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Adp-265200-004 R1 Els (CBS) (A)
Adp-265200-004 R1 Els (CBS) (A)
Method Statement for Testing & Commissioning of Emergency Lighting Page 2 of 34 Rev 001
(Self Contained and Central Battery System)
Hold
Para. Description of Hold
No.
Page 2 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Method Statement for Testing & Commissioning of Emergency Lighting Page 3 of 34 Rev 001
(Self Contained and Central Battery System)
Table of Contents
1.0 Purpose
3.0 References
10.0 Attachments
10.1 Inspection & Test Plan (ITP) – Emergency Lighting (Self Contained and Central Battery
System): ITP-1122-427 T&C
10.2 Form No: FM-MS-ADP-265200-004-001
10.3 Form No: FM-MS-ADP-265200-004-002
10.4 Form No: FM-MS-ADP-265200-004-003
10.5 Form No: FM-MS-ADP-265200-004-004
10.6 Form No: FM-MS-ADP-265200-004-005
10.7 Form No: FM-MS-ADP-265200-004-006
10.8 Form No: FM-MS-ADP-265200-004-007
10.9 Equipment Schedule (TBA)
10.10 Approved Drawings (TBA)
10.11 JSTI
10.12 Risk Assessment
Page 3 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Method Statement for Testing & Commissioning of Emergency Lighting Page 4 of 34 Rev 001
(Self Contained and Central Battery System)
Item
Comments On Rev.000 Contractor’s Response
No.
1. Comply.
2. Comply.
3. Comply.
4. Comply.
Comply.
5. Battery Cable Test RFIT not in
Installation ITP.
Comply.
Battery Cell reading will take place in
the Battery Discharge Test during
6. commissioning.
Maintained, Non-maintained &
Sustained luminaire configurations
shall be reported in the forms.
7. Comply.
Page 4 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Method Statement for Testing & Commissioning of Emergency Lighting Page 5 of 34 Rev 001
(Self Contained and Central Battery System)
9. Comply.
10. Comply.
Page 5 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Method Statement for Testing & Commissioning of Emergency Lighting Page 6 of 34 Rev 001
(Self Contained and Central Battery System)
1.0 PURPOSE
The main purpose of this method statement specifies the sequence and methodology for the execution of the
Emergency Lighting (Self Contained and Central Battery System) Testing and Commissioning in this project. This
is based on project specification, manufacturer guide lines approved shop drawings & CML Testing &
Commissioning Plan.
This method statement is applicable for Testing and Commissioning of the Emergency Lighting (Self Contained
and Central Battery System) as per project specification, approved shop drawings and CML Testing &
Commissioning Plan. The method statement covers the onsite physical inspection and verification of the
Emergency Lighting (Self Contained and Central Battery System) to ensure that it is suitable for their purpose in
Abu Dhabi Plaza.
3.0 REFERENCES
Project Health & Safety Plan ADP-013529-002.
Approved Shop Drawings.
Approved Equipment Schedule
Specifications: 265200 – Emergency and Exit Lighting
Specifications: 260126 – Operation, Maintenance, & Testing of Electrical Systems
Approved Testing & Commissioning Plan by CML, Ref.ADP-CML-CO-RPT-W-00016
General Method statement for winter working, Ref. No.: ADP-015000-036
Risk Assessment Plan Ref. No: ADP-013529-028.001.
Approved MAR: ADP-265200-001
Project Quality Plan Ref. No.: ADP-014000-020
QMP Ref.: ADP-014000-040 rev.003 Field Inspection & Testing.
Fall Protection Procedure, Ref No: ADP-013529-026
1 Lock-Out and Tag-Out, Ref No. ADP-013529-026
BS 5266-1: Emergency Lighting
NFPA 101: Life Safety Code
4.0 DEFINITIONS
MML: Mott Macdonald LTD.
CSC: Construction Supervision Consultant. (AECOM-KZ)
ACCL JV: ACCL Joint Venture.
