Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

Abu Dhabi Plaza – Astana, Kazakhstan Document No.

Work Package 4 – Main Works ADP-233600-019

Method Statement for Testing and Commissioning of Air Curtain Page 2 of 23 Rev 001

REVISION DESCRIPTION SHEET

Rev. Para. Revision Description


000 Issued for Review / Comments
001 Issued for Review / Comments

Hold
Para. Description of Hold
No.

The Inspection Forms are controlled within this MS and are


included during the Review and Approval cycle.

The latest revision of an Inspection Form shall be used during


work execution.

Revisions after Rev.0 are denoted by a triangle in the left


hand margin against the revised text, with the revision

Page 2 of 23
1
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019

Method Statement for Testing and Commissioning of Air Curtain Page 3 of 23 Rev 001

number displayed next to revision line. As shown by the


example below:-

Item
Comments On Rev.000 Contractor’s Response
No.

1 Comply

2 Comply

3 Comply

4 Comply

Not Comply, to be provided with


5
RFIC pack

6 Comply

Page 3 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019

Method Statement for Testing and Commissioning of Air Curtain Page 4 of 23 Rev 001

Table of Contents

1.0 Purpose

2.0 Scope of Work

3.0 References

4.0 Definitions

5.0 Resources, Roles & Responsibilities

5.1 Competency
5.2 Commissioning Engineer
5.3 Foreman
5.4 QC Engineer

6.0 Tools Requirements

7.0 Method and Sequence of work

7.1 Preparation
7.2 Procedures for Air Curtain Commissioning

8.0 Quality Control

9.0 Health, Safety & Environmental

9.1 Induction
9.2 PPE
9.3 Hazard Identification, Risk Assessment & Control
9.4 Toolbox Talks
9.5 Permit to Work
9.6 Training of Personnel

10.0 Attachments

10.1 FM-MS-ADP-233600-019 ITP


10.2 FM-MS-ADP-019-001
10.3 FM-MS-ADP-019-002
10.4 Approved Shop Drawing/Schematics (To be supplied later)
10.5 JSTI
10.6 Risk Assessment

Page 4 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019

Method Statement for Testing and Commissioning of Air Curtain Page 5 of 23 Rev 001

1.0 PURPOSE

The main purpose of this method statement is to demonstrate procedure for Air Curtain test &
commissioning and to ensure that it complies with Project Specification Requirements.

2.0 SCOPE OF WORK

This Commissioning Method Statement is applicable for Air Curtains installed in all assets in Abu Dhabi
Plaza. The objective is to put in operation, test & commission than record all the necessary parameters
which validates the good functionality of the Air Curtains in Abu Dhabi Plaza.

3.0 REFERENCES

 Project Health & Safety Plan ADP-013529-002.


 Approved Shop Drawings.
 Specifications: 233600 Air Terminal Units
 General Method statement for winter working, Ref. No. : ADP-015000-036
 Project Quality Plan Ref. No.: ADP-014000-020
 Approved Inspection and Test Plan. Ref. no. ADP-213000-002
 Risk Assessment Plan, Ref. No: ADP-013529-028.000
 QMP Ref.: ADP-014000-040 rev.003 Field Inspection & Testing.
 Fall protection , Ref No: ADP013529-023
 Material Approval ADP-233600-004 rev003
 NFPA 90A – Standard for the Installation of Air Conditioning and Ventilating Systems
1  Testing & Commissioning Plan by CML, Ref. ADP-CMl-CO-RPT-W-00016

4.0 DEFINITIONS

MML: Mott Macdonald LTD.


CSC: Construction Supervision Consultant. (AECOM-KZ)
ACCL JV: ACCL Joint Venture.
RBG: Robert Bird Group (JV Design/Structural Consultants).
P & T: P & T Architects (JV Architect/Lead Design).
RED: Red Group Services FZ-LLC Dubai, UAE (MEP design consultant).
CxA: CML International (Commissioning Authority)

5.0 RESOURCES, ROLES & RESPONSIBILITIES

The Commissioning Manager will individually assess the manpower requirements required for Air Curtain
Commissioning to meet the schedule. Typically these will include:
 Commissioning Engineer
 Foreman
 QC Engineer
 HSE Supervisor
 Mechanical Technician
 Labour

Page 5 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019

Method Statement for Testing and Commissioning of Air Curtain Page 6 of 23 Rev 001

5.1 Competency

The competency of all construction personnel shall be controlled in accordance with the
Competent Persons Designation Procedure Ref: ADP-013529-066.

