil, with water
heating coil and with heat pump (DX – heating /cooling)
There is not a specific Sequence of Operation for the Air Curtain(s), therefore the units will be
1
tested at maximum/minimum temperature and fan speed, functionality, interconnection with the
door.
The operation for each Air Curtain can be set easily, by mean of individual controller, in order to
satisfy the Client/Facility Management requirements and all the possible scenarios
(winter/summer, specific location, time delay etc)
For the Commissioning purposes the below scenario will be implemented:
Page 7 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019
Method Statement for Testing and Commissioning of Air Curtain Page 8 of 23 Rev 001
General Pre-Commissioning
RFIT for Installation signed-off
RFIC for Electrical T&C signed-off
RFIC for Water Flushing T&C signed-off
RFIC for Water Balancing T&C signed-off
1 RFIT for Pressure Test of DX type Air Curtain
Check that fan rotate freely
Check that air filter is installed and clean
Unit is free from dirt and debris
Air Curtain adjacent area is free from debris and dust
Method Statement for Testing and Commissioning of Air Curtain Page 9 of 23 Rev 001
Check the interconnection functionality with the door (if applicable): increasing/decreasing the
fan speed or on/off fan (as per each air curtain scenario) when door operates (open/close)
8.1 Induction:
Prior to commencing work all personnel shall have attended the HSE induction course conducted by the
JV HSE department. No work shall be undertaken by personnel who have not attended the Project HSE
induction.
All personnel involved in the Testing and Commissioning will comply with the Project requirements for
PPE:
Work Boots with toe protectors
Safety Helmet
Eye Protection with side shields
Gloves (as required)
Dust masks (as required)
Additional PPE identified by the task risk assessment shall also be provided. Personnel shall sign and be
responsible for their own items of PPE issued to them and the Site Engineer shall ensure that his team
Page 9 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019
Method Statement for Testing and Commissioning of Air Curtain Page 10 of 23 Rev 001
is complying with the minimum required PPE and that damaged or defective PPE is replaced or repaired
immediately.
Hazard identification, risk assessment and control are detailed in the appropriate risk assessment and
Job Safety Task Instruction (JSTI) attached herewith. Hazards may vary as the works progress and shall
be re-evaluated. All personnel undertaking Air Curtain commissioning activities shall be aware of
particular location hazards. The Project Risk Assessment Procedure ADP-013529-028 is to be referred
to during the planning stages. Should changes occur during the course of construction which alters the
associated risks then the risk register shall be updated to reflect any additional risk and mitigation
measures.
The attached JSTI is provided to cover the initial work tasks relating to:
Flushing of Fire Fighting Piping System -JSTI (attached). This JSTI is prepared based on theoretical
information interpreted from the project documents. A further assessment will be required at the actual
work site to verify the control measures and address any additional hazards. Reference is to be made to
the relative Health, Safety, Environmental & Security procedures to control the risks associated with
activities where they occur.
Prior to the commencement of site activities the Site Engineer, with support from the HSE Officer, shall
conduct a pre-start toolbox talk with all the crew present. The MEP Supervisor shall explain the Air Curtain
Commissioning activities, focusing on the hazards and risks involved in the activity and the mitigation
measures that shall be taken as detailed in the Risk Assessment.
Regular Toolbox talks shall be conducted in order to prevent complacency within the crew. The Site
Engineer shall conduct a Pre-start toolbox talk for the new person/s prior to starting work.
A Permit to Work shall be obtained, in accordance with the requirements of Permit to Work Procedure
prior to perform the Air Curtain Commissioning.
The supervisor will ensure that all relevant risk assessments, method statements and permit to work
control measures are in place and that all relevant procedures contained within these documents are fully
understood by the operative personnel. Control of substances hazardous to health (COSHH) must be
attached on the work permit for each particular chemicals to be used for the activity, COSHH assessment
must be discuss to the workers pertaining to the proper usage of PPE’s, proper handling of chemicals,
proper disposal and etc. prior to use the chemical.