RBG: Robert Bird Group (JV Design/Structural Consultants).
P & T: P & T Architects (JV Architect/Lead Design).
RED: Red Group Services FZ-LLC Dubai, UAE (MEP design consultant).
PPE: Personal Protective Equipment.
MIR: Material Inspection Request
MAR Material Approval Request
CXA: CML International (Commissioning Authority)
Method Statement for Testing & Commissioning of Emergency Lighting Page 7 of 34 Rev 001
(Self Contained and Central Battery System)
5.1 Competency
The competency of all construction personnel shall be controlled in accordance with the
Competent Persons Designation Procedure Ref: ADP-013529-066.
Page 7 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Method Statement for Testing & Commissioning of Emergency Lighting Page 8 of 34 Rev 001
(Self Contained and Central Battery System)
The following tools & equipment will be used during the Testing and Commissioning of the Emergency
Lighting.
Standard Electrician Tool Kit
Insulation Resistance Tester
Digital Multi-meter
Clamp Meter
Insulation Resistance Tester
Lux Meter
Thermometer
Scaffolding/Ladder
PPE (Hand Gloves, Safety Goggles)
Safety harness while working in high level in ladders or scaffolding
Note: All tools and equipment’s will be inspected and colour coded before use at site. All testing
instruments shall have valid calibration certificates
7.1 General
All necessary work permits shall be approved before commencement of the work.
Prior to commencement of work, a tool box meeting shall be held for proper distribution of testing
personnel and relocation of other workers working during the testing.
Prior to start the work, conduct pre-work start tool box talk and related method statement shall
be read and signed off by concerned engineers.
All personnel involved carrying out the testing activity shall be briefed via HSE Tool box talk, on
site condition, work area, task in hand, risk, hazards, and mitigation of potential of risk.
Secure valid calibration certificate for all testing equipment, which will be used for test.
All safety precaution shall be followed as per established project safety plan.
Only experienced and skilled technician shall be engaged for carrying out the start-up and
commissioning of the Emergency Lighting.
Appropriate warning signs and tapes shall be placed during start-up and commissioning as
required.
All PPE shall be worn as appropriate according to the nature of job.
Work area shall be maintained neat and clean.
Lock-Out & Tag-Out procedure (Ref. ADP-013529-026) shall be followed during entire activity
related to Testing and Commissioning as applicable
7.3 Pre-Commissioning
Ensure CBS or Inverter Panel installation is completed with RFIT signed off.
Ensure Easicheck Panel installation is completed with RFIT signed off.
1 Ensure Easicheck Network Cable, Loop Cable, and Panel Power Supply Cable
installation and testing is completed with RFIT signed off.
Page 8 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Method Statement for Testing & Commissioning of Emergency Lighting Page 9 of 34 Rev 001
(Self Contained and Central Battery System)
7.4 Commissioning
After the pre-commissioning, has been completed, the system will be ready for Testing and
Commissioning. The entire system will be checked for full functionality as per the project specific
sequence of operation. All system will be sequentially tested and commissioned.
Page 9 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Method Statement for Testing & Commissioning of Emergency Lighting Page 10 of 34 Rev 001
(Self Contained and Central Battery System)
Page 10 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Method Statement for Testing & Commissioning of Emergency Lighting Page 11 of 34 Rev 001
(Self Contained and Central Battery System)
Page 11 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Method Statement for Testing & Commissioning of Emergency Lighting Page 12 of 34 Rev 001
(Self Contained and Central Battery System)
MEP RFIC should be issued by T&C Engineer for verification before submission to CSC & CxA.
Refer to ITP No. ITP-1122-427 T&C and strictly follow inspections steps.
Refer to QMP-ADP-014000-625 for RFIC submission process.
Work should be approved by consultant (submitting RFIC).