5.2 Commissioning Engineer

 Commissioning Engineer will be in charge of all operations during commissioning of Air Curtains
following HSE requirements and Project Quality Plans.
 Maintains work permits with coordination of the HSE Supervisor.
 Coordinates with QC Engineer for inspections and raise RFIT if applicable.
 Ensures that only trained and competent personnel are involved commissioning process.
 Ensures that all plant & equipment are certified, maintained and used correctly.
 Ensures that all the required documents and related drawings to execute the Works are up to
date.
 Shall prepare open front for his crew and liaise with planning department for progress reporting
and schedule monitoring.

5.3 Foreman

 The foreman will carry out his duties by maintaining continuous coordination with the
Commissioning Engineer on daily basis, and ensure proper distribution of the workforce in the
required and planned locations.
 To ensure that his assistant foreman/ charge hand are aware of the job requirements and they
have enough information to carry out their duties properly.
 To ensure in consultation with the site engineer that the manpower involved in the works are
moving as agreed and planned for the work.
 To ensure that the daily work is progressing as planned and advice the Commissioning Engineer
of any requirement for additional resources.
 To ensure full coordination with the safety officer to maintain safe working and proper
housekeeping of the site, following the approved safety measures and further ensure that all his
working team are aware of the same to prevent accident and losses.
 To inform the Commissioning Engineer and of the areas ready for inspection.

5.4 QC Engineer

 Ensure that all inspection and test reports pertaining to everyday work activities are submitted to
the QC inspection.
 Prevent the use of equipment that could cause improper functioning of Air Curtain relative to
project Specifications.
 Stop any work that is not being done in accordance with the specified requirements and
approvals.
 Ensure that commissioning have been done in accordance with approved drawings, approved
method statement , manufacturer recommendation and materials prior to offer for CSC’s & CxA’s
inspection.

5.5 HSE Supervisor:

 Assist the Site Engineer in conducting Tool box talks prior to starting the activity.
 Ensure PPE shall be worn as appropriate according to the nature of job.

Page 6 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019

Method Statement for Testing and Commissioning of Air Curtain Page 7 of 23 Rev 001

 Ensure safety precautions shall be followed as per established project HSE requirements and
Project Quality Plans safety plan

6.0 TOOLS REQUIREMENTS

The following tools & equipment will be used during the Test & Commissioning of Air Curtains.
 Electro - Mechanical Complete Hand Tools Box
 Clamp Meter / Multimeter
 Thermometer
 Infrared Remote Controller
1  RH Meter
 Sound meter
 Movable Step ladders
 PPE( Hand Gloves, Safety Goggles)
 Safety harness while working in high level in ladders or scaffolding

Note: All tools and equipment’s will be inspected and colour coded before use at site.

7.0 Method and Sequence of Work

7.1 Preparation

 Ensure that all approved shop drawings, necessary documents, tools, instruments and other
materials involved are available prior for doing such activities.
 Check if work locations / areas are ready for commissioning of Air Curtain.
 Ensure that the DB Panel and electrical cables serving the Air Curtain were tested and approved
by CSC and CxA (Commissioning authority).
 Heating Water System was flushed, balanced and approved by CSC and CxA (where applicable)
 Before starting the work, check that all Safety precautions are in place. Safety Team / Officers
shall be available for monitoring safety measures.
 Layout drawing showing the position, ID and other necessary information regarding the unit(s) to
be tested.
 Isolation of the areas, Safety Permits, PPE's and warning signs to be displays for carrying out
activities for testing the Air Curtain.
 Ensure adequate of manpower, lightings, electrical power supply and drainage provision are
provided in the works areas in order to execute the task activities properly.