All personnel involved in Flushing of Fire Fighting Piping System shall be trained in accordance
with the requirements of the Project HSE Program. No personnel shall be assigned tasks that
they have not received appropriate training in or have been assessed for competency. Further
training shall be given as required and when additional training is identified during the risk
assessment process.
Page 10 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019
Method Statement for Testing and Commissioning of Air Curtain Page 11 of 23 Rev 001
All personnel involved in Air Curtain Commissioning activity shall be assessed for qualifications,
competency and if they have the required trade skills and experience, or trained in
accordance with the requirements of the Project standards.
9.0 Attachments:
Page 11 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019
Document Title:
Inspection & Test Plan (ITP) – Air Curtain Page 1 of 1 Rev.001
(JV REF. ITP-1122-369 T&C)
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R – Record Review
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN
Air Curtain
Pre-Commissioning Record Sheet
Ready
No. Description Comment / Measured Value
Pass N/A
Remarks:
JV QA/QC Engineer
JV Commissioning Engineer
(CSC) AECOM KZ
(CxA) CML
FM-MS-ADP-233600-019-001
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN
Air Curtain
Commissioning Record Sheet
Remarks:
JV Commissioning Engineer
(CSC) AECOM KZ
(CxA) CML
FM-MS-ADP-233600-019-002
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 1: Task Planning (task identification and details)/ Шаг 1: Планирование задания (выявление задачи и деталей)
Step 3: Risk Management (list any nearby activities that may impact the work) Шаг 3: Управление Рисками (перечень деятельности которые могут повлиять на работу)
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 4: Job Safety/Hazard Analysis/ Шаг 4: Анализ/Оценки Рисков
Activity
(What must be done? i.e. tools, Hazards Risks
equipment, and material used) (How could an injury occur?) What Can Happen Recommendations
Item
(Can hazards be eliminated or modified?)
Планирование работы. Опасность Риски Меры контроля
Номер (Что надо для работы. Например: (Как может произойти (Что может произойти) (Как опасность может быть устранена)
инструменты, оборудование и травма)
материалы)
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Ensure that personnel engaged of working at
Serious injury to personnel height are trained and competent to the given
or even fatality due to fall task.
Fall of material from height. Supervisor must provide full body harness for
Fall from height Injury to personnel due to personnel engaged of working at height.
Working at heights Collapse of scaffold falling debris. Workplace place must be barricaded underneath
3
Cold weather Injury to personnel or even prior to start the work.
fatality due to collapse of A proper work platform should be provided
scaffolds. Monitor the temperature, and wind chill index.
Hypothermia Work rest period implemented.
Wear Winter PPE.
Provide hot beverage for employees.
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 5: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor)/ Шаг 5: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Nearby work hazards Chemical spills or release
Excessive noise Fires and explosions Unusual odours Heat stress
Опасности на рабочем Утечки химических
Черезмерный шум Пожар и взрывы Странный запах Тепловой удар
месте веществ
Extreme weather/high
winds
Significant near miss Change in the following work conditions:
Evacuation alarm Экстримальные
Существенное, возможное Изменение в процессе работы:
Эвакуация/тревога погодные условия и
происшествия
сильный ветер
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 6: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor) Шаг 6: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Emergency telephone number: Alarm Code (for commission period)
Телефон экстренной связи: +77015301064 Код сигнализации (при пусконаладке)
Nearest Muster Point/Safety Shelter location: Nearest First Aid Station location:
Ближайший пункт Место Сбора: Ближайший пункт Первой Помощи:
Evacuation Route (Supervisor to explain to workers): Safety shower / eye washer location:
Пути эвакуации(Супервайзер должен объяснить работникам): Пункт промывки глаз:
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
21 46
22 47
23 48
24 49
25 50
Supervisor Name:
Ф.И.О Супервайзера: ________________________________________ Signature/ Подпись: __________________ Date/Дата: ____________________________ /______/________
This JSTI is prepared based on theoretical information interpreted from the project documents. A further assessment
will be required at the actual work site to verify the control measures and address any additional hazards. Reference
is to be made to the relative Health, Safety, Environmental & Security procedures to control the risks associated with
activities where they occur.