9.1 Induction
Prior to commencing work all personnel shall have attended the HSE induction course conducted by the
JV HSE department. No work shall be undertaken by personnel who have not attended the Project HSE
induction. In all aspects, work is to be carried out in a safe manner and in accordance JV approved Health
and Safety Plan and in accordance with HSE requirements
All personnel involved in the Testing and Commissioning will comply with the Project requirements for
PPE:
Work Boots with toe protectors
Safety Helmet
Eye Protection with side shields
Dust masks (as required)
Additional PPE identified by the task risk assessment shall also be provided. Personnel shall sign and be
responsible for their own items of PPE issued to them and the Engineer shall ensure that his team is
complying with the minimum required PPE and that damaged or defective PPE is replaced or repaired
immediately.
Hazard identification, risk assessment and control are detailed in the appropriate risk assessment and
Job Safety Task Instruction (JSTI) attached herewith. Hazards may vary as the works progress and shall
be re-evaluated. All personnel undertaking testing and commissioning activities shall be aware of
particular location hazards. The Project Risk Assessment Procedure ADP-013529-028 is to be referred
to during the planning stages. Should changes occur during the course of commissioning which alters
the associated risks then the risk register shall be updated to reflect any additional risk and mitigation
measure.
Page 12 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Method Statement for Testing & Commissioning of Emergency Lighting Page 13 of 34 Rev 001
(Self Contained and Central Battery System)
The attached JSTI is provided to cover the initial work tasks relating to Testing and Commissioning of the
Emergency Lighting (Self Contained and Central Battery System) - JSTI (attached). This JSTI is prepared
based on theoretical information interpreted from the project documents. A further assessment will be
required at the actual work site to verify the control measures and address any additional hazards.
Reference is to be made to the relative Health, Safety, Environmental & Security procedures to control
the risks associated with activities where they occur.
Prior to the commencement of site activities the Engineer, with support from the HSE Officer, shall
conduct a pre-start toolbox talk with all the crew present. The MEP Supervisor shall explain the testing
and commissioning of Emergency Lighting activities, focusing on the hazards and risks involved in the
activity and the mitigation measures that shall be taken as detailed in the Risk Assessment. Regular
Toolbox talks shall be conducted in order to prevent complacency within the crew. The Engineer shall
conduct a Pre-start toolbox talk for the new person/s prior to starting work.
A Permit shall be obtained when and where applicable in accordance with the requirements of Permit to
Work Procedure (ADP-013529-034) prior to performing the Installation, Testing and commissioning of
the Central Battery System and Emergency Lighting. The supervisor will ensure that all relevant risk
assessments, method statements and permit to work control measures are in place and that all relevant
procedures contained within these documents are fully understood by the operative personnel.
10.0 ATTACHMENTS
Page 13 of 34
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Document Title:
Inspection & Test Plan (ITP) – Emergency Lighting (CBS and Self-Contained) Page 1 of 2 Rev.001
(JV REF. ITP-1122-427 T&C)
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R – Record Review
Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-265200-004
Document Title:
Inspection & Test Plan (ITP) – Emergency Lighting (CBS and Self-Contained) Page 2 of 2 Rev.001
(JV REF. ITP-1122-427 T&C)
Discharge Test
Specification 265200 All relevant
Individual Battery RFIC & FM-MS-
CBS Battery Functional Specification 260126 document must
5. Reading Before & H W W ADP-26520-004-
Test Approved Test Procedure be approved by
After Discharge Test 005
Calibration Certificate Consultant.
Charging Test
Specification 265200 All relevant
Illuminance Level Test RFIC & FM-MS-
Specification 260126 document must
6. of the CBS Emergency Lux Level Test H W W ADP-26520-004-
Approved Test Procedure be approved by
Lighting 006
Calibration Certificate Consultant.