7.2 Procedures for Testing of Air Curtain

The Air Curtains used on ADP Project are three types: with electrical heating coil, with water
heating coil and with heat pump (DX – heating /cooling)

There is not a specific Sequence of Operation for the Air Curtain(s), therefore the units will be
1
tested at maximum/minimum temperature and fan speed, functionality, interconnection with the
door.
The operation for each Air Curtain can be set easily, by mean of individual controller, in order to
satisfy the Client/Facility Management requirements and all the possible scenarios
(winter/summer, specific location, time delay etc)
For the Commissioning purposes the below scenario will be implemented:
Page 7 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019

Method Statement for Testing and Commissioning of Air Curtain Page 8 of 23 Rev 001

1. Door opens, speed increase from low to high


2. Door closed, speed decrease from high to low, 10 second delay
3. Door remain closed for more than 10 min, fan is stopping and respectively electrical heater
or External Unit (condenser for DX type).
Motorized valve for water type Air Curtain stays open (freezing protection – winter mode) or
always closed (summer mode)
4. Temperature is regulated by individual thermostat, temperature setting: 30°C.

General Pre-Commissioning
 RFIT for Installation signed-off
 RFIC for Electrical T&C signed-off
 RFIC for Water Flushing T&C signed-off
 RFIC for Water Balancing T&C signed-off
1  RFIT for Pressure Test of DX type Air Curtain
 Check that fan rotate freely
 Check that air filter is installed and clean
 Unit is free from dirt and debris
 Air Curtain adjacent area is free from debris and dust

7.2.1 Air Curtain with electrical heating coil commissioning


 Record equipment data on the commissioning test sheet
 Power On the unit and check for unusual vibrations or noise
 Test the control panel and IR Remote for functionality: on/off, low/high speed, low/high
temperature
 Set with IR Remote the lowest temperature and highest speed (nominal speed)
 After 1 min, time to allow the heater and fan to reach the specific parameter, measure the air
temperature inlet/outlet of the unit, noise level and amperage of the fan. Record the parameters
and compare against Manufacturer Specifications.
 Set with IR Remote the lowest temperature and highest speed (nominal speed)
 After 1 min, time to allow the heater and fan to reach the specific parameter, measure the air
temperature inlet/outlet of the unit, noise level and amperage of the fan. Record the parameters
and compare against Manufacturer Specifications.
 Check the interconnection functionality with the door (if applicable): increasing/decreasing the
fan speed or on/off fan (as per each air curtain scenario) when door operates (open/close)

7.2.2 Air Curtain with water heating coil commissioning


 Record equipment data on the commissioning test sheet
 Power On the unit and check for unusual vibrations or noise
 Test the control panel and IR Remote for functionality: on/off, low/high speed, low/high
temperature(on/off of the solenoid valve)
 Set with IR Remote the lowest temperature and highest speed (nominal speed)
 After 5 min, time to allow the heater and fan to reach the specific parameter, measure the air
flow, air and water temperature from inlet/outlet of the unit, noise level and amperage of the fan.
Record the parameters and compare against Manufacturer Specifications.
 Set with IR Remote the lowest temperature and highest speed (nominal speed)
 After 5 min, time to allow the heater and fan to reach the specific parameter, measure and record
the air flow, temperature inlet/outlet of the unit, noise level and amperage of the fan. Record the
parameters and compare against Manufacturer Specifications
Page 8 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019

Method Statement for Testing and Commissioning of Air Curtain Page 9 of 23 Rev 001

 Check the interconnection functionality with the door (if applicable): increasing/decreasing the
fan speed or on/off fan (as per each air curtain scenario) when door operates (open/close)

7.2.3 Air Curtain with heat pumps (DX type) commissioning


 Record equipment data on the commissioning test sheet
 Power On the unit and check for unusual vibrations or noise
 Test the control panel and IR Remote for functionality: on/off, internal unit speed, cooling / heating
model
 Set with IR Remote the lowest temperature and highest speed (nominal speed)
 After 10 min, time to allow the unit to reach the specific parameter, measure air temperature from
inlet/outlet of the indoor unit, noise level and amperage of the fan. Record the parameters and
compare against Manufacturer Specifications.
 Set with IR Remote the lowest temperature and highest speed (nominal speed)
 After 10 min, time to allow the unit to reach the specific parameter, measure and record the
temperature inlet/outlet of the unit, noise level and amperage of the fan. Record the parameters
and compare against Manufacturer Specifications
 Check the interconnection functionality with the door (if applicable): increasing/decreasing the
fan speed or on/off fan (as per each air curtain scenario) when door operates (open/close)
 Check the drainage/condensate pump functionality by pouring 1 litre of water in drip tray (if
applicable)

7.2.4 BMS and Fire alarm interface


 BMS is monitoring the ON/OFF and Trip Status of the units, this indications will be tested and
demonstrated during BMS commissioning stages
 The Air Curtain(s) fire alarm interface will be demonstrated during C&E Test stages as per latest
approved C&E Matrix.