Change-Over Test
Self-Contained Specification 265200 All relevant
Battery Autonomy RFIC & FM-MS-
Emergency Lighting Specification 260126 document must
7. Test H W W ADP-26520-004-
Commissioning Record Approved Test Procedure be approved by
Lux Level Test (To be 007
Sheet Calibration Certificate Consultant.
attached)
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R – Record Review
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN
RFIC No. Date: System: Low Voltage Sub System: Central Battery System/Emergency Exit Lighting
Block / Bldg. Level: Panel Reference:
ACCEPTANCE STATUS
REQUESTED DOCUMENTATION SUBMITTED
Yes/No REMARKS
1. T&C MS
6. Signed off Continuity and Insulation Resistance Test of CBS incoming & Outgoing cables RFIC
8. Equipment Schedule, Schematic Diagram, Single Line Diagram, & Layout Drawings
ACCEPTANCE STATUS
ACTIVITIES / ITEMS TO BE INSPECTED
Yes/No REMARKS
1. Nameplate data and tags match with the drawings or schedule.
13. Emergency/exit light fittings are properly labelled as per approved drawing.
14. Emergency/exit light fittings are already programmed by the contractor specialist with the
correct circuit address as per approved drawing.
15. Central PC w/ printer shall be used to verify emergency lighting status if available.
JV Commissioning Engineer
JV QA/QC Engineer
(CSC) AECOM KZ
(CxA) CML
FM-MS-ADP-265200-004-001
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN
RFIC No. Date: System: Low Voltage Sub System: Central Battery System/Emergency Exit Lighting
ACCEPTANCE STATUS
REQUESTED DOCUMENTATION SUBMITTED
Yes/No REMARKS
1. T&C MS
4. Equipment Schedule, Schematic Diagram, Single Line Diagram, & Layout Drawings
ACCEPTANCE STATUS
ACTIVITIES / ITEMS TO BE INSPECTED
Yes/No REMARKS
1. Nameplate data and tags match with the drawings or schedule.
JV Commissioning Engineer
JV QA/QC Engineer
(CSC) AECOM KZ
(CxA) CML
FM-MS-ADP-265200-004-002
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN
Block / Bldg. Level: Sub System: Central Battery System/Emergency Exit Lighting
Panel Reference:
L2 – L3
L1L2L3 – N
L1L2L3 – E
N–E
Panel Reference:
L2 – L3
L1L2L3 – N
L1L2L3 – E
N–E
INSTRUMENT USED
Equipment Name Model No. Serial No. Calibration due date
1.
2.
Cooper’s Representative
JV Commissioning Engineer
(CSC) AECOM KZ
(CxA) CML
FM-MS-ADP-265200-004-003
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN
Block / Bldg. Level: Sub System: Central Battery System/Emergency Exit Lighting
Panel Reference:
System Power Up
1. Replace negative and positive battery fuse. Yes No
2. Check the battery is at correct voltage and polarity. Battery Voltage: Yes No
L1-L2: L2-L3: L3-L1:
3. Check the Incoming Supply and measure between Phase and
Neutral Voltage.
L1- N: L2-N: L3-N:
Functional Tests
1. Check that all devices/luminaires are correctly addressed and parameters properly programmed to the
panel. Yes No
2. Normal Operation (Main Supply Present) Output Voltage: Output Current:
Cooper’s Representative
JV Commissioning Engineer
(CSC) AECOM KZ
(CxA) CML
FM-MS-ADP-265200-004-004
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD. ABU DHABI
PLAZA – ASTANA, KAZAKHSTAN
RFIC No.: Date System: Low Voltage Sub System: Central Battery System/Emergency Exit Lighting
1 hr.
2 hrs.
3 hrs.
End Time
FM-MS-ADP-265200-004-005
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD. ABU DHABI
PLAZA – ASTANA, KAZAKHSTAN
FM-MS-ADP-265200-004-005
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD. ABU DHABI
PLAZA – ASTANA, KAZAKHSTAN
FM-MS-ADP-265200-004-005
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD. ABU DHABI
PLAZA – ASTANA, KAZAKHSTAN
Charging Time Schedule Actual Time (Hr) Charging Current (A) Battery Voltage (VDC) Battery Charged Capacity % Remarks
Start Time
After 1 hr.