8.0 HEALTH, SAFETY & ENVIRONMENTAL

8.1 Induction:

Prior to commencing work all personnel shall have attended the HSE induction course conducted by the
JV HSE department. No work shall be undertaken by personnel who have not attended the Project HSE
induction.

8.2 Personal Protective Equipment (PPE)

All personnel involved in the Testing and Commissioning will comply with the Project requirements for
PPE:
 Work Boots with toe protectors
 Safety Helmet
 Eye Protection with side shields
 Gloves (as required)
 Dust masks (as required)

Additional PPE identified by the task risk assessment shall also be provided. Personnel shall sign and be
responsible for their own items of PPE issued to them and the Site Engineer shall ensure that his team

Page 9 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019

Method Statement for Testing and Commissioning of Air Curtain Page 10 of 23 Rev 001

is complying with the minimum required PPE and that damaged or defective PPE is replaced or repaired
immediately.

8.3 Hazard Identification, Risk Assessment & Control (attached)

Hazard identification, risk assessment and control are detailed in the appropriate risk assessment and
Job Safety Task Instruction (JSTI) attached herewith. Hazards may vary as the works progress and shall
be re-evaluated. All personnel undertaking Air Curtain commissioning activities shall be aware of
particular location hazards. The Project Risk Assessment Procedure ADP-013529-028 is to be referred
to during the planning stages. Should changes occur during the course of construction which alters the
associated risks then the risk register shall be updated to reflect any additional risk and mitigation
measures.
The attached JSTI is provided to cover the initial work tasks relating to:
Flushing of Fire Fighting Piping System -JSTI (attached). This JSTI is prepared based on theoretical
information interpreted from the project documents. A further assessment will be required at the actual
work site to verify the control measures and address any additional hazards. Reference is to be made to
the relative Health, Safety, Environmental & Security procedures to control the risks associated with
activities where they occur.

8.4 Toolbox Talks

Prior to the commencement of site activities the Site Engineer, with support from the HSE Officer, shall
conduct a pre-start toolbox talk with all the crew present. The MEP Supervisor shall explain the Air Curtain
Commissioning activities, focusing on the hazards and risks involved in the activity and the mitigation
measures that shall be taken as detailed in the Risk Assessment.
Regular Toolbox talks shall be conducted in order to prevent complacency within the crew. The Site
Engineer shall conduct a Pre-start toolbox talk for the new person/s prior to starting work.

8.5 Permit to Work

A Permit to Work shall be obtained, in accordance with the requirements of Permit to Work Procedure
prior to perform the Air Curtain Commissioning.
The supervisor will ensure that all relevant risk assessments, method statements and permit to work
control measures are in place and that all relevant procedures contained within these documents are fully
understood by the operative personnel. Control of substances hazardous to health (COSHH) must be
attached on the work permit for each particular chemicals to be used for the activity, COSHH assessment
must be discuss to the workers pertaining to the proper usage of PPE’s, proper handling of chemicals,
proper disposal and etc. prior to use the chemical.

8.6 Training of Personnel

8.6.1 Safety Training

All personnel involved in Flushing of Fire Fighting Piping System shall be trained in accordance
with the requirements of the Project HSE Program. No personnel shall be assigned tasks that
they have not received appropriate training in or have been assessed for competency. Further
training shall be given as required and when additional training is identified during the risk
assessment process.

8.6.2 Trades & Qualifications

Page 10 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019

Method Statement for Testing and Commissioning of Air Curtain Page 11 of 23 Rev 001

All personnel involved in Air Curtain Commissioning activity shall be assessed for qualifications,
competency and if they have the required trade skills and experience, or trained in
accordance with the requirements of the Project standards.

9.0 Attachments:

9.1 FM-MS-ADP-233600-019 ITP


9.2 FM-MS-ADP-233600-019-001
9.3 FM-MS-ADP-233600-019-002
9.4 Approved Shop Drawing/Schematics (To be supplied later)
9.5 JSTI
9.6 Risk Assessment

Page 11 of 23
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-233600-019

Document Title:
Inspection & Test Plan (ITP) – Air Curtain Page 1 of 1 Rev.001
(JV REF. ITP-1122-369 T&C)

Testing Inspection and


Reference
Requirement / Acceptance
No. Activity Description Type of Inspection Reference Document Transmittal
Acceptance
T&C AECOM CML Form
Criteria
 Specification 233600
 Approved Installation RFIT
 Approved Electrical RFIC
All relevant
 Approved Water Flushing RFIC RFIC & FM-MS-
Pre-Commissioning  Review of Documents document must
1.  Approved Water Balancing RFIC S R R ADP-233600-019-
Checklist for Air Curtain  Pre-Commissioning be approved by
 Approved RFIT for pressure test Consultant.
001
on DX unit type
 Approved Drawings

 Specification 233600 All relevant


 Testing the functionality RFIC & FM-MS-
Commissioning  Approved Test Procedure document must
2.  Measuring the working H W W ADP-233600-019-
Checklist for Air Curtain  Calibration Certificate(s) be approved by
002
parameters
Consultant.

Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R – Record Review
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN

Air Curtain
Pre-Commissioning Record Sheet

FM-MS-ADP-233600-019-001 Revision:001 Page 1 of 1 Date: 18/09/17

Block / Bldg.: System: HVAC

Level: Sub System: HVAC Equipment


Air Curtain ID:
Air Curtain S/N:
Air Curtain type:

Ready
No. Description Comment / Measured Value
Pass N/A

1 RFIT for Installation signed-off


2 RFIC for Electrical T&C signed-off.
3 RFIC for Water Flushing T&C signed-off.
4 RFIC for Water Balancing T&C signed-off.
5 RFIT for Pressure Test of DX type Air Curtain signed-off
6 Check that fan rotate freely

7 Check that air filter is installed and clean


8 Unit is free from dirt and debris
9 Air Curtain adjacent area is free from debris and dust

Remarks:

Witnessing & Approval

Position Name Signature Date

JV QA/QC Engineer

JV Commissioning Engineer

(CSC) AECOM KZ

(CxA) CML

FM-MS-ADP-233600-019-001
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN

Air Curtain
Commissioning Record Sheet

FM-MS-ADP-233600-019-002 Revision:001 Page 1 of 1 Date: 18/07/17


Block / Bldg.: System: HVAC
Level: Sub System: HVAC Equipment
Air Curtain Manufacturer: Air Curtain ID:
Air Curtain S/N: Air Curtain type:
Refrigerant Type:
Ready
No. Functionality Check Comment
Pass N/A
1 Power On: check for unusual sound or vibration
2 Test the Control Panel for functionality
3 Test the IR Remote for functionality
4 Check the drainage/condensate pump functionality
5 Check the interconnection functionality with the door
Parameter Value
No. Measurements Comment
Design Measured
Check at lowest temperature and highest fan speed :
1 inlet /outlet air temperature (°C)
2 inlet /outlet water temperature (°C)
3 motor ful load current - FLC (A)
4 voltage (V)
5 noise level (dB)
Check at highest temperature and highest fan speed :
6 inlet /outlet air temperature (°C)
7 inlet /outlet water temperature (°C)
8 motor ful load current - FLC (A)
9 voltage (V)
10 noise level (dB)

Remarks:

Measurement Instrument Type S.N. Calibration Certificate

Witnessing & Approval


Representative Name Signature Date

JV Commissioning Engineer

(CSC) AECOM KZ

(CxA) CML

FM-MS-ADP-233600-019-002
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 1: Task Planning (task identification and details)/ Шаг 1: Планирование задания (выявление задачи и деталей)

Supervisor name: Work area: Date:


ФИО Супервайзера: Рабочая зона: Дата:
Activity: Testing and Commissioning of Air Curtain Work specific location:
Деятельность: Определенное место работы:
Number of crew members: JSTI Number:
Число работников: Номер Оценка Риска:
Start time/ Finish time/
Work Duration: Permit To Work number:
Начало работы Завершение работы
Продолжительность работы: Номер Наряда-Допуска:
_______________ ______________
Step 2: Job Planning (competent persons, tools and equipment necessary to do the job) Шаг 2: Планирование работы (компетентные работники, инструменты и
необходимые оборудования)