After 2 hrs.
After 4 hrs.
JV Commissioning Engineer
(CSC) AECOM KZ
(CxA) CML
FM-MS-ADP-265200-004-005
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD. ABU
DHABI PLAZA – ASTANA, KAZAKHSTAN
RFIC No.: Date: System: Low Voltage Sub System: Central Battery System/Emergency Exit Lighting
Acceptance Criteria: Average of 10.8 lux and minimum of 1.08 lux at any point along the path of egress.
FM-MS-ADP-265200-004-006
ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN
Block / Bldg. Level: Sub System: Central Battery System/Emergency Exit Lighting
Remarks: Lux Level Testing shall be marked-up in the approved drawing/layout and attached for submission
1. Change-over from normal to battery power is Ok and LED indicator is functioning properly. Yes No
2. Light is restored within 5 seconds upon change-over Yes No
Battery Autonomy Test
JV Commissioning Engineer
(CSC) AECOM KZ
(CxA) CML
FM-MS-ADP-265200-004-007
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 1: Task Planning (task identification and details)/ Шаг 1: Планирование задания (выявление задачи и деталей)
Step 3: Risk Management (list any nearby activities that may impact the work) Шаг 3: Управление Рисками (перечень деятельности которые могут повлиять на работу)
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 4: Job Safety/Hazard Analysis/ Шаг 4: Анализ/Оценки Рисков
Activity
(What must be done? i.e. tools, Hazards Risks
equipment, and material used) (How could an injury occur?) What Can Happen Recommendations
Item
(Can hazards be eliminated or modified?)
Планирование работы. Опасность Риски Меры контроля
Номер (Что надо для работы. Например: (Как может произойти (Что может произойти) (Как опасность может быть устранена)
инструменты, оборудование и травма)
материалы)
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Ensure that personnel engaged of working at
Serious injury to personnel height are trained and competent to the given
or even fatality due to fall task.
Fall of material from height. Supervisor must provide full body harness for
Fall from height Injury to personnel due to personnel engaged of working at height.
Working at heights Collapse of scaffold falling debris. Workplace place must be barricaded underneath
3
Cold weather Injury to personnel or even prior to start the work.
fatality due to collapse of A proper work platform should be provided
scaffolds. Monitor the temperature, and wind chill index.
Hypothermia Work rest period implemented.
Wear Winter PPE.
Provide hot beverage for employees.
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 5: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor)/ Шаг 5: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Nearby work hazards Chemical spills or release
Excessive noise Fires and explosions Unusual odours Heat stress
Опасности на рабочем Утечки химических
Черезмерный шум Пожар и взрывы Странный запах Тепловой удар
месте веществ
Extreme weather/high
winds
Significant near miss Change in the following work conditions:
Evacuation alarm Экстримальные
Существенное, возможное Изменение в процессе работы:
Эвакуация/тревога погодные условия и
происшествия
сильный ветер
Step 6: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor) Шаг 6: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Emergency telephone number: Alarm Code (for commission period)
Телефон экстренной связи: +77015301064 Код сигнализации (при пусконаладке)
Nearest Muster Point/Safety Shelter location: Nearest First Aid Station location:
Ближайший пункт Место Сбора: Ближайший пункт Первой Помощи:
Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Evacuation Route (Supervisor to explain to workers): Safety shower / eye washer location:
Пути эвакуации(Супервайзер должен объяснить работникам): Пункт промывки глаз:
Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Supervisor Name:
Ф.И.О Супервайзера: ________________________________________ Signature/ Подпись: __________________ Date/Дата: ____________________________ /______/________
This JSTI is prepared based on theoretical information interpreted from the project documents. A further assessment will be required at
the actual work site to verify the control measures and address any additional hazards. Reference is to be made to the relative Health,
Safety, Environmental & Security procedures to control the risks associated with activities where they occur.