Competent Persons Required Tools Required Equipment Required


(Example: Lifting, Equipment Operator, Scaffolder, Vendors) (Example: radios, special testing meters, electric tools, special tools, (Example: excavator, man lift, compressor, crane,
Компетентные Работники SCBA.) forklift, truck)
(Пример: Операторы подъемника, лесамонтажники, производители) Необходимые инструменты (Пример: рация, метровка, Требуемая техника: (Пример: эксковатор,
электрические инструменты) подъемник, компрессор, кран, погрузчик,
грузовик)
 Commissioning Engineer  Electro - Mechanical Complete Hand Tools Box
 Foreman  Clamp Meter / Multimeter
 QC Engineer  Thermometer
 HSE Supervisor  Movable Step ladders
 Mechanical Technician
 Labour

Step 3: Risk Management (list any nearby activities that may impact the work) Шаг 3: Управление Рисками (перечень деятельности которые могут повлиять на работу)
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 4: Job Safety/Hazard Analysis/ Шаг 4: Анализ/Оценки Рисков
Activity
(What must be done? i.e. tools, Hazards Risks
equipment, and material used) (How could an injury occur?) What Can Happen Recommendations
Item
(Can hazards be eliminated or modified?)
Планирование работы. Опасность Риски Меры контроля
Номер (Что надо для работы. Например: (Как может произойти (Что может произойти) (Как опасность может быть устранена)
инструменты, оборудование и травма)
материалы)

 Pay attention during tool box talks.


 Work flow will be discussed.
 Understand your role.
 Not paying attention  Wear all required PPE’s.
 Injury to personnel due to
during meeting  Safety shoes (steel toe)
being unprepared for the
 Not being informed task.  Hard hat
when work starts
 Hypothermia  Visibility Vest
1 Pre-start Meeting  Icy surfaces  Dust mask as
 Cold weather  Safety glasses
 Required PTW must be obtained prior to
commencement of work.
 Monitor the temperature, and wind chill index.
 Implement the work rest period.
 Wear Winter PPE.
 Provide hot beverage for employees

 All personnel must wear sufficient PPE.


 Proper supervision from the concerned
 Contact with sharp  Injury to personnel
supervisors.
objects because they are not
 Tools must be inspected by the competent
 Pinch points wearing sufficient PPE’s
person prior to use.
2  Icy surfaces  Property damage due to
Hauling of materials  Monitor the temperature, and wind chill index.
 Cold weather failure of machines.
 Implement the work rest period.
 Hypothermia
 Wear Winter PPE.
 Provide hot beverages for employees
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
 Ensure that personnel engaged of working at
 Serious injury to personnel height are trained and competent to the given
or even fatality due to fall task.
 Fall of material from height.  Supervisor must provide full body harness for
 Fall from height  Injury to personnel due to personnel engaged of working at height.
Working at heights  Collapse of scaffold falling debris.  Workplace place must be barricaded underneath
3
 Cold weather  Injury to personnel or even prior to start the work.
fatality due to collapse of  A proper work platform should be provided
scaffolds.  Monitor the temperature, and wind chill index.
 Hypothermia  Work rest period implemented.
 Wear Winter PPE.
 Provide hot beverage for employees.

 All personnel must wear sufficient PPE’s.


 Proper supervision from the concerned
supervisors.
 Tools must be inspected by the competent
person prior to use.
 Injury to personnel  Evaluate the condition of floor along path from
 Improper manual because they are not origin to destination.
handling posture wearing sufficient PPE’s  Monitor the temperature, and wind chill index.
 Slips, Trips & Fall  Property damage due to  Work rest period implemented.
4 Material handling  Pinch points failure of machines.  Wear Winter PPE.
 Cold weather  Back injury  Provide hot beverage for employees
 Hypothermia  When lifting bend at the knees and hold load
close to your body. Use legs as the source of
power to lift object.
 The allowable load each person can carry is
only 20 kg. /person.
 Ask for help if object too heavy.
 Ensure personnel involve in task have manual
handling training.
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности

 Keep unauthorized personnel away from the


 Contact with sharp workplace
edges  Barricade the workplace and provide signage for
 Slips, Trips & Fall  Back injuries people awareness
Pre-Commissioning  Trailing cables  Foot injury
 Secure all exposed wires
5  Exposed live wires  Personnel injury or death
 Cold weather due to electrocutions  Proper supervision from the concerned
 LOTO not applied  Hypothermia supervisors.
 Tools must be inspected by the competent
person prior to use.
 Implement LOTO procedure

 Keep unauthorized personnel away from the


Commissioning area.
 Improper manual
handling posture  Barricade the workplace and provide signage for
Commissioning of:  Slips, Trips & Fall  Back injuries people awareness
 Pinch points  Foot injury  Valid calibration certificate for all testing
- Air Curtain with electrical heating coil
 Trailing cables  Personnel injury or death Equipment’s.
6
- Air Curtain with water heating coil  Exposed live wires due to electrocutions  Secure all exposed wires
 LOTO not applied  Hypothermia
- Air Curtain with heat pumps (DX type)
 Cold weather  Proper supervision from the concerned
supervisors.
 Tools must be inspected by the competent
person prior to use.
 Implement LOTO procedure

 Wear all required PPE’s.


 Slips, trips and fall due to  work boots/ rubber boots with toe
 Slips scattered materials or protector
 Trips rubbish.  hard hat
 Fall  Foot injuries  visibility vest / jacket
Housekeeping  safety glass
 Hand injuries
 Dust Mask ( as required )
 Personnel injury due
 Gloves
slippery surface
 Supervisor must ensure that used materials
must be stored in designated, to prevent
scattered at work area
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности

Step 5: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor)/ Шаг 5: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Nearby work hazards Chemical spills or release
Excessive noise Fires and explosions Unusual odours Heat stress
Опасности на рабочем Утечки химических
Черезмерный шум Пожар и взрывы Странный запах Тепловой удар
месте веществ
Extreme weather/high
winds
Significant near miss Change in the following work conditions:
Evacuation alarm Экстримальные
Существенное, возможное Изменение в процессе работы:
Эвакуация/тревога погодные условия и
происшествия
сильный ветер
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 6: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor) Шаг 6: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Emergency telephone number: Alarm Code (for commission period)
Телефон экстренной связи: +77015301064 Код сигнализации (при пусконаладке)
Nearest Muster Point/Safety Shelter location: Nearest First Aid Station location:
Ближайший пункт Место Сбора: Ближайший пункт Первой Помощи:
Evacuation Route (Supervisor to explain to workers): Safety shower / eye washer location:
Пути эвакуации(Супервайзер должен объяснить работникам): Пункт промывки глаз:

Step 7: Working Crew Details Шаг 7 Список работников (рабочей бригады)


I acknowledge receiving & understanding these instructions, I will fully comply with the assigned job requirements.
Я, подтверждаю что полученную информацию понимаю в полной мере , и я буду полностью соответствовать должностным требованиям.
Sr. Badge No. Signature Sr. Badge No. Signature
Name Ф.И.О Name Ф.И.О
№ № Бейджа Подпись № № Бейджа Подпись
1 26
2 27
3 28
4 29
5 30
6 31
7 32
8 33
9 34
10 35
11 36
12 37
13 38
14 39
15 40
16 41
17 42
18 43
19 44
20 45
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
21 46
22 47
23 48
24 49
25 50

Supervisor Name:
Ф.И.О Супервайзера: ________________________________________ Signature/ Подпись: __________________ Date/Дата: ____________________________ /______/________

Foreman/charge hand Name:


Ф.И.О Мастера/Бригадира: ___________________________________ Signature/ Подпись: __________________Date/Дата: ____________________________ /______/________

HSE Officer Name:


Ф.И.О Инспектора по ТБ: ____________________________________ Signature/ Подпись: ___________________Date/Дата: ____________________________ /______/________

This JSTI is prepared based on theoretical information interpreted from the project documents. A further assessment
will be required at the actual work site to verify the control measures and address any additional hazards. Reference
is to be made to the relative Health, Safety, Environmental & Security procedures to control the risks associated with
activities where they occur.

You might